CN204023322U - Between a kind of sleeper, the row's of digging quarrel machine that rockfills is revolved in vibration - Google Patents
Between a kind of sleeper, the row's of digging quarrel machine that rockfills is revolved in vibration Download PDFInfo
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- CN204023322U CN204023322U CN201420506232.XU CN201420506232U CN204023322U CN 204023322 U CN204023322 U CN 204023322U CN 201420506232 U CN201420506232 U CN 201420506232U CN 204023322 U CN204023322 U CN 204023322U
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- stirring cage
- fixed
- gear
- dextrorotation
- sheathed
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- 241001669679 Eleotris Species 0.000 title claims abstract description 33
- 239000004575 stone Substances 0.000 claims abstract description 39
- 239000002689 soil Substances 0.000 claims abstract description 12
- 235000004443 Ricinus communis Nutrition 0.000 claims abstract description 4
- 240000000528 Ricinus communis Species 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 207
- 230000003028 elevating effect Effects 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 28
- 230000006835 compression Effects 0.000 claims description 18
- 238000007906 compression Methods 0.000 claims description 18
- 210000005069 ears Anatomy 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 230000009286 beneficial effect Effects 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 6
- 239000010720 hydraulic oil Substances 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 239000002828 fuel tank Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses between a kind of sleeper vibration and revolve the row's of digging quarrel machine that rockfills, revolving the row's of digging stone device, ballast collection arranging device, railcar, generator, hydraulic system case, camera assembly and monitor by vibration forms, railcar is provided with four castors and two longerons, vibration is revolved on two longerons that the row's of digging stone device, ballast collection arranging device, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, and generator provides power for oil pump and motor; The utility model energy can be by equipment rapid alignment operating position; Can discharge fast ballast between sleeper and be discharged in stone collecting box body, and automatically separate sandy soil in discharge ballast; Can be by the ballast quickly stuffing in stone collecting box body to the pillow both sides that switch tracks; Can adapt to straight line and curved rail length section row lapicide work; Be easy to realize procedure auto-control, easy to operate; Simple in structure, dependable performance, do mechanization operation rate are high, can fully rationally utilize limited circuit to repair " skylight " activity duration, complete the work of cleaning rubble.
Description
Technical field
The utility model relates to a kind of railway maintenance machinery, and particularly between a kind of sleeper, the row's of digging quarrel machine that rockfills is revolved in vibration.
Background technology
Railroad sleeper is in long use procedure, due to natural subsidence and vibration, the local sleeper of railway sinks, and need to carry out maintenance, indivedual sleepers damage, need to change in time, safeguard or the process of sleeper replacement in, adopt labor cleaning's ballast also to screen out wherein sandy soil, again ballast is backfilled to and is changed between sleeper, waste time and energy, inefficiency can not be finished the work in effective train passage gap (being commonly called as: skylight).
Utility model content
The purpose of this utility model is to provide between a kind of sleeper vibration and revolves the row's of digging quarrel machine that rockfills.
The utility model revolves the row's of digging stone device, ballast collection arranging device, railcar, generator, hydraulic system case, camera assembly and monitor by vibration and forms.Railcar is provided with four castors and two longerons, vibration is revolved on two longerons that the row's of digging stone device, ballast collection arranging device, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, monitor is located in tractor cab, generator, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case;
Described vibration is revolved and is dug lithagoue machine and form by revolving the row's of digging stone device and vibrating device;
The described row's of the digging stone device that revolves is revolved and is dug assembly and drive system forms by two elevating mechanisms, two;
Described elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Described revolve dig assembly by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, five lead hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that stone cylinder, ten self-lubricating bushings, ten two ends have flange and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, other left-right rotary stirring cages and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole, leads stone cylinder and is provided with two square flanges
Described drive system is made up of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box;
Described vibrating device is made up of the top rail of elevating mechanism, several elastic connecting component, gear housing and the first vibrating motor, and elastic connecting component is made up of chain connecting bolt, two helical compression springs, nut and pads;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the second vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings compositions, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to vibrating motor is set; Linkage door is made up of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is made up of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are made up of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described camera assembly is made up of camera and camera bracket, and camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, by remaining nineteen hang cylinder and nineteen stirring cage sleeve be solidly fixed respectively, two square flanges of leading stone cylinder are snapped in respectively in the square draw-in groove of two stirring cage sleeves and be fixed with one, lead stone cylinder and 18 stirring cage sleeves are solidly fixed respectively by nine of remainder, hanging an axis hole by two is coaxially fixed with one with two gear axis holes of gear housing base plate respectively, the stirring cage sleeve that nine couple of remainder is fixed on to one is connected with gear-box by hanging cylinder,
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three of remainder the first dextrorotation stirring cage axles are penetrated to gear housing the first dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole, eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole of gear housing, eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial gear shaft sheathed being fixed in wheel casing gear shaft hole, the 3rd gear is sheathed to be fixed on gear shaft, and three gear shafts of remainder are fixed in wheel casing gear shaft hole, and four the 3rd gears of remainder are sheathed and be fixed on gear shaft respectively;
By coaxial all axles corresponding with it all axis holes that cover on gear-box sheathed on it, gear-box upper cover and gear housing are closed, 16 the second thrust bearings are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axle top nut pretensions, and vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and is covered, four the second thrust bearings are inserted in respectively to the second axle journal top nut pretension of the first dextrorotation stirring cage,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, composition elevating mechanism,
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, and the row's of digging stone device is revolved in composition vibration;
Camera assembly is fixed on elevating mechanism lower transverse beam by camera bracket base plate;
Lower transverse beam is fixed on two longerons of railcar, vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, by sheathed the second gear and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, end cap is fixed on four earrings of casing by screw, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, the first gear is engaged with the second gear, motor room's cover plate is fixed on casing, ballast collection arranging device.
