CN103612918B - Unload a bottle stack machine - Google Patents

Unload a bottle stack machine Download PDF

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Publication number
CN103612918B
CN103612918B CN201310623004.0A CN201310623004A CN103612918B CN 103612918 B CN103612918 B CN 103612918B CN 201310623004 A CN201310623004 A CN 201310623004A CN 103612918 B CN103612918 B CN 103612918B
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CN
China
Prior art keywords
bottle
folder
guide rail
guide roller
cylinder
Prior art date
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CN201310623004.0A
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Chinese (zh)
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CN103612918A (en
Inventor
何爱斌
王维强
王子亮
林巧文
肖辉杰
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Guangdong light industry machinery two factory Intelligent Equipment Co., Ltd.
Original Assignee
GUANGDONG NO 2 LIGHT INDUSTRY MACHINERY FACTORY Co Ltd
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Application filed by GUANGDONG NO 2 LIGHT INDUSTRY MACHINERY FACTORY Co Ltd filed Critical GUANGDONG NO 2 LIGHT INDUSTRY MACHINERY FACTORY Co Ltd
Priority to CN201310623004.0A priority Critical patent/CN103612918B/en
Priority to PCT/CN2013/001521 priority patent/WO2015077906A1/en
Publication of CN103612918A publication Critical patent/CN103612918A/en
Application granted granted Critical
Publication of CN103612918B publication Critical patent/CN103612918B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00—De-stacking of articles
    • B65G59/02—De-stacking from the top of the stack

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Abstract

One is unloaded a bottle stack machine, comprises frame, bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device; Frame comprises base, left column and right column, and left column is provided with left upright guide rail, and right column is provided with right upright guide rail; Bottle buttress hoisting mechanism comprises lift fork and lift fork lift drive mechanism, and lift fork left end is provided with left lifting guide roller installing plate, and at least three left lifting guide rollers that coordinate with left upright guide rail are installed on left lifting guide roller installing plate; Lift fork right-hand member is provided with right lifting guide roller installing plate, and at least three right lifting guide rollers that coordinate with right upright guide rail are installed on right lifting guide roller installing plate; Bottle translation mechanism is located at lift fork top; Dividing plate fetching device comprises supporting seat, swing arm, wobble drive motor, swings gearing speed-reducer, Suction cup assembly and Suction cup assembly elevating mechanism, and supporting seat is connected with left column or right column. Compact conformation of the present invention and operating steadily, can complete bottle buttress work of unloading smoothly.

Description

Unload a bottle stack machine
Technical field
The present invention relates to de-stacking device, be specifically related to one and unload a bottle stack machine.
Background technology
On filling production lines, in order to improve the automaticity of production, conventionally adopt and unload bottle stack machine the bottle buttress being built up by Multi-layer bottle is carried out to destacking (being that layering is unloaded), and be transported on active conveying bottle platform, then bottle is delivered to the operations such as follow-up station cleans, filling, sealing by active conveying bottle platform.
The existing bottle stack machine that unloads generally includes frame, bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device, and bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device are arranged in frame. The effect of bottle buttress hoisting mechanism is that the bottle buttress above it is risen to predetermined altitude together; Bottle translation mechanism is typically provided with frame top, its effect be by the bottle lateral transfer of the Ping Duo the superiors to active conveying bottle platform; In bottle buttress, between adjacent two layers bottle, be provided with dividing plate, after bottle translation mechanism unloads last layer bottle, dividing plate is taken out and moved to dividing plate collecting frame by dividing plate fetching device, then precalculated position delivered to by lower one deck bottle by bottle buttress hoisting mechanism, then continue to unload lower one deck bottle by bottle translation mechanism.
Above-mentioned bottle buttress hoisting mechanism generally comprises frame, lift fork and can drive the lift fork lift drive mechanism of lift fork lifting, lift fork lift drive mechanism is arranged in frame, lift fork lift drive mechanism comprises lifting motor and multiple chain, lift fork is connected with each chain, and lifting motor is by the lifting of chain drive lift fork. When lift fork lift drive mechanism drives lift fork to rise, lift fork drives the bottle buttress above it to rise to together predetermined altitude. But the operation of this bottle buttress hoisting mechanism is steady not, lift fork and bottle buttress above thereof easily shake in lifting process, so that collision mutually occurs between bottle, cause bottle damage.
Aforementioned barriers fetching device generally comprises frame, travelling carriage, travelling carriage translation mechanism, Suction cup assembly and Suction cup assembly elevating mechanism, travelling carriage translation mechanism is located in frame, travelling carriage translation mechanism can drive travelling carriage back and forth translation between dividing plate discharge location and dividing plate collecting frame, Suction cup assembly elevating mechanism is located on travelling carriage, and Suction cup assembly elevating mechanism can drive Suction cup assembly lifting. Above-mentioned travelling carriage translation mechanism comprises translation motor, driving pulley, driven pulley and driving-belt, driving pulley, driven pulley are divided into frame both sides, translation motor and driving pulley are in transmission connection, driving pulley is in transmission connection by driving-belt and driven pulley, and travelling carriage is fixedly connected with driving-belt. When the power output shaft forward of translation motor, drive travelling carriage and Suction cup assembly elevating mechanism above thereof, Suction cup assembly towards a direction translation by driving pulley, driving-belt; In power output shaft when reversion of translation motor, drive travelling carriage and Suction cup assembly elevating mechanism above thereof, Suction cup assembly towards other direction translation by driving pulley, driving-belt. Like this, can drive travelling carriage, Suction cup assembly elevating mechanism and Suction cup assembly in reciprocal translation between bottle buttress and dividing plate collecting frame by translation motor, realize dividing plate moving in the horizontal direction. Although this dividing plate fetching device can comparatively successfully complete the operation that picks and places dividing plate, but its travelling carriage and travelling carriage translation mechanism need take larger space, and limited by bottle translation mechanism, underaction in the time selecting installation site, therefore makes the whole bottle stack machine structure of unloading compact not.
Summary of the invention
Technical problem to be solved by this invention be to provide a kind of compact conformation and operate steadily unload a bottle stack machine. The technical scheme adopting is as follows:
One is unloaded a bottle stack machine, comprise frame, bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device, bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device are arranged in frame, it is characterized in that: described frame comprises base, left column and right column, left column lower end is all fixedly connected with base with right column lower end, the right side wall of left column is provided with the left upright guide rail of trend up and down, and the left side wall of right column is provided with the right upright guide rail of trend up and down; Bottle buttress hoisting mechanism comprises lift fork and can drive the lift fork lift drive mechanism of lift fork lifting, lift fork lift drive mechanism is arranged in frame, lift fork left end is provided with left lifting guide roller installing plate, at least three left lifting guide rollers that coordinate with left upright guide rail are installed on left lifting guide roller installing plate, wherein have at least a left lifting guide roller to be located at left upright guide rail front side, have at least a left lifting guide roller to be located at left upright guide rail rear side, have at least a left lifting guide roller to be located at left upright guide rail right side; Lift fork right-hand member is provided with right lifting guide roller installing plate, at least three right lifting guide rollers that coordinate with right upright guide rail are installed on right lifting guide roller installing plate, wherein have at least a right lifting guide roller to be located at right upright guide rail front side, have at least a right lifting guide roller to be located at right upright guide rail rear side, have at least a right lifting guide roller to be located at right upright guide rail left side; Bottle translation mechanism is located at lift fork top, and bottle translation mechanism is between left column and right column; Dividing plate fetching device comprises supporting seat, swing arm, wobble drive motor, swing gearing speed-reducer, Suction cup assembly and can drive the Suction cup assembly elevating mechanism of Suction cup assembly lifting, supporting seat is connected with left column or right column, wobble drive motor and swing gearing speed-reducer are all fixed on supporting seat, the power output shaft of wobble drive motor connects with the power input shaft that swings gearing speed-reducer, swing arm one end is fixedly connected with the power output shaft that swings gearing speed-reducer, and Suction cup assembly elevating mechanism is arranged on swing arm.
Above-mentioned bottle buttress hoisting mechanism promotes lift fork and bottle buttress above thereof together, and the bottle of the Shi Pingduo the superiors arrives predetermined altitude; Subsequently bottle translation mechanism by the bottle lateral transfer of the Ping Duo the superiors to active conveying bottle platform; After bottle translation mechanism unloads the bottle of the Ping Duo the superiors, by dividing plate fetching device, the dividing plate between the superiors' bottle and time upper strata bottle is unloaded, and move to dividing plate collecting frame; Then precalculated position delivered to by inferior upper strata bottle by bottle buttress hoisting mechanism, then continue to unload this layer of bottle by bottle translation mechanism; So circulation, until each layer of bottle is all removed in bottle buttress; Last lift fork declines, and shifts out after frame in bottle buttress bottom tray, carries out the destacking work of next bottle of buttress.
In preferred version, the bottom of above-mentioned base is provided with multiple Height Adjustable feets.
