CN104056826B - 大直径钢管内壁自动清洗装置 - Google Patents

大直径钢管内壁自动清洗装置 Download PDF

Info

Publication number
CN104056826B
CN104056826B CN201410281518.7A CN201410281518A CN104056826B CN 104056826 B CN104056826 B CN 104056826B CN 201410281518 A CN201410281518 A CN 201410281518A CN 104056826 B CN104056826 B CN 104056826B
Authority
CN
China
Prior art keywords
steel pipe
motor
cleaner
cylinder
scissor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201410281518.7A
Other languages
English (en)
Other versions
CN104056826A (zh
Inventor
卢惠林
刘远祥
李正峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Hua Bi environmental protection Limited by Share Ltd
Original Assignee
Wuxi Institute of Commerce
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Institute of Commerce filed Critical Wuxi Institute of Commerce
Priority to CN201410281518.7A priority Critical patent/CN104056826B/zh
Publication of CN104056826A publication Critical patent/CN104056826A/zh
Application granted granted Critical
Publication of CN104056826B publication Critical patent/CN104056826B/zh
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/045Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/0321Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/0436Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided with mechanical cleaning tools, e.g. scrapers, with or without additional fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/047Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools

Abstract

本发明公开了一种大直径钢管内壁自动清洗装置,包括滚柱式输送机和除垢装置,所述除垢装置包括伸缩机构和转动机构,转动机构的第一电机轴伸固定有小齿轮,小齿轮与大齿轮啮合,大齿轮的端面一端并联有底盘,底盘的外圈与固定座的内圈之间设有若干滚珠;伸缩机构的第二电机轴伸固定有主动锥齿轮,主动锥齿轮与两个对称设置的从动锥齿轮啮合;左旋螺母和右旋螺母与剪叉结构铰接,剪叉结构的中间圆环内套装有连接杆,连接杆的外端设有清洁头。使用该装置可以快速高效的完成对钢管内壁的除垢和清洗工作,结构简单,成本低,自动化程度高,清洗效果好,极大降低了工人的劳动强度。

