CN102774526B - Automatic box filler for solar energy photovoltaic components and automatic box filling method - Google Patents
Automatic box filler for solar energy photovoltaic components and automatic box filling method Download PDFInfo
- Publication number
- CN102774526B CN102774526B CN201210261438.6A CN201210261438A CN102774526B CN 102774526 B CN102774526 B CN 102774526B CN 201210261438 A CN201210261438 A CN 201210261438A CN 102774526 B CN102774526 B CN 102774526B
- Authority
- CN
- China
- Prior art keywords
- assembly
- frame
- vanning
- packing chest
- absorption
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 24
- 239000000945 filler Substances 0.000 title abstract 3
- 230000007306 turnover Effects 0.000 claims abstract description 64
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 34
- 238000012856 packing Methods 0.000 claims description 56
- 238000010521 absorption reaction Methods 0.000 claims description 43
- 239000004411 aluminium Substances 0.000 claims description 33
- 230000000694 effects Effects 0.000 claims description 26
- 230000009471 action Effects 0.000 claims description 16
- 230000008676 import Effects 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 14
- 230000002745 absorbent Effects 0.000 claims description 13
- 239000002250 absorbent Substances 0.000 claims description 13
- 230000002401 inhibitory effect Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 241000252254 Catostomidae Species 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention provides an automatic box filler (100) for solar energy photovoltaic components. The automatic box filler comprises a rack (1), a jacking device (2), an adsorption turn-over device (3) and a box filling execution device (4), wherein a first inlet/outlet and a second inlet/outlet are formed in the side of the frame; a stacked to-be-filled component (8) is arranged in the first inlet/outlet; brackets (2-1) in the jacking device (2) are distributed on two sides in the first inlet/outlet for jacking the component (8) under a horizontal state to the predetermined position; the adsorption turn-over device (4) is used for turning over the component (8) jacked by the jacking device (2) from the horizontal state to a vertical state; a sliding plate bracket (4-1) in the box filling execution device (4) is driven by a first conveyor belt (4-7-1) to move back and forth along a slide rail (1-2) on the top of the rack (1); and a sucking disk bracket (4-3) adsorbs aluminum frames of the component (8) and is driven by a second conveyor belt (4-7-2) to move up and down.
Description
Technical field
The present invention relates to solar photovoltaic assembly vanning field, and relate to a kind of packaging machine, a kind of automatic boxing method that particularly relates to automatic boxing machine that solar photovoltaic assembly is cased and use this automatic boxing machine.
The present invention is conducive to use on the manufacturing line of solar photovoltaic assembly, and the solar photovoltaic assembly that is used in particular for manufacture to complete packs in packing chest automatically.
Background technology
At present, the production of crystal silicon solar photovoltaic module scale, before solar photovoltaic assembly Product transport is sold to all parts of the world, needs first solar photovoltaic assembly to be cased.Therefore, solar photovoltaic assembly vanning is an important step in solar energy production.
In solar photovoltaic assembly automation production flow line, vanning is last one critical process of whole pipeline system operation, is also a heaviest procedure.
At present, photovoltaic enterprise adopts manual work to complete vanning operation.But a common solar photovoltaic assembly weight reaches 28.5kg, and assembly oad length reaches 2m, and width reaches 1m.Meanwhile, in order to reduce the infringement to solar photovoltaic assembly in transportation, during vanning, generally it is placed vertically and put into packing chest along short brink.In addition; in order to protect component safety, during vanning, be put in outermost solar photovoltaic assembly and be conventionally placed as its glass surface is faced in case, wherein; common arrangement mode is by last piece photovoltaic module upset, staggered relatively with the glass surface of last photovoltaic module.Before vanning, the common stacking mode of assembly is that horizontal stack stacks and puts, and each stacking middle component count is identical with the rear standard container inner assembly number of vanning.
By the above-mentioned vanning operation that manually completes photovoltaic module, have that hand labor intensity is large, a vanning process difficulty, the problem such as boxing efficiency is low and required personnel amount is many.
Therefore,, in photovoltaic module is produced at present, be badly in need of a kind of automatic boxing machine for solar photovoltaic assembly.
Summary of the invention
For above prior art defect, one of the object of the invention is at least to provide a kind of automatic boxing machine and automatic boxing method thereof of solar photovoltaic assembly.By solar photovoltaic assembly automatic boxing machine proposed by the invention, can be used to photovoltaic module automatic transportation package handling, it packs assembly in packing chest into quantitatively by place the mode of putting arrangement vertically along short brink.
According to an aspect of the present invention, adopt following technical solution to realize assembly automatic boxing: solar photovoltaic assembly automatic boxing machine, by frame, jacking apparatus, absorption and turnover device, vanning executive device, packing chest inhibiting device and control box etc., formed, form one and rise solar photovoltaic assembly, the also rotation of absorption and turnover device absorption back panel of solar photovoltaic module, vanning executive device absorption solar photovoltaic assembly frame, move to the rear automation equipment system of vertically placing solar photovoltaic assembly in packing chest top by jacking apparatus.
