CN104195901A - Mechanical sleeper rotating machine - Google Patents
Mechanical sleeper rotating machine Download PDFInfo
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- CN104195901A CN104195901A CN201410446160.9A CN201410446160A CN104195901A CN 104195901 A CN104195901 A CN 104195901A CN 201410446160 A CN201410446160 A CN 201410446160A CN 104195901 A CN104195901 A CN 104195901A
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Abstract
The invention discloses a mechanical sleeper rotating machine. The mechanical sleeper rotating machine is composed of a vibration rotary excavating type stone removing device, a stone ballast collecting and discharging device, a vibration stone pushing device, a four nut synchronous mounting and dismounting device, a rail lifting and sleeper rotating device, a rail car, a power generator, a hydraulic system box, a first camera shooting component, a second camera shooting component, a third camera shooting component, a fourth camera shooting component and a monitor, wherein the rail car is provided with multiple trundles and two longitudinal beams, the vibration rotary excavating type stone removing device, the stone ballast collecting and discharging device, the vibration stone pushing device, the four nut synchronous mounting and dismounting device, the rail lifting and sleeper rotating device, the power generator and the hydraulic system box are arranged on the two longitudinal beams of the rail car, the rail car is pulled by an engineering van, the monitor is arranged in a tractor cab, and the power generator provides power for an oil pump and a motor. According to the mechanical sleeper rotating machine, stone ballast between sleepers can be quickly discharged into a stone collecting box, and sand in the stone ballast can be separated from the stone ballast and discharged automatically; four nuts are dismounted synchronously, and quick sleeper rotation is achieved; the structure is simple, performance is high, mechanical working efficiency is high, and limited train passing gaps for track maintenance can be fully and reasonably utilized to achieve sleeper rotation.
Description
Technical field
The present invention relates to a kind of railway maintenance machinery, particularly a kind of mechanization swivel block machine.
Background technology
Railroad sleeper is in long use procedure, reason due to natural subsidence and vibration, the local sleeper of railway sinks, need to carry out maintenance, indivedual sleepers damage, need to change in time, safeguard or the process of sleeper replacement in, need to clear up ballast and screen out wherein sandy soil, dismantle and be fixed on the nut on four bolts of bad sleeper, sleeper is rotated to 90 ° and sleeper could be pulled out, adopt manual work, the sleeper efficiency that wastes time and energy is low, can not in effective train passage gap, (be commonly called as: skylight), finish the work.
Summary of the invention
The object of this invention is to provide a kind of mechanization swivel block machine.
The present invention is revolved the row's of digging stone device, ballast collection arranging device, vibration by vibration and is pushed away stone device, the synchronous assembling and disassembling device of four nuts, carries rail swivel block device, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor and form.Railcar is provided with a plurality of castors and two longerons, vibration is revolved the row's of digging stone device, ballast collection arranging device, vibration and is pushed away stone device, the synchronous assembling and disassembling device of four nuts, carries on two longerons that rail swivel block device, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case;
Described vibration is revolved and is dug lithagoue machine and form by revolving the row's of digging stone device and vibrating device;
The described row's of the digging stone device that revolves is revolved and is dug assembly and drive system forms by two the first elevating mechanisms, two;
Described elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Described revolve dig assembly by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, five lead hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that stone cylinder, ten self-lubricating bushings, ten two ends have flange and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, other left-right rotary stirring cages and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole, leads stone cylinder and is provided with two square flanges
Described drive system is comprised of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box;
Described vibrating device is comprised of the top rail of the first elevating mechanism, several elastic connecting component, gear housing and the first vibrating motor, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, nut and pads;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the second vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to vibrating motor is set; Linkage door is comprised of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are comprised of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the second elevating mechanism, four two ends and pushes away stone assembly and form, the second elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the 3rd vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; Two ends, vibrating motor left and right are fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, the cylinder body of the second oil cylinder middle part symmetric position two short cylindricals with internal thread hole that are connected, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is comprised of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the 3rd elevating mechanism, two two ends, the 3rd elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is comprised of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is comprised of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by rail-lifting equipment and swivel block installation composition, rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is comprised of the 4th elevating mechanism and swivel block assembly, the 4th elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is comprised of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining;
The first described camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly form by camera and camera bracket; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, by remaining nineteen hang cylinder and nineteen stirring cage sleeve be solidly fixed respectively, two square flanges of leading stone cylinder are snapped in respectively in the square draw-in groove of two stirring cage sleeves and be fixed with one, by nine of remainder, lead stone cylinder and 18 stirring cage sleeves are solidly fixed respectively, by two, hanging an axis hole is coaxially fixed with one with two gear axis holes of gear housing base plate respectively, the stirring cage sleeve that nine couple of remainder is fixed on to one is connected with gear-box by hanging cylinder,
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three of remainder the first dextrorotation stirring cage axles are penetrated to gear housing the first dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole, eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole of gear housing, eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial sheathed being fixed in wheel casing gear shaft hole of gear shaft, the 3rd gear is sheathed to be fixed on gear shaft, and three gear shafts of remainder are fixed in wheel casing gear shaft hole, and four the 3rd gears of remainder are sheathed and be fixed on gear shaft respectively;
The all axis holes that cover on gear-box all axles corresponding with it are coaxial sheathed on it, gear-box upper cover and gear housing are closed, 16 the second thrust bearings are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axle top nut pretensions, and the first vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and is covered, four the second thrust bearings are inserted in respectively to the second axle journal top nut pretension of the first dextrorotation stirring cage,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on elevating mechanism lower transverse beam by camera bracket base plate;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, forms vibration and revolves the row's of digging stone device;
Lower transverse beam is fixed on two longerons of railcar, the second vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, the second gear is sheathed and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the engagement of the second gear, motor room's cover plate is fixed on casing, form ballast collection arranging device,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the lower transverse beam of the second elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the 3rd two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, form elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, form vibration and push away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, form vibration and push away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
The 3rd camera assembly is fixed on the 3rd elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, the second gear is sheathed and be fixed in rotating shaft, the magnetic interior Hexagonal jacket of tool is fixed on to rotating shaft lower end, the first gear is sheathed and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, form Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, form the synchronous assembling and disassembling device of sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, form rail-lifting equipment;
The 4th camera assembly is fixed on the fixed muffle of rail-lifting equipment by camera bracket base plate;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 4th elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, form swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin respectively, form swivel block device.