The beneficial effects of the utility model are:
1. can be by equipment rapid alignment operating position;
2. can discharge fast ballast between sleeper and be discharged in stone collecting box body, and automatically separate sandy soil in discharge ballast;
3. can be by the ballast quickly stuffing in stone collecting box body to the pillow both sides that switch tracks;
4. can adapt to straight line and curved rail length section row lapicide work;
5. be easy to realize procedure auto-control, easy to operate;
6. simple in structure, dependable performance, do mechanization operation rate are high, can fully rationally utilize limited circuit to repair " skylight " activity duration, complete the work of cleaning rubble.
Brief description of the drawings
Fig. 1 is off working state schematic perspective view of the present utility model.
Fig. 2 is the duty schematic perspective view of the utility model.
Fig. 3 is elevating mechanism of the present utility model and drive system schematic perspective view.
Fig. 4 is front view of the present utility model.
Fig. 5 is the A place enlarged diagram in Fig. 4.
Fig. 6 is top rail structural upright schematic diagram of the present utility model.
Fig. 7 is gear housing structural upright schematic diagram of the present utility model.
Fig. 8 is the stone cylinder schematic perspective view of leading of the present utility model.
Fig. 9 is stirring cage sleeve schematic perspective view of the present utility model.
Figure 10 is the first dextrorotation stirring cage schematic perspective view of the present utility model.
Figure 11 is that the row's of the digging stone device part part that revolves of the utility model is cut schematic perspective view open.
Figure 12 is the left view of Figure 11.
Figure 13 is the B place enlarged diagram in Figure 12.
Figure 14 is the ballast collection arranging device duty schematic perspective view of the utility model.
Figure 15 is ballast collection arranging device schematic perspective view of the present utility model.
Figure 16 is another schematic perspective view of ballast collection arranging device of the present utility model.
Figure 17 is the C place enlarged diagram in Figure 16.
Figure 18 is ballast collection arranging device left view of the present utility model.
Figure 19 is ballast collection arranging device front view of the present utility model.
Figure 20 is the D place enlarged diagram in Figure 19.
Figure 21 is left-handed stirring cage schematic perspective view of the present utility model.
Figure 22 is dextrorotation stirring cage schematic perspective view of the present utility model.
Figure 23 is camera assembly schematic perspective view of the present utility model.
Figure 24 is camera assembly left view of the present utility model.
Figure 25 is camera assembly upward view of the present utility model.
