CN103021995A - 一种基于圆柱形电感可实现smt的单芯片封装件及其制作工艺 - Google Patents
一种基于圆柱形电感可实现smt的单芯片封装件及其制作工艺 Download PDFInfo
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- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
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- H01L2224/42—Wire connectors; Manufacturing methods related thereto
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Abstract
本发明涉及一种基于圆柱形电感可实现SMT的单芯片封装件及其制作工艺,属于集成电路封装技术领域,芯片封装件包括引线框架、绝缘胶、芯片、键合线、圆柱形电感、塑封体;其中芯片与引线框架通过绝缘胶相连,圆柱形电感与框架通过圆柱形电感的引脚相连,键合线直接从芯片打到引线框架上,引线框架上是圆柱形电感,圆柱形电感上市绝缘胶,绝缘胶上是芯片,芯片上的焊点与内引脚间的焊线是键合线,塑封体对芯片的键合线起到了支撑和保护作用,塑封体包围了引线框架、绝缘胶、芯片、键合线、圆柱形电感并一起构成了电路的整体,芯片、键合线、圆柱形电感、引线框架构成了电路的电源和信号通道。本发明可以有效缩小体积,减轻重量并提高封装件可靠性、抗震能力强,焊点缺陷率低。
Description
技术领域
本发明涉及一种基于圆柱形电感可实现SMT的单芯片封装件及其制作工艺,属于集成电路封装技术领域。
背景技术
电子电路表面组装技术(Surface Mount Technology,SMT),称为表面贴装或表面安装技术。它是一种将无引脚或短引线表面组装元器件(简称SMC/SMD,中文称片状元器件)安装在印制电路板(Printed Circuit Board,PCB)的表面或其它基板的表面上,通过回流焊或浸焊等方法加以焊接组装的电路装连技术。
组装密度高、电子产品体积小、重量轻,贴片元件的体积和重量只有传统插装元件的1/10左右,一般采用SMT之后,电子产品体积缩小40%~60%,重量减轻60%~80%。可靠性高、抗震能力强。焊点缺陷率低。
高频特性好。减少了电磁和射频干扰。易于实现自动化,提高生产效率。降低成本达30%~50%。节省材料、能源、设备、人力、时间等。
QFN(四面扁平无引脚封装)及DFN(双扁平无引脚封装)封装是在近几年随着通讯及便携式小型数码电子产品的产生(数码相机、手机、PC、MP3)而发展起来的、适用于高频、宽带、低噪声、高导热、小体积,高速度等电性要求的中小规模集成电路的封装。我们知道QFN/DFN封装有效地利用了引线脚的封装空间,从而大幅度地提高了封装效率。
而随着电子产品功能日趋更加完整,所采用的集成电路(IC)已无穿孔元件,特别是大规模、高集成IC,不得不采用表面贴片元件。而随着产品批量化,生产自动化,厂方要以低成本高产量,出产优质产品以迎合顾客需求及加强市场竞争力。由于技术限制,目前SMT技术只用于基板类封装产品,我司现使用一种新的生产方法,使得框架产品实现SMT技术。
发明内容
基于上述问题,本发明采用一种基于圆柱形电感可实现SMT的单芯片封装件及其制作工艺,在框架上电感和引脚直接连接,芯片和电感用绝缘胶相连,后将芯片用金线和引脚连接,从而形成电路整体,可以有效缩小体积,减轻重量并提高封装件可靠性、抗震能力强。焊点缺陷率低。
本发明采用的技术方案:一种基于圆柱形电感可实现SMT的单芯片封装件包括:引线框架、绝缘胶、芯片、键合线、圆柱形电感、塑封体;其中芯片与引线框架通过绝缘胶相连,圆柱形电感与框架通过圆柱形电感的引脚相连,键合线直接从芯片打到引线框架上,引线框架上是圆柱形电感,圆柱形电感上是绝缘胶,绝缘胶上是芯片,芯片上的焊点与内引脚间的焊线是键合线,对芯片的键合线起到了支撑和保护作用塑封体包围了引线框架、绝缘胶、芯片、键合线、圆柱形电感并一起构成了电路的整体,芯片、键合线、圆柱形电感、引线框架构成了电路的电源和信号通道。
一种基于圆柱形电感可实现SMT的单芯片封装件的制作工艺,按照以下步骤进行:
第一步、圆柱形电感引脚沾锡,与框架相连;
第二步、减薄、划片:减薄厚度50μm~200μm,150μm以上晶圆同普通QFN划片工艺,但厚度在150μm以下晶圆,使用双刀划片机及其工艺;