The invention has the beneficial effects as follows:
1. can be by equipment rapid alignment operating position;
2. can be by the ballast quick drain between sleeper in stone collecting box body, and automatically separatedly discharge sandy soil in ballast;
3. four nuts are synchronously dismantled, quick rotation sleeper, and the operating efficiency that saves time is high;
4. can adapt to straight line and curved rail length section row lapicide work, dismounting nut work and swivel block work;
5. be easy to realize procedure auto-control, easy to operate;
6. simple in structure, dependable performance, do mechanization operation rate are high, can fully rationally utilize limited circuit to repair " skylight " activity duration, complete swivel block work.
Accompanying drawing explanation
Fig. 1 is off working state schematic perspective view of the present invention.
Fig. 2 is that the row's of digging stone device and ballast collection arranging device duty schematic perspective view are revolved in the present invention's vibration.
Fig. 3 is the first elevating mechanism of the present invention and drive system schematic perspective view.
Fig. 4 is the front view of Fig. 3.
Fig. 5 is the A place enlarged diagram in Fig. 4.
Fig. 6 is top rail structural upright schematic diagram of the present invention.
Fig. 7 is gear housing structural upright schematic diagram of the present invention.
Fig. 8 is the stone cylinder schematic perspective view of leading of the present invention.
Fig. 9 is stirring cage sleeve schematic perspective view of the present invention.
Figure 10 is the first dextrorotation stirring cage schematic perspective view of the present invention.
Figure 11 is that the present invention's the row's of the digging stone device part part that revolves is cut schematic perspective view open.
Figure 12 is the left view of Figure 11.
Figure 13 is the B place enlarged diagram in Figure 12.
Figure 14 is the present invention's ballast collection arranging device duty schematic perspective view.
Figure 15 is ballast collection arranging device schematic perspective view of the present invention.
Figure 16 is another schematic perspective view of ballast collection arranging device of the present invention.
Figure 17 is the C place enlarged diagram in Figure 16.
Figure 18 is ballast collection arranging device left view of the present invention.
Figure 19 is ballast collection arranging device front view of the present invention.
Figure 20 is the D place enlarged diagram in Figure 19.
Figure 21 is left-handed stirring cage schematic perspective view of the present invention.
Figure 22 is dextrorotation stirring cage schematic perspective view of the present invention.
Figure 23 is that the present invention's vibration pushes away the stone device state schematic perspective view of starting working.
Figure 24 is that the present invention's vibration pushes away stone device power cut-off state schematic perspective view.
Figure 25 is the second elevating mechanism schematic perspective view of the present invention.
Figure 26 is that the present invention's vibration pushes away stone assembly suspension bracket upper wall and cuts schematic perspective view open.
Figure 27 is the E place enlarged diagram in Figure 26.
Figure 28 is that the present invention's vibration pushes away stone assembly schematic perspective view.
Figure 29 is the upward view of Figure 28.
Figure 30 is the present invention's the synchronous assembling and disassembling device duty of four nuts schematic perspective view.
Figure 31 is the present invention's the 3rd elevating mechanism schematic perspective view.
Figure 32 is Double-nut synchronous mounting or dismounting assembly schematic perspective view of the present invention.
Figure 33 is that Double-nut synchronous mounting or dismounting component gear case antetheca of the present invention is cut schematic perspective view open.
Figure 34 is the front view of Figure 33.
Figure 35 be the present invention carry the rail swivel block device state schematic perspective view of starting working.
Figure 36 be the present invention carry rail swivel block device power cut-off state diagram schematic perspective view.
Figure 37 is the present invention's the 4th elevating mechanism schematic perspective view.
Figure 38 is the local enlarged diagram of Figure 37 left view.
Figure 39 is the present invention's swivel block device schematic perspective view.
Figure 40 is the F place enlarged diagram in Figure 39.
Figure 41 is the swivel block assembly schematic perspective view of the present invention's swivel block device.
Figure 42 is that the present invention's rail-lifting equipment off working state fixed muffle antetheca is cut front view open.
Figure 43 is that the present invention's rail-lifting equipment duty fixed muffle antetheca is cut front view open.
Figure 44 is camera assembly schematic perspective view of the present invention.
Figure 45 is camera assembly left view of the present invention.
Figure 46 is camera assembly upward view of the present invention.