Detailed description of the invention
Referring to shown in Fig. 1 Fig. 2, is embodiment of the present utility model, and this embodiment revolves the row's of digging stone device 1, ballast collection arranging device 2, railcar 10, generator 11, hydraulic system case 12, camera assembly 13 and monitor by vibration and forms.Railcar 10 is provided with 101 and 2 longerons 102 of 4 castors, vibration is revolved on two longerons 102 that the row's of digging stone device 1, ballast collection arranging device 2, generator 11 and hydraulic system case 12 be arranged on railcar 10, railcar 10 is drawn by engineering truck, monitor is located in tractor cab, generator 11, for oil pump and motor provide power, is provided with fuel tank, oil pump, various hydraulic control valve in described hydraulic system case 12;
Refer to shown in Fig. 3 to Figure 13, described vibration is revolved and is dug lithagoue machine 1 and form by revolving the row's of digging stone device 90 and vibrating device 94, the described row's of the digging stone device 90 that revolves is revolved and is dug assembly 92 and drive system 93 forms by two elevating mechanisms 91, two, described elevating mechanism 91 is made up of symmetrically arranged two series connection parallelogram lindages 910 and oil cylinder 911, series connection parallelogram lindage 910 is made up of lower transverse beam 9101, top rail 9102, two the first forks 9103, two the second forks 9104, connecting rod 9105, six bearing pins 9106, on lower transverse beam 9101, be fixed with four ears rings 9107, on top rail 9102, be fixed with eight ears rings 9108 and symmetrically arranged two junction plates 9109, top rail junction plate 9109 is provided with several bolts hole 9110, described revolve dig assembly 92 by the left-handed stirring cage of two the first dextrorotation stirring cages 920, four the second dextrorotation stirring cage 921, four 922, ten stirring cage sleeves 923, five lead stone cylinder 924, ten self-lubricating bushings 925, ten two ends have flange hang cylinder 926, ten 928 and 12 hex nuts 929 of 927,12 the second thrust bearings of the first thrust bearing form, the first dextrorotation stirring cage 920 is provided with stirring cage axle 9201, the shaft shoulder 9202, the first axle journal 9203 and the second axle journal 9204, other left-right rotary stirring cages and the first dextrorotation stirring cage 920 structural similarities, without the second axle journal, stirring cage sleeve 923 is provided with square draw-in groove 9231, four sharp pawls 9232 and axis holes 9233, leads stone cylinder 924 and is provided with two square flanges 9241, described drive system 93 is by two low speed high torque hydraulic motors 931, two hydraulic motor supports 932, two the first gears 933, four the second gears 934, four gear shafts 935, 24 the 3rd gears 936, gear housing 937 and gear-box upper cover 938 form, low speed high torque hydraulic motor 931 is provided with output shaft 9311, on gear housing 937, be symmetrical arranged two junction plates 9371, four the first dextrorotation stirring cage axis holes 9372, four gear axis holes 9373, eight the second dextrorotation stirring cage axis holes 9374 and eight left-handed stirring cage axis holes 9375, gear housing junction plate 9371 is provided with several bolts hole 9376, gear-box upper cover 938 is provided with the axis hole corresponding with gear housing 937,
Described vibrating device 94 is made up of top rail 9102, several elastic connecting component 941, gear housing 938 and the vibrating motor 942 of elevating mechanism 91, and elastic connecting component 941 is made up of chain connecting bolt 9411, two helical compression springs 9412, nut 9413 and pads 9415.
Refer to shown in Figure 14 to Figure 22, described ballast collection arranging device 2 is by casing 20, lower transverse beam 21, linkage door 22, vibrating motor 23, several elastic connecting components 24, two oil cylinders 25 and sandy soil are discharged assembly 26 and are formed, casing 20 is provided with base plate 201, at the bottom of dump box 202, two first row crossdrifts 203, second row crossdrift 204, two grooves 205, two U-lags 206, motor room 207, two end caps 208 and eight earrings 209 form, base plate 201 is arranged with several bolts hole 2011, at the bottom of dump box, 202 are provided with several sieve apertures 2021, end cap 208 is provided with sand discharge soil mouth 2081, lower transverse beam 21 is provided with junction plate 210 and groove 211, is arranged with several bolts hole 2101 on junction plate 210, and groove 211 is beneficial to vibrating motor 23 is set, linkage door 22 is made up of crossbeam 221, two the first door-plates 222 and the second door-plate 223, and elastic connecting component 24 is made up of chain connecting bolt 241, two helical compression springs 242, pad 243 and nuts 244, sandy soil are discharged assembly 26 and are made up of motor 261, the first gear 262, the second gear 263, left-handed stirring cage 264, dextrorotation stirring cage 265, two thrust bearings 266 and two nuts 267, as shown in Figure 8, left-handed stirring cage 264 is provided with axle journal 2641, inner hexagonal hole 2643 and external screw thread shaft part 2642, and dextrorotation stirring cage 265 is provided with axle journal 2651, outer-hexagonal shaft part 2653 and external screw thread shaft part 2652,