Description

大直径钢管内壁自动清洗装置
技术领域
[0001] 本发明涉及一种大直径钢管内壁自动清洗装置。
背景技术
[0002] 所谓大直径钢管是指直径大于200mm的钢管。在化工、石油等行业,对用于输送液体、粉体的钢管内壁要求非常严格,有的清洗之后还要进行表面喷涂处理,目前通用做法是用钢丝刷等工具清除尘土、油垢和铁锈,对于工人来说,是一项难度大、费时费力的艰苦工作。特别是在批量生产的情况,更是浪费大量人力物力。
发明内容
[0003] 为取代人工,提高工作效率,本发明提供一种大直径钢管内壁自动清洗装置。
[0004] 本发明解决其技术问题所采用的技术方案是:大直径钢管内壁自动清洗装置,包括滚柱式输送机和除垢装置,所述滚柱式输送机包括动力源、滚柱组、支架和链条,所述动力源通过链条驱动滚柱组同向转动,所述滚柱组上放置待清洗钢管;所述除垢装置包括伸缩机构和转动机构,所述转动机构包括第一电机,所述第一电机的轴伸固定有小齿轮,所述小齿轮与大齿轮啮合,所述大齿轮的端面一端并联有底盘,所述底盘的外圈与固定座的内圈之间设有若干滚珠,所述底盘的外圈与固定座的内圈通过滚珠形成滚动接触;所述伸缩机构包括第二电机和剪叉结构,所述第二电机固连于大齿轮上,所述第二电机的轴伸固定有主动锥齿轮,所述主动锥齿轮与两个对称设置的从动锥齿轮啮合,其中一个从动锥齿轮与左旋螺杆相连,另一个从动锥齿轮与右旋螺杆相连;所述左旋螺杆与左旋螺母螺纹连接,所述右旋螺杆与右旋螺母螺纹连接,所述左旋螺母和右旋螺母与剪叉结构铰接,所述剪叉结构的X形剪叉与中间圆环铰接,所述中间圆环内套装有连接杆,所述连接杆的外端设有清洁头。
[0005] 进一步的,所述的滚柱式输送机的动力源为第一气缸和由第一气缸驱动的齿轮齿条机构。
[0006] 进一步的,所述待清洗钢管的上端设有压块,所述压块与第二气缸相连。
[0007] 进一步的,所述待清洗钢管的右端设有挡块,所述挡块与第三气缸相连。
[0008] 进一步的,所述第三气缸的下面设有接料箱。
[0009] 本发明的有益效果是,使用该装置可以快速高效的完成对钢管内壁的除垢和清洗工作,结构简单,成本低,自动化程度高,清洗效果好,极大降低了工人的劳动强度;滚柱式输送机的动力源采用气缸驱动的齿轮齿条机构,取消电机,与其它气缸共用一个气栗,节省能源,降低成本。
附图说明
[0010] 下面结合附图和具体实施方式对本发明作进一步说明。
[0011] 图1是本发明的主视图。
[0012] 图2是本发明的俯视图。
[0013] 图中:1、第一电机;2、第二电机;3、小齿轮;4、大齿轮;5、左旋螺杆;6、右旋螺杆;
7、从动锥齿轮;8、支架;9、主动锥齿轮;10、左旋螺母;11、右旋螺母;12、剪叉结构;13、滚珠;14、链条;15、底盘;16、固定座;17、连接杆;18、清洁头;19、接料箱;20、第二气缸;21、压块;22、挡块;23、第三气缸;24、动力源;25、滚柱组;26、第一气缸;27、齿轮齿条机构;28、钢管。
具体实施方式
[0014] 如图1和图2所示,大直径钢管内壁自动清洗装置,包括滚柱式输送机和除垢装置,所述滚柱式输送机包括动力源24、滚柱组25、支架8及链条14,所述动力源24通过链条14驱动滚柱组25同向转动,所述滚柱组25上放置待清洗钢管28。由于滚柱组25是间歇工作,动力源24米用由第一气缸26驱动的齿轮齿条机构27。即第一气缸26与齿轮齿条机构27的齿条相连,而齿轮齿条机构27的齿轮与链轮相连,链轮与链条14形成链传动。所述除垢装置包括伸缩机构和转动机构,所述转动机构包括第一电机I,所述第一电机I的轴伸固定有小齿轮3,所述小齿轮3与大齿轮4啮合,所述大齿轮4的端面一端并联有底盘15,所述底盘15的外圈与固定座16的内圈之间设有若干滚珠13,所述底盘15的外圈与固定座16的内圈通过滚珠13形成滚动接触;所述伸缩机构包括第二电机2和剪叉结构12,所述第二电机2固连于大齿轮4上,所述第二电机2的轴伸固定有主动锥齿轮9,所述主动锥齿轮9与两个对称设置的从动锥齿轮7啮合,其中一个从动锥齿轮7与左旋螺杆5相连,另一个从动锥齿轮7与右旋螺杆6相连;所述左旋螺杆5与左旋螺母10螺纹连接,所述右旋螺杆6与右旋螺母11螺纹连接,所述左旋螺母10和右旋螺母11与剪叉结构12铰接,所述剪叉结构12的X形剪叉与中间圆环铰接,所述中间圆环内套装有连接杆17,所述连接杆17的外端设有清洁头18。除垢装置将底盘15与剪叉结构12组合在一起,从而完成旋转和伸缩功能。所述待清洗钢管28的上端设有压块21,所述压块21与第二气缸20相连。所述待清洗钢管28的右端设有挡块22,所述挡块22与第三气缸23相连。所述第三气缸23的下面设有接料箱19。
[0015] 工作时,第一气缸26动作,推动齿轮齿条机构27的齿条右移,与齿条嗤合的齿轮转动一个角度,与其同轴的链轮也转动一个角度,则通过链条14传动,驱动滚柱组25同向转动,当一个待清洗钢管28到达右侧,与起限位作用的挡块22接触;这时第二气缸20控制压块21夹紧待清洗钢管28。第一电机I和第二电机2同时启动,清洁头18进入待清洗钢管28内壁,清洁头18同时旋转和伸缩,可以有效清除钢管内壁的尘土、油垢和铁锈。在清洁头18工作的时候,开启高压水龙头,对内壁进行清洗。在规定时间内完成一个钢管清洗后,第二气缸20控制压块21抬起,第三气缸23控制挡块22右移,清洗完的钢管滑入接料箱19。
[0016] 以上仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何等同替换和改进,均应包含在本发明的保护范围之内。

Claims (5)

