Disclosure of Invention
The embodiment of the invention aims to provide an empty bottle stacking device, and aims to solve the problems of low efficiency, high screen breaking rate, loss and waste in the stacking process and the like in manual stacking.
The embodiment of the invention is realized in such a way that the empty bottle stacking device comprises:
the conveying mechanism is used for inputting the empty bottles, and the input empty bottles are centralized to form array arrangement through the bottle blocking mechanism;
the stacking mechanism is used for grabbing the empty bottles arranged in an array on the conveying mechanism, then placing the grabbed empty bottles into a tray automatically transferred to the stacking mechanism, stacking a plurality of groups of empty bottles and then conveying the empty bottles in a centralized manner;
and the tray warehouse is arranged on the stacking mechanism and used for collecting the trays and automatically conveying the trays to the stacking mechanism.
Another object of the embodiment of the present invention is that the bottle blocking mechanism is composed of a baffle plate controlled by an air cylinder and a pressing plate, and the air cylinder is arranged on the conveying mechanism.
Another objective of the embodiment of the present invention is that the conveying mechanism is composed of an empty bottle conveying motor driving a conveying chain plate to drive a guide rail through a transmission shaft, and the transmission shaft passes through a sprocket transmission gear to drive the conveying chain plate to move.
It is a further object of an embodiment of the present invention that the palletizing mechanism comprises:
the output structure is used for outputting the empty bottles and the trays after the stacking is finished in a centralized manner;
the grabbing structure is used for grabbing the tray onto the output structure and grabbing and placing the empty bottles in the array concentration on the conveying mechanism into the tray;
and the lifting structure is arranged above the output structure and used for arranging the grabbing structure and driving the grabbing structure to lift according to the superposition of the trays.
It is another object of an embodiment of the present invention that the grasping configuration includes:
the empty bottle transferring component is arranged on the lifting structure in a lifting mode and used for grabbing and transferring empty bottles on the conveying mechanism to the tray;
and the limiting assembly is arranged below the empty bottle transferring assembly in a lifting mode and is used for aligning and gradually stacking the empty bottle transferring assembly.
Another object of an embodiment of the present invention is that the grabbing structure comprises a partition transferring assembly, which is arranged on the side of the lifting structure in a lifting manner, and is used for placing the partition between the vertically adjacent empty bottles.
Another objective of the embodiment of the present invention is that the empty bottle transferring assembly includes a blower and air bags, the air bags are controlled by the blower to suck air and exhaust air, the air bags are in multiple groups, the air bags are arranged in parallel, and the gap direction between the air bags is opposite to the arrangement of the guide rails on the conveying mechanism.
According to the empty bottle stacking device provided by the embodiment of the invention, empty bottles are arranged through the conveying mechanism, then the empty bottles are grabbed through the stacking mechanism, and are placed into the tray layer by layer for stacking, and then the empty bottles are integrally conveyed to a designated place for transportation, loading and unloading. The tray realizes that full-automatic receipts and releases the manpower and realize the whole transportation of scattered empty bottle in the pile up neatly in-process, and the manpower of liberating of raises the efficiency reduces the damage to the empty bottle.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1 and 8, an empty bottle palletizing device provided in an embodiment of the present invention includes:
the conveying mechanism is used for inputting the empty bottles, and the input empty bottles are centralized to form array arrangement through the bottle blocking mechanism;
the stacking mechanism is used for grabbing the empty bottles arranged in an array on the conveying mechanism, then placing the grabbed empty bottles into a tray automatically transferred to the stacking mechanism, stacking a plurality of groups of empty bottles and then conveying the empty bottles in a centralized manner;
and the tray warehouse is arranged on the stacking mechanism and used for collecting the trays and automatically conveying the trays to the stacking mechanism.
In the embodiment of the invention, the empty bottles are arranged by the conveying mechanism, then the empty bottles are grabbed by the stacking mechanism, and are placed into the trays to be stacked layer by layer, and then the empty bottles are integrally conveyed to a designated place to be transported, loaded and unloaded. The tray realizes that full-automatic receipts and releases the manpower and realize the whole transportation of scattered empty bottle in the pile up neatly in-process, and the manpower of liberating of raises the efficiency reduces the damage to the empty bottle.
In the embodiment of the present invention, preferably, the tray warehouse may be a fixed profile frame structure or a movable profile frame structure with rollers, a third rotating shaft 79 is horizontally and rotatably disposed on the tray warehouse, one end of the third rotating shaft 79 is drivingly connected with a twelfth motor 76, the twelfth motor 76 rotates to drive the third rotating shaft 79 to rotate, a fixed pulley 77 is sleeved on the periphery of the third rotating shaft 79, the fixed pulley 77 is linked with a front fork shaft 78 through a cloth bag, the cloth bag is wound along the fixed pulley 77 to drive a bottom support 82 to rotate, the bottom support 82 is fork-shaped, the bottom support 82 rotates on the side surface of the tray warehouse through a third swing arm 81, a fourth cylinder 80 is ejected to drive the bottom support 82 to open and close to the right, the tray warehouse is placed on the output structure, the output structure conveys the tray forward a little distance to realize automatic tray folding and unfolding after the tray is put down, a sliding shaft 83 is welded on a cross beam of the bottom support 82, the, the other end of the cloth bag is connected to a sliding shaft 83 to integrally lift the bottom support 82.