As shown in Figure 23, Figure 24 and Figure 25, camera assembly 13 is made up of camera 131 and camera bracket 132, camera bracket 132 is provided with the isosceles trapezoid reference planes 1321 coplanar with camera 131 axis and base plate 1322, and camera 131 is fixed on camera bracket 132;
Refer to shown in Fig. 1 to Figure 22, 20 self-lubricating bushings 925 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, 20 the first thrust bearings 927 wear respectively and are fixed in the axis hole that hangs cylinder 926 that 20 two ends have flange, the axis hole 9233 of stirring cage sleeve with hang cylinder 926 axis holes and be coaxially solidly fixed, by remaining nineteen hang cylinder 926 and nineteen stirring cage sleeve 923 be solidly fixed respectively, two square flanges 9231 of leading stone cylinder 924 are snapped in respectively in the square draw-in groove 9231 of two stirring cage sleeves 923 and be fixed with one, leading 924 and 18 stirring cage sleeves 923 of stone cylinder by nine of remainder is solidly fixed respectively, hanging cylinder 926 axis holes by two is coaxially fixed with one with two gear axis holes 9373 of gear housing base plate respectively, the stirring cage sleeve 923 that nine couple of remainder is fixed on to one is connected with gear-box 938 by hanging cylinder 926,
The first dextrorotation stirring cage axle 9201 and corresponding stirring cage sleeve axis hole 9233, hang cylinder 926 axis holes, gear housing the first dextrorotation stirring cage axis hole 9372 coaxially penetrate to the shaft shoulder 9202 of the first dextrorotation stirring cage axle be fixed on first thrust bearing 927 hanging tin and contact, three of remainder the first dextrorotation stirring cage axles 9201 are penetrated to gear housing the first dextrorotation stirring cage axis hole 9372, four the 3rd gears 936 are sheathed and be fixed on the first axle journal 9203 of the first dextrorotation stirring cage axle 9201 respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 936 axis holes, gear housing the second dextrorotation stirring cage axis hole 9374 and coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole 9374, eight the 3rd gears 936 are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole 9233, hang cylinder 925 axis holes, the left-handed stirring cage axis hole 9375 of gear housing and coaxially penetrate to the shaft shoulder of left-handed stirring cage axle and hang first thrust bearing 927 of tins 926 and contact with being fixed on, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole 9375 of gear housing, eight the 3rd gears 936 are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial gear shaft 935 sheathed being fixed in wheel casing gear shaft hole 9373, the 3rd gear 936 is sheathed to be fixed on gear shaft 935, three gear shafts 935 of remainder are fixed in wheel casing gear shaft hole 9373, four the 3rd gears 936 of remainder are sheathed and be fixed on gear shaft 935 respectively;
By coaxial all axles corresponding with it all axis holes on gear-box upper cover 937 sheathed on it, gear-box upper cover 937 and gear housing 938 are closed, 16 the second thrust bearings 928 are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axles top nut, 929 pretensions, and vibrating motor 942 is fixed on gear-box upper cover 937 middle part symmetric positions.
Four the second gears 934 are sheathed and be fixed on the second axle journal 9204 of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft 9311 is worn to motor bracket 932 intermediate shaft holes, low speed high torque hydraulic motor 931 and motor bracket 932 are fixed with one, the first gear 933 is fixed on the output shaft 9311 of low speed high torque hydraulic motor, hydraulic motor support 932 both sides axis hole coaxial sleeves are located on the second axle journal 9204 of two the first dextrorotation stirring cages, hydraulic motor support 932 base plates are fixed on gear-box upper cover 937, four the second thrust bearings 928 are inserted in respectively to the second axle journal 9204 top nut 929 pretensions of the first dextrorotation stirring cage,
The first fork 9103, three pin-and-holes of the second fork 9104 and connecting rod 9105 coaxially penetrate bearing pin 9106, another first fork 9103 and the second fork 9104 coaxially penetrate bearing pin 9106 with three pin-and-holes of connecting rod 9105, two pin-and-holes of two the second forks 9104 respectively with top rail 9102 on two ears rings 9108 coaxially penetrate bearing pin 9106, two pin-and-holes of two the first forks 9103 respectively with lower transverse beam 9101 on two ears rings 9107 coaxially penetrate bearing pin 9106, composition series connection parallelogram lindage 910, again with the symmetrical another one parallelogram lindage 910 of connecting of installing of the vertical plane of symmetry of top rail 9102 and lower transverse beam 9101, oil cylinder 911 cylinder body flange are fixed on the middle symmetric position of lower transverse beam 9101, oil cylinder 911 piston rod flange are fixed on the middle symmetric position of top rail 9102, composition elevating mechanism 91,
Camera assembly 13 is fixed on elevating mechanism 91 lower transverse beams 9101 by camera bracket base plate 1322.
