CN103967147B - 保温免拆模板及其制作方法 - Google Patents
保温免拆模板及其制作方法 Download PDFInfo
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- CN103967147B CN103967147B CN201410220818.4A CN201410220818A CN103967147B CN 103967147 B CN103967147 B CN 103967147B CN 201410220818 A CN201410220818 A CN 201410220818A CN 103967147 B CN103967147 B CN 103967147B
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- hardening
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- glass fiber
- resin
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- 238000009415 formwork Methods 0.000 title claims abstract description 48
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- 229920005989 resin Polymers 0.000 claims abstract description 156
- 239000011347 resin Substances 0.000 claims abstract description 156
- 238000010792 warming Methods 0.000 claims abstract description 89
- 239000003365 glass fiber Substances 0.000 claims abstract description 67
- 239000003513 alkali Substances 0.000 claims abstract description 49
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- 239000004567 concrete Substances 0.000 claims abstract description 16
- 238000009413 insulation Methods 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims description 108
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- 239000010451 perlite Substances 0.000 claims description 22
- 235000019362 perlite Nutrition 0.000 claims description 22
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- 238000012545 processing Methods 0.000 claims description 19
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 18
- 229920002472 Starch Polymers 0.000 claims description 17
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- 240000003183 Manihot esculenta Species 0.000 claims description 6