In above-mentioned bottle buttress hoisting mechanism, each left lifting guide roller coordinates with left upright guide rail, each right lifting guide roller coordinates with right upright guide rail, bootable lift fork is along left upright guide rail and right upright guide rail lifting, on the one hand, left upright guide rail and each left lifting guide roller limit lift fork left end position in the horizontal direction jointly, right upright guide rail and each right lifting guide roller limit lift fork right-hand member position in the horizontal direction jointly, thereby limit lift fork position in the horizontal direction, make steadily lifting of lift fork, effectively avoid lift fork and bottle buttress above thereof to shake in lifting process, on the other hand, between each left lifting guide roller and left upright guide rail, roll and coordinate, between each right lifting guide roller and right upright guide rail, roll and coordinate, in lift fork lifting process, suffered resistance is little.
In preferred version, the shape of cross section of above-mentioned left upright guide rail is rectangle, the left lifting guide roller of being located at left upright guide rail front side contacts with the leading flank of left upright guide rail, the left lifting guide roller of being located at left upright guide rail rear side contacts with the trailing flank of left upright guide rail, and the left lifting guide roller of being located at left upright guide rail right side contacts with the right flank of left upright guide rail; The shape of cross section of right upright guide rail is rectangle, the right lifting guide roller of being located at right upright guide rail front side contacts with the leading flank of right upright guide rail, the right lifting guide roller of being located at right upright guide rail rear side contacts with the trailing flank of right upright guide rail, and the right lifting guide roller of being located at right upright guide rail left side contacts with the left surface of right upright guide rail.
In a kind of concrete scheme, five left lifting guide rollers that coordinate with left upright guide rail are installed on above-mentioned left lifting guide roller installing plate, wherein two left lifting guide rollers are located at left upright guide rail front side, two left lifting guide rollers are located at left upright guide rail rear side, and a left lifting guide roller is located at left upright guide rail right side; Five right lifting guide rollers that coordinate with right upright guide rail are installed on right lifting guide roller installing plate, wherein two right lifting guide rollers are located at right upright guide rail front side, two right lifting guide rollers are located at right upright guide rail rear side, and a right lifting guide roller is located at right upright guide rail left side. Under normal circumstances, the left lifting guide roller of being located at left upright guide rail rear side is corresponding one by one with the left lifting guide roller of being located at left upright guide rail front side, and corresponding two the left lifting guide rollers in front and back are in sustained height; The right lifting guide roller of being located at right upright guide rail rear side is corresponding one by one with the right lifting guide roller of being located at right upright guide rail front side, and corresponding two the right lifting guide rollers in front and back are in sustained height.
In a kind of concrete scheme, above-mentioned lift fork comprises the lifting crossbeam of about one trend and the fork arm of multiple front and back trend, the rear end of each fork arm is fixedly connected with lifting crossbeam, described left lifting guide roller installing plate is connected with lifting crossbeam left end, and described right lifting guide roller installing plate is connected with lifting crossbeam right-hand member. While promoting bottle buttress, the buttress dish of bottle buttress bottom is in each fork arm and promotes on crossbeam stage casing.
In preferred version, above-mentioned lift fork lift drive mechanism comprises upper frame, lifting motor, the first left decelerator, left synchronous pulley, left Timing Belt, the first right decelerator, right synchronous pulley and right Timing Belt, upper frame is located at frame top (left column upper end is all fixedly connected with upper frame with right column upper end conventionally), lifting motor, the first left decelerator and the first right decelerator are fixedly mounted on upper frame, the power input shaft of the power input shaft of the first left decelerator and the first right decelerator is all in transmission connection with the power output shaft of lifting motor, left synchronous pulley is arranged on the power output shaft of the first left decelerator, right synchronous pulley is arranged on the power output shaft of the first right decelerator, left Timing Belt is strip, and engage with left synchronous pulley in left Timing Belt stage casing, and left Timing Belt one end connects described left lifting guide roller installing plate, the other end is connected with left counterweight block, right Timing Belt is strip, and engage with right synchronous pulley in right Timing Belt stage casing, and right Timing Belt one end connects described right lifting guide roller installing plate, the other end is connected with right counterweight block. lifting motor drives left synchronous pulley rotation by the first left decelerator, and driving right synchronous pulley rotation by the first right decelerator, left synchronous pulley, right synchronous pulley drive lift fork lifting (lift fork is the rotation direction of rising or the power output shaft that depends on lifting motor that declines) by left Timing Belt, right Timing Belt respectively. above-mentioned left counterweight block and right counterweight block are for the weight of balanced hoisting fork and bottle buttress.
More preferably in above-mentioned left column, have the left guiding channel of trend up and down, left counterweight block is located in left guiding channel; In right column, have the right guiding channel of trend up and down, right counterweight block is located in right guiding channel. The steady lifting of the bootable left counterweight block of left guiding channel, the steady lifting of the bootable right counterweight block of right guiding channel.
In preferred version, the upper surface of above-mentioned base is provided with at least one buffer stopper, and buffer stopper is under lift fork. Under normal circumstances, buffer stopper is corresponding with lifting crossbeam position. Above-mentioned buffer stopper can adopt block rubber or spring to form. Above-mentioned buffer stopper plays the effect that stops restriction to lift fork, the impact to base can alleviate lift fork decline time.
In preferred version, above-mentioned left lifting guide roller installing plate is provided with left restriction stop piece, and the right side wall on left column top is provided with left limit piece, and left limit piece is directly over left restriction stop piece; Right lifting guide roller installing plate is provided with right restriction stop piece, and the left side wall on right column top is provided with right limit piece, and right limit piece is directly over right restriction stop piece. This structure can strengthen the security protection to lift fork, in lift fork uphill process, in the time that left restriction stop piece, right restriction stop piece contact respectively left limit piece, right limit piece, can stop lift fork to continue to rise.
In preferred version, above-mentioned bottle translation mechanism comprises translation mechanism support, bottle gripper and for driving the bottle gripper translational drive mechanism of translation before and after bottle gripper, bottle gripper translational drive mechanism is located on translation mechanism support, and translation mechanism support is connected with frame, the right horizontal guide rail of the left horizontal guide rail of trend and front and back trend before and after translation mechanism support is provided with, bottle gripper left end is provided with left guide roller installing plate, at least two left guide rollers that coordinate with left horizontal guide rail are installed on left guide roller installing plate, wherein have at least a left guide roller to be located at left horizontal guide rail upside, have at least a left guide roller to be located at left horizontal guide rail downside, bottle gripper right-hand member is provided with right translation guide roller installing plate, at least two right translation guide rollers that coordinate with right horizontal guide rail are installed on right translation guide roller installing plate, wherein have at least a right translation guide roller to be located at right horizontal guide rail upside, have at least a right translation guide roller to be located at right horizontal guide rail downside. above-mentioned each left guide roller coordinates with left horizontal guide rail, each right translation guide roller coordinates with right horizontal guide rail, bootable bottle gripper is along left horizontal guide rail and right horizontal guide rail translation, on the one hand, left horizontal guide rail and each left guide roller limit the position of bottle gripper left end in the vertical direction jointly, right horizontal guide rail and each right translation guide roller limit the position of bottle gripper right-hand member in the vertical direction jointly, thereby limit the position of bottle gripper in the vertical direction, make the bottle gripper can be steadily traversing, in translation process, there is up-down vibration in the bottle of effectively avoiding bottle gripper and clamp, on the other hand, between each left guide roller and left horizontal guide rail, roll and coordinate, between each right translation guide roller and right horizontal guide rail, roll and coordinate, bottle gripper suffered resistance in translation process is little.
Under normal circumstances, bottle translation mechanism is located at frame top, unload the lift fork of bottle stack machine and active conveying bottle platform all in bottle translation mechanism below, bottle gripper can back and forth translation directly over lift fork and between directly over active conveying bottle platform under the drive of bottle gripper translational drive mechanism.
In preferred version, the shape of cross section of above-mentioned left horizontal guide rail is rectangle, and the left guide roller of being located at left horizontal guide rail upside contacts with left horizontal guide rail upper side, and the left guide roller of being located at left horizontal guide rail downside contacts with left horizontal guide rail downside; The shape of cross section of right horizontal guide rail is rectangle, and the right translation guide roller of being located at right horizontal guide rail upside contacts with right horizontal guide rail upper side, and the right translation guide roller of being located at right horizontal guide rail downside contacts with right horizontal guide rail downside.
In a kind of concrete scheme, four left guide rollers that coordinate with left horizontal guide rail are installed on above-mentioned left guide roller installing plate, wherein there are two left guide rollers to be located at left horizontal guide rail upside, have two left guide rollers to be located at left horizontal guide rail downside; Four right translation guide rollers that coordinate with right horizontal guide rail are installed on right translation guide roller installing plate, wherein have two right translation guide rollers to be located at right horizontal guide rail upside, have two right translation guide rollers to be located at right horizontal guide rail downside.