According to an aspect of the present invention, a kind of automatic boxing machine for solar photovoltaic assembly (100) is provided, comprise: frame (1), on its side, leave the first import and export (A) and second and import and export (B), in described first imports and exports, be provided with the assembly (8) of the wait vanning stacking, jacking apparatus (2), comprises support (2-1), and the bottom of described support (2-1) is fixedly connected with and is distributed in the inner both sides of the first import and export (A) with the bottom of described frame (1), for assembly (8) jacking under horizontality is arrived to desired location, absorption and turnover device (3), is arranged in the default position of readiness of described jacking apparatus (2) top, and is flexibly connected with described frame (1), for the assembly (8) by the jacking of described jacking apparatus (2) institute is turned to vertical state from horizontality, vanning executive device (4), comprise sliding plate support (4-1), slide rail (4-2), the first belt conveyor (4-7-1), the second belt conveyor (4-7-2) and sucker stand (4-3), described slide rail (4-2), the first belt conveyor (4-7-1) and the second belt conveyor (4-7-2) are arranged on the top of described frame (1), described sliding plate support (4-1) moves forward and backward along the slide rail (1-2) that is positioned at frame (1) top under described the first belt conveyor (4-7-1) drives, the aluminium frame of described sucker stand (4-3) absorbent module (8), and under driving, the second belt conveyor (4-7-2) carries out up-and-down movement.
According to another aspect of the present invention, this automatic boxing machine also comprises: packing chest inhibiting device (5), at vanning process fixation kit packing chest (7), described packing chest inhibiting device (5) comprises four cylinders.Described four cylinders are fixedly connected with packing box base (9) bottom, and are distributed in described second import and export (B) inner both sides of frame (1), when described four cylinder ejectors, packing chest (7) position are limited; Control box (6), for controlling described frame (1), described jacking apparatus (2), described absorption and turnover device (3) and described vanning executive device (4) to complete the action of solar photovoltaic assembly automatic boxing.
According to another aspect of the present invention, frame (1) is welded by some standard section steel square steel tubes (1-1).
According to another aspect of the present invention, be distributed on the described support (2-1) of the inner both sides of the first import and export (A) roller screw mandrel (2-2) is all installed, and on base, being provided with motor (2-3), the feed screw nut of two roller screw mandrels (2-2) is connected with two corresponding sides of enclosing frame (2-5) than large 8 to 10cm the aluminium of assembly (8) respectively; At described aluminium, enclose and on frame (2-5), be provided with detecting device (2-4) and 6 cylinders (2-6), at described aluminium, enclose on every long limit of frame (2-5) and be provided with 2 described cylinders (2-6), and enclose at described aluminium on every minor face of frame (2-5), be provided with 1 described cylinder (2-6), and the top at described cylinder (2-6) is surrounded by flexible rubber piece, when cylinder (2-6) is stretched out, its friction force that pressure of assembly (8) is produced just in time offsets with the gravity of assembly (8).
According to an aspect in addition of the present invention, absorption and turnover device (3) comprises fixed mount (3-1), roll shaft screw mandrel (3-2), drive motor (3-3), gear (3-4), turning motors (3-5), upset connecting rod (3-6), turnover bracket (3-7) and suction nozzle (3-8), described roll shaft screw mandrel (3-2) and described drive motor (3-3) are arranged on described fixed mount (3-1), described gear (3-4) and described turning motors (3-5) are arranged on described roll shaft screw mandrel (3-2), described turning motors (3-5) connects and drives described upset connecting rod (3-6), drive the described turnover bracket (3-7) being connected with described upset connecting rod (3-6) to overturn.Described suction nozzle (3-8) is arranged on the top of described turnover bracket (3-7).
According to an aspect in addition of the present invention, vanning executive device (4) also comprises assembly sucker (4-4), guide cylinder (4-5), rotation motor (4-6), roller bearing (4-8) and motor (4-9), wherein said assembly sucker (4-4) is oval vacuum cup, have 4, and each assembly sucker (4-4) width is less than the seal ring thickness of assembly (8), thus the aluminium frame of adsorbable assembly (8).4 assembly suckers (4-4) are all fixed on sucker stand (4-3), and sucker stand (4-3) carries out up-and-down movement under the second belt conveyor (4-7-2) drives, realization is to the lifting of assembly (8) and let-down action, described guide cylinder (4-5) is double-acting cylinder, in it, well width, than the seal ring thickness of assembly (8) large 1 to 2cm, can carry out directional tagging to assembly in the let-down process of assembly (8).
According to a further aspect of the invention, provide a kind of be applicable in automatic boxing machine as claimed in claim 1 (100) for solar photovoltaic assembly being carried out to the method for automatic boxing, to comprise: (1) is by jacking apparatus jacking assembly; (2) by absorption and turnover device, adsorb back panel of solar photovoltaic module and assembly is turned to vertical state; (3) after moving to packing chest top by vanning executive device absorbent module frame, and by assembly, assembly is vertically placed in packing chest; And (4) repeat above step (1)-(3), until packing chest is filled.
According to a further aspect of the invention, step (1) is specially: after the assembly inlet point that assembly that heap is folded enters into packing machine is put well, jacking apparatus is started working, aluminium in described jacking apparatus encloses frame and moves down along screw mandrel, when being arranged on aluminium and enclosing detecting device on frame and the first block assembly detected, described aluminium encloses frame stop motion, is then arranged on aluminium and encloses the cylinder ejector on frame, and described assembly is compressed from surrounding; Described cylinder ejector and hold down assembly after, screw mandrel up moves, stop after returning to default position of readiness, thus by assembly under horizontality jacking to predeterminated position.
