CN104179094B - A kind of Fully-mechanized quick swivel block machine - Google Patents

A kind of Fully-mechanized quick swivel block machine Download PDF

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Publication number
CN104179094B
CN104179094B CN201410446594.9A CN201410446594A CN104179094B CN 104179094 B CN104179094 B CN 104179094B CN 201410446594 A CN201410446594 A CN 201410446594A CN 104179094 B CN104179094 B CN 104179094B
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China
Prior art keywords
fixed
gear
stirring cage
cylinder
sheathed
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Expired - Fee Related
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CN201410446594.9A
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Chinese (zh)
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CN104179094A (en
Inventor
于向军
高靖
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Kunming University
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Kunming University
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Publication of CN104179094A publication Critical patent/CN104179094A/en
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Publication of CN104179094B publication Critical patent/CN104179094B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a kind of Fully-mechanized quick swivel block machine, push away stone device, the synchronous assembling and disassembling device of four nuts by ballast collection arranging device, vibration, carry rail swivel block device, the row's of digging stone device is revolved in traversing vibration, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor form.Railcar is provided with multiple castor and two longerons, ballast collection arranging device, vibration push away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, traversing vibration is revolved the row's of digging stone device, generator and hydraulic system case and is arranged on two longerons of railcar, and monitor is located in tractor cab; This energy is by equipment rapid alignment operating position; Straight line and curved rail length section row lapicide work, dismounting nut work and swivel block work can be adapted to; Be easy to realize procedure auto-control, easy to operate; Circuit that fully Appropriate application is limited can repair " skylight " activity duration, complete swivel block work.

Description

A kind of Fully-mechanized quick swivel block machine
Technical field
The present invention relates to a kind of railway maintenance machinery, the particularly Fully-mechanized quick swivel block machine of one.
Background technology
Railroad sleeper is in long use procedure, due to the reason of natural subsidence and vibration, railway local sleeper sinks, need to carry out maintenance, indivedual sleeper damages, need to change in time, carry out safeguarding or sleeper replacement process in, need cleaning ballast and screen out wherein sandy soil, dismantle the nut be fixed on bad sleeper four bolts, sleeper being rotated 90 ° could pull out sleeper, adopts manual work, the sleeper efficiency that wastes time and energy is low, can not finish the work in effective train passage gap (being commonly called as: skylight).
Summary of the invention
The object of this invention is to provide a kind of Fully-mechanized quick swivel block machine.
The present invention by ballast collection arranging device, vibration pushes away stone device, the synchronous assembling and disassembling device of four nuts, carries rail swivel block device, the row's of digging stone device is revolved in traversing vibration, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor form.Railcar is provided with multiple castor and two longerons, ballast collection arranging device, vibration push away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, traversing vibration is revolved the row's of digging stone device, generator and hydraulic system case and is arranged on two longerons of railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator provides power for oil pump and motor, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the first vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, casing is provided with at the bottom of base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolt hole, be provided with several sieve aperture at the bottom of dump box, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, junction plate is arranged with several bolt hole, and groove is beneficial to and arranges the first vibrating motor; Linkage door is made up of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is made up of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are made up of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the first elevating mechanism, four two ends and pushes away stone assembly and form, first elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the second vibrating motor, two the second oil cylinders, two are cut somebody's hair, four connectors and four elastic connecting components form, suspension bracket is arranged with four junction plates, junction plate is provided with ears ring; Second two ends, vibrating motor left and right is fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, and in the middle part of the cylinder body of the second oil cylinder, symmetric position is connected two and has the short cylindrical of internal thread hole, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with the square earrings with bolt hole and has externally threaded round bar; Elastic connecting component is made up of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies formed by the second elevating mechanism, two two ends, second elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with four ears rings; Coupling assembling is made up of inverted U frame, two slide blocks with bolt hole and two bolts; Double-nut synchronous mounting or dismounting assembly is made up of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
Described rail swivel block device of carrying is made up of rail-lifting equipment and swivel block device, rail-lifting equipment is carried cylinder of rail formed by fixed muffle, the two rod hydraulic jack of dual Piston, two telescopic arms and two, the cylinder barrel intermediate symmetrical position of the two rod hydraulic jack of dual Piston is provided with connecting bottom board, piston rod, piston rod free end are provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, the cylinder body carrying cylinder of rail is fixed with gusset and monaural ring, carries cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is made up of the 3rd elevating mechanism and swivel block assembly, 3rd elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with four the first ears rings and four the second ears rings; Swivel block assembly is made up of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, and bull stick is provided with monaural ring and the interior round buss being fixed with plastic cement lining;
Described traversing vibration is revolved the row's of digging stone device and is revolved the row's of digging stone device and vibrating device forms by traversing, and the traversing row's of the digging stone device that revolves is revolved by two the 4th elevating mechanisms, telescopic component, two drive units and two and digs assembly and form;
The 4th described elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod and six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with eight ears rings and symmetrically arranged four junction plates, junction plate is provided with several bolt hole;
Described telescopic component is by vibration basic arm, two extension sleeves, the two rod hydraulic jack of dual Piston and two junction plate compositions, vibration basic arm is provided with four cantilevered junction plates, face, left and right symmetric position four the first oblong aperture, symmetric position two the second oblong aperture above, cantilevered junction plate is provided with several bolt hole, face, extension sleeve left and right symmetric position is provided with square groove and several screwed hole, be provided with multiple screwed hole above, square groove is provided with bolt hole, in the middle part of the cylinder body of the two rod hydraulic jack of dual Piston, symmetric position is provided with base plate, two piston rods, piston rod external part is provided with thread segment, junction plate is provided with circular hole and two screwed holes,
Described drive unit is made up of drive system, hydraulic motor support, the first gear housing, the second gear housing and gear-box upper cover, and drive system is made up of low speed high torque hydraulic motor, the first gear, two the second gears, two the first gear shafts, four the second gear shafts and ten the 3rd gears; Low speed high torque hydraulic motor is provided with output shaft;
First gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear shaft holes and two the second gear shaft holes, flange connector is provided with several bolt hole, second gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear shaft holes and two the second gear shaft holes, flange connector is provided with several bolt hole, gear-box is covered with two the first gear shaft holes, four dextrorotation stirring cage axis holes, four the second gear shaft holes and grooves, groove is provided with hydraulic motor output shaft hole and multiple bolt hole;
Revolve dig assembly by two lead stone cylinder, four dextrorotation stirring cages, two the first stirring cage sleeves, two the second stirring cage sleeves, four self-lubricating bushings, four two ends have flange hangs cylinder, four the first thrust bearings, four the second thrust bearings and four nuts form, lead stone cylinder and be provided with two square flanges, dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, axle journal; First stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole, and the second stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole;
Described vibrating device is made up of the top rail of the 4th elevating mechanism, several elastic connecting component, the 3rd vibrating motor, vibration basic arm, two the first gear housings, two the second gear housings and two gear-box upper covers, and elastic connecting component is made up of connecting bolt, two helical compression springs, nut and pads;
The first described camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly are by camera and camera bracket composition; Camera bracket is provided with and the isosceles trapezoid reference planes of camera axis co-planar and base plate, and camera is fixed on camera bracket;
Lower transverse beam is fixed on two longerons of railcar, symmetric position in the middle part of the soffit that first vibrating motor is fixed on box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing and lower transverse beam realize elasticity and are connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage passes motor room left side wall axis hole through stirring cage space to axle journal from left end, left-handed stirring cage passes motor room right side wall axis hole through stirring cage space to axle journal from right-hand member, by sheathed for the second gear and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the second gears meshing, motor room's cover plate is fixed on casing, composition ballast collection arranging device,
First fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks coaxially penetrate bearing pin with the ears ring of two on top rail respectively, two pin-and-holes of two the first forks coaxially penetrate bearing pin respectively with the ears ring of two on lower transverse beam respectively, composition series connection parallelogram lindage, another one is installed with the vertical plane of symmetry symmetry of top rail and lower transverse beam again to connect parallelogram lindage, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the first elevating mechanism,
First camera assembly is fixed on the lower transverse beam of the first elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the second two ends, vibrating motor left and right respectively, in the middle part of the cylinder body that the external thread section of the round bar of four connectors screws in two the second oil cylinders respectively in four short cylindrical internal thread holes, suspension bracket is thereon sheathed, in the middle of the ears ring that the square earrings of connector is placed on suspension bracket junction plate, two helical compression springs to be placed on the square earrings of connector and junction plate in the middle of ears ring respectively, make them coaxial, connecting bolt penetrates ears ring bolt hole junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, composition elastic connecting component, two square flanges of cutting somebody's hair are fixed on the second cylinder piston rod flange respectively, composition vibration pushes away stone assembly,
