CN104195902A - Full-mechanical rapid sleeper replacement machine - Google Patents

Full-mechanical rapid sleeper replacement machine Download PDF

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Publication number
CN104195902A
CN104195902A CN201410446231.5A CN201410446231A CN104195902A CN 104195902 A CN104195902 A CN 104195902A CN 201410446231 A CN201410446231 A CN 201410446231A CN 104195902 A CN104195902 A CN 104195902A
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CN
China
Prior art keywords
fixed
hole
flange
cylinder
stirring cage
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Pending
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CN201410446231.5A
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Chinese (zh)
Inventor
于向军
胡信鹏
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Kunming University
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Kunming University
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Priority to CN201410446231.5A priority Critical patent/CN104195902A/en
Publication of CN104195902A publication Critical patent/CN104195902A/en
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Abstract

The invention discloses a full-mechanical rapid sleeper replacement machine which comprises a vibration rotary excavating and ballast removing device, a ballast collecting and discharging device, a vibration ballast pushing device, a four-nut synchronous assembly and disassembly device, a sleeper lifting and rotating device, a sleeper pushing and pulling device, a sleeper hoisting device, a rail car, a power generator, a hydraulic system box, a first camera assembly, a second camera assembly, a third camera assembly, a fourth camera assembly, a fifth camera assembly, a sixth camera assembly and a monitor. A plurality of casters and two longitudinal beams are arranged on the rail car, the vibration rotary excavating and ballast removing device, the ballast collecting and discharging device, the vibration ballast pushing device, the four-nut synchronous assembly and disassembly device, the sleeper lifting and rotating device, the sleeper pushing and pulling device, the sleeper hoisting device, the power generator and the hydraulic system box are arranged on the two longitudinal beams of the rail car, and the monitor is arranged in a cab of a tow tractor. The full-mechanical rapid sleeper replacement machine is suitable for rapid sleeper replacement on straight-line and curved rail rod segments, operating time in repairing skylight through limited line can be made full and reasonable use of, and full-mechanical sleeper replacement can be achieved.

Description

A kind of Fully-mechanized fast quick change pillow machine
Technical field
The present invention relates to a kind of railway maintenance machinery, particularly a kind of Fully-mechanized fast quick change pillow machine.
Background technology
Railroad sleeper is in long use procedure, reason due to natural subsidence and vibration, the local sleeper of railway sinks, need to carry out maintenance, indivedual sleepers damage, and need to change in time, in carrying out the process of sleeper replacement, adopt the manual work efficiency that wastes time and energy low, can not in effective train passage gap, (be commonly called as: skylight), finish the work.
Summary of the invention
The object of this invention is to provide a kind of Fully-mechanized fast quick change pillow machine.
The present invention is revolved the row's of digging stone device, ballast collection arranging device, vibration by vibration and is pushed away stone device, the synchronous assembling and disassembling device of four nuts, carries rail swivel block device, push-and-pull sleeper device, rail handling apparatus, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly, the 5th camera assembly, the 6th camera assembly and monitor and form.Railcar is provided with a plurality of castors and two longerons, vibration is revolved the row's of digging stone device, ballast collection arranging device, vibration and is pushed away stone device, the synchronous assembling and disassembling device of four nuts, carries on two longerons that rail swivel block device, push-and-pull sleeper device, sleeper handling apparatus, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case;
Described vibration is revolved and is dug lithagoue machine and form by revolving the row's of digging stone device and vibrating device;
The described row's of the digging stone device that revolves is revolved and is dug assembly and drive system forms by two the first elevating mechanisms, two;
The first described elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Described revolve dig assembly by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, five lead hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that stone cylinder, ten self-lubricating bushings, ten two ends have flange and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, other left-right rotary stirring cages and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole, leads stone cylinder and is provided with two square flanges;
Described drive system is comprised of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box;
Described vibrating device is comprised of the top rail of the first elevating mechanism, several elastic connecting component, gear housing and the first vibrating motor, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, nut and pads;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the second vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to vibrating motor is set; Linkage door is comprised of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are comprised of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the second elevating mechanism, four two ends and pushes away stone assembly and form, the second elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the 3rd vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; Two ends, vibrating motor left and right are fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, the cylinder body of the second oil cylinder middle part symmetric position two short cylindricals with internal thread hole that are connected, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is comprised of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the 3rd elevating mechanism, two two ends, the 3rd elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is comprised of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is comprised of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by the first rail-lifting equipment and swivel block installation composition, the first rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is comprised of the 4th elevating mechanism and swivel block assembly, the 4th elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is comprised of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining;
Described push-and-pull sleeper device is comprised of fixed muffle, extension sleeve, oil cylinder, two the first resistance assemblies, two the second resistance assemblies and grabbing assembly, fixed muffle is provided with two the first ears rings, two the second ears rings and four square holes, and extension sleeve is provided with two first surface resistance slideways, two the second curved surface resistance slideways, two installations counterbore, two monaural rings and rectangular grooves; The cylinder body of oil cylinder is provided with flange, piston rod external part is provided with flange; The first resistance assembly is comprised of the first drag strut, torsion spring and bearing pin, and the first drag strut is provided with pin-and-hole and the face of cylinder, and the second resistance assembly is comprised of the second drag strut, torsion spring and bearing pin, and the second drag strut is provided with pin-and-hole and the face of cylinder;
Described grabbing assembly is by gripper, the afterburning assembly of gripper and gripper Position Control assembly form, gripper is by the first lever, the second lever, two the first bearing pins, two pressing plates and two the second bearing pins form, the first lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, the second lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, anti-slip rubber layer and ears ring are connected on pressing plate, the afterburning assembly of gripper is by push-and-pull round bar, sleeve, the first truncated cone piece that rises, the second truncated cone piece that rises, two bracers, two slide jaw, two spiral tension springs, two bidirectionally limited plates of bracer and two gussets form, push-and-pull round bar is provided with flange, threaded shaft section and circular shaft section, the truncated cone piece that rises is provided with axis hole and the conical surface, bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, two symmetrical not a half oval taper hole and semicircle orifices, spiral tension spring is provided with two mounting circular rings, the bidirectionally limited plate of bracer is provided with lever limiting plate and square hole, gripper Position Control assembly is by suspension, the first semiaxis, the second semiaxis, two torsion springs, partial gear and nut form, suspension is provided with axis hole, the first semi girder, the first tooth bar, the second semi girder, the second tooth bar, the first semiaxis is provided with ears ring, internal thread hole and axle journal, the second semiaxis is provided with ears ring and external screw thread shaft part,
Described sleeper handling apparatus is comprised of the second rail-lifting equipment and suspension beam cranes, the second rail-lifting equipment and the first rail-lifting equipment are just the same, described suspension beam cranes is by frame, two flexible crossbeams, two oil cylinders, suspension movement longeron, two the first running trolleys, the second running trolley, lifting mechanisms and grab de-installation composition, frame by two lower transverse beams, four columns, two fixed cross beams and two fixedly longeron form, fixed cross beam is provided with ladder oblong aperture, the flange that oil cylinder and extensible canopy are installed;
Described flexible crossbeam is comprised of the first channel-section steel, the second channel-section steel and several bolt, and the first channel-section steel is provided with flange, and flange is provided with several bolts hole, and the second channel-section steel is provided with flange, and flange is provided with several bolts hole,
The cylinder body of oil cylinder is provided with flange, and piston rod external part is provided with flange, and suspension movement longeron is comprised of two cantilever tie-beams and steel I-beam, and cantilever tie-beam is provided with monaural ring and square flange;
The first described running trolley is comprised of the first drive unit of brake, reducer and motor one, driving wheel, three driven pulleys, three follower shafts and vehicle frame, and the first drive unit is provided with output shaft and flange; Vehicle frame is comprised of the first casing, the first end cap, the second casing, the second end cap and the first junction plate, the first casing is provided with the first drive unit output shaft hole and driven pulley axis hole, first end is covered with the first drive unit output shaft hole and driven pulley axis hole, the second casing is provided with two driven pulley axis holes, the second end cap is provided with two driven pulley axis holes, and the first junction plate is provided with ears ring;
The second described running trolley is by brake, the second drive unit of reducer and motor one, driving wheel, three driven pulleys, three follower shafts and and vehicle frame form, the second drive unit is provided with output shaft and flange, vehicle frame is by the first casing, the first end cap, the second casing, the second end cap and the second junction plate form, the first casing is provided with the first drive unit output shaft hole and driven pulley axis hole, first end is covered with the first drive unit output shaft hole and driven pulley axis hole, the second casing is provided with two driven pulley axis holes, the second end cap is provided with two driven pulley axis holes, the first junction plate is provided with ears ring and two limited posts,
Described lifting mechanism is by brake, the 3rd drive unit of reducer and motor one, hollow top rail, reel, the first fixed pulley, the first wirerope, symmetrically arranged two series connection parallelogram lindages, hollow lower transverse beam, the second wirerope and installation circular hole cover plate form, hollow top rail is provided with the first ears ring, four the second ears rings, monaural ring, circular hole is installed and square hole is installed, the 3rd drive unit is provided with output shaft and flange, the first fixed pulley is by pulley, bearing pin, pulley yoke, thrust bearing and nut form, pulley yoke is provided with pin shaft hole and supports dress axle, back shaft is provided with thread segment, series connection parallelogram lindage is comprised of hollow top rail, hollow lower transverse beam, two the first forks, two the second forks, connecting rod, six bearing pins, hollow lower transverse beam is provided with four the first ears rings, circular hole, two the first circular holes, the second circular hole, two square holes, four square counterbores and four the second ears rings is installed,
The described off loading of grabbing is put to be grabbed release mechanism and circular hole cover plate is installed by hollow lower transverse beam, two fixed pulleys, two electromagnetism limit valves and two and is formed, fixed pulley is comprised of pulley, pulley bracket and bearing pin, pulley bracket is provided with pin shaft hole, and electromagnetism limit valve is provided with gag lever post and the flange that is fixed on spool;
Described grab release mechanism by ladder circle pull bar, first support, second support, truncated cone rises by piece, the first bracer, the second bracer, two gussets, two slide jaw, reset helical compression spring, two spiral tension springs, sleeve, two hex nuts, two levers, two pressing plates, two two-way location-plates of bracer, two the first bearing pins and two the second bearing pins form, the two-way location-plate of bracer is provided with square hole, ladder circle pull bar is provided with threaded rod section, the first bar section, the second bar section, the 3rd bar section and annulus, the first support is provided with circular hole, the second support is provided with square flange and circular hole, the truncated cone piece that rises is provided with circular hole and limiting plate, the first bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, not a half elliptic cone and semicircle orifice, the second bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, not a half elliptic cone and semicircle orifice, spiral tension spring is provided with two mounting circular rings, lever is provided with the first pin-and-hole and the second pin-and-hole, anti-slip rubber layer and ears ring are connected on pressing plate,
The first described camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly, the 5th camera assembly and the 6th camera assembly form by camera and camera bracket; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, by remaining nineteen hang cylinder and nineteen stirring cage sleeve be solidly fixed respectively, two square flanges of leading stone cylinder are snapped in respectively in the square draw-in groove of two stirring cage sleeves and be fixed with one, by nine of remainder, lead stone cylinder and 18 stirring cage sleeves are solidly fixed respectively, by two, hanging an axis hole is coaxially fixed with one with two gear axis holes of gear housing base plate respectively, the stirring cage sleeve that nine couple of remainder is fixed on to one is connected with gear-box by hanging cylinder,
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three of remainder the first dextrorotation stirring cage axles are penetrated to gear housing the first dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole, eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole of gear housing, eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial sheathed being fixed in wheel casing gear shaft hole of gear shaft, the 3rd gear is sheathed to be fixed on gear shaft, and three gear shafts of remainder are fixed in wheel casing gear shaft hole, and four the 3rd gears of remainder are sheathed and be fixed on gear shaft respectively;
The all axis holes that cover on gear-box all axles corresponding with it are coaxial sheathed on it, gear-box upper cover and gear housing are closed, 16 the second thrust bearings are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axle top nut pretensions, and the first vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and is covered, four the second thrust bearings are inserted in respectively to the second axle journal top nut pretension of the first dextrorotation stirring cage,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on the lower transverse beam of the first elevating mechanism by camera bracket base plate.