According to a further aspect of the invention, step (2) is specially: after assembly is put in place by jacking apparatus jacking, absorption and turnover device is started working, described absorption and turnover device turning rack moves downward under the effect of screw mandrel, while moving to the backboard of suction nozzle contact assembly, the turnover bracket of described absorption and turnover device stops moving down, suction nozzle is bled, absorbent module backboard, then, described absorption and turnover device turnover bracket upward movement under screw mandrel effect, returns after default position of readiness, assembly is turned over and turn 90 degrees, from horizontality, turn to vertical state.
According to a further aspect of the invention, step (4) is specially: after assembly upset puts in place, vanning executive device moves to assembly placement direction under the effect of belt conveyor, and when moving to module position, vanning executive device stops mobile.Oval sucker absorbent module frame on described vanning executive device, then assembly is decontroled in the sucker inflation on absorption and turnover device, and guide cylinder moves in vertical slide plate, after clamping assembly, stops; Then the executive device of casing moves to packing chest direction under the effect of belt conveyor together with assembly, after moving to packing chest top, stop, the executive device of casing afterwards is all added the distance of 2mm than the thickness size of many movement one block assemblies of a front incasement operation, until packing chest is filled, cannot move again; After described vanning executive device stops, the motor starting on vanning executive device, assembly moves downward under self gravitation effect, enters in packing chest.
One of the object of the invention is to provide a kind of automatic boxing machine of solar photovoltaic assembly, agrees with mutually with existing assembly working condition, eliminates man power encasement's inferior position, realizes stuffing equipment automatization, saves human resources, enhances productivity.
Should be appreciated that more than the present invention generality is described and the following detailed description is all exemplary and explanat, and be intended to the further explanation that the invention provides for as claimed in claim.
Accompanying drawing explanation
Comprise that accompanying drawing is for providing, the present invention further to be understood, they are included and form the application's a part, and accompanying drawing shows embodiments of the invention, and with together with this specification sheets, play the effect of explaining the principle of the invention.By reference to the accompanying drawings and below having read to specific non-limiting embodiments of the invention after, other features of the present invention and advantage will become apparent.Wherein:
Fig. 1 is the work schematic diagram of solar photovoltaic assembly automatic boxing machine according to an embodiment of the invention;
Fig. 2 is the physical construction schematic diagram of solar photovoltaic assembly automatic boxing machine according to an embodiment of the invention;
Fig. 3 is the assembly jacking apparatus of automatic boxing machine according to an embodiment of the invention and the structural representation of absorption and turnover device;
Fig. 4 is the structural representation of the assembly jacking apparatus of automatic boxing machine according to an embodiment of the invention;
Fig. 5 is the structural representation of the assembly absorption and turnover device of automatic boxing machine according to an embodiment of the invention;
Fig. 6 is the structural representation of the vanning executive device of automatic boxing machine according to an embodiment of the invention;
Fig. 7 is the vanning action schematic diagram of vanning executive device according to an embodiment of the invention;
Fig. 8 is the schematic diagram of the first stage of automatic boxing operation according to an embodiment of the invention;
Fig. 9 is the schematic diagram of the subordinate phase of automatic boxing operation according to an embodiment of the invention;
Figure 10 is automatic boxing operating process according to an embodiment of the invention.
The specific embodiment
With detailed reference to accompanying drawing, embodiments of the invention are described now.With detailed reference to the preferred embodiments of the present invention, its example is shown in the drawings now.In the case of any possible, in institute's drawings attached, the mark with identical is represented to same or analogous part.In addition, although the term using in the present invention is to select from public term, but some mentioned terms may be that applicant selects by his or her judgement in specification sheets of the present invention, its detailed meanings illustrates in the relevant portion of description herein.In addition, require not only to pass through used actual terms, but the meaning that also will contain by each term is understood the present invention.
According at least one embodiment, solar photovoltaic assembly automatic boxing machine proposed by the invention is comprised of frame, jacking apparatus, absorption and turnover device, vanning executive device, packing chest inhibiting device and control box etc.This automatic boxing machine has formed automation equipment system, completes following automation mechanized operation:
1. by jacking apparatus jacking solar photovoltaic assembly;
2. by absorption and turnover device, adsorb back panel of solar photovoltaic module and be rotated;
3. by vanning executive device absorption solar photovoltaic assembly frame;
4. after solar photovoltaic assembly being moved to packing chest top, vertically place solar photovoltaic assembly.
Fig. 1 is the work schematic diagram of solar photovoltaic assembly automatic boxing machine according to an embodiment of the invention.Wherein, automatic boxing machine 100 comprises: frame (1), jacking apparatus (2), absorption and turnover device (3), vanning executive device (4), packing chest inhibiting device (5), control box (6).During this external execution solar photovoltaic assembly vanning action, also have pack case (7) and stacked and waited for the solar photovoltaic assembly (8) of vanning.Frame (1), jacking apparatus (2), absorption and turnover device (3) and vanning executive device (4) complete the action of solar photovoltaic assembly automatic boxing under the control of control box (6), and packing chest inhibiting device (5) is responsible for fixation kit packing chest (7) in vanning process.Can recognize, according to the present invention, otherwise solar photovoltaic assembly automatic boxing machine does not need to comprise all above assemblies.
Fig. 2 is the physical construction schematic diagram of solar photovoltaic assembly automatic boxing machine 100 according to an embodiment of the invention.Frame (1) is welded by some steel square tubes (1-1), preferably by standard section steel square steel tube, is welded.Two import and export are left in frame long end side, and importing and exporting A can be for solar photovoltaic assembly to be cased (8) turnover stacking, and importing and exporting B can be for pack case (7) turnover.Described frame (1) top arranges top slide rail (1-2), and vanning executive device (3) can be carried out left and right horizontal along top slide rail (1-2) and slide.In addition, at the place, top of frame (1), be also provided with belt conveyor (4-7), roller bearing (4-8) and motor (4-9), for carrying out incasement operation.These assemblies will describe in detail hereinafter.
