CN104179094A - Fully-mechanized quick sleeper-changing machine - Google Patents

Fully-mechanized quick sleeper-changing machine Download PDF

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Publication number
CN104179094A
CN104179094A CN201410446594.9A CN201410446594A CN104179094A CN 104179094 A CN104179094 A CN 104179094A CN 201410446594 A CN201410446594 A CN 201410446594A CN 104179094 A CN104179094 A CN 104179094A
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CN
China
Prior art keywords
fixed
gear
stirring cage
cylinder
sheathed
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Granted
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CN201410446594.9A
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Chinese (zh)
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CN104179094B (en
Inventor
于向军
高靖
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Kunming University
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Kunming University
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Publication of CN104179094A publication Critical patent/CN104179094A/en
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Publication of CN104179094B publication Critical patent/CN104179094B/en
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Abstract

The invention discloses a fully-mechanized quick sleeper-changing machine. The fully-mechanized quick sleeper-changing machine consists of a stone ballast collecting and discharging device, a vibration stone pushing device, a four-nut synchronous assembling and disassembling device, a sleeper lifting and changing device, a transverse moving vibration rotary excavating stone removing device, a track car, a generator, a hydraulic system box, a first camera shooting assembly, a second camera shooting assembly, a third camera shooting assembly, a fourth camera shooting assembly and a monitor. A plurality of trundles and two longitudinal beams are mounted on the track car, the stone ballast collecting and discharging device, the vibration stone pushing device, the four-nut synchronous assembling and disassembling device, the sleeper lifting and changing device, the transverse moving vibration rotary excavating stone removing device, the generator and the hydraulic system box are arranged on the longitudinal beams of the track car, and the monitor is arranged in a cab of a motor tractor; the machine can be used for quickly aligning the working position of the working device; the machine can be suitable for stone removing work, nut disassembling work and sleeper changing work of straight line and curve track road segments; the machine is easy for realizing automatic control for program, and is convenient to operate; limited circuit repair skylight work time can be fully and reasonably utilized, so that the sleeper-changing work is completed.

Description

A kind of Fully-mechanized quick swivel block machine
Technical field
The present invention relates to a kind of railway maintenance machinery, particularly a kind of Fully-mechanized quick swivel block machine.
Background technology
Railroad sleeper is in long use procedure, reason due to natural subsidence and vibration, the local sleeper of railway sinks, need to carry out maintenance, indivedual sleepers damage, need to change in time, safeguard or the process of sleeper replacement in, need to clear up ballast and screen out wherein sandy soil, dismantle and be fixed on the nut on four bolts of bad sleeper, sleeper is rotated to 90 ° and sleeper could be pulled out, adopt manual work, the sleeper efficiency that wastes time and energy is low, can not in effective train passage gap, (be commonly called as: skylight), finish the work.
Summary of the invention
The object of this invention is to provide a kind of Fully-mechanized quick swivel block machine.
The present invention by ballast collection arranging device, vibration push away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, traversing vibration revolves the row's of digging stone device, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor and forms.Railcar is provided with a plurality of castors and two longerons, ballast collection arranging device, vibration push away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, traversing vibration is revolved on two longerons that the row's of digging stone device, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the first vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to the first vibrating motor is set; Linkage door is comprised of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are comprised of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the first elevating mechanism, four two ends and pushes away stone assembly and form, the first elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the second vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; The second two ends, vibrating motor left and right is fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, the cylinder body of the second oil cylinder middle part symmetric position two short cylindricals with internal thread hole that are connected, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is comprised of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the second elevating mechanism, two two ends, the second elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is comprised of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is comprised of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by rail-lifting equipment and swivel block installation composition, rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is comprised of the 3rd elevating mechanism and swivel block assembly, the 3rd elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is comprised of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining;
Described traversing vibration is revolved the row's of digging stone device and is revolved the row's of digging stone device and vibrating device forms by traversing, and the traversing row's of the digging stone device that revolves is revolved and dug assembly and form by two the 4th elevating mechanisms, telescopic component, two drive units and two;
The 4th described elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod and six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged four junction plates, junction plate is provided with several bolts hole;
Described telescopic component is by vibration basic arm, two extension sleeves, the two rod hydraulic jacks of dual Piston and two junction plates form, vibration basic arm is provided with four cantilevered junction plates, four the first oblong aperture of left and right face symmetric position, two the second oblong aperture of symmetric position above, cantilevered junction plate is provided with several bolts hole, extension sleeve left and right face symmetric position is provided with square groove and several screwed hole, be provided with a plurality of screwed holes above, square groove is provided with bolt hole, the cylinder body middle part symmetric position of the two rod hydraulic jacks of dual Piston is provided with base plate, two piston rods, piston rod external part is provided with thread segment, junction plate is provided with circular hole and two screwed holes,
Described drive unit is comprised of drive system, hydraulic motor support, the first gear housing, the second gear housing and gear-box upper cover, and drive system is comprised of low speed high torque hydraulic motor, the first gear, two the second gears, two the first gear shafts, four the second gear shafts and ten the 3rd gears; Low speed high torque hydraulic motor is provided with output shaft;
The first gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear axis hole and two the second gear axis holes, flange connector is provided with several bolts hole, the second gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear axis hole and two the second gear axis holes, flange connector is provided with several bolts hole, on gear-box, be covered with two the first gear axis holes, four dextrorotation stirring cage axis holes, four the second gear axis hole and grooves, groove is provided with hydraulic motor output shaft hole and a plurality of bolt hole;
Revolve and dig assembly and by two, lead hang cylinder, four the first thrust bearings, four the second thrust bearings and four nuts that stone cylinder, four dextrorotation stirring cages, two the first stirring cage sleeves, two the second stirring cage sleeves, four self-lubricating bushings, four two ends have flange and form, lead stone cylinder and be provided with two square flanges, dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, axle journal; The first stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole, and the second stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole;
Described vibrating device is comprised of the top rail of the 4th elevating mechanism, several elastic connecting component, the 3rd vibrating motor, vibration basic arm, two the first gear housings, two the second gear housings and two gear-box upper covers, and elastic connecting component is comprised of connecting bolt, two helical compression springs, nut and pads;
The first described camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly form by camera and camera bracket; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
Lower transverse beam is fixed on two longerons of railcar, the first vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, the second gear is sheathed and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the engagement of the second gear, motor room's cover plate is fixed on casing, form ballast collection arranging device,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on the lower transverse beam of the first elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the second two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, form elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, form vibration and push away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, form vibration and push away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the second elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, the second gear is sheathed and be fixed in rotating shaft, the magnetic interior Hexagonal jacket of tool is fixed on to rotating shaft lower end, the first gear is sheathed and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, form Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, form the synchronous assembling and disassembling device of sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, form rail-lifting equipment;
The 3rd camera assembly is fixed on the fixed muffle of rail-lifting equipment by the base plate of camera bracket;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, form swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin respectively, form swivel block device;
The circular hole of two junction plates is sheathed on respectively two external part thread segment nut pretensions of the two rod hydraulic cylinder piston rods of dual Piston, two extension sleeves are sheathed coaxial to two square groove bolts hole of two screwed holes and extension sleeves of junction plate thereon from the two rod hydraulic jacks of dual Piston both sides, two tools for bolts ' pretensions, be set in again in vibration basic arm, cylinder body middle part base plate by the two rod hydraulic jacks of dual Piston is fixed on the middle symmetric position of vibration basic arm, the first gear housing flange is placed in to vibration basic arm front left side first hole, make the several bolts hole of flange coaxial with the several screwed holes of extension sleeve, bolt group pretension, the second gear housing flange is placed in to vibration basic arm left rear side first hole, make the several bolts hole of flange coaxial with the several screwed holes of extension sleeve, bolt group pretension, the 3rd vibrating motor is fixed on the middle symmetric position soffit of vibration basic arm,
Eight self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that eight two ends have flange, eight the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that eight two ends have flange, the axis hole of the first stirring cage sleeve is coaxially solidly fixed with the axis hole that hangs cylinder, the axis hole of the second stirring cage sleeve is coaxially solidly fixed with the axis hole that hangs cylinder, two square flanges of leading stone cylinder snap in respectively in the square draw-in groove of the first stirring cage sleeve and the square draw-in groove of the second stirring cage sleeve and are solidly fixed, remaining three the first stirring cage sleeves and three the second stirring cage sleeves hang cylinder and are solidly fixed with six respectively, leading stone cylinder and three pairs of the first stirring cage sleeves and the second stirring cage sleeve for three is solidly fixed, two axis holes that hang cylinder that are fixed on the first stirring cage sleeve and the second stirring cage sleeve are coaxial with the dextrorotation stirring cage axis hole of the first gear housing and the dextrorotation stirring cage axis hole of the second gear-box respectively, be solidly fixed, remaining three pairs of the first stirring cage sleeves that are fixed with one and the second stirring cage sleeve hang cylinder by six and are solidly fixed with the first gear housing and the second gear-box respectively, dextrorotation stirring cage axle and corresponding the first stirring cage sleeve axis hole, hang an axis hole, the first gear housing dextrorotation stirring cage axis hole coaxially penetrates to the shaft shoulder of dextrorotation stirring cage axle and contacts with the first thrust bearing, another one dextrorotation stirring cage axle penetrates in the first gear housing dextrorotation stirring cage axis hole, two dextrorotation stirring cage axles are penetrated in the second gear housing dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the axle journal of dextrorotation stirring cage axle respectively,
Coaxial sheathed being fixed in first gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the first gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the second gear shaft respectively; Coaxial sheathed being fixed in second gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the second gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the second gear shaft respectively;
Two the second gears are sheathed and be fixed on two the first gear shafts respectively, the output shaft of low speed high torque hydraulic motor coaxially wears motor bracket intermediate shaft hole, fast high-torque hydraulic motor and its support are solidly fixed, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic pressure horse support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on the first gear-box to be covered, two the second thrust bearings are inserted in respectively on the first gear shaft, nut pretension;
Coaxial sheathed being fixed in first gear housing the second gear axis hole of the second gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, three the second gear shafts are in addition fixed in the corresponding axis hole of the second gear housing and the second gear-box, and three the 3rd gears are in addition sheathed and be fixed on the axle journal of the second gear shaft respectively;
Coaxial sheathed being fixed in first gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the first gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the second gear shaft respectively; Coaxial sheathed being fixed in second gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the second gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the first gear shaft respectively;
All axles that all axis holes of covering on gear-box are corresponding with it are coaxial sheathed on it, gear-box upper cover and the first gear housing and the second gear housing are closed, eight the second thrust bearings are sheathed on respectively on four dextrorotation stirring cage axles and four the second gear shafts, nut pretension;
Two the second gears are sheathed and be fixed on two the first gear shafts respectively, the output shaft of low speed high torque hydraulic motor coaxially wears motor bracket intermediate shaft hole, fast high-torque hydraulic motor and its support are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic pressure horse support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on gear-box to be covered, two the second thrust bearings are inserted in respectively on the first gear shaft, nut pretension.