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 claims description 6
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims description 6
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 6
- 239000000347 magnesium hydroxide Substances 0.000 claims description 6
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 6
- 229910000402 monopotassium phosphate Inorganic materials 0.000 claims description 6
- 235000019796 monopotassium phosphate Nutrition 0.000 claims description 6
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 claims description 6
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- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 9
- 229910052782 aluminium Inorganic materials 0.000 description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
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- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 3
- 230000002742 anti-folding effect Effects 0.000 description 3
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- 230000001351 cycling effect Effects 0.000 description 1
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- Engineering & Computer Science (AREA)
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- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Acoustics & Sound (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
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- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Laminated Bodies (AREA)
Abstract
本发明保温免拆模板及其制作方法涉及的是一种建筑墙体A级保温板,适用于新建建筑墙体、屋面、地下室作保温板,并可以替代建筑模板的保温免拆模板,特别适用于高层建筑混凝土剪刀墙、框架结构和砖混结构建筑内、外墙作保温板及其免拆模板。包括保温板、树脂硬化层一、抗碱玻璃纤维布一、树脂硬化层二、树脂硬化层三、抗碱玻璃纤维二、树脂硬化层四和防水界面层;在保温板一侧设置有树脂硬化层一,在树脂硬化层一外部设置有抗碱玻璃纤维布一,在抗碱玻璃纤维布一外部设置有树脂硬化层二,在保温层另一侧设置有树脂硬化层三,在树脂硬化层三外部设置抗碱玻璃纤维布二,在抗碱玻璃纤维布二外部设置有树脂硬化层四。
Description
技术领域
本发明保温免拆模板及其制作方法涉及的是一种建筑墙体A级保温板。并在以当代建筑模板的新颖保温免拆模及其制作方法,适用于新建建筑墙体、屋面、地下室作保温板,并可以替代建筑模板的保温免拆模板,特别适用于高层建筑混凝土剪刀墙、框架结构和砖混结构建筑内、外墙作保温板及其免拆模板,并且也可以适用于自保温墙体、樑柱、屋面保温及其替代模板使用。
背景技术
目前,在国内外建筑外墙保温市场和外墙装饰市场上所使用的各种墙体保温体系种类很多,主要有粘贴岩棉外保温体系,粘贴发泡水泥外保温体系,粘贴EPS、XPS板外保温体系,硬泡聚氨酯外保温体系,保温砖块保温墙体,发泡陶瓷保温体系等等,各种仿石材类涂料装饰,氟碳漆装饰,铝幕墙装饰,面砖装饰,石材幕墙装饰等等。上述墙体保温系统材料施工费工费时难以控制施工质量并,并且防水性能差,达不到现行国家防水标准。
现市场上的保温产品,大多只能符合建筑施工技术要求,而不符合建筑节能要求,也不符合建筑防火要求。没有一种保温产品既符合建筑施工要求又能符合建筑节能要求还能符合建筑防火要求。
本发明就是针对满足对上述三种要求,而研发的产品。
目前新建筑墙体制作时,首先要制模板再安装模板,凝注混凝土,混凝土到保养期后要拆除模板,模板回收再次使用还需整修模板,模板周转率只能达到2~3次,模板使用2~3次后就要报废,造成大量木材资源浪费。墙体浇注好后还需在墙体内外侧贴保温材料,需花费大量人力、物力作保温工程,并且现有保温材料板由于抗压、抗折、抗拉强度不够,只能在外饰面作涂料层装饰,不能在保温材料板外贴石材、瓷砖等块状形建筑装饰材料和容重较大的建筑装饰材料。
发明内容
本发明目的是针对上述不足之处提供一种保温免拆模板及其制作方法,本发明产品实现了集保温板、保温免拆模板一体化,而且产品具有重量轻、结构简单,构造强度高、保温性能好,防火、防水性能优异。如能广泛使用可以节约大量有限的木材资源,保护森林、植被,直接保护我们的生态环境。由于本发明产品抗压、抗折、抗拉强度高,可以在保温免拆模板外贴石材、瓷砖等块状形建筑装饰材料和容量较大的饰面作外墙装饰材料。使外墙装饰效果更加丰富、美观。由于本发明产品防火性能达到A级,是一种不燃材料,完全可以阻止建筑墙体火灾发生,提高建筑防火安全性能。
保温免拆模板及其制作方法是采取以下方案实现的:
保温免拆模板包括保温板、树脂硬化层一、抗碱玻璃纤维布一、树脂硬化层二、树脂硬化层三、抗碱玻璃纤维二、树脂硬化层四和防水界面层。在保温板一侧设置有树脂硬化层一,在树脂硬化层一外部设置有抗碱玻璃纤维布一,在抗碱玻璃纤维布一外部设置有树脂硬化层二,在保温层另一侧设置有树脂硬化层三,在树脂硬化层三外部设置抗碱玻璃纤维布二,在抗碱玻璃纤维布二外部设置有树脂硬化层四。
在保温板四周以及树脂硬化层二,树脂硬化层四两侧均设置有防水界面层。
所述的保温板采用矿渣棉、膨胀珍珠岩复合材料制成。
所述的树脂硬化层一、树脂硬化层二、树脂硬化层三和树脂硬化层四均采用三聚氰胺树脂硬化层、脲醛树脂硬化层、或酚醛树脂硬化层,可以阻燃、防水、硬化硬度高。
所述的防水界面层采用丙烯酸乳液涂或纯丙烯酸乳液履在保温板四周及树脂硬化层二、树脂硬化层四两侧,固化成防水界面层后,用于保温板与混凝土、粉刷沙浆连接作用、防水作用。
在保温免拆模板上设置有锚栓,用于与混凝墙体安装固定连接。
保温免拆模板制作方法是采取以下步骤:
1、保温板制作:
1)将矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水按重量配比,放入搅拌池中,混合搅拌成糊状,经溜浆法制成湿板,其中矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水重量配比为:
矿渣棉1
膨胀珍珠岩0.4~0.5
淀粉0.1~0.2
防水剂0.03~0.05
阻燃剂0.1~0.2
絮凝剂0.03~0.05
玻璃纤维丝0.01~0.02
纸浆0.03~0.05
水150~200;
所述的淀粉选用玉米淀粉、或木薯淀粉。
所述的防水剂选用丙烯酸乳液、纯丙烯酸乳液、或EVA乳液。
所述的阻燃剂选用市售氢氧化镁、磷酸铝、磷酸二氢钾、氢氧化铝中的一种或混合物。
所述的絮凝剂选用市售硫酸铝。
所述的矿渣棉、膨胀珍珠岩、玻璃纤维丝、纸浆均用市售原料。
2)将湿板输送入烘道内,烘干,烘干温度220~270℃,烘干时间为5~6小时,制成保温板坯料:
3)将保温板坯料进行砂光、打磨,制成保温板。
2、将保温板一侧面涂覆一层树脂层一,再在树脂层一外铺设抗碱玻璃纤维布一,再在抗碱玻璃纤维一外涂覆一层树脂层二,再将保温板另一侧面涂覆一层树脂层三,再在树脂层三外铺设抗碱玻璃纤维布二,再在抗碱玻璃纤维布二外涂覆一层树脂层四;所述的树脂均采用三聚氰胺树脂、脲醛树脂、或酚醛树脂。
3、将上述两侧涂覆有树脂层,铺设有抗碱玻璃纤维布的保温板输送入压力罐内,进行负压处理,负压为-0.75~-0.95MPa,处理时间3~5分钟,正压处理正压为0.8MPa~1.0MPa,处理时间3~5分钟,目的是使树脂浸入保温板,再将经过压力处理的保温板输入热压机进行树脂热固化处理,固化压力为1.2~1.5MPa,热固化温度为180~220℃,热固化时间8~10分钟。
4、将上述热压固化处理好的保温板输入风道进行冷却,排除固热压产生的水蒸汽和异味,使树脂涂层速度硬化,使树脂层一、树脂层二、树脂层三、树脂层四分别硬化为树脂硬化层一,树脂硬化层二,树脂硬化层三、树脂硬化层四;
所述的树脂硬化层一、树脂硬化层二、树脂硬化层三和树脂硬化层四均采用三聚氰胺树脂硬化层、脲醛树脂硬化层、或酚醛树脂硬化层,可以阻燃、防水、硬化硬度高。
5、将上述冷却固化处理好保温板进行打磨、除尘处理,输入切割机,进行二维切割成形所需规格;
6、将上述切割成形的保温板输入自动喷涂机进行六面喷涂防水界面剂,再输入烘房进行烘干温度为75~100℃,时间45分钟~65分钟,烘干后在保温板四周以及树脂硬化层二,树脂层面两侧面形成防水界面层,制成保温免拆模板。
所述的防水界面剂采用丙烯酸乳液或纯丙烯酸乳液。
本发明保温免拆模板及其制作方法优点
1、安装使用方便,能大量节约安装施工人工,能节约30%
2、施工时保温免拆模板不拆除,在施工时内外墙混凝土浇注模板,混凝土浇注后直接作为内外墙保温板使用,能节约综合成本35%~40%,本发明产品可以完全替代建筑模板与A级保温板与同等A级保温板和建筑模板相比可以节约综合成本。
3、由于采用免拆工艺,可以节约工期2~3个月。
本发明保温免拆模板及其制作方法实现了集保温板、保温免拆模板一体化,而且产品具有重量轻、结构简单,构造强度高、保温性能好,防火、防水性能优异。如能广泛使用可以节约大量有限的木材资源,保护森林、植被,直接保护我们的生态环境。由于本发明产品抗压、抗折、抗拉强度高,可以在保温免拆模板外贴石材、瓷砖等块状形和容量较大的饰面材料作外墙装饰,使外墙装饰效果更加丰富、美观。由于本发明产品防火性能达到A级,是一种不燃材料,完全可以阻止建筑墙体火灾发生,提高建筑防火安全性能。
附图说明
以下将结合附图对本发明作进一步说明:
图1是本发明保温免拆模板结构示意图。
图2是本发明保温免拆模板使用状态示意图。
具体实施方式
参照附图1、2,保温免拆模板包括保温板1、树脂硬化层一2、抗碱玻璃纤维布一3、树脂硬化层二4、树脂硬化层三6、抗碱玻璃纤维布二7、树脂硬化层四8和防水界面层5。在保温板1一侧设置有树脂硬化层一2,在树脂硬化层一2外部设置有抗碱玻璃纤维布一3,在抗碱玻璃纤维布一3外部设置有树脂硬化层二4,在保温层1另一侧设置有树脂硬化层三6,在树脂硬化层三6外部设置抗碱玻璃纤维布二7,在抗碱玻璃纤维布二7外部设置有树脂硬化层四8。
在保温板1四周以及树脂硬化层二4,树脂硬化层四8两侧均设置有防水界面层5。
所述的保温板1采用砂渣棉、膨胀珍珠岩复合材料制成。
所述的树脂硬化层一2、树脂硬化层二4、树脂硬化层三6和树脂硬化层四8均采用三聚氰胺树脂硬化层、脲醛树脂硬化层、或酚醛树脂硬化层,可以阻燃、防水、硬化硬度高。
所述的防水界面层5采用丙烯酸乳液涂或纯丙烯酸乳液履在保温板1四周及树脂硬化层二4、树脂硬化层四8两侧,固化成防水界面层后,用于保温板与混凝土、粉刷沙浆连接作用、防水作用。
在保温免拆模板上设置有锚栓,用于与混凝墙体安装固定连接。
实施例1
保温免拆模板制作方法是采取以下步骤:
1、保温板制作:
1)将矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水按重量配比,放入搅拌池中,混合搅拌成糊状,经溜浆法制成湿板,其中矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水重量配比为:
矿渣棉1
膨胀珍珠岩0.4
玉米淀粉0.1
防水剂丙烯酸乳液0.03
阻燃剂氢氧化镁0.1
絮凝剂硫酸铝0.03
玻璃纤维丝0.02
纸浆0.03
水150;
2)将湿板输送入烘道内,烘干,烘干温度220~270℃,烘干时间为5~6小时,制成保温板坯料:
3)将保温板坯料进行砂光、打磨,制成保温板。
所述的淀粉选用玉米淀粉、或木薯淀粉。
所述的防水剂选用丙烯酸乳液、纯丙烯酸乳液、或EVA乳液。
所述的阻燃剂选用市售氢氧化镁、磷酸铝、磷酸二氢钾、氢氧化铝中的一种或混合物。
所述的絮凝剂选用市售硫酸铝。
所述的矿渣棉、膨胀珍珠岩、玻璃纤维丝、纸浆均用市售原料。
2、将保温板一侧面涂覆一层树脂层一,再在树脂层一外铺设抗碱玻璃纤维布一,再在抗碱玻璃纤维一外涂覆一层树脂层二,再将保温板另一侧面涂覆一层树脂层三,再在树脂层三外铺设抗碱玻璃纤维布二,再在抗碱玻璃纤维布二外涂覆一层树脂层四;所述的树脂均采用三聚氰胺树脂、脲醛树脂、或酚醛树脂。
3、将上述两侧涂覆有树脂层,铺设有抗碱玻璃纤维布的保温板输送入压力罐内,进行负压处理,负压为-0.75~-0.95MPa,处理时间3~5分钟,正压处理正压为0.8MPa~1.0MPa,处理时间3~5分钟,目的是使树脂浸入保温板,再将经过压力处理的保温板输入热压机进行树脂热固化处理,固化压力为1.2~1.5MPa,热固化温度为180~220℃,热固化时间8~10分钟。
4、将上述热压固化处理好的保温板输入风道进行冷却,排除固热压产生的水蒸汽和异味,使树脂涂层速度硬化,使树脂层一、树脂层二、树脂层三、树脂层四分别硬化为树脂硬化层一,树脂硬化层二,树脂硬化层三、树脂硬化层四;
5、将上述冷却固化处理好保温板进行打磨、除尘处理,输入切割机,进行二维切割成形所需规格;
6、将上述切割成形的保温板输入自动喷涂机进行六面喷涂防水界面剂,再输入烘房进行烘干温度为75~100℃,时间45分钟~65分钟,烘干后在保温板四周以及树脂硬化层二,树脂层面两侧面形成防水界面层,制成保温免拆模板。
实施例2
保温免拆模板制作方法是采取以下步骤:
1、保温板制作:
1)将矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水按重量配比,放入搅拌池中,混合搅拌成糊状,经溜浆法制成湿板,其中矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水重量配比为:
矿渣棉1
膨胀珍珠岩0.5
木薯淀粉0.2
防水剂纯丙烯酸乳液0.05
阻燃剂磷酸铝0.1
磷酸二氢钾0.1
絮凝剂硫酸铝0.05
玻璃纤维丝0.01
纸浆0.05
水200;
2)将湿板输送入烘道内,烘干,烘干温度220~270℃,烘干时间为5~6小时,制成保温板坯料:
3)将保温板坯料进行砂光、打磨,制成保温板。
所述的淀粉选用玉米淀粉、或木薯淀粉。
所述的防水剂选用丙烯酸乳液、纯丙烯酸乳液、或EVA乳液。
所述的阻燃剂选用市售氢氧化镁、磷酸铝、磷酸二氢钾、氢氧化铝中的一种或混合物。
所述的絮凝剂选用市售硫酸铝。
所述的矿渣棉、膨胀珍珠岩、玻璃纤维丝、纸浆均用市售原料。
2、将保温板一侧面涂覆一层树脂层一,再在树脂层一外铺设抗碱玻璃纤维布一,再在抗碱玻璃纤维一外涂覆一层树脂层二,再将保温板另一侧面涂覆一层树脂层三,再在树脂层三外铺设抗碱玻璃纤维布二,再在抗碱玻璃纤维布二外涂覆一层树脂层四;
所述的树脂均采用三聚氰胺树脂、脲醛树脂、或酚醛树脂。
3、将上述两侧涂覆有树脂层,铺设有抗碱玻璃纤维布的保温板输送入压力罐内,进行负压处理,负压为-0.75~-0.95MPa,处理时间3~5分钟,正压处理正压为0.8MPa~1.0MPa,处理时间3~5分钟,目的是使树脂浸入保温板,再将经过压力处理的保温板输入热压机进行树脂热固化处理,固化压力为1.2~1.5MPa,热固化温度为180~220℃,热固化时间8~10分钟。
4、将上述热压固化处理好的保温板输入风道进行冷却,排除固热压产生的水蒸汽和异味,使树脂涂层速度硬化,使树脂层一、树脂层二、树脂层三、树脂层四分别硬化为树脂硬化层一,树脂硬化层二,树脂硬化层三、树脂硬化层四;
5、将上述冷却固化处理好保温板进行打磨、除尘处理,输入切割机,进行二维切割成形所需规格;
6、将上述切割成形的保温板输入自动喷涂机进行六面喷涂防水界面剂,再输入烘房进行烘干温度为75~100℃,时间45分钟~65分钟,烘干后在保温板四周以及树脂硬化层二,树脂层面两侧面形成防水界面层,制成保温免拆模板。
实施例3
保温免拆模板制作方法是采取以下步骤:
1、保温板制作:
1)将矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水按重量配比,放入搅拌池中,混合搅拌成糊状,经溜浆法制成湿板,其中矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水重量配比为:
矿渣棉1
膨胀珍珠岩0.45
玉米淀粉0.15
防水剂EVA乳液0.04
阻燃剂氢氧化铝0.15
絮凝剂硫酸铝0.04
玻璃纤维丝0.015
纸浆0.04
水175;
2)将湿板输送入烘道内,烘干,烘干温度220~270℃,烘干时间为5~6小时,制成保温板坯料:
3)将保温板坯料进行砂光、打磨,制成保温板。
所述的淀粉选用玉米淀粉、或木薯淀粉。
所述的防水剂选用丙烯酸乳液、纯丙烯酸乳液、或EVA乳液。
所述的阻燃剂选用市售氢氧化镁、磷酸铝、磷酸二氢钾、氢氧化铝中的一种或混合物。
所述的絮凝剂选用市售硫酸铝。
所述的矿渣棉、膨胀珍珠岩、玻璃纤维丝、纸浆均用市售原料。
2、将保温板一侧面涂覆一层树脂层一,再在树脂层一外铺设抗碱玻璃纤维布一,再在抗碱玻璃纤维一外涂覆一层树脂层二,再将保温板另一侧面涂覆一层树脂层三,再在树脂层三外铺设抗碱玻璃纤维布二,再在抗碱玻璃纤维布二外涂覆一层树脂层四;
所述的树脂均采用三聚氰胺树脂、脲醛树脂、或酚醛树脂。
3、将上述两侧涂覆有树脂层,铺设有抗碱玻璃纤维布的保温板输送入压力罐内,进行负压处理,负压为-0.75~-0.95MPa,处理时间3~5分钟,正压处理正压为0.8MPa~1.0MPa,处理时间3~5分钟,目的是使树脂浸入保温板,再将经过压力处理的保温板输入热压机进行树脂热固化处理,固化压力为1.2~1.5MPa,热固化温度为180~220℃,热固化时间8~10分钟。
4、将上述热压固化处理好的保温板输入风道进行冷却,排除固热压产生的水蒸汽和异味,使树脂涂层速度硬化,使树脂层一、树脂层二、树脂层三、树脂层四分别硬化为树脂硬化层一,树脂硬化层二,树脂硬化层三、树脂硬化层四;
5、将上述冷却固化处理好保温板进行打磨、除尘处理,输入切割机,进行二维切割成形所需规格;
6、将上述切割成形的保温板输入自动喷涂机进行六面喷涂防水界面剂,再输入烘房进行烘干温度为75~100℃,时间45分钟~65分钟,烘干后在保温板四周以及树脂硬化层二,树脂层面两侧面形成防水界面层,制成保温免拆模板。
参照附图2,本发明用于建筑保温工程,使用时,先将保温免拆模板设计要求切割成所需尺寸,并在切割面涂上界面剂形式成防水界面层5,按设计要求和现场尺寸拼装成建筑模板(外侧保温免拆模板10、内侧保温免拆模板14,按建筑模板进行加楞、支护固定然后按规定打点所需锚栓13既可以进行混凝土浇注,混凝土浇注完成后进行混凝土9养护3~5天,可以拆除混凝土立面的木楞,支护混凝土底部木楞和支护在混凝土养护15~25天后拆除,拆除支护和木楞结构后维护工作结束,可以进行下道工序,在外侧保温免拆模板10外部抹面层(增强网)11,在面层(增强网)11外可作饰面12,保温免拆模板(外侧保温免拆模板10、内侧保温免拆模板14)继续锚在墙面上作保温工程使用。
上述实施例生产的本发明产品经检测:
结论:本发明产品经检测产品具有重量轻、结构简单,构造强度高、保温性能好,防火、防水性能优异。
Claims (10)
1.保温免拆模板,其特征在于:包括保温板、树脂硬化层一、抗碱玻璃纤维布一、树脂硬化层二、树脂硬化层三、抗碱玻璃纤维布二、树脂硬化层四和防水界面层;在保温板一侧设置有树脂硬化层一,在树脂硬化层一外部设置有抗碱玻璃纤维布一,在抗碱玻璃纤维布一外部设置有树脂硬化层二,在保温层另一侧设置有树脂硬化层三,在树脂硬化层三外部设置抗碱玻璃纤维布二,在抗碱玻璃纤维布二外部设置有树脂硬化层四;