Four suspension rod upper flanges dishes are fixed on four cantilevers of top rail respectively, and four suspension rod lower end flange are fixed on two vibrations respectively and push away on stone assembly suspension bracket, and composition vibration pushes away stone device;
First fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks are coaxial with the ears ring of two on top rail respectively, penetrate bearing pin respectively, two pin-and-holes of two the first forks are coaxial with the ears ring of two on lower transverse beam respectively, penetrate bearing pin respectively, composition series connection parallelogram lindage, the vertical plane of symmetry symmetry of top rail and lower transverse beam installs another one series connection parallelogram lindage, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
Second camera assembly is fixed on the second elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through axis hole bottom gear housing, by sheathed for the second gear and be fixed in rotating shaft, magnetic for tool interior Hexagonal jacket is fixed on rotating shaft lower end, by sheathed for the first gear and be fixed on gear shaft, first gear is together with two the second gears meshing, three of gear-box upper cover axis holes and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, composition Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted gear housing both sides, the slide block again two with bolt hole is inserted bottom the rectangle chute of inverted U frame both sides respectively, the position of adjustment inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, the bolt hole two bolts being each passed through slide block screws in the screwed hole of gear housing both sides, two pull bar upper flanges dishes are fixed on top rail two ends respectively, two pull bar lower end flange are fixed on two inverted U frame upper surface intermediate symmetrical position respectively, the synchronous assembling and disassembling device of composition sleeper four nut;
Fixed muffle symmetry is fixed on railcar two longerons, after two rod hydraulic jack two the piston rod external part flange of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, the cylinder barrel connecting bottom board of the two rod hydraulic jack of dual Piston is made to be placed in fixed muffle intermediate symmetrical position and both to be solidly fixed, the ears ring of the cylinder body monaural ring and fixed muffle of carrying cylinder of rail coaxially penetrates bearing pin, composition rail-lifting equipment;
3rd camera assembly is fixed on the fixed muffle of rail-lifting equipment by the base plate of camera bracket;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated bearing pin, two of two the second forks pin-and-holes are coaxial with the first ears ring of two on top rail respectively, penetrate bearing pin respectively, again that two of two the first forks pin-and-holes are coaxial with two ears rings of lower transverse beam respectively, penetrate bearing pin respectively, composition series connection parallelogram lindage, another one is installed with the vertical plane of symmetry symmetry of top rail and lower transverse beam again to connect parallelogram lindage, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
Strut and tie ears ring and support bar second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, composition swivel block assembly; First monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail respectively and penetrate bearing pin, composition swivel block device;
The circular hole of two junction plates is sheathed on two external part thread segment nut pretensions of the two rod hydraulic cylinder piston rod of dual Piston respectively, two extension sleeves are coaxial from sheathed two screwed holes and extension sleeve two the square groove bolts hole thereon to junction plate in the two rod hydraulic jack both sides of dual Piston, two tools for bolts ' pretensions, be set in vibration basic arm again, vibration basic arm intermediate symmetrical position is fixed on by base plate in the middle part of the cylinder body of the two rod hydraulic jack of dual Piston, first gear housing flange is placed in vibration basic arm front left side first hole, make the several bolt hole of flange coaxial with the several screwed hole of extension sleeve, bolt group pretension, second gear housing flange is placed in vibration basic arm left rear side first hole, make the several bolt hole of flange coaxial with the several screwed hole of extension sleeve, bolt group pretension, 3rd vibrating motor is fixed on vibration basic arm intermediate symmetrical position soffit,
Eight self-lubricating bushings wear respectively be fixed on that eight two ends have a flange hang in the axis hole of cylinder, eight the first thrust bearings wear respectively be fixed on that eight two ends have a flange hang in the axis hole of cylinder, the axis hole of the first stirring cage sleeve is coaxially solidly fixed with the axis hole hanging cylinder, the axis hole of the second stirring cage sleeve is coaxially solidly fixed with the axis hole hanging cylinder, two square flanges of leading stone cylinder snap in respectively in the square draw-in groove of the first stirring cage sleeve and the square draw-in groove of the second stirring cage sleeve and are solidly fixed, three remaining the first stirring cage sleeves and three the second stirring cage sleeves hang cylinder with six respectively and are solidly fixed, lead stone cylinder and three for three to be solidly fixed to the first stirring cage sleeve and the second stirring cage sleeve, be fixed on axis hole that the first stirring cage sleeve and the second stirring cage sleeve two hang cylinder respectively with the dextrorotation stirring cage axis hole of the first gear housing and the dextrorotation stirring cage axis hole of the second gear-box coaxial, be solidly fixed, remaining three hang cylinder to the first stirring cage sleeve be fixed with one and the second stirring cage sleeve by six is solidly fixed with the first gear housing and the second gear-box respectively, dextrorotation stirring cage axle and the first corresponding stirring cage sleeve axis hole, hang an axis hole, first gear housing dextrorotation stirring cage axis hole coaxially penetrates the shaft shoulder to dextrorotation stirring cage axle and the first thrust bearing contacts, another one dextrorotation stirring cage axle penetrates in the first gear housing dextrorotation stirring cage axis hole, two dextrorotation stirring cage axles are penetrated in the second gear housing dextrorotation stirring cage axis hole, four the 3rd gears are sheathed respectively and be fixed on the axle journal of dextrorotation stirring cage axle,
First gear shaft is coaxially sheathed to be fixed in the first gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the first gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the second gear shaft; First gear shaft is coaxially sheathed to be fixed in the second gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the second gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the second gear shaft;
Two the second gears are sheathed respectively and be fixed on two the first gear shafts, the output shaft of low speed high torque hydraulic motor coaxially wears hydraulic motor support intermediate shaft hole, fast high-torque hydraulic motor and its hydraulic motor support are solidly fixed, first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on the first gear-box cover, two the second thrust bearings are inserted on the first gear shaft respectively, nut pretension;
Second gear shaft is coaxially sheathed to be fixed in the first gear housing second gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, three the second gear shafts are in addition fixed in the corresponding axis hole of the second gear housing and the second gear-box, and three the 3rd gears are in addition sheathed respectively and be fixed on the axle journal of the second gear shaft;
First gear shaft is coaxially sheathed to be fixed in the first gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the first gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the second gear shaft; First gear shaft is coaxially sheathed to be fixed in the second gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the second gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the first gear shaft;
All axis holes that gear-box covers all axles corresponding with it are coaxially sheathed on it, gear-box upper cover and the first gear housing and the second gear housing are closed, eight the second thrust bearings are sheathed on four dextrorotation stirring cage axles and four the second gear shafts respectively, nut pretension;
Two the second gears are sheathed respectively and be fixed on two the first gear shafts, the output shaft of low speed high torque hydraulic motor coaxially wears hydraulic motor support intermediate shaft hole, fast high-torque hydraulic motor and its hydraulic motor support are fixed with one, first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on gear-box cover, two the second thrust bearings are inserted on the first gear shaft respectively, nut pretension.
First fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks are coaxial with the ears ring of two on top rail respectively, penetrate bearing pin respectively, two pin-and-holes of two the first forks are coaxial with the ears ring of two on lower transverse beam respectively, penetrate bearing pin respectively, composition series connection parallelogram lindage, another one is installed with the vertical plane of symmetry symmetry of top rail and lower transverse beam again to connect parallelogram lindage, cylinder block flange is fixed on the centre of lower transverse beam, cylinder piston rod flange is fixed on the centre of top rail, form the 4th elevating mechanism,
4th camera assembly is fixed on the 4th elevating mechanism lower transverse beam by camera bracket base plate;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is through vibration basic arm cantilevered junction plate bolt hole, another helical compression spring is sheathed on connecting bolt, pad is inserted in connecting bolt, nut pretension, forms traversing vibration and revolves the row's of digging stone device.
The invention has the beneficial effects as follows:
1. can by equipment rapid alignment operating position;
2. by the ballast quick drain between sleeper in stone collecting box body, and can automatically be separated sandy soil in discharge ballast;
3. four nuts are synchronously dismantled, and the operating efficiency that saves time is high;
4. can adapt to straight line and curved rail length section row lapicide work, dismounting nut work and swivel block work;
5. be easy to realize procedure auto-control, easy to operate;
6. structure is simple, dependable performance, do mechanization operation rate are high, can circuit repairing " skylight " activity duration that fully Appropriate application is limited, completes swivel block work.
Accompanying drawing explanation
Fig. 1 is off working state schematic perspective view of the present invention.
Fig. 2 is the ballast collection arranging device duty schematic perspective view of the present invention.
Fig. 3 is the ballast collection arranging device schematic perspective view of the present invention.
Fig. 4 is another schematic perspective view of ballast collection arranging device of the present invention.
Fig. 5 is the A place close-up schematic view in Fig. 4.
Fig. 6 is the right view of Fig. 4 end-cover-free.
Fig. 7 is Fig. 3 partial cutaway rear elevation.
Fig. 8 is the B place close-up schematic view in Fig. 7.
Fig. 9 is left-handed stirring cage schematic perspective view of the present invention.
Figure 10 is dextrorotation stirring cage schematic perspective view of the present invention.
Figure 11 is that the vibration of the present invention pushes away stone device and to start working state schematic perspective view.
Figure 12 is that the vibration of the present invention pushes away stone device power cut-off state schematic perspective view.
Figure 13 is the first elevating mechanism schematic perspective view of the present invention.
Figure 14 is that the vibration of the present invention pushes away stone assembly suspension bracket upper wall cutaway schematic diagram.
Figure 15 is the C place enlarged diagram in Figure 14.
Figure 16 is that the vibration of the present invention pushes away stone assembly schematic perspective view.
Figure 17 is the upward view of Figure 16.
Figure 18 is the four nuts synchronous assembling and disassembling device duty schematic perspective view of the present invention.
Figure 19 is the second elevating mechanism schematic perspective view of the present invention.
Figure 20 is Double-nut synchronous of the present invention mounting or dismounting assembly schematic perspective view.
Figure 21 is Double-nut synchronous of the present invention mounting or dismounting component gear case antetheca cutaway schematic diagram.
Figure 22 is the front view of Figure 21.
Figure 23 is that the rail swivel block device of carrying of the present invention is started working state schematic perspective view.
Figure 24 be the present invention carry rail swivel block device power cut-off state diagram schematic perspective view.
Figure 25 is the 3rd elevating mechanism schematic perspective view of the present invention.
Figure 26 is the close-up schematic view of Figure 25 left view.
Figure 27 is the swivel block device schematic perspective view of the present invention.
Figure 28 is the D place enlarged diagram in Figure 27.
Figure 29 is the swivel block assembly schematic perspective view of the swivel block device of the present invention.
Figure 30 is that the rail-lifting equipment off working state fixed muffle antetheca of the present invention cuts front view open.
Figure 31 is that the rail-lifting equipment duty fixed muffle antetheca of the present invention cuts front view open.
Figure 32 is that the row's of digging stone device duty schematic perspective view is revolved in the traversing vibration of the present invention.
Figure 33 is the 4th elevating mechanism and the vibrating device schematic perspective view of the present invention.
Figure 34 is the front view of Figure 33.
Figure 35 is the E place close-up schematic view in Figure 34.
Figure 36 is telescopic component and the drive unit schematic perspective view of the present invention.
Figure 37 is telescopic component and the drive unit perspective exploded view of the present invention.
Figure 38 is the first stirring cage sleeve schematic perspective view of the present invention.
Figure 39 is the second stirring cage sleeve schematic perspective view of the present invention.
Figure 40 be the present invention lead stone cylinder schematic perspective view.
Figure 41 is the dextrorotation stirring cage schematic perspective view of the present invention.
Figure 42 is that revolving of the present invention digs assembly first gear housing antetheca cutaway schematic diagram.
Figure 43 is the front view of Figure 42.
Figure 44 is the F place close-up schematic view in Figure 43.
Figure 45 is that revolving of the present invention digs components cutaway schematic diagram.
Figure 46 is the left view of Figure 45.
Figure 47 is the G place close-up schematic view in Figure 46.
Figure 48 is camera assembly schematic perspective view of the present invention.
Figure 49 is camera assembly left view of the present invention.
Figure 50 is camera assembly upward view of the present invention.
Detailed description of the invention
Refer to shown in Fig. 1, Fig. 2, Figure 11, Figure 18, Figure 23, Figure 32, for embodiments of the invention, this embodiment by being embodiments of the invention, this embodiment by ballast collection arranging device 2, vibration pushes away the synchronous assembling and disassembling device of stone device 3, four nut 4, carries rail swivel block device 5, the row's of digging stone device 8 is revolved in traversing vibration, railcar 10, generator 11, hydraulic system case 12, first camera assembly 13, second camera assembly 14, the 3rd camera assembly 15, the 4th camera assembly 16 and monitor form.Railcar 10 is provided with multiple castor 101 and two longerons 102, ballast collection arranging device 2, vibration push away the synchronous assembling and disassembling device of stone device 3, four nut 4, carry rail swivel block device 5, traversing vibration is revolved the row's of digging stone device 8, generator 11 and hydraulic system case 12 and is arranged on two longerons 102 of railcar 10, railcar 10 is drawn by engineering truck, monitor is located in tractor cab, generator 11 provides power for oil pump and motor, is provided with fuel tank, oil pump, various hydraulic control valve in hydraulic system case 12.
Refer to shown in Fig. 2 to Figure 10, described ballast collection arranging device 2 is by casing 20, lower transverse beam 21, linkage door 22, first vibrating motor 23, several elastic connecting component 24, two oil cylinders 25 and sandy soil are discharged assembly 26 and are formed, casing 20 is provided with base plate 201, at the bottom of dump box 202, two first row crossdrifts 203, second row crossdrift 204, two grooves 205, two U-lags 206, motor room 207, two end caps 208 and eight earrings 209 form, base plate 201 is arranged with several bolt hole 2011, at the bottom of dump box, 202 are provided with several sieve aperture 2021, end cap 208 is provided with sand discharge soil mouth 2081, lower transverse beam 21 is provided with junction plate 210 and groove 211, junction plate 210 is arranged with several bolt hole 2101, and groove 211 is beneficial to and arranges the first vibrating motor 23, linkage door 22 is made up of crossbeam 221, two the first door-plates 222 and the second door-plate 223, and elastic connecting component 24 is made up of chain connecting bolt 241, two helical compression springs 242, pad 243 and nuts 244, sandy soil are discharged assembly 26 and are made up of motor 261, first gear 262, second gear 263, left-handed stirring cage 264, dextrorotation stirring cage 265, two thrust bearings 266 and two nuts 267, as shown in Figure 8, left-handed stirring cage 264 is provided with axle journal 2641, inner hexagonal hole 2643 and external screw thread shaft part 2642, and dextrorotation stirring cage 265 is provided with axle journal 2651, outer-hexagonal shaft part 2653 and external screw thread shaft part 2652,
Refer to shown in Figure 11 to Figure 17, it is by the first elevating mechanism 30 that described vibration pushes away stone device 3, four two ends have the suspension rod 31 of flange and two vibrations and push away stone assembly 34 and form, first elevating mechanism 30 is made up of symmetrically arranged two series connection parallelogram lindages 32 and the first oil cylinder 33, series connection parallelogram lindage 32 is by lower transverse beam 320, top rail 321, two the first forks 322, two the second forks 323, connecting rod 324, six bearing pins 325 form, lower transverse beam 320 is fixed with four ears rings 3201, top rail 321 is fixed with four ears rings 3211 and four cantilevers 3212,
Described vibration pushes away stone assembly 34 and is made up of cut somebody's hair 344, four connectors 345 and four elastic connecting components 346 of suspension bracket 341, second vibrating motor 342, two the second oil cylinders 343, two, suspension bracket 341 is arranged with four junction plates 3411, junction plate 3411 is provided with ears ring 3412; Second vibrating motor about 342 two ends are fixed with square connecting plate 3421; The cylinder body of the second oil cylinder 343 is provided with flange 3431, and in the middle part of the cylinder body of the second oil cylinder 343, be connected two external part of short cylindrical 3432, second oil cylinder 343 piston rod with internal thread hole of symmetric position is provided with flange 3433; Cut somebody's hair and 344 be provided with square flange 3441; Connector 345 is provided with the square earrings 3451 with bolt hole and has externally threaded round bar 3452; Elastic connecting component 346 is made up of connecting bolt 3461, two helical compression springs 3462 and nut 3463;
Refer to shown in Figure 18 to Figure 22, the described synchronous assembling and disassembling device 4 of four nuts is by the second elevating mechanism 40, two two ends have the pull bar 41 of flange, two coupling assemblings 42 and two Double-nut synchronous mounting or dismounting assemblies 43 form, second elevating mechanism 40 is made up of symmetrically arranged two series connection parallelogram lindages 44 and oil cylinder 45, series connection parallelogram lindage 44 is by lower transverse beam 440, top rail 441, two the first forks 442, two the second forks 443, connecting rod 444, six bearing pins 445 form, lower transverse beam 440 is fixed with four ears rings 4401, top rail 441 is fixed with four ears rings 4411, coupling assembling 42 has the slide block 422 of bolt hole by 421, two, inverted U frame and two bolts 423 form, Double-nut synchronous mounting or dismounting assembly 43 is made up of low speed high torque hydraulic motor 430, first gear 431, the magnetic interior Hexagonal jacket 435 of gear shaft 432, two the second gears, 433, two rotating shafts, 434, two tools, gear housing 436, gear-box upper cover 437, four thrust bearings 438 and four hex nuts 439, and pull bar 41 is provided with the first flange 411 and the second flange 412,
Refer to Figure 23, Figure 24, shown in Figure 30 and Figure 31, described rail swivel block device 5 of carrying is made up of rail-lifting equipment 51 and swivel block device 52, rail-lifting equipment 51 is by fixed muffle 510, the two rod hydraulic jack 511 of dual Piston, two telescopic arms 512 and two carry cylinder of rail 513 and form, the two rod hydraulic jack 511 cylinder barrel intermediate symmetrical position of dual Piston is provided with connecting bottom board 5111, piston rod 5112, piston rod free end is provided with flange 5113, fixed muffle 510 is provided with two ears rings 5101, telescopic arm 512 is provided with arc-shaped surface 5121, carry on cylinder of rail 513 cylinder body and be fixed with gusset 5131 and monaural ring 5132, carry cylinder of rail 513 piston rod external part and be fixed with fagging 5133,
Refer to shown in Figure 23, Figure 25 to Figure 29, swivel block device 52 is made up of the 3rd elevating mechanism 53 and swivel block assembly 56,3rd elevating mechanism 53 is made up of symmetrically arranged two series connection parallelogram lindages 54 and oil cylinder 55, series connection parallelogram lindage 54 is made up of lower transverse beam 540, top rail 541, two the first forks 542, two the second forks 543, connecting rod 544, six bearing pins 545, lower transverse beam 540 is fixed with four ears rings 5401, top rail 541 is fixed with four the first ears rings 5411 and four the second ears rings 5412; Swivel block assembly 56 is made up of strut and tie 561, support bar 562, bull stick 563 and elastic positioning card 564, strut and tie 561 is provided with ears ring 5611 and monaural ring 5612, support bar 562 is provided with the first monaural ring 5621, second monaural ring 5622, ears ring 5623 and gag lever post 5624, and bull stick 563 is provided with monaural ring 5631 and the interior round buss 5632 being fixed with plastic cement lining;