The specific embodiment
Refer to shown in Fig. 1, for embodiments of the invention, this embodiment by vibration revolve that the row's of digging stone device 1, ballast collection arranging device 2, vibration push away stone device 3, the synchronous assembling and disassembling device 4 of four nuts, carry rail swivel block device 5, railcar 10, generator 11, hydraulic system case 12, the first camera assembly 13, the second camera assembly 14, the 3rd camera assembly 15, the 4th camera assembly 16 and monitor form.Railcar is provided with a plurality of castors 101 and two longerons 102, vibration is revolved the row's of digging stone device 1, ballast collection arranging device 2, vibration and is pushed away stone device 3, the synchronous assembling and disassembling device 4 of four nuts, carries on two longerons 102 that rail swivel block device 5, generator 11 and hydraulic system case 12 be arranged on railcar, railcar 10 is drawn by engineering truck, monitor is located in tractor cab, generator 11, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case 12;
Refer to shown in Fig. 2 to Figure 13, described vibration is revolved and is dug lithagoue machine 1 and form by revolving the row's of digging stone device 90 and vibrating device 94; The described row's of the digging stone device 90 that revolves is revolved and is dug assembly 92 and drive system 93 forms by two the first elevating mechanisms 91, two;
The first described elevating mechanism 91 is comprised of symmetrically arranged two series connection parallelogram lindages 910 and oil cylinder 911, series connection parallelogram lindage 910 is comprised of lower transverse beam 9101, top rail 9102, two the first forks 9103, two the second forks 9104, connecting rod 9105, six bearing pins 9106, on lower transverse beam 9101, be fixed with four ears rings 9107, on top rail 9102, be fixed with eight ears rings 9108 and symmetrically arranged two junction plates 9109, top rail junction plate 9109 is provided with several bolts hole 9110;
Described revolve dig assembly 92 by the left-handed stirring cage of two the first dextrorotation stirring cages 920, four the second dextrorotation stirring cage 921, four 922, ten stirring cage sleeves 923, five lead stone cylinder 924, ten self-lubricating bushings 925, ten two ends have flange hang cylinder 927,12 the second thrust bearings 928 of 926, ten the first thrust bearings and 12 hex nuts 929 form, the first dextrorotation stirring cage 920 is provided with stirring cage axle 9201, the shaft shoulder 9202, the first axle journal 9203 and the second axle journal 9204, other left-right rotary stirring cages and the first dextrorotation stirring cage 920 structural similarities, without the second axle journal; Stirring cage sleeve 923 is provided with square draw-in groove 9231, four sharp pawls 9232 and axis holes 9233, leads stone cylinder 924 and is provided with two square flanges 9241;
Described drive system 93 is by two low speed high torque hydraulic motors 931, two hydraulic motor supports 932, two the first gears 933, four the second gears 934, four gear shafts 935, 24 the 3rd gears 936, gear housing 937 and gear-box upper cover 938 form, low speed high torque hydraulic motor 931 is provided with output shaft 9311, on gear housing 937, be symmetrical arranged two junction plates 9371, four the first dextrorotation stirring cage axis holes 9372, four gear axis holes 9373, eight the second dextrorotation stirring cage axis holes 9374 and eight left-handed stirring cage axis holes 9375, gear housing junction plate 9371 is provided with several bolts hole 9376, gear-box upper cover 938 is provided with the axis hole corresponding with gear housing 937,
Described vibrating device 94 is comprised of top rail 9102, several elastic connecting component 941, gear housing 938 and first vibrating motor 942 of the first elevating mechanism 91, and elastic connecting component 941 is comprised of chain connecting bolt 9411, two helical compression springs 9412, nut 9413 and pads 9415.
Refer to shown in Figure 14 to Figure 22, described ballast collection arranging device 2 is by casing 20, lower transverse beam 21, linkage door 22, the second vibrating motor 23, several elastic connecting components 24, two oil cylinders 25 and sandy soil are discharged assembly 26 and are formed, casing 20 is provided with base plate 201, at the bottom of dump box 202, two first row crossdrifts 203, second row crossdrift 204, two grooves 205, two U-lags 206, motor room 207, two end caps 208 and eight earrings 209 form, base plate 201 is arranged with several bolts hole 2011, at the bottom of dump box, 202 are provided with several sieve apertures 2021, end cap 208 is provided with sand discharge soil mouth 2081, lower transverse beam 21 is provided with junction plate 210 and groove 211, is arranged with several bolts hole 2101 on junction plate 210, and groove 211 is beneficial to the second vibrating motor 23 is set, linkage door 22 is comprised of crossbeam 221, two the first door-plates 222 and the second door-plate 223, and elastic connecting component 24 is comprised of chain connecting bolt 241, two helical compression springs 242, pad 243 and nuts 244, sandy soil are discharged assembly 26 and are comprised of motor 261, the first gear 262, the second gear 263, left-handed stirring cage 264, dextrorotation stirring cage 265, two thrust bearings 266 and two nuts 267, as shown in Figure 8, left-handed stirring cage 264 is provided with axle journal 2641, inner hexagonal hole 2643 and external screw thread shaft part 2642, and dextrorotation stirring cage 265 is provided with axle journal 2651, outer-hexagonal shaft part 2653 and external screw thread shaft part 2652,
Refer to shown in Figure 23 to Figure 29, it is by the second elevating mechanism 30 that described vibration pushes away stone device 3, four two ends have the suspension rod 31 of flange and two vibrations and push away stone assembly 34 and form, the second elevating mechanism 30 is comprised of symmetrically arranged two series connection parallelogram lindages 32 and the first oil cylinder 33, series connection parallelogram lindage 32 is by lower transverse beam 320, top rail 321, two the first forks 322, two the second forks 323, connecting rod 324, six bearing pins 325 form, on lower transverse beam 320, be fixed with four ears rings 3201, on top rail 321, be fixed with four ears rings 3211 and four cantilevers 3212,
Described vibration pushes away stone assembly 34 and is comprised of suspension bracket 341, the 3rd vibrating motor 342, two the second oil cylinders 343, two cut somebody's hair 344, four connectors 345 and four elastic connecting components 346, on suspension bracket 341, be arranged with four junction plates 3411, junction plate 3411 is provided with ears ring 3412; The 3rd vibrating motor 342 two ends, left and right are fixed with square connecting plate 3421; Be connected two external part of short cylindrical 3432, the second oil cylinder 343 piston rods with internal thread hole of the cylinder body middle part symmetric position that the cylinder body of the second oil cylinder 343 is provided with flange 3431, the second oil cylinders 343 is provided with flange 3433; Cut somebody's hair and 344 be provided with square flange 3441; Connector 345 is provided with to be had the square earrings 3451 of bolt hole and has externally threaded round bar 3452; Elastic connecting component 346 is comprised of connecting bolt 3461, two helical compression springs 3462 and nut 3463;