Fig. 3 shows the assembly jacking apparatus (2) of automatic boxing machine and the unitized construction schematic diagram of absorption and turnover device (3) according to an embodiment of the invention.Jacking apparatus (2) is bilateral symmetry, and its support (2-1) bottom is fixedly connected with frame (1) bottom of automatic boxing machine, and is distributed in the inner both sides of import and export A.Be distributed on the support (2-1) of both sides roller screw mandrel (2-2) is all installed, and on base, be provided with motor (2-3).The feed screw nut of two roller screw mandrels (2-2) is connected with two corresponding sides of enclosing frame (2-5) than large 8 to 10cm the aluminium of assembly (8) respectively; At described aluminium, enclose and on frame (2-5), be provided with detecting device (2-4) and 6 cylinders (2-6).At aluminium, enclose on every long limit of frame (2-5) and be provided with 2 cylinders (2-6), and enclose at aluminium on every minor face of frame (2-5), be provided with 1 cylinder (2-6), and the top at cylinder (2-6) is surrounded by flexible rubber piece, when cylinder (2-6) stretches out, its friction force that assembly (8) pressure is produced just in time offsets with the gravity of assembly (8).
Fig. 4 exemplarily shows the structure of the assembly jacking apparatus (2) of automatic boxing machine according to an embodiment of the invention.Assembly jacking apparatus (2) shown in Figure 4, after assembly inlet point A that assembly that heap is folded enters into packing machine puts well, jacking apparatus (2) is started working, and the aluminium in jacking apparatus (2) encloses frame (2-5) and moves down from default position of readiness along roller screw mandrel (2-2).When being arranged on aluminium and enclosing detecting device (2-4) on frame and first block assembly (8) of horizontal positioned detected, described aluminium encloses frame (2-5) stop motion, then be arranged on the cylinder (2-6) that aluminium encloses on frame (2-5) and eject, described the first block assembly (8) is compressed from surrounding; After described cylinder (2-6) ejects and compress the first block assembly (8), roller screw mandrel (2-2) up moves, and stops after returning to position of readiness, thus the first block assembly (8) is made progress to jacking to desired location with horizontality.
Fig. 5 is the structural representation of the assembly absorption and turnover device (3) of automatic boxing machine according to an embodiment of the invention.Absorption and turnover device (3) is arranged on a default position of readiness of jacking apparatus (2) top, and is flexibly connected with frame (1).Absorption and turnover device (3) comprises fixed mount (3-1), roll shaft screw mandrel (3-2), drive motor (3-3), gear (3-4), turning motors (3-5), upset connecting rod (3-6), turnover bracket (3-7), suction nozzle (3-8).Wherein, it is upper that roll shaft screw mandrel (3-2) and drive motor (3-3) are arranged on fixed mount (3-1), by drive motor (3-3) band action roller shaft screw mandrel (3-2).It is upper that gear (3-4) and turning motors (3-5) are arranged on roll shaft screw mandrel (3-2), and turning motors (3-5) connects and drives upset connecting rod (3-6), drives the turnover bracket (3-7) being connected with upset connecting rod (3-6) to overturn.Suction nozzle (3-8) is arranged on the top of turnover bracket (3-7).After being put in place by jacking apparatus (2) jacking with horizontality when assembly (8), absorption and turnover device (3) is started working.Wherein, whole overturn structure (comprising: upset connecting rod (3-6), turnover bracket (3-7), suction nozzle (3-8)) moves down from presetting position of readiness under the effect of roll shaft screw mandrel (3-2) and drive motor (3-3), until during the backboard of suction nozzle (3-8) contact assembly (8).Now, turnover bracket (3-7) stops moving down, and suction nozzle (3-8) is bled, thus the backboard of absorbent module (8).At suction nozzle (3-8), adsorbed after assembly (8) backboard, whole overturn structure is upward movement under roll shaft screw mandrel (3-2) effect, returns to position of readiness.Afterwards, under gear (3-4) and turning motors (3-5) effect, whole overturn structure turns over and turn 90 degrees, and thus adsorbed assembly (8) is become to vertical state from horizontality, as shown in Figure 5.
Fig. 6 is the structural representation of the vanning executive device (4) of automatic boxing machine according to an embodiment of the invention.Vanning executive device (4) comprises sliding plate support (4-1), slide rail (4-2), assembly sucker (4-4) and guide cylinder (4-5), rotation motor (4-6), belt conveyor (4-7), roller bearing (4-8) and motor (4-9).Described belt conveyor (4-7) comprises the first belt conveyor (4-7-1) and the second belt conveyor (4-7-2).Sliding plate support (4-1) is connected with the first belt conveyor (4-7-1), and the slide rail (1-2) along frame (1) top under motor (4-9) and the first belt conveyor (4-7-1) drive moves forward and backward.Assembly sucker (4-4) is oval vacuum cup, has 4, and the width of each assembly sucker (4-4) is less than the seal ring thickness of assembly (8), thus the aluminium frame of adsorbable assembly (8).4 suckers are all fixed on sucker stand (4-3) above, and sucker stand (4-3) carries out up-and-down movement under the second belt conveyor (4-7-2) drives, and realizes the lifting of assembly (8) and let-down action.Described guide cylinder (4-5) is double-acting cylinder, and the interior well width of cylinder (4-5) to 2cm, can carry out directional tagging to assembly than the seal ring thickness of assembly (8) large 1 in the let-down process of assembly (8).