In preferred version, above-mentioned bottle gripper translational drive mechanism comprises translation motor, the second left decelerator, left active synchronization belt wheel, left ring-shaped synchronous belt, left driven synchronous pulley, the second right decelerator, right active synchronization belt wheel, right ring-shaped synchronous belt and right driven synchronous pulley; Translation motor, the second left decelerator and the second right decelerator are all fixedly mounted on translation mechanism support, the power input shaft of the power input shaft of the second left decelerator and the second right decelerator is all in transmission connection with the power output shaft of translation motor, left active synchronization belt wheel is arranged on the power output shaft of the second left decelerator, and right active synchronization belt wheel is arranged on the power output shaft of the second right decelerator; Left active synchronization belt wheel is by the left ring-shaped synchronous belt left driven synchronous pulley that is in transmission connection, right active synchronization belt wheel is by the right ring-shaped synchronous belt right driven synchronous pulley that is in transmission connection, left ring-shaped synchronous belt is connected with left guide roller installing plate, and right ring-shaped synchronous belt is connected with right translation guide roller installing plate. In a kind of concrete scheme, left active synchronization belt wheel is located at left horizontal guide rail rear side, and left driven synchronous pulley is located at left horizontal guide rail front side, and right active synchronization belt wheel is located at right horizontal guide rail rear side, and right driven synchronous pulley is located at right horizontal guide rail front side. In another kind of concrete scheme, left active synchronization belt wheel is located at left horizontal guide rail front side, and left driven synchronous pulley is located at left horizontal guide rail rear side, and right active synchronization belt wheel is located at right horizontal guide rail front side, and right driven synchronous pulley is located at right horizontal guide rail rear side. Translation motor drives left active synchronization belt wheel rotation by the second left decelerator, and driving the rotation of right active synchronization belt wheel by the second right decelerator, left active synchronization belt wheel, right active synchronization belt wheel are respectively by left ring-shaped synchronous belt, the translation of right ring-shaped synchronous belt drive bottle gripper (bottle gripper be translation forward or the rotation direction of the power output shaft of translation motor is depended in translation backward).
In preferred version, above-mentioned bottle gripper comprises folder bottle component mounting block, left folder bottle assembly, right folder bottle assembly, fore-clamp bottle assembly, rear folder bottle assembly, the first folder bottle module position switching mechanism and the second folder bottle module position switching mechanism, described left guide roller installing plate is all connected with folder bottle component mounting block with right translation guide roller installing plate, left folder bottle assembly is located at folder bottle component mounting block left side, and left folder bottle assembly comprises left folder bottle plate and left swing moving frame, and left swing moving frame is hinged with folder bottle component mounting block, and left folder bottle plate is located at left swing moving frame lower end, right folder bottle assembly is located at folder bottle component mounting block right side, and right folder bottle assembly comprises right folder bottle plate and right swing span, and right swing span is hinged with folder bottle component mounting block, and right folder bottle plate is located at right swing span lower end, fore-clamp bottle assembly is located at folder bottle component mounting block front side, and fore-clamp bottle assembly comprises fore-clamp bottle plate and front swing span, and front swing span is hinged with folder bottle component mounting block, and fore-clamp bottle plate is located at front swing span lower end, rear folder bottle assembly is located at folder bottle component mounting block rear side, and rear folder bottle assembly comprises rear folder bottle plate and rear swing span, and rear swing span is hinged with folder bottle component mounting block, and rear folder bottle plate is located at rear swing span lower end, the first folder bottle module position switching mechanism comprises the first folder bottle cylinder, rotating disk, left connecting rod, right connecting rod and front rod, rotating disk is rotatably arranged on folder bottle component mounting block, the cylinder body of the first folder bottle cylinder is hinged with folder bottle component mounting block, the position of departing from its rotating shaft on the piston rod of the first folder bottle cylinder and rotating disk is hinged, left connecting rod one end and left swing moving frame upper end are hinged, the position of departing from its rotating shaft on the left connecting rod other end and rotating disk is hinged, right connecting rod one end and right swing span upper end are hinged, the position of departing from its rotating shaft on the right connecting rod other end and rotating disk is hinged, front rod one end and front swing span upper end are hinged, the position of departing from its rotating shaft on the front rod other end and rotating disk is hinged, the second folder bottle module position switching mechanism comprises the second folder bottle cylinder, and the cylinder body of the second folder bottle cylinder is connected with folder bottle component mounting block, and piston rod and the rear swing span upper end of the second folder bottle cylinder are hinged. the position that above-mentioned the first folder bottle module position switching mechanism can switch fore-clamp bottle assembly, left folder bottle assembly and right folder bottle assembly simultaneously, by controlling piston rod flexible of the first folder bottle cylinder, make rotating disk forward or reverse, and drive left folder bottle assembly, right folder bottle assembly and fore-clamp bottle assembly inwardly swing simultaneously or outwards swing by left connecting rod, right connecting rod and front rod respectively, an above-mentioned second folder bottle module position switching mechanism is for switching the position of rear folder bottle assembly, by controlling piston rod flexible of the second folder bottle cylinder, rear folder bottle assembly inwardly swung or outwards swing. when left folder bottle assembly, right folder bottle assembly, fore-clamp bottle assembly and rear folder bottle assembly inwardly swing, clamp bottle, left folder bottle assembly, right folder bottle assembly, fore-clamp bottle assembly and rear folder bottle assembly discharge bottle while outwards swing.
Be not moved in order to ensure dividing plate and the bottle layer below it when the bottle of the lateral transfer Ping Duo the superiors, preferred above-mentioned translation mechanism support is provided with auxiliary position-limit mechanism, auxiliary position-limit mechanism is located at bottle gripper front, and auxiliary position-limit mechanism comprises left horizontally-guided bar, right horizontally-guided bar, dividing plate clamping fixture seat, dividing plate clamping fixture seat flat-removing air cyclinder, dividing plate fixture and front apron; Trend before and after left horizontally-guided bar and right horizontally-guided bar are, dividing plate clamping fixture seat left end is provided with the left sliding sleeve being socketed on left horizontally-guided bar, dividing plate clamping fixture seat right-hand member is provided with the right sliding sleeve being socketed on right horizontally-guided bar, dividing plate clamping fixture seat flat-removing air cyclinder is front and back trends, the cylinder body of dividing plate clamping fixture seat flat-removing air cyclinder is connected with translation mechanism support, and the piston rod of dividing plate clamping fixture seat flat-removing air cyclinder is connected with dividing plate clamping fixture seat; Dividing plate fixture comprises lower folder and upper folder, lower folder comprises that lower folder axle and at least one be located at the lower clip arm on lower folder axle, lower folder axle is rotatably arranged on dividing plate clamping fixture seat and is left and right trend, dividing plate clamping fixture seat is provided with for driving the lower folder that lower folder axle rotates to drive cylinder, upper folder comprises that folder axle and at least one be located at the upper clip arm on folder axle, upper folder axle is rotatably arranged on dividing plate clamping fixture seat and is left and right trend, dividing plate clamping fixture seat is provided with for driving the upper folder that upper folder axle rotates to drive cylinder, upper clip arm and one by one corresponding matching identical with lower clip arm quantity; Front apron is located at dividing plate clamping fixture seat back edge, and position corresponding with upper clip arm and lower clip arm on front apron is provided with breach, and upper clip arm and lower clip arm extend out to front apron rear side by described breach. When aforementioned barriers clamping fixture seat flat-removing air cyclinder drives dividing plate clamping fixture seat and front apron above and dividing plate fixture thereof to move backward, front apron contacts with the bottle on time upper strata, can prevent that bottle from turning forward; Simultaneously, the front of the dividing plate between the bottle of the bottle of the superiors and time lower floor is along between upper clip arm and lower clip arm, drive cylinder and lower folder to drive cylinder to drive respectively to press from both sides after axle, lower folder axle rotate at upper folder, upper clip arm and lower clip arm clamping, thus aforementioned barriers is clamped.
In preferred version, above-mentioned bottle gripper is provided with induction installation, induction installation comprises induction cylinder, induction cylinder mount pad, contact plate, upper approach switch and lower approach switch, induction cylinder mount pad is connected (in concrete scheme, responding to cylinder mount pad is connected with folder bottle component mounting block) with bottle gripper, the cylinder body of induction cylinder is fixedly mounted on induction cylinder mount pad, the piston rod of induction cylinder down, the piston-rod lower end of induction cylinder connects contact plate, upper approach switch and lower approach switch are all located on the cylinder body of induction cylinder, upper approach switch is directly over lower approach switch, piston or the piston rod of induction cylinder are provided with the detection body matching with upper approach switch and lower approach switch. by above-mentioned induction installation is set, can automatically detect the height and position of Ping Duo the superiors bottle in bottle gripper. before Ping Duo the superiors bottle enters bottle gripper, Ping Duo the superiors bottle does not contact with contact plate, and contact plate is in its extreme lower position, this at present approach switch sense detection body, when bottle buttress rises, Ping Duo the superiors bottle enters in bottle gripper and pushing tow contact plate upwards, and contact plate rises and promotes to respond to piston rod and the detection body rising of cylinder, in the time that upper approach switch senses detection body, mean that Ping Duo the superiors bottle arrives predetermined height and position, now to go up approach switch and send a signal to control circuit, control circuit transmits control signal bottle buttress hoisting mechanism is stopped.