Refer to shown in Figure 30 to Figure 34, the described synchronous assembling and disassembling device 4 of four nuts is by the 3rd elevating mechanism 40, two two ends have the pull bar 41 of flange, two coupling assemblings 42 and two Double-nut synchronous mounting or dismounting assemblies 43 form, the 3rd elevating mechanism 40 is comprised of symmetrically arranged two series connection parallelogram lindages 44 and oil cylinder 45, series connection parallelogram lindage 44 is by lower transverse beam 440, top rail 441, two the first forks 442, two the second forks 443, connecting rod 444, six bearing pins 445 form, on lower transverse beam 440, be fixed with four ears rings 4401, on top rail 441, be fixed with four ears rings 4411, coupling assembling 42 is comprised of inverted U frame 421, two slide block 422 and two bolts 423 with bolt hole, Double-nut synchronous mounting or dismounting assembly 43 is comprised of low speed high torque hydraulic motor 430, the first gear 431, gear shaft 432, two the second gears 433, two rotating shafts 434, two magnetic interior Hexagonal jackets 435 of tool, gear housing 436, gear-box upper cover 437, four thrust bearings 438 and four hex nuts 439, and pull bar 41 is provided with the first flange 411 and the second flange 412,
Refer to Figure 35, Figure 36, shown in Figure 42 to Figure 43, the described rail swivel block device 5 of carrying is comprised of rail-lifting equipment 51 and swivel block device 52, rail-lifting equipment 51 is by fixed muffle 510, the two rod hydraulic jacks 511 of dual Piston, two telescopic arms 512 and two carry cylinder of rail 513 and form, in the middle of two rod hydraulic jack 511 cylinder barrels of dual Piston, symmetric position is provided with connecting bottom board 5111, piston rod 5112, piston rod free end is provided with flange 5113, fixed muffle 510 is provided with two ears rings 5101, telescopic arm 512 is provided with arc-shaped surface 5121, carry and on cylinder of rail 513 cylinder bodies, be fixed with gusset 5131 and monaural ring 5132, carry cylinder of rail 513 piston rod external parts and be fixed with fagging 5133,
Refer to shown in Figure 37 to Figure 41, swivel block device 52 is comprised of the four or four elevating mechanism 53 and swivel block assembly 56, the 4th elevating mechanism 53 is comprised of symmetrically arranged two series connection parallelogram lindages 54 and oil cylinder 55, series connection parallelogram lindage 54 is comprised of lower transverse beam 540, top rail 541, two the first forks 542, two the second forks 543, connecting rod 544, six bearing pins 545, on lower transverse beam 540, be fixed with four ears rings 5401, on top rail 541, be fixed with four the first ears rings 5411 and four the second ears rings 5412; Swivel block assembly 56 is comprised of strut and tie 561, support bar 562, bull stick 563 and elastic positioning card 564, strut and tie 561 is provided with ears ring 5611 and monaural ring 5612, support bar 562 is provided with the first monaural ring 5621, the second monaural ring 5622, ears ring 5623 and gag lever post 5624, bull stick 563 be provided with monaural ring 5631 and in be fixed with the round buss 5632 of plastic cement lining;
Refer to shown in Figure 44, Figure 45 and Figure 46, the first camera assembly 13 and the second camera assembly 14 form by camera 131 and camera bracket 132, camera bracket 132 is provided with isosceles trapezoid reference planes 1321 and the base plate 1322 coplanar with camera 131 axis, and camera 131 is fixed on camera bracket 132;
Refer to shown in Fig. 2 to Figure 13, 20 self-lubricating bushings 925 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, 20 the first thrust bearings 927 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, the axis hole 9233 of stirring cage sleeve with hang cylinder 926 axis holes and be coaxially solidly fixed, by remaining nineteen hang cylinder 926 and nineteen stirring cage sleeve 923 be solidly fixed respectively, two square flanges 9231 of leading stone cylinder 924 are snapped in respectively in the square draw-in groove 9231 of two stirring cage sleeves 923 and be fixed with one, by nine of remainder, lead stone cylinder 924 and 18 stirring cage sleeves 923 are solidly fixed respectively, by two, hanging cylinder 926 axis holes is coaxially fixed with one with two gear axis holes 9373 of gear housing base plate respectively, the stirring cage sleeve 923 that nine couple of remainder is fixed on to one is connected with gear-box 938 by hanging cylinder 926,
The first dextrorotation stirring cage axle 9201 and corresponding stirring cage sleeve axis hole 9233, hang cylinder 926 axis holes, gear housing the first dextrorotation stirring cage axis hole 9372 coaxially penetrate to the shaft shoulder 9202 of the first dextrorotation stirring cage axle be fixed on first thrust bearing 927 hanging tin and contact, three of remainder the first dextrorotation stirring cage axles 9201 are penetrated to gear housing the first dextrorotation stirring cage axis hole 9372, four the 3rd gears 936 are sheathed and be fixed on the first axle journal 9203 of the first dextrorotation stirring cage axle 9201 respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 936 axis holes, gear housing the second dextrorotation stirring cage axis hole 9374 and coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole 9374, eight the 3rd gears 936 are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 925 axis holes, the left-handed stirring cage axis hole 9375 of gear housing and coaxially penetrate to the shaft shoulder of left-handed stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole 9375 of gear housing, eight the 3rd gears 936 are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial sheathed being fixed in wheel casing gear shaft hole 9373 of gear shaft 935, the 3rd gear 936 is sheathed to be fixed on gear shaft 935, three gear shafts 935 of remainder are fixed in wheel casing gear shaft hole 9373, four the 3rd gears 936 of remainder are sheathed and be fixed on gear shaft 935 respectively;
All axis holes on gear-box upper cover 937 all axles corresponding with it are coaxial sheathed on it, gear-box upper cover 937 and gear housing 938 are closed, 16 the second thrust bearings 928 are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axles top nut, 929 pretensions, and the first vibrating motor 942 is fixed on gear-box upper cover 937 middle part symmetric positions.