Fig. 7 shows the vanning action schematic diagram that the vanning executive device (4) that uses according to an embodiment of the invention shown in Fig. 6 carries out.In vanning process, packing chest inhibiting device (5) (not shown) is positioned at packing chest (7) on packing box base (9).Packing chest inhibiting device (5) comprises four cylinders.These four cylinders are fixedly connected with (referring to Fig. 1) with packing box base (9) bottom, and are distributed in the inner both sides of import and export B.When four cylinder ejectors, the position of packing chest (7) is limited.
Concrete incasement operation will be further elaborated with reference to accompanying drawing 8 and 9 as follows.
Fig. 8 is the schematic diagram of the vanning process first stage of solar photovoltaic assembly according to an embodiment of the invention.In the embodiment shown in fig. 8, after solar photovoltaic assembly (8) that heap is folded enters into the assembly inlet point A of packing machine and places, jacking apparatus (2) is started working.Assembly (8) is pressed by the cylinder of jacking apparatus (2) (2-6) top under horizontality, is moved upwards up to default position of readiness under the effect of roller screw mandrel (2-2).Next the whole overturn structure of absorption and turnover device (3) moves downward under the effect of roll shaft screw mandrel (3-2), when suction nozzle (3-8) moves to while contacting with the backboard of assembly (8), the turnover bracket of overturn structure (3-7) stops moving down, suction nozzle (3-8) is bled with the backboard of absorbent module (8), then, whole overturn structure is upward movement under roll shaft screw mandrel (3-2) effect, return after default position of readiness, turn over to turn 90 degrees adsorbed assembly (8) is become to vertical state from horizontality.After assembly (8) upset puts in place, the assembly (8) under the close vertically state of vanning executive device (4) parallel motion under the first belt conveyor (4-7-1) effect.The frame of elliptical components sucker (4-4) absorbent module (8) of vanning executive device (4), the backboard of assembly (8) is inflated and decontroled to sucker (3-8) on absorption and turnover device (3) afterwards, the guide cylinder (4-5) of vanning executive device (4) moves in vertical slide plate, after clamping the frame of assembly (8), stops.After that, vanning executive device (4) moves to packing chest (7) top of assembly (8) under the first belt conveyor (4-7-1) effect together with assembly (8).
Fig. 9 is the schematic diagram of the vanning process subordinate phase of solar photovoltaic assembly according to an embodiment of the invention.In another embodiment shown in Fig. 9, when vanning executive device (4) moves to packing chest (7) top, vanning executive device (4) stops mobile.After described vanning executive device stops, the rotation motor (4-6) on vanning executive device (4) starts, and assembly (8) moves downward under self gravitation effect, enters in packing chest (7).Subsequently, sucker (4-4) inflation on vanning executive device (4), the frame of relieving assembly (8), makes assembly (8) transfer and fall into packing chest (7) in the guiding of guide cylinder (4-5), completes the incasement operation of a solar photovoltaic assembly (8).
Complete after incasement operation, vanning executive device (4) moves up and gets back to default position of readiness, and under the first belt conveyor (4-7-1) effect, turns back to the top of the assembly (8) that the heap at inlet point A place folds.Repeat first stage.When the executive device (4) of casing is afterwards carried out incasement operation at every turn, only need than the thickness size of many movement one block assemblies of a front incasement operation, add the distance of 2mm in the horizontal direction, until fill packing chest.
Figure 10 is automatic boxing operating process according to an embodiment of the invention.Assembly automatic boxing machine provided by the present invention comprises solar photovoltaic assembly automatic boxing machine, frame, jacking apparatus, absorption and turnover device, vanning executive device, packing chest inhibiting device and control box, is consisted of, and its course of action is as follows:
Jacking apparatus course of action has been shown in step 101: after the assembly inlet point that assembly that heap is folded enters into packing machine is put well, jacking apparatus is started working, aluminium in described jacking apparatus encloses frame and moves down along screw mandrel, when being arranged on aluminium and enclosing detecting device on frame and the first block assembly detected, described aluminium encloses frame stop motion, then be arranged on aluminium and enclose the cylinder ejector on frame, described assembly is compressed from surrounding; Described cylinder ejector and hold down assembly after, screw mandrel up moves, stop after returning to default position of readiness, thus by assembly under horizontality jacking to predeterminated position;
Absorption and turnover device course of action has been shown in step 103: after assembly is put in place by jacking apparatus jacking, absorption and turnover device is started working, described absorption and turnover device turning rack moves downward under the effect of screw mandrel, while moving to the backboard of suction nozzle contact assembly, the turnover bracket of described absorption and turnover device stops moving down, suction nozzle is bled, the backboard of absorbent module, then, described absorption and turnover device turnover bracket upward movement under screw mandrel effect, return after default position of readiness, assembly is turned over and turn 90 degrees, from horizontality, turn to vertical state;
Vanning executive device course of action has been shown in step 105: after assembly upset puts in place, vanning executive device moves to assembly placement direction under belt conveyor effect, when moving to module position, vanning executive device stops mobile.Oval sucker absorbent module frame on described vanning executive device, then assembly is inflated and decontroled to the sucker on absorption and turnover device, and guide cylinder moves in vertical slide plate, after clamping assembly, stops; Then the executive device of casing moves to packing chest direction under belt conveyor effect together with assembly, after moving to packing chest top, stop, when the executive device of casing is afterwards carried out incasement operation each time, all than the front once thickness size of many movement one block assemblies, add the distance of 2mm, until packing chest is filled, cannot move again; After described vanning executive device stops, the motor starting on vanning executive device, assembly moves downward under self gravitation effect, enters in packing chest;
In step 107, the rest may be inferred repeats above-mentioned steps 101-105, and the executive device of wherein casing during each incasement operation is all added 2mm distance than the front once thickness size of many movement one block assemblies, until packing chest is filled assembly.
The operation of solar photovoltaic assembly automatic boxing machine provided by the present invention is the set of above-mentioned 4 steps, the cooperatively interacted automatic boxing process of solar photovoltaic assembly of 4 course of action.
Automatic boxing machine provided by the present invention has the following advantages:
One, structure design of the present invention is exquisite, and feasibility is high, equipment serviceability;
Two, the present invention combines with assembly actual production, and incasement operation is convenient, without manually lifting, puts assembly, easy and convenient;
Three, the present invention can promote photovoltaic module packaging efficiency, solves man power encasement's inefficiency problem;
Four, jacking apparatus of the present invention has utilized the feature of module frame Founder, fast reliable during jacking assembly.
That the present invention designs is terse, merge mutually, case with practical condition action less, device fabrication is easy, serviceability is high.In equipment when vanning, is without operating personnel.The present invention can effectively improve solar photovoltaic assembly boxing efficiency, alleviates man power encasement's labour intensity, realizes assembly vanning automation.
Although one skilled in the art will recognize that in certain embodiments and described assembly wherein with ad hoc fashion, solar photovoltaic assembly automatic boxing machine according to the present invention does not need to comprise all assemblies of describing especially.Can add or delete some assembly according to the demand of execute-in-place, to reach some specific application purpose.Within the change of these assemblies and increase and decrease all belong to protection scope of the present invention.
Those skilled in the art can also recognize, can carry out various modifications and variations and without departing from the spirit and scope of the present invention to above-mentioned exemplary embodiment of the present invention.Therefore, be intended to that the present invention is covered and drop within the scope of appended claims and equivalence techniques scheme thereof to modification of the present invention and modification.
Claims (9)
1. the automatic boxing machine for solar photovoltaic assembly (100), comprising:
Frame (1) leaves the first import and export (A) and second and imports and exports (B) on its side, is provided with the assembly (8) of the wait vanning stacking in described first imports and exports;
Jacking apparatus (2), comprise support (2-1), the bottom of described support (2-1) is fixedly connected with and is distributed in the inner both sides of the first import and export (A) with the bottom of described frame (1), for assembly (8) jacking under horizontality is arrived to desired location;
Absorption and turnover device (3), be arranged in the default position of readiness of described jacking apparatus (2) top, and be flexibly connected with described frame (1), for the assembly (8) by the jacking of described jacking apparatus (2) institute is turned to vertical state from horizontality;
Vanning executive device (4), comprise sliding plate support (4-1), slide rail (4-2), the first belt conveyor (4-7-1), the second belt conveyor (4-7-2) and sucker stand (4-3), described slide rail (4-2), the first belt conveyor (4-7-1) and the second belt conveyor (4-7-2) are arranged on the top of described frame (1), described sliding plate support (4-1) moves forward and backward along the slide rail (1-2) that is positioned at frame (1) top under described the first belt conveyor (4-7-1) drives, the aluminium frame of described sucker stand (4-3) absorbent module (8), and under driving, the second belt conveyor (4-7-2) carries out up-and-down movement,
Be distributed on the described support (2-1) of the inner both sides of the first import and export (A) roller screw mandrel (2-2) is all installed, and on base, being provided with motor (2-3), the feed screw nut of two roller screw mandrels (2-2) is connected with two corresponding sides of enclosing frame (2-5) than large 8 to 10cm the aluminium of assembly (8) respectively; At described aluminium, enclose and on frame (2-5), be provided with detecting device (2-4) and 6 cylinders (2-6), at described aluminium, enclose on every long limit of frame (2-5) and be provided with 2 described cylinders (2-6), and enclose at described aluminium on every minor face of frame (2-5), be provided with 1 described cylinder (2-6), and the top at described cylinder (2-6) is surrounded by flexible rubber piece, when cylinder (2-6) is stretched out, its friction force that pressure of assembly (8) is produced just in time offsets with the gravity of assembly (8).
2. automatic boxing machine as claimed in claim 1, is characterized in that, also comprises:
Packing chest inhibiting device (5), be used at vanning process fixation kit packing chest (7), described packing chest inhibiting device (5) comprises four cylinders, described four cylinders are fixedly connected with packing box base (9) bottom, and be distributed in described second of frame (1) and import and export (B) inner both sides, when described four cylinder ejectors, packing chest (7) position is limited;
Control box (6), for controlling described frame (1), described jacking apparatus (2), described absorption and turnover device (3) and described vanning executive device (4) to complete the action of solar photovoltaic assembly automatic boxing.
3. automatic boxing machine as claimed in claim 1, is characterized in that, described frame (1) is welded by some standard section steel square steel tubes (1-1).
4. automatic boxing machine as claimed in claim 2, is characterized in that, described frame (1) is welded by some standard section steel square steel tubes (1-1).
5. automatic boxing machine as claimed in claim 1, it is characterized in that, described absorption and turnover device (3) comprises fixed mount (3-1), roll shaft screw mandrel (3-2), drive motor (3-3), gear (3-4), turning motors (3-5), upset connecting rod (3-6), turnover bracket (3-7) and suction nozzle (3-8), described roll shaft screw mandrel (3-2) and described drive motor (3-3) are arranged on described fixed mount (3-1), described gear (3-4) and described turning motors (3-5) are arranged on described roll shaft screw mandrel (3-2), described turning motors (3-5) connects and drives described upset connecting rod (3-6), drive the described turnover bracket (3-7) being connected with described upset connecting rod (3-6) to overturn, described suction nozzle (3-8) is arranged on the top of described turnover bracket (3-7).
6. automatic boxing machine as claimed in claim 5, it is characterized in that, described vanning executive device (4) also comprises assembly sucker (4-4), guide cylinder (4-5), rotation motor (4-6), roller bearing (4-8) and motor (4-9), wherein said assembly sucker (4-4) is oval vacuum cup, have 4, and each assembly sucker (4-4) width is less than the seal ring thickness of assembly (8), the aluminium frame of adsorbable assembly (8) thus, 4 assembly suckers (4-4) are all fixed on sucker stand (4-3), and sucker stand (4-3) carries out up-and-down movement under the second belt conveyor (4-7-2) drives, realization is to the lifting of assembly (8) and let-down action, described guide cylinder (4-5) is double-acting cylinder, in it well width than the seal ring thickness of assembly (8) large 1 to 2cm, can in the let-down process of assembly (8), to assembly, carry out directional tagging.
7. be applicable in the automatic boxing machine (100) as described in any one in claim 1-6, for solar photovoltaic assembly being carried out to a method for automatic boxing, to comprise:
(1) by jacking apparatus jacking assembly, wherein, after the assembly inlet point that assembly that heap is folded enters into packing machine is put well, jacking apparatus is started working, aluminium in described jacking apparatus encloses frame and moves down along screw mandrel, and when being arranged on aluminium and enclosing detecting device on frame and the first block assembly detected, described aluminium encloses frame stop motion, then be arranged on aluminium and enclose the cylinder ejector on frame, described assembly is compressed from surrounding; Described cylinder ejector and hold down assembly after, screw mandrel up moves, stop after returning to default position of readiness, thus by assembly under horizontality jacking to predeterminated position;
(2) by absorption and turnover device, adsorb back panel of solar photovoltaic module and assembly is turned to vertical state;
(3) after moving to packing chest top by vanning executive device absorbent module frame, and by assembly, assembly is vertically placed in packing chest; And
(4) repeat above step (1)-(3), until packing chest is filled.
8. method as claimed in claim 7, is characterized in that, described step (2) is specially:
After assembly is put in place by jacking apparatus jacking, absorption and turnover device is started working, and the turnover bracket of described absorption and turnover device moves downward under the effect of screw mandrel, while moving to the backboard of suction nozzle contact assembly, the turnover bracket of described absorption and turnover device stops moving down, suction nozzle is bled, absorbent module backboard, then, the turnover bracket of described absorption and turnover device is upward movement under screw mandrel effect, return after default position of readiness, assembly is turned over and turn 90 degrees, from horizontality, turn to vertical state.
9. method as claimed in claim 8, is characterized in that, described step (3) is specially:
After assembly upset puts in place, vanning executive device moves to assembly placement direction under the effect of belt conveyor, when moving to module position, vanning executive device stops mobile, oval sucker absorbent module frame on described vanning executive device, then assembly is decontroled in the sucker inflation on absorption and turnover device, and guide cylinder moves in vertical slide plate, after clamping assembly, stops; Then the executive device of casing moves to packing chest direction under the effect of belt conveyor together with assembly, after moving to packing chest top, stop, the executive device of casing afterwards is all added the distance of 2mm than the thickness size of many movement one block assemblies of a front incasement operation, until packing chest is filled, cannot move again; After described vanning executive device stops, the motor starting on vanning executive device, assembly moves downward under self gravitation effect, enters in packing chest.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210261438.6A CN102774526B (en) | 2012-07-26 | 2012-07-26 | Automatic box filler for solar energy photovoltaic components and automatic box filling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210261438.6A CN102774526B (en) | 2012-07-26 | 2012-07-26 | Automatic box filler for solar energy photovoltaic components and automatic box filling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102774526A CN102774526A (en) | 2012-11-14 |
| CN102774526B true CN102774526B (en) | 2014-08-13 |
Family
ID=47119681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210261438.6A Active CN102774526B (en) | 2012-07-26 | 2012-07-26 | Automatic box filler for solar energy photovoltaic components and automatic box filling method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102774526B (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103204263A (en) * | 2013-04-28 | 2013-07-17 | 苏州工业园区高登威科技有限公司 | Turnover device |
| CN103204262A (en) * | 2013-04-28 | 2013-07-17 | 苏州工业园区高登威科技有限公司 | Grabbing device |
| CN104743365A (en) * | 2014-10-08 | 2015-07-01 | 朱海鹏 | Up and down connected continuous board supplying mechanism and board supplying method |
| CN104993791A (en) * | 2015-06-25 | 2015-10-21 | 江苏银环新能源科技有限公司 | Adsorbing and overturning linkage device for solar cell module power and EL test |
| CN105109726A (en) * | 2015-07-20 | 2015-12-02 | 安徽灿邦电气有限公司 | Automatic packing device for film solar panels |
| CN105480707B (en) * | 2016-01-07 | 2018-02-06 | 格力电器（武汉）有限公司 | Conveying and coil inserting device and automatic coil inserting production line with same |
| CN106184896A (en) * | 2016-08-25 | 2016-12-07 | 泰通(泰州)工业有限公司 | A kind of efficiently assembly is prevented hidden splitting automatic stacking system and method |
| CN109110176A (en) * | 2018-09-30 | 2019-01-01 | 晶科能源科技（海宁）有限公司 | A kind of packaging facilities of photovoltaic panel |
| CN111906202A (en) * | 2019-06-19 | 2020-11-10 | 台州智子科技有限公司 | Full-automatic aluminum plate profiling production line |
| CN110252868B (en) * | 2019-06-19 | 2020-11-20 | 日照春澳塑料网袋有限公司 | Adjusting and packing mechanism in aluminum plate profiling production line |
| CN111924233B (en) * | 2020-09-04 | 2021-11-26 | 浙江知屹科技有限公司 | Automatic packaging and processing technology of mask box |
| CN114751004A (en) * | 2022-02-16 | 2022-07-15 | 上海应用技术大学 | Full-automatic liquid crystal sucking disc mechanical device |
| CN114379841B (en) * | 2022-03-24 | 2022-05-24 | 山东华业阳光新能源有限公司 | Photovoltaic solar panel boxing equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10046417C1 (en) * | 2000-09-18 | 2002-03-07 | Grose Waechter Thomas | Equipment laying hanging sausages horizontally and removing their suspension thread loops, employs traveling carriage feeder and system of inclined planes |
| CN2873637Y (en) * | 2006-01-16 | 2007-02-28 | 中兴通讯股份有限公司 | Turnover box loading device |
| CN200995341Y (en) * | 2006-12-15 | 2007-12-26 | 大连机床集团有限责任公司 | Automatic linear turnover apparatus |
| CN201914485U (en) * | 2010-12-22 | 2011-08-03 | 苏州澳昆智能机器人技术有限公司 | Integrated boxing system |
| CN201913873U (en) * | 2011-01-25 | 2011-08-03 | 陈永锋 | Printing production line |
| CN202111146U (en) * | 2011-07-18 | 2012-01-11 | 营口金辰机械有限公司 | Turning device for solar cell component |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4971063B2 (en) * | 2007-07-27 | 2012-07-11 | 株式会社ダイヘン | Transport device |
-
2012
- 2012-07-26 CN CN201210261438.6A patent/CN102774526B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10046417C1 (en) * | 2000-09-18 | 2002-03-07 | Grose Waechter Thomas | Equipment laying hanging sausages horizontally and removing their suspension thread loops, employs traveling carriage feeder and system of inclined planes |
| CN2873637Y (en) * | 2006-01-16 | 2007-02-28 | 中兴通讯股份有限公司 | Turnover box loading device |
| CN200995341Y (en) * | 2006-12-15 | 2007-12-26 | 大连机床集团有限责任公司 | Automatic linear turnover apparatus |
| CN201914485U (en) * | 2010-12-22 | 2011-08-03 | 苏州澳昆智能机器人技术有限公司 | Integrated boxing system |
| CN201913873U (en) * | 2011-01-25 | 2011-08-03 | 陈永锋 | Printing production line |
| CN202111146U (en) * | 2011-07-18 | 2012-01-11 | 营口金辰机械有限公司 | Turning device for solar cell component |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102774526A (en) | 2012-11-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102774526B (en) | Automatic box filler for solar energy photovoltaic components and automatic box filling method | |
| CN101870102A (en) | Palletizing robot | |
| CN203095170U (en) | Low-position bottle-unloading stacking machine | |
| CN207129169U (en) | A kind of jumbo bag automatic packaging production line | |
| CN104627425A (en) | Cigarette carton mechanical stacking method and device | |
| CN105712096B (en) | It is a kind of to move the unpiler of tank paper-fetching mechanism with coordinated type and unload stacking method | |
| CN104554896A (en) | Horizontal pushing stacking system of medicinal glass bottles | |
| CN110498090A (en) | A kind of automatic packing device and its application method | |
| KR101537976B1 (en) | Automatical loading system for bundle of boxes | |
| CN105129164B (en) | A kind of pouch folding apparatus | |
| CN207932093U (en) | Packaging production line charging gear | |
| CN204078905U (en) | A kind of small-sized bag stacking machine | |
| CN105923206A (en) | Packing box conveying equipment | |
| CN108382808A (en) | A kind of automatic stacker for bezel | |
| CN100594404C (en) | Automatic material taking machine | |
| CN217837512U (en) | Continuous feeding mechanism | |
| CN107200227A (en) | A kind of nowel stacking machine and its application method | |
| CN106241389A (en) | Multi-functional stacker | |
| CN207809902U (en) | A kind of accumulator automatic packing device | |
| CN217436197U (en) | Double-station box filling machine | |
| CN213443302U (en) | Automatic box filling machine for blow-molded bottles | |
| CN206750875U (en) | A kind of mutual embedding collating unit of cup | |
| CN212654648U (en) | Automatic counting and bagging machine for glass glue bottles | |
| CN202180960U (en) | Container separating device | |
| CN105501537B (en) | A kind of cloth bag package machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee after: trina solar Ltd. Address before: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. Address after: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee after: TRINASOLAR Co.,Ltd. Address before: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee before: trina solar Ltd. |
|
| CP01 | Change in the name or title of a patent holder |