在保温板四周以及树脂硬化层二,树脂硬化层四两侧均设置有防水界面层;
所述的保温板采用矿渣棉、膨胀珍珠岩复合材料制成。
2.根据权利要求1所述的保温免拆模板,其特征在于:所述的树脂硬化层一、树脂硬化层二、树脂硬化层三和树脂硬化层四均采用三聚氰胺树脂硬化层、脲醛树脂硬化层、或酚醛树脂硬化层,可以阻燃、防水、硬化硬度高。
3.根据权利要求1所述的保温免拆模板,其特征在于:所述的防水界面层采用丙烯酸乳液涂或纯丙烯酸乳液履在保温板四周及树脂硬化层二、树脂硬化层四两侧,固化成防水界面层后,用于保温板与混凝土、粉刷沙浆连接,起防水作用。
4.根据权利要求1所述的保温免拆模板,其特征在于:在保温免拆模板上设置有锚栓,用于与混凝墙体安装固定连接。
5.权利要求1所述的保温免拆模板制作方法,其特征在于:采取以下步骤:
1)保温板制作:
(1)将矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水按重量配比,放入搅拌池中,混合搅拌成糊状,经溜浆法制成湿板,其中矿渣棉、膨胀珍珠岩、淀粉、防水剂、阻燃剂、絮凝剂、玻璃纤维丝、纸浆、水重量配比为:
矿渣棉1
膨胀珍珠岩0.4~0.5
淀粉0.1~0.2
防水剂0.03~0.05
阻燃剂0.1~0.2
絮凝剂0.03~0.05
玻璃纤维丝0.01~0.02
纸浆0.03~0.05
水150~200;
(2)将湿板输送入烘道内,烘干,烘干温度220~270℃,烘干时间为5~6小时,制成保温板坯料:
(3)将保温板坯料进行砂光、打磨,制成保温板;
2)将保温板一侧面涂覆一层树脂层一,再在树脂层一外铺设抗碱玻璃纤维布一,再在抗碱玻璃纤维一外涂覆一层树脂层二,再将保温板另一侧面涂覆一层树脂层三,再在树脂层三外铺设抗碱玻璃纤维布二,再在抗碱玻璃纤维布二外涂覆一层树脂层四;
3)将上述两侧涂覆有树脂层,铺设有抗碱玻璃纤维布的保温板输送入压力罐内,进行负压处理,负压为-0.75~-0.95MPa,处理时间3~5分钟,正压处理正压为0.8MPa~1.0MPa,处理时间3~5分钟,目的是使树脂浸入保温板,再将经过压力处理的保温板输入热压机进行树脂热固化处理,固化压力为1.2~1.5MPa,热固化温度为180~220℃,热固化时间8~10分钟;
将上述热压固化处理好的保温板输入风道进行冷却,排除固热压产生的水蒸汽和异味,使树脂涂层速度硬化,使树脂层一、树脂层二、树脂层三、树脂层四分别硬化为树脂硬化层一,树脂硬化层二,树脂硬化层三、树脂硬化层四;
5)将上述冷却固化处理好保温板进行打磨、除尘处理,输入切割机,进行二维切割成形所需规格;
6)将上述切割成形的保温板输入自动喷涂机进行六面喷涂防水界面剂,再输入烘房进行烘干温度为75~100℃,时间45分钟~65分钟,烘干后在保温板四周以及树脂硬化层二,树脂层面两侧面形成防水界面层,制成保温免拆模板。
6.根据权利要求5所述的保温免拆模板制作方法,其特征在于:所述的淀粉选用玉米淀粉或木薯淀粉。
7.根据权利要求5所述的保温免拆模板制作方法,其特征在于:所述的防水剂选用丙烯酸乳液、纯丙烯酸乳液或EVA乳液。
8.根据权利要求5所述的保温免拆模板制作方法,其特征在于:所述的阻燃剂选用市售氢氧化镁、磷酸铝、磷酸二氢钾、氢氧化铝中的一种或混合物。
9.根据权利要求5所述的保温免拆模板制作方法,其特征在于:所述的絮凝剂选用硫酸铝。
10.根据权利要求5所述的保温免拆模板制作方法,其特征在于:所述的树脂均采用三聚氰胺树脂、脲醛树脂或酚醛树脂。
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CN103967147A (zh) | 2014-08-06 |
WO2015176593A1 (zh) | 2015-11-26 |
US20160375663A1 (en) | 2016-12-29 |
JP2017517658A (ja) | 2017-06-29 |
JP6367368B2 (ja) | 2018-08-01 |
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