Four the second gears 934 are sheathed and be fixed on the second axle journal 9204 of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft 9311 is worn to motor bracket 932 intermediate shaft holes, low speed high torque hydraulic motor 931 and motor bracket 932 are fixed with one, the first gear 933 is fixed on the output shaft 9311 of low speed high torque hydraulic motor, hydraulic motor support 932 both sides axis hole coaxial sleeves are located on the second axle journal 9204 of two the first dextrorotation stirring cages, hydraulic motor support 932 base plates are fixed on gear-box upper cover 937, four the second thrust bearings 928 are inserted in respectively to the second axle journal 9204 top nut 929 pretensions of the first dextrorotation stirring cage,
The first fork 9103, three pin-and-holes of the second fork 9104 and connecting rod 9105 coaxially penetrate bearing pin 9106, another first fork 9103 and the second fork 9104 coaxially penetrate bearing pin 9106 with three pin-and-holes of connecting rod 9105, two pin-and-holes of two the second forks 9104 respectively with top rail 9102 on two ears rings 9108 coaxially penetrate bearing pin 9106, two pin-and-holes of two the first forks 9103 respectively with lower transverse beam 9101 on two ears rings 9107 coaxially penetrate bearing pin 9106, form series connection parallelogram lindage 910, again with the symmetrical another one parallelogram lindage 910 of connecting of installing of the vertical plane of symmetry of top rail 9102 and lower transverse beam 9101, oil cylinder 911 cylinder body flange are fixed on the middle symmetric position of lower transverse beam 9101, oil cylinder 911 piston rod flange are fixed on the middle symmetric position of top rail 9102, form the first elevating mechanism 91,
The first camera assembly 13 is fixed on the first elevating mechanism 91 lower transverse beams 9101 by camera bracket base plate 1322.
Connecting bolt 9211 is set in top rail 9113 junction plate 9120 bolts hole 9121, helical compression spring 9212 is sheathed on connecting bolt 9211, connecting bolt 9211 is set in the bolt hole 9131 on gear housing 9129 junction plates 9130, another helical compression spring 9212 is sheathed on connecting bolt 9211, pad is sheathed on connecting bolt 9211 top nut 9213 pretensions, forms vibration and revolves the row's of digging stone device 1;
Refer to shown in Figure 14 to Figure 22, lower transverse beam 21 is fixed on two longerons 102 of railcar 10, the second vibrating motor 23 is fixed on the soffit middle part symmetric position of casing 20 base plates 201, chain connecting bolt 241 is through lower transverse beam 21 junction plate 210 bolts hole 2101, helical compression spring 242 is sheathed on chain connecting bolt 241, then through casing 20 base plate 201 bolts hole 2011, another helical compression spring 242 is sheathed on chain connecting bolt 241, pad 243 is sheathed on chain connecting bolt 241, nut 244 pretensions, casing 20 is realized elasticity with lower transverse beam 21 and is connected, two U-lags 206 are fixed at the bottom of dump box on 202 soffit, and at the bottom of the left and right sidewall of motor room 207, U-lag 206, dump box, 202 and two end caps 208 form two independently stirring cage spaces, dextrorotation stirring cage 265 is passed motor room's 207 left side wall axis holes from left end through stirring cage space to axle journal 2651, left-handed stirring cage 264 is passed motor room's 207 right side wall axis holes from right-hand member through stirring cage space to axle journal 2641, the second gear 263 is sheathed and be fixed on left-handed stirring cage 264 axle journals 2641, push away left-handed stirring cage 264 and the coaxial move toward one another of dextrorotation stirring cage 265 simultaneously, until the outer-hexagonal shaft part 2653 of dextrorotation stirring cage 265 inserts in the axle inner hexagonal hole 2643 of left-handed stirring cage 264, two end caps 208 are sheathed on respectively on left-handed stirring cage external screw thread shaft part 2642 and dextrorotation stirring cage external screw thread shaft part 2652, by screw, end cap 208 is fixed on four earrings 209 of casing 20, two thrust bearings 266 are sheathed on respectively on the axle of left-handed stirring cage 264 and on the axle of dextrorotation stirring cage 265, nut 267 pretensions, the first gear 262 is fixed on motor 261 output shafts, motor 261 base plates are fixed on motor room's 207 top board soffits, make the first gear 262 and the second gear 263 engagements, motor room's 207 cover plates are fixed on casing 20, form ballast collection arranging device 2.
Refer to shown in Figure 23 to Figure 29, the first fork 322, three pin-and-holes of the second fork 323 and connecting rod 324 coaxially penetrate bearing pin 325, another first fork 322 and the second fork 323 coaxially penetrate bearing pin 325 with three pin-and-holes of connecting rod 324, two pin-and-holes of two the second forks 323 respectively with top rail 321 on two ears rings 3211 coaxially penetrate bearing pin 325, two pin-and-holes of two the first forks 322 respectively with lower transverse beam 320 on two ears rings 3201 coaxially penetrate respectively bearing pin 325, form series connection parallelogram lindage 32, again with the symmetrical another one parallelogram lindage 32 of connecting of installing of the vertical plane of symmetry of top rail 321 and lower transverse beam 320, the cylinder body flange of the first oil cylinder 33 is fixed on the middle part symmetric position of lower transverse beam 320, the first oil cylinder 33 piston rod flange are fixed on the middle part symmetric position of top rail 321, form the second elevating mechanism 30,
The second camera assembly 14 is fixed on the second elevating mechanism 30 lower transverse beams 320 by camera bracket base plate 1322.
The cylinder body flange 3431 of two the second oil cylinders 343 is connected with the square connecting plate 3421 at the 3rd vibrating motor 342 two ends, left and right respectively, the external thread section of the round bar 3452 of four connectors 345 screws in respectively in two the second oil cylinder 343 four short cylindrical 3432 internal thread holes in cylinder body middle part, suspension bracket 341 is thereon sheathed, the square earrings 3451 of connector 345 is placed in the middle of the ears ring 3412 on suspension bracket 341 junction plates 3411, two helical compression springs 3462 are placed in respectively ears ring 3412 centres on the square earrings 3451 of connector 345 and junction plate 3411, make them coaxial, connecting bolt 3461 penetrates 3412 bolts hole of ears ring junction plate 3411 successively from right side, a helical compression spring 3462, ears ring 3412 another bolts hole on square earrings 3451 bolts hole of connector 345 and junction plate 3411, nut 3463 pretensions, form elastic connecting component 346, two 344 square flanges 3441 of cutting somebody's hair are fixed on respectively on the second oil cylinder 343 piston rod flange 3433, form vibration and push away stone assembly 34,
Four suspension rod 31 upper flanges dishes are fixed on respectively on four cantilevers 3212 of top rail 321, and four suspension rod 31 lower end flange are fixed on respectively two vibrations and push away on stone assembly 34 suspension brackets 341, form vibration and push away stone device 3.