As shown in fig. 1-3, as a preferred embodiment of the present invention, the bottle blocking mechanism is composed of a baffle plate controlled by an air cylinder and a press plate, and the air cylinder is arranged on the conveying mechanism.
The conveying mechanism is composed of a conveying chain plate driven by an empty bottle conveying motor through a transmission shaft to drive a guide rail, and the transmission shaft penetrates through a chain wheel transmission gear to drive the conveying chain plate to move.
In the embodiment of the present invention, preferably, the conveying mechanism may adopt an empty bottle conveying part 1, the empty bottle conveying part 1 includes a guard plate 13 supported by a first support 14, the guard plate 13 is a frame-shaped structure, a plurality of sets of first guide rails 31 are movably connected in the guard plate 13 through a second bearing seat 30, the first guide rails 31 are controlled to move directionally by conveying chain plates 32, and empty bottles are placed between adjacent first guide rails 31 and can be conveyed directionally when the first guide rails 31 move.
In the embodiment of the present invention, preferably, a first rotating shaft 12 is rotatably connected to one side of the first guide rail 31 through a first bearing seat 11, a sprocket plate 10 is connected to the first rotating shaft 12, the sprocket plate 10 and the conveying link plate 32 are in meshing transmission, one end of the first rotating shaft 12 is driven to rotate by a first motor 9, and the directional movement of the empty bottles driven by the first guide rail 31 can be realized by the driving of the first motor 9.
In the embodiment of the present invention, preferably, the bottle blocking mechanism may adopt a bottle blocking portion 3, the bottle blocking portion 3 includes a first cylinder 16 and a bottle blocking baffle 19, the first cylinder 16 is mounted on a first fixing plate 17, the first fixing plate 17 is mounted and supported on two sides of the guard plate 13 through a second support 18, an output end of the first cylinder 16 is connected with the bottle blocking baffle 19, the bottle blocking baffle 19 is located between the second supports 18 on the two sides, the bottle blocking baffle 19 is further mounted and provided with a first guide pillar 15 slidably penetrating through the first fixing plate 17, the first cylinder 16 drives the bottle blocking baffle 19 to block the movement of the empty bottles, and the empty bottles are stacked under the blocking of the bottle blocking baffle 19 to form the sequencing molding.
In the embodiment of the present invention, preferably, the bottle blocking mechanism further includes a bottle pressing portion 2, the bottle pressing portion 2 includes a pressing plate 23 driven by the second cylinder 21, a sponge 24 is adhered below the pressing plate 23, and the sponge 24 presses the excess empty bottles to prevent the following empty bottles from advancing. The second cylinder 21 is installed on a second fixing bar 22, the second fixing bar 22 is supported on one symmetrical side of the first fixing plate 17 through two groups of symmetrical third supports 25, and array concentration of empty bottles is realized through matching of the bottle blocking baffle plate 19 and the pressing plate 23.
In the embodiment of the present invention, it is preferable that the first bracket 20 fixes the guard plate 13 and the first support 14, and the second motor 26 is a power motor, and its operation principle is the same as that of the first motor 9.
As shown in fig. 3 and 7, as a preferred embodiment of the present invention, the stacker mechanism includes:
the output structure is used for outputting the empty bottles and the trays after the stacking is finished in a centralized manner;
the grabbing structure is used for grabbing the tray onto the output structure and grabbing and placing the empty bottles in the array concentration on the conveying mechanism into the tray;
and the lifting structure is arranged above the output structure and used for arranging the grabbing structure and driving the grabbing structure to lift according to the superposition of the trays.
In the embodiment of the present invention, preferably, the output structure may adopt a palletizing conveying part 8, the palletizing conveying part 8 is a conventional assembly line conveying support, a seventh motor 45 drives a third chain 46 to move directionally on the assembly line conveying support, the third chain 46 is matched with the bottom of the pallet, the pallet is placed on multiple sets of third chains 46, the pallet and the empty bottles placed in the pallet may be supported by the third chains 46, or the pallet and the empty bottles may be conveyed by the seventh motor 45 driving the third chain 46 after palletizing.
In the embodiment of the present invention, preferably, the lifting structure may adopt a counterweight upright post 7, the counterweight upright post 7 is a door-shaped structure, the counterweight upright post 7 is buckled above the output structure, the lifting structure is respectively provided with a third motor 38, a fourth motor 40 and a fifth motor 41, the third motor 38, the fourth motor 40 and the fifth motor 41 are all used for driving the grabbing structure, and the grabbing structure is used for grabbing the tray onto the output structure and grabbing and placing the empty bottles in the conveying mechanism in an array concentration into the tray.
