CN102733040A - Polylactic acid fiber blended fabric and production method - Google Patents

Polylactic acid fiber blended fabric and production method Download PDF

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Publication number
CN102733040A
CN102733040A CN201110093372XA CN201110093372A CN102733040A CN 102733040 A CN102733040 A CN 102733040A CN 201110093372X A CN201110093372X A CN 201110093372XA CN 201110093372 A CN201110093372 A CN 201110093372A CN 102733040 A CN102733040 A CN 102733040A
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acid fiber
polylactic
bamboo fibre
cotton
rotating speed
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CN201110093372XA
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CN102733040B (en
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姜明
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ZIBO NAIQIER TEXTILE TECHNOLOGY DEVELOPMENT CO LTD
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ZIBO NAIQIER TEXTILE TECHNOLOGY DEVELOPMENT CO LTD
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Abstract

The invention relates to a polylactic acid fiber blended fabric and a production method. The polylactic acid fiber blended fabric is woven by blending the following components in percentage by weight: 35-65% of polylactic acid fiber, 60-30% of bamboo fiber and 5-10% of Newdal. The production method comprises the processing steps of spinning, weaving, printing and dyeing and later finishing. Through the invention, the natural ecological functions and excellent performance of the polylactic acid fiber, bamboo fiber and Newdal are maintained, and the elasticity and shape maintenance are good. The glass transition temperature of the polylactic acid fiber is improved so that the weaving is easier. Meanwhile, the strength and the pilling resistance of the fabric are enhanced, and the shape maintenance of the fabric is further improved.

Description

Acid fiber by polylactic blended yarn woven fabric and production method
Technical field
The present invention relates to a kind of acid fiber by polylactic blended yarn woven fabric and production method.
Background technology
Acid fiber by polylactic is commonly called as zein fiber, and is biodegradable, the moisture absorbing and sweat releasing good permeability, and crease-resistant resilience is good, and tensile strength is high, has silky luster, and is soft, smooth, comfortable and easy to wear.Difficult combustion, with painted, also have antibacterial, deodorant function.From raw material, produce, use discarded to be the process of a Natural Circulation, to be a kind of environmentally safe that the ecological fiber of nonhazardous, PLA have very high exploitation and be worth.But the fusing point of acid fiber by polylactic is lower, and vitrification point is low, and to thermo-responsive, stressed being prone to is stretched, and weaving process requires harsh.
Bamboo fibre is the regenerated celulose fibre that raw material is processed through technologies such as catalyzing hydrolysis, spinning with the bamboo; Bamboo fibre intensity is big, and toughness and ABRASION RESISTANCE are stronger, and moisture absorbing and sweat releasing, permeability are superior to cotton fiber; Bacteriostatic deodorizing; Be rich in gloss and soft, and dyeability being good, is that a new generation starves " green fiber ".But the bamboo fibre brute force is low, and cohesive force is poor between fiber, and the fabric shrinkage is big, and shape-retaining ability is poor.
Niu Daier is to be a kind of high-tenacity fiber of raw material production with reproducible high quality cotton or wood pulp; Fiber is keeping on the viscose good characteristic basis; Because brute force, wet modulus that it is suitable; Superior elongation at break and unique high crimpiness make product have better weaving machinability.Niu Daier quality softness is smooth, and the silk quality sense is strong, has good hand feeling and dangles sense, and the fabric shape-retaining ability is good, is prone to arrange wash resistant, anti-fold; Moisture permeability is superior to cotton, and is comfortable and easy to wear.
Keeping acid fiber by polylactic, bamboo fibre and Niu Daier separately under the situation of advantage, providing a kind of and be easy to woven acid fiber by polylactic blended yarn woven fabric and production method is the thing of extensively being paid close attention to.
Summary of the invention
According to above deficiency of the prior art; The technical problem that the present invention will solve is: provide under a kind of prerequisite that can keep ecological separately advantage of acid fiber by polylactic, bamboo fibre, Niu Daier and premium properties; It is good also to have shape-retaining ability; Good springiness is easy to woven acid fiber by polylactic blended yarn woven fabric and production method.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of acid fiber by polylactic blended yarn woven fabric and production method, the acid fiber by polylactic, bamboo fibre and the Niu Daier blending that it is characterized in that adopting following weight percent to form are weaved and are formed:
Acid fiber by polylactic 35-65
Bamboo fibre 60-30
Niu Daier 5-10
The production method of acid fiber by polylactic blended yarn woven fabric comprise spin-weave cotton cloth-print and dye-later stage arrangement four big production craft step, wherein
A, spinning
Comprise following operation: blowing-comb and parallel cotton fibers prior to spinning-drafting-rove-spun yarn-winder
1., cotton cleaning process
Acid fiber by polylactic, bamboo fibre, Niu Daier be the blowing rolling respectively
A, acid fiber by polylactic: the mode that blowing is adopted " duty is grabbed less and grabbed, how loose tip-tap ", strengthen cotton lap pressure, carry out preliminary treatment, the blowing process condition:
Cotton rolling weight g/m 420
Fixed length m 35.58
Hired roughneck r/min 380
B, bamboo fibre: adopt blow speed little, hired roughneck's range amplifies, and reduces cycle, and the combing machine for fur duty is grabbed, grabbed less, strengthens the shredding volume, and the comb volume is quantitatively light, to reach abundant shredding, alleviates the combing load, the blowing process condition:
Figure BDA0000055292290000021
C, Niu Daier: to the characteristics of Niu Daier fiber, many pines are few to be beaten, many combs are few falls to being principles, returns to spend and causes too much cotton knot for reducing fibre damage and hired roughneck, suitably reduces hired roughneck's speed;
2., carding step
A, acid fiber by polylactic
The carding process condition is:
The cylinder cover plate mm 0.2~0.25 that spaces
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 799
B, bamboo fibre
The carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 810
Weight of card sliver g/5m 20g/5
C, Niu Daier
The carding process condition is by being:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 800
Weight of card sliver g/5m 19g/5
3., mixing in doubling step
Adopt the drafting mixed method, the control mixing ratio, roller gauge is suitably amplified, and intensified pressure suitably improves and stretches oneself and yawn multiple;
4., rove operation
Back zone drafting multiple is 1.18, and the total draft multiple is 9.142;
5., spinning process
First break draft multiple 1.25, total draft multiple 52.027;
6., winding procedure
Waxing requires forming, does not have broken end, and nothing is caught;
B, weave cotton cloth
Comprise: warping-sizing-denting-weave-Xiu knits-packing process, wherein
Process conditions are following:
Sizing speed m/min 70
Sizing biological starch slurry, polyester starch slurry
In addition, weave the employing air-jet loom weaving.
C, printing and dyeing, finishing process
Comprise: turn over cloth-margin to seam-singe-destarch-boil and float-dye-softness-tentering-baking operation, wherein
1., during margin to seam, stitch is tight, joint is smooth, it is strong that margin to seam is straight, encrypt at two, prevents the crimping fold;
2., in the destarch process: greater than 50%, adopt the cellulose fibre desizing agent like bamboo fibre; Like acid fiber by polylactic greater than 50%,
Use the Dystar refining agent, 55~65 ℃ of destarch