Connecting bolt 9211 is set in top rail 9113 junction plate 9120 bolts hole 9121, helical compression spring 9212 is sheathed on connecting bolt 9211, connecting bolt 9211 is set in the bolt hole 9131 on gear housing 9129 junction plates 9130, another helical compression spring 9212 is sheathed on connecting bolt 9211, pad is sheathed on connecting bolt 9211 top nut 9213 pretensions, and the row's of digging stone device 1 is revolved in composition vibration;
As shown in Figure 13 to Figure 22, lower transverse beam 21 is fixed on two longerons 102 of railcar 10, vibrating motor 23 is fixed on the soffit middle part symmetric position of casing 20 base plates 201, chain connecting bolt 241 is through lower transverse beam 21 junction plate 210 bolts hole 2101, helical compression spring 242 is sheathed on chain connecting bolt 241, then through casing 20 base plate 201 bolts hole 2011, another helical compression spring 242 is sheathed on chain connecting bolt 241, pad 243 is sheathed on chain connecting bolt 241, nut 244 pretensions, casing 20 is realized elasticity with lower transverse beam 21 and is connected, two U-lags 206 are fixed at the bottom of dump box on 202 soffit, at the bottom of the left and right sidewall of motor room 207, U-lag 206, dump box 202 and two end caps 208 form two independently stirring cage spaces, dextrorotation stirring cage 265 is passed motor room's 207 left side wall axis holes from left end through stirring cage space to axle journal 2651, left-handed stirring cage 264 is passed motor room's 207 right side wall axis holes from right-hand member through stirring cage space to axle journal 2641, by sheathed the second gear 263 and be fixed on left-handed stirring cage 264 axle journals 2641, push away left-handed stirring cage 264 and the coaxial move toward one another of dextrorotation stirring cage 265 simultaneously, until the outer-hexagonal shaft part 2653 of dextrorotation stirring cage 265 inserts in the axle inner hexagonal hole 2643 of left-handed stirring cage 264, two end caps 208 are sheathed on respectively on left-handed stirring cage external screw thread shaft part 2642 and dextrorotation stirring cage external screw thread shaft part 2652, end cap 208 is fixed on four earrings 209 of casing 20 by screw, two thrust bearings 266 are sheathed on respectively on the axle of left-handed stirring cage 264 and on the axle of dextrorotation stirring cage 265, nut 267 pretensions, the first gear 262 is fixed on motor 261 output shafts, motor 261 base plates are fixed on motor room's 207 top board soffits, the first gear 262 is engaged with the second gear 263, motor room's 207 cover plates are fixed on casing 20, composition ballast collection arranging device 2.
The course of work of the present utility model and principle are as follows:
1. row's stone screening work: engineering truck traction track car moves to two rows and revolves and dig stirring cage and be positioned between the sleeper of sleeper to be changed both sides, observe at engineering vehicle cab monitor screen, observe reference planes sleeper adjacent with the sleeper to be changed right side right side vertical plane of camera assembly when coplanar, engineering truck stop motion, two rows are revolved and are dug stirring cage and be positioned between the sleeper of sleeper to be changed both sides, ballast collection arranging device is positioned at directly over sleeper to be changed, position shown in Fig. 2, oil pump is started working, hydraulic oil enters elevating mechanism cylinder rod chamber, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously bounce back, elevating mechanism is entrusted two row's stirring cages and is reduced to stirring cage contact ballast, hydraulic system synchronous valve guarantees that two CD-ROM drive motors synchronously rotate, CD-ROM drive motor revolves two rows by gear train assembly and digs stirring cage rotation, the first vibrating motor work makes two row's stirring cages realize vibration to revolve and dig, ballast enters fast by leading stone cylinder in the casing of ballast collection arranging device, the second vibrating motor is started working and is made the vibration of ballast collection arranging device casing, at the bottom of dump box, sieve aperture is separated to sandy soil in two U-lags successively, the first gear of electric-machine directly-driven synchronizes left-handed stirring cage and dextrorotation stirring cage with the second gear engagement to rotate, sandy soil in two U-lags are discharged by being fixed on two sand discharge Tu Zui on end cap, elevating mechanism is entrusted two row's stirring cages and is reduced to its bottom during a little less than sleeper soffit, sleeper to be changed both sides ballast is drained, elevating mechanism oil cylinder quits work, CD-ROM drive motor, the first vibrating motor and motor postpone the several seconds, position shown in Fig. 2, hydraulic oil enters elevating mechanism oil cylinder rodless cavity, elevating mechanism is entrusted two row's stirring cages and is increased to position shown in Fig. 1, engineering truck traction track car moves to left.Camera assembly and monitor can revolve two rows and dig between the sleeper of stirring cage rapid alignment sleeper to be changed both sides; In elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that elevating mechanism top rail is parallel all the time with lower transverse beam, to ensure that stirring cage axis is vertical with rail soffit all the time, to adapt to straight line and curved rail length section row lapicide work; The vibration that the first vibrating motor produces, in the situation that not increasing elevating mechanism oil cylinder piston draw-bar pull, can accelerate stirring cage and move down speed, and stirring cage sleeve point pawl is conducive to stirring cage fast rotary and enters between sleeper in ballast, discharges fast ballast between sleeper, and row's stone operating efficiency is high;