Refer to shown in Figure 29 to Figure 34, the first fork 442, three pin-and-holes of the second fork 443 and connecting rod 444 coaxially penetrate bearing pin 445, another first fork 442 and the second fork 443 are coaxial with three pin-and-holes of connecting rod 444, penetrate bearing pin 445, two pin-and-holes of two the second forks 443 respectively with top rail 441 on two ears rings 4411 coaxial, penetrate respectively bearing pin 445, two pin-and-holes of two the first forks 442 respectively with lower transverse beam 440 on two ears rings 4401 coaxial, penetrate respectively bearing pin 445, form series connection parallelogram lindage 44, the symmetrical another one series connection parallelogram lindage 44 of installing of the vertical plane of symmetry of top rail 441 and lower transverse beam 440, oil cylinder 45 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 440, oil cylinder 45 piston rod flange are fixed on the middle part symmetric position of top rail 441, form the 3rd elevating mechanism 40,
The base plate 1322 of the 3rd camera assembly 15 by camera bracket 132 be connected with the 3rd elevating mechanism lower transverse beam 440 on;
Thrust bearing 439 is worn in rotating shaft 434, then rotating shaft 434 is through gear housing 437 bottom axis holes, the second gear 433 is sheathed and be fixed in rotating shaft 434, the magnetic interior Hexagonal jacket 435 of tool is fixed on to rotating shaft 434 lower ends, gear shaft 432 inserts gear housing 437 bottom axis holes from upper end, then the first gear 431 is sheathed and be fixed on gear shaft 432, the first gear 431 and two the second gears 433 mesh together, three axis holes of gear-box upper cover 437 and gear shaft 432 and two rotating shafts 434 are coaxially fixed on gear housing 436, thrust bearing 439 is sheathed on rotating shaft 434 upper end back nut pretensions, low speed high torque hydraulic motor 430 is fixed on gear-box upper cover 437, low speed high torque hydraulic motor 430 is connected with gear shaft 432 is coaxial, form Double-nut synchronous mounting or dismounting assembly 43,
Inverted U frame 421 is inserted to gear housing 436 both sides, again two slide blocks 422 with bolt hole are inserted respectively to inverted U frame 421 rectangle chute 4211 bottoms, both sides, adjust the position of inverted U frame 421, make the bolt hole of slide block 422 coaxial with gear housing 436 both sides screwed holes, two bolts 423 are screwed in gear housing 436 both sides screwed holes through the bolt hole of slide block 422 respectively, two pull bars, 41 upper flanges dishes are fixed on respectively to top rail 441 two ends, two pull bar 41 lower end flange are fixed on respectively the middle symmetric position of two inverted U framves, 421 upper surfaces, form the synchronous assembling and disassembling device 4 of sleeper four nut,
Refer to shown in Figure 35 to Figure 43, fixed muffle 510 symmetries are fixed on two longerons 102 of railcar, after two 511 two the piston rod external part flange 5112 of rod hydraulic jack of dual Piston are connected with telescopic arm 512 respectively, be set in fixed muffle 510, make the two rod hydraulic jack 511 cylinder barrel connecting bottom boards 5111 of dual Piston be placed in the middle symmetric position of fixed muffle 510 and both are solidly fixed, the monaural ring 5132 of carrying cylinder of rail 513 cylinder bodies coaxially penetrates bearing pin with the ears ring 5101 of fixed muffle 510, forms rail-lifting equipment 51;
The 4th camera assembly 16 is fixed on the fixed muffle 510 of rail-lifting equipment 51 by the base plate 1322 of camera bracket 132;
By the first fork 542, three pin-and-holes of the second fork 543 and connecting rod 544 coaxially penetrate bearing pin 545, again another first fork 442 and the second fork 443 are coaxially penetrated to bearing pin 445 with three pin-and-holes of connecting rod 444, by two pin-and-holes of two the second forks 543 respectively with top rail 541 on two the first ears rings 5411 coaxial, penetrate respectively bearing pin 545, again that two pin-and-holes of two the first forks 542 are coaxial with two ears rings 5401 of lower transverse beam 540 respectively, penetrate respectively bearing pin 545, form series connection parallelogram lindage 54, again with the symmetrical another one parallelogram lindage 54 of connecting of installing of the vertical plane of symmetry of top rail 541 and lower transverse beam 540, oil cylinder 55 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 540, oil cylinder 55 piston rod flange are fixed on the middle part symmetric position of top rail 541, form the 4th elevating mechanism 53,
Strut and tie 561 ears rings 5611 coaxially penetrate bearing pin with support bar 562 second monaural rings 5622, bull stick 563 monaural rings 5631 coaxially penetrate bearing pin with support bar 562 ears rings 5623, elastic positioning card 564 is fixed on support bar 562 gag lever post 5624 soffits, forms swivel block assembly 56; The first monaural ring 5621 of the support bar 562 of swivel block assembly 56 and the monaural ring 5612 of strut and tie 561 are coaxial with two the second ears rings 5412 of top rail 541 and penetrate bearing pin respectively, form swivel block device 52;
The course of work of the present invention and principle are as follows:
1. row's stone screening work: engineering truck traction track car moves to two rows and revolves and dig stirring cage and be positioned between the sleeper of sleeper to be changed both sides, at engineering vehicle cab monitor screen, observe, observe reference planes sleeper adjacent with the sleeper to be changed right side right side vertical plane of the first camera assembly when coplanar, engineering truck stop motion, two rows are revolved and are dug stirring cage and be positioned between the sleeper of sleeper to be changed both sides, ballast collection arranging device is positioned at directly over sleeper to be changed, oil pump is started working, hydraulic oil enters the first elevating mechanism cylinder rod chamber, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously bounce back, the first elevating mechanism is entrusted two row's stirring cages and is reduced to stirring cage contact ballast, hydraulic system synchronous valve guarantees that two CD-ROM drive motors synchronously rotate, CD-ROM drive motor revolves two rows to dig stirring cage to rotate by gear train assembly, the first vibrating motor work makes two row's stirring cages realize vibration to revolve and dig, ballast enters in the casing of ballast collection arranging device