CN104247153B - 连接端子 - Google Patents

连接端子 Download PDF

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CN104247153B
CN104247153B CN201380017600.2A CN201380017600A CN104247153B CN 104247153 B CN104247153 B CN 104247153B CN 201380017600 A CN201380017600 A CN 201380017600A CN 104247153 B CN104247153 B CN 104247153B
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anticorrosive
conductor
sheath
insulating sheath
edge
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CN104247153A (zh
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大沼健太郎
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Yazaki Corp
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Yazaki Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5219Sealing means between coupling parts, e.g. interfacial seal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/187Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

一种连接端子(1),包括:端子连接部(2),该端子连接部(2)要与配合端子连接;电线连接部(10),该电线连接部(10)包括压接到电线(W)的露出导体(30)和绝缘护套(31)的一对压接片(13);防腐蚀材料(25),该防腐蚀材料(25)设置成覆盖着暴露在电线连接部(10)外部的露出导体(30)和绝缘护套(31),并且覆盖着设置在各个压接片(13)的边缘互相面对并进行接触的部位中的间隙;和防腐蚀材料保持部(14),该防腐蚀材料保持部(14)设置在各个压接片(13)的边缘互相面对并进行接触的部位中。

Description

连接端子
技术领域
本发明涉及一种包括端子连接部和电线连接部的连接端子,在该连接端子中,利用防腐蚀材料覆盖电线暴露在电线连接部外的部分。
背景技术
专利文献1公开了传统的连接端子。如图1至3所示,传统的连接端子50包括:要与配合端子连接的端子连接部51;连接于电线W的电线连接部52;以及将端子连接部51连接到电线连接部52的颈部53。电线连接部52包括一对压接片52a。利用压接片52a一体地压接电线W的导体60的露出部与绝缘护套61的一部分。在电线连接部52中,利用作为防腐蚀材料的焊料55覆盖水可能浸到电线W的区域。特别地,焊料55设置成覆盖着导体60的位于压接片52a外部的露出部,并且覆盖设置在压接片52a互相面对并进行接触的部位中的间隙。
在传统的连接端子50中,即使当连接端子50浸水时,也能够防止水浸到导体60。特别地,在导体60由铝制成的情况下,能够防止电化腐蚀。
如图4(a)所示,以使得压接片52a的各个边缘陷入到导体60内的方式,利用压接片52a压接导体60。另一方面,如图4(b)所示,以使得压接片52a的各个边缘仅互相面对并进行接触的方式,利用压接片52a压接绝缘护套61。例如,这是因为压接片52a的边缘不能通过压接陷入到绝缘护套61内。
从而,虽然凹部56设置在压接片52a的压接了导体60的缘部中,但是压接片52a的压接了绝缘护套61的缘部中不设置有凹部。作为防腐蚀材料的焊料55施加到具有这种构造的各个压接片52a互相进行接触的区域。以使得通过使用烙铁施加熔融状态的焊料、或施加焊剂而后加热的方式提供焊料55。熔融状态的焊料55储存在压接片52a的压接导体60的缘部中的凹部56内。
引用列表
专利文献
专利文献1:WO 2011/125626 A1
发明内容
熔融状态的焊料55趋向于流出压接片52a的压接了绝缘护套61的缘部。结果,焊料55覆盖压接片52a中的间隙的量减小,并从而降低了焊料55的止水性能。止水性能的降低可能引起电线连接部52的阻抗增大和电线固定能力的下降。
因此,鉴于上述传统问题,已经做出了本发明。本发明的目的是提供一种连接端子,该连接端子能够防止由于防腐蚀材料的止水性能的下降带来的电线连接部的阻抗增大和电线固定能力的下降。
根据本发明的第一方面的连接端子包括:端子连接部,该端子连接部要与配合端子连接;电线连接部,该电线连接部包括压接到电线的露出导体和绝缘护套的一对压接片;防腐蚀材料,该防腐蚀材料设置成覆盖着暴露在所述电线连接部外部的所述露出导体和所述绝缘护套,并且覆盖着设置在各个压接片的边缘互相面对并进行接触的部位中的间隙;以及防腐蚀材料保持部,该防腐蚀材料保持部设置在所述各个压接片的所述边缘互相面对并进行接触的所述部位中,并且所述绝缘护套被压接到所述压接片。
所述防腐蚀材料保持部可以还设置在与所述露出导体被压接到所述压接片的部位相对应的部位中。
可以利用所述压接片一体地压接所述露出导体与所述绝缘护套。
根据本发明的第一方面的连接端子,当防腐蚀材料设置在各个压接片的边缘互相面对并进行接触的部位中时,熔融状态的防腐蚀材料储存在同样设置在压接绝缘护套的部分中的防腐蚀材料保持部中,使得防腐蚀材料不容易流出。因此,能够防止由于防腐蚀材料的止水性能下降而带来的电线连接部的阻抗增大和电线固定能力的下降。
附图说明
图1是在施加焊料之前的根据传统实例的连接端子的主要部分的透视图。
图2是根据传统实例的连接端子的主要部分的透视图。
图3是根据传统实例的连接端子的主要部分的截面图。
图4(a)是沿着图3中的线C-C截取的截面图,并且图4(b)是沿着图3中的线D-D截取的截面图。
图5(a)是根据实施例的连接端子的透视图,图5(b)是根据该实施例的导体压接到连接端子的部位的截面图,并且图5(c)是根据该实施例的绝缘护套压接到连接端子的部位截面图。
图6是根据该实施例的连接端子的局部分解截面图。
图7是根据该实施例的连接端子在施加焊料之前的平面图。
图8是沿着图7中的线A-A截取的截面图。
图9(a)是沿着图7中的线B1-B1截取的截面图,并且图9(b)是沿着图7中的线B2-B2截取的截面图。
具体实施方式
在下文中,将参考附图说明根据本发明的实施例。
图5至9图示出本发明的实施例。
根据该实施例的连接端子1包括:端子连接部2,该端子连接部2要与配合端子(未示出)连接;电线连接部10,该电线连接部10连接到电线W;和颈部20,该颈部20将端子连接部2连接到电线连接部10。端子连接部2、电线连接部10和颈部20以使得由具有预定形状的铜合金制导电金属板弯曲的方式而形成。
端子连接部2包括方筒部3和安置在方筒部3内部的弹性接触片(未示出)。当配合端子插入到筒部3内时,配合端子利用弹性接触片的弹性恢复力与筒部3进行紧密接触。结果,配合端子电连接到端子连接部2。
电线连接部10包括:电线连接部底壁11;一对电线连接部侧壁12,该一对电线连接部侧壁12从电线连接部底壁11的两个侧缘延伸;和一对压接片13,该一对压接片13从各个电线连接部侧壁12进一步延伸。
每个压接片13都包括:导体压接部13a,该导体压接部13a朝着前侧定位;和护套压接部13b,该护套压接部13b连接于导体压接部13a并且朝着后侧定位。连接于导体压接部13a的护套压接部13b包括形成为锥状的部分。在每个压接片13中,护套压接部13b的延伸高度都比导体压接部13a的延伸高度高。通过压接导体压接部13a,压接片13保持电线W的由铝或铝合金制成的导体30,并且通过压接护套压接部13b,压接片13保持电线W的绝缘护套31。即,导体30和绝缘护套31由压接片13一体地压接。
以使得压接片13的各个边缘互相面对并进行接触的方式压接一对压接片13。特别地,如图9(a)所示,以每个边缘都陷入到导体30内的方式压接导体压接部13a。因此,凹部16设置在导体压接部13a的缘部中。如图9(b)所示,以使得各个边缘仅互相面对并进行接触的方式压接护套压接部13b。在各个缘面互相面对并进行接触的部位中,护套压接部13b设置有防腐蚀材料保持部14,该防腐蚀材料保持部14形成为V状槽。
以使得护套压接部13b的各个边缘都切割为锥状的方式形成防腐蚀材料保持部14。防腐蚀材料保持部14将熔融状态的焊料25保持在V状槽内,以防止焊料25流出。防腐蚀材料保持部14至少设置在与绝缘护套31压接到护套压接部13b的部位相对应的区域中。
电线W与电线连接部10的固定位置在一定程度上移位。在这种情况下,导体30与绝缘护套31之间的边界也在设置压接片13的区域内移位。以使得防腐蚀材料保持部14至少包括导体30与绝缘护套31之间的边界移位的区域的方式,确定防腐蚀材料保持部14的前端位置。防腐蚀材料保持部14的后端位置可以是护套压接部13b的后端。从而,将防腐蚀材料保持部14至少设置在与绝缘护套31压接到护套压接部13b的部位相对应的区域中。
颈部20包括颈部底壁21和从颈部底壁21的两个边缘向上延长的一对颈部侧壁22。颈部底壁21和颈部侧壁22与端子连接部2以及电线连接部10的各个壁一体化。
利用作为防腐蚀材料的焊料25,覆盖电线连接部10中水可能浸到电线W的区域。特别地,焊料25设置成覆盖着导体30的位于压接片13外部上的露出部,并且覆盖一对压接片13之间的间隙。可以以使得通过使用烙铁施加熔融状态的焊料、或施加焊剂并且然后加热的方式设置焊料25。
施加到一对压接片13之间的间隙上的熔融状态的焊料25进入通过弯曲一对压接片13而设置的导体压接部13a(压接导体30的位置)中的凹部16,并从而将焊料25储存在凹部16中,如图5(b)所示。焊料25也进入护套压接部13b(压接绝缘护套31的位置,并且导体30的一部分位于该位置)中的防腐蚀材料保持部14,并从而将焊料25储存在防腐蚀材料保持部14中,如图5(c)所示。因此,焊料25不容易地从凹部16和防腐蚀材料保持部14中流出。由于利用优选量的焊料25覆盖一对压接片13之间的间隙,所以提高了止水性能。结果,能够防止由于止水性能的下降而带来的电线连接部10的阻抗增大和电线固定能力的下降。特别地,在导体30由铝或铝合金制成的情况下,能够确实防止导体30的电化腐蚀。
一旦由熔融状态的焊料25引起的热传送到绝缘护套31,绝缘护套31的外表面变形以填充存在于绝缘护套31的外表面与电线连接部10的内表面之间的间隙“d”(参见图9(b))。这样的变形还能够提高止水性能,并从而防止电线连接部10的阻抗增大和电线固定能力的下降。
防腐蚀材料保持部14至少设置在与绝缘护套31压接到护套压接部13b的部位相对应的区域中。因此,能够利用优选量的焊料25确实地覆盖压接绝缘护套31的部分。
(修改例)
在根据该实施例的连接端子1中,防腐蚀材料保持部14至少设置在与绝缘护套31压接到护套压接部13b的部位相对应的区域中。然而,在利用未设置有凹部16的导体压接部13a压接的情况下,防腐蚀材料保持部14可以设置在一对压接片13的各个边缘互相面对并进行接触的整个区域中。
根据该实施例的连接端子1的防腐蚀材料保持部14具有V状槽,能够以使得压接片13的各个边缘都切割为锥状的方式得到该V状槽。因此,能够容易地制造防腐蚀材料保持部14。然而,只要能够保持并且储存诸如焊料这样的熔融状态的防腐蚀材料,防腐蚀材料保持部14就不限于V状槽。
虽然将焊料25用作根据该实施例的连接端子1中的防腐蚀材料,但是油脂、热熔粘合剂等也可以用作防腐蚀材料。
虽然根据该实施例的连接端子1中的导体30由铝或铝合金制成,但是导体30可以由铜等制成。
工业实用性
本发明能够提供一种连接端子,该连接端子能够防止由于防腐蚀材料的止水性能的下降而带来的电线连接部的阻抗增大和电线固定能力的下降。

Claims (3)

1.一种连接端子(1),包括:
电线(W),该电线包括导体(30)和覆盖该导体(30)的绝缘护套(31),该导体(30)的一端侧从所述绝缘护套(31)露出;
端子连接部(2),该端子连接部要与配合端子连接;
电线连接部(10),该电线连接部包括一对压接片(13),每个压接片都包括导体压接部(13a)和一体地连接于该导体压接部(13a)的护套压接部(13b),所述导体压接部(13a)压接到所述露出导体(30),所述护套压接部(13b)压接到所述绝缘护套(31);
防腐蚀材料(25),该防腐蚀材料设置成覆盖着暴露在所述电线连接部(10)的外部的所述露出导体(30)和所述绝缘护套(31),并且覆盖着设置在各个压接片(13)的边缘互相面对并进行接触的部位中的间隙;以及
防腐蚀材料保持部(14),该防腐蚀材料保持部设置在所述各个护套压接部(13b)的所述边缘互相面对并进行接触的所述部位中,
其中,所述护套压接部(13b)以各个边缘仅互相面对并进行接触的方式被压接,
所述护套压接部(13b)的各个边缘都切割为锥状,
所述防腐蚀材料保持部(14)保持并储存熔融状态的防腐蚀材料(25),以防止所述防腐蚀材料(25)流出,
由熔融状态的所述防腐蚀材料(25)引起的热传送到所述绝缘护套(31),所述绝缘护套(31)的外表面变形以填充存在于所述绝缘护套(31)的外表面与所述电线连接部(10)的内表面之间的间隙(d)。
2.根据权利要求1所述的连接端子(1),其中,所述防腐蚀材料保持部(14)还设置在所述各个导体压接部(13a)的边缘互相面对并进行接触的部位中。
3.根据权利要求1或2所述的连接端子(1),其中
所述防腐蚀材料(25)是焊料。
CN201380017600.2A 2012-03-30 2013-03-26 连接端子 Expired - Fee Related CN104247153B (zh)

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