1.大直径钢管内壁自动清洗装置,包括滚柱式输送机和除垢装置,所述滚柱式输送机包括动力源(24)、滚柱组(25)、支架(8)和链条(14),所述动力源(24)通过链条(14)驱动滚柱组(25)同向转动,所述滚柱组(25)上放置待清洗钢管(28),其特征在于:所述除垢装置包括伸缩机构和转动机构,所述转动机构包括第一电机(I),所述第一电机(I)的轴伸固定有小齿轮(3),所述小齿轮(3)与大齿轮(4)啮合,所述大齿轮(4)的端面一端并联有底盘(15),所述底盘(15)的外圈与固定座(16)的内圈之间设有若干滚珠(13),所述底盘(15)的外圈与固定座(16)的内圈通过滚珠(13)形成滚动接触;所述伸缩机构包括第二电机(2)和剪叉结构(12),所述第二电机(2)固连于大齿轮(4)上,所述第二电机(2)的轴伸固定有主动锥齿轮(9),所述主动锥齿轮(9)与两个对称设置的从动锥齿轮(7)啮合,其中一个从动锥齿轮(7)与左旋螺杆(5)相连,另一个从动锥齿轮(7)与右旋螺杆(6)相连;所述左旋螺杆(5)与左旋螺母(10)螺纹连接,所述右旋螺杆(6)与右旋螺母(11)螺纹连接,所述左旋螺母(10)和右旋螺母(11)与剪叉结构(12)铰接,所述剪叉结构(12)的X形剪叉与中间圆环铰接,所述中间圆环内套装有连接杆(17),所述连接杆(17)的外端设有清洁头(18)ο
2.根据权利要求1所述的大直径钢管内壁自动清洗装置,其特征在于:所述的滚柱式输送机的动力源(24)为第一气缸(26)和由第一气缸(26)驱动的齿轮齿条机构(27)。
3.根据权利要求1所述的大直径钢管内壁自动清洗装置,其特征在于:所述待清洗钢管(28)的上端设有压块(21),所述压块(21)与第二气缸(20)相连。
4.根据权利要求1所述的大直径钢管内壁自动清洗装置,其特征在于:所述待清洗钢管(28)的右端设有挡块(22),所述挡块(22)与第三气缸(23)相连。
5.根据权利要求4所述的大直径钢管内壁自动清洗装置,其特征在于:所述第三气缸(23)的下面设有接料箱(19)。
CN201410281518.7A 2014-06-15 2014-06-15 大直径钢管内壁自动清洗装置 Expired - Fee Related CN104056826B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410281518.7A CN104056826B (zh) 2014-06-15 2014-06-15 大直径钢管内壁自动清洗装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410281518.7A CN104056826B (zh) 2014-06-15 2014-06-15 大直径钢管内壁自动清洗装置

Publications (2)

Publication Number Publication Date
CN104056826A CN104056826A (zh) 2014-09-24
CN104056826B true CN104056826B (zh) 2015-12-16

Family

ID=51544923

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410281518.7A Expired - Fee Related CN104056826B (zh) 2014-06-15 2014-06-15 大直径钢管内壁自动清洗装置

Country Status (1)

Country Link
CN (1) CN104056826B (zh)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105013773A (zh) * 2015-08-22 2015-11-04 金丽秋 一种石油管道清洁装置
CN109056996B (zh) * 2018-09-21 2020-05-12 秭归县开明建筑有限责任公司 一种市政用管道疏通设备
CN109693169B (zh) * 2019-01-25 2021-03-19 合肥师范学院 一种化工建设金属管道内壁除锈清洁装置
CN111054755A (zh) * 2019-12-24 2020-04-24 江苏立万精密制管有限公司 一种用于冷轧管的除渣装置
CN112337850A (zh) * 2020-10-29 2021-02-09 山东工业职业学院 一种机械制造用精密轴件旋转式清洗装置

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4461051A (en) * 1982-09-01 1984-07-24 The Singer Company Apparatus for cleaning stator windings
CN102085523A (zh) * 2009-12-03 2011-06-08 武汉若比特机器人有限公司 管道检测清洗机器人
CN102716878A (zh) * 2012-06-14 2012-10-10 中国十九冶集团有限公司 用于无缝钢管内壁清洗的钢丝刷运动装置
CN203124365U (zh) * 2012-12-05 2013-08-14 中建安装工程有限公司 一种清刷管道内壁的弹性运动刷装置
CN203886880U (zh) * 2014-06-15 2014-10-22 无锡商业职业技术学院 大直径钢管内壁自动清洗装置

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE500131C2 (sv) * 1992-10-14 1994-04-25 Jansson N E Konsultfirma Ab Device for internal cleaning of a duct
EP2139621B1 (en) * 2007-04-27 2015-06-10 Aquamaxit L.P. Cleaning apparatus for large diameter pipes