fast by leading stone cylinder, the second vibrating motor is started working and is made the vibration of ballast collection arranging device casing, at the bottom of dump box, sieve aperture is separated to sandy soil in two U-lags successively, the first gear of electric-machine directly-driven synchronizes left-handed stirring cage and dextrorotation stirring cage with the second gear engagement to rotate, sandy soil in two U-lags are discharged by being fixed on two sand discharge Tu Zui on end cap, the first elevating mechanism is entrusted two row's stirring cages and is reduced to its bottom during a little less than sleeper soffit, sleeper to be changed both sides ballast is drained, elevating mechanism oil cylinder quits work, position shown in Fig. 2, CD-ROM drive motor, the first vibrating motor and motor postpone the several seconds, hydraulic oil enters elevating mechanism oil cylinder rodless cavity, elevating mechanism is entrusted two row's stirring cages and is increased to position shown in Fig. 1,
The first camera assembly and monitor can revolve two rows and dig between the sleeper of stirring cage rapid alignment sleeper to be replaced both sides; In the first elevating mechanism, symmetrically arranged two first series connection parallelogram lindages, guarantee that the first elevating mechanism top rail is parallel all the time with lower transverse beam, to guarantee that stirring cage axis is vertical with rail soffit all the time, to adapt to straight line and curved rail length section row lapicide work; The vibration that the first vibrating motor produces, in the situation that not increasing elevating mechanism oil cylinder piston draw-bar pull, can accelerate stirring cage and move down speed, and stirring cage sleeve point pawl is conducive to stirring cage fast rotary and enters between sleeper in ballast, discharges fast ballast between sleeper,
2. push away ballast work below rail: engineering truck traction track car move to left to vibration push away stone device lower transverse beam be positioned at sleeper to be changed directly over, at engineering vehicle cab monitor screen, observe, observe the reference planes of the second camera assembly and sleeper to be changed right side and hang down plane when coplanar, engineering truck stop motion, two vibrations push away stone suspension bracket and are positioned between the sleeper of sleeper to be changed both sides, oil pump is started working, hydraulic oil enters the first cylinder rod chamber, cylinder piston rod retraction, the second elevating mechanism is entrusted two vibrations and is pushed away stone suspension bracket and be reduced to roadbed between its bottom contact sleeper, the first oil cylinder quits work, position shown in Figure 23, the 3rd vibrating motor is started working, hydraulic oil enters four the second oil cylinder rodless cavities simultaneously, hydraulic system synchronous valve is synchronously stretched out four piston rods and is being pushed away cutting somebody's hair of being connected with it, the vibration that makes to cut somebody's hair is outer to move, ballast under rail is pushed into outside sleeper two ends, the second vibrating motor and four the second oil cylinders quit work, position shown in Figure 24, hydraulic oil enters four the second cylinder rod chambers, and piston rod hauls to cut somebody's hair and bounces back between the rail of both sides, and the second oil cylinder quits work, position shown in Figure 23, hydraulic oil enters the first oil cylinder rodless cavity, and the second elevating mechanism is entrusted vibration and pushed away stone device and be increased to position shown in Fig. 1, and the second oil cylinder quits work,
The second camera assembly and monitor can push away two vibrations fast stone device and aim between the sleeper of sleeper to be replaced both sides; Symmetrically arranged two second series connection parallelogram lindages in the second elevating mechanism, guarantee that the second elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with rail soffit all the time to guarantee the upper surface of suspension bracket, to adapt to straight line and curved rail length section pushes away lapicide's work; The vibration that the 3rd vibrating motor produces, in the situation that not increasing by the second cylinder piston rod thrust, can accelerate the outer speed of moving of cutting somebody's hair, and arranges stone efficiency high.
3. dismounting nut work: engineering truck traction track car move to left to the synchronous assembling and disassembling device lower transverse beam of sleeper four nut be positioned at sleeper to be changed directly over, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 3rd camera assembly and sleeper to be changed right side vertical plane when coplanar, engineering truck stop motion, four magnetic interior Hexagonal jackets of tool are coaxial with four bolts that are fixed on sleeper, as shown in figure 30, oil pump is started working, hydraulic oil enters cylinder rod chamber, cylinder piston rod retraction, the 3rd elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is dropped to four magnetic interior Hexagonal jackets of tool and be sheathed on four nuts to be torn open, if it is slightly excessive to decline, the slide block buffering of sliding in inverted U frame rectangle chute, oil cylinder quits work, synchronous valve in hydraulic system makes hydraulic oil drive two low speed high torque hydraulic motors simultaneously, two the first gears are rotated simultaneously, the first gear meshes with two the second gears simultaneously, making rotating shaft rotate the magnetic interior Hexagonal jacket of tool rotates, interior Hexagonal jacket screws off nut, magnetic is stayed in interior Hexagonal jacket the nut screwing off, low speed high torque hydraulic motor quits work, hydraulic oil enters oil cylinder rodless cavity, cylinder piston rod stretches out, the 3rd elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is increased to position shown in Fig. 1, oil cylinder quits work, complete the work of dismounting nut,
The 3rd camera assembly and monitor can be parked in railcar fast four magnetic interior Hexagonal jackets of tool and aim on four bolt positions of sleeper to be replaced; Symmetrically arranged two series connection parallelogram lindages in the 3rd elevating mechanism, guarantee that the 3rd elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to guarantee the axis of the magnetic interior Hexagonal jacket of tool, can adapt to straight line and the work of curved rail length section dismounting nut.