第三步、上芯粘片:采用绝缘胶将芯片与电感相连;
第四步、压焊:压焊同常规QFN/DFN工艺相同;
第五步、塑封,后固化、磨胶、锡化、打印、产品分离、检验、包装等均与常规QFN/DFN工艺相同。
本发明的有益效果:在框架上电感和引脚直接连接,芯片和电感用绝缘胶相连,后将芯片用金线和引脚连接,从而形成电路整体,可以有效缩小体积,减轻重量并提高封装件可靠性、抗震能力强,焊点缺陷率低。
附图说明
图1 引线框架剖面图;
图2 粘接电感后产品剖面图;
图3 上芯后产品剖面图;
图4 压焊后产品剖面图;
图5 塑封后产品剖面图;
图6 产品成品剖面图。
图中:1—引线框架、2—绝缘胶、3—芯片、4—键合线、5—圆柱形电感、6—塑封体。
具体实施方式
下面结合附图对本发明做进一步说明,以方便技术人员理解。
如图1所示:一种基于圆柱形电感可实现SMT的单芯片封装件包括:引线框架1、绝缘胶2、芯片3、键合线4、圆柱形电感5、塑封体6;其中芯片3与引线框架1通过绝缘胶2相连,圆柱形电感5与框架1通过圆柱形电感5的引脚相连,键合线4直接从芯片3打到引线框架1上,引线框架1上是圆柱形电感5,圆柱形电感5上市绝缘胶2,绝缘胶2上是芯片3,芯片3上的焊点与内引脚间的焊线是键合线4,塑封体6对芯片3的键合线4起到了支撑和保护作用,塑封体6包围了引线框架1、绝缘胶2、芯片3、键合线4、圆柱形电感5并一起构成了电路的整体,芯片3、键合线4、圆柱形电感5、引线框架1构成了电路的电源和信号通道。
一种基于圆柱形电感可实现SMT的单芯片封装件的制作工艺,按照以下步骤进行:
第一步、圆柱形电感引脚沾锡,与框架相连;
第二步、减薄、划片:减薄厚度50μm~200μm,150μm以上晶圆同普通QFN划片工艺,但厚度在150μm以下晶圆,使用双刀划片机及其工艺;
第三步、上芯粘片:采用绝缘胶将芯片与电感相连;
第四步、压焊:压焊同常规QFN/DFN工艺相同;
第五步、塑封,后固化、磨胶、锡化、打印、产品分离、检验、包装等均与常规QFN/DFN工艺相同。
本发明通过具体实施过程进行说明的,在不脱离本发明范围的情况下,还可以对本发明专利进行各种变换及等同代替,因此,本发明专利不局限于所公开的具体实施过程,而应当包括落入本发明专利权利要求范围内的全部实施方案。
Claims (2)
1.一种基于圆柱形电感可实现SMT的单芯片封装件,其特征在于:单芯片封装件包括引线框架、绝缘胶、芯片、键合线、圆柱形电感、塑封体;其中芯片与引线框架通过绝缘胶相连,圆柱形电感与框架通过圆柱形电感的引脚相连,键合线直接从芯片打到引线框架上,引线框架上是圆柱形电感,圆柱形电感上是绝缘胶,绝缘胶上是芯片,芯片上的焊点与内引脚间的焊线是键合线,塑封体包围了引线框架、绝缘胶、芯片、键合线、圆柱形电感并一起构成了电路的整体,芯片、键合线、圆柱形电感、引线框架构成了电路的电源和信号通道。
2.一种基于圆柱形电感可实现SMT的单芯片封装件的制作工艺,其特征在于:所述制作工艺是按照以下步骤进行:
第一步、圆柱形电感引脚沾锡,与框架相连;
第二步、减薄、划片:减薄厚度50μm~200μm,150μm以上晶圆同普通QFN划片工艺,但厚度在150μm以下晶圆,使用双刀划片机及其工艺;
第三步、上芯粘片:采用绝缘胶将芯片与电感相连;
第四步、压焊:压焊同常规QFN/DFN工艺相同;
第五步、塑封,后固化、磨胶、锡化、打印、产品分离、检验、包装等均与常规QFN/DFN工艺相同。
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CN103325756A (zh) * | 2013-05-16 | 2013-09-25 | 华天科技(西安)有限公司 | 一种基于框架的多器件smt扁平封装件及其制作工艺 |
CN105609231A (zh) * | 2015-12-24 | 2016-05-25 | 合肥祖安投资合伙企业(有限合伙) | 叠层电感器及其制造方法以及叠层封装组件 |
CN115841958A (zh) * | 2023-02-20 | 2023-03-24 | 广州丰江微电子有限公司 | 提高引线框架与塑封料结合力的方法 |
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CN115841958A (zh) * | 2023-02-20 | 2023-03-24 | 广州丰江微电子有限公司 | 提高引线框架与塑封料结合力的方法 |
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