2. ballast backfilling working: treat that new sleeper replacement is in place, engineering truck traction track car move to right to ballast collection arranging device be positioned at switch tracks pillow directly over, observe at engineering vehicle cab monitor screen, observe the reference planes of camera assembly when coplanar with pillow adjacent sleeper right side, the right side vertical plane that switched tracks, engineering truck stop motion, ballast collection arranging device is positioned at directly over the pillow that switches tracks, position shown in Figure 14, hydraulic oil enters two oil cylinder rodless cavities of linkage door switch, hydraulic system synchronous valve guarantees that two cylinder piston rods synchronously stretch out, hold up two the first door-plates and the second door-plate simultaneously, the second vibrating motor is started working and is made casing vibration, ballast is expelled to half left and right from two first row crossdrifts and second row crossdrift at the bottom of dump box, engineering truck traction track car moves to right to be positioned to switch tracks to ballast collection arranging device and rests the head on directly over the sleeper of adjacent right side, the ballast of nearly half left and right is discharged from two first row crossdrifts and second row crossdrift at the bottom of dump box, hydraulic oil enters two cylinder rod chambers, two cylinder piston rods synchronously bounce back, entrusting two the first door-plates and the second door-plate falls after rise, two first row crossdrifts and second row crossdrift are closed, ballast backfill completes, engineering truck traction track car leaves.
Camera assembly two rows can be revolved with monitor dig between the sleeper of stirring cage rapid alignment sleeper to be replaced both sides, the relevant sleeper of ballast collection arranging device rapid alignment; In elevating mechanism, symmetrically arranged two series connection parallelogram lindages, guarantee that elevating mechanism top rail is parallel all the time with lower transverse beam, to ensure that stirring cage axis is vertical with rail soffit all the time, to adapt to straight line and curved rail length section row lapicide work.The vibration that the first vibrating motor produces, in the situation that not increasing elevating mechanism oil cylinder piston draw-bar pull, can accelerate stirring cage and move down speed, and stirring cage sleeve point pawl is conducive to stirring cage fast rotary and enters between sleeper in ballast, discharges fast ballast between sleeper, and row's stone efficiency is high.
Claims (1)
1. between sleeper, the row's of digging quarrel machine that rockfills is revolved in vibration, it is characterized in that: revolve the row's of digging stone device, ballast collection arranging device, railcar, generator, hydraulic system case, camera assembly and monitor by vibration and form.Railcar is provided with four castors and two longerons, vibration is revolved on two longerons that the row's of digging stone device, ballast collection arranging device, generator and hydraulic system case be arranged on railcar, railcar is drawn by engineering truck, and monitor is located in tractor cab, and generator provides power for oil pump and motor;
Described vibration is revolved and is dug lithagoue machine and form by revolving the row's of digging stone device and vibrating device;
The described row's of the digging stone device that revolves is revolved and is dug assembly and drive system forms by two elevating mechanisms, two;
Described elevating mechanism is made up of symmetrically arranged two series connection parallelogram lindages and oil cylinder, series connection parallelogram lindage is made up of lower transverse beam, top rail, two the first forks, two the second forks, connecting rod, six bearing pins, on lower transverse beam, be fixed with four ears rings, on top rail, be fixed with eight ears rings and symmetrically arranged two junction plates, top rail junction plate is provided with several bolts hole;
Described revolve dig assembly by two the first dextrorotation stirring cages, four the second dextrorotation stirring cages, four left-handed stirring cages, ten stirring cage sleeves, five lead hang cylinder, ten the first thrust bearings, 12 the second thrust bearings and 12 hex nuts that stone cylinder, ten self-lubricating bushings, ten two ends have flange and form, the first dextrorotation stirring cage is provided with stirring cage axle, the shaft shoulder, the first axle journal and the second axle journal, other left-right rotary stirring cages and the first dextrorotation stirring cage structural similarity, without the second axle journal; Stirring cage sleeve is provided with square draw-in groove, four sharp pawls and axis hole, leads stone cylinder and is provided with two square flanges