More preferably in scheme, above-mentioned induction cylinder mount pad is provided with contact plate fairlead, is provided with contact plate guide post in contact plate fairlead, and contact plate guide post parallels with induction cylinder, and contact plate guide post lower end is connected with contact plate. The contact plate fairlead cooperatively interacting by setting and contact plate guide post, can guide the steady lifting of contact plate.
In preferred version, above-mentioned Suction cup assembly elevating mechanism comprises lift cylinder seat and lift cylinder, and Suction cup assembly comprises sucker installing rack and is located at the multiple suckers on sucker installing rack; Lift cylinder seat is connected with swing arm, and the cylinder body of lift cylinder is arranged on lift cylinder seat, and the piston rod of lift cylinder is connected down and with sucker installing rack. The piston rod of lift cylinder drives sucker installing rack and sucker to decline while stretching out, the piston rod of lift cylinder drives sucker installing rack and sucker to rise while contraction.
More preferably in scheme, above-mentioned Suction cup assembly elevating mechanism also comprises two guide pin bushings and two guide posts, and two guide pin bushings are all fixed on lift cylinder seat and with lift cylinder and parallel, and two guide pin bushings are symmetrically set in lift cylinder both sides; Two guide post lower ends are all connected with sucker installing rack; Two guide posts are corresponding one by one with two guide pin bushings, and guide post is in guide pin bushing. By above-mentioned guide pin bushing and guide post are set, the more steady lifting of bootable Suction cup assembly.
In a kind of concrete scheme, above-mentioned sucker installing rack comprises center connecting plate and four sucker mounting rods; Center connecting plate is connected with the piston rod of lift cylinder; Each sucker mounting rod all has one end to be connected with center connecting plate, and sucker mounting rod along continuous straight runs arranges, and angle between adjacent two sucker mounting rods is 90 °; Each sucker mounting rod is provided with sucker described at least one. Under normal circumstances, each sucker mounting rod, centered by the tie point of center connecting plate and lift cylinder piston rod, radially distributes. Sucker quantity set on preferred each sucker mounting rod is identical. Can according to actual needs, increase or reduce the quantity of set sucker on sucker mounting rod.
More preferably in scheme, above-mentioned sucker is arranged on sucker mounting rod by suction cup mount, and described suction cup mount is socketed on sucker mounting rod, and sucker is connected with suction cup mount. Above-mentioned suction cup mount can move along sucker mounting rod, and is fixed on sucker mounting rod by connector, when use, can adjust according to actual needs the position of suction cup mount on sucker mounting rod, thereby adjusts the position of corresponding sucker.
In the present invention, lift fork can, along left upright guide rail and the steady lifting of right upright guide rail, be piled up neatly thereby promote reposefully bottle under the drive of lift fork lift drive mechanism; And rationally assembling between bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device, makes of the present inventionly to unload a bottle stack machine compact conformation, and operates steadily, and can complete smoothly bottle buttress work of unloading.
Brief description of the drawings
Fig. 1 is the structural representation of the preferred embodiment of the present invention;
Fig. 2 is the structural representation of preferred embodiment of the present invention bottle buttress hoisting mechanism;
Fig. 3 is the structural representation of lift fork in Fig. 2;
Fig. 4 is the structural representation of preferred embodiment of the present invention bottle translation mechanism;
Fig. 5 is the structural representation of bottle gripper in the preferred embodiment of the present invention;
Fig. 6 is the structural representation of auxiliary position-limit mechanism in the preferred embodiment of the present invention;
Fig. 7 is the structural representation of preferred embodiment of the present invention median septum fixture;
Fig. 8 is the structural representation of induction installation in the preferred embodiment of the present invention;
Fig. 9 is the structural representation of preferred embodiment of the present invention median septum fetching device;
Figure 10 is the structural representation of Suction cup assembly elevating mechanism in the preferred embodiment of the present invention.
Detailed description of the invention
As shown in Figure 1, this bottle stack machine that unloads comprises frame 1, bottle buttress hoisting mechanism 2, bottle translation mechanism 3 and dividing plate fetching device 4, and bottle buttress hoisting mechanism 2, bottle translation mechanism 3 and dividing plate fetching device 4 are arranged in frame 1.
Frame 1 comprises base 11, left column 12 and right column 13, and left column 12 lower ends are all fixedly connected with base 11 with right column 13 lower ends, and the bottom of base 11 is provided with multiple Height Adjustable feets 14.
In frame 1, be also provided with left side wallboard 15, right side wallboard 16 and rear side wallboard 17, and for switching the position of wallboards switching mechanism of left side wallboard 15 and right side wallboard 16 positions, rear side wallboard 17 is fixed in frame 1. Left side wallboard 15, right side wallboard 16 and rear side wallboard 17 be for protecting bottle buttress, respectively bottle buttress left side, right side and rear side carried out spacingly, prevents that bottle buttress from rocking in the process being promoted by bottle buttress hoisting mechanism 2. Rear side wallboard 17 bottoms can arrange an opening, for shifting out empty bottle buttress pallet.
In addition, between bottle translation mechanism 3 and the active conveying bottle platform after it, rebound also can be set, rebound can be held by the bottom of the bottle of bottle translation mechanism 3 translations, and bottle is arrived on rebound smoothly.
As shown in Figure 2, bottle is piled up neatly hoisting mechanism 2 and is comprised lift fork 22 and can drive the lift fork lift drive mechanism of lift fork 22 liftings, and lift fork lift drive mechanism is arranged in frame 1.
With reference to figure 3, lift fork 22 comprises the lifting crossbeam 221 of about one trend and the fork arm 222 of multiple front and back trend, and the rear end of each fork arm 222 is fixedly connected with lifting crossbeam 221.
With reference to figure 2, the right side wall of left column 12 is provided with the left upright guide rail 23 of trend up and down, and the left side wall of right column 13 is provided with the right upright guide rail 24 of trend up and down.
With reference to figure 3, lift fork 22 left ends are provided with the left lifting guide roller of left lifting guide roller installing plate 223(installing plate 223 and are connected with lifting crossbeam 221 left ends), five left lifting guide rollers 224 that coordinate with left upright guide rail 23 are installed on left lifting guide roller installing plate 223, wherein two left lifting guide rollers 224 are located at left upright guide rail 23 front sides, two left lifting guide rollers 224 are located at left upright guide rail 23 rear sides, and a left lifting guide roller 224 is located at left upright guide rail 23 right sides; Lift fork 22 right-hand members are provided with the right lifting guide roller of right lifting guide roller installing plate 225(installing plate 225 and are connected with lifting crossbeam 221 right-hand members), five right lifting guide rollers 226 that coordinate with right upright guide rail 24 are installed on right lifting guide roller installing plate 225, wherein two right lifting guide rollers 226 are located at right upright guide rail 24 front sides, two right lifting guide rollers 226 are located at right upright guide rail 24 rear sides, and a right lifting guide roller 226 is located at right upright guide rail 24 left sides. In the present embodiment, the shape of cross section of left upright guide rail 23 is rectangle, the left lifting guide roller 224 of being located at left upright guide rail 23 front sides contacts with the leading flank of left upright guide rail 23, the left lifting guide roller 224 of being located at left upright guide rail 23 rear sides contacts with the trailing flank of left upright guide rail 23, and the left lifting guide roller 224 of being located at left upright guide rail 23 right sides contacts with the right flank of left upright guide rail 23; The shape of cross section of right upright guide rail 24 is rectangle, the right lifting guide roller 226 of being located at right upright guide rail 24 front sides contacts with the leading flank of right upright guide rail 24, the right lifting guide roller 226 of being located at right upright guide rail 24 rear sides contacts with the trailing flank of right upright guide rail 24, and the right lifting guide roller 226 of being located at right upright guide rail 24 left sides contacts with the left surface of right upright guide rail 24. The left lifting guide roller 224 of being located at left upright guide rail 23 rear sides is corresponding one by one with the left lifting guide roller 224 of being located at left upright guide rail 23 front sides, and corresponding two the left lifting guide rollers 224 in front and back are in sustained height; The right lifting guide roller 226 of being located at right upright guide rail 24 rear sides is corresponding one by one with the right lifting guide roller 226 of being located at right upright guide rail 24 front sides, and corresponding two the right lifting guide rollers 226 in front and back are in sustained height.