Refer to shown in Figure 32 to Figure 47, described traversing vibration is revolved the row's of digging stone device 8 and is revolved the row's of digging stone device 80 and vibrating device 85 forms by traversing, and the traversing row's of the digging stone device 80 that revolves is revolved by two the 4th elevating mechanisms 81, telescopic component 82, two drive units 83 and two and digs assembly 84 and form;
The 4th described elevating mechanism 81 is made up of symmetrically arranged two series connection parallelogram lindages 810 and oil cylinder 811, series connection parallelogram lindage 810 is made up of lower transverse beam 8101, top rail 8102, two the first forks 8103, two the second forks 8104, connecting rod 8105 and six bearing pins 8106, lower transverse beam 8101 is fixed with four ears rings 8107, top rail 8102 is fixed with eight ears rings 8108 and symmetrically arranged four junction plates 8109, junction plate 8109 is provided with several bolt hole 8110;
Described telescopic component 82 is by vibration basic arm 821, two extension sleeves 822, the two rod hydraulic jacks 823 of dual Piston and two junction plates 824 form, vibration basic arm 821 is provided with four cantilevered junction plates 8211, face, left and right symmetric position four the first oblong aperture 8212, symmetric position two the second oblong aperture 8213 above, cantilevered junction plate 8211 is provided with several bolt hole 8214, extension sleeve about 822 face symmetric position is provided with square groove 8221 and several screwed hole 8222, be provided with multiple screwed hole 8223 above, square groove 8221 is provided with bolt hole 8224, in the middle part of the cylinder body of the two rod hydraulic jack 823 of dual Piston, symmetric position is provided with base plate 8231, two piston rods 8232, piston rod external part is provided with thread segment 8233, junction plate 824 is provided with circular hole 8241 and two screwed holes 8242,
Described drive unit 83 is made up of drive system 831, hydraulic motor support 832, first gear housing 833, second gear housing 834 and gear-box upper cover 835, and drive system 831 is made up of low speed high torque hydraulic motor 8311, first gear 8312, two the second gears 8313, two the first gear shafts 8315, four the second gear shafts 8316 and ten the 3rd gears 8317; Low speed high torque hydraulic motor 8311 is provided with output shaft 8314;
First gear housing 833 arranges flange connector 8331, two dextrorotation stirring cage axis holes 8333, first gear shaft holes 8334 and two the second gear shaft holes 8335, flange connector 8331 is provided with several bolt hole 8332, second gear housing 834 arranges flange connector 8341, two dextrorotation stirring cage axis holes 8343, first gear shaft holes 8344 and two the second gear shaft holes 8345, flange connector 8341 is provided with several bolt hole 8342, gear-box upper cover 835 is provided with two the first gear shaft holes 8351, four dextrorotation stirring cage axis holes 8352, four the second gear shaft holes 8353 and groove 8354, groove 8354 is provided with hydraulic motor output shaft hole 8355 and multiple bolt hole 8356,
Revolve dig assembly 84 by two lead stone cylinder 841, four dextrorotation stirring cages 842, two the first stirring cage sleeves 843, two the second stirring cage sleeves, 844, four self-lubricating bushings 845, four two ends have flange hang cylinder 846, four the first thrust bearings, 847, four the second thrust bearings 848 and four nuts 849 form, lead stone cylinder 841 and be provided with two square flanges 8411, dextrorotation stirring cage 842 is provided with stirring cage axle 8421, the shaft shoulder 8422, axle journal 8423; First stirring cage sleeve 843 is provided with square draw-in groove 8431, two sharp pawls 8432 and axis hole 8433, second stirring cage sleeve 844 is provided with square draw-in groove 8441, two sharp pawls 8442 and axis hole 8443;
Described vibrating device 85 is made up of the top rail 8101 of elevating mechanism 81, several elastic connecting component 851, the 3rd vibrating motor 852, vibration basic arm 821, two the first gear housings, 833, two the second gear housings 834 and two gear-box upper covers 835, and elastic connecting component 851 is made up of connecting bolt 8511, two helical compression springs 8512, nut 8513 and pads 8514;
Refer to shown in Figure 48, Figure 49 and Figure 50, first camera assembly 13, second camera assembly 14, the 3rd camera assembly 15 and the 4th camera assembly 16 form by camera 131 and camera bracket 132, camera bracket 132 is provided with and the isosceles trapezoid reference planes 1321 of camera 131 axis co-planar and base plate 1322, and camera 131 is fixed on camera bracket 132;
Refer to shown in Fig. 2 to Figure 10, lower transverse beam 21 is fixed on two longerons 102 of railcar 10, symmetric position in the middle part of the soffit that first vibrating motor 23 is fixed on casing 20 base plate 201, chain connecting bolt 241 is through lower transverse beam 21 junction plate 210 bolt hole 2101, helical compression spring 242 is sheathed on chain connecting bolt 241, then through casing 20 base plate 201 bolt hole 2011, another helical compression spring 242 is sheathed on chain connecting bolt 241, pad 243 is sheathed on chain connecting bolt 241, nut 244 pretension, casing 20 realizes elasticity with lower transverse beam 21 and is connected, two U-lags 206 are fixed on the soffit of at the bottom of dump box 202, at the bottom of the left and right sidewall of motor room 207, U-lag 206, dump box 202 and two end caps 208 form two independently stirring cage spaces, dextrorotation stirring cage 265 passes motor room 207 left side wall axis hole through stirring cage space to axle journal 2651 from left end, left-handed stirring cage 264 passes motor room 207 right side wall axis hole through stirring cage space to axle journal 2641 from right-hand member, by sheathed for the second gear 263 and be fixed on left-handed stirring cage 264 axle journal 2641, push away left-handed stirring cage 264 and the coaxial move toward one another of dextrorotation stirring cage 265 simultaneously, until the outer-hexagonal shaft part 2653 of dextrorotation stirring cage 265 inserts in the axle inner hexagonal hole 2643 of left-handed stirring cage 264, two end caps 208 are sheathed on respectively on left-handed stirring cage external screw thread shaft part 2642 and dextrorotation stirring cage external screw thread shaft part 2652, by screw, end cap 208 is fixed on four earrings 209 of casing 20, on the axle two thrust bearings 266 being sheathed on respectively left-handed stirring cage 264 and on the axle of dextrorotation stirring cage 265, nut 267 pretension, first gear 262 is fixed on motor 261 output shaft, motor 261 base plate is fixed on motor room 207 top board soffit, first gear 262 is engaged with the second gear 263, motor room 207 cover plate is fixed on casing 20, composition ballast collection arranging device 2.
Refer to shown in Figure 11 to Figure 17, first fork 322, three pin-and-holes of the second fork 323 and connecting rod 324 coaxially penetrate bearing pin 325, another first fork 322 and the second fork 323 coaxially penetrate bearing pin 325 with three pin-and-holes of connecting rod 324, two pin-and-holes of two the second forks 323 coaxially penetrate bearing pin 325 with the ears ring 3211 of two on top rail 321 respectively, two pin-and-holes of two the first forks 322 penetrate bearing pin 325 respectively with the ears ring 3201 of two on lower transverse beam 320 is coaxial respectively, composition series connection parallelogram lindage 32, another one is installed with the vertical plane of symmetry symmetry of top rail 321 and lower transverse beam 320 again to connect parallelogram lindage 32, the cylinder body flange of the first oil cylinder 33 is fixed on the middle part symmetric position of lower transverse beam 320, first oil cylinder 33 piston rod flange is fixed on the middle part symmetric position of top rail 321, form the first elevating mechanism 30,
Camera assembly 13 is fixed on the first elevating mechanism 30 lower transverse beam 320 by camera bracket base plate 1322.
The cylinder body flange 3431 of two the second oil cylinders 343 is connected with the square connecting plate 3421 at the second vibrating motor about 342 two ends respectively, the external thread section of the round bar 3452 of four connectors 345 to screw in the middle part of two the second oil cylinder 343 cylinder bodies in four short cylindrical 3432 internal thread holes respectively, by thereon sheathed for suspension bracket 341, in the middle of the ears ring 3412 that the square earrings 3451 of connector 345 is placed on suspension bracket 341 junction plate 3411, two helical compression springs 3462 are placed in the square earrings 3451 of connector 345 and ears ring 3412 centre on junction plate 3411 respectively, make them coaxial, connecting bolt 3461 penetrates ears ring 3412 bolts hole junction plate 3411 successively from right side, a helical compression spring 3462, another bolt hole of ears ring 3412 on connector 345 square earrings 3451 bolt hole and junction plate 3411, nut 3463 pretension, composition elastic connecting component 346, two 344 square flanges 3441 of cutting somebody's hair are fixed on the second oil cylinder 343 piston rod flange 3433 respectively, composition vibration pushes away stone assembly 34,
Four suspension rod 31 upper flanges dishes are fixed on four cantilevers 3212 of top rail 321 respectively, and four suspension rod 31 lower end flange are fixed on two vibrations respectively and push away on stone assembly 34 suspension bracket 341, and composition vibration pushes away stone device 3.
Refer to shown in Figure 18 to Figure 22, first fork 442, three pin-and-holes of the second fork 443 and connecting rod 444 coaxially penetrate bearing pin 445, another first fork 442 and the second fork 443 coaxial with three pin-and-holes of connecting rod 444, penetrate bearing pin 445, two pin-and-holes of two the second forks 443 are coaxial with the ears ring 4411 of two on top rail 441 respectively, penetrate bearing pin 445 respectively, two pin-and-holes of two the first forks 442 are coaxial with the ears ring 4401 of two on lower transverse beam 440 respectively, penetrate bearing pin 445 respectively, composition series connection parallelogram lindage 44, the vertical plane of symmetry symmetry of top rail 441 and lower transverse beam 440 installs another one series connection parallelogram lindage 44, oil cylinder 45 cylinder body flange is fixed on the middle part symmetric position of lower transverse beam 440, oil cylinder 45 piston rod flange is fixed on the middle part symmetric position of top rail 441, form the second elevating mechanism 40,
Second camera assembly 14 is connected with on the second elevating mechanism 40 lower transverse beam 440 by the base plate 1322 of camera bracket 132;
Thrust bearing 439 is worn in rotating shaft 434, then rotating shaft 434 is through axis hole bottom gear housing 437, by sheathed for the second gear 433 and be fixed in rotating shaft 434, magnetic for tool interior Hexagonal jacket 435 is fixed on rotating shaft 434 lower end, gear shaft 432 inserts axis hole bottom gear housing 437 from upper end, then by sheathed for the first gear 431 and be fixed on gear shaft 432, first gear 431 and two the second gears 433 mesh together, three of gear-box upper cover 437 axis holes and gear shaft 432 and two rotating shafts 434 are coaxially fixed on gear housing 436, thrust bearing 439 is sheathed on rotating shaft 434 upper end back nut pretension, low speed high torque hydraulic motor 430 is fixed on gear-box upper cover 437, low speed high torque hydraulic motor 430 is connected with gear shaft 432 is coaxial, composition Double-nut synchronous mounting or dismounting assembly 43,
Inverted U frame 421 is inserted gear housing 436 both sides, the slide block 422 again two with bolt hole is inserted bottom inverted U frame 421 both sides rectangle chute 4211 respectively, the position of adjustment inverted U frame 421, make the bolt hole of slide block 422 coaxial with gear housing 436 both sides screwed hole, the bolt hole two bolts 423 being each passed through slide block 422 screws in the screwed hole of gear housing 436 both sides, two pull bar 41 upper flanges dishes are fixed on top rail 441 two ends respectively, two pull bar 41 lower end flange are fixed on two inverted U frame 421 upper surface intermediate symmetrical position respectively, the synchronous assembling and disassembling device 4 of composition sleeper four nut,
Refer to shown in Figure 23, Figure 24, Figure 30 and Figure 31, fixed muffle 510 symmetry is fixed on railcar two longerons 102, after two rod hydraulic jack 511 two the piston rod external part flange 5112 of dual Piston are connected with telescopic arm 512 respectively, be set in fixed muffle 510, the two rod hydraulic jack 511 cylinder barrel connecting bottom board 5111 of dual Piston is made to be placed in fixed muffle 510 intermediate symmetrical position and both to be solidly fixed, the monaural ring 5132 carrying cylinder of rail 513 cylinder body coaxially penetrates bearing pin with the ears ring 5101 of fixed muffle 510, composition rail-lifting equipment 51;
Refer to Figure 23, shown in Figure 25 to Figure 29, by the first fork 542, three pin-and-holes of the second fork 543 and connecting rod 544 coaxially penetrate bearing pin 545, again another first fork 442 and the second fork 443 are coaxially penetrated bearing pin 445 with three pin-and-holes of connecting rod 444, two pin-and-holes of two the second forks 543 are coaxial with the first ears ring 5411 of two on top rail 541 respectively, penetrate bearing pin 545 respectively, again that two pin-and-holes of two the first forks 542 are coaxial with two ears rings 5401 of lower transverse beam 540 respectively, penetrate bearing pin 545 respectively, composition series connection parallelogram lindage 54, another one is installed with the vertical plane of symmetry symmetry of top rail 541 and lower transverse beam 540 again to connect parallelogram lindage 54, oil cylinder 55 cylinder body flange is fixed on the middle part symmetric position of lower transverse beam 540, oil cylinder 55 piston rod flange is fixed on the middle part symmetric position of top rail 541, form the 3rd elevating mechanism 53,
3rd camera assembly 16 is connected by the base plate 1322 of camera bracket 132 fixed muffle 510 of rail-lifting equipment 51;
Strut and tie 561 ears ring 5611 and support bar 562 second monaural ring 5622 coaxially penetrate bearing pin, bull stick 563 monaural ring 5631 and support bar 562 ears ring 5623 coaxially penetrate bearing pin, elastic positioning card 564 is fixed on support bar 562 gag lever post 5624 soffit, composition swivel block assembly 56; First monaural ring 5621 of the support bar 562 of swivel block assembly 56 and the monaural ring 5612 of strut and tie 561 are coaxial with two the second ears rings 5412 of top rail 541 respectively and penetrate bearing pin, composition swivel block device 52;
Refer to shown in Figure 32 to Figure 47, the circular hole 8241 of two junction plates 824 is sheathed on the two rod hydraulic jack 823 piston rod external part thread segment 8233 nut pretension of dual Piston respectively, two extension sleeves 822 are coaxial from sheathed two screwed holes 8242 and extension sleeve 822 two square groove 8221 bolts hole 8224 thereon to junction plate 824 in two rod hydraulic jack 823 both sides of dual Piston, two tools for bolts ' pretensions, be set in vibration basic arm 821 again, vibration basic arm 821 intermediate symmetrical position is fixed on by base plate 8231 in the middle part of two rod hydraulic jack 823 cylinder body of dual Piston, first gear housing 833 flange 8331 is placed in vibration basic arm 821 front left side first hole 8212, make the several bolt hole of flange 8,331 8332 coaxial with extension sleeve 822 several screwed hole 8222, bolt group pretension, second gear housing 834 flange 8341 is placed in vibration basic arm 821 left rear side first hole 8212, make the several bolt hole of flange 8,341 8342 coaxial with extension sleeve 822 several screwed hole 8222, bolt group pretension, vibrating motor 852 is fixed on vibration basic arm 821 intermediate symmetrical position soffit,
Eight self-lubricating bushings 845 wear respectively be fixed on that eight two ends have a flange hang in the axis hole of cylinder 846, eight the first thrust bearings 847 wear respectively be fixed on that eight two ends have a flange hang in the axis hole of cylinder 846, the axis hole 8433 of the first stirring cage sleeve is coaxially solidly fixed with the axis hole hanging cylinder 846, the axis hole 8443 of the second stirring cage sleeve is coaxially solidly fixed with the axis hole hanging cylinder 846, two square flanges 8411 of leading stone cylinder 841 snap in respectively in the square draw-in groove 8431 of the first stirring cage sleeve and the square draw-in groove 8441 of the second stirring cage sleeve and are solidly fixed, three remaining the first stirring cage sleeves 843 and three the second stirring cage sleeves 844 hang cylinder 846 with six respectively and are solidly fixed, lead stone cylinder 841 and three for three to be solidly fixed to the first stirring cage sleeve 843 and the second stirring cage sleeve 844, be fixed on axis hole that the first stirring cage sleeve 843 and the second stirring cage sleeve 844 two hang cylinder 846 respectively with the dextrorotation stirring cage axis hole 8333 of the first gear housing and the dextrorotation stirring cage axis hole 8343 of the second gear-box coaxial, be solidly fixed, remaining three hang cylinder 846 to the first stirring cage sleeve 843 be fixed with one and the second stirring cage sleeve 844 by six is solidly fixed with the first gear housing 833 and the second gear-box 834 respectively, dextrorotation stirring cage axle 8421 and the first corresponding stirring cage sleeve axis hole 8433, hang cylinder 846 axis hole, the shaft shoulder 8422 that first gear housing dextrorotation stirring cage axis hole 8333 coaxially penetrates to dextrorotation stirring cage axle contacts with the first thrust bearing 847, another one dextrorotation stirring cage axle 8421 penetrates in the first gear housing dextrorotation stirring cage axis hole 8333, two dextrorotation stirring cage axles 8421 are penetrated in the second gear housing dextrorotation stirring cage axis hole 8343, four the 3rd gears 8317 are sheathed respectively and be fixed on the axle journal 8423 of dextrorotation stirring cage axle,
First gear shaft 8315 is coaxially sheathed to be fixed in the first gear housing first gear shaft holes 8334, on the sheathed axle journal being fixed on the first gear shaft 8315 of 3rd gear 8317, two the second gear shafts 8316 are fixed in two the second gear shaft holes 8335 of the first gear housing 833 respectively, and two the 3rd gears 8317 are sheathed respectively and be fixed on the axle journal of the second gear shaft 8316; First gear shaft 8315 is coaxially sheathed to be fixed in the second gear housing first gear shaft holes 8344, on the sheathed axle journal being fixed on the first gear shaft 8315 of 3rd gear 8317, two the second gear shafts 8316 are fixed in two the second gear shaft holes 8345 of the second gear housing respectively, and two the 3rd gears 8317 are sheathed respectively and be fixed on the axle journal of the first gear shaft 8316;
All axis holes on gear-box upper cover 835 all axles corresponding with it are coaxially sheathed on it, gear-box upper cover 835 and the first gear housing 833 and the second gear housing 834 are closed, eight the second thrust bearings 848 are sheathed on four dextrorotation stirring cage axles 851 and four the second gear shafts 8316 respectively, nut 849 pretension;
Two the second gears 8313 are sheathed respectively and be fixed on two the first gear shafts 8315, the output shaft 8314 of low speed high torque hydraulic motor coaxially wears hydraulic motor support 832 intermediate shaft hole, fast high-torque hydraulic motor 8311 is solidly fixed with its hydraulic motor support 832, first gear 8312 is fixed on the output shaft 8314 of low speed high torque hydraulic motor, hydraulic motor support 832 both sides axis hole coaxial sleeve is located on two the first gear shafts 8315, hydraulic motor support 832 base plate is made to be fixed on the first gear-box upper cover 835, two the second thrust bearings 848 are inserted on the first gear shaft 8315 respectively, nut 849 pretension.
First fork 8103, three pin-and-holes of the second fork 8104 and connecting rod 8105 coaxially penetrate bearing pin 8106, another first fork 8103 and the second fork 8104 coaxially penetrate bearing pin 8106 with three pin-and-holes of connecting rod 8105, two pin-and-holes of two the second forks 8104 are coaxial with the ears ring 8108 of two on top rail 8102 respectively, penetrate bearing pin 8106 respectively, two pin-and-holes of two the first forks 8103 are coaxial with the ears ring 8107 of two on lower transverse beam 8101 respectively, penetrate bearing pin 8106 respectively, composition series connection parallelogram lindage 810, another one is installed with the vertical plane of symmetry symmetry of top rail 8102 and lower transverse beam 8101 again to connect parallelogram lindage 810, oil cylinder 811 cylinder body flange is fixed on the centre of lower transverse beam 8101, oil cylinder 811 piston rod flange is fixed on the centre of top rail 8102, form the 4th elevating mechanism 81,
4th camera assembly 16 is fixed on the 4th elevating mechanism lower transverse beam 8101 by camera bracket 132 base plate 1322;
Connecting bolt 8511 wears with top rail 8102 junction plate bolt hole 8110, helical compression spring 8512 is sheathed on connecting bolt 8511, connecting bolt 8511 is through vibration basic arm 821 cantilevered junction plate bolt hole 8213, another helical compression spring 8512 is sheathed on connecting bolt 8511, pad 8514 is inserted in connecting bolt 8511, nut 8513 pretension, forms traversing vibration and revolves the row's of digging stone device 8.
The course of work of the present invention and principle as follows:
1. arrange stone screening work: engineering truck traction track car moves to two rows and revolves and dig stirring cage and be positioned between the sleeper of sleeper both sides to be changed, observe at engineering vehicle cab monitor screen, to observe on the right side of the reference planes of the 4th camera assembly and sleeper to be changed on the right side of adjacent sleeper during vertical co-planar, engineering truck stop motion, two rows are revolved and are dug stirring cage and be positioned between the sleeper of sleeper both sides to be changed, position shown in Figure 32, oil pump is started working, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously bounce back, 4th elevating mechanism is entrusted two row's stirring cages and is reduced to stirring cage contact ballast, hydraulic system synchronous valve guarantees that two CD-ROM drive motors are synchronously started working, CD-ROM drive motor makes two rows revolve by gear train assembly and digs stirring cage rotation, 3rd vibrating motor work makes two row's stirring cages realize vibration to revolve and dig, ballast enters fast by leading stone cylinder in the casing of ballast collection arranging device, first vibrating motor is started working and ballast collection arranging device casing is vibrated, sandy soil are separated in two U-lags by sieve aperture successively at the bottom of dump box, first gear of electric-machine directly-driven and the second gears meshing make left-handed stirring cage and dextrorotation stirring cage synchronous axial system, sandy soil in two U-lags are discharged by the sand discharge Tu Zui be fixed on two end caps, 4th elevating mechanism entrusts two row's stirring cages when to be reduced to bottom it a little less than sleeper soffit, 4th elevating mechanism oil cylinder quits work, hydraulic oil enters the two rod hydraulic jack rodless cavity of dual Piston, the two rod hydraulic cylinder piston rod of dual Piston stretches out, move by two the extension sleeve vibrations of two junction plate tractions are outer, extension sleeve is entrusted to revolve and is dug assembly and realize traversing vibration and revolve and dig, until ballast between drained sleeper, position shown in Figure 32, CD-ROM drive motor and the 3rd vibrating motor postpone the several seconds, hydraulic oil enters the two rod hydraulic jack rod chamber of dual Piston, the two rod hydraulic cylinder piston rod of dual Piston is retracted and is drawn two junction plates to move inward, junction plate draws extension sleeve to move inward, extension sleeve draws to revolve and digs assembly and move inwardly into dead-centre position, the two rod hydraulic jack of dual Piston quits work, hydraulic oil enters the 4th elevating mechanism oil cylinder rodless cavity, 4th elevating mechanism two cylinder piston rod synchronously stretches out, 4th elevating mechanism is entrusted two row's stirring cages and is increased to position shown in Fig. 1, 4th elevating mechanism two oil cylinder quits work,
Two rows can be revolved and be dug between the sleeper of stirring cage rapid alignment sleeper both sides to be replaced by the 4th camera assembly and monitor; In 4th elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that the 4th elevating mechanism top rail is parallel all the time with lower transverse beam, to ensure that stirring cage axis is vertical with rail soffit all the time, to adapt to straight line and curved rail length section row lapicide work; The vibration that 3rd vibrating motor produces, when not increasing by the 4th elevating mechanism oil cylinder piston draw-bar pull, can accelerate stirring cage and moving down speed, and stirring cage sleeve point pawl is conducive to stirring cage fast rotary and enters between sleeper in ballast, discharges ballast between sleeper fast,
2. push away ballast work below rail: engineering truck traction track car moves to left to vibration and pushes away stone device lower transverse beam and be positioned at directly over sleeper to be changed, observe at engineering vehicle cab monitor screen, observe when to hang down co-planar on the right side of the reference planes of the first camera assembly and sleeper to be changed, engineering truck stop motion, two vibrations push away stone suspension bracket and are positioned between the sleeper of sleeper both sides to be changed, oil pump is started working, hydraulic oil enters the first cylinder rod chamber, first cylinder piston rod retraction, first elevating mechanism is entrusted two vibrations and is pushed away stone suspension bracket and be reduced to bottom it and contact roadbed between sleeper, first oil cylinder quits work, position shown in Figure 11, second vibrating motor is started working, hydraulic oil enters four the second oil cylinder rodless cavities simultaneously, what hydraulic system synchronous valve made four piston rods synchronously stretch out to push to be connected with it cuts somebody's hair, make to cut somebody's hair and vibrate outer moving, ballast under rail is pushed into outside sleeper two ends, second vibrating motor and four the second oil cylinders quit work, position shown in Figure 12, hydraulic oil enters four the second cylinder rod chambers, and piston rod hauls to cut somebody's hair and bounces back between the rail of both sides, and the second oil cylinder quits work, position shown in Figure 11, hydraulic oil enters the first oil cylinder rodless cavity, and the first elevating mechanism is entrusted vibration and pushed away stone device and be increased to position shown in Fig. 1, and the second oil cylinder quits work,
Two vibrations can push away between the sleeper of stone device rapid alignment sleeper both sides to be replaced by the first camera assembly and monitor; In first elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that the first elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with rail soffit all the time to ensure the upper surface of suspension bracket, to adapt to straight line and curved rail length section pushes away lapicide's work; The vibration that second vibrating motor produces, when not increasing piston rod thrust, that can accelerate to cut somebody's hair moves speed outward, and it is high to arrange stone operating efficiency.
3. dismantle nut work: engineering truck traction track car moves to left to sleeper four nut synchronous assembling and disassembling device lower transverse beam and is positioned at directly over sleeper to be changed, observe at engineering vehicle cab monitor screen, when observing vertical co-planar on the right side of the reference planes of the second camera assembly and sleeper to be changed, engineering truck stop motion, four magnetic interior Hexagonal jackets of tool are coaxial with four bolts be fixed on sleeper, as shown in figure 18, oil pump is started working, hydraulic oil enters cylinder rod chamber, cylinder piston rod bounces back, second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is dropped to four magnetic interior Hexagonal jackets of tool and be sheathed on four nuts to be torn open, if it is slightly excessive to decline, slide block slides buffering in inverted U frame rectangle chute, oil cylinder quits work, synchronous valve in hydraulic system makes hydraulic oil drive two low speed high torque hydraulic motors simultaneously, two the first gears are rotated simultaneously, with two the second gears meshing while of first gear, the magnetic interior Hexagonal jacket of axis of rotation tool is rotated, interior Hexagonal jacket screws off nut, magnetic makes the nut screwed off stay in interior Hexagonal jacket, low speed high torque hydraulic motor quits work, hydraulic oil enters oil cylinder rodless cavity, cylinder piston rod stretches out, second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is increased to position shown in Fig. 1, oil cylinder quits work, complete the work of dismounting nut,
Railcar can be parked in four magnetic interior Hexagonal jackets of tool and aim on four bolt positions of sleeper to be replaced by the second camera assembly and monitor fast; Symmetrically arranged two series connection parallelogram lindages in second elevating mechanism, guarantee that the second elevating mechanism top rail is parallel all the time with lower transverse beam, with the axis ensureing the magnetic interior Hexagonal jacket of tool all the time with sleeper bolt axis being parallel, straight line and the work of curved rail length section dismounting nut can be adapted to.
4. rotate sleeper work to be changed: engineering truck traction track car moves to left to interior and is fixed with the round buss of plastic cement lining and sleeper bolt coaxial position to be changed, observe at engineering vehicle cab monitor screen, to observe on the right side of the reference planes of the 3rd camera assembly and sleeper to be changed on the left of adjacent sleeper during vertical co-planar, engineering truck stop motion, the round buss being fixed with plastic cement lining in two is coaxial with two bolts be fixed on sleeper, as shown in figure 23, oil pump is started working, hydraulic oil enters the two rod hydraulic jack rod chamber of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail to connect bearing pin around earrings to turn to oil cylinder axis vertical with rail soffit, gusset and the rail soffit of carrying cylinder of rail are fitted, the two rod hydraulic jack of dual Piston quits work, hydraulic system synchronous valve ensures that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when be fixed on piston rod fagging contact roadbed and by its compacting after, along with constantly stretching out of piston rod, the cylinder body carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, piston rod bounces back, 3rd elevating mechanism is entrusted swivel block assembly and is declined, the round buss being fixed with plastic cement lining on bull stick is made to be sheathed on sleeper bolt, as shown in figure 23, along with piston rod constantly bounces back, bull stick drives sleeper to do plane motion and turns over 90 ° to it, round bar on bull stick snaps in elastic positioning card, gag lever post restriction bull stick on support bar is rotated further, swivel block terminates, as shown in figure 24, 3rd elevating mechanism oil cylinder quits work, hydraulic oil enters the rod chamber carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carry cylinder of rail to quit work, hydraulic oil enters the two rod hydraulic jack rodless cavity of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, telescopic arm circular arc camber promote two carry cylinder of rail around earrings connect bearing pin turn to position shown in Fig. 1, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurize of dual Piston, engineering truck traction track car moves right, observe at engineering vehicle cab monitor screen, the reference planes observing the 3rd camera assembly with gone through transition rest the head on the right side of on the right side of adjacent sleeper during vertical co-planar, engineering truck stop motion, hydraulic oil enters the 3rd elevating mechanism oil cylinder rodless cavity, piston rod stretches out, 3rd elevating mechanism is entrusted swivel block assembly and is increased to the height being suitable for railcar and moving left and right, hydraulic oil stops entering the 3rd elevating mechanism oil cylinder rodless cavity, the meta of solenoid operated directional valve makes the pressurize of elevating mechanism oil cylinder, and tractor traction track car leaves.
Fast track car can be parked in four magnetic interior Hexagonal jackets of tool and aim on four bolt positions of replacing sleeper by the 3rd camera assembly and monitor; Symmetrically arranged two series connection parallelogram lindages in 3rd elevating mechanism, guarantee that the 3rd elevating mechanism top rail is parallel all the time with lower transverse beam, with the axis ensureing to be fixed with on bull stick the round buss cover of plastic cement lining all the time with sleeper bolt axis being parallel, straight line and curved rail length section rotation work can be adapted to.

Claims (1)

1. a Fully-mechanized quick swivel block machine, it is characterized in that: be by ballast collection arranging device, vibration pushes away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, the row's of digging stone device is revolved in traversing vibration, railcar, generator, hydraulic system case, first camera assembly, second camera assembly, 3rd camera assembly, 4th camera assembly and monitor composition, railcar is provided with multiple castor and two longerons, ballast collection arranging device, vibration pushes away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, the row's of digging stone device is revolved in traversing vibration, generator and hydraulic system case are arranged on two longerons of railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator provides power for oil pump and motor,
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the first vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, casing is provided with at the bottom of base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolt hole, be provided with several sieve aperture at the bottom of dump box, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, junction plate is arranged with several bolt hole, and groove is beneficial to and arranges the first vibrating motor; Linkage door is made up of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is made up of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are made up of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the first elevating mechanism, four two ends and pushes away stone assembly and form, first elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the second vibrating motor, two the second oil cylinders, two are cut somebody's hair, four connectors and four elastic connecting components form, suspension bracket is arranged with four junction plates, junction plate is provided with ears ring; Second two ends, vibrating motor left and right is fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, and in the middle part of the cylinder body of the second oil cylinder, symmetric position is connected two and has the short cylindrical of internal thread hole, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with the square earrings with bolt hole and has externally threaded round bar; Elastic connecting component is made up of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies formed by the second elevating mechanism, two two ends, second elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with four ears rings; Coupling assembling is made up of inverted U frame, two slide blocks with bolt hole and two bolts; Double-nut synchronous mounting or dismounting assembly is made up of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
Described rail swivel block device of carrying is made up of rail-lifting equipment and swivel block device, rail-lifting equipment is carried cylinder of rail formed by fixed muffle, the two rod hydraulic jack of dual Piston, two telescopic arms and two, the cylinder barrel intermediate symmetrical position of the two rod hydraulic jack of dual Piston is provided with connecting bottom board, piston rod, piston rod free end are provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, the cylinder body carrying cylinder of rail is fixed with gusset and monaural ring, carries cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is made up of the 3rd elevating mechanism and swivel block assembly, 3rd elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with four the first ears rings and four the second ears rings; Swivel block assembly is made up of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, and bull stick is provided with monaural ring and the interior round buss being fixed with plastic cement lining;
Described traversing vibration is revolved the row's of digging stone device and is revolved the row's of digging stone device and vibrating device forms by traversing, and the traversing row's of the digging stone device that revolves is revolved by two the 4th elevating mechanisms, telescopic component, two drive units and two and digs assembly and form;
The 4th described elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod and six bearing pins, lower transverse beam is fixed with four ears rings, top rail is fixed with eight ears rings and symmetrically arranged four junction plates, junction plate is provided with several bolt hole;
Described telescopic component is by vibration basic arm, two extension sleeves, the two rod hydraulic jack of dual Piston and two junction plate compositions, vibration basic arm is provided with four cantilevered junction plates, face, left and right symmetric position four the first oblong aperture, symmetric position two the second oblong aperture above, cantilevered junction plate is provided with several bolt hole, face, extension sleeve left and right symmetric position is provided with square groove and several screwed hole, be provided with multiple screwed hole above, square groove is provided with bolt hole, in the middle part of the cylinder body of the two rod hydraulic jack of dual Piston, symmetric position is provided with base plate, two piston rods, piston rod external part is provided with thread segment, junction plate is provided with circular hole and two screwed holes,
Described drive unit is made up of drive system, hydraulic motor support, the first gear housing, the second gear housing and gear-box upper cover, and drive system is made up of low speed high torque hydraulic motor, the first gear, two the second gears, two the first gear shafts, four the second gear shafts and ten the 3rd gears; Low speed high torque hydraulic motor is provided with output shaft;
First gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear shaft holes and two the second gear shaft holes, flange connector is provided with several bolt hole, second gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear shaft holes and two the second gear shaft holes, flange connector is provided with several bolt hole, gear-box is covered with two the first gear shaft holes, four dextrorotation stirring cage axis holes, four the second gear shaft holes and grooves, groove is provided with hydraulic motor output shaft hole and multiple bolt hole;
Revolve dig assembly by two lead stone cylinder, four dextrorotation stirring cages, two the first stirring cage sleeves, two the second stirring cage sleeves, four self-lubricating bushings, four two ends have flange hangs cylinder, four the first thrust bearings, four the second thrust bearings and four nuts form, lead stone cylinder and be provided with two square flanges, dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, axle journal; First stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole, and the second stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole;
Described vibrating device is made up of the top rail of the 4th elevating mechanism, several elastic connecting component, the 3rd vibrating motor, vibration basic arm, two the first gear housings, two the second gear housings and two gear-box upper covers, and elastic connecting component is made up of connecting bolt, two helical compression springs, nut and pads;
The first described camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly are by camera and camera bracket composition; Camera bracket is provided with and the isosceles trapezoid reference planes of camera axis co-planar and base plate, and camera is fixed on camera bracket;
Lower transverse beam is fixed on two longerons of railcar, symmetric position in the middle part of the soffit that first vibrating motor is fixed on box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing and lower transverse beam realize elasticity and are connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage passes motor room left side wall axis hole through stirring cage space to axle journal from left end, left-handed stirring cage passes motor room right side wall axis hole through stirring cage space to axle journal from right-hand member, by sheathed for the second gear and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the second gears meshing, motor room's cover plate is fixed on casing, composition ballast collection arranging device,
First fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks coaxially penetrate bearing pin with the ears ring of two on top rail respectively, two pin-and-holes of two the first forks coaxially penetrate bearing pin respectively with the ears ring of two on lower transverse beam respectively, composition series connection parallelogram lindage, another one is installed with the vertical plane of symmetry symmetry of top rail and lower transverse beam again to connect parallelogram lindage, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the first elevating mechanism,
First camera assembly is fixed on the lower transverse beam of the first elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the second two ends, vibrating motor left and right respectively, in the middle part of the cylinder body that the external thread section of the round bar of four connectors screws in two the second oil cylinders respectively in four short cylindrical internal thread holes, suspension bracket is thereon sheathed, in the middle of the ears ring that the square earrings of connector is placed on suspension bracket junction plate, two helical compression springs to be placed on the square earrings of connector and junction plate in the middle of ears ring respectively, make them coaxial, connecting bolt penetrates ears ring bolt hole junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, composition elastic connecting component, two square flanges of cutting somebody's hair are fixed on the second cylinder piston rod flange respectively, composition vibration pushes away stone assembly,
Four suspension rod upper flanges dishes are fixed on four cantilevers of top rail respectively, and four suspension rod lower end flange are fixed on two vibrations respectively and push away on stone assembly suspension bracket, and composition vibration pushes away stone device;
First fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks are coaxial with the ears ring of two on top rail respectively, penetrate bearing pin respectively, two pin-and-holes of two the first forks are coaxial with the ears ring of two on lower transverse beam respectively, penetrate bearing pin respectively, composition series connection parallelogram lindage, the vertical plane of symmetry symmetry of top rail and lower transverse beam installs another one series connection parallelogram lindage, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
Second camera assembly is fixed on the second elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through axis hole bottom gear housing, by sheathed for the second gear and be fixed in rotating shaft, magnetic for tool interior Hexagonal jacket is fixed on rotating shaft lower end, by sheathed for the first gear and be fixed on gear shaft, first gear is together with two the second gears meshing, three of gear-box upper cover axis holes and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, composition Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted gear housing both sides, the slide block again two with bolt hole is inserted bottom the rectangle chute of inverted U frame both sides respectively, the position of adjustment inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, the bolt hole two bolts being each passed through slide block screws in the screwed hole of gear housing both sides, two pull bar upper flanges dishes are fixed on top rail two ends respectively, two pull bar lower end flange are fixed on two inverted U frame upper surface intermediate symmetrical position respectively, the synchronous assembling and disassembling device of composition sleeper four nut;
Fixed muffle symmetry is fixed on railcar two longerons, after two rod hydraulic jack two the piston rod external part flange of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, the cylinder barrel connecting bottom board of the two rod hydraulic jack of dual Piston is made to be placed in fixed muffle intermediate symmetrical position and both to be solidly fixed, the ears ring of the cylinder body monaural ring and fixed muffle of carrying cylinder of rail coaxially penetrates bearing pin, composition rail-lifting equipment;
3rd camera assembly is fixed on the fixed muffle of rail-lifting equipment by the base plate of camera bracket;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated bearing pin, two of two the second forks pin-and-holes are coaxial with the first ears ring of two on top rail respectively, penetrate bearing pin respectively, again that two of two the first forks pin-and-holes are coaxial with two ears rings of lower transverse beam respectively, penetrate bearing pin respectively, composition series connection parallelogram lindage, another one is installed with the vertical plane of symmetry symmetry of top rail and lower transverse beam again to connect parallelogram lindage, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
Strut and tie ears ring and support bar second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, composition swivel block assembly; First monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail respectively and penetrate bearing pin, composition swivel block device;
The circular hole of two junction plates is sheathed on two external part thread segment nut pretensions of the two rod hydraulic cylinder piston rod of dual Piston respectively, two extension sleeves are coaxial from sheathed two screwed holes and extension sleeve two the square groove bolts hole thereon to junction plate in the two rod hydraulic jack both sides of dual Piston, two tools for bolts ' pretensions, be set in vibration basic arm again, vibration basic arm intermediate symmetrical position is fixed on by base plate in the middle part of the cylinder body of the two rod hydraulic jack of dual Piston, first gear housing flange is placed in vibration basic arm front left side first hole, make the several bolt hole of flange coaxial with the several screwed hole of extension sleeve, bolt group pretension, second gear housing flange is placed in vibration basic arm left rear side first hole, make the several bolt hole of flange coaxial with the several screwed hole of extension sleeve, bolt group pretension, 3rd vibrating motor is fixed on vibration basic arm intermediate symmetrical position soffit,
Eight self-lubricating bushings wear respectively be fixed on that eight two ends have a flange hang in the axis hole of cylinder, eight the first thrust bearings wear respectively be fixed on that eight two ends have a flange hang in the axis hole of cylinder, the axis hole of the first stirring cage sleeve is coaxially solidly fixed with the axis hole hanging cylinder, the axis hole of the second stirring cage sleeve is coaxially solidly fixed with the axis hole hanging cylinder, two square flanges of leading stone cylinder snap in respectively in the square draw-in groove of the first stirring cage sleeve and the square draw-in groove of the second stirring cage sleeve and are solidly fixed, three remaining the first stirring cage sleeves and three the second stirring cage sleeves hang cylinder with six respectively and are solidly fixed, lead stone cylinder and three for three to be solidly fixed to the first stirring cage sleeve and the second stirring cage sleeve, be fixed on axis hole that the first stirring cage sleeve and the second stirring cage sleeve two hang cylinder respectively with the dextrorotation stirring cage axis hole of the first gear housing and the dextrorotation stirring cage axis hole of the second gear-box coaxial, be solidly fixed, remaining three hang cylinder to the first stirring cage sleeve be fixed with one and the second stirring cage sleeve by six is solidly fixed with the first gear housing and the second gear-box respectively, dextrorotation stirring cage axle and the first corresponding stirring cage sleeve axis hole, hang an axis hole, first gear housing dextrorotation stirring cage axis hole coaxially penetrates the shaft shoulder to dextrorotation stirring cage axle and the first thrust bearing contacts, another one dextrorotation stirring cage axle penetrates in the first gear housing dextrorotation stirring cage axis hole, two dextrorotation stirring cage axles are penetrated in the second gear housing dextrorotation stirring cage axis hole, four the 3rd gears are sheathed respectively and be fixed on the axle journal of dextrorotation stirring cage axle,
First gear shaft is coaxially sheathed to be fixed in the first gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the first gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the second gear shaft; First gear shaft is coaxially sheathed to be fixed in the second gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the second gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the second gear shaft;
Two the second gears are sheathed respectively and be fixed on two the first gear shafts, the output shaft of low speed high torque hydraulic motor coaxially wears hydraulic motor support intermediate shaft hole, fast high-torque hydraulic motor and its hydraulic motor support are solidly fixed, first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on the first gear-box cover, two the second thrust bearings are inserted on the first gear shaft respectively, nut pretension;
Second gear shaft is coaxially sheathed to be fixed in the first gear housing second gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, three the second gear shafts are in addition fixed in the corresponding axis hole of the second gear housing and the second gear-box, and three the 3rd gears are in addition sheathed respectively and be fixed on the axle journal of the second gear shaft;
First gear shaft is coaxially sheathed to be fixed in the first gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the first gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the second gear shaft; First gear shaft is coaxially sheathed to be fixed in the second gear housing first gear shaft holes, on the sheathed axle journal being fixed on the first gear shaft of 3rd gear, two the second gear shafts are fixed in two the second gear shaft holes of the second gear housing respectively, and two the 3rd gears are sheathed respectively and be fixed on the axle journal of the first gear shaft;
All axis holes that gear-box covers all axles corresponding with it are coaxially sheathed on it, gear-box upper cover and the first gear housing and the second gear housing are closed, eight the second thrust bearings are sheathed on four dextrorotation stirring cage axles and four the second gear shafts respectively, nut pretension;
Two the second gears are sheathed respectively and be fixed on two the first gear shafts, the output shaft of low speed high torque hydraulic motor coaxially wears hydraulic motor support intermediate shaft hole, fast high-torque hydraulic motor and its hydraulic motor support are fixed with one, first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on gear-box cover, two the second thrust bearings are inserted on the first gear shaft respectively, nut pretension;
First fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks are coaxial with the ears ring of two on top rail respectively, penetrate bearing pin respectively, two pin-and-holes of two the first forks are coaxial with the ears ring of two on lower transverse beam respectively, penetrate bearing pin respectively, composition series connection parallelogram lindage, another one is installed with the vertical plane of symmetry symmetry of top rail and lower transverse beam again to connect parallelogram lindage, cylinder block flange is fixed on the centre of lower transverse beam, cylinder piston rod flange is fixed on the centre of top rail, form the 4th elevating mechanism,
4th camera assembly is fixed on the 4th elevating mechanism lower transverse beam by camera bracket base plate;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is through vibration basic arm cantilevered junction plate bolt hole, another helical compression spring is sheathed on connecting bolt, pad is inserted in connecting bolt, nut pretension, forms traversing vibration and revolves the row's of digging stone device.
CN201410446594.9A 2014-09-04 2014-09-04 A kind of Fully-mechanized quick swivel block machine Expired - Fee Related CN104179094B (en)

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