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, forms vibration and revolves the row's of digging stone device;
Lower transverse beam is fixed on two longerons of railcar, the second vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, the second gear is sheathed and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the engagement of the second gear, motor room's cover plate is fixed on casing, form ballast collection arranging device,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the lower transverse beam of the second elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the 3rd two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, form elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, form vibration and push away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, form vibration and push away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
The 3rd camera assembly is fixed on the 3rd elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, the second gear is sheathed and be fixed in rotating shaft, the magnetic interior Hexagonal jacket of tool is fixed on to rotating shaft lower end, the first gear is sheathed and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, form Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, form the synchronous assembling and disassembling device of sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, form the first rail-lifting equipment;
The 4th camera assembly is fixed on the first rail-lifting equipment fixed muffle by camera bracket base plate;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 4th elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, form swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin respectively, form swivel block device;
The first tooth bar and the second tooth bar are fixed on respectively on the first semi girder and the second semi girder, and the first semi girder and the second semi girder are all fixed on suspension, rise piece and sleeve of the first truncated cone is sheathed on push-and-pull round bar successively, two slide jaw are inserted respectively to two slide jaw holes of one of them bracer, two slide jaw holes of two slide jaw and another bracer are coaxial and insert, two spiral tension springs are placed in two spiral tension spring grooves that two bracers form, two mounting circular rings of spiral tension spring are sheathed on respectively on two round pins of two bracers, two bracers are sheathed on push-and-pull round bar, then piece and first truncated cone piece symmetry that rises that the second truncated cone risen is sheathed on push-and-pull round bar, suspension shaft borehole jack is established push-and-pull round bar top nut pretension, push-and-pull round bar flange and cylinder piston rod flange are fixed with one, oil cylinder penetrates fixed muffle is fixed on fixed muffle rear end cap the cylinder body flange symmetry of oil cylinder, extension sleeve along push-and-pull round bar penetrate fixed muffle on it two counterbores are installed over against two bracers, by two two bracer both sides of installing in counterbore of two symmetrical insertions of the bidirectionally limited plate of bracer, and the bidirectionally limited plate of bracer is fixed on extension sleeve, two gussets are fixed on respectively on two bracer left and right sides, after the first ears ring of torsion spring, the first drag strut and fixed muffle is coaxial, bearing pin is penetrated, form the first resistance assembly, after torsion spring, the second drag strut and fixed muffle the second ears ring are coaxial, bearing pin is penetrated, form the second resistance assembly, under the effect of torsion spring, be articulated with two the first drag struts of the fixed muffle left and right sides the first ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the first drag struts are pressed on extension sleeve side all the time, under the effect of torsion spring, be articulated with two the second drag struts of the fixed muffle left and right sides the second ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the second drag struts are pressed on extension sleeve side all the time, and fixed muffle is fixed on two longerons of railcar,
The first semiaxis wears after the monaural ring of the extension sleeve left side, torsion spring is set on the first semiaxis, partial gear is sheathed and be fixed on the axle journal of the first semiaxis again, the second semiaxis wears after the monaural ring of extension sleeve the right, torsion spring is set on the second semiaxis, again the second semiaxis external screw thread shaft part is screwed in the first semiaxis internal thread hole, the first pin-and-hole of the first lever and the first semiaxis ears ring coaxially penetrate the first bearing pin, first lever the second pin-and-hole and pressing plate ears ring coaxially penetrate the second bearing pin, the first pin-and-hole of the second lever and the ears ring of the second semiaxis coaxially penetrate the first bearing pin, the second pin-and-hole of the second lever and the ears ring of pressing plate coaxially penetrate the second bearing pin, form gripper, gripper under partial gear and the first tooth bar and the second tooth bar are controlled in level,
The second rail-lifting equipment is fixed on two longerons of railcar by its fixed muffle symmetry, and the 5th camera assembly is connected on the second rail-lifting equipment fixed muffle by camera bracket base plate;
Three pin-and-holes of the first fork, the second fork and connecting rod are coaxially penetrated to bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, again by two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, then the parallelogram lindage of connecting with the symmetrical installation of the vertical plane of symmetry another one of hollow top rail and hollow lower transverse beam;
Two lower transverse beams of frame are fixed on two longerons of railcar;
In the ladder oblong aperture of inserting fixed cross beam of the several bolts hole of the first channel-section steel flange and the several bolt hole coaxial-symmetricals of the second channel-section steel flange, several bolts connect to form flexible crossbeam, oil cylinder is inserted in fixed cross beam ladder oblong aperture, and the cylinder body flange of oil cylinder and fixed cross beam flange are fixed with one, cylinder piston rod external part flange and flexible crossbeam are solidly fixed;
Driven pulley is sheathed to be fixed on follower shaft, follower shaft coaxially penetrates and is fixed in the first casing driven pulley axis hole, the first drive unit output shaft coaxially penetrates the drive unit output shaft hole of the first end cap, the first drive unit flange is fixed on first end and covers, driving wheel is sheathed to be fixed on the first drive unit output shaft, the first drive unit output shaft is coaxial with the first casing drive unit output shaft hole, the first end cap follower shaft hole is with to be fixed on the first casing follower shaft coaxial, and the first end cap is fixed on the first casing; Two driven pulleys are sheathed being fixed on two follower shafts respectively, two follower shafts coaxially penetrate respectively in two driven pulley axis holes that are fixed on the second casing, two driven pulley axis hole coaxial sleeves of the second end cap are located on two follower shafts, the second end cap is fixed on the second casing, the first casing and the second casing are placed in respectively on the channel-section steel of flexible crossbeam both sides, and the first junction plate is fixed on the first end cap and the second end cap and forms the first running trolley;
Driven pulley is sheathed to be fixed on follower shaft, follower shaft coaxially penetrates and is fixed in the first casing driven pulley axis hole, the first drive unit output shaft coaxially penetrates the drive unit output shaft hole of the first end cap, the first drive unit flange is fixed on first end and covers, driving wheel is sheathed to be fixed on the first drive unit output shaft, the first drive unit output shaft is coaxial with the first casing drive unit output shaft hole, the first end cap follower shaft hole is with to be fixed on the first casing follower shaft coaxial, and the first end cap is fixed on the first casing; Two driven pulleys are sheathed being fixed on two follower shafts respectively, two follower shafts coaxially penetrate respectively in two driven pulley axis holes that are fixed on the second casing, two driven pulley axis hole coaxial sleeves of the second end cap are located on two follower shafts, the second end cap is fixed on the second casing, the first casing and the second casing are placed in respectively above i iron bottom flange, suspension movement longeron both sides, and the second junction plate is fixed on the first end cap and the second end cap and forms the second running trolley;
Cantilever tie-beam monaural ring and the first junction plate ears ring coaxially penetrate bearing pin, again another cantilever tie-beam monaural ring and the second junction plate ears ring are coaxially penetrated to bearing pin, the two ends soffit that two cantilever tie-beam square flanges is fixed on to steel I-beam forms suspension movement longeron;
The pulley yoke back shaft of the first fixed pulley penetrates hollow top rail monaural ring, on the sheathed pulley yoke back shaft of thrust bearing, nut screws on pulley yoke back shaft thread segment pretension, the first fixed pulley is articulated with on hollow top rail, reel is penetrated in it by hollow top rail installing hole, first rope one end is first penetrated to fixed pulley race, from hollow top rail, square hole being installed again penetrates in hollow top rail and is fixed on reel, the 3rd drive unit output shaft is coaxial with cover plate axis hole, the 3rd drive unit flange and cover plate are connected, the 3rd drive unit output shaft and spool shaft are coaxially fixed with one, cover plate is fixed on hollow top rail,
Two slide jaw are inserted respectively in two pin-and-holes of the first bracer, again two pin-and-holes and two slide jaw of the second bracer are coaxially inserted in, extension spring is inserted to the first bracer installs in spiral tension spring groove and the second bracer installation spiral tension spring groove, again two annulus of extension spring are inserted in respectively on two round pins, this combination is inserted in hollow lower transverse beam to it over against square counterbore, by two two-way location-plates of the bracer side's of insertion counterbore being fixed on hollow lower transverse beam respectively, two gussets are fixed on respectively on the first bracer and the second bracer, the second support is inserted to square hole and is fixed on hollow lower transverse beam, the gag lever post of electromagnetism limit valve and hollow lower transverse beam the first circular hole coaxially penetrate, electromagnetism limit valve flange is fixed in hollow bottom rail,
The 6th camera assembly is fixed on the hollow lower transverse beam of lifting mechanism by camera bracket base plate;
The truncated cone piece that rises is sheathed in ladder circle pull bar the second bar section, jacket casing is located in ladder circle pull bar the 3rd bar section, circular hole, the second supporting circular holes to the truncated cone that ladder circle pull bar annulus end forms through the first bracer semicircle orifice and the second bracer semicircle orifice piece limiting plate that rises contacts with the gag lever post of electromagnetism limit valve, the first support is set in to ladder circle pull bar the first bar Duan Zhiqi and the truncated cone piece limiting plate that rises to be contacted, the first support is fixed on hollow lower transverse beam, and reset helical compression spring is sheathed on to ladder circle pull bar the first bar section top nut pretension; Lever the first pin-and-hole is coaxial with hollow lower transverse beam ears ring, penetrates the first bearing pin, and lever the second pin-and-hole is coaxial with pressing plate ears ring, penetrates the second bearing pin;
After the second wirerope doubling, with steel wire winding, become annulus, two sections of wireropes after doubling penetrate hollow lower transverse beam the second circular hole respectively around upper two fixed pulley races, after penetrating respectively two ladder circle pull bar annulus, doubling becomes annulus with steel wire winding again, and the second wirerope is connected with ladder circle pull bar; By the first wirerope penetrate with steel wire winding, become annulus after the second wirerope doubling after doubling with steel wire winding, become annulus, the first wirerope is connected with the second wirerope.
The invention has the beneficial effects as follows:
1. can be by equipment rapid alignment operating position;
2. can be by the ballast quick drain between sleeper in stone collecting box body, and automatically separatedly discharge sandy soil in ballast;
3. can be by the ballast quickly stuffing in stone collecting box body to the pillow both sides that switch tracks;
4. four nuts are synchronously dismantled, quick rotation sleeper, and the operating efficiency that saves time is high;
5. can adapt to straight line and the quick-replaceable tie work of curved rail length section;
6. be easy to realize procedure auto-control, easy to operate;
7. simple in structure, dependable performance, do mechanization operation rate are high, can fully rationally utilize limited circuit to repair " skylight " activity duration, realize the work of Fully-mechanized fast quick change pillow.
Accompanying drawing explanation
Fig. 1 is off working state schematic perspective view of the present invention.
Fig. 2 is that the row's of digging stone device and ballast collection arranging device duty schematic perspective view are revolved in the present invention's vibration.
Fig. 3 is the first elevating mechanism of the present invention and drive system schematic perspective view.
Fig. 4 is the front view of Fig. 3.
Fig. 5 is the A place enlarged diagram in Fig. 4.
Fig. 6 is top rail structural upright schematic diagram of the present invention.
Fig. 7 is gear housing structural upright schematic diagram of the present invention.
Fig. 8 is the stone cylinder schematic perspective view of leading of the present invention.
Fig. 9 is stirring cage sleeve schematic perspective view of the present invention.
Figure 10 is the first dextrorotation stirring cage schematic perspective view of the present invention.
Figure 11 is that the present invention's the row's of the digging stone device part part that revolves is cut schematic perspective view open.
Figure 12 is the left view of Figure 11.
Figure 13 is the B place enlarged diagram in Figure 12.
Figure 14 is the present invention's ballast collection arranging device duty schematic perspective view.
Figure 15 is ballast collection arranging device schematic perspective view of the present invention.
Figure 16 is another schematic perspective view of ballast collection arranging device of the present invention.
Figure 17 is the C place enlarged diagram in Figure 16.
Figure 18 is ballast collection arranging device left view of the present invention.
Figure 19 is ballast collection arranging device front view of the present invention.
Figure 20 is the D place enlarged diagram in Figure 19.
Figure 21 is left-handed stirring cage schematic perspective view of the present invention.
Figure 22 is dextrorotation stirring cage schematic perspective view of the present invention.
Figure 23 is that the present invention's vibration pushes away the stone device state schematic perspective view of starting working.
Figure 24 is that the present invention's vibration pushes away stone device power cut-off state schematic perspective view.
Figure 25 is the second elevating mechanism schematic perspective view of the present invention.
Figure 26 is that the present invention's vibration pushes away stone assembly suspension bracket upper wall and cuts schematic perspective view open.
Figure 27 is the E place enlarged diagram in Figure 26.
Figure 28 is that the present invention's vibration pushes away stone assembly schematic perspective view.
Figure 29 is the upward view of Figure 28.
Figure 30 is the present invention's the synchronous assembling and disassembling device duty of four nuts schematic perspective view.
Figure 31 is the present invention's the 3rd elevating mechanism schematic perspective view.
Figure 32 is Double-nut synchronous mounting or dismounting assembly schematic perspective view of the present invention.
Figure 33 is that Double-nut synchronous mounting or dismounting component gear case antetheca of the present invention is cut schematic perspective view open.
Figure 34 is the front view of Figure 33.
Figure 35 be the present invention carry the rail swivel block device state schematic perspective view of starting working.
Figure 36 be the present invention carry rail swivel block device power cut-off state diagram schematic perspective view.
Figure 37 is the present invention's the 4th elevating mechanism schematic perspective view.
Figure 38 is the local enlarged diagram of Figure 37 left view.
Figure 39 is the present invention's swivel block device schematic perspective view.
Figure 40 is the F place enlarged diagram in Figure 39.
Figure 41 is the swivel block assembly schematic perspective view of the present invention's swivel block device.
Figure 42 is that the present invention's rail-lifting equipment off working state fixed muffle antetheca is cut front view open.
Figure 43 is that the present invention's rail-lifting equipment duty fixed muffle antetheca is cut front view open.
Figure 44 is duty schematic perspective view of the present invention.
Figure 45 is push-and-pull sleeper device schematic perspective view of the present invention.
Figure 46 is the local schematic perspective view that amplifies of the G in Figure 45.
Figure 47 is that the fixed muffle antetheca of the present invention's push-and-pull sleeper device is cut schematic perspective view open.
Figure 48 is the present invention's grabbing assembly travel position schematic perspective view.
Figure 49 is that the present invention's grabbing assembly pushes away sleeper state schematic perspective view.
Figure 50 is that the present invention's grabbing assembly draws sleeper state schematic perspective view.
Figure 51 is the schematic perspective view that two bracers of the present invention's grabbing assembly combine.
Figure 52 is the bidirectionally limited plate schematic perspective view of bracer of the present invention's grabbing assembly.
Figure 53 is the first semiaxis schematic perspective view of the present invention's gripper Position Control assembly.
Figure 54 is the second semiaxis schematic perspective view of the present invention's gripper Position Control assembly.
Figure 55 is the suspension schematic perspective view of the present invention's gripper Position Control assembly.
Figure 56 is the present invention's the afterburning part assembly of gripper schematic perspective view.
Figure 57 is the present invention's sleeper handling apparatus duty schematic perspective view.
Figure 58 is the front view of Figure 57.
Figure 59 is the left view of Figure 57.
Figure 60 is the local enlarged diagram in H place in Figure 59.
Figure 61 is suspension beam cranes the first running trolley schematic perspective view of the present invention.
Figure 62 is the front view of Figure 61.
Figure 63 is the left view of Figure 61.
Figure 64 is that suspension beam cranes the first running trolley of the present invention is without the schematic perspective view of the first end cap.
Figure 65 is suspension beam cranes the second running trolley schematic perspective view of the present invention.
Figure 66 is the front view of Figure 65.
Figure 67 is the left view of Figure 65.
Figure 68 is that suspension beam cranes the second running trolley of the present invention is without the schematic perspective view of the first end cap.
Figure 69 is the present invention's suspension beam type crane hoisting mechanism schematic perspective view.
Figure 70 is the local enlarged diagram at I place in Figure 69.
Figure 71 is the present invention's hollow top rail that wall partly cuts open before and the component schematic perspective view being connected thereon.
Figure 72 is the local enlarged diagram at J place in Figure 71.
Figure 73 is the hollow lower transverse beam schematic perspective view of the present invention's lifting mechanism.
Figure 74 is the upward view of Figure 73.
Figure 75 is that the present invention's travel position is grabbed off loading and put hollow lower transverse beam antetheca and cut front view open.
Figure 76 is that the present invention's duty is grabbed off loading and put hollow lower transverse beam antetheca and cut front view open.
Figure 77 is the present invention's the major part schematic perspective view in release mechanism explosive view of grabbing.
Figure 78 is camera assembly schematic perspective view of the present invention.
Figure 79 is camera assembly left view of the present invention.
Figure 80 is camera assembly upward view of the present invention.