Lift fork lift drive mechanism comprises upper frame 25, lifting motor 26, the first left decelerator 27, left synchronous pulley 28, left Timing Belt 29, the first right decelerator 231, right synchronous pulley 232 and right Timing Belt 233, upper frame 25 is located at frame 1 top (left column 12 upper ends are all fixedly connected with upper frame 25 with right column 13 upper ends), lifting motor 26, the first left decelerator 27 and the first right decelerator 231 are fixedly mounted on upper frame 25, the power input shaft of the power input shaft of the first left decelerator 27 and the first right decelerator 231 is all in transmission connection with the power output shaft of lifting motor 26, left synchronous pulley 28 is arranged on the power output shaft of the first left decelerator 27, right synchronous pulley 232 is arranged on the power output shaft of the first right decelerator 231, left Timing Belt 29 is strip, engage with left synchronous pulley 28 in left Timing Belt 29 stage casings, and left Timing Belt 29 one end connect the left lifting guide roller of left lifting guide roller installing plate 223(installing plate 223 and are connected with left Timing Belt 29 by connecting plate 227), the other end is connected with left counterweight block, right Timing Belt 233 is strip, engage with right synchronous pulley 232 in right Timing Belt 233 stage casings, and right Timing Belt 233 one end connect the right lifting guide roller of right lifting guide roller installing plate 225(installing plate 225 and are connected with right Timing Belt 233 by connecting plate 228), the other end is connected with right counterweight block. in left column 12, have the left guiding channel of trend up and down, left counterweight block is located in left guiding channel, in right column 13, have the right guiding channel of trend up and down, right counterweight block is located in right guiding channel.
In the present embodiment, the upper surface of base 11 is provided with two buffer stoppers 234, and buffer stopper 234 is under lift fork 22. Buffer stopper 234 is corresponding with lifting crossbeam 221 positions. Buffer stopper 234 can adopt block rubber or spring to form.
In addition, left lifting guide roller installing plate 223 is provided with left restriction stop piece 235, and the right side wall on left column 12 tops is provided with left limit piece 236, and left limit piece 236 is directly over left restriction stop piece 235; Right lifting guide roller installing plate is provided with right restriction stop piece, and the left side wall on right column top is provided with right limit piece, and right limit piece is directly over right restriction stop piece.
As shown in Figure 1, bottle translation mechanism 3 is located at lift fork 22 tops, and bottle translation mechanism 3 is between left column 12 and right column 13.
As shown in Figure 4, bottle translation mechanism 3 comprises translation mechanism support 31, bottle gripper 32 and for driving the bottle gripper translational drive mechanism of bottle gripper 32 front and back translations, bottle gripper translational drive mechanism is located on translation mechanism support 31. Translation mechanism support 31 is connected with the frame 1 of unloading bottle stack machine, thereby bottle translation mechanism 3 is assemblied in and is unloaded on bottle stack machine. Bottle gripper 2 can back and forth translation directly over lift fork 22 and between directly over active conveying bottle platform under the drive of bottle gripper translational drive mechanism.
With reference to figure 4 and Fig. 5, the right horizontal guide rail 34 of the left horizontal guide rail 33 of trend and front and back trend before and after translation mechanism support 31 is provided with; Bottle gripper 32 left ends are provided with left guide roller installing plate 314, four left guide rollers 315 that coordinate with left horizontal guide rail 33 are installed on left guide roller installing plate 314, wherein two left guide rollers 315 are located at left horizontal guide rail 33 upsides, and two left guide rollers 315 are located at left horizontal guide rail 33 downsides; Bottle gripper 32 right-hand members are provided with right translation guide roller installing plate 316, four right translation guide rollers 317 that coordinate with right horizontal guide rail 34 are installed on right translation guide roller installing plate 316, wherein two right translation guide rollers 317 are located at right horizontal guide rail 34 upsides, and two right translation guide rollers 317 are located at right horizontal guide rail 34 downsides. In the present embodiment, the shape of cross section of left horizontal guide rail 33 is rectangle, the left guide roller 315 of being located at left horizontal guide rail 33 upsides contacts with left horizontal guide rail 33 upper sides, and the left guide roller 315 of being located at left horizontal guide rail 33 downsides contacts with left horizontal guide rail 33 downsides; The shape of cross section of right horizontal guide rail 34 is rectangle, the right translation guide roller 316 of being located at right horizontal guide rail 34 upsides contacts with right horizontal guide rail 34 upper sides, and the right translation guide roller 316 of being located at right horizontal guide rail 34 downsides contacts with right horizontal guide rail 34 downsides.
Bottle gripper translational drive mechanism comprises translation motor 35, the second left decelerator 36, left active synchronization belt wheel 37, left ring-shaped synchronous belt 38, left driven synchronous pulley 39, the second right decelerator 310, right active synchronization belt wheel 311, right ring-shaped synchronous belt 312 and right driven synchronous pulley 313; Translation motor 35, the second left decelerator 36 and the second right decelerator 310 are all fixedly mounted on translation mechanism support 31, the power input shaft of the power input shaft of the second left decelerator 36 and the second right decelerator 310 is all in transmission connection with the power output shaft of translation motor 35, left active synchronization belt wheel 37 is arranged on the power output shaft of the second left decelerator 36, and right active synchronization belt wheel 311 is arranged on the power output shaft of the second right decelerator 310; Left active synchronization belt wheel 37 is by the left ring-shaped synchronous belt 38 left driven synchronous pulley 39 that is in transmission connection, right active synchronization belt wheel 311 is by the right ring-shaped synchronous belt 312 right driven synchronous pulley 313 that is in transmission connection, left ring-shaped synchronous belt 38 is connected with left guide roller installing plate 314, and right ring-shaped synchronous belt 312 is connected with right translation guide roller installing plate 316. In the present embodiment, left active synchronization belt wheel 37 is located at left horizontal guide rail 33 front sides, left driven synchronous pulley 39 is located at left horizontal guide rail 33 rear sides, and right active synchronization belt wheel 311 is located at right horizontal guide rail 34 front sides, and right driven synchronous pulley 313 is located at right horizontal guide rail 34 rear sides.
In the present embodiment, bottle gripper 32 comprises folder bottle component mounting block 321, left folder bottle assembly 322, right folder bottle assembly 323, fore-clamp bottle assembly 324, rear folder bottle assembly 325, the first folder bottle module position switching mechanism and the second folder bottle module position switching mechanism, left guide roller installing plate 314 is all connected with folder bottle component mounting block 321 with right translation guide roller installing plate 316, left folder bottle assembly 322 is located at folder bottle component mounting block 321 left sides, and left folder bottle assembly 322 comprises left folder bottle plate 3221 and left swing moving frame 3222, and left swing moving frame 3222 is hinged with folder bottle component mounting block 321, and left folder bottle plate 3221 is located at left swing moving frame 3222 lower ends, right folder bottle assembly 323 is located at folder bottle component mounting block 321 right sides, and right folder bottle assembly 323 comprises right folder bottle plate 3231 and right swing span 3232, and right swing span 3232 is hinged with folder bottle component mounting block 321, and right folder bottle plate 3231 is located at right swing span 3232 lower ends, fore-clamp bottle assembly 324 is located at folder bottle component mounting block 321 front sides, and fore-clamp bottle assembly 324 comprises fore-clamp bottle plate 3241 and front swing span 3242, and front swing span 3242 is hinged with folder bottle component mounting block 321, and fore-clamp bottle plate 3241 is located at front swing span 3242 lower ends, rear folder bottle assembly 325 is located at folder bottle component mounting block 321 rear sides, and rear folder bottle assembly 325 comprises rear folder bottle plate 3251 and rear swing span 3252, and rear swing span 3252 is hinged with folder bottle component mounting block 321, and rear folder bottle plate 3251 is located at rear swing span 3252 lower ends, the first folder bottle module position switching mechanism comprises the first folder bottle cylinder 326, rotating disk 327, left connecting rod 328, right connecting rod 329 and front rod 3210, rotating disk 327 is rotatably arranged on folder bottle component mounting block 321, the cylinder body of the first folder bottle cylinder 326 is hinged with folder bottle component mounting block 321, the position of departing from its rotating shaft on the piston rod of the first folder bottle cylinder 326 and rotating disk 327 is hinged, left connecting rod 328 one end and left swing moving frame 3222 upper ends are hinged, the position of departing from its rotating shaft on left connecting rod 328 other ends and rotating disk 327 is hinged, right connecting rod 329 one end and right swing span 3232 upper ends are hinged, the position of departing from its rotating shaft on right connecting rod 329 other ends and rotating disk 327 is hinged, front rod 3210 one end and front swing span 3242 upper ends are hinged, the position of departing from its rotating shaft on front rod 3210 other ends and rotating disk 327 is hinged, the second folder bottle module position switching mechanism comprises that the cylinder body of the second folder bottle cylinder 3211, the second folder bottle cylinders 3211 is connected with folder bottle component mounting block 321, and piston rod and rear swing span 3252 upper ends of the second folder bottle cylinder 3211 are hinged. the position that above-mentioned the first folder bottle module position switching mechanism can switch fore-clamp bottle assembly 324, left folder bottle assembly 322 and right folder bottle assembly 323 simultaneously, by controlling piston rod flexible of the first folder bottle cylinder 326, make rotating disk 327 forward or reverse, and drive left folder bottle assembly 322, right folder bottle assembly 323 and fore-clamp bottle assembly 324 inwardly swing simultaneously or outwards swing by left connecting rod 328, right connecting rod 329 and front rod 3210 respectively, an above-mentioned second folder bottle module position switching mechanism is for switching the position of rear folder bottle assembly 325, by controlling piston rod flexible of the second folder bottle cylinder 3211, rear folder bottle assembly 325 inwardly swung or outwards swing.