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the centre of lower transverse beam, cylinder piston rod flange is fixed on the centre of top rail, form the 4th elevating mechanism,
The 4th camera assembly is fixed on the 4th elevating mechanism lower transverse beam by camera bracket base plate;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is through vibration basic arm cantilevered junction plate bolt hole, another helical compression spring is sheathed on connecting bolt, pad is inserted in connecting bolt, nut pretension, forms traversing vibration and revolves the row's of digging stone device.
The invention has the beneficial effects as follows:
1. can be by equipment rapid alignment operating position;
2. can be by the ballast quick drain between sleeper in stone collecting box body, and automatically separatedly discharge sandy soil in ballast;
3. four nuts are synchronously dismantled, and the operating efficiency that saves time is high;
4. can adapt to straight line and curved rail length section row lapicide work, dismounting nut work and swivel block work;
5. be easy to realize procedure auto-control, easy to operate;
6. simple in structure, dependable performance, do mechanization operation rate are high, can fully rationally utilize limited circuit to repair " skylight " activity duration, complete swivel block work.
Accompanying drawing explanation
Fig. 1 is off working state schematic perspective view of the present invention.
Fig. 2 is the present invention's ballast collection arranging device duty schematic perspective view.
Fig. 3 is the present invention's ballast collection arranging device schematic perspective view.
Fig. 4 is another schematic perspective view of ballast collection arranging device of the present invention.
Fig. 5 is the local enlarged diagram in A place in Fig. 4.
Fig. 6 is the right view of Fig. 4 end-cover-free.
Fig. 7 is Fig. 3 partial cutaway rear elevation.
Fig. 8 is the local enlarged diagram in B place in Fig. 7.
Fig. 9 is left-handed stirring cage schematic perspective view of the present invention.
Figure 10 is dextrorotation stirring cage schematic perspective view of the present invention.
Figure 11 is that the present invention's vibration pushes away the stone device state schematic perspective view of starting working.
Figure 12 is that the present invention's vibration pushes away stone device power cut-off state schematic perspective view.
Figure 13 is the first elevating mechanism schematic perspective view of the present invention.
Figure 14 is that the present invention's vibration pushes away stone assembly suspension bracket upper wall and cuts schematic perspective view open.
Figure 15 is the C place enlarged diagram in Figure 14.
Figure 16 is that the present invention's vibration pushes away stone assembly schematic perspective view.
Figure 17 is the upward view of Figure 16.
Figure 18 is the present invention's the synchronous assembling and disassembling device duty of four nuts schematic perspective view.
Figure 19 is the second elevating mechanism schematic perspective view of the present invention.
Figure 20 is Double-nut synchronous mounting or dismounting assembly schematic perspective view of the present invention.
Figure 21 is that Double-nut synchronous mounting or dismounting component gear case antetheca of the present invention is cut schematic perspective view open.
Figure 22 is the front view of Figure 21.
Figure 23 be the present invention carry the rail swivel block device state schematic perspective view of starting working.
Figure 24 be the present invention carry rail swivel block device power cut-off state diagram schematic perspective view.
Figure 25 is the present invention's the 3rd elevating mechanism schematic perspective view.
Figure 26 is the local enlarged diagram of Figure 25 left view.
Figure 27 is the present invention's swivel block device schematic perspective view.
Figure 28 is the D place enlarged diagram in Figure 27.
Figure 29 is the swivel block assembly schematic perspective view of the present invention's swivel block device.
Figure 30 is that the present invention's rail-lifting equipment off working state fixed muffle antetheca is cut front view open.
Figure 31 is that the present invention's rail-lifting equipment duty fixed muffle antetheca is cut front view open.
Figure 32 is that the row's of digging stone device duty schematic perspective view is revolved in the present invention's traversing vibration.
Figure 33 is the present invention's the 4th elevating mechanism and vibrating device schematic perspective view.
Figure 34 is the front view of Figure 33.
Figure 35 is the local enlarged diagram in E place in Figure 34.
Figure 36 is the present invention's telescopic component and drive unit schematic perspective view.
Figure 37 is the present invention's telescopic component and drive unit perspective exploded view.
Figure 38 is the first stirring cage sleeve schematic perspective view of the present invention.
Figure 39 is the second stirring cage sleeve schematic perspective view of the present invention.
Figure 40 be the present invention lead stone cylinder schematic perspective view.
Figure 41 is the present invention's dextrorotation stirring cage schematic perspective view.
Figure 42 is that revolving of the present invention dug assembly the first gear housing antetheca and cut schematic perspective view open.
Figure 43 is the front view of Figure 42.
Figure 44 is the local enlarged diagram in F place in Figure 43.
Figure 45 is that revolving of the present invention dug components and cut schematic perspective view open.
Figure 46 is the left view of Figure 45.
Figure 47 is the local enlarged diagram in G place in Figure 46.
Figure 48 is camera assembly schematic perspective view of the present invention.
Figure 49 is camera assembly left view of the present invention.
Figure 50 is camera assembly upward view of the present invention.
The specific embodiment
Refer to shown in Fig. 1, Fig. 2, Figure 11, Figure 18, Figure 23, Figure 32, for embodiments of the invention, this embodiment is by being embodiments of the invention, this embodiment by ballast collection arranging device 2, vibration push away stone device 3, the synchronous assembling and disassembling device 4 of four nuts, carry rail swivel block device 5, the row's of digging stone device 8 is revolved in traversing vibration, railcar 10, generator 11, hydraulic system case 12, the first camera assembly 13, the second camera assembly 14, the 3rd camera assembly 15, the 4th camera assembly 16 and monitor form.Railcar 10 is provided with a plurality of castors 101 and two longerons 102, ballast collection arranging device 2, vibration push away stone device 3, the synchronous assembling and disassembling device 4 of four nuts, carry rail swivel block device 5, traversing vibration is revolved on two longerons 102 that the row's of digging stone device 8, generator 11 and hydraulic system case 12 be arranged on railcar 10, railcar 10 is drawn by engineering truck, monitor is located in tractor cab, generator 11, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in hydraulic system case 12.
Refer to shown in Fig. 2 to Figure 10, described ballast collection arranging device 2 is by casing 20, lower transverse beam 21, linkage door 22, the first vibrating motor 23, several elastic connecting components 24, two oil cylinders 25 and sandy soil are discharged assembly 26 and are formed, casing 20 is provided with base plate 201, at the bottom of dump box 202, two first row crossdrifts 203, second row crossdrift 204, two grooves 205, two U-lags 206, motor room 207, two end caps 208 and eight earrings 209 form, base plate 201 is arranged with several bolts hole 2011, at the bottom of dump box, 202 are provided with several sieve apertures 2021, end cap 208 is provided with sand discharge soil mouth 2081, lower transverse beam 21 is provided with junction plate 210 and groove 211, is arranged with several bolts hole 2101 on junction plate 210, and groove 211 is beneficial to the first vibrating motor 23 is set, linkage door 22 is comprised of crossbeam 221, two the first door-plates 222 and the second door-plate 223, and elastic connecting component 24 is comprised of chain connecting bolt 241, two helical compression springs 242, pad 243 and nuts 244, sandy soil are discharged assembly 26 and are comprised of motor 261, the first gear 262, the second gear 263, left-handed stirring cage 264, dextrorotation stirring cage 265, two thrust bearings 266 and two nuts 267, as shown in Figure 8, left-handed stirring cage 264 is provided with axle journal 2641, inner hexagonal hole 2643 and external screw thread shaft part 2642, and dextrorotation stirring cage 265 is provided with axle journal 2651, outer-hexagonal shaft part 2653 and external screw thread shaft part 2652,
Refer to shown in Figure 11 to Figure 17, it is by the first elevating mechanism 30 that described vibration pushes away stone device 3, four two ends have the suspension rod 31 of flange and two vibrations and push away stone assembly 34 and form, the first elevating mechanism 30 is comprised of symmetrically arranged two series connection parallelogram lindages 32 and the first oil cylinder 33, series connection parallelogram lindage 32 is by lower transverse beam 320, top rail 321, two the first forks 322, two the second forks 323, connecting rod 324, six bearing pins 325 form, on lower transverse beam 320, be fixed with four ears rings 3201, on top rail 321, be fixed with four ears rings 3211 and four cantilevers 3212,
Described vibration pushes away stone assembly 34 and is comprised of suspension bracket 341, the second vibrating motor 342, two the second oil cylinders 343, two cut somebody's hair 344, four connectors 345 and four elastic connecting components 346, on suspension bracket 341, be arranged with four junction plates 3411, junction plate 3411 is provided with ears ring 3412; The second vibrating motor 342 two ends, left and right are fixed with square connecting plate 3421; Be connected two external part of short cylindrical 3432, the second oil cylinder 343 piston rods with internal thread hole of the cylinder body middle part symmetric position that the cylinder body of the second oil cylinder 343 is provided with flange 3431, the second oil cylinders 343 is provided with flange 3433; Cut somebody's hair and 344 be provided with square flange 3441; Connector 345 is provided with to be had the square earrings 3451 of bolt hole and has externally threaded round bar 3452; Elastic connecting component 346 is comprised of connecting bolt 3461, two helical compression springs 3462 and nut 3463;
Refer to shown in Figure 18 to Figure 22, the described synchronous assembling and disassembling device 4 of four nuts is by the second elevating mechanism 40, two two ends have the pull bar 41 of flange, two coupling assemblings 42 and two Double-nut synchronous mounting or dismounting assemblies 43 form, the second elevating mechanism 40 is comprised of symmetrically arranged two series connection parallelogram lindages 44 and oil cylinder 45, series connection parallelogram lindage 44 is by lower transverse beam 440, top rail 441, two the first forks 442, two the second forks 443, connecting rod 444, six bearing pins 445 form, on lower transverse beam 440, be fixed with four ears rings 4401, on top rail 441, be fixed with four ears rings 4411, coupling assembling 42 is comprised of inverted U frame 421, two slide block 422 and two bolts 423 with bolt hole, Double-nut synchronous mounting or dismounting assembly 43 is comprised of low speed high torque hydraulic motor 430, the first gear 431, gear shaft 432, two the second gears 433, two rotating shafts 434, two magnetic interior Hexagonal jackets 435 of tool, gear housing 436, gear-box upper cover 437, four thrust bearings 438 and four hex nuts 439, and pull bar 41 is provided with the first flange 411 and the second flange 412,
Refer to Figure 23, Figure 24, shown in Figure 30 and Figure 31, the described rail swivel block device 5 of carrying is comprised of rail-lifting equipment 51 and swivel block device 52, rail-lifting equipment 51 is by fixed muffle 510, the two rod hydraulic jacks 511 of dual Piston, two telescopic arms 512 and two carry cylinder of rail 513 and form, in the middle of two rod hydraulic jack 511 cylinder barrels of dual Piston, symmetric position is provided with connecting bottom board 5111, piston rod 5112, piston rod free end is provided with flange 5113, fixed muffle 510 is provided with two ears rings 5101, telescopic arm 512 is provided with arc-shaped surface 5121, carry and on cylinder of rail 513 cylinder bodies, be fixed with gusset 5131 and monaural ring 5132, carry cylinder of rail 513 piston rod external parts and be fixed with fagging 5133,
Refer to shown in Figure 23, Figure 25 to Figure 29, swivel block device 52 is comprised of the 3rd elevating mechanism 53 and swivel block assembly 56, the 3rd elevating mechanism 53 is comprised of symmetrically arranged two series connection parallelogram lindages 54 and oil cylinder 55, series connection parallelogram lindage 54 is comprised of lower transverse beam 540, top rail 541, two the first forks 542, two the second forks 543, connecting rod 544, six bearing pins 545, on lower transverse beam 540, be fixed with four ears rings 5401, on top rail 541, be fixed with four the first ears rings 5411 and four the second ears rings 5412; Swivel block assembly 56 is comprised of strut and tie 561, support bar 562, bull stick 563 and elastic positioning card 564, strut and tie 561 is provided with ears ring 5611 and monaural ring 5612, support bar 562 is provided with the first monaural ring 5621, the second monaural ring 5622, ears ring 5623 and gag lever post 5624, bull stick 563 be provided with monaural ring 5631 and in be fixed with the round buss 5632 of plastic cement lining;
Refer to shown in Figure 32 to Figure 47, described traversing vibration is revolved the row's of digging stone device 8 and is revolved the row's of digging stone device 80 and vibrating device 85 forms by traversing, and the traversing row's of the digging stone device 80 that revolves is revolved and dug assembly 84 and form by two the 4th elevating mechanisms 81, telescopic component 82, two drive units 83 and two;
The 4th described elevating mechanism 81 is comprised of symmetrically arranged two series connection parallelogram lindages 810 and oil cylinder 811, series connection parallelogram lindage 810 is comprised of lower transverse beam 8101, top rail 8102, two the first forks 8103, two the second forks 8104, connecting rod 8105 and six bearing pins 8106, on lower transverse beam 8101, be fixed with four ears rings 8107, on top rail 8102, be fixed with eight ears rings 8108 and symmetrically arranged four junction plates 8109, junction plate 8109 is provided with several bolts hole 8110;
Described telescopic component 82 is by vibration basic arm 821, two extension sleeves 822, the two rod hydraulic jacks 823 of dual Piston and two junction plates 824 form, vibration basic arm 821 is provided with four cantilevered junction plates 8211, four the first oblong aperture 8212 of left and right face symmetric position, two the second oblong aperture 8213 of symmetric position above, cantilevered junction plate 8211 is provided with several bolts hole 8214, extension sleeve 822 left and right face symmetric positions are provided with square groove 8221 and several screwed hole 8222, be provided with a plurality of screwed holes 8223 above, square groove 8221 is provided with bolt hole 8224, the cylinder body middle part symmetric position of the two rod hydraulic jacks 823 of dual Piston is provided with base plate 8231, two piston rods 8232, piston rod external part is provided with thread segment 8233, junction plate 824 is provided with circular hole 8241 and two screwed holes 8242,
Described drive unit 83 is comprised of drive system 831, hydraulic motor support 832, the first gear housing 833, the second gear housing 834 and gear-box upper cover 835, and drive system 831 is comprised of low speed high torque hydraulic motor 8311, the first gear 8312, two the second gears 8313, two the first gear shafts 8315, four the second gear shafts 8316 and ten the 3rd gears 8317; Low speed high torque hydraulic motor 8311 is provided with output shaft 8314;
The first gear housing 833 arranges flange connector 8331, two dextrorotation stirring cage axis holes 8333, the first gear axis hole 8334 and two the second gear axis holes 8335, flange connector 8331 is provided with several bolts hole 8332, the second gear housing 834 arranges flange connector 8341, two dextrorotation stirring cage axis holes 8343, the first gear axis hole 8344 and two the second gear axis holes 8345, flange connector 8341 is provided with several bolts hole 8342, gear-box upper cover 835 is provided with two the first gear axis holes 8351, four dextrorotation stirring cage axis holes 8352, four the second gear axis holes 8353 and groove 8354, groove 8354 is provided with hydraulic motor output shaft hole 8355 and a plurality of bolt hole 8356,
Revolve and dig assembly 84 and by two, lead hang 846, four, cylinder the first thrust bearing 847, four the second thrust bearings 848 and four nuts 849 that stone cylinder 841, four dextrorotation stirring cages 842, two the first stirring cage sleeves 843, two the second stirring cage sleeves 844, four self-lubricating bushings 845, four two ends have a flange and form, lead stone cylinder 841 and be provided with two square flanges 8411, dextrorotation stirring cage 842 is provided with stirring cage axle 8421, the shaft shoulder 8422, axle journal 8423; The first stirring cage sleeve 843 is provided with square draw-in groove 8431, two sharp pawls 8432 and axis hole 8433, the second stirring cage sleeves 844 and is provided with square draw-in groove 8441, two sharp pawls 8442 and axis holes 8443;
Described vibrating device 85 is comprised of the top rail 8101 of elevating mechanism 81, several elastic connecting component 851, the 3rd vibrating motor 852, vibration basic arm 821, two the first gear housings 833, two the second gear housings 834 and two gear-box upper covers 835, and elastic connecting component 851 is comprised of connecting bolt 8511, two helical compression springs 8512, nut 8513 and pads 8514;
Refer to shown in Figure 48, Figure 49 and Figure 50, the first camera assembly 13, the second camera assembly 14, the 3rd camera assembly 15 and the 4th camera assembly 16 form by camera 131 and camera bracket 132, camera bracket 132 is provided with isosceles trapezoid reference planes 1321 and the base plate 1322 coplanar with camera 131 axis, and camera 131 is fixed on camera bracket 132;
Refer to shown in Fig. 2 to Figure 10, lower transverse beam 21 is fixed on two longerons 102 of railcar 10, the first vibrating motor 23 is fixed on the soffit middle part symmetric position of casing 20 base plates 201, chain connecting bolt 241 is through lower transverse beam 21 junction plate 210 bolts hole 2101, helical compression spring 242 is sheathed on chain connecting bolt 241, then through casing 20 base plate 201 bolts hole 2011, another helical compression spring 242 is sheathed on chain connecting bolt 241, pad 243 is sheathed on chain connecting bolt 241, nut 244 pretensions, casing 20 is realized elasticity with lower transverse beam 21 and is connected, two U-lags 206 are fixed at the bottom of dump box on 202 soffit, and at the bottom of the left and right sidewall of motor room 207, U-lag 206, dump box, 202 and two end caps 208 form two independently stirring cage spaces, dextrorotation stirring cage 265 is passed motor room's 207 left side wall axis holes from left end through stirring cage space to axle journal 2651, left-handed stirring cage 264 is passed motor room's 207 right side wall axis holes from right-hand member through stirring cage space to axle journal 2641, the second gear 263 is sheathed and be fixed on left-handed stirring cage 264 axle journals 2641, push away left-handed stirring cage 264 and the coaxial move toward one another of dextrorotation stirring cage 265 simultaneously, until the outer-hexagonal shaft part 2653 of dextrorotation stirring cage 265 inserts in the axle inner hexagonal hole 2643 of left-handed stirring cage 264, two end caps 208 are sheathed on respectively on left-handed stirring cage external screw thread shaft part 2642 and dextrorotation stirring cage external screw thread shaft part 2652, by screw, end cap 208 is fixed on four earrings 209 of casing 20, two thrust bearings 266 are sheathed on respectively on the axle of left-handed stirring cage 264 and on the axle of dextrorotation stirring cage 265, nut 267 pretensions, the first gear 262 is fixed on motor 261 output shafts, motor 261 base plates are fixed on motor room's 207 top board soffits, make the first gear 262 and the second gear 263 engagements, motor room's 207 cover plates are fixed on casing 20, form ballast collection arranging device 2.
Refer to shown in Figure 11 to Figure 17, the first fork 322, three pin-and-holes of the second fork 323 and connecting rod 324 coaxially penetrate bearing pin 325, another first fork 322 and the second fork 323 coaxially penetrate bearing pin 325 with three pin-and-holes of connecting rod 324, two pin-and-holes of two the second forks 323 respectively with top rail 321 on two ears rings 3211 coaxially penetrate bearing pin 325, two pin-and-holes of two the first forks 322 respectively with lower transverse beam 320 on two ears rings 3201 coaxially penetrate respectively bearing pin 325, form series connection parallelogram lindage 32, again with the symmetrical another one parallelogram lindage 32 of connecting of installing of the vertical plane of symmetry of top rail 321 and lower transverse beam 320, the cylinder body flange of the first oil cylinder 33 is fixed on the middle part symmetric position of lower transverse beam 320, the first oil cylinder 33 piston rod flange are fixed on the middle part symmetric position of top rail 321, form the first elevating mechanism 30,
Camera assembly 13 is fixed on the first elevating mechanism 30 lower transverse beams 320 by camera bracket base plate 1322.
The cylinder body flange 3431 of two the second oil cylinders 343 is connected with the square connecting plate 3421 at the second vibrating motor 342 two ends, left and right respectively, the external thread section of the round bar 3452 of four connectors 345 screws in respectively in two the second oil cylinder 343 four short cylindrical 3432 internal thread holes in cylinder body middle part, suspension bracket 341 is thereon sheathed, the square earrings 3451 of connector 345 is placed in the middle of the ears ring 3412 on suspension bracket 341 junction plates 3411, two helical compression springs 3462 are placed in respectively ears ring 3412 centres on the square earrings 3451 of connector 345 and junction plate 3411, make them coaxial, connecting bolt 3461 penetrates 3412 bolts hole of ears ring junction plate 3411 successively from right side, a helical compression spring 3462, ears ring 3412 another bolts hole on square earrings 3451 bolts hole of connector 345 and junction plate 3411, nut 3463 pretensions, form elastic connecting component 346, two 344 square flanges 3441 of cutting somebody's hair are fixed on respectively on the second oil cylinder 343 piston rod flange 3433, form vibration and push away stone assembly 34,
Four suspension rod 31 upper flanges dishes are fixed on respectively on four cantilevers 3212 of top rail 321, and four suspension rod 31 lower end flange are fixed on respectively two vibrations and push away on stone assembly 34 suspension brackets 341, form vibration and push away stone device 3.
Refer to shown in Figure 18 to Figure 22, the first fork 442, three pin-and-holes of the second fork 443 and connecting rod 444 coaxially penetrate bearing pin 445, another first fork 442 and the second fork 443 are coaxial with three pin-and-holes of connecting rod 444, penetrate bearing pin 445, two pin-and-holes of two the second forks 443 respectively with top rail 441 on two ears rings 4411 coaxial, penetrate respectively bearing pin 445, two pin-and-holes of two the first forks 442 respectively with lower transverse beam 440 on two ears rings 4401 coaxial, penetrate respectively bearing pin 445, form series connection parallelogram lindage 44, the symmetrical another one series connection parallelogram lindage 44 of installing of the vertical plane of symmetry of top rail 441 and lower transverse beam 440, oil cylinder 45 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 440, oil cylinder 45 piston rod flange are fixed on the middle part symmetric position of top rail 441, form the second elevating mechanism 40,
The base plate 1322 of the second camera assembly 14 by camera bracket 132 be connected with the second elevating mechanism 40 lower transverse beams 440 on;
Thrust bearing 439 is worn in rotating shaft 434, then rotating shaft 434 is through gear housing 437 bottom axis holes, the second gear 433 is sheathed and be fixed in rotating shaft 434, the magnetic interior Hexagonal jacket 435 of tool is fixed on to rotating shaft 434 lower ends, gear shaft 432 inserts gear housing 437 bottom axis holes from upper end, then the first gear 431 is sheathed and be fixed on gear shaft 432, the first gear 431 and two the second gears 433 mesh together, three axis holes of gear-box upper cover 437 and gear shaft 432 and two rotating shafts 434 are coaxially fixed on gear housing 436, thrust bearing 439 is sheathed on rotating shaft 434 upper end back nut pretensions, low speed high torque hydraulic motor 430 is fixed on gear-box upper cover 437, low speed high torque hydraulic motor 430 is connected with gear shaft 432 is coaxial, form Double-nut synchronous mounting or dismounting assembly 43,
Inverted U frame 421 is inserted to gear housing 436 both sides, again two slide blocks 422 with bolt hole are inserted respectively to inverted U frame 421 rectangle chute 4211 bottoms, both sides, adjust the position of inverted U frame 421, make the bolt hole of slide block 422 coaxial with gear housing 436 both sides screwed holes, two bolts 423 are screwed in gear housing 436 both sides screwed holes through the bolt hole of slide block 422 respectively, two pull bars, 41 upper flanges dishes are fixed on respectively to top rail 441 two ends, two pull bar 41 lower end flange are fixed on respectively the middle symmetric position of two inverted U framves, 421 upper surfaces, form the synchronous assembling and disassembling device 4 of sleeper four nut,
Refer to shown in Figure 23, Figure 24, Figure 30 and Figure 31, fixed muffle 510 symmetries are fixed on two longerons 102 of railcar, after two 511 two the piston rod external part flange 5112 of rod hydraulic jack of dual Piston are connected with telescopic arm 512 respectively, be set in fixed muffle 510, make the two rod hydraulic jack 511 cylinder barrel connecting bottom boards 5111 of dual Piston be placed in the middle symmetric position of fixed muffle 510 and both are solidly fixed, the monaural ring 5132 of carrying cylinder of rail 513 cylinder bodies coaxially penetrates bearing pin with the ears ring 5101 of fixed muffle 510, forms rail-lifting equipment 51;
Refer to Figure 23, shown in Figure 25 to Figure 29, by the first fork 542, three pin-and-holes of the second fork 543 and connecting rod 544 coaxially penetrate bearing pin 545, again another first fork 442 and the second fork 443 are coaxially penetrated to bearing pin 445 with three pin-and-holes of connecting rod 444, by two pin-and-holes of two the second forks 543 respectively with top rail 541 on two the first ears rings 5411 coaxial, penetrate respectively bearing pin 545, again that two pin-and-holes of two the first forks 542 are coaxial with two ears rings 5401 of lower transverse beam 540 respectively, penetrate respectively bearing pin 545, form series connection parallelogram lindage 54, again with the symmetrical another one parallelogram lindage 54 of connecting of installing of the vertical plane of symmetry of top rail 541 and lower transverse beam 540, oil cylinder 55 cylinder body flange are fixed on the middle part symmetric position of lower transverse beam 540, oil cylinder 55 piston rod flange are fixed on the middle part symmetric position of top rail 541, form the 3rd elevating mechanism 53,
The be connected fixed muffle 510 of rail-lifting equipment 51 of the base plate 1322 of the 3rd camera assembly 16 by camera bracket 132;
Strut and tie 561 ears rings 5611 coaxially penetrate bearing pin with support bar 562 second monaural rings 5622, bull stick 563 monaural rings 5631 coaxially penetrate bearing pin with support bar 562 ears rings 5623, elastic positioning card 564 is fixed on support bar 562 gag lever post 5624 soffits, forms swivel block assembly 56; The first monaural ring 5621 of the support bar 562 of swivel block assembly 56 and the monaural ring 5612 of strut and tie 561 are coaxial with two the second ears rings 5412 of top rail 541 and penetrate bearing pin respectively, form swivel block device 52;
Refer to shown in Figure 32 to Figure 47, the circular hole 8241 of two junction plates 824 is sheathed on respectively the two rod hydraulic jack 823 piston rod external part thread segment 8233 nut pretensions of dual Piston, two extension sleeves 822 are sheathed coaxial to 822 two square grooves of two screwed holes 8242 and extension sleeves, 8221 bolts hole 8224 of junction plate 824 thereon from the two rod hydraulic jacks of dual Piston 823 both sides, two tools for bolts ' pretensions, be set in again in vibration basic arm 821, by the two rod hydraulic jack 823 cylinder body middle part base plates 8231 of dual Piston, be fixed on the middle symmetric position of vibration basic arm 821, the first gear housing 833 flanges 8331 are placed in to vibration basic arm 821 front left side first holes 8212, make the several bolts hole 8332 of flange 8331 coaxial with the several screwed holes 8222 of extension sleeve 822, bolt group pretension, the second gear housing 834 flanges 8341 are placed in to vibration basic arm 821 left rear side first holes 8212, make the several bolts hole 8342 of flange 8341 coaxial with the several screwed holes 8222 of extension sleeve 822, bolt group pretension, vibrating motor 852 is fixed on the middle symmetric position soffit of vibration basic arm 821,
Eight self-lubricating bushings 845 wear respectively and are fixed in the axis hole that hangs cylinder 846 that eight two ends have flange, eight the first thrust bearings 847 wear respectively and are fixed in the axis hole that hangs cylinder 846 that eight two ends have flange, the axis hole 8433 of the first stirring cage sleeve is coaxially solidly fixed with the axis hole that hangs cylinder 846, the axis hole 8443 of the second stirring cage sleeve is coaxially solidly fixed with the axis hole that hangs cylinder 846, two square flanges 8411 of leading stone cylinder 841 snap in respectively in the square draw-in groove 8431 of the first stirring cage sleeve and the square draw-in groove 8441 of the second stirring cage sleeve and are solidly fixed, remaining three the first stirring cage sleeves 843 and three the second stirring cage sleeves 844 hang cylinder 846 and are solidly fixed with six respectively, leading stone cylinder 841 and three pairs of the first stirring cage sleeves 843 and the second stirring cage sleeve 844 for three is solidly fixed, two axis holes that hang cylinder 846 that are fixed on the first stirring cage sleeve 843 and the second stirring cage sleeve 844 are coaxial with the dextrorotation stirring cage axis hole 8333 of the first gear housing and the dextrorotation stirring cage axis hole 8343 of the second gear-box respectively, be solidly fixed, remaining three pairs of the first stirring cage sleeves 843 that are fixed with one and the second stirring cage sleeve 844 hang cylinder 846 by six and are solidly fixed with the first gear housing 833 and the second gear-box 834 respectively, dextrorotation stirring cage axle 8421 and corresponding the first stirring cage sleeve axis hole 8433, hang cylinder 846 axis holes, the first gear housing dextrorotation stirring cage axis hole 8333 coaxially penetrates to the shaft shoulder 8422 of dextrorotation stirring cage axle and contacts with the first thrust bearing 847, another one dextrorotation stirring cage axle 8421 penetrates in the first gear housing dextrorotation stirring cage axis hole 8333, two dextrorotation stirring cage axles 8421 are penetrated in the second gear housing dextrorotation stirring cage axis hole 8343, four the 3rd gears 8317 are sheathed and be fixed on the axle journal 8423 of dextrorotation stirring cage axle respectively,
Coaxial sheathed being fixed in first gear housing the first gear axis hole 8334 of the first gear shaft 8315, the 3rd gear 8317 is sheathed to be fixed on the axle journal of the first gear shaft 8315, two the second gear shafts 8316 are fixed on respectively in two the second gear axis holes 8335 of the first gear housing 833, and two the 3rd gears 8317 are sheathed and be fixed on the axle journal of the second gear shaft 8316 respectively; Coaxial sheathed being fixed in second gear housing the first gear axis hole 8344 of the first gear shaft 8315, the 3rd gear 8317 is sheathed to be fixed on the axle journal of the first gear shaft 8315, two the second gear shafts 8316 are fixed on respectively in two the second gear axis holes 8345 of the second gear housing, and two the 3rd gears 8317 are sheathed and be fixed on the axle journal of the first gear shaft 8316 respectively;
All axles that all axis holes on gear-box upper cover 835 are corresponding with it are coaxial sheathed on it, gear-box upper cover 835 and the first gear housing 833 and the second gear housing 834 are closed, eight the second thrust bearings 848 are sheathed on respectively on four dextrorotation stirring cage axles 851 and four the second gear shafts 8316, nut 849 pretensions;
Two the second gears 8313 are sheathed and be fixed on two the first gear shafts 8315 respectively, the output shaft 8314 of low speed high torque hydraulic motor coaxially wears motor bracket 832 intermediate shaft holes, fast high-torque hydraulic motor 8311 is solidly fixed with its support 832, the first gear 8312 is fixed on the output shaft 8314 of low speed high torque hydraulic motor, hydraulic pressure horse support 832 both sides axis hole coaxial sleeves are located on two the first gear shafts 8315, hydraulic motor support 832 base plates are fixed on the first gear-box upper cover 835, two the second thrust bearings 848 are inserted in respectively on the first gear shaft 8315, nut 849 pretensions.
The first fork 8103, three pin-and-holes of the second fork 8104 and connecting rod 8105 coaxially penetrate bearing pin 8106, another first fork 8103 and the second fork 8104 coaxially penetrate bearing pin 8106 with three pin-and-holes of connecting rod 8105, two pin-and-holes of two the second forks 8104 respectively with top rail 8102 on two ears rings 8108 coaxial, penetrate respectively bearing pin 8106, two pin-and-holes of two the first forks 8103 respectively with lower transverse beam 8101 on two ears rings 8107 coaxial, penetrate respectively bearing pin 8106, form series connection parallelogram lindage 810, again with the symmetrical another one parallelogram lindage 810 of connecting of installing of the vertical plane of symmetry of top rail 8102 and lower transverse beam 8101, oil cylinder 811 cylinder body flange are fixed on the centre of lower transverse beam 8101, oil cylinder 811 piston rod flange are fixed on the centre of top rail 8102, form the 4th elevating mechanism 81,
The 4th camera assembly 16 is fixed on the 4th elevating mechanism lower transverse beam 8101 by camera bracket 132 base plates 1322;
Connecting bolt 8511 wear with top rail 8102 junction plate bolts hole 8110 in, helical compression spring 8512 is sheathed on connecting bolt 8511, connecting bolt 8511 is through vibration basic arm 821 cantilevered junction plate bolts hole 8213, another helical compression spring 8512 is sheathed on connecting bolt 8511, pad 8514 is inserted in connecting bolt 8511, nut 8513 pretensions, form traversing vibration and revolve the row's of digging stone device 8.
The course of work of the present invention and principle are as follows:
1. row's stone screening work: engineering truck traction track car moves to two rows and revolves and dig stirring cage and be positioned between the sleeper of sleeper to be changed both sides, at engineering vehicle cab monitor screen, observe, observe reference planes sleeper adjacent with the sleeper to be changed right side right side vertical plane of the 4th camera assembly when coplanar, engineering truck stop motion, two rows are revolved and are dug stirring cage and be positioned between the sleeper of sleeper to be changed both sides, position shown in Figure 32, oil pump is started working, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously bounce back, the 4th elevating mechanism is entrusted two row's stirring cages and is reduced to stirring cage contact ballast, hydraulic system synchronous valve guarantees that two CD-ROM drive motors synchronously start working, CD-ROM drive motor revolves two rows to dig stirring cage to rotate by gear train assembly, the 3rd vibrating motor work makes two row's stirring cages realize vibration to revolve and dig, ballast enters in the casing of ballast collection arranging device fast by leading stone cylinder, the first vibrating motor is started working and is made the vibration of ballast collection arranging device casing, at the bottom of dump box, sieve aperture is separated to sandy soil in two U-lags successively, the first gear of electric-machine directly-driven synchronizes left-handed stirring cage and dextrorotation stirring cage with the second gear engagement to rotate, sandy soil in two U-lags are discharged by being fixed on two sand discharge Tu Zui on end cap, the 4th elevating mechanism is entrusted two row's stirring cages and is reduced to its bottom during a little less than sleeper soffit, the 4th elevating mechanism oil cylinder quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, the two rod hydraulic cylinder piston rods of dual Piston stretch out, by two outer moving of extension sleeve vibration of two junction plate tractions, extension sleeve is entrusted to revolve and is dug assembly and realize traversing vibration and revolve and dig, until ballast between drained sleeper, position shown in Figure 32, CD-ROM drive motor and the 3rd vibrating motor postpone the several seconds, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, the two rod hydraulic cylinder piston rods of dual Piston are retracted and are drawn two junction plates to move inward, junction plate draws extension sleeve to move inward, extension sleeve draws to revolve and digs assembly and move inwardly into dead-centre position, the two rod hydraulic jacks of dual Piston quit work, hydraulic oil enters the 4th elevating mechanism oil cylinder rodless cavity, the 4th two of elevating mechanisms cylinder piston rod synchronously stretches out, the 4th elevating mechanism is entrusted two row's stirring cages and is increased to position shown in Fig. 1, the 4th two of elevating mechanisms oil cylinder quits work,
The 4th camera assembly and monitor can revolve two rows and dig between the sleeper of stirring cage rapid alignment sleeper to be replaced both sides; In the 4th elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that the 4th elevating mechanism top rail is parallel all the time with lower transverse beam, to guarantee that stirring cage axis is vertical with rail soffit all the time, to adapt to straight line and curved rail length section row lapicide work; The vibration that the 3rd vibrating motor produces, in the situation that not increasing by the 4th elevating mechanism oil cylinder piston draw-bar pull, can accelerate stirring cage and move down speed, and stirring cage sleeve point pawl is conducive to stirring cage fast rotary and enters between sleeper in ballast, discharges fast ballast between sleeper,
2. push away ballast work below rail: engineering truck traction track car move to left to vibration push away stone device lower transverse beam be positioned at sleeper to be changed directly over, at engineering vehicle cab monitor screen, observe, observe the reference planes of the first camera assembly and sleeper to be changed right side and hang down plane when coplanar, engineering truck stop motion, two vibrations push away stone suspension bracket and are positioned between the sleeper of sleeper to be changed both sides, oil pump is started working, hydraulic oil enters the first cylinder rod chamber, the first cylinder piston rod retraction, the first elevating mechanism is entrusted two vibrations and is pushed away stone suspension bracket and be reduced to roadbed between its bottom contact sleeper, the first oil cylinder quits work, position shown in Figure 11, the second vibrating motor is started working, hydraulic oil enters four the second oil cylinder rodless cavities simultaneously, hydraulic system synchronous valve is synchronously stretched out four piston rods and is being pushed away cutting somebody's hair of being connected with it, the vibration that makes to cut somebody's hair is outer to move, ballast under rail is pushed into outside sleeper two ends, the second vibrating motor and four the second oil cylinders quit work, position shown in Figure 12, hydraulic oil enters four the second cylinder rod chambers, and piston rod hauls to cut somebody's hair and bounces back between the rail of both sides, and the second oil cylinder quits work, position shown in Figure 11, hydraulic oil enters the first oil cylinder rodless cavity, and the first elevating mechanism is entrusted vibration and pushed away stone device and be increased to position shown in Fig. 1, and the second oil cylinder quits work,
The first camera assembly and monitor can push away two vibrations between the sleeper of stone device rapid alignment sleeper to be replaced both sides; In the first elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that the first elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with rail soffit all the time to guarantee the upper surface of suspension bracket, to adapt to straight line and curved rail length section pushes away lapicide's work; The vibration that the second vibrating motor produces, in the situation that not increasing piston rod thrust, can accelerate the outer speed of moving of cutting somebody's hair, and arranges stone operating efficiency high.
3. dismounting nut work: engineering truck traction track car move to left to the synchronous assembling and disassembling device lower transverse beam of sleeper four nut be positioned at sleeper to be changed directly over, at engineering vehicle cab monitor screen, observe, observe the reference planes of the second camera assembly and sleeper to be changed right side vertical plane when coplanar, engineering truck stop motion, four magnetic interior Hexagonal jackets of tool are coaxial with four bolts that are fixed on sleeper, as shown in figure 18, oil pump is started working, hydraulic oil enters cylinder rod chamber, cylinder piston rod retraction, the second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is dropped to four magnetic interior Hexagonal jackets of tool and be sheathed on four nuts to be torn open, if it is slightly excessive to decline, the slide block buffering of sliding in inverted U frame rectangle chute, oil cylinder quits work, synchronous valve in hydraulic system makes hydraulic oil drive two low speed high torque hydraulic motors simultaneously, two the first gears are rotated simultaneously, the first gear meshes with two the second gears simultaneously, making rotating shaft rotate the magnetic interior Hexagonal jacket of tool rotates, interior Hexagonal jacket screws off nut, magnetic is stayed in interior Hexagonal jacket the nut screwing off, low speed high torque hydraulic motor quits work, hydraulic oil enters oil cylinder rodless cavity, cylinder piston rod stretches out, the second elevating mechanism is entrusted Double-nut synchronous mounting or dismounting assembly and is increased to position shown in Fig. 1, oil cylinder quits work, complete the work of dismounting nut,
The second camera assembly and monitor can be parked in railcar fast four magnetic interior Hexagonal jackets of tool and aim on four bolt positions of sleeper to be replaced; Symmetrically arranged two series connection parallelogram lindages in the second elevating mechanism, guarantee that the second elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to guarantee the axis of the magnetic interior Hexagonal jacket of tool, can adapt to straight line and the work of curved rail length section dismounting nut.
4. rotate sleeper work to be changed: round buss and sleeper bolt coaxial position to be changed that engineering truck traction track car moves to left and is fixed with plastic cement lining to interior, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 3rd camera assembly sleeper adjacent with sleeper to be changed right side left side vertical plane when coplanar, engineering truck stop motion, the round buss that is fixed with plastic cement lining in two is coaxial with two bolts that are fixed on sleeper, as shown in figure 23, oil pump is started working, hydraulic oil enters the two rod hydraulic jack rod chambers of dual Piston, cylinder piston rod draws both sides telescopic arm retraction, make two to carry cylinder of rail and around earrings, connect bearing pin to turn to oil cylinder axis vertical with rail soffit, propose gusset and the laminating of rail soffit of cylinder of rail, the two rod hydraulic jacks of dual Piston quit work, hydraulic system synchronous valve guarantees that hydraulic oil enters two simultaneously and carries cylinder of rail rodless cavity, piston rod stretches out, when being fixed on the fagging contact roadbed of piston rod and by after its compacting, along with constantly stretching out of piston rod, the cylinder body of carrying cylinder of rail is entrusted gusset and is moved upward, make rail by jack-up, the meta of solenoid operated directional valve makes to propose cylinder of rail pressurize, hydraulic oil enters the 4th elevating mechanism cylinder rod chamber, piston rod retraction, the 3rd elevating mechanism is entrusted swivel block assembly and is declined, the round buss that is fixed with plastic cement lining in making on bull stick is sheathed on sleeper bolt, as shown in figure 23, along with piston rod constantly bounces back, bull stick drives sleeper to do plane motion and turns over 90 ° to it, round bar on bull stick snaps in elastic positioning card, gag lever post restriction bull stick on support bar is rotated further, swivel block finishes, as shown in figure 24, the 3rd elevating mechanism oil cylinder quits work, hydraulic oil enters the rod chamber of carrying cylinder of rail, carry cylinder of rail piston rod and haul fagging retraction, rail falls to original position, carrying cylinder of rail quits work, hydraulic oil enters the two rod hydraulic jack rodless cavities of dual Piston, cylinder piston rod pushes away both sides telescopic arm and stretches out, two of telescopic arm circular arc camber promotions are carried cylinder of rail and are turned to position shown in Fig. 1 around earrings connection bearing pin, the meta of solenoid operated directional valve makes the two rod hydraulic jack pressurizes of dual Piston, engineering truck traction track car moves right, at engineering vehicle cab monitor screen, observe, observe the reference planes of the 3rd camera assembly when coplanar with pillow adjacent sleeper right side, the right side vertical plane of having gone through transition, engineering truck stop motion, hydraulic oil enters the 3rd elevating mechanism oil cylinder rodless cavity, piston rod stretches out, the 3rd elevating mechanism is entrusted swivel block assembly and is increased to and is suitable for the height that railcar moves left and right, hydraulic oil stops entering the 3rd elevating mechanism oil cylinder rodless cavity, the meta of solenoid operated directional valve makes the pressurize of elevating mechanism oil cylinder, and tractor traction track car leaves.
The 3rd camera assembly and monitor can be parked in fast track car four magnetic interior Hexagonal jackets of tool and aim on four bolt positions changing sleeper; Symmetrically arranged two series connection parallelogram lindages in the 3rd elevating mechanism, guarantee that the 3rd elevating mechanism top rail is parallel all the time with lower transverse beam, parallel with sleeper bolt axis all the time to be fixed with the axis of round buss cover of plastic cement lining in guaranteeing on bull stick, can adapt to straight line and curved rail length section rotation work.

Claims (1)

1. a Fully-mechanized quick swivel block machine, it is characterized in that: be by ballast collection arranging device, vibration pushes away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, the row's of digging stone device is revolved in traversing vibration, railcar, generator, hydraulic system case, the first camera assembly, the second camera assembly, the 3rd camera assembly, the 4th camera assembly and monitor form, railcar is provided with a plurality of castors and two longerons, ballast collection arranging device, vibration pushes away stone device, the synchronous assembling and disassembling device of four nuts, carry rail swivel block device, the row's of digging stone device is revolved in traversing vibration, generator and hydraulic system case are arranged on two longerons of railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator provides power for oil pump and motor,
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the first vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings form, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to the first vibrating motor is set; Linkage door is comprised of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is comprised of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are comprised of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described vibration pushes away stone device to be had the suspension rod of flange and two vibrations by the first elevating mechanism, four two ends and pushes away stone assembly and form, the first elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and the first oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings and four cantilevers;
Described vibration push away stone assembly by suspension bracket, the second vibrating motor, two the second oil cylinders, two cut somebody's hair, four connectors and four elastic connecting components form, and are arranged with four junction plates on suspension bracket, junction plate is provided with ears ring; The second two ends, vibrating motor left and right is fixed with square connecting plate; The cylinder body of the second oil cylinder is provided with flange, the cylinder body of the second oil cylinder middle part symmetric position two short cylindricals with internal thread hole that are connected, and the external part of the second cylinder piston rod is provided with flange; Cut somebody's hair and be provided with square flange; Connector is provided with to be had the square earrings of bolt hole and has externally threaded round bar; Elastic connecting component is comprised of connecting bolt, two helical compression springs and nut;
The described synchronous assembling and disassembling device of four nuts is had the pull bar of flange, two coupling assemblings and two Double-nut synchronous mounting or dismounting assemblies and is formed by the second elevating mechanism, two two ends, the second elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four ears rings; Coupling assembling is comprised of inverted U frame, two slide block and two bolts with bolt hole; Double-nut synchronous mounting or dismounting assembly is comprised of low speed high torque hydraulic motor, the first gear, gear shaft, two the second gears, two rotating shafts, two the magnetic interior Hexagonal jackets of tool, gear housing, gear-box upper cover, four thrust bearings and four hex nuts, and pull bar is provided with the first flange and the second flange;
The described rail swivel block device of carrying is by rail-lifting equipment and swivel block installation composition, rail-lifting equipment is carried cylinder of rail by the two rod hydraulic jacks of fixed muffle, dual Piston, two telescopic arms and two and is formed, in the middle of the cylinder barrel of the two rod hydraulic jacks of dual Piston, symmetric position is provided with connecting bottom board, piston rod, piston rod free end and is provided with flange, fixed muffle is provided with two ears rings, telescopic arm is provided with arc-shaped surface, carry on the cylinder body of cylinder of rail and be fixed with gusset and monaural ring, carry cylinder of rail piston rod external part and be fixed with fagging;
Described swivel block device is comprised of the 3rd elevating mechanism and swivel block assembly, the 3rd elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with four the first ears rings and four the second ears rings; Swivel block assembly is comprised of strut and tie, support bar, bull stick and elastic positioning card, strut and tie is provided with ears ring and monaural ring, support bar is provided with the first monaural ring, the second monaural ring, ears ring and gag lever post, bull stick be provided with monaural ring and in be fixed with the round buss of plastic cement lining;
Described traversing vibration is revolved the row's of digging stone device and is revolved the row's of digging stone device and vibrating device forms by traversing, and the traversing row's of the digging stone device that revolves is revolved and dug assembly and form by two the 4th elevating mechanisms, telescopic component, two drive units and two;
The 4th described elevating mechanism is comprised of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is comprised of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod and six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged four junction plates, junction plate is provided with several bolts hole;
Described telescopic component is by vibration basic arm, two extension sleeves, the two rod hydraulic jacks of dual Piston and two junction plates form, vibration basic arm is provided with four cantilevered junction plates, four the first oblong aperture of left and right face symmetric position, two the second oblong aperture of symmetric position above, cantilevered junction plate is provided with several bolts hole, extension sleeve left and right face symmetric position is provided with square groove and several screwed hole, be provided with a plurality of screwed holes above, square groove is provided with bolt hole, the cylinder body middle part symmetric position of the two rod hydraulic jacks of dual Piston is provided with base plate, two piston rods, piston rod external part is provided with thread segment, junction plate is provided with circular hole and two screwed holes,
Described drive unit is comprised of drive system, hydraulic motor support, the first gear housing, the second gear housing and gear-box upper cover, and drive system is comprised of low speed high torque hydraulic motor, the first gear, two the second gears, two the first gear shafts, four the second gear shafts and ten the 3rd gears; Low speed high torque hydraulic motor is provided with output shaft;
The first gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear axis hole and two the second gear axis holes, flange connector is provided with several bolts hole, the second gear housing arranges flange connector, two dextrorotation stirring cage axis holes, the first gear axis hole and two the second gear axis holes, flange connector is provided with several bolts hole, on gear-box, be covered with two the first gear axis holes, four dextrorotation stirring cage axis holes, four the second gear axis hole and grooves, groove is provided with hydraulic motor output shaft hole and a plurality of bolt hole;
Revolve and dig assembly and by two, lead hang cylinder, four the first thrust bearings, four the second thrust bearings and four nuts that stone cylinder, four dextrorotation stirring cages, two the first stirring cage sleeves, two the second stirring cage sleeves, four self-lubricating bushings, four two ends have flange and form, lead stone cylinder and be provided with two square flanges, dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, axle journal; The first stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole, and the second stirring cage sleeve is provided with square draw-in groove, two sharp pawls and axis hole;
Described vibrating device is comprised of the top rail of the 4th elevating mechanism, several elastic connecting component, the 3rd vibrating motor, vibration basic arm, two the first gear housings, two the second gear housings and two gear-box upper covers, and elastic connecting component is comprised of connecting bolt, two helical compression springs, nut and pads;
The first described camera assembly, the second camera assembly, the 3rd camera assembly and the 4th camera assembly form by camera and camera bracket; Camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
Lower transverse beam is fixed on two longerons of railcar, the first vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, the second gear is sheathed and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, by screw, end cap is fixed on four earrings of casing, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, make the first gear and the engagement of the second gear, motor room's cover plate is fixed on casing, form ballast collection arranging device,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the body flange of the cylinder of the first oil cylinder is fixed on the middle part symmetric position of lower transverse beam, the first cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the first elevating mechanism,
The first camera assembly is fixed on the lower transverse beam of the first elevating mechanism by the base plate of camera bracket;
The cylinder body flange of two the second oil cylinders is connected with the square connecting plate at the second two ends, vibrating motor left and right respectively, the external thread section of the round bar of four connectors screws in respectively in four the short cylindrical internal thread holes in cylinder body middle part of two the second oil cylinders, suspension bracket is thereon sheathed, the square earrings of connector is placed in the middle of the ears ring on suspension bracket junction plate, two helical compression springs are placed in respectively on the square earrings of connector and junction plate in the middle of ears ring, make them coaxial, connecting bolt penetrates bolt hole of ears ring junction plate successively from right side, a helical compression spring, another bolt hole of ears ring on the square earrings bolt hole of connector and junction plate, nut pretension, form elastic connecting component, two square flanges of cutting somebody's hair are fixed on respectively on the second cylinder piston rod flange, form vibration and push away stone assembly,
Four suspension rod upper flanges dishes are fixed on respectively on four cantilevers of top rail, and four suspension rod lower end flange are fixed on respectively two vibrations and push away on stone assembly suspension bracket, form vibration and push away stone device;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, another first fork and the second fork are coaxial with three pin-and-holes of connecting rod, penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, the symmetrical another one series connection parallelogram lindage of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the second elevating mechanism,
The second camera assembly is fixed on the second elevating mechanism lower transverse beam by camera bracket base plate;
Thrust bearing is worn in rotating shaft, then rotating shaft is through gear housing bottom axis hole, the second gear is sheathed and be fixed in rotating shaft, the magnetic interior Hexagonal jacket of tool is fixed on to rotating shaft lower end, the first gear is sheathed and be fixed on gear shaft, the first gear and two the second gears mesh together, three axis holes of gear-box upper cover and gear shaft and two rotating shafts are coaxially fixed on gear housing, thrust bearing is sheathed on rotating shaft upper end back nut pretension, low speed high torque hydraulic motor is fixed on gear-box and covers, low speed high torque hydraulic motor and gear shaft are coaxially connected, form Double-nut synchronous mounting or dismounting assembly,
Inverted U frame is inserted to gear housing both sides, again two slide blocks with bolt hole are inserted respectively to rectangle chute bottom, inverted U frame both sides, adjust the position of inverted U frame, make the bolt hole of slide block coaxial with gear housing both sides screwed hole, two bolts are screwed in the screwed hole of gear housing both sides through the bolt hole of slide block respectively, two pull bar upper flanges dishes are fixed on respectively to top rail two ends, two pull bar lower end flange are fixed on respectively the middle symmetric position of two inverted U frame upper surfaces, form the synchronous assembling and disassembling device of sleeper four nut;
Fixed muffle symmetry is fixed on two longerons of railcar, after two two the piston rod external part flange of rod hydraulic jack of dual Piston are connected with telescopic arm respectively, be set in fixed muffle, make the cylinder barrel connecting bottom board of the two rod hydraulic jacks of dual Piston be placed in the middle symmetric position of fixed muffle and both are solidly fixed, carry the cylinder body monaural ring of cylinder of rail and the ears ring of fixed muffle coaxially penetrates bearing pin, form rail-lifting equipment;
The 3rd camera assembly is fixed on the fixed muffle of rail-lifting equipment by the base plate of camera bracket;
By the first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, again three pin-and-holes of another first fork and the second fork and connecting rod are coaxially penetrated to bearing pin, by two pin-and-holes of two the second forks respectively with top rail on two the first ears rings coaxial, penetrate respectively bearing pin, again that two pin-and-holes of two the first forks are coaxial with two ears rings of lower transverse beam respectively, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, the cylinder body flange of oil cylinder is fixed on the middle part symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle part symmetric position of top rail, form the 3rd elevating mechanism,
Strut and tie ears ring and support bar the second monaural ring coaxially penetrate bearing pin, and bull stick monaural ring and support bar ears ring coaxially penetrate bearing pin, and elastic positioning card is fixed on support bar gag lever post soffit, form swivel block assembly; The first monaural ring of the support bar of swivel block assembly and the monaural ring of strut and tie are coaxial with two the second ears rings of top rail and penetrate bearing pin respectively, form swivel block device;
The circular hole of two junction plates is sheathed on respectively two external part thread segment nut pretensions of the two rod hydraulic cylinder piston rods of dual Piston, two extension sleeves are sheathed coaxial to two square groove bolts hole of two screwed holes and extension sleeves of junction plate thereon from the two rod hydraulic jacks of dual Piston both sides, two tools for bolts ' pretensions, be set in again in vibration basic arm, cylinder body middle part base plate by the two rod hydraulic jacks of dual Piston is fixed on the middle symmetric position of vibration basic arm, the first gear housing flange is placed in to vibration basic arm front left side first hole, make the several bolts hole of flange coaxial with the several screwed holes of extension sleeve, bolt group pretension, the second gear housing flange is placed in to vibration basic arm left rear side first hole, make the several bolts hole of flange coaxial with the several screwed holes of extension sleeve, bolt group pretension, the 3rd vibrating motor is fixed on the middle symmetric position soffit of vibration basic arm,
Eight self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that eight two ends have flange, eight the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that eight two ends have flange, the axis hole of the first stirring cage sleeve is coaxially solidly fixed with the axis hole that hangs cylinder, the axis hole of the second stirring cage sleeve is coaxially solidly fixed with the axis hole that hangs cylinder, two square flanges of leading stone cylinder snap in respectively in the square draw-in groove of the first stirring cage sleeve and the square draw-in groove of the second stirring cage sleeve and are solidly fixed, remaining three the first stirring cage sleeves and three the second stirring cage sleeves hang cylinder and are solidly fixed with six respectively, leading stone cylinder and three pairs of the first stirring cage sleeves and the second stirring cage sleeve for three is solidly fixed, two axis holes that hang cylinder that are fixed on the first stirring cage sleeve and the second stirring cage sleeve are coaxial with the dextrorotation stirring cage axis hole of the first gear housing and the dextrorotation stirring cage axis hole of the second gear-box respectively, be solidly fixed, remaining three pairs of the first stirring cage sleeves that are fixed with one and the second stirring cage sleeve hang cylinder by six and are solidly fixed with the first gear housing and the second gear-box respectively, dextrorotation stirring cage axle and corresponding the first stirring cage sleeve axis hole, hang an axis hole, the first gear housing dextrorotation stirring cage axis hole coaxially penetrates to the shaft shoulder of dextrorotation stirring cage axle and contacts with the first thrust bearing, another one dextrorotation stirring cage axle penetrates in the first gear housing dextrorotation stirring cage axis hole, two dextrorotation stirring cage axles are penetrated in the second gear housing dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the axle journal of dextrorotation stirring cage axle respectively,
Coaxial sheathed being fixed in first gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the first gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the second gear shaft respectively; Coaxial sheathed being fixed in second gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the second gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the second gear shaft respectively;
Two the second gears are sheathed and be fixed on two the first gear shafts respectively, the output shaft of low speed high torque hydraulic motor coaxially wears motor bracket intermediate shaft hole, fast high-torque hydraulic motor and its support are solidly fixed, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic pressure horse support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on the first gear-box to be covered, two the second thrust bearings are inserted in respectively on the first gear shaft, nut pretension;
Coaxial sheathed being fixed in first gear housing the second gear axis hole of the second gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, three the second gear shafts are in addition fixed in the corresponding axis hole of the second gear housing and the second gear-box, and three the 3rd gears are in addition sheathed and be fixed on the axle journal of the second gear shaft respectively;
Coaxial sheathed being fixed in first gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the first gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the second gear shaft respectively; Coaxial sheathed being fixed in second gear housing the first gear axis hole of the first gear shaft, the 3rd gear is sheathed to be fixed on the axle journal of the first gear shaft, two the second gear shafts are fixed on respectively in two the second gear axis holes of the second gear housing, and two the 3rd gears are sheathed and be fixed on the axle journal of the first gear shaft respectively;
All axles that all axis holes of covering on gear-box are corresponding with it are coaxial sheathed on it, gear-box upper cover and the first gear housing and the second gear housing are closed, eight the second thrust bearings are sheathed on respectively on four dextrorotation stirring cage axles and four the second gear shafts, nut pretension;
Two the second gears are sheathed and be fixed on two the first gear shafts respectively, the output shaft of low speed high torque hydraulic motor coaxially wears motor bracket intermediate shaft hole, fast high-torque hydraulic motor and its support are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic pressure horse support both sides axis hole coaxial sleeve is located on two the first gear shafts, hydraulic motor support base plate is fixed on gear-box to be covered, two the second thrust bearings are inserted in respectively on the first gear shaft, nut pretension;
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxial, penetrate respectively bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxial, penetrate respectively bearing pin, form series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the centre of lower transverse beam, cylinder piston rod flange is fixed on the centre of top rail, form the 4th elevating mechanism,
The 4th camera assembly is fixed on the 4th elevating mechanism lower transverse beam by camera bracket base plate;
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is through vibration basic arm cantilevered junction plate bolt hole, another helical compression spring is sheathed on connecting bolt, pad is inserted in connecting bolt, nut pretension, forms traversing vibration and revolves the row's of digging stone device.
CN201410446594.9A 2014-09-04 2014-09-04 A kind of Fully-mechanized quick swivel block machine Expired - Fee Related CN104179094B (en)

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