4. rotate sleeper work to be changed: round buss and sleeper bolt coaxial position to be changed that engineering truck traction track car moves to left and is fixed with plastic cement lining to interior, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 4th camera assembly sleeper adjacent with sleeper to be changed right side left side vertical plane when coplanar, engineering truck stop motion, the round buss that is fixed with plastic cement lining in two is coaxial with two bolts that are fixed on sleeper, as shown in figure 35, oil pump is started working, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and around earrings, connect bearing pin to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve guarantees that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, piston rod retraction the 4th elevating mechanism is entrusted swivel block assembly and is declined, the round buss that is fixed with plastic cement lining in making on bull stick is sheathed on sleeper bolt, as shown in figure 35, along with piston rod constantly bounces back, bull stick drives sleeper to do plane motion and turns over 90 ° to it, round bar on bull stick snaps in elastic positioning card, gag lever post restriction bull stick on support bar is rotated further, swivel block finishes, as shown in figure 36, the 4th elevating mechanism oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, engineering truck traction track car moves right, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 4th camera assembly when coplanar with pillow adjacent sleeper right side, the right side vertical plane of having gone through transition, engineering truck stop motion, hydraulic oil enters the 4th elevating mechanism oil cylinder rodless cavity, piston rod stretches out the 4th elevating mechanism to be entrusted swivel block assembly and is increased to and is suitable for the height that railcar moves left and right, hydraulic oil stops entering the 4th elevating mechanism oil cylinder rodless cavity, the meta of solenoid operated directional valve makes the pressurize of elevating mechanism oil cylinder, and tractor traction track car leaves.
The 4th camera assembly and monitor can be parked in fast track car four magnetic interior Hexagonal jackets of tool and aim on four bolt positions changing sleeper; Symmetrically arranged two series connection parallelogram lindages in the 4th elevating mechanism, guarantee that the 4th elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to be fixed with the axis of round buss cover of plastic cement lining in guaranteeing on bull stick, can adapt to straight line and curved rail length section rotation work.
Claims (1)
1. a mechanization swivel block machine, is characterized in that: by vibration, revolve the row's of digging stone device, ballast collection arranging device, vibration and push away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor and form.Railcar is provided with a plurality of castors and two longerons, vibration is revolved the row's of digging stone device, ballast collection arranging device, vibration and is pushed away stone device, the synchronous assembling and disassembling device of four nuts, carries on two longerons that rail swivel block device, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, and generator provides power for oil pump and motor;
Described vibration is revolved and is dug lithagoue machine and form by revolving the row's of digging stone device and vibrating device;
The described row's of the digging stone device that revolves is revolved and is dug assembly and drive system forms by two the first elevating mechanisms, two;
Described elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Described revolve dig assembly by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, five lead hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that stone cylinder, ten self-lubricating bushings, ten two ends have flange and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, other left-right rotary stirring cages and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole, leads stone cylinder and is provided with two square flanges
Described drive system is comprised of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box;
Described vibrating device is comprised of the top rail of the first elevating mechanism, several elastic connecting component, gear housing and the first vibrating motor, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, nut and pads;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the second vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to vibrating motor is set; Linkage door is comprised of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are comprised of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the second elevating mechanism, four two ends and pushes away stone assembly and form, the second elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the 3rd vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; Two ends, vibrating motor left and right are fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, the cylinder body of the second oil cylinder middle part symmetric position two short cylindricals with internal thread hole that are connected, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is comprised of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the 3rd elevating mechanism, two two ends, the 3rd elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is comprised of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is comprised of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by rail-lifting equipment and swivel block installation composition, rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is comprised of the 4th elevating mechanism and swivel block assembly, the 4th elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is comprised of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining;
The first described camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly form by camera and camera bracket; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, by remaining nineteen hang cylinder and nineteen stirring cage sleeve be solidly fixed respectively, two square flanges of leading stone cylinder are snapped in respectively in the square draw-in groove of two stirring cage sleeves and be fixed with one, by nine of remainder, lead stone cylinder and 18 stirring cage sleeves are solidly fixed respectively, by two, hanging an axis hole is coaxially fixed with one with two gear axis holes of gear housing base plate respectively, the stirring cage sleeve that nine couple of remainder is fixed on to one is connected with gear-box by hanging cylinder,
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three of remainder the first dextrorotation stirring cage axles are penetrated to gear housing the first dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole, eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole of gear housing, eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial sheathed being fixed in wheel casing gear shaft hole of gear shaft, the 3rd gear is sheathed to be fixed on gear shaft, and three gear shafts of remainder are fixed in wheel casing gear shaft hole, and four the 3rd gears of remainder are sheathed and be fixed on gear shaft respectively;
The all axis holes that cover on gear-box all axles corresponding with it are coaxial sheathed on it, gear-box upper cover and gear housing are closed, 16 the second thrust bearings are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axle top nut pretensions, and the first vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and is covered, four the second thrust bearings are inserted in respectively to the second axle journal top nut pretension of the first dextrorotation stirring cage,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on elevating mechanism lower transverse beam by camera bracket base plate;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, forms vibration and revolves the row's of digging stone device;
Lower transverse beam is fixed on two longerons of railcar, the second vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, the second gear is sheathed and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the engagement of the second gear, motor room's cover plate is fixed on casing, form ballast collection arranging device,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the lower transverse beam of the second elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the 3rd two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, form elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, form vibration and push away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, form vibration and push away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
The 3rd camera assembly is fixed on the 3rd elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, the second gear is sheathed and be fixed in rotating shaft, the magnetic interior Hexagonal jacket of tool is fixed on to rotating shaft lower end, the first gear is sheathed and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, form Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, form the synchronous assembling and disassembling device of sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, form rail-lifting equipment;
The 4th camera assembly is fixed on the fixed muffle of rail-lifting equipment by camera bracket base plate;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 4th elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, form swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin respectively, form swivel block device.
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CN114318970A (en) * | 2022-02-23 | 2022-04-12 | 内蒙古鑫铁爱特机械有限公司 | Railway turnout transporting and laying all-in-one machine and transporting method thereof |
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CN106283981A (en) * | 2016-08-30 | 2017-01-04 | 中国铁建大桥工程局集团有限公司 | One has the railway maintenance small-sized machine of tamping flat quarrel device |
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CN114318970A (en) * | 2022-02-23 | 2022-04-12 | 内蒙古鑫铁爱特机械有限公司 | Railway turnout transporting and laying all-in-one machine and transporting method thereof |
CN114318970B (en) * | 2022-02-23 | 2023-12-22 | 内蒙古鑫铁爱特机械有限公司 | Railway turnout operation and paving integrated machine and railway turnout operation and paving method |
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