The specific embodiment
Refer to shown in Fig. 1, Figure 14, Figure 23, Figure 30, Figure 35, Figure 44 and Figure 57, for embodiments of the invention, this embodiment by vibration revolve that the row's of digging stone device 1, ballast collection arranging device 2, vibration push away stone device 3, the synchronous assembling and disassembling device 4 of four nuts, carry rail swivel block device 5, sleeper push-pull device at fixed 6, sleeper handling apparatus 7, railcar 10, generator 11, hydraulic system case 12, the first camera assembly 13, the second camera assembly 14, the 3rd camera assembly 15, the 4th camera assembly 16, the 5th camera assembly 17, the 6th camera assembly 18 and monitor form.Railcar is provided with a plurality of castors 101 and two longerons 102, vibration is revolved the row's of digging stone device 1, ballast collection arranging device 2, vibration and is pushed away stone device 3, the synchronous assembling and disassembling device 4 of four nuts, carries on two longerons 102 that rail swivel block device 5, sleeper push-pull device at fixed 6, sleeper handling apparatus 7, generator 11 and hydraulic system case 12 be arranged on railcar, railcar 10 is drawn by engineering truck, monitor is located in tractor cab, generator 11, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case 12;
Refer to shown in Fig. 2 to Figure 13, described vibration is revolved and is dug lithagoue machine 1 and form by revolving the row's of digging stone device 90 and vibrating device 94;
The described row's of the digging stone device 90 that revolves is revolved and is dug assembly 92 and drive system 93 forms by two the first elevating mechanisms 91, two;
The first described elevating mechanism 91 is comprised of symmetrically arranged two series connection parallelogram lindages 910 and oil cylinder 911, series connection parallelogram lindage 910 is comprised of lower transverse beam 9101, top rail 9102, two the first forks 9103, two the second forks 9104, connecting rod 9105, six bearing pins 9106, on lower transverse beam 9101, be fixed with four ears rings 9107, on top rail 9102, be fixed with eight ears rings 9108 and symmetrically arranged two junction plates 9109, top rail junction plate 9109 is provided with several bolts hole 9110;
Described revolve dig assembly 92 by the left-handed stirring cage of two the first dextrorotation stirring cages 920, four the second dextrorotation stirring cage 921, four 922, ten stirring cage sleeves 923, five lead stone cylinder 924, ten self-lubricating bushings 925, ten two ends have flange hang cylinder 927,12 the second thrust bearings 928 of 926, ten the first thrust bearings and 12 hex nuts 929 form, the first dextrorotation stirring cage 920 is provided with stirring cage axle 9201, the shaft shoulder 9202, the first axle journal 9203 and the second axle journal 9204, other left-right rotary stirring cages and the first dextrorotation stirring cage 920 structural similarities, without the second axle journal; Stirring cage sleeve 923 is provided with square draw-in groove 9231, four sharp pawls 9232 and axis holes 9233, leads stone cylinder 924 and is provided with two square flanges 9241;
Described drive system 93 is by two low speed high torque hydraulic motors 931, two hydraulic motor supports 932, two the first gears 933, four the second gears 934, four gear shafts 935, 24 the 3rd gears 936, gear housing 937 and gear-box upper cover 938 form, low speed high torque hydraulic motor 931 is provided with output shaft 9311, on gear housing 937, be symmetrical arranged two junction plates 9371, four the first dextrorotation stirring cage axis holes 9372, four gear axis holes 9373, eight the second dextrorotation stirring cage axis holes 9374 and eight left-handed stirring cage axis holes 9375, gear housing junction plate 9371 is provided with several bolts hole 9376, gear-box upper cover 938 is provided with the axis hole corresponding with gear housing 937,
Described vibrating device 94 is comprised of top rail 9102, several elastic connecting component 941, gear housing 938 and first vibrating motor 942 of the first elevating mechanism 91, and elastic connecting component 941 is comprised of chain connecting bolt 9411, two helical compression springs 9412, nut 9413 and pads 9415.
Refer to shown in Figure 14 to Figure 22, described ballast collection arranging device 2 is by casing 20, lower transverse beam 21, linkage door 22, the second vibrating motor 23, several elastic connecting components 24, two oil cylinders 25 and sandy soil are discharged assembly 26 and are formed, casing 20 is provided with base plate 201, at the bottom of dump box 202, two first row crossdrifts 203, second row crossdrift 204, two grooves 205, two U-lags 206, motor room 207, two end caps 208 and eight earrings 209 form, base plate 201 is arranged with several bolts hole 2011, at the bottom of dump box, 202 are provided with several sieve apertures 2021, end cap 208 is provided with sand discharge soil mouth 2081, lower transverse beam 21 is provided with junction plate 210 and groove 211, is arranged with several bolts hole 2101 on junction plate 210, and groove 211 is beneficial to the second vibrating motor 23 is set, linkage door 22 is comprised of crossbeam 221, two the first door-plates 222 and the second door-plate 223, and elastic connecting component 24 is comprised of chain connecting bolt 241, two helical compression springs 242, pad 243 and nuts 244, sandy soil are discharged assembly 26 and are comprised of motor 261, the first gear 262, the second gear 263, left-handed stirring cage 264, dextrorotation stirring cage 265, two thrust bearings 266 and two nuts 267, as shown in Figure 8, left-handed stirring cage 264 is provided with axle journal 2641, inner hexagonal hole 2643 and external screw thread shaft part 2642, and dextrorotation stirring cage 265 is provided with axle journal 2651, outer-hexagonal shaft part 2653 and external screw thread shaft part 2652,
Refer to shown in Figure 23 to Figure 29, it is by the second elevating mechanism 30 that described vibration pushes away stone device 3, four two ends have the suspension rod 31 of flange and two vibrations and push away stone assembly 34 and form, the second elevating mechanism 30 is comprised of symmetrically arranged two series connection parallelogram lindages 32 and the first oil cylinder 33, series connection parallelogram lindage 32 is by lower transverse beam 320, top rail 321, two the first forks 322, two the second forks 323, connecting rod 324, six bearing pins 325 form, on lower transverse beam 320, be fixed with four ears rings 3201, on top rail 321, be fixed with four ears rings 3211 and four cantilevers 3212,
Described vibration pushes away stone assembly 34 and is comprised of suspension bracket 341, the 3rd vibrating motor 342, two the second oil cylinders 343, two cut somebody's hair 344, four connectors 345 and four elastic connecting components 346, on suspension bracket 341, be arranged with four junction plates 3411, junction plate 3411 is provided with ears ring 3412; The 3rd vibrating motor 342 two ends, left and right are fixed with square connecting plate 3421; Be connected two external part of short cylindrical 3432, the second oil cylinder 343 piston rods with internal thread hole of the cylinder body middle part symmetric position that the cylinder body of the second oil cylinder 343 is provided with flange 3431, the second oil cylinders 343 is provided with flange 3433; Cut somebody's hair and 344 be provided with square flange 3441; Connector 345 is provided with to be had the square earrings 3451 of bolt hole and has externally threaded round bar 3452; Elastic connecting component 346 is comprised of connecting bolt 3461, two helical compression springs 3462 and nut 3463;
Refer to shown in Figure 30 to Figure 34, the described synchronous assembling and disassembling device 4 of four nuts is by the 3rd elevating mechanism 40, two two ends have the pull bar 41 of flange, two coupling assemblings 42 and two Double-nut synchronous mounting or dismounting assemblies 43 form, the 3rd elevating mechanism 40 is comprised of symmetrically arranged two series connection parallelogram lindages 44 and oil cylinder 45, series connection parallelogram lindage 44 is by lower transverse beam 440, top rail 441, two the first forks 442, two the second forks 443, connecting rod 444, six bearing pins 445 form, on lower transverse beam 440, be fixed with four ears rings 4401, on top rail 441, be fixed with four ears rings 4411, coupling assembling 42 is comprised of inverted U frame 421, two slide block 422 and two bolts 423 with bolt hole, Double-nut synchronous mounting or dismounting assembly 43 is comprised of low speed high torque hydraulic motor 430, the first gear 431, gear shaft 432, two the second gears 433, two rotating shafts 434, two magnetic interior Hexagonal jackets 435 of tool, gear housing 436, gear-box upper cover 437, four thrust bearings 438 and four hex nuts 439, and pull bar 41 is provided with the first flange 411 and the second flange 412,
Refer to Figure 35, Figure 36, shown in Figure 42 to Figure 43, the described rail swivel block device 5 of carrying is comprised of the first rail-lifting equipment 51 and swivel block device 52, the first rail-lifting equipment 51 is by fixed muffle 510, the two rod hydraulic jacks 511 of dual Piston, two telescopic arms 512 and two carry cylinder of rail 513 and form, in the middle of two rod hydraulic jack 511 cylinder barrels of dual Piston, symmetric position is provided with connecting bottom board 5111, piston rod 5112, piston rod free end is provided with flange 5113, fixed muffle 510 is provided with two ears rings 5101, telescopic arm 512 is provided with arc-shaped surface 5121, carry and on cylinder of rail 513 cylinder bodies, be fixed with gusset 5131 and monaural ring 5132, carry cylinder of rail 513 piston rod external parts and be fixed with fagging 5133,
Refer to shown in Figure 37 to Figure 41, swivel block device 52 is comprised of the 4th elevating mechanism 53 and swivel block assembly 56, the 4th elevating mechanism 53 is comprised of symmetrically arranged two series connection parallelogram lindages 54 and oil cylinder 55, series connection parallelogram lindage 54 is comprised of lower transverse beam 540, top rail 541, two the first forks 542, two the second forks 543, connecting rod 544, six bearing pins 545, on lower transverse beam 540, be fixed with four ears rings 5401, on top rail 541, be fixed with four the first ears rings 5411 and four the second ears rings 5412; Swivel block assembly 56 is comprised of strut and tie 561, support bar 562, bull stick 563 and elastic positioning card 564, strut and tie 561 is provided with ears ring 5611 and monaural ring 5612, support bar 562 is provided with the first monaural ring 5621, the second monaural ring 5622, ears ring 5623 and gag lever post 5624, bull stick 563 be provided with monaural ring 5631 and in be fixed with the round buss 5632 of plastic cement lining;
Refer to shown in Figure 44 to Figure 56, described push-and-pull sleeper device 6 is comprised of fixed muffle 61, extension sleeve 62, oil cylinder 63, two the first resistance assemblies 64, two the second resistance assemblies 65 and grabbing assembly 66, fixed muffle 61 is provided with two the first ears rings 611, two the second ears rings 612 and four square holes 613, and extension sleeve 62 is provided with two first surface resistance slideways 621, two the second curved surface resistance slideway 622, two counterbore 623, two monaural rings 624 and rectangular grooves 625 are installed; The cylinder body of oil cylinder 63 is provided with flange 631, piston rod external part is provided with flange 632; The first resistance assembly 64 is comprised of the first drag strut 641, torsion spring 642 and bearing pin 643, the first drag strut 641 is provided with pin-and-hole 6411 and the face of cylinder 6412, the second resistance assembly 65 is comprised of the second drag strut 651, torsion spring 642 and bearing pin 643, and the second drag strut 651 is provided with pin-and-hole 6511 and the face of cylinder 6512;
Described grabbing assembly 66 is by gripper 67, the afterburning assembly 68 of gripper and gripper Position Control assembly 69 form, gripper 67 is by the first lever 671, the second lever 672, two the first bearing pins 673, two pressing plates 674 and two the second bearing pins 675 form, the first lever 671 is provided with location-plate 6711, the first pin-and-hole 6712 and the second pin-and-hole 6713, the second lever 672 is provided with location-plate 6721, the first pin-and-hole 6722 and the second pin-and-hole 6723, anti-slip rubber layer 6741 and ears ring 6742 are connected on pressing plate 674, the afterburning assembly 68 of gripper is by push-and-pull round bar 681, sleeve 682, the first truncated cone piece 683 that rises, the second truncated cone piece 684 that rises, two bracers 685, two slide jaw 686, two spiral tension springs 687, two bidirectionally limited plates 688 of bracer and two gussets 689 form, push-and-pull round bar 681 is provided with flange 6811, threaded shaft section 6812 and circular shaft section 6813, the truncated cone piece 683 that rises is provided with axis hole 6831 and the conical surface 6832, bracer 685 is provided with two slide jaw holes 6851, two spiral tension spring groove 6852 is installed, two round pins 6853 that are connected thereon, two symmetrical not a half oval taper hole 6854 and semicircle orifices 6855, spiral tension spring 687 is provided with two mounting circular rings 6871, the bidirectionally limited plate 688 of bracer is provided with lever limiting plate 6881 and square hole 6882, gripper Position Control assembly 69 is by suspension 691, the first semiaxis 692, the second semiaxis 693, two torsion springs 694, partial gear 695 and nut 696 form, suspension 691 is provided with axis hole 6911, the first semi girder 6912, the first tooth bar 6913, the second semi girder 6914, the second tooth bar 6915, the first semiaxis 692 is provided with ears ring 6921, internal thread hole 6922 and axle journal 6923, the second semiaxis 693 is provided with ears ring 6931 and external screw thread shaft part 6932,
Refer to shown in Figure 57 to Figure 77, described rail handling apparatus 7 is comprised of the second rail-lifting equipment 51 and suspension beam cranes 70, and the second rail-lifting equipment 51 and the first rail-lifting equipment 51 are just the same;
Described suspension beam cranes 70 is by the flexible crossbeam of frame 71, two 72, two oil cylinders 73, suspension movement longeron 74, two the first running trolleys 75, the second running trolley 76, lifting mechanisms 77 and grab off loading and put 78 and form, frame 71 by two lower transverse beams 711, four columns 712, two fixed cross beams 713 and two fixedly longeron 714 form, fixed cross beam 713 is provided with ladder oblong aperture 7131, the flange 7132 that oil cylinder 73 and extensible canopy 72 are installed;
Described flexible crossbeam 72 is comprised of the first channel-section steel 721, the second channel-section steel 722 and several bolt 723, the first channel-section steel 721 is provided with flange 7211, flange 7211 is provided with several bolts hole 7212, the second channel-section steel 722 is provided with flange 7221, flange 7221 is provided with several bolts hole 7222, the cylinder body of oil cylinder 73 is provided with flange 731, piston rod external part is provided with flange 732, suspension movement longeron 74 is comprised of two cantilever tie-beams 741 and steel I-beam 742, and cantilever tie-beam 741 is provided with monaural ring 743 and square flange 744;