With reference to figure 4, Fig. 6 and Fig. 7, translation mechanism support 31 is provided with auxiliary position-limit mechanism 318, auxiliary position-limit mechanism 318 is located at bottle gripper 32 fronts, and auxiliary position-limit mechanism 318 comprises left horizontally-guided bar 3181, right horizontally-guided bar 3182, dividing plate clamping fixture seat 3183, dividing plate clamping fixture seat flat-removing air cyclinder 3184, dividing plate fixture 3185 and front apron 3186, trend before and after left horizontally-guided bar 3181 and right horizontally-guided bar 3182 are, dividing plate clamping fixture seat 3183 left ends are provided with the left sliding sleeve 3187 being socketed on left horizontally-guided bar 3181, dividing plate clamping fixture seat 3183 right-hand members are provided with the right sliding sleeve 3188 being socketed on right horizontally-guided bar 3182, dividing plate clamping fixture seat flat-removing air cyclinder 3184 is front and back trend, the cylinder body of dividing plate clamping fixture seat flat-removing air cyclinder 3184 is connected with translation mechanism support 31, and the piston rod of dividing plate clamping fixture seat flat-removing air cyclinder 3184 is connected with dividing plate clamping fixture seat 3184, dividing plate fixture 3185 comprises lower folder and upper folder, lower folder comprises lower folder axle 31851 and two lower clip arms 31852 of being located on lower folder axle 31851, lower folder axle 31851 is rotatably arranged on dividing plate clamping fixture seat 3183 and is left and right trend, dividing plate clamping fixture seat 3183 is provided with for driving the lower folder that lower folder axle 31851 rotates to drive the lower folder axle 31851 of cylinder 31853(the present embodiment to be provided with lower swing arm 31857, lower folder drives cylinder body and the dividing plate clamping fixture seat 3183 of cylinder 31853 hinged, lower swing arm 31857 one end are connected with lower folder axle 31851, the piston rod of the other end and lower folder driving cylinder 31853 is hinged), upper folder comprises folder axle 31854 and two upper clip arms 31855 of being located on folder axle 31854, upper folder axle 31854 is rotatably arranged on dividing plate clamping fixture seat 3183 and is left and right trend, dividing plate clamping fixture seat 3183 is provided with for driving the upper folder that upper folder axle 31854 rotates to drive folder axle 31854 on cylinder 31856(the present embodiment to be provided with top link 31858, upper folder drives cylinder body and the dividing plate clamping fixture seat 3183 of cylinder 31856 hinged, top link 31858 one end are connected with upper folder axle 31854, the piston rod of the other end and upper folder driving cylinder 31856 is hinged), upper clip arm 31855 and lower clip arm 31852 corresponding matching one by one, front apron 186 is located at dividing plate clamping fixture seat 183 back edge, on front apron 186, the position corresponding with upper clip arm 1855 and lower clip arm 31852 is provided with front apron 3186 in breach 3189(the present embodiment and is provided with two breach 3189), upper clip arm 31855 and lower clip arm 31852 extend out to front apron 3186 rear sides by described breach 3189.
With reference to figure 8, bottle gripper 32 is provided with induction installation 319, induction installation 319 comprises induction cylinder 3191, induction cylinder mount pad 3192, contact plate 3193, upper approach switch 3194 and lower approach switch 3195, induction cylinder mount pad 3192 is connected (in the present embodiment with bottle gripper 32, induction cylinder mount pad 3192 is connected with folder bottle component mounting block 321), the cylinder body of induction cylinder 3191 is fixedly mounted on induction cylinder mount pad 3192, the piston rod of induction cylinder 3191 down, the piston-rod lower end of induction cylinder 3191 connects contact plate 3193, upper approach switch 3194 and lower approach switch 3195 are all located on the cylinder body of induction cylinder 3191, upper approach switch 3194 is directly over lower approach switch 3195, piston or the piston rod of induction cylinder 3191 are provided with the detection body matching with upper approach switch 3194 and lower approach switch 3195. induction cylinder mount pad 3192 is provided with contact plate fairlead 3196, is provided with contact plate guide post 3197 in contact plate fairlead 3196, and contact plate guide post 3197 parallels with induction cylinder 3191, and contact plate guide post 3197 lower ends are connected with contact plate 3193.
As shown in Figure 9, dividing plate fetching device 4 comprises supporting seat 46, swing arm 43, wobble drive motor 44, swing gearing speed-reducer 45, Suction cup assembly 41 and can drive the Suction cup assembly elevating mechanism 42 of Suction cup assembly 41 liftings, wobble drive motor 44 and swing gearing speed-reducer 45 are all fixed on supporting seat 46, the power output shaft of wobble drive motor 44 connects with the power input shaft that swings gearing speed-reducer 45, swing arm 43 one end are fixedly connected with the power output shaft 47 that swings gearing speed-reducer 45, and Suction cup assembly elevating mechanism 42 is arranged on swing arm 43. Supporting seat 46 is connected with right column 13, by supporting seat 46, dividing plate fetching device 4 is arranged in frame 1.
With reference to Figure 10, Suction cup assembly elevating mechanism 42 comprises lift cylinder seat 421, lift cylinder 422, two guide pin bushings 423 and two guide posts 424; Suction cup assembly 41 comprises sucker installing rack 411 and is located at the multiple suckers 412 on sucker installing rack 411; Lift cylinder seat 421 is connected with swing arm 43, and the cylinder body 221 of lift cylinder 422 is arranged on lift cylinder seat 21, and the piston rod 222 of lift cylinder 22 is connected down and with sucker installing rack 411; Two guide pin bushings 423 are all fixed on lift cylinder seat 421 and with lift cylinder 422 and parallel, and two guide pin bushings 423 are symmetrically set in lift cylinder 422 both sides; Two guide post 424 lower ends are all connected with sucker installing rack 411; Two guide posts 424 are corresponding one by one with two guide pin bushings 423, and guide post 424 is in guide pin bushing 423.
In the present embodiment, sucker installing rack 411 comprises center connecting plate 4111 and four sucker mounting rods 4112; Center connecting plate 4111 is connected with the piston rod 4222 of lift cylinder 422; Each sucker mounting rod 4112 all has one end to be connected with center connecting plate 4111 that (each sucker mounting rod 4112 is centered by the tie point of center connecting plate 4111 and lift cylinder piston rod 4222, radially distribute), the 4112 along continuous straight runs settings of sucker mounting rod, and angle between adjacent two sucker mounting rods 4112 is 90 °; Each sucker mounting rod 4112 is provided with two described sucker 412(can according to actual needs, increase or reduce the quantity of set sucker 412 on sucker mounting rod 4112).
In the present embodiment, sucker 412 is arranged on sucker mounting rod 4112 by suction cup mount 413, and suction cup mount 413 is socketed on sucker mounting rod 4112, and sucker 412 is connected with suction cup mount 413. Above-mentioned suction cup mount 413 can move along sucker mounting rod 4112, and be fixed on sucker mounting rod 4112 by connector, when use, can adjust according to actual needs the position of suction cup mount 413 on sucker mounting rod 4112, thereby adjust the position of corresponding sucker 412.
Brief description is originally unloaded the operation principle of bottle stack machine once:
Need to bottle buttress is delivered in lift fork 22 time, left side wallboard 15 and right side wallboard 16 outwards move, and now bottle buttress can enter between left side wallboard 15 and right side wallboard 16; Bottle buttress is in lift fork 22 and after touching rear side wallboard 17, and left side wallboard 15 and right side wallboard 16 move inward, and bottle buttress is limited between left side wallboard 15, right side wallboard 16 and rear side wallboard 17.
The bottle buttress above it is risen to together predetermined altitude by bottle buttress hoisting mechanism 2; Bottle translation mechanism 3 by the bottle lateral transfer of the Ping Duo the superiors to active conveying bottle platform; In bottle buttress, between adjacent two layers bottle, be provided with dividing plate, after bottle translation mechanism 3 unloads last layer bottle, dividing plate is taken out and moved to dividing plate collecting frame by dividing plate fetching device 4, then precalculated position delivered to by lower one deck bottle by bottle buttress hoisting mechanism 2, then continue to unload lower one deck bottle by bottle translation mechanism 3.
(1) operation principle of bottle buttress hoisting mechanism 2:
After bottle buttress is transported in lift fork 22, lifting motor 26 forwards, drive left synchronous pulley 28 to rotate by the first left decelerator 27, and drive right synchronous pulley 232 to rotate by the first right decelerator 231, left synchronous pulley 28, right synchronous pulley 232 drive lift fork 22 to rise by left Timing Belt 29, right Timing Belt 233 respectively, and bottle buttress is promoted to precalculated position; Often unload subsequently one deck bottle, lift fork 22 rising certain distances; In the time that all bottles all unload, lifting motor 26 reverses, drive left synchronous pulley 28 to counter-rotate by the first left decelerator 27, and drive right synchronous pulley 232 to counter-rotate by the first right decelerator 231, left synchronous pulley 28, right synchronous pulley 232 drive lift fork 22 to decline by left Timing Belt 29, right Timing Belt 233 respectively, lift fork 22 returns back to initial position, after bottle is piled up neatly to pallet and removed, can start next round work.
In lift fork 22 lifting process, each left lifting guide roller 224 coordinates (between each left lifting guide roller 224 and left upright guide rail 23, roll and coordinate) with left upright guide rail 23, each right lifting guide roller 226 coordinates (between each right lifting guide roller 226 and right upright guide rail 24, roll and coordinate) with right upright guide rail 24, guiding lift fork 22 is along left upright guide rail 23 and the steady lifting of right upright guide rail 24.
(2) operation principle of bottle translation mechanism 3:
First, bottle gripper 32 is in directly over lift fork 22; Before Ping Duo the superiors bottle enters bottle gripper 32, Ping Duo the superiors bottle does not contact with contact plate 3193, and contact plate 3193 is in its extreme lower position, this at present approach switch 3195 sense detection body; When bottle buttress rises, Ping Duo the superiors bottle enters in bottle gripper 32 and pushing tow contact plate 3193 upwards, and contact plate 3193 rises and promotes piston rod and the detection body rising of induction cylinder 3191; In the time that upper approach switch 3194 senses detection body, upper approach switch 3194 sends a signal to control circuit, and control circuit transmits control signal and makes bottle buttress hoisting mechanism stop (now Ping Duo the superiors bottle arrives predetermined height and position).
Then, the position that the first folder bottle module position switching mechanism switches fore-clamp bottle assembly 324, left folder bottle assembly 322 and right folder bottle assembly 323 simultaneously, left folder bottle assembly 322, right folder bottle assembly 323 and fore-clamp bottle assembly 324 are inwardly swung simultaneously, the position that the second folder bottle module position switching mechanism switches rear folder bottle assembly 325 simultaneously, rear folder bottle assembly 325 is inwardly swung, like this, left folder bottle assembly 322, right folder bottle assembly 323, fore-clamp bottle assembly 324 are clamped Ping Duo the superiors bottle together with rear folder bottle assembly 325. Now, dividing plate clamping fixture seat flat-removing air cyclinder 3184 drives dividing plate clamping fixture seat 3183 and front apron above 3186 and dividing plate fixture 3185 thereof to move backward, and front apron 3186 contacts with the bottle on bottle buttress time upper strata; Simultaneously, the front of the dividing plate between the bottle of the bottle of the Ping Duo the superiors and time lower floor is along between upper clip arm 31855 and lower clip arm 31852, after upper folder drives cylinder 31856 and lower folder to drive cylinder 31853 to drive respectively to press from both sides axle 31854,31851 rotations of lower folder axle, upper clip arm 31855 and lower clip arm 31852 clampings, clamp aforementioned barriers.
Subsequently, translation motor 35 drives left active synchronization belt wheel 37 to rotate by the second left decelerator 36, and drive right active synchronization belt wheel 311 to rotate by the second right decelerator 310, left active synchronization belt wheel 37, right active synchronization belt wheel 311 drive bottle gripper 32 translation backward by left ring-shaped synchronous belt 38, right ring-shaped synchronous belt 312 respectively, and bottle gripper 32 and the bottle clamped thereof are pushed on active conveying bottle platform. The position that the first folder bottle module position switching mechanism switches fore-clamp bottle assembly 324, left folder bottle assembly 322 and right folder bottle assembly 323 simultaneously subsequently, left folder bottle assembly 322, right folder bottle assembly 323 and fore-clamp bottle assembly 324 are outwards swung simultaneously, the position that the second folder bottle module position switching mechanism switches rear folder bottle assembly 325 simultaneously, rear folder bottle assembly 325 is outwards swung, discharge bottle.
Then, upper folder drives cylinder 31856 and lower folder to drive cylinder 31853 to drive respectively folder axle 31854, lower folder axle 31851 to rotate backward, and upper clip arm 31855 separates with lower clip arm 31852, and dividing plate is discharged; Dividing plate clamping fixture seat flat-removing air cyclinder 3184 drives dividing plate clamping fixture seat 3183 and front apron above 3186 and dividing plate fixture 3185 translation forward. Now being in the uppermost dividing plate of bottle buttress takes out and is placed in dividing plate collecting frame by the dividing plate fetching device that unloads bottle stack machine.
Then, translation motor 35 drives left active synchronization belt wheel 37 to counter-rotate by the second left decelerator 36, and drive right active synchronization belt wheel 311 to counter-rotate by the second right decelerator 310, left active synchronization belt wheel 37, right active synchronization belt wheel 311 drive bottle gripper 32 translation forward by left ring-shaped synchronous belt 38, right ring-shaped synchronous belt 312 respectively, and bottle gripper 32 is delivered to directly over bottle buttress hoisting mechanism again; Next carry out next round work.
(3) operation principle of dividing plate fetching device 4:
Bottle translation mechanism 3 is by the last layer bottle discharge in bottle buttress and after being transported on active conveying bottle platform, the power output shaft forward of wobble drive motor 44, drive swing arm 43 to swing (swing arm 43 swings around the power output shaft 47 that swings gearing speed-reducer 45) by swinging gearing speed-reducer 45, Suction cup assembly elevating mechanism 42 and Suction cup assembly 41 are moved to directly over bottle buttress; The piston rod 4222 of lift cylinder 422 stretches out and drives Suction cup assembly 41 to decline subsequently, and sucker 412 will be in the uppermost dividing plate of bottle buttress and hold; The piston rod 4222 of lift cylinder 422 shrinks subsequently, and driving Suction cup assembly 41 and the dividing plate holding rise together; Then the power output shaft of wobble drive motor 44 reversion, drive swing arm 43 back to swing by swinging gearing speed-reducer 45, Suction cup assembly elevating mechanism 42, Suction cup assembly 41 are moved to directly over dividing plate collecting frame together with dividing plate, now sucker 412 discharges dividing plate, dividing plate is fallen in dividing plate collecting frame under weight effect, completes the process that once picks and places dividing plate.

Claims (7)

1. one kind is unloaded a bottle stack machine, comprise frame, bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device, bottle buttress hoisting mechanism, bottle translation mechanism and dividing plate fetching device are arranged in frame, it is characterized in that: described frame comprises base, left column and right column, left column lower end is all fixedly connected with base with right column lower end, the right side wall of left column is provided with the left upright guide rail of trend up and down, and the left side wall of right column is provided with the right upright guide rail of trend up and down; Bottle buttress hoisting mechanism comprises lift fork and can drive the lift fork lift drive mechanism of lift fork lifting, lift fork lift drive mechanism is arranged in frame, lift fork left end is provided with left lifting guide roller installing plate, at least three left lifting guide rollers that coordinate with left upright guide rail are installed on left lifting guide roller installing plate, wherein have at least a left lifting guide roller to be located at left upright guide rail front side, have at least a left lifting guide roller to be located at left upright guide rail rear side, have at least a left lifting guide roller to be located at left upright guide rail right side; Lift fork right-hand member is provided with right lifting guide roller installing plate, at least three right lifting guide rollers that coordinate with right upright guide rail are installed on right lifting guide roller installing plate, wherein have at least a right lifting guide roller to be located at right upright guide rail front side, have at least a right lifting guide roller to be located at right upright guide rail rear side, have at least a right lifting guide roller to be located at right upright guide rail left side; Bottle translation mechanism is located at lift fork top, and bottle translation mechanism is between left column and right column; Dividing plate fetching device comprises supporting seat, swing arm, wobble drive motor, swing gearing speed-reducer, Suction cup assembly and can drive the Suction cup assembly elevating mechanism of Suction cup assembly lifting, supporting seat is connected with left column or right column, wobble drive motor and swing gearing speed-reducer are all fixed on supporting seat, the power output shaft of wobble drive motor connects with the power input shaft that swings gearing speed-reducer, swing arm one end is fixedly connected with the power output shaft that swings gearing speed-reducer, and Suction cup assembly elevating mechanism is arranged on swing arm;
Described lift fork lift drive mechanism comprises upper frame, lifting motor, the first left decelerator, left synchronous pulley, left Timing Belt, the first right decelerator, right synchronous pulley and right Timing Belt, upper frame is located at frame top, lifting motor, the first left decelerator and the first right decelerator are fixedly mounted on upper frame, the power input shaft of the power input shaft of the first left decelerator and the first right decelerator is all in transmission connection with the power output shaft of lifting motor, left synchronous pulley is arranged on the power output shaft of the first left decelerator, right synchronous pulley is arranged on the power output shaft of the first right decelerator, left Timing Belt is strip, and engage with left synchronous pulley in left Timing Belt stage casing, and left Timing Belt one end connects described left lifting guide roller installing plate, the other end is connected with left counterweight block, right Timing Belt is strip, and engage with right synchronous pulley in right Timing Belt stage casing, and right Timing Belt one end connects described right lifting guide roller installing plate, the other end is connected with right counterweight block,
Described bottle translation mechanism comprises translation mechanism support, bottle gripper and for driving the bottle gripper translational drive mechanism of translation before and after bottle gripper, bottle gripper translational drive mechanism is located on translation mechanism support, and translation mechanism support is connected with frame; The right horizontal guide rail of the left horizontal guide rail of trend and front and back trend before and after translation mechanism support is provided with; Bottle gripper left end is provided with left guide roller installing plate, at least two left guide rollers that coordinate with left horizontal guide rail are installed on left guide roller installing plate, wherein have at least a left guide roller to be located at left horizontal guide rail upside, have at least a left guide roller to be located at left horizontal guide rail downside; Bottle gripper right-hand member is provided with right translation guide roller installing plate, at least two right translation guide rollers that coordinate with right horizontal guide rail are installed on right translation guide roller installing plate, wherein have at least a right translation guide roller to be located at right horizontal guide rail upside, have at least a right translation guide roller to be located at right horizontal guide rail downside;
Described bottle gripper is provided with induction installation, induction installation comprises induction cylinder, induction cylinder mount pad, contact plate, upper approach switch and lower approach switch, induction cylinder mount pad is connected with bottle gripper, the cylinder body of induction cylinder is fixedly mounted on induction cylinder mount pad, the piston rod of induction cylinder down, the piston-rod lower end of induction cylinder connects contact plate, upper approach switch and lower approach switch are all located on the cylinder body of induction cylinder, upper approach switch is directly over lower approach switch, piston or the piston rod of induction cylinder are provided with the detection body matching with upper approach switch and lower approach switch.
2. bottle stack machine that unloads according to claim 1, is characterized in that: the upper surface of described base is provided with at least one buffer stopper, and buffer stopper is under lift fork.
3. bottle stack machine that unloads according to claim 1, is characterized in that: described bottle gripper translational drive mechanism comprises translation motor, the second left decelerator, left active synchronization belt wheel, left ring-shaped synchronous belt, left driven synchronous pulley, the second right decelerator, right active synchronization belt wheel, right ring-shaped synchronous belt and right driven synchronous pulley; Translation motor, the second left decelerator and the second right decelerator are all fixedly mounted on translation mechanism support, the power input shaft of the power input shaft of the second left decelerator and the second right decelerator is all in transmission connection with the power output shaft of translation motor, left active synchronization belt wheel is arranged on the power output shaft of the second left decelerator, and right active synchronization belt wheel is arranged on the power output shaft of the second right decelerator; Left active synchronization belt wheel is by the left ring-shaped synchronous belt left driven synchronous pulley that is in transmission connection, right active synchronization belt wheel is by the right ring-shaped synchronous belt right driven synchronous pulley that is in transmission connection, left ring-shaped synchronous belt is connected with left guide roller installing plate, and right ring-shaped synchronous belt is connected with right translation guide roller installing plate.
4. bottle stack machine that unloads according to claim 1, is characterized in that: described bottle gripper comprises folder bottle component mounting block, left folder bottle assembly, right folder bottle assembly, fore-clamp bottle assembly, rear folder bottle assembly, the first folder bottle module position switching mechanism and the second folder bottle module position switching mechanism, described left guide roller installing plate is all connected with folder bottle component mounting block with right translation guide roller installing plate, left folder bottle assembly is located at folder bottle component mounting block left side, and left folder bottle assembly comprises left folder bottle plate and left swing moving frame, and left swing moving frame is hinged with folder bottle component mounting block, and left folder bottle plate is located at left swing moving frame lower end, right folder bottle assembly is located at folder bottle component mounting block right side, and right folder bottle assembly comprises right folder bottle plate and right swing span, and right swing span is hinged with folder bottle component mounting block, and right folder bottle plate is located at right swing span lower end, fore-clamp bottle assembly is located at folder bottle component mounting block front side, and fore-clamp bottle assembly comprises fore-clamp bottle plate and front swing span, and front swing span is hinged with folder bottle component mounting block, and fore-clamp bottle plate is located at front swing span lower end, rear folder bottle assembly is located at folder bottle component mounting block rear side, and rear folder bottle assembly comprises rear folder bottle plate and rear swing span, and rear swing span is hinged with folder bottle component mounting block, and rear folder bottle plate is located at rear swing span lower end, the first folder bottle module position switching mechanism comprises the first folder bottle cylinder, rotating disk, left connecting rod, right connecting rod and front rod, rotating disk is rotatably arranged on folder bottle component mounting block, the cylinder body of the first folder bottle cylinder is hinged with folder bottle component mounting block, the position of departing from its rotating shaft on the piston rod of the first folder bottle cylinder and rotating disk is hinged, left connecting rod one end and left swing moving frame upper end are hinged, the position of departing from its rotating shaft on the left connecting rod other end and rotating disk is hinged, right connecting rod one end and right swing span upper end are hinged, the position of departing from its rotating shaft on the right connecting rod other end and rotating disk is hinged, front rod one end and front swing span upper end are hinged, the position of departing from its rotating shaft on the front rod other end and rotating disk is hinged, the second folder bottle module position switching mechanism comprises the second folder bottle cylinder, and the cylinder body of the second folder bottle cylinder is connected with folder bottle component mounting block, and piston rod and the rear swing span upper end of the second folder bottle cylinder are hinged.
5. bottle stack machine that unloads according to claim 1, it is characterized in that: described translation mechanism support is provided with auxiliary position-limit mechanism, auxiliary position-limit mechanism is located at bottle gripper front, and auxiliary position-limit mechanism comprises left horizontally-guided bar, right horizontally-guided bar, dividing plate clamping fixture seat, dividing plate clamping fixture seat flat-removing air cyclinder, dividing plate fixture and front apron; Trend before and after left horizontally-guided bar and right horizontally-guided bar are, dividing plate clamping fixture seat left end is provided with the left sliding sleeve being socketed on left horizontally-guided bar, dividing plate clamping fixture seat right-hand member is provided with the right sliding sleeve being socketed on right horizontally-guided bar, dividing plate clamping fixture seat flat-removing air cyclinder is front and back trends, the cylinder body of dividing plate clamping fixture seat flat-removing air cyclinder is connected with translation mechanism support, and the piston rod of dividing plate clamping fixture seat flat-removing air cyclinder is connected with dividing plate clamping fixture seat; Dividing plate fixture comprises lower folder and upper folder, lower folder comprises that lower folder axle and at least one be located at the lower clip arm on lower folder axle, lower folder axle is rotatably arranged on dividing plate clamping fixture seat and is left and right trend, dividing plate clamping fixture seat is provided with for driving the lower folder that lower folder axle rotates to drive cylinder, upper folder comprises that folder axle and at least one be located at the upper clip arm on folder axle, upper folder axle is rotatably arranged on dividing plate clamping fixture seat and is left and right trend, dividing plate clamping fixture seat is provided with for driving the upper folder that upper folder axle rotates to drive cylinder, upper clip arm and one by one corresponding matching identical with lower clip arm quantity; Front apron is located at dividing plate clamping fixture seat back edge, and position corresponding with upper clip arm and lower clip arm on front apron is provided with breach, and upper clip arm and lower clip arm extend out to front apron rear side by described breach.
6. bottle stack machine that unloads according to claim 1, is characterized in that: described Suction cup assembly elevating mechanism comprises lift cylinder seat and lift cylinder, and Suction cup assembly comprises sucker installing rack and is located at the multiple suckers on sucker installing rack; Lift cylinder seat is connected with swing arm, and the cylinder body of lift cylinder is arranged on lift cylinder seat, and the piston rod of lift cylinder is connected down and with sucker installing rack.
7. bottle stack machine that unloads according to claim 6, is characterized in that: described sucker installing rack comprises center connecting plate and four sucker mounting rods; Center connecting plate is connected with the piston rod of lift cylinder; Each sucker mounting rod all has one end to be connected with center connecting plate, and sucker mounting rod along continuous straight runs arranges, and angle between adjacent two sucker mounting rods is 90 °; Each sucker mounting rod is provided with sucker described at least one.
CN201310623004.0A 2013-11-30 2013-11-30 Unload a bottle stack machine Active CN103612918B (en)

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PCT/CN2013/001521 WO2015077906A1 (en) 2013-11-30 2013-12-09 Bottle depalletizing machine

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Inventor after: He Aibin

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Patentee before: Guangdong No. 2 Light Industry Machinery Factory Co., Ltd.