As shown in fig. 3 to 6, as a preferred embodiment of the present invention, the grasping configuration includes:
the empty bottle transferring component is arranged on the lifting structure in a lifting mode and used for grabbing and transferring empty bottles on the conveying mechanism to the tray;
and the limiting assembly is arranged below the empty bottle transferring assembly in a lifting mode and is used for aligning and gradually stacking the empty bottle transferring assembly.
The grabbing structure comprises a partition plate transferring assembly, and the partition plate transferring assembly is arranged on the side of the lifting structure in a lifting mode and used for placing the partition plate between the vertical adjacent empty bottles.
Empty bottle shifts subassembly includes fan and gasbag, inhales and exhausts through fan control gasbag, and the gasbag is the slice and is equipped with the multiunit, parallel arrangement each other between the multiunit gasbag, and the guide rail on clearance direction and the conveying mechanism arranges between the flaky gasbag relatively.
In the embodiment of the present invention, preferably, the empty bottle transferring assembly may employ an air bag portion 5, the air bag portion 5 includes an air bag 60 and a blower 35, the air bag portion is communicated with an air bag interface 33 located on the air bag 60 through an output end of the blower 35, a third motor 38 of the motor drives a first chain 37 to move, a first swing arm 6 is installed on the first chain 37, the first swing arm 6 includes a second guide rail 36, a fixed frame 34 is horizontally slidably disposed on the second guide rail 36, the air bag 60 is disposed in the fixed frame 34, and the blower 35 is fixed on the fixed frame 34 and is responsible for evacuating or inflating the air bag 60 after being started. One side of the fixed frame 34 is movably matched on the second guide rail 36, the second guide rail 36 is fixed on the first chain 37 through a chain fixing block 54, the fixed frame 34 is connected on the second guide rail 36 through a first chain connecting seat 55, the second guide rail 36 is driven to operate through a ninth motor 56 arranged on the first swing arm 6, the ninth motor 56 is driven to move directionally through a second gear 57, the output end of the second gear 57 is sleeved with a fourth chain 58 and a third gear 59 in the second guide rail 36, the fixed frame 34 enables the air bag 60 to grab sequenced articles through the rotation of the fixed frame 34, air blown by the fan 35 enters the air bag 60 through the air bag interface 33, after the air bag 60 grabs the empty bottle, the air bag connector 33 reversely rotates to enable the gripper to move upwards, the eighth motor 53 is mainly responsible for rotating the direction of the partition board, the first spring 50 reduces the buffering effect, and the first sucking disc 49 is in contact with the air circuit connector of the air circuit connector 51 of the partition board sucking disc to suck air and hold the partition board.
In the embodiment of the present invention, preferably, the air bags 60 are provided in multiple sets in a sheet shape, the multiple sets of air bags 60 are arranged in parallel, and the gap direction between the sheet-shaped air bags 60 is opposite to the first guide rail 31 on the conveying mechanism.
In the embodiment of the present invention, preferably, a second chain 39 adaptively connected to the third guide rail 43 is further included between the lifting structures at two sides, a counterweight weight 44 is fixedly connected to a tail end of the second chain 39, a second chain connecting seat 62 is installed on the second chain 39 through a slide rail fixing frame 61, a frame 66 is connected to the second chain connecting seat 62, the frame 66 is a four-group profile structure fixedly connected, a plurality of groups of third air cylinders 64 are respectively installed on four sides of the frame 66, an output end of each third air cylinder 64 is fixedly connected to a push plate 67, and tail ends of adjacent push plates 67 are in sliding fit, so that the tray fixed on the push plate 67 can be flexibly controlled.
In the embodiment of the present invention, preferably, an output end of the fifth motor 41 is connected to drive the first gear 52 to rotate, a chain arranged on the first gear 52 can move under the control of the fifth motor 41 to realize lifting, the sixth motor 42 includes a slide rail fixing plate 68, the sixth motor 42 is mounted on the chain of the first gear 52 through the slide rail fixing plate 68, the tenth motor 69 is rotatably connected to be provided with a tenth motor 69, the tenth motor 69 drives the chuck part 4 to rotate through a second swing arm 70, the chuck part 4 includes a fixing frame 74, a second spring 72 is mounted at a tail end of the second swing arm 70, an output end of the second spring 72 is rotatably connected to the second swing arm 70 through a third bearing seat 71, an output end of the second spring 72 is connected to the fixing frame 74 after penetrating through the second swing arm 70, and a side edge of the fixing frame 74 far away from the second spring 72 is connected to be provided with a plurality of groups of second suction cups 75 through the.
In the embodiment of the present invention, preferably, when the second suction cup 75 moves up and down, the partition plate can be adsorbed, and then the partition plate is driven to move by the rotation of the second swing arm 70, when an empty bottle is placed in the tray, the partition plate can be placed above the empty bottle, and then the empty bottle is subsequently stacked on the partition plate, and after completion, the stacked empty bottle can be directly led out.
In the embodiment of the present invention, preferably, the second guide post 63 allows the flat board to move forward, the fourth bracket 65 is connected to the frame 66, and the fourth bracket 65 is connected to the frame 66 to fix the second guide post 63.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.