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4461051A (en) * 1982-09-01 1984-07-24 The Singer Company Apparatus for cleaning stator windings
CN102085523A (zh) * 2009-12-03 2011-06-08 武汉若比特机器人有限公司 管道检测清洗机器人
CN102716878A (zh) * 2012-06-14 2012-10-10 中国十九冶集团有限公司 用于无缝钢管内壁清洗的钢丝刷运动装置
CN203124365U (zh) * 2012-12-05 2013-08-14 中建安装工程有限公司 一种清刷管道内壁的弹性运动刷装置
CN203886880U (zh) * 2014-06-15 2014-10-22 无锡商业职业技术学院 大直径钢管内壁自动清洗装置

Also Published As

Publication number Publication date
CN104056826A (zh) 2014-09-24

Similar Documents

Publication Publication Date Title
CN104056826B (zh) 大直径钢管内壁自动清洗装置
CN203253577U (zh) 冷轧管外表面在线防锈剂涂刷装置
CN201098814Y (zh) 半自动多功能钢管除锈机
CN104259165B (zh) 清洗机
CN205308830U (zh) 一种机械零件清洗装置
CN204339524U (zh) 一种生锈直管快速打磨清理装置
CN102698988A (zh) 一种自动清洗机
CN108672431A (zh) 升降可调节式油缸清洗装置
CN204262073U (zh) 冷轧管外表面油污在线旋转清除装置
CN203526127U (zh) 物料盒自动清洗机
CN205021378U (zh) 石油专用管道表面除锈机
CN106826502A (zh) 一种螺栓清理除锈装置
CN203886880U (zh) 大直径钢管内壁自动清洗装置
CN101301656A (zh) 金属管内壁的刷洗装置
CN109877683A (zh) 一种建筑钢管用打磨除锈装置
CN204035149U (zh) 清洗机
CN102989825B (zh) 钢管在线内脱脂清洗设备
CN108405410A (zh) 一种中药材原料清洗装置
CN202079104U (zh) 钢管内外壁自动清洗机
CN205471081U (zh) 一种用于链轨节清洗的传输装置
CN104802065A (zh) 对石油钻杆进行清洗的设备
CN201042711Y (zh) 金属管内壁的刷洗装置
CN202701972U (zh) 钢刷除鳞装置
CN204504964U (zh) 钢管除锈机
CN102641874B (zh) 一种平面清洗装置

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
C10 Entry into substantive examination
GR01 Patent grant
C14 Grant of patent or utility model
TR01 Transfer of patent right

Effective date of registration: 20170110

Address after: 225441 Taizhou City Economic Development Zone, Taixing City Industrial Park, the park

Patentee after: Hu Lichun

Address before: 214153 Jiangsu, Huishan Province, Hu Hu Road,, No. 809, Wuxi Institue of Commerce

Patentee before: Wuxi Institute of Commerce

CB03 Change of inventor or designer information

Inventor after: Hu Lichun

Inventor before: Lu Huilin

Inventor before: Liu Yuanxiang

Inventor before: Li Zhengfeng

COR Change of bibliographic data
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right
CB03 Change of inventor or designer information
TR01 Transfer of patent right

Effective date of registration: 20170328

Address after: 225441 Taizhou Road, Taixing Economic Development Zone, Jiangsu, China, No. 186, Tongjiang Road, Binjiang

Patentee after: Guangdong green environmental protection engineering Co., Ltd.

Address before: 225441 Taizhou City Economic Development Zone, Taixing City Industrial Park, the park

Patentee before: Hu Lichun

CB03 Change of inventor or designer information

Inventor after: Sun Shaoping

Inventor before: Hu Lichun

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 511400 No. 618, Mengyong Shinan Road, Dashi Street, Panyu District, Guangzhou City, Guangdong Province

Patentee after: Guangdong Hua Bi environmental protection Limited by Share Ltd

Address before: 225441 No. 186 Tongjiang Road, Binjiang Town, Taixing Economic Development Zone, Taizhou City, Jiangsu Province

Patentee before: Guangdong green environmental protection engineering Co., Ltd.

Address after: 511400 No. 618, Mengyong Shinan Road, Dashi Street, Panyu District, Guangzhou City, Guangdong Province

Patentee after: Guangdong Hua Bi environmental protection Limited by Share Ltd

Address before: 225441 No. 186 Tongjiang Road, Binjiang Town, Taixing Economic Development Zone, Taizhou City, Jiangsu Province

Patentee before: Guangdong green environmental protection engineering Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151216

Termination date: 20200615