Described drive system is made up of two low speed high torque hydraulic motors, two hydraulic motor supports, two the first gears, four the second gears, four gear shafts, 24 the 3rd gears, gear housing and gear-box upper covers, low speed high torque hydraulic motor is provided with output shaft, on gear housing, be symmetrical arranged two junction plates, four the first dextrorotation stirring cage axis holes, four gear axis holes, eight the second dextrorotation stirring cage axis holes and eight left-handed stirring cage axis holes, gear housing junction plate is provided with several bolts hole, is covered with the axis hole corresponding with gear housing on gear-box;
Described vibrating device is made up of the top rail of elevating mechanism, several elastic connecting component, gear housing and the first vibrating motor, and elastic connecting component is made up of chain connecting bolt, two helical compression springs, nut and pads;
Described ballast collection arranging device is discharged assembly by casing, lower transverse beam, linkage door, the second vibrating motor, several elastic connecting component, two oil cylinders and sandy soil and is formed, at the bottom of casing is provided with base plate, dump box, two first row crossdrifts, second row crossdrift, two grooves, two U-lags, motor room, two end caps and eight earrings compositions, bottom board symmetry is provided with several bolts hole, at the bottom of dump box, be provided with several sieve apertures, end cap is provided with sand discharge Tu Zui; Lower transverse beam is provided with junction plate and groove, is arranged with several bolts hole on junction plate, and groove is beneficial to vibrating motor is set; Linkage door is made up of crossbeam, two the first door-plates and the second door-plate, and elastic connecting component is made up of chain connecting bolt, two helical compression springs, pad and nuts; Sandy soil are discharged assembly and are made up of motor, the first gear, the second gear, dextrorotation stirring cage, left-handed stirring cage, two thrust bearings and two nuts, left-handed stirring cage is provided with axle journal, inner hexagonal hole and external screw thread shaft part, and dextrorotation stirring cage is provided with axle journal, outer-hexagonal shaft part and external screw thread shaft part;
Described camera assembly is made up of camera and camera bracket, and camera bracket is provided with isosceles trapezoid reference planes and the base plate coplanar with camera axis, and camera is fixed on camera bracket;
20 self-lubricating bushings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, 20 the first thrust bearings wear respectively and are fixed in the axis hole that hangs cylinder that 20 two ends have flange, the axis hole of stirring cage sleeve with hang an axis hole and be coaxially solidly fixed, by remaining nineteen hang cylinder and nineteen stirring cage sleeve be solidly fixed respectively, two square flanges of leading stone cylinder are snapped in respectively in the square draw-in groove of two stirring cage sleeves and be fixed with one, lead stone cylinder and 18 stirring cage sleeves are solidly fixed respectively by nine of remainder, hanging an axis hole by two is coaxially fixed with one with two gear axis holes of gear housing base plate respectively, the stirring cage sleeve that nine couple of remainder is fixed on to one is connected with gear-box by hanging cylinder,
The first dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the first dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the first dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, three of remainder the first dextrorotation stirring cage axles are penetrated to gear housing the first dextrorotation stirring cage axis hole, four the 3rd gears are sheathed and be fixed on the first axle journal of the first dextrorotation stirring cage axle respectively;
The second dextrorotation stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, gear housing the second dextrorotation stirring cage axis hole coaxially penetrate to the shaft shoulder of the second dextrorotation stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder the second dextrorotation stirring cage axles are penetrated to gear housing the second dextrorotation stirring cage axis hole, eight the 3rd gears are sheathed and be fixed on the axle journal of the second dextrorotation stirring cage axle respectively;
Left-handed stirring cage axle and corresponding stirring cage sleeve axis hole, hang an axis hole, the left-handed stirring cage axis hole of gear housing coaxially penetrate to the shaft shoulder of left-handed stirring cage axle be fixed on the first thrust bearing that hangs cylinder and contact, seven of remainder left-handed stirring cage axles are penetrated to the left-handed stirring cage axis hole of gear housing, eight the 3rd gears are sheathed and be fixed on the axle journal of left-handed stirring cage axle respectively;
By coaxial gear shaft sheathed being fixed in wheel casing gear shaft hole, the 3rd gear is sheathed to be fixed on gear shaft, and three gear shafts of remainder are fixed in wheel casing gear shaft hole, and four the 3rd gears of remainder are sheathed and be fixed on gear shaft respectively;
By coaxial all axles corresponding with it all axis holes that cover on gear-box sheathed on it, gear-box upper cover and gear housing are closed, 16 the second thrust bearings are sheathed on respectively to eight the second dextrorotation stirring cage axles and eight left-handed stirring cage axle top nut pretensions, and vibrating motor is fixed on gear-box upper cover middle part symmetric position;