The first described running trolley 75 is comprised of the first drive unit 750 of brake, reducer and motor one, driving wheel 751, three driven pulleys 752, three follower shafts 753 and vehicle frame 754, and the first drive unit 750 is provided with output shaft 7501 and flange 7502; Vehicle frame 754 is comprised of the first casing 755, the first end cap 756, the second casing 757, the second end cap 758 and the first junction plate 759, the first casing 755 is provided with the first drive unit output shaft hole 7551 and driven pulley axis hole 7552, the first end cap 756 is provided with the first drive unit output shaft hole 7561 and driven pulley axis hole 7562, the second casing 757 is provided with two driven pulley axis holes 7571, the second end cap 758 is provided with two driven pulley axis holes, 7581, the first junction plates 759 and is provided with ears ring 7591;
The second described running trolley 76 is by brake, the second drive unit 760 of reducer and motor one, driving wheel 761, three driven pulleys 762, three follower shafts 763 and and vehicle frame 764 form, the second drive unit 760 is provided with output shaft 7601 and flange 7602, vehicle frame 764 is by the first casing 765, the first end cap 766, the second casing 767, the second end cap 768 and the second junction plate 769 form, the first casing 765 is provided with the first drive unit output shaft hole 7651 and driven pulley axis hole 7652, the first end cap 766 is provided with the first drive unit output shaft hole 7661 and driven pulley axis hole 7662, the second casing 767 is provided with two driven pulley axis holes 7671, the second end cap 768 is provided with two driven pulley axis holes 7681, the first junction plate 769 is provided with ears ring 7691 and two limited posts 7692,
Described lifting mechanism 77 is by brake, the 3rd drive unit 770 of reducer and motor one, hollow top rail 771, reel 772, the first fixed pulley 773, the first wirerope 774, symmetrically arranged two series connection parallelogram lindages 775, hollow lower transverse beam 776, the second wirerope 777 and installation circular hole cover plate 778 form, hollow top rail 771 is provided with the first ears ring 7711, four the second ears rings 7712, monaural ring 7713, circular hole 7714 is installed and square hole 7715 is installed, the 3rd drive unit 770 is provided with output shaft 7701 and flange 7702, the first fixed pulley 773 is by pulley 7731, bearing pin 7732, pulley yoke 7733, thrust bearing 7734 and nut 7735 form, pulley yoke 7733 is provided with pin shaft hole 7736 and back shaft 7737, back shaft 7737 is provided with thread segment 7738, series connection parallelogram lindage 775 is comprised of hollow top rail 771, hollow lower transverse beam 776, two the first forks 7751, two the second forks 7752, connecting rod 7753, six bearing pins 7754, hollow lower transverse beam 776 is provided with four the first ears rings 7761, circular hole 7762 is installed, two the first circular holes 7763, the second circular hole 7764, two square holes 7765, four square counterbores 7766 and four the second ears rings 7767,
The described off loading of grabbing is put 78 and by hollow lower transverse beam 776, two fixed pulleys 780, two electromagnetism limit valves 781 and two, is grabbed release mechanism 782 and circular hole cover plate 784 is installed and form, fixed pulley 780 is comprised of pulley 7801, pulley bracket 7802 and bearing pin 7803, pulley bracket 7802 is provided with pin shaft hole 7804, and electromagnetism limit valve 781 is provided with gag lever post 7811 and the flange 7812 that is fixed on spool;
Described grab release mechanism 782 by ladder circle pull bar 783, first support 784, second support 785, truncated cone rises by piece 786, the two-way location-plate of the first bracer 787, the second bracer 788, two gussets 789, two slide jaw 790, reset helical compression spring 791, two spiral tension springs 792, sleeve 793, two hex nuts 794, two levers 795, two pressing plates 796, two bracers 797, two the first bearing pins 798 and two the second bearing pins 799 form, the two-way location-plate 797 of bracer is provided with square hole 7971, ladder circle pull bar 783 is provided with threaded rod section 7831, the first bar section 7832, the second bar section 7833, the 3rd bar section 7834 and annulus 7835, first supports 784 is provided with circular hole 7841, second supports 785 is provided with square flange 7851 and circular hole 7852, the truncated cone piece 786 that rises is provided with circular hole 7861 and limiting plate 7862, the first bracer 787 is provided with two slide jaw holes 7871, two spiral tension spring groove 7872 is installed, two round pins 7873 that are connected thereon, not a half elliptic cone 7874 and semicircle orifice 7875, the second bracer 788 is provided with two slide jaw holes 7881, two spiral tension spring groove 7882 is installed, two round pins 7883 that are connected thereon, not a half elliptic cone 7884 and semicircle orifice 7885, spiral tension spring 792 is provided with two mounting circular rings 7921, lever 795 is provided with the first pin-and-hole 7951 and the second pin-and-hole 7952, anti-slip rubber layer 7961 and ears ring 7962 are connected on pressing plate 796,
Refer to shown in Figure 78, Figure 79 and Figure 80, the first camera assembly 13, the second camera assembly 14, the 3rd camera assembly 15, the 4th camera assembly 16, the 5th camera assembly 17 and the 6th camera assembly 18 form by camera 131 and camera bracket 132, camera bracket 132 is provided with isosceles trapezoid reference planes 1321 and the base plate 1322 coplanar with camera 131 axis, and camera 131 is fixed on camera bracket 132;
Refer to shown in Fig. 2 to Figure 13, 20 self-lubricating bushings 925 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, 20 the first thrust bearings 927 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, the axis hole 9233 of stirring cage sleeve with hang cylinder 926 axis holes and be coaxially solidly fixed, by remaining nineteen hang cylinder 926 and nineteen stirring cage sleeve 923 be solidly fixed respectively, two square flanges 9231 of leading stone cylinder 924 are snapped in respectively in the square draw-in groove 9231 of two stirring cage sleeves 923 and be fixed with one, by nine of remainder, lead stone cylinder 924 and 18 stirring cage sleeves 923 are solidly fixed respectively, by two, hanging cylinder 926 axis holes is coaxially fixed with one with two gear axis holes 9373 of gear housing base plate respectively, the stirring cage sleeve 923 that nine couple of remainder is fixed on to one is connected with gear-box 938 by hanging cylinder 926,
The first dextrorotation stirring cage axle 9201 and corresponding stirring cage sleeve axis hole 9233, hang cylinder 926 axis holes, gear housing the first dextrorotation stirring cage axis hole 9372 coaxially penetrate to the shaft shoulder 9202 of the first dextrorotation stirring cage axle be fixed on first thrust bearing 927 hanging tin and contact, three of remainder the first dextrorotation stirring cage axles 9201 are penetrated to gear housing the first dextrorotation stirring cage axis hole 9372, four the 3rd gears 936 are sheathed and be fixed on the first axle journal 9203 of the first dextrorotation stirring cage axle 9201 respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 936 axis holes, gear housing the second dextrorotation stirring cage axis hole 9374 and coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole 9374, eight the 3rd gears 936 are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 925 axis holes, the left-handed stirring cage axis hole 9375 of gear housing and coaxially penetrate to the shaft shoulder of left-handed stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole 9375 of gear housing, eight the 3rd gears 936 are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial sheathed being fixed in wheel casing gear shaft hole 9373 of gear shaft 935, the 3rd gear 936 is sheathed to be fixed on gear shaft 935, three gear shafts 935 of remainder are fixed in wheel casing gear shaft hole 9373, four the 3rd gears 936 of remainder are sheathed and be fixed on gear shaft 935 respectively;
All axis holes on gear-box upper cover 937 all axles corresponding with it are coaxial sheathed on it, gear-box upper cover 937 and gear housing 938 are closed, 16 the second thrust bearings 928 are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axles top nut, 929 pretensions, and the first vibrating motor 942 is fixed on gear-box upper cover 937 middle part symmetric positions.
Four the second gears 934 are sheathed and be fixed on the second axle journal 9204 of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft 9311 is worn to motor bracket 932 intermediate shaft holes, low speed high torque hydraulic motor 931 and motor bracket 932 are fixed with one, the first gear 933 is fixed on the output shaft 9311 of low speed high torque hydraulic motor, hydraulic motor support 932 both sides axis hole coaxial sleeves are located on the second axle journal 9204 of two the first dextrorotation stirring cages, hydraulic motor support 932 base plates are fixed on gear-box upper cover 937, four the second thrust bearings 928 are inserted in respectively to the second axle journal 9204 top nut 929 pretensions of the first dextrorotation stirring cage,
The first fork 9103, three pin-and-holes of the second fork 9104 and connecting rod 9105 coaxially penetrate bearing pin 9106, another first fork 9103 and the second fork 9104 coaxially penetrate bearing pin 9106 with three pin-and-holes of connecting rod 9105, two pin-and-holes of two the second forks 9104 respectively with top rail 9102 on two ears rings 9108 coaxially penetrate bearing pin 9106, two pin-and-holes of two the first forks 9103 respectively with lower transverse beam 9101 on two ears rings 9107 coaxially penetrate bearing pin 9106, form series connection parallelogram lindage 910, again with the symmetrical another one parallelogram lindage 910 of connecting of installing of the vertical plane of symmetry of top rail 9102 and lower transverse beam 9101, oil cylinder 911 cylinder body flange are fixed on the middle symmetric position of lower transverse beam 9101, oil cylinder 911 piston rod flange are fixed on the middle symmetric position of top rail 9102, form the first elevating mechanism 91,
The first camera assembly 13 is fixed on the first elevating mechanism 91 lower transverse beams 9101 by camera bracket base plate 1322.
Connecting bolt 9211 is set in top rail 9113 junction plate 9120 bolts hole 9121, helical compression spring 9212 is sheathed on connecting bolt 9211, connecting bolt 9211 is set in the bolt hole 9131 on gear housing 9129 junction plates 9130, another helical compression spring 9212 is sheathed on connecting bolt 9211, pad is sheathed on connecting bolt 9211 top nut 9213 pretensions, forms vibration and revolves the row's of digging stone device 1;
Refer to shown in Figure 14 to Figure 22, lower transverse beam 21 is fixed on two longerons 102 of railcar 10, the second vibrating motor 23 is fixed on the soffit middle part symmetric position of casing 20 base plates 201, chain connecting bolt 241 is through lower transverse beam 21 junction plate 210 bolts hole 2101, helical compression spring 242 is sheathed on chain connecting bolt 241, then through casing 20 base plate 201 bolts hole 2011, another helical compression spring 242 is sheathed on chain connecting bolt 241, pad 243 is sheathed on chain connecting bolt 241, nut 244 pretensions, casing 20 is realized elasticity with lower transverse beam 21 and is connected, two U-lags 206 are fixed at the bottom of dump box on 202 soffit, and at the bottom of the left and right sidewall of motor room 207, U-lag 206, dump box, 202 and two end caps 208 form two independently stirring cage spaces, dextrorotation stirring cage 265 is passed motor room's 207 left side wall axis holes from left end through stirring cage space to axle journal 2651, left-handed stirring cage 264 is passed motor room's 207 right side wall axis holes from right-hand member through stirring cage space to axle journal 2641, the second gear 263 is sheathed and be fixed on left-handed stirring cage 264 axle journals 2641, push away left-handed stirring cage 264 and the coaxial move toward one another of dextrorotation stirring cage 265 simultaneously, until the outer-hexagonal shaft part 2653 of dextrorotation stirring cage 265 inserts in the axle inner hexagonal hole 2643 of left-handed stirring cage 264, two end caps 208 are sheathed on respectively on left-handed stirring cage external screw thread shaft part 2642 and dextrorotation stirring cage external screw thread shaft part 2652, by screw, end cap 208 is fixed on four earrings 209 of casing 20, two thrust bearings 266 are sheathed on respectively on the axle of left-handed stirring cage 264 and on the axle of dextrorotation stirring cage 265, nut 267 pretensions, the first gear 262 is fixed on motor 261 output shafts, motor 261 base plates are fixed on motor room's 207 top board soffits, make the first gear 262 and the second gear 263 engagements, motor room's 207 cover plates are fixed on casing 20, form ballast collection arranging device 2.
Refer to shown in Figure 23 to Figure 29, the first fork 322, three pin-and-holes of the second fork 323 and connecting rod 324 coaxially penetrate bearing pin 325, another first fork 322 and the second fork 323 coaxially penetrate bearing pin 325 with three pin-and-holes of connecting rod 324, two pin-and-holes of two the second forks 323 respectively with top rail 321 on two ears rings 3211 coaxially penetrate bearing pin 325, two pin-and-holes of two the first forks 322 respectively with lower transverse beam 320 on two ears rings 3201 coaxially penetrate respectively bearing pin 325, form series connection parallelogram lindage 32, again with the symmetrical another one parallelogram lindage 32 of connecting of installing of the vertical plane of symmetry of top rail 321 and lower transverse beam 320, the cylinder body flange of the first oil cylinder 33 is fixed on the middle part symmetric position of lower transverse beam 320, the first oil cylinder 33 piston rod flange are fixed on the middle part symmetric position of top rail 321, form the second elevating mechanism 30,
The second camera assembly 14 is fixed on the second elevating mechanism 30 lower transverse beams 320 by camera bracket base plate 1322.
The cylinder body flange 3431 of two the second oil cylinders 343 is connected with the square connecting plate 3421 at the 3rd vibrating motor 342 two ends, left and right respectively, the external thread section of the round bar 3452 of four connectors 345 screws in respectively in two the second oil cylinder 343 four short cylindrical 3432 internal thread holes in cylinder body middle part, suspension bracket 341 is thereon sheathed, the square earrings 3451 of connector 345 is placed in the middle of the ears ring 3412 on suspension bracket 341 junction plates 3411, two helical compression springs 3462 are placed in respectively ears ring 3412 centres on the square earrings 3451 of connector 345 and junction plate 3411, make them coaxial, connecting bolt 3461 penetrates 3412 bolts hole of ears ring junction plate 3411 successively from right side, a helical compression spring 3462, ears ring 3412 another bolts hole on square earrings 3451 bolts hole of connector 345 and junction plate 3411, nut 3463 pretensions, form elastic connecting component 346, two 344 square flanges 3441 of cutting somebody's hair are fixed on respectively on the second oil cylinder 343 piston rod flange 3433, form vibration and push away stone assembly 34,
Four suspension rod 31 upper flanges dishes are fixed on respectively on four cantilevers 3212 of top rail 321, and four suspension rod 31 lower end flange are fixed on respectively two vibrations and push away on stone assembly 34 suspension brackets 341, form vibration and push away stone device 3.
Refer to shown in Figure 30 to Figure 34, the first fork 442, three pin-and-holes of the second fork 443 and connecting rod 444 coaxially penetrate bearing pin 445, another first fork 442 and the second fork 443 are coaxial with three pin-and-holes of connecting rod 444, penetrate bearing pin 445, two pin-and-holes of two the second forks 443 respectively with top rail 441 on two ears rings 4411 coaxial, penetrate respectively bearing pin 445, two pin-and-holes of two the first forks 442 respectively with lower transverse beam 440 on two ears rings 4401 coaxial, penetrate respectively bearing pin 445, form series connection parallelogram lindage 44, the symmetrical another one series connection parallelogram lindage 44 of installing of the vertical plane of symmetry of top rail 441 and lower transverse beam 440, oil cylinder 45 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 440, oil cylinder 45 piston rod flange are fixed on the middle part symmetric position of top rail 441, form the 3rd elevating mechanism 40,
The base plate 1322 of the 3rd camera assembly 15 by camera bracket 132 be connected with the 3rd elevating mechanism lower transverse beam 440 on;
Thrust bearing 439 is worn in rotating shaft 434, then rotating shaft 434 is through gear housing 437 bottom axis holes, the second gear 433 is sheathed and be fixed in rotating shaft 434, the magnetic interior Hexagonal jacket 435 of tool is fixed on to rotating shaft 434 lower ends, gear shaft 432 inserts gear housing 437 bottom axis holes from upper end, then the first gear 431 is sheathed and be fixed on gear shaft 432, the first gear 431 and two the second gears 433 mesh together, three axis holes of gear-box upper cover 437 and gear shaft 432 and two rotating shafts 434 are coaxially fixed on gear housing 436, thrust bearing 439 is sheathed on rotating shaft 434 upper end back nut pretensions, low speed high torque hydraulic motor 430 is fixed on gear-box upper cover 437, low speed high torque hydraulic motor 430 is connected with gear shaft 432 is coaxial, form Double-nut synchronous mounting or dismounting assembly 43,
Inverted U frame 421 is inserted to gear housing 436 both sides, again two slide blocks 422 with bolt hole are inserted respectively to inverted U frame 421 rectangle chute 4211 bottoms, both sides, adjust the position of inverted U frame 421, make the bolt hole of slide block 422 coaxial with gear housing 436 both sides screwed holes, two bolts 423 are screwed in gear housing 436 both sides screwed holes through the bolt hole of slide block 422 respectively, two pull bars, 41 upper flanges dishes are fixed on respectively to top rail 441 two ends, two pull bar 41 lower end flange are fixed on respectively the middle symmetric position of two inverted U framves, 421 upper surfaces, form the synchronous assembling and disassembling device 4 of sleeper four nut,
Refer to shown in Figure 35 to Figure 43, fixed muffle 510 symmetries are fixed on two longerons 102 of railcar, after two 511 two the piston rod external part flange 5112 of rod hydraulic jack of dual Piston are connected with telescopic arm 512 respectively, be set in fixed muffle 510, make the two rod hydraulic jack 511 cylinder barrel connecting bottom boards 5111 of dual Piston be placed in the middle symmetric position of fixed muffle 510 and both are solidly fixed, the monaural ring 5132 of carrying cylinder of rail 513 cylinder bodies coaxially penetrates bearing pin with the ears ring 5101 of fixed muffle 510, forms the first rail-lifting equipment 51;
The be connected fixed muffle 510 of the first rail-lifting equipment 51 of the base plate 1322 of the 4th camera assembly 16 by camera bracket 132;
By the first fork 542, three pin-and-holes of the second fork 543 and connecting rod 544 coaxially penetrate bearing pin 545, again another first fork 442 and the second fork 443 are coaxially penetrated to bearing pin 445 with three pin-and-holes of connecting rod 444, by two pin-and-holes of two the second forks 543 respectively with top rail 541 on two the first ears rings 5411 coaxial, penetrate respectively bearing pin 545, again that two pin-and-holes of two the first forks 542 are coaxial with two ears rings 5401 of lower transverse beam 540 respectively, penetrate respectively bearing pin 545, form series connection parallelogram lindage 54, again with the symmetrical another one parallelogram lindage 54 of connecting of installing of the vertical plane of symmetry of top rail 541 and lower transverse beam 540, oil cylinder 55 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 540, oil cylinder 55 piston rod flange are fixed on the middle part symmetric position of top rail 541, form the 4th elevating mechanism 53,
Strut and tie 561 ears rings 5611 coaxially penetrate bearing pin with support bar 562 second monaural rings 5622, bull stick 563 monaural rings 5631 coaxially penetrate bearing pin with support bar 562 ears rings 5623, elastic positioning card 564 is fixed on support bar 562 gag lever post 5624 soffits, forms swivel block assembly 56; The first monaural ring 5621 of the support bar 562 of swivel block assembly 56 and the monaural ring 5612 of strut and tie 561 are coaxial with two the second ears rings 5412 of top rail 541 and penetrate bearing pin respectively, form swivel block device 52;
Refer to shown in Figure 44 to Figure 56, the first tooth bar 6913 and the second tooth bar 6915 are fixed on respectively on the first semi girder 6912 and the second semi girder 6914, and the first semi girder 6912 and the second semi girder 6914 are fixed on respectively on suspension 691, rise piece 683 and sleeve 682 of the first truncated cone is sheathed on push-and-pull round bar 681 successively, two slide jaw 686 are inserted respectively to two slide jaw holes 6851 of one of them bracer 685, two slide jaw holes 6851 of two slide jaw 686 and another bracer are coaxial and insert, two spiral tension springs 687 are placed in two spiral tension spring grooves 6852 that two bracers 685 form, two mounting circular rings 6871 of spiral tension spring are sheathed on respectively on two round pins 6853 of two bracers, two bracers 685 are sheathed on push-and-pull round bar 681, then piece 684 and first truncated cone piece 683 symmetries that rise that the second truncated cone risen are sheathed on push-and-pull round bar 681, sheathed push-and-pull round bar 681 top nut 696 pretensions of suspension axis hole 6911, push-and-pull round bar 681 flange 6811 are fixed with one with cylinder piston rod flange 632, oil cylinder 63 penetrates cylinder body flange 631 symmetries that fixed muffle 61 makes oil cylinder 63 and is fixed on fixed muffle 61 rear end caps, extension sleeve 62 along push-and-pull round bar 681 penetrate fixed muffle 61 to its on two counterbores 623 are installed over against two bracers 685, by two two bracer 685 both sides of installing in counterbore 623 of two bracer symmetrical insertions of bidirectionally limited plate 688, and the bidirectionally limited plate 688 of bracer is fixed on extension sleeve 62, two gussets 689 are fixed on respectively on two bracer 685 left and right sides, after the first ears ring 611 of torsion spring 642, the first drag strut 641 and fixed muffle 61 is coaxial, bearing pin 643 is penetrated, form the first resistance assembly 64, after torsion spring 642, the second drag strut 651 and fixed muffle the second ears 612 rings are coaxial, bearing pin 643 is penetrated, form the second resistance assembly 65, under the effect of torsion spring 642, be articulated with two the first drag struts 641 of fixed muffle 61 left and right sides the first ears rings 611, be pressed in two square holes 613 of fixed muffle 61, two faces of cylinder 6412 of two the first drag struts 641 are pressed on extension sleeve 62 sides all the time, under the effect of torsion spring 642, be articulated with two the second drag struts 651 of fixed muffle 61 left and right sides the second ears rings 612, be pressed in two square holes 613 of fixed muffle 61, two faces of cylinder 6512 of two the second drag struts 651 are pressed on extension sleeve 62 sides all the time, and fixed muffle 61 is fixed on two longerons 102 of railcar,
The first semiaxis 692 wears after extension sleeve 62 left side monaural rings 624, torsion spring 694 is set on the first semiaxis 692, partial gear is sheathed and be fixed on the axle journal 6923 of the first semiaxis 692 again, the second semiaxis 693 wears after extension sleeve 62 the right monaural rings 624, torsion spring 694 is set on the second semiaxis 693, again the second semiaxis 693 external screw thread shaft parts 6932 are screwed in to the first semiaxis 692 internal thread holes 6922, the first pin-and-hole 6712 of the first lever 671 and the ears ring 6921 of the first semiaxis 692 coaxially penetrate the first bearing pin 673, the second pin-and-hole 6713 and the ears ring 6732 of pressing plate 673 of the first lever 671 coaxially penetrate the second bearing pin 675, the second lever 672 first pin-and-holes 6722 and the second semiaxis 693 ears rings 6931 coaxially penetrate the first bearing pin 673, the second lever 672 second pin-and-holes 6723 coaxially penetrate the second bearing pin 675 with pressing plate 673 ears rings 6732, form gripper 67, gripper 67 under partial gear 695 and the first tooth bar 6913 and the second tooth bar 6915 are controlled in level, grabbing assembly 66 off working states as shown in figure 48,
Refer to shown in Figure 57, the second rail-lifting equipment 51 is fixed on two longerons 102 of railcar by its fixed muffle 510 symmetries, and the 5th camera assembly 17 is connected on the second rail-lifting equipment fixed muffle 510 by camera bracket base plate 1322;
Refer to shown in Figure 57 to Figure 77, by the first fork 7751, three pin-and-holes of the second fork 7752 and connecting rod 7753 coaxially penetrate bearing pin 7754, again another first fork 7751 and the second fork 7752 are coaxially penetrated to bearing pin 7754 with three pin-and-holes of connecting rod 7753, by two pin-and-holes of two the second forks 7752 respectively with top rail 321 on two ears rings 3211 coaxial, penetrate respectively bearing pin 7754, again by two pin-and-holes of two the first forks 7751 respectively with lower transverse beam 320 on two ears rings 3201 coaxial, penetrate respectively bearing pin 7754, form series connection parallel-crank mechanism 775, again with the symmetrical another one parallel-crank mechanism 775 of connecting of installing of the vertical plane of symmetry of hollow top rail 771 and hollow lower transverse beam 776,
Two lower transverse beams 776 of frame 71 are fixed on two longerons 102 of railcar 10,
In the ladder oblong aperture 7131 of inserting fixed cross beam 713 of the first channel-section steel several bolts hole 725 of 721 flange 724 and several bolt hole 727 coaxial-symmetricals of the second channel-section steel 722 flange 726, several bolts 723 connect to form flexible crossbeam 72, oil cylinder 73 is inserted in fixed cross beam 713 ladder oblong aperture 7131, and the cylinder body flange 731 of oil cylinder 73 is solidly fixed with fixed cross beam 713 flange 7132, oil cylinder 73 piston rod external part flange 732 are solidly fixed with flexible crossbeam 72;
Driven pulley 752 is sheathed to be fixed on follower shaft 753, follower shaft 753 coaxially penetrates and is fixed in the first casing driven pulley axis hole 7552, the first drive unit output shaft 7501 coaxially penetrates the drive unit output shaft hole 7561 of the first end cap, the first drive unit flange 7502 is fixed on the first end cap 756, driving wheel 751 is sheathed to be fixed on the first drive unit output shaft 7501, the first drive unit output shaft 7501 is coaxial with the first casing drive unit output shaft hole 7551, the first end cap follower shaft hole 7562 is with to be fixed on the first casing 755 follower shafts 753 coaxial, the first end cap 756 is fixed on the first casing 755, two driven pulleys 752 are sheathed being fixed on two follower shafts 753 respectively, two follower shafts 753 coaxially penetrate respectively in two driven pulley axis holes 7571 that are fixed on the second casing 757, two driven pulley axis hole 7581 coaxial sleeves of the second end cap are located on two follower shafts 753, the second end cap 758 is fixed on the second casing 757, the first casing 755 and the second casing 757 are placed in respectively on flexible crossbeam 72 both sides channel-section steels, and the first junction plate 759 is fixed on the first end cap 756 and the second end cap 758 and forms the first running trolley 75,
Driven pulley 762 is sheathed to be fixed on follower shaft 763, follower shaft 763 coaxially penetrates and is fixed in the first casing driven pulley axis hole 7652, the first drive unit output shaft 7601 coaxially penetrates the drive unit output shaft hole 7661 of the first end cap, the first drive unit flange 7602 is fixed on the first end cap 766, driving wheel 761 is sheathed to be fixed on the first drive unit output shaft 7601, the first drive unit output shaft 7601 is coaxial with the first casing drive unit output shaft hole 7651, the first end cap follower shaft hole 7662 is with to be fixed on the first casing 765 follower shafts 763 coaxial, the first end cap 766 is fixed on the first casing 765, two driven pulleys 762 are sheathed being fixed on two follower shafts 763 respectively, two follower shafts 763 coaxially penetrate respectively in two driven pulley axis holes 7671 that are fixed on the second casing 767, two driven pulley axis hole 7681 coaxial sleeves of the second end cap are located on two follower shafts 763, the second end cap 768 is fixed on the second casing 767, the first casing 765 and the second casing 767 are placed in respectively above suspension movement longeron 74 i iron bottom flanges, both sides, and the second junction plate 769 is fixed on the first end cap 766 and the second end cap 768 and forms the second running trolley 76,
Cantilever tie-beam 741 monaural rings 743 and the first junction plate 759 ears rings 7591 coaxially penetrate bearing pin, again another cantilever tie-beam 741 monaural rings 743 and the second junction plate 769 ears rings 7691 are coaxially penetrated to bearing pin, the two ends soffit that two cantilever tie-beams, 741 square flanges 744 is fixed on to steel I-beam 742 forms suspension movement longeron 74;
The pulley yoke back shaft 7737 of the first fixed pulley 773 penetrates hollow top rail monaural ring 7713, on the sheathed pulley yoke back shaft 7737 of thrust bearing 7734, screw on pulley yoke back shaft thread segment 7738 pretensions, the first fixed pulley 773 is articulated with on hollow top rail 771, reel 772 is penetrated in it by hollow top rail 771 installing holes 7713, first wirerope 774 one end are first penetrated to fixed pulley 773 races, from hollow top rail 771, square hole 7715 being installed again penetrates in hollow top rail 771 and is fixed on reel 772, the 3rd drive unit output shaft 7701 is coaxial with cover plate 7704 axis holes, the 3rd drive unit flange 7702 is connected with cover plate 7704, the 3rd drive unit output shaft 7701 is coaxially fixed with one with reel 772 axles, cover plate 7704 is fixed on hollow top rail 771,
Two slide jaw 790 are inserted respectively in two pin-and-holes 7871 of the first bracer 787, again two pin-and-holes 7881 and two slide jaw 790 of the second bracer 788 are coaxially inserted in, extension spring 792 is inserted to the first bracer 787 installs in spiral tension spring groove 7872 and the second bracer 788 installation spiral tension spring grooves 7882, again two annulus 7921 of extension spring 792 are inserted in respectively on two round pins 7873 and 7883, this combination is inserted in hollow lower transverse beam 776 to itself and square counterbore 7766 symmetries, by two two-way location-plate 797 insertion side's counterbores 7766 of bracer and be fixed on hollow lower transverse beam 776, two gussets 789 are fixed on respectively on the first bracer 787 and the second bracer 788, the second support 7836 is inserted to square hole 7765 and is fixed on hollow lower transverse beam 776, gag lever post 7821 and hollow lower transverse beam 776 first circular holes 7763 of electromagnetism limit valve 782 coaxially penetrate, electromagnetism limit valve 782 is fixed in hollow bottom rail 776,
The 6th camera assembly 18 is connected and is grabbed off loading and put on 78 hollow lower transverse beam 776 by camera bracket 132 base plates 1322.
The truncated cone piece circular hole 7861 that rises is sheathed in ladder circle pull bar 783 second bar sections 7833, sleeve 793 is sheathed in ladder circle pull bar 783 the 3rd bar section 7834, ladder circle pull bar 783 annulus 7852 ends are through the circular hole of the first bracer 787 semicircle orifices 7876 and the second bracer 788 semicircle orifices 7886 compositions, the second supporting circular holes 7852 to truncated cone piece limiting plate 7862 that rises contacts with the gag lever post 7821 of electromagnetism limit valve 782, the first supporting circular holes 7841 is set in to ladder circle pull bar 783 first bar sections 7832 to itself and the truncated cone piece limiting plate 7862 that rises, first supports 7831 is fixed on hollow lower transverse beam 776, reset helical compression spring 791 is sheathed on to ladder circle pull bar 783 first bar section 7832 top nut 794 pretensions, lever 795 first pin-and-holes 7951 are coaxial with hollow lower transverse beam ears ring 7767, penetrate the first bearing pin 798, and lever 795 second pin-and-holes 7952 are coaxial with pressing plate ears ring 7962, penetrate the second bearing pin 799,
After the second wirerope 777 doublings, with steel wire winding, become annulus 7771, two sections of wireropes after doubling penetrate hollow lower transverse beam 776 second circular holes 7764 respectively around upper two fixed pulley 781 races, penetrating respectively the 7835 rear doublings of two ladder circle pull bar annulus becomes annulus 7772, the second wireropes 777 to be connected with ladder circle pull bar 783 with steel wire winding again; After being penetrated to the second wirerope 777 doublings, the first wirerope 774 become the rear doubling of annulus 7771 to become annulus 7741, the first wireropes 774 and the second wirerope 777 to be connected with steel wire winding with steel wire winding.
The course of work of the present invention and principle are as follows:
1. row's stone screening work: engineering truck traction track car moves to two rows and revolves and dig stirring cage and be positioned between the sleeper of sleeper to be changed both sides, at engineering vehicle cab monitor screen, observe, observe reference planes sleeper adjacent with the sleeper to be changed right side right side vertical plane of the first camera assembly when coplanar, engineering truck stop motion, two rows are revolved and are dug stirring cage and be positioned between the sleeper of sleeper to be changed both sides, ballast collection arranging device is positioned at directly over sleeper to be changed, oil pump is started working, hydraulic oil enters the first elevating mechanism cylinder rod chamber, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously bounce back, the first elevating mechanism is entrusted two row's stirring cages and is reduced to stirring cage contact ballast, hydraulic system synchronous valve guarantees that two CD-ROM drive motors synchronously rotate, CD-ROM drive motor revolves two rows to dig stirring cage to rotate by gear train assembly, the first vibrating motor work makes two row's stirring cages realize vibration to revolve and dig, ballast enters in the casing of ballast collection arranging device fast by leading stone cylinder, the second vibrating motor is started working and is made the vibration of ballast collection arranging device casing, at the bottom of dump box, sieve aperture is separated to sandy soil in two U-lags successively, the first gear of electric-machine directly-driven synchronizes left-handed stirring cage and dextrorotation stirring cage with the second gear engagement to rotate, sandy soil in two U-lags are discharged by being fixed on two sand discharge Tu Zui on end cap, elevating mechanism is entrusted two row's stirring cages and is reduced to its bottom during a little less than sleeper soffit, sleeper to be changed both sides ballast is drained, elevating mechanism oil cylinder quits work, position shown in Fig. 2, CD-ROM drive motor, the first vibrating motor and motor postpone the several seconds, hydraulic oil enters elevating mechanism oil cylinder rodless cavity, elevating mechanism is entrusted two row's stirring cages and is increased to position shown in Fig. 1,
The first camera assembly and monitor can revolve two rows and dig between the sleeper of stirring cage rapid alignment sleeper to be replaced both sides; In the first elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that the first elevating mechanism top rail is parallel all the time with lower transverse beam, to guarantee that stirring cage axis is vertical with rail soffit all the time, to adapt to straight line and curved rail length section row lapicide work; The vibration that the first vibrating motor produces, in the situation that not increasing elevating mechanism oil cylinder piston draw-bar pull, can accelerate stirring cage and move down speed, and stirring cage sleeve point pawl is conducive to stirring cage fast rotary and enters between sleeper in ballast, discharges fast ballast between sleeper,
2. push away ballast work below rail: engineering truck traction track car move to left to vibration push away stone device lower transverse beam be positioned at sleeper to be changed directly over, at engineering vehicle cab monitor screen, observe, observe the reference planes of the second camera assembly and sleeper to be changed right side and hang down plane when coplanar, engineering truck stop motion, two vibrations push away stone suspension bracket and are positioned between the sleeper of sleeper to be changed both sides, oil pump is started working, hydraulic oil enters the first cylinder rod chamber, the first cylinder piston rod retraction, the second elevating mechanism is entrusted two vibrations and is pushed away stone suspension bracket and be reduced to roadbed between its bottom contact sleeper, the first oil cylinder quits work, position shown in Figure 23, the 3rd vibrating motor is started working, hydraulic oil enters four the second oil cylinder rodless cavities simultaneously, hydraulic system synchronous valve is synchronously stretched out four piston rods and is being pushed away cutting somebody's hair of being connected with it, the vibration that makes to cut somebody's hair is outer to move, ballast under rail is pushed into outside sleeper two ends, the second vibrating motor and four the second oil cylinders quit work, position shown in Figure 24, hydraulic oil enters four the second cylinder rod chambers, and piston rod hauls to cut somebody's hair and bounces back between the rail of both sides, and the second oil cylinder quits work, position shown in Figure 23, hydraulic oil enters the first oil cylinder rodless cavity, and elevating mechanism is entrusted vibration and pushed away stone device and be increased to position shown in Fig. 1, and the second oil cylinder quits work,
The second camera assembly and monitor can push away two vibrations fast stone device and aim between the sleeper of sleeper to be replaced both sides; In the second elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that the second elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with rail soffit all the time to guarantee the upper surface of suspension bracket, to adapt to straight line and curved rail length section pushes away lapicide's work; The vibration that the 3rd vibrating motor produces, in the situation that not increasing piston rod thrust, can accelerate the outer speed of moving of cutting somebody's hair, and stone efficiency is high clearly.
3. dismounting nut work: engineering truck traction track car move to left to the synchronous assembling and disassembling device lower transverse beam of sleeper four nut be positioned at sleeper to be changed directly over, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 3rd camera assembly and sleeper to be changed right side vertical plane when coplanar, engineering truck stop motion, four magnetic interior Hexagonal jackets of tool are coaxial with four bolts that are fixed on sleeper, as shown in figure 30, oil pump is started working, hydraulic oil enters cylinder rod chamber, cylinder piston rod retraction, the 3rd elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is dropped to four magnetic interior Hexagonal jackets of tool and be sheathed on four nuts to be torn open, if it is slightly excessive to decline, the slide block buffering of sliding in inverted U frame rectangle chute, oil cylinder quits work, synchronous valve in hydraulic system makes hydraulic oil drive two low speed high torque hydraulic motors simultaneously, two the first gears are rotated simultaneously, the first gear meshes with two the second gears simultaneously, making rotating shaft rotate the magnetic interior Hexagonal jacket of tool rotates, interior Hexagonal jacket screws off nut, magnetic is stayed in interior Hexagonal jacket the nut screwing off, low speed high torque hydraulic motor quits work, hydraulic oil enters oil cylinder rodless cavity, cylinder piston rod stretches out, the 3rd elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is increased to position shown in Fig. 1, oil cylinder quits work, complete the work of dismounting nut,
The 3rd camera assembly and monitor can be parked in railcar fast four magnetic interior Hexagonal jackets of tool and aim on four bolt positions of sleeper to be replaced; Symmetrically arranged two series connection parallelogram lindages in the 3rd elevating mechanism, guarantee that the 3rd elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to guarantee the axis of the magnetic interior Hexagonal jacket of tool, can adapt to straight line and the work of curved rail length section dismounting nut.
4. rotate sleeper work to be changed: round buss and sleeper bolt coaxial position to be changed that engineering truck traction track car moves to left and is fixed with plastic cement lining to interior, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 4th camera assembly sleeper adjacent with sleeper to be changed right side left side vertical plane when coplanar, engineering truck stop motion, the round buss that is fixed with plastic cement lining in two is coaxial with two bolts that are fixed on sleeper, as shown in figure 35, oil pump is started working, hydraulic oil enters the two rod hydraulic jack rod chambers of the first rail-lifting equipment dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and around earrings, connect bearing pin to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve guarantees that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, piston rod retraction the 4th elevating mechanism is entrusted swivel block assembly and is declined, the round buss that is fixed with plastic cement lining in making on bull stick is sheathed on sleeper bolt, as shown in figure 35, along with piston rod constantly bounces back, bull stick drives sleeper to do plane motion and turns over 90 ° to it, round bar on bull stick snaps in elastic positioning card, gag lever post restriction bull stick on support bar is rotated further, swivel block finishes, as shown in figure 36, the 4th elevating mechanism oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, engineering truck traction track car moves right, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 4th camera assembly when coplanar with pillow adjacent sleeper right side, the right side vertical plane of having gone through transition, engineering truck stop motion, hydraulic oil enters the 4th elevating mechanism oil cylinder rodless cavity, piston rod stretches out the 4th elevating mechanism to be entrusted swivel block assembly and is increased to and is suitable for the height that railcar moves left and right, hydraulic oil stops entering the 4th elevating mechanism oil cylinder rodless cavity, and the meta of solenoid operated directional valve makes the pressurize of elevating mechanism oil cylinder,
The 4th camera assembly and monitor can be parked in fast track car four magnetic interior Hexagonal jackets of tool and aim on four bolt positions changing sleeper; Symmetrically arranged two series connection parallelogram lindages in the 4th elevating mechanism, guarantee that the 4th elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to be fixed with the axis of round buss cover of plastic cement lining in guaranteeing on bull stick, can adapt to straight line and curved rail length section rotation work.
5. push away bad sleeper work to be changed: directly over engineering truck traction track car moves to left and is positioned to push-and-pull sleeper device fixed muffle the sleeper to be changed that turns 900, at engineering vehicle cab monitor screen, observe, when the reference planes of observing the 4th camera assembly sleeper adjacent with sleeper to be changed left side left side vertical plane is coplanar, engineering truck stop motion, push-and-pull sleeper device fixed muffle is positioned at directly over the sleeper to be changed that turns 900, as shown in figure 44, oil pump is started working, hydraulic oil enters push-and-pull sleeper device oil cylinder rodless cavity and makes piston rod push away push-and-pull round bar to start to stretch out, the circular hole forming along two bracer semicylindrical openings slides, be fixed on the first tooth bar and partial gear engagement on the first suspension, partial gear, the first semiaxis and the second semiaxis synchronously rotate, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate by horizontal level, when the first truncated cone rises by the part conical surface of piece and rear elliptic cone that two bracers form while contacting, gripper goes to and approaches plumb position, the first tooth bar and partial gear finish engagement, it is motionless that gripper goes to plumb position under the effect of two torsion springs, two pressing plates proceed to sleeper to be drawn both sides, before two bracers, promote its bidirectionally limited plate setting in motion, bidirectionally limited plate traction extension sleeve starts to stretch out forward, gripper also stretches out forward with extension sleeve, the face of cylinder on the first drag strut starts along extension sleeve two sides to slide, push-and-pull sleeper device cylinder piston rod is pushing away push-and-pull round bar to be continued to stretch out, the first drag strut slips into extension sleeve first surface slideway inner side under the effect of torsion spring, the resistance that the first drag strut acts on curved surface slideway hinders extension sleeve to front slide, the rise part conical surface of piece of the first truncated cone that stretches out of synchronizeing with push-and-pull round bar is pressed into the rear elliptic cone that two bracers form, two bracers overcome spiral tension spring pulling force to start to horizontally slip along slide jaw, be fixed on the lever upper end that gusset on bracer outwards pushes gripper, two pressing plates that make to be articulated with the lever lower end of gripper are clamped bad sleeper to be changed, now the first drag strut skids off extension sleeve first surface resistance slideway along sliding along extension sleeve two sides, grabbing assembly pushes away bad sleeper duty to be changed as shown in figure 49, push-and-pull sleeper device duty as shown in figure 44, hydraulic oil stops entering push-and-pull sleeper device oil cylinder, the meta push-and-pull sleeper device oil cylinder pressurize of solenoid operated directional valve, hydraulic oil enters the two rod hydraulic jack rod chambers of the first rail-lifting equipment dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and around its earrings, connect bearing pin to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve guarantees that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil starts to enter push-and-pull sleeper device oil cylinder, gripper continues to stretch out with push-and-pull sleeper device cylinder piston rod and is pushing away gripper bad sleeper is released between rail, hydraulic oil stops entering push-and-pull sleeper device oil cylinder rodless cavity, hydraulic oil starts to enter push-and-pull sleeper device cylinder rod chamber, cylinder piston rod hauls push-and-pull round bar and bounces back to the first truncated cone rear elliptic cone that the piece part conical surface forms with two bracers that rises and just thrown off while contacting, the first tooth bar and the partial gear that are fixed on the first suspension oppositely mesh, partial gear, the moment of torsion synchronous backward that the first semiaxis and the second semiaxis overcome two the second torsion springs rotates, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate backward by plumb position, cylinder piston rod hauls push-and-pull round bar and continues retraction backward, when rise piece and the second truncated cone of the first truncated cone rises by piece and two bracers while being symmetric position, the first tooth bar and partial gear finish engagement, gripper returns back to level, gripper under partial gear and the first tooth bar and the second tooth bar are controlled in level, extension sleeve is in stretching out state, push-and-pull sleeper device oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, bad sleeper to be changed rear end is pushed down and made its upper surface and two rail soffits in parastate, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of the first dual Piston, complete the bad sleeper work to be changed that pushes away,
6. bad sleeper work between sleeper has been released in handling: engineering truck traction track car moves to left to carrying directly over the second rail device fixed muffle is positioned between the adjacent sleeper in sleeper to be changed left side, at engineering vehicle cab monitor screen, observe, when the reference planes of observing the 5th camera assembly sleeper adjacent with sleeper to be changed left side left side vertical plane is coplanar, engineering truck stop motion, directly over the second rail-lifting equipment fixed muffle is positioned between the adjacent sleeper in sleeper to be changed left side, as shown in Figure 58, two the first drive units drive two the first running trolleys to entrust the forward terminal that suspension movement longeron moves forward to flexible crossbeam, oil pump is started working, hydraulic oil enters two flexible crossbeam oil cylinder rodless cavities, synchronous valve in hydraulic system guarantees that two flexible crossbeam cylinder piston rods synchronously stretch out, two extensible canopies are synchronously stretched out, be placed in two the first running trolleys on extensible canopy and entrust suspension movement longeron and move forward to position shown in Figure 57, the second drive unit drive the second running trolley entrust lifting mechanism and grab off loading put move to left the reference planes of the 6th camera assembly with when handling sleeper right flank is coplanar, grabbing off loading puts to be parked in and treats handling sleeper top, the 3rd drive unit drives reel to make the first wirerope screw off reel, on monitor, observe and grab off loading and deposit and be down to its lower transverse beam soffit and contact with the upper surface for the treatment of handling sleeper, four pressing plates are positioned at sleeper to be changed both sides, the second wirerope is in relaxed state, two electromagnetism limit valve work, spool is entrusted on gag lever post and is moved, the 3rd drive unit drives reel to make the first wirerope screw on reel, the first wirerope draws two ladders circle pull bar move toward one another to two truncated cone to rise by the piece conical surface while being pressed into respectively the oval taper hole that two bracers form by the second wirerope, make two bracers overcome the pulling force of two spiral tension springs, along slide jaw, outwards slide respectively, when four levers of four gusset pushings make four pressing plates clamp sleeper to be changed, as shown in Figure 57, the 3rd drive unit stops operating reel,
Hydraulic oil enters the two rod hydraulic jack rod chambers of the second rail-lifting equipment dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and around its earrings, connect bearing pin to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve guarantees that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize,
Hydraulic oil enters two flexible crossbeam oil cylinder rodless cavities, makes two extensible canopies synchronously extend out to sleeper to be changed and extracts out from rail, the 3rd drive unit drives reel to make the first wirerope screw on reel, and sleeper is set up and rises to suitable height with grabbing off loading, hydraulic oil enters two flexible crossbeam cylinder rod chambers, and two cylinder piston rods make two flexible crossbeams synchronously be retracted to rearmost end, and the first drive unit drives two the first running trolleys to entrust suspension movement longeron and moves to backward it and be positioned in the middle of two rail, the second drive unit drives the second running trolley entrust lifting mechanism and grab off loading and put and move to right to appropriate location, the 3rd drive unit drives reel to make the first wirerope screw off reel, sleeper with grab off loading deposit be down to its be put into two longerons of railcar or in advance handling to the bad sleeper of railcar, make the second wirerope in relaxed state, under action of reset spring, two are fixed on rise limiting plate and two the ladder round bars of piece of truncated cone and outwards move to respectively stop, truncated cone rises by the taper seat of piece while leaving the oval taper hole that two bracers form, under the effect of two spiral tension spring pulling force, being fixed on the gusset rising on piece inwardly slides with it, gusset and lever are thrown off, the pressing plate being articulated with on lever is decontroled sleeper, two electromagnetism limit valves quit work, the gag lever post that is fixed on spool moves down at back-moving spring and Action of Gravity Field, gag lever post hinders and is fixed on the limiting plate motion that truncated cone rises on piece, when driving reel, the 3rd drive unit make the first wirerope screw on reel, grab release mechanism and be increased to suitable height, complete handling and pulled out bad sleeper work to be changed between sleeper,
7. handling is well placed sleeper work: the second drive unit drives the second running trolley entrust lifting mechanism and grab off loading and put and move to left, on monitor, observe the good sleeper right flank loading in the reference planes of the 6th camera assembly and railcar when coplanar, making to grab off loading puts and is parked in this sleeper top, the 3rd drive unit drives reel to make the first wirerope screw off reel, on monitor, observe and grab off loading and deposit and be down to its lower transverse beam soffit and contact with the upper surface for the treatment of handling sleeper, four pressing plates are positioned at sleeper to be changed both sides, the second wirerope is in relaxed state, two electromagnetism limit valve work, spool is entrusted on gag lever post and is moved, the 3rd drive unit drives reel to make the first wirerope screw on reel, the second wirerope draws two ladders circle pull bars inwardly to move to it on truncated cone to rise by the piece conical surface while being pressed into the oval taper hole of two bracers compositions, make two bracers overcome the pulling force of two spiral tension springs, along its bidirectionally limited plate, outwards slide respectively, four levers of four gussets pushing make four pressing plates clamp sleeper to be set up and to rise to suitable height with grabbing off loading,
Two the first drive units drive two the first running trolleys to entrust the forward terminal that suspension movement longeron moves forward to flexible crossbeam, hydraulic oil enters two flexible crossbeam oil cylinder rodless cavities, two extensible canopies are synchronously stretched out, being placed in two the first running trolleys on extensible canopy entrusts suspension movement longeron and moves forward to and grab release mechanism institute hanger rail pillow rear end and run off rail above, the 3rd drive unit drives reel to make the first wirerope screw off reel, sleeper deposits the soffit of being down to institute hanger rail pillow a little less than by jack-up rail soffit with grabbing off loading, hydraulic oil enters two flexible crossbeam cylinder rod chambers, two extensible canopies are synchronously bounced back, being placed in two the first running trolleys on extensible canopy entrusts suspension movement longeron and moves to backward and grab release mechanism institute hanger rail pillow rear end and insert above below rail, position shown in Figure 57, the 3rd drive unit drives reel to make the first wirerope screw off reel, sleeper drops to roadbed with grabbing release mechanism, the second cable wire is in relaxed state, under action of reset spring, two are fixed on rise limiting plate and two the ladder round bars of piece of truncated cone and outwards move to respectively stop, truncated cone rises by the taper seat of piece while leaving the oval taper hole that two bracers form, under the effect of two spiral tension spring pulling force, being fixed on the gusset rising on piece inwardly slides with it, gusset and lever are thrown off, the pressing plate being articulated with on lever is decontroled sleeper, two electromagnetism limit valves quit work, the gag lever post that is fixed on spool moves down at back-moving spring and Action of Gravity Field, gag lever post hinders and is fixed on the limiting plate motion that truncated cone rises on piece, when driving reel, the 3rd drive unit make the first wirerope screw on reel, grab release mechanism and be increased to suitable height, hydraulic oil enters two flexible crossbeam cylinder rod chambers, two flexible crossbeams are synchronously retracted to rearmost end, the first drive unit drives two the first running trolleys to entrust suspension movement longeron and moves to backward it and be positioned in the middle of two rail,
Hydraulic oil enters the rod chamber that the second rail-lifting equipment is carried cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, will sleeper be finished changing rear end pushing down makes its upper surface and two rail soffits in parastate, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, complete handling and put sleeper work to be finished changing,
The 5th camera head can be aimed at the second rail-lifting equipment fixed muffle between the adjacent sleeper in sleeper to be changed left side fast; The 6th camera assembly can be treated handling sleeper by grabbing release mechanism aligning fast; Two limited posts of second running trolley the second junction plate guarantee that the hollow top rail of lifting mechanism does not swing in the work of handling sleeper, two series connection parallelogram lindages of lifting mechanism guarantee that its hollow lower and upper cross-member is parallel all the time, to adapt to straight line and the handling of curved rail length section and to put sleeper work; The first fixed pulley being articulated with on hollow top rail can swing, and makes the first wirerope screw on reel closely not disorderly; Two series connection parallelogram lindages of two limited posts of second running trolley the second junction plate and lifting mechanism are effectively avoided rocking in handling sleeper, can suitably improve handling sleeper speed.
8. draw and set sleeper work: engineering truck traction track car moves to right and is positioned at and sets directly over sleeper to push-and-pull sleeper device fixed muffle, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 4th camera assembly and set adjacent sleeper left side, sleeper left side vertical plane when coplanar, engineering truck stop motion, push-and-pull sleeper device extension sleeve is positioned at and sets directly over sleeper, as shown in figure 44, hydraulic oil enters push-and-pull sleeper device cylinder rod chamber makes piston rod pull push-and-pull round bar to start to bounce back backward, the circular hole that push-and-pull round bar forms along two bracer semicircle orifices slides, be fixed on the second tooth bar and partial gear engagement on suspension, partial gear, the first semiaxis and the second semiaxis synchronously rotate, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate by horizontal level, when the second truncated cone rises by the part conical surface of piece and front elliptic cone that two bracers form while contacting, gripper goes to and approaches plumb position, the second tooth bar and partial gear finish engagement, it is motionless that gripper goes to plumb position under the effect of two torsion springs, two pressing plates proceed to sleeper to be pushed away both sides, after two bracers, promote bidirectionally limited plate setting in motion, bidirectionally limited plate traction extension sleeve starts to bounce back backward, gripper also bounces back backward with extension sleeve, the face of cylinder on the second drag strut starts along extension sleeve two sides to slide, push-and-pull sleeper device cylinder piston rod pulls push-and-pull round bar to continue retraction backward, the second drag strut slips into extension sleeve the second curved surface slideway inner side under the effect of torsion spring, the resistance obstruction extension sleeve that the second drag strut acts on curved surface slideway slides backward, the rise part conical surface of piece of the second truncated cone of retraction of synchronizeing with push-and-pull round bar is pressed into the front elliptic cone that two bracers form, making two bracers overcome spiral tension spring pulling force starts to horizontally slip along slide jaw, be fixed on the lever upper end that gusset on bracer outwards pushes gripper, two pressing plates that make to be articulated with the lever lower end of gripper are clamped and are set sleeper, now the second drag strut skids off extension sleeve first surface resistance slideway and slides along extension sleeve two sides, grabbing assembly draws and sets sleeper duty as shown in figure 50, push-and-pull sleeper device duty as shown in figure 44, hydraulic oil stops entering push-and-pull sleeper device oil cylinder, the meta push-and-pull sleeper device oil cylinder pressurize of solenoid operated directional valve, hydraulic oil enters the two rod hydraulic jack rod chambers of the first rail-lifting equipment dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and around earrings, connect bearing pin to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve guarantees that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil starts to enter push-and-pull sleeper device oil cylinder, gripper pulls gripper will set sleeper with push-and-pull sleeper device cylinder piston rod continuation retraction and draws between rail, hydraulic oil stops entering cylinder rod chamber, hydraulic oil starts to enter oil cylinder rodless cavity, cylinder piston rod promote push-and-pull round bar stretch out the second truncated cone is risen before piece taper seat forms with two bracers elliptic cone has just been thrown off while contacting, extension sleeve stops sliding, be fixed on the second tooth bar and partial gear engagement on the second suspension, partial gear, the moment of torsion synchronous backward that the first semiaxis and the second semiaxis overcome two the second torsion springs rotates, the ears ring that is articulated with the first semiaxis and the second semiaxis two ends makes gripper be started to rotate backward by plumb position, cylinder piston rod is pushing away push-and-pull round bar to be continued to stretch out, make rise piece and the second truncated cone of the first truncated cone rise by piece and two bracers while being symmetric position, the second tooth bar and partial gear finish engagement, gripper returns back to level, push-and-pull sleeper device oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, complete the sleeper work of drawing in, the 4th camera assembly can be aimed at push-and-pull sleeper device for mechanical pawl fast and wait the sleeper releasing or draw in,
9. rotate and finished changing sleeper work: engineering truck traction track car moves right, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 4th camera assembly and drawn in adjacent sleeper right side, good sleeper right side vertical plane between sleeper when coplanar, engineering truck stop motion, oil pump is started working, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, piston rod retraction elevating mechanism is entrusted swivel block assembly and is dropped to round buss and sleeper bolt level on bull stick and coaxially stop, engineering truck traction track car moves to left to the round buss that is fixed with plastic cement lining in making on bull stick and is sheathed on sleeper bolt, observe the reference planes of the 4th camera assembly and pushed adjacent sleeper left side, good sleeper right side between sleeper vertical plane when coplanar, engineering truck stop motion, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and around earrings, connect bearing pin to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve guarantees that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, as shown in figure 36, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil enters the 4th elevating mechanism oil cylinder rodless cavity, cylinder piston rod stretches out the 4th elevating mechanism entrusts the rising of swivel block assembly, round bar on bull stick leaves elastic positioning card, bull stick round buss drives sleeper to make plane motion to sleeper and oppositely turns over 90 ° to position shown in Figure 35, swivel block finishes, the 4th elevating mechanism cylinder piston rod continues to stretch out makes swivel block assembly be increased to position shown in Fig. 1, hydraulic oil stops entering elevating mechanism oil cylinder rodless cavity, and the meta of solenoid operated directional valve makes the pressurize of elevating mechanism oil cylinder, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, and the plastic cement lining being fixed in bull stick round buss can effectively avoid damaging sleeper bolt screw thread.
10. mounting nuts work: engineering truck traction track car move to right to the synchronous assembling and disassembling device lower transverse beam of sleeper four nut be positioned at switch tracks pillow directly over, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 3rd camera assembly when coplanar with the pillow right side vertical plane that switched tracks, engineering truck stop motion, four interior Hexagonal jackets that leave nut are coaxial with four bolts that are fixed on sleeper, oil pump is started working, hydraulic oil enters cylinder rod chamber, cylinder piston rod retraction, the 3rd elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is dropped to nut in interior Hexagonal jacket and change sleeper bolt and contact, oil cylinder quits work, synchronous valve in hydraulic system makes hydraulic oil drive two low speed high torque hydraulic motors simultaneously, two the first gears are rotated simultaneously, the first gear meshes with two the second gears simultaneously, the magnetic interior Hexagonal jacket of tool is rotated in rotating shaft rotates its inner nut, nut screws in bolt pretension, low speed high torque hydraulic motor quits work, position shown in Figure 30, hydraulic oil enters oil cylinder rodless cavity, and cylinder piston rod stretches out, and the 3rd elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is increased to position shown in Fig. 1, and oil cylinder quits work, and mounting nuts work completes,
11. ballast backfilling workings: directly over engineering truck traction track car moves to right and is positioned to ballast collection arranging device the pillow that switches tracks, at engineering vehicle cab monitor screen, observe, observe the reference planes of the first camera assembly when coplanar with pillow adjacent sleeper right side, the right side vertical plane that switched tracks, engineering truck stop motion, ballast collection arranging device is positioned at directly over the pillow that switches tracks, position shown in Figure 14, hydraulic oil enters two oil cylinder rodless cavities of linkage door switch, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously stretch out, hold up two the first door-plates and the second door-plate simultaneously, the second vibrating motor is started working and is made casing vibration, ballast is expelled to half left and right from two first row crossdrifts and second row crossdrift at the bottom of dump box, directly over engineering truck traction track car moves to right and is positioned to ballast collection arranging device the adjacent right side of the pillow sleeper that switches tracks, the ballast of nearly half left and right is discharged from two first row crossdrifts and second row crossdrift at the bottom of dump box, hydraulic oil enters two cylinder rod chambers, two cylinder piston rods synchronously bounce back, entrusting two the first door-plates and the second door-plate falls after rise, two first row crossdrifts and second row crossdrift are closed, ballast backfill completes, change pillow end-of-job, engineering truck traction track car leaves.

Claims (1)

1. a Fully-mechanized fast quick change pillow machine, is characterized in that: by vibration, revolved the row of digging stone device, ballast collection arranging device, vibrated and push away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, push-and-pull sleeper device, rail handling apparatus, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly, the 5th camera assembly, the 6th camera assembly and monitor and form.Railcar is provided with a plurality of castors and two longerons, vibration is revolved the row's of digging stone device, ballast collection arranging device, vibration and is pushed away stone device, the synchronous assembling and disassembling device of four nuts, carries on two longerons that rail swivel block device, push-and-pull sleeper device, sleeper handling apparatus, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, and generator provides power for oil pump and motor;
Described vibration is revolved and is dug lithagoue machine and form by revolving the row's of digging stone device and vibrating device;
The described row's of the digging stone device that revolves is revolved and is dug assembly and drive system forms by two the first elevating mechanisms, two;
The first described elevating mechanism is comprised of two symmetrically arranged series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Described revolve dig assembly by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, five lead hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that stone cylinder, ten self-lubricating bushings, ten two ends have flange and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, other left-right rotary stirring cages and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole, leads stone cylinder and is provided with two square flanges;
Described drive system is comprised of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box;
Described vibrating device is comprised of the top rail of the first elevating mechanism, several elastic connecting component, gear housing and the first vibrating motor, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, nut and pads;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the second vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to vibrating motor is set; Linkage door is comprised of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are comprised of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the second elevating mechanism, four two ends and pushes away stone assembly and form, the second elevating mechanism is comprised of two symmetrically arranged series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the 3rd vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; Two ends, vibrating motor left and right are fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, the cylinder body of the second oil cylinder middle part symmetric position two short cylindricals with internal thread hole that are connected, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is comprised of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the 3rd elevating mechanism, two two ends, the 3rd elevating mechanism is comprised of two symmetrically arranged series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is comprised of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is comprised of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by the first rail-lifting equipment and swivel block installation composition, the first rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is comprised of the 4th elevating mechanism and swivel block assembly, the 4th elevating mechanism is comprised of two symmetrically arranged series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is comprised of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining;
Described push-and-pull sleeper device is comprised of fixed muffle, extension sleeve, oil cylinder, two the first resistance assemblies, two the second resistance assemblies and grabbing assembly, fixed muffle is provided with two the first ears rings, two the second ears rings and four square holes, and extension sleeve is provided with two first surface resistance slideways, two the second curved surface resistance slideways, two installations counterbore, two monaural rings and rectangular grooves; The cylinder body of oil cylinder is provided with flange, piston rod external part is provided with flange; The first resistance assembly is comprised of the first drag strut, torsion spring and bearing pin, and the first drag strut is provided with pin-and-hole and the face of cylinder, and the second resistance assembly is comprised of the second drag strut, torsion spring and bearing pin, and the second drag strut is provided with pin-and-hole and the face of cylinder;
Described grabbing assembly is by gripper, the afterburning assembly of gripper and gripper Position Control assembly form, gripper is by the first lever, the second lever, two the first bearing pins, two pressing plates and two the second bearing pins form, the first lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, the second lever is provided with location-plate, the first pin-and-hole and the second pin-and-hole, anti-slip rubber layer and ears ring are connected on pressing plate, the afterburning assembly of gripper is by push-and-pull round bar, sleeve, the first truncated cone piece that rises, the second truncated cone piece that rises, two bracers, two slide jaw, two spiral tension springs, two bidirectionally limited plates of bracer and two gussets form, push-and-pull round bar is provided with flange, threaded shaft section and circular shaft section, the truncated cone piece that rises is provided with axis hole and the conical surface, bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, two symmetrical not a half oval taper hole and semicircle orifices, spiral tension spring is provided with two mounting circular rings, the bidirectionally limited plate of bracer is provided with lever limiting plate and square hole, gripper Position Control assembly is by suspension, the first semiaxis, the second semiaxis, two torsion springs, partial gear and nut form, suspension is provided with axis hole, the first semi girder, the first tooth bar, the second semi girder, the second tooth bar, the first semiaxis is provided with ears ring, internal thread hole and axle journal, the second semiaxis is provided with ears ring and external screw thread shaft part,
Described sleeper handling apparatus is comprised of the second rail-lifting equipment and suspension beam cranes, the second rail-lifting equipment and the first rail-lifting equipment are just the same, described suspension beam cranes is by frame, two flexible crossbeams, two oil cylinders, suspension movement longeron, two the first running trolleys, the second running trolley, lifting mechanisms and grab de-installation composition, frame by two lower transverse beams, four columns, two fixed cross beams and two fixedly longeron form, fixed cross beam is provided with ladder oblong aperture, the flange that oil cylinder and extensible canopy are installed;
Described flexible crossbeam is comprised of the first channel-section steel, the second channel-section steel and several bolt, and the first channel-section steel is provided with flange, and flange is provided with several bolts hole, and the second channel-section steel is provided with flange, and flange is provided with several bolts hole,
The cylinder body of oil cylinder is provided with flange, and piston rod external part is provided with flange, and suspension movement longeron is comprised of two cantilever tie-beams and steel I-beam, and cantilever tie-beam is provided with monaural ring and square flange;
The first described running trolley is comprised of the first drive unit of brake, reducer and motor one, driving wheel, three driven pulleys, three follower shafts and vehicle frame, and the first drive unit is provided with output shaft and flange; Vehicle frame is comprised of the first casing, the first end cap, the second casing, the second end cap and the first junction plate, the first casing is provided with the first drive unit output shaft hole and driven pulley axis hole, first end is covered with the first drive unit output shaft hole and driven pulley axis hole, the second casing is provided with two driven pulley axis holes, the second end cap is provided with two driven pulley axis holes, and the first junction plate is provided with ears ring;
The second described running trolley is by brake, the second drive unit of reducer and motor one, driving wheel, three driven pulleys, three follower shafts and and vehicle frame form, the second drive unit is provided with output shaft and flange, vehicle frame is by the first casing, the first end cap, the second casing, the second end cap and the second junction plate form, the first casing is provided with the first drive unit output shaft hole and driven pulley axis hole, first end is covered with the first drive unit output shaft hole and driven pulley axis hole, the second casing is provided with two driven pulley axis holes, the second end cap is provided with two driven pulley axis holes, the first junction plate is provided with ears ring and two limited posts,
Described lifting mechanism is by brake, the 3rd drive unit of reducer and motor one, hollow top rail, reel, the first fixed pulley, the first wirerope, two symmetrically arranged series connection parallelogram lindages, hollow lower transverse beam, the second wirerope and installation circular hole cover plate form, hollow top rail is provided with the first ears ring, four the second ears rings, monaural ring, circular hole is installed and square hole is installed, the 3rd drive unit is provided with output shaft and flange, the first fixed pulley is by pulley, bearing pin, pulley yoke, thrust bearing and nut form, pulley yoke is provided with pin shaft hole and supports dress axle, back shaft is provided with thread segment, series connection parallelogram lindage is comprised of hollow top rail, hollow lower transverse beam, two the first forks, two the second forks, connecting rod, six bearing pins, hollow lower transverse beam is provided with four the first ears rings, circular hole, two the first circular holes, the second circular hole, two square holes, four square counterbores and four the second ears rings is installed,
The described off loading of grabbing is put to be grabbed release mechanism and circular hole cover plate is installed by hollow lower transverse beam, two fixed pulleys, two electromagnetism limit valves and two and is formed, fixed pulley is comprised of pulley, pulley bracket and bearing pin, pulley bracket is provided with pin shaft hole, and electromagnetism limit valve is provided with gag lever post and the flange that is fixed on spool;
Described grab release mechanism by ladder circle pull bar, first support, second support, truncated cone rises by piece, the first bracer, the second bracer, two gussets, two slide jaw, reset helical compression spring, two spiral tension springs, sleeve, two hex nuts, two levers, two pressing plates, two two-way location-plates of bracer, two the first bearing pins and two the second bearing pins form, the two-way location-plate of bracer is provided with square hole, ladder circle pull bar is provided with threaded rod section, the first bar section, the second bar section, the 3rd bar section and annulus, the first support is provided with circular hole, the second support is provided with square flange and circular hole, the truncated cone piece that rises is provided with circular hole and limiting plate, the first bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, not a half elliptic cone and semicircle orifice, the second bracer is provided with two slide jaw holes, two spiral tension spring groove is installed, two round pins that are connected thereon, not a half elliptic cone and semicircle orifice, spiral tension spring is provided with two mounting circular rings, lever is provided with the first pin-and-hole and the second pin-and-hole, anti-slip rubber layer and ears ring are connected on pressing plate,
The first described camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly, the 5th camera assembly and the 6th camera assembly form by camera and camera bracket; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, by remaining nineteen hang cylinder and nineteen stirring cage sleeve be solidly fixed respectively, two square flanges of leading stone cylinder are snapped in respectively in the square draw-in groove of two stirring cage sleeves and be fixed with one, by nine of remainder, lead stone cylinder and 18 stirring cage sleeves are solidly fixed respectively, by two, hanging an axis hole is coaxially fixed with one with two gear axis holes of gear housing base plate respectively, the stirring cage sleeve that nine couple of remainder is fixed on to one is connected with gear-box by hanging cylinder,
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three of remainder the first dextrorotation stirring cage axles are penetrated to gear housing the first dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole, eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole of gear housing, eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial sheathed being fixed in wheel casing gear shaft hole of gear shaft, the 3rd gear is sheathed to be fixed on gear shaft, and three gear shafts of remainder are fixed in wheel casing gear shaft hole, and four the 3rd gears of remainder are sheathed and be fixed on gear shaft respectively;
The all axis holes that cover on gear-box all axles corresponding with it are coaxial sheathed on it, gear-box upper cover and gear housing are closed, 16 the second thrust bearings are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axle top nut pretensions, and the first vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and is covered, four the second thrust bearings are inserted in respectively to the second axle journal top nut pretension of the first dextrorotation stirring cage,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on the lower transverse beam of the first elevating mechanism by camera bracket base plate;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, forms vibration and revolves the row's of digging stone device;
Lower transverse beam is fixed on two longerons of railcar, the second vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, the second gear is sheathed and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the engagement of the second gear, motor room's cover plate is fixed on casing, form ballast collection arranging device,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the lower transverse beam of the second elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the 3rd two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, form elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, form vibration and push away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, form vibration and push away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
The 3rd camera assembly is fixed on the 3rd elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, the second gear is sheathed and be fixed in rotating shaft, the magnetic interior Hexagonal jacket of tool is fixed on to rotating shaft lower end, the first gear is sheathed and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, form Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, form the synchronous assembling and disassembling device of sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, form the first rail-lifting equipment;
The 4th camera assembly is fixed on the first rail-lifting equipment fixed muffle by camera bracket base plate;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 4th elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, form swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin respectively, form swivel block device;
The first tooth bar and the second tooth bar are fixed on respectively on the first semi girder and the second semi girder, and the first semi girder and the second semi girder are all fixed on suspension, rise piece and sleeve of the first truncated cone is sheathed on push-and-pull round bar successively, two slide jaw are inserted respectively to two slide jaw holes of one of them bracer, two slide jaw holes of two slide jaw and another bracer are coaxial and insert, two spiral tension springs are placed in two spiral tension spring grooves that two bracers form, two mounting circular rings of spiral tension spring are sheathed on respectively on two round pins of two bracers, two bracers are sheathed on push-and-pull round bar, then piece and first truncated cone piece symmetry that rises that the second truncated cone risen is sheathed on push-and-pull round bar, suspension shaft borehole jack is established push-and-pull round bar top nut pretension, push-and-pull round bar flange and cylinder piston rod flange are fixed with one, oil cylinder penetrates fixed muffle is fixed on fixed muffle rear end cap the cylinder body flange symmetry of oil cylinder, extension sleeve along push-and-pull round bar penetrate fixed muffle on it two counterbores are installed over against two bracers, by two two bracer both sides of installing in counterbore of two symmetrical insertions of the bidirectionally limited plate of bracer, and the bidirectionally limited plate of bracer is fixed on extension sleeve, two gussets are fixed on respectively on two bracer left and right sides, after the first ears ring of torsion spring, the first drag strut and fixed muffle is coaxial, bearing pin is penetrated, form the first resistance assembly, after torsion spring, the second drag strut and fixed muffle the second ears ring are coaxial, bearing pin is penetrated, form the second resistance assembly, under the effect of torsion spring, be articulated with two the first drag struts of the fixed muffle left and right sides the first ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the first drag struts are pressed on extension sleeve side all the time, under the effect of torsion spring, be articulated with two the second drag struts of the fixed muffle left and right sides the second ears ring, be pressed in two square holes of fixed muffle, two faces of cylinder of two the second drag struts are pressed on extension sleeve side all the time, and fixed muffle is fixed on two longerons of railcar,
The first semiaxis wears after the monaural ring of the extension sleeve left side, torsion spring is set on the first semiaxis, partial gear is sheathed and be fixed on the axle journal of the first semiaxis again, the second semiaxis wears after the monaural ring of extension sleeve the right, torsion spring is set on the second semiaxis, again the second semiaxis external screw thread shaft part is screwed in the first semiaxis internal thread hole, the first pin-and-hole of the first lever and the first semiaxis ears ring coaxially penetrate the first bearing pin, first lever the second pin-and-hole and pressing plate ears ring coaxially penetrate the second bearing pin, the first pin-and-hole of the second lever and the ears ring of the second semiaxis coaxially penetrate the first bearing pin, the second pin-and-hole of the second lever and the ears ring of pressing plate coaxially penetrate the second bearing pin, form gripper, gripper under partial gear and the first tooth bar and the second tooth bar are controlled in level.Grabbing assembly off working state as shown in the figure;
The second rail-lifting equipment is fixed on two longerons of railcar by its fixed muffle symmetry, and the 5th camera assembly is connected on the second rail-lifting equipment fixed muffle by camera bracket base plate;
Three pin-and-holes of the first fork, the second fork and connecting rod are coaxially penetrated to bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, again by two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, then the parallelogram lindage of connecting with the symmetrical installation of the vertical plane of symmetry another one of hollow top rail and hollow lower transverse beam;
Two lower transverse beams of frame are fixed on two longerons of railcar;
In the ladder oblong aperture of inserting fixed cross beam of the several bolts hole of the first channel-section steel flange and the several bolt hole coaxial-symmetricals of the second channel-section steel flange, several bolts connect to form flexible crossbeam, oil cylinder is inserted in fixed cross beam ladder oblong aperture, and the cylinder body flange of oil cylinder and fixed cross beam flange are fixed with one, cylinder piston rod external part flange and flexible crossbeam are solidly fixed;
Driven pulley is sheathed to be fixed on follower shaft, follower shaft coaxially penetrates and is fixed in the first casing driven pulley axis hole, the first drive unit output shaft coaxially penetrates the drive unit output shaft hole of the first end cap, the first drive unit flange is fixed on first end and covers, driving wheel is sheathed to be fixed on the first drive unit output shaft, the first drive unit output shaft is coaxial with the first casing drive unit output shaft hole, the first end cap follower shaft hole is with to be fixed on the first casing follower shaft coaxial, and the first end cap is fixed on the first casing; Two driven pulleys are sheathed being fixed on two follower shafts respectively, two follower shafts coaxially penetrate respectively in two driven pulley axis holes that are fixed on the second casing, two driven pulley axis hole coaxial sleeves of the second end cap are located on two follower shafts, the second end cap is fixed on the second casing, the first casing and the second casing are placed in respectively on the channel-section steel of flexible crossbeam both sides, and the first junction plate is fixed on the first end cap and the second end cap and forms the first running trolley;
Driven pulley is sheathed to be fixed on follower shaft, follower shaft coaxially penetrates and is fixed in the first casing driven pulley axis hole, the first drive unit output shaft coaxially penetrates the drive unit output shaft hole of the first end cap, the first drive unit flange is fixed on first end and covers, driving wheel is sheathed to be fixed on the first drive unit output shaft, the first drive unit output shaft is coaxial with the first casing drive unit output shaft hole, the first end cap follower shaft hole is with to be fixed on the first casing follower shaft coaxial, and the first end cap is fixed on the first casing; Two driven pulleys are sheathed being fixed on two follower shafts respectively, two follower shafts coaxially penetrate respectively in two driven pulley axis holes that are fixed on the second casing, two driven pulley axis hole coaxial sleeves of the second end cap are located on two follower shafts, the second end cap is fixed on the second casing, the first casing and the second casing are placed in respectively above i iron bottom flange, suspension movement longeron both sides, and the second junction plate is fixed on the first end cap and the second end cap and forms the second running trolley;
Cantilever tie-beam monaural ring and the first junction plate ears ring coaxially penetrate bearing pin, again another cantilever tie-beam monaural ring and the second junction plate ears ring are coaxially penetrated to bearing pin, the two ends soffit that two cantilever tie-beam square flanges is fixed on to steel I-beam forms suspension movement longeron;
The pulley yoke back shaft of the first fixed pulley penetrates hollow top rail monaural ring, on the sheathed pulley yoke back shaft of thrust bearing, nut screws on pulley yoke back shaft thread segment pretension, the first fixed pulley is articulated with on hollow top rail, reel is penetrated in it by hollow top rail installing hole, first rope one end is first penetrated to fixed pulley race, from hollow top rail, square hole being installed again penetrates in hollow top rail and is fixed on reel, the 3rd drive unit output shaft is coaxial with cover plate axis hole, the 3rd drive unit flange and cover plate are connected, the 3rd drive unit output shaft and spool shaft are coaxially fixed with one, cover plate is fixed on hollow top rail,
Two slide jaw are inserted respectively in two pin-and-holes of the first bracer, again two pin-and-holes and two slide jaw of the second bracer are coaxially inserted in, extension spring is inserted to the first bracer installs in spiral tension spring groove and the second bracer installation spiral tension spring groove, again two annulus of extension spring are inserted in respectively on two round pins, this combination is inserted in hollow lower transverse beam to it over against square counterbore, by two two-way location-plates of the bracer side's of insertion counterbore being fixed on hollow lower transverse beam respectively, two gussets are fixed on respectively on the first bracer and the second bracer, the second support is inserted to square hole and is fixed on hollow lower transverse beam, the gag lever post of electromagnetism limit valve and hollow lower transverse beam the first circular hole coaxially penetrate, electromagnetism limit valve flange is fixed in hollow bottom rail,
The 6th camera assembly is fixed on the hollow lower transverse beam of lifting mechanism by camera bracket base plate;
The truncated cone piece that rises is sheathed in ladder circle pull bar the second bar section, jacket casing is located in ladder circle pull bar the 3rd bar section, circular hole, the second supporting circular holes to the truncated cone that ladder circle pull bar annulus end forms through the first bracer semicircle orifice and the second bracer semicircle orifice piece limiting plate that rises contacts with the gag lever post of electromagnetism limit valve, the first support is set in to ladder circle pull bar the first bar Duan Zhiqi and the truncated cone piece limiting plate that rises to be contacted, the first support is fixed on hollow lower transverse beam, and reset helical compression spring is sheathed on to ladder circle pull bar the first bar section top nut pretension; Lever the first pin-and-hole is coaxial with hollow lower transverse beam ears ring, penetrates the first bearing pin, and lever the second pin-and-hole is coaxial with pressing plate ears ring, penetrates the second bearing pin;
After the second wirerope doubling, with steel wire winding, become annulus, two sections of wireropes after doubling penetrate hollow lower transverse beam the second circular hole respectively around upper two fixed pulley races, after penetrating respectively two ladder circle pull bar annulus, doubling becomes annulus with steel wire winding again, and the second wirerope is connected with ladder circle pull bar; By the first wirerope penetrate with steel wire winding, become annulus after the second wirerope doubling after doubling with steel wire winding, become annulus, the first wirerope is connected with the second wirerope.
CN201410446231.5A 2014-09-04 2014-09-04 Full-mechanical rapid sleeper replacement machine Pending CN104195902A (en)

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