CN105946106A - 一种免拆复合保温模板的生产方法 - Google Patents

一种免拆复合保温模板的生产方法 Download PDF

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CN105946106A
CN105946106A CN201610300903.0A CN201610300903A CN105946106A CN 105946106 A CN105946106 A CN 105946106A CN 201610300903 A CN201610300903 A CN 201610300903A CN 105946106 A CN105946106 A CN 105946106A
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grid cloth
adhesive mortar
heat preservation
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raw material
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苏同飞
王超
孙登武
杨仁畴
郑礼辉
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Anhui Wei Tai Building Material Science And Technology Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32—LAYERED PRODUCTS
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
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    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
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    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00637—Uses not provided for elsewhere in C04B2111/00 as glue or binder for uniting building or structural materials
    • C—CHEMISTRY; METALLURGY
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Abstract

本发明提供一种免拆复合保温模板的生产方法，制备湿浆料；湿浆料送到底层已铺设好网格布的成型机中滚压、刮平；在刮平的湿浆料上再铺设一张网格布，滚压网格布使网格布的网孔内充满浆料；然后托送至养护架，再送入窑内进行蒸汽养护；然后进行切割，再对切割后的制品两面喷涂界面砂浆，即可。本发明的产品利用无机胶凝材料包裹有机材料EPS颗粒，将它们有机地结合起来，达到保温模板的导热系数低、隔热性能好，更能达到防水、防火的功能。

Description

一种免拆复合保温模板的生产方法
技术领域
本发明涉及建筑墙体外墙外保温隔热材料领域，尤其涉及一种免拆复合保温模板的生产方法。
背景技术
建筑节能是我国长期坚持的基本国策，由于国家强制执行的力度加大，建筑节能材料发展十分迅速，建筑节能已成为全国备受关注的焦点问题，也是我国今后经济建设中的一件大事，传统的外墙保温已不适应当前形势发展的需要，有机外墙外保温板带来的火灾事件、群死、群伤，惨祸不断，触目惊心，无机发泡材料在节能效果和抗冲击强度，吸水率、耐久性还达不到标准要求，这就要求我们在工艺上革新，在技术上创新，尽快加速研制开发新产品，以此推动我国建筑节能健康快速发展。
我国建筑节能与防火安全的现状；由于我国的建筑节能起步晚，和发达国家相比差距大，技术落后，品种少。在保温节能效果方面并不理想，节能效果真正达到65％以上者还不足50％，在工程质量方面存在着不合理的保温层构选，不合理的保温层抹灰，不合格的保温材料设计，不合理的空腔构造，不合理的饰面配套，面层开裂，还存在着墙体耐久性问题；抗风化和大气稳定性问题；防水问题；隔声问题；尤其是施工工艺、施工安装方式，接点构造，质量验收，施工及管理问题，从而造成了外墙外保温层的局部破损、层面开裂，渗水、脱落，耐久性差，保温效果达不到设计要求。
越是保温效果好的产品，防火性能越差。公安部出台规定，今后民用建筑要选用燃烧性能为A级(即不燃材料)的外墙外保温材料，旨在遏制易燃可燃外墙外保温材料引发火宅的势头。
但现实是我国市面上使用的建筑外墙外保温材料主要为：EPS板、XPS板和PU板等有机保温材料。即使加足量的阻燃剂，也不可能达到“A级”。
现有的单一有机保温材料已不能满足市场和使用需求，本申请研发一种有机与无机材料复合保温隔热材料，解决已有保温材料的缺陷、完善建筑节能材料，是非常有必要的。
发明内容
本发明的目的在于提供一种免拆复合保温模板的生产方法，以解决上述技术问题。有机与无机材料相复合的保温隔热材料、以解决已有保温材料的缺陷、更好地更有效的完善建筑节能材料，使千家万户和社会受益，人民和国家财产免遭损失。
首先应解决的技术是免拆保温模板的导热和强度，温差变化对产品的影响，用无机材料怎样去包裹有机材料、解决墙体保温材料的保温隔热、防水防火的性能，并使产品工业化生产中解决实质性的难关，在使用过程应达到震动频率高而不损失的目的。以及整个外墙外保温系统的耐候性，防水防火，不开裂，不空鼓脱落，杜绝外墙外保温工程质量隐患。
本发明所要解决的技术问题采用以下技术方案来实现：
一种免拆复合保温模板的生产方法，其特征在于，步骤如下：
(1)制备粘结砂浆
粘结砂浆由如下重量百分比的原料制成：40％-50％的425#水泥、40％-50％的水洗砂、1％-2％的羟丙甲基纤维素、0.5％-1％的甲基纤维素、13％-15％的可再分散乳胶粉，以上各原料百分比之和满足100％；
上述各原料加适量水搅拌5min以上，制成湿浆料即得粘结砂浆；
(2)粘结砂浆送到底层已铺设好第一层网格布的成型机中滚压、刮平，粘结砂浆在第一层网格布上铺设厚度为3-5mm；
(3)在刮平的粘结砂浆上铺设挤塑板，挤塑板中间开孔以增加抗压强度和抗拉强度；
(4)在挤塑板上再铺设一层3-5mm厚的粘结砂浆，在该粘结砂浆上铺设第二层网格布；
(5)在第二层网格布上设置3-5mm厚的抹面胶浆，在抹面胶浆上铺设第三层网格布，滚压网格布使网格布的网孔内充满浆料；
(6)自然固化后进行切割，即可。
所述抹面胶浆如下重量百分比的原料制成：40％-50％的425#水泥、40％-50％的水洗砂、1％-2％的羟丙甲基纤维素、0.5％-1％的甲基纤维素、8％-12％的可再分散乳胶粉、2％-4％的长纤维、1％-2％的保温粉，以上各原料百分比之和满足100％。
所述网格布为加强耐碱网格布。
本发明的有益效果是：
本发明的产品利用无机胶凝材料包裹有机材料EPS颗粒，将它们有机地结合起来，达到保温模板的导热系数低、隔热性能好，更能达到防水、防火的功能；既解决了原有保温材料的火灾隐患，又达到不渗水、开裂、空鼓脱落。
本产品的特性既达到建筑节能要求，又针对现有技术不足而研发的防水防火，杜绝外墙外保温系统工程质量隐患，并可广泛应用在框架结构的梁柱、剪力墙，楼板或层面与砼同时施工，与墙体同寿命，既解决了热桥部位保温隔热又代替模板，降低了工程的综合经济造价。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明，但下述实施例仅仅为本发明的优选实施例，并非全部。基于实施方式中的实施例，本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例，都属于本发明的保护范围。
一种免拆复合保温模板的生产方法，步骤如下：
(1)制备粘结砂浆
粘结砂浆由如下重量百分比的原料制成：40％-50％的425#水泥、40％-50％的水洗砂、1％-2％的羟丙甲基纤维素、0.5％-1％的甲基纤维素、13％-15％的可再分散乳胶粉，以上各原料百分比之和满足100％；
上述各原料加适量水搅拌5min以上，制成湿浆料即得粘结砂浆；
(2)粘结砂浆送到底层已铺设好第一层网格布的成型机中滚压、刮平，粘结砂浆在第一层网格布上铺设厚度为3-5mm；
(3)在刮平的粘结砂浆上铺设挤塑板，挤塑板中间开孔以增加抗压强度和抗拉强度；
(4)在挤塑板上再铺设一层3-5mm厚的粘结砂浆，在该粘结砂浆上铺设第二层网格布；
(5)在第二层网格布上设置3-5mm厚的抹面胶浆，在抹面胶浆上铺设第三层网格布，滚压网格布使网格布的网孔内充满浆料；
(6)自然固化后进行切割，即可。
所述抹面胶浆如下重量百分比的原料制成：40％-50％的425#水泥、40％-50％的水洗砂、1％-2％的羟丙甲基纤维素、0.5％-1％的甲基纤维素、8％-12％的可再分散乳胶粉、2％-4％的长纤维、1％-2％的保温粉，以上各原料百分比之和满足100％。
所述网格布为加强耐碱网格布。
免拆保温模板主要性能指标：
本发明的产品低导热，绝热性能好，理化性能和各项技术指标稳定，具有优良的防水、防火性能，是一种高性能的节能环保材料，应用领域十分广泛。
本发明的免拆保温模板，具有保温隔热、防水抗裂、粘结强度高、防火性能好、施工便捷等特点，实行工厂系列专业化生产，有效地匹配新型墙体材料，以抗裂砂浆防渗耐水抗裂性，解决墙体饰面层的潮湿龟裂缺陷；以高性能的粘结砂浆解决保温模板的脱落现象、提高耐候性，WT免拆保温模板与砼同时浇筑，既解决了热桥部位的保温隔热又达到同墙体同寿的长久效果，更为建筑工程降低了工程综合经济造价，并通过科学合理的工艺设计，采用工厂专业化规模生产，产品质量稳定可靠。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的仅为本发明的优选例，并不用来限制本发明，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