Four the second gears are sheathed and be fixed on the second axle journal of four the first dextrorotation stirring cages respectively, low speed high torque hydraulic motor output shaft is worn to motor bracket intermediate shaft hole, low speed high torque hydraulic motor and motor bracket are fixed with one, the first gear is fixed on the output shaft of low speed high torque hydraulic motor, hydraulic motor support both sides axis hole coaxial sleeve is located on the second axle journal of two the first dextrorotation stirring cages, hydraulic motor support base plate is fixed on gear-box and is covered, four the second thrust bearings are inserted in respectively to the second axle journal top nut pretension of the first dextrorotation stirring cage,
The first fork, three pin-and-holes of the second fork and connecting rod coaxially penetrate bearing pin, three pin-and-holes of another first fork and the second fork and connecting rod coaxially penetrate bearing pin, two pin-and-holes of two the second forks respectively with top rail on two ears rings coaxially penetrate bearing pin, two pin-and-holes of two the first forks respectively with lower transverse beam on two ears rings coaxially penetrate bearing pin, composition series connection parallelogram lindage, again with the symmetrical another one parallelogram lindage of connecting of installing of the vertical plane of symmetry of top rail and lower transverse beam, cylinder block flange is fixed on the middle symmetric position of lower transverse beam, cylinder piston rod flange is fixed on the middle symmetric position of top rail, composition elevating mechanism,
Connecting bolt is set in top rail junction plate bolt hole, helical compression spring is sheathed on connecting bolt, connecting bolt is set in the bolt hole on gear housing junction plate, another helical compression spring is sheathed on connecting bolt, pad is sheathed on connecting bolt top nut pretension, and the row's of digging stone device is revolved in composition vibration;
Camera assembly is fixed on elevating mechanism lower transverse beam by camera bracket base plate;
Lower transverse beam is fixed on two longerons of railcar, vibrating motor is fixed on the soffit middle part symmetric position of box bottom, chain connecting bolt is through lower transverse beam junction plate bolt hole, helical compression spring is sheathed on chain connecting bolt, then through box bottom bolt hole, another helical compression spring is sheathed on chain connecting bolt, and pad is sheathed on chain connecting bolt, nut pretension, casing is realized elasticity with lower transverse beam and is connected; Two U-lags are fixed on the soffit at the bottom of dump box, at the bottom of the left and right sidewall of motor room, U-lag, dump box and two end caps form two independently stirring cage spaces;
Dextrorotation stirring cage is passed motor room's left side wall axis hole from left end through stirring cage space to axle journal, left-handed stirring cage is passed motor room's right side wall axis hole from right-hand member through stirring cage space to axle journal, by sheathed the second gear and be fixed on left-handed stirring cage axle journal, push away left-handed stirring cage and the coaxial move toward one another of dextrorotation stirring cage simultaneously, until the outer-hexagonal shaft part of dextrorotation stirring cage inserts in the axle inner hexagonal hole of left-handed stirring cage, two end caps are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, end cap is fixed on four earrings of casing by screw, two thrust bearings are sheathed on respectively on dextrorotation stirring cage external screw thread shaft part and left-handed stirring cage external screw thread shaft part, nut pretension, the first gear is fixed on motor output shaft, electric baseboard is fixed on motor room's top board soffit, the first gear is engaged with the second gear, motor room's cover plate is fixed on casing, ballast collection arranging device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420506232.XU CN204023322U (en) | 2014-09-04 | 2014-09-04 | Between a kind of sleeper, the row's of digging quarrel machine that rockfills is revolved in vibration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420506232.XU CN204023322U (en) | 2014-09-04 | 2014-09-04 | Between a kind of sleeper, the row's of digging quarrel machine that rockfills is revolved in vibration |
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| Publication Number | Publication Date |
|---|---|
| CN204023322U true CN204023322U (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420506232.XU Withdrawn - After Issue CN204023322U (en) | 2014-09-04 | 2014-09-04 | Between a kind of sleeper, the row's of digging quarrel machine that rockfills is revolved in vibration |
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| CN (1) | CN204023322U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104179085A (en) * | 2014-09-04 | 2014-12-03 | 昆明学院 | Vibration rotary excavating ballast discharging and filling machine used among sleepers |
-
2014
- 2014-09-04 CN CN201420506232.XU patent/CN204023322U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104179085A (en) * | 2014-09-04 | 2014-12-03 | 昆明学院 | Vibration rotary excavating ballast discharging and filling machine used among sleepers |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141217 Effective date of abandoning: 20160210 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |