CN103171881B - Aerated concrete block conveying equipment - Google Patents
Aerated concrete block conveying equipment Download PDFInfo
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- CN103171881B CN103171881B CN201310098220.8A CN201310098220A CN103171881B CN 103171881 B CN103171881 B CN 103171881B CN 201310098220 A CN201310098220 A CN 201310098220A CN 103171881 B CN103171881 B CN 103171881B
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Abstract
本发明公开了一种加气混凝土砌块输送设备，设有坯体与托盘并齐装置，坯体与托盘并齐装置包括挡板、铰链四杆机构、气缸；铰链四杆机构为平行四边形机构，铰链四杆机构的机架设在固定座上，气缸的缸体铰接连接在固定座上；挡板构成铰链四杆机构的连杆；气缸的活塞杆端部与挡板铰接连接；挡板平行于成品砌块坯体的侧面。本发明还公开了该输送设备的运行方法。采用上述技术方案，可实现加气混凝土砌块包装线生产中坯体和托盘端面的并齐作业，而且结构简单，节省空间，便于维修维护，有力地保障了包装线的顺利运行，有利于实现加气混凝土砌块包装线的全自动化生产。
The invention discloses a conveying equipment for aerated concrete blocks, which is provided with a device for arranging the base body and the pallet. The device for arranging the base body and the pallet includes a baffle plate, a hinge four-bar mechanism, and a cylinder; the hinge four-bar mechanism is a parallelogram mechanism , the frame of the hinged four-bar mechanism is set on the fixed seat, and the cylinder body of the cylinder is hingedly connected to the fixed seat; the baffle constitutes the connecting rod of the hinged four-bar mechanism; the end of the piston rod of the cylinder is hingedly connected with the baffle; the baffle is parallel On the side of the finished block body. The invention also discloses the operation method of the conveying equipment. Adopting the above-mentioned technical scheme, it is possible to realize the parallel operation of the green body and the end face of the pallet in the production of the aerated concrete block packaging line, and the structure is simple, space-saving, easy to repair and maintain, which effectively guarantees the smooth operation of the packaging line, and is conducive to the realization of Fully automatic production of aerated concrete block packaging line.
Description
技术领域technical field
本发明属于砌体产品包装生产的技术领域，特别涉及墙材类加气混凝土成品砌块包装线，更具体地说，本发明涉及一种加气混凝土砌块输送设备。另外，本发明还涉及该输送设备的运行方法。The invention belongs to the technical field of packaging production of masonry products, and in particular relates to a packaging line for finished aerated concrete blocks such as wall materials. More specifically, the invention relates to a conveying equipment for aerated concrete blocks. In addition, the invention also relates to a method for operating the conveying device.
背景技术Background technique
在加气混凝土砌块包装线生产过程中，需要使用夹坯机，将之前工序中处理好的成品砌块坯体抱紧后，移动到包装线的链条输送机上方，并将成品砌块坯体缓慢放下，搁放在布置于链条输送机上的若干个托盘上。In the production process of the aerated concrete block packaging line, it is necessary to use a clamping machine to hold the finished block body processed in the previous process tightly, then move it to the chain conveyor of the packaging line, and put the finished block body The body is slowly lowered and placed on several pallets arranged on the chain conveyor.
如果放置的过程中成品砌块坯体的端面没有和托盘并齐的话，会使成品砌块之间的缝隙和托盘之间的缝隙错位，容易造成托盘后续分离作业不顺利，甚至发生砌块倾翻等影响正常生产运行的现象。If the end face of the finished block body is not aligned with the pallet during the placement process, the gap between the finished blocks and the gap between the pallets will be misaligned, which will easily cause the subsequent separation of the pallet to be unsmooth, and even block tilting. Turnover and other phenomena that affect normal production and operation.
所以迫切需要一种坯体和托盘并齐装置来实现成品砌块坯体和托盘的端面并齐。Therefore, there is an urgent need for a device for aligning the body and the pallet to realize the alignment of the end faces of the finished block body and the pallet.
发明内容Contents of the invention
本发明提供一种加气混凝土砌块输送设备，其目的是实现在输送过程中，成品砌块坯体与托盘的端面平齐，防止其因错位而影响生产。The invention provides a conveying device for aerated concrete blocks, the purpose of which is to ensure that the finished block body is flush with the end face of the pallet during the conveying process, so as to prevent production from being affected by dislocation.
为了实现上述目的，本发明采取的技术方案为：In order to achieve the above object, the technical scheme that the present invention takes is:
本发明提供的加气混凝土砌块输送设备，包括链条输送机、夹坯机、托盘，用于输送成品砌块坯体，所述的输送设备设有坯体与托盘并齐装置，所述的坯体与托盘并齐装置包括挡板、铰链四杆机构、气缸；所述的铰链四杆机构为平行四边形机构，所述的铰链四杆机构的机架设在固定座上，所述的气缸的缸体铰接连接在固定座上；所述的挡板构成所述的铰链四杆机构的连杆；所述的气缸的活塞杆端部与所述的挡板铰接连接；所述的挡板平行于所述的成品砌块坯体的侧面。The conveying equipment for aerated concrete blocks provided by the present invention includes a chain conveyor, a blank clamping machine, and a tray for conveying finished block blanks. The conveying equipment is provided with a device for aligning blanks and pallets. The device for aligning the green body and the tray includes a baffle plate, a hinged four-bar mechanism, and a cylinder; the hinged four-bar mechanism is a parallelogram mechanism, and the frame of the hinged four-bar mechanism is arranged on a fixed seat. The cylinder body is hingedly connected to the fixed seat; the baffle plate constitutes the connecting rod of the hinged four-bar mechanism; the piston rod end of the cylinder is hingedly connected to the baffle plate; the baffle plate is parallel on the side of the finished block body.
所述的铰链四杆机构为两个，设在所述的挡板的同一面，且分布在挡板的两侧，其高度相等。There are two hinged four-bar mechanisms, which are arranged on the same side of the baffle, and distributed on both sides of the baffle, with equal heights.
所述的铰链四杆机构与气缸设置在所述的挡板的两面。The hinged four-bar mechanism and the cylinder are arranged on both sides of the baffle.
所述的铰链四杆机构的连架杆倾斜设置，其与所述的挡板连接的一端高于其另一端；所述的气缸倾斜设置，其活塞杆倾斜向上，活塞杆的端部与所述的挡板连接。The connecting frame rod of the hinged four-bar mechanism is arranged obliquely, and one end connected to the baffle plate is higher than the other end; the cylinder rod is arranged obliquely, and the piston rod is inclined upward, and the end of the piston rod is connected to the The baffle connection described above.
按照所述的链条输送机的运行方向，所述的坯体与托盘并齐装置设置在成品砌块坯体下降位置的前方，所述的气缸的活塞杆的伸出方向朝向链条输送机的运行方向的相反方向。According to the running direction of the chain conveyor, the device for aligning the green body with the pallet is arranged in front of the lowering position of the finished block green body, and the extending direction of the piston rod of the air cylinder faces the running direction of the chain conveyor. the opposite direction of the direction.
为了实现与上述技术方案相同的发明目的，本发明还提供了以上所述的加气混凝土砌块输送设备采用的运行方法，其技术方案是：该运行方法的过程为：In order to achieve the same purpose of the invention as the above-mentioned technical solution, the present invention also provides the operation method adopted by the above-mentioned aerated concrete block conveying equipment, and its technical solution is: the process of the operation method is:
所述的夹坯机夹紧成品砌块坯体，移动至放置托盘的链条输送机的上方，然后缓慢下降；The blank clamping machine clamps the finished block blank, moves to the top of the chain conveyor on which the tray is placed, and then slowly descends;
当成品砌块坯体和托盘即将接触时，夹坯机停止下降动作；此时所述的坯体与托盘并齐装置在气缸的驱动下，通过挡板的运动，将成品砌块坯体和托盘的侧面并齐；然后夹坯机继续下降，将成品砌块坯体放置于托盘上；When the finished block body and the tray are about to contact, the clamping machine stops the downward action; at this time, the body and the tray are aligned and the device is driven by the cylinder, and the finished block body and the tray are moved by the movement of the baffle plate. The sides of the tray are aligned; then the clamping machine continues to descend, and the finished block body is placed on the tray;
然后松开成品砌块坯体的夹坯机上升至成品砌块坯体的顶部；同时，坯体与托盘并齐装置在气缸的驱动下，挡板降至托盘的下方；随后链条输送机带动装载成品砌块坯体的托盘向前移动至下一工位。Then loosen the clamping machine for the finished block body and rise to the top of the finished block body; at the same time, the green body and the tray are aligned and installed under the drive of the cylinder, and the baffle is lowered to the bottom of the tray; then the chain conveyor drives The pallet loaded with the finished block body moves forward to the next station.
本发明采用上述技术方案，可实现加气混凝土砌块包装线生产中坯体和托盘端面的并齐作业，而且结构简单，节省空间，便于维修维护，有力地保障了包装线的顺利运行，有利于实现加气混凝土砌块包装线的全自动化生产。The present invention adopts the above-mentioned technical scheme, which can realize the parallel operation of the green body and the end face of the pallet in the production of the aerated concrete block packaging line, and has a simple structure, saves space, is convenient for maintenance, and effectively guarantees the smooth operation of the packaging line. It is beneficial to realize the fully automatic production of the aerated concrete block packaging line.
附图说明Description of drawings
下面对本说明书各幅附图所表达的内容及图中的标记作简要说明：The following is a brief description of the content expressed in the drawings of this manual and the marks in the drawings:
图1为本发明中的坯体与托盘并齐装置结构示意图；Fig. 1 is the structure schematic diagram of the green body and pallet aligning device in the present invention;
图2至图4为坯体和托盘并齐装置运行过程示意图，其中：Figures 2 to 4 are schematic diagrams of the operation process of the green body and tray alignment device, wherein:
图2为夹坯机下降时的状态示意图；Fig. 2 is a schematic diagram of the state when the clamping machine descends;
图3为夹坯机上升时的状态示意图；Fig. 3 is a schematic diagram of the state when the clamping machine rises;
图4为链条输送机驱动装载坯体的托盘向前移动的状态示意图。Fig. 4 is a schematic diagram of the state in which the chain conveyor drives the pallet loaded with blanks to move forward.
图中标记为：Labeled in the figure:
1、挡板，2、铰链四杆结构，3、气缸，4、固定座，5、夹坯机，6、成品砌块坯体，7、托盘，8、链条输送机。1. Baffle plate, 2. Four-bar hinge structure, 3. Cylinder, 4. Fixed seat, 5. Blank clamping machine, 6. Finished block body, 7. Pallet, 8. Chain conveyor.
具体实施方式detailed description
下面对照附图，通过对实施例的描述，对本发明的具体实施方式作进一步详细的说明，以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。The specific implementation of the present invention will be described in further detail below by describing the embodiments with reference to the accompanying drawings, so as to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.
如图1至图4所表达的本发明的结构，为一种加气混凝土砌块输送设备，包括链条输送机8、夹坯机5、托盘7，用于输送成品砌块坯体6。本发明应于墙材产品包装线领域，特别是用于墙材类加气混凝土成品砌块包装生产。夹坯机5将成品砌块坯体6放置在托盘7上，托盘7放置在链条输送机8的运动的链条上，托盘7承载着成品砌块坯体6，将其送往下一个工位。The structure of the present invention as shown in Figures 1 to 4 is an aerated concrete block conveying equipment, including a chain conveyor 8, a blank clamping machine 5, and a pallet 7 for conveying finished block blanks 6. The invention applies to the field of wall material product packaging line, especially for the packaging production of wall material aerated concrete finished blocks. The clamping machine 5 places the finished block body 6 on the pallet 7, the pallet 7 is placed on the moving chain of the chain conveyor 8, the pallet 7 carries the finished block body 6, and sends it to the next station .
为了解决现有技术存在的问题并克服其缺陷，实现在输送过程中，成品砌块坯体与托盘的端面平齐，防止其因错位而影响生产的发明目的，本发明采取的技术方案为：In order to solve the problems existing in the prior art and overcome its defects, and realize the purpose of the invention that the finished block body is flush with the end face of the pallet during the conveying process and prevent its production from being affected by misalignment, the technical solution adopted by the present invention is as follows:
如图1至图4所示，本发明提供的加气混凝土砌块输送设备，设有坯体与托盘并齐装置，所述的坯体与托盘并齐装置包括挡板1、铰链四杆机构2、气缸3；所述的铰链四杆机构2为平行四边形机构，所述的铰链四杆机构2的机架设在固定座4上，所述的气缸3的缸体铰接连接在固定座4上；所述的挡板1构成所述的铰链四杆机构2的连杆；所述的气缸3的活塞杆端部与所述的挡板1铰接连接；所述的挡板1平行于所述的成品砌块坯体6的侧面。As shown in Figures 1 to 4, the conveying equipment for aerated concrete blocks provided by the present invention is provided with a device for arranging the body and the tray, and the device for aligning the body and the tray includes a baffle plate 1, a hinge four-bar mechanism 2, cylinder 3; described hinged four-bar mechanism 2 is a parallelogram mechanism, the frame of described hinged four-bar mechanism 2 is located on the fixed seat 4, and the cylinder body of described air cylinder 3 is hingedly connected on the fixed seat 4 The baffle plate 1 constitutes the connecting rod of the hinge four-bar mechanism 2; the piston rod end of the cylinder 3 is hingedly connected with the baffle plate 1; the baffle plate 1 is parallel to the The side of the finished block body 6.
其中，挡板1和固定座4分别通过上下布置的铰链与铰链四杆机构2相连接，气缸3的活塞杆通过铰链与挡板1相连接，气缸3的缸体端部通过铰链与固定座4相连接。在气缸3的活塞杆进行伸出和缩回时，平行四边形铰链结构和挡板1会随之进行运动。Among them, the baffle plate 1 and the fixed seat 4 are respectively connected to the hinge four-bar mechanism 2 through the hinge arranged up and down, the piston rod of the cylinder 3 is connected to the baffle plate 1 through the hinge, and the end of the cylinder body of the cylinder 3 is connected to the fixed seat through the hinge. 4-phase connection. When the piston rod of the cylinder 3 is extended and retracted, the parallelogram hinge structure and the baffle plate 1 will move accordingly.
为了使挡板1在运行过程中始终保持竖直状态，不会产生偏斜，采用两个铰链四杆机构2，设在所述的挡板1的同一面，且分布在挡板1的两侧，其高度相等。In order to keep the baffle 1 in a vertical state all the time during operation without deflection, two hinged four-bar mechanisms 2 are used, which are arranged on the same side of the baffle 1 and distributed on both sides of the baffle 1. sides, which are of equal height.
所述的铰链四杆机构2与气缸3设置在所述的挡板1的两面。由于两者的共同作用，使挡板1可以产生一个弧形的运动，在上下和前后方向产生位移，并且在这个过程中，始终保持竖直的状态，起到使成品砌块坯体6和托盘7平齐的作用。The hinged four-bar mechanism 2 and the cylinder 3 are arranged on both sides of the baffle plate 1 . Due to the joint action of the two, the baffle plate 1 can produce an arc-shaped movement, and produce displacement in the up and down and front and rear directions, and in this process, it always maintains a vertical state, so that the finished block body 6 and Tray 7 flush effect.
所述的铰链四杆机构2的连架杆倾斜设置，其与所述的挡板1连接的一端高于其另一端；所述的气缸3倾斜设置，其活塞杆倾斜向上，活塞杆的端部与所述的挡板1连接。活塞杆的伸出，使挡板1产生向上、向后的运动；活塞杆的缩回，使挡板1产生向下、向前的运动。The link rod of the hinged four-bar mechanism 2 is arranged obliquely, and the end connected to the baffle plate 1 is higher than the other end; the cylinder 3 is arranged obliquely, and its piston rod is inclined upward, and the end of the piston rod The part is connected with the baffle plate 1 described above. The extension of the piston rod makes the baffle 1 move upward and backward; the retraction of the piston rod makes the baffle 1 move downward and forward.
如图2至图4所示，为坯体和托盘并齐装置运行过程示意图。As shown in Fig. 2 to Fig. 4, it is a schematic diagram of the operation process of the green body and tray aligning device.
托盘7放置在链条输送机8上，与链条一道运动，但是，成品砌块坯体6在下降过程到快要接触托盘7时并不作水平运动，这就要靠坯体与托盘并齐装置使托盘7停止运动，等待成品砌块坯体6下降到位，并保持两者水平位置的平齐。但是，挡板1不能作纯上、下运动，因为这样位置可能不准确：或与成品砌块坯体6相距一段距离，或被托盘7挡住。挡板1又不能设置在托盘7的前方，阻碍托盘7的运动。挡板1起到并齐作用后，应该迅速离开链条输送机8链条位置，使托盘7能承载着成品砌块坯体6向前运动。为了使挡板1从前方、下方向上方、后方运动，采用以下的方式：按照所述的链条输送机8的运行方向，所述的坯体与托盘并齐装置设置在成品砌块坯体6下降位置的前方，所述的气缸3的活塞杆的伸出方向朝向链条输送机8的运行方向的相反方向。The pallet 7 is placed on the chain conveyor 8 and moves together with the chain. However, the finished block body 6 does not move horizontally when it is about to touch the pallet 7 during the descent process. 7. Stop the motion, wait for the finished block body 6 to drop to the place, and keep both horizontal positions even. But baffle plate 1 can't do pure up and down movement, because the position may be inaccurate like this: or keep a certain distance with finished block blank body 6, or be blocked by pallet 7. The baffle plate 1 cannot be arranged in front of the tray 7 to hinder the movement of the tray 7 . After the baffle plate 1 plays the role of aligning, it should leave the chain position of the chain conveyor 8 quickly, so that the pallet 7 can carry the finished block body 6 and move forward. In order to move the baffle plate 1 from the front and bottom to the top and the rear, the following method is adopted: according to the running direction of the chain conveyor 8, the device for aligning the green body with the pallet is arranged on the finished block green body 6 The front of the lowering position, the extension direction of the piston rod of the air cylinder 3 faces the opposite direction of the running direction of the chain conveyor 8 .
本发明可实现加气混凝土砌块包装线生产中坯体和托盘端面的并齐作业，而且结构简单，节省空间，便于维修维护，有力地保障了包装线的顺利运行，且利于实现加气混凝土砌块包装线的全自动化生产。The invention can realize the parallel operation of the green body and the end face of the tray in the production of the aerated concrete block packaging line, and has a simple structure, saves space, is convenient for repair and maintenance, effectively guarantees the smooth operation of the packaging line, and is beneficial to the realization of aerated concrete Fully automated production of block packaging lines.
为了实现与上述技术方案相同的发明目的，本发明还提供了以上所述的加气混凝土砌块输送设备采用的运行方法，其技术方案是：该运行方法的过程为：In order to achieve the same purpose of the invention as the above-mentioned technical solution, the present invention also provides the operation method adopted by the above-mentioned aerated concrete block conveying equipment, and its technical solution is: the process of the operation method is:
所述的夹坯机5夹紧成品砌块坯体6，移动至放置托盘7的链条输送机8的上方，然后缓慢下降；The blank clamping machine 5 clamps the finished block blank 6, moves to the top of the chain conveyor 8 on which the tray 7 is placed, and then slowly descends;
如图2所示，当成品砌块坯体6和托盘7即将接触时，夹坯机5停止下降动作；As shown in Figure 2, when the finished block body 6 and the tray 7 are about to contact, the clamping machine 5 stops the descending action;
如图3所示，此时所述的坯体与托盘并齐装置在气缸3的驱动下，通达挡板1的运动，将成品砌块坯体6和托盘7的侧面并齐；然后夹坯机5继续下降，将成品砌块坯体6放置于托盘7上；As shown in Fig. 3, at this time, the device for arranging the green body and the tray is driven by the cylinder 3 to reach the movement of the baffle plate 1, and align the sides of the finished block green body 6 and the tray 7; then clamp the blank The machine 5 continues to descend, and the finished block body 6 is placed on the pallet 7;
如图4所示，然后松开成品砌块坯体6的夹坯机5上升至成品砌块坯体6的顶部；同时，坯体与托盘并齐装置在气缸3的驱动下，挡板1降至托盘7的下方；随后链条输送机8带动装载成品砌块坯体6的托盘7向前移动至下一工位。As shown in Figure 4, then the clamping machine 5 that releases the finished block body 6 rises to the top of the finished block body 6; at the same time, the green body and the tray are aligned under the drive of the cylinder 3, and the baffle plate 1 Drop below the pallet 7; then the chain conveyor 8 drives the pallet 7 loaded with the finished block body 6 to move forward to the next station.
本发明还设置了自动控制系统，当装载有成品砌块坯体6的夹坯机5下降至和托盘7即与托盘7将接触时，自动控制系统发出信号，控制气缸3工作，活塞杆伸出，使挡板1运动，起到并齐的作用。然后自动控制系统发出信号，使气缸3迅速退回，挡板1不会起阻碍作用。同时，夹坯机5松开成品砌块坯体6，将其放到托盘7上，这时，成品砌块坯体6与托盘7已经平齐，托盘7承载着成品砌块坯体6，在链条输送机8的带动下向前移动。The present invention is also provided with an automatic control system. When the clamping machine 5 loaded with the finished block body 6 descends to the pallet 7, that is, when it will be in contact with the pallet 7, the automatic control system sends a signal to control the cylinder 3 to work, and the piston rod extends out, make the baffle 1 move, and play the role of aligning. Then the automatic control system sends a signal to make the cylinder 3 retreat quickly, and the baffle plate 1 will not hinder. At the same time, the clamping machine 5 unclamps the finished block body 6 and puts it on the pallet 7. At this time, the finished block body 6 is flush with the pallet 7, and the pallet 7 carries the finished block body 6. Move forward under the drive of chain conveyor 8.
上面结合附图对本发明进行了示例性描述，显然本发明具体实现并不受上述方式的限制，只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进，或未经改进将本发明的构思和技术方案直接应用于其它场合的，均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are adopted in the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
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| CN103625706B (en) * | 2013-11-28 | 2015-04-15 | 芜湖科达新铭丰机电有限公司 | Aerated concrete block finished product packaging production line |
| CN103786254B (en) * | 2013-11-28 | 2015-11-04 | 芜湖科达新铭丰机电有限公司 | Operation method of finished building block overturning platform |
| CN103612799B (en) * | 2013-11-28 | 2015-05-13 | 芜湖科达新铭丰机电有限公司 | Aerated concrete block finished product packaging production line |
| CN103625673B (en) * | 2013-11-28 | 2015-09-23 | 芜湖科达新铭丰机电有限公司 | Production method of aerated concrete block finished product packaging production line |
| CN104773326B (en) * | 2015-03-30 | 2016-08-31 | 安徽科达机电有限公司 | Aerated concrete block blank combining machine and blank combining method |
| CN114435978B (en) * | 2020-11-03 | 2024-02-27 | 杭州壹悟科技有限公司 | Mechanical device and carrying equipment |
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| SU427894A1 (en) * | 1972-06-19 | 1974-05-15 | INSTALLATION FOR RETURN OF PALLETS | |
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| CN102060183A (en) * | 2010-11-19 | 2011-05-18 | 速世昌 | Automatic production process for post production flow of concrete blocks |
| CN202499293U (en) * | 2012-01-02 | 2012-10-24 | 洛阳中冶重工机械有限公司 | Brick stack package production line |
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