1.一种免拆复合保温模板的生产方法，其特征在于，步骤如下：
(1)制备粘结砂浆
粘结砂浆由如下重量百分比的原料制成：40％-50％的425#水泥、40％-50％的水洗砂、1％-2％的羟丙甲基纤维素、0.5％-1％的甲基纤维素、13％-15％的可再分散乳胶粉，以上各原料百分比之和满足100％；
上述各原料加适量水搅拌5min以上，制成湿浆料即得粘结砂浆；
(2)粘结砂浆送到底层已铺设好第一层网格布的成型机中滚压、刮平，粘结砂浆在第一层网格布上铺设厚度为3-5mm；
(3)在刮平的粘结砂浆上铺设挤塑板，挤塑板中间开孔以增加抗压强度和抗拉强度；
(4)在挤塑板上再铺设一层3-5mm厚的粘结砂浆，在该粘结砂浆上铺设第二层网格布；
(5)在第二层网格布上设置3-5mm厚的抹面胶浆，在抹面胶浆上铺设第三层网格布，滚压网格布使网格布的网孔内充满浆料；
(6)自然固化后进行切割，即可。
2.根据权利要求1所述的免拆复合保温模板的生产方法，其特征在于：所述抹面胶浆如下重量百分比的原料制成：40％-50％的425#水泥、40％-50％的水洗砂、1％-2％的羟丙甲基纤维素、0.5％-1％的甲基纤维素、8％-12％的可再分散乳胶粉、2％-4％的长纤维、1％-2％的保温粉，以上各原料百分比之和满足100％。
3.根据权利要求1所述的免拆复合保温模板的生产方法，其特征在于：所述网格布为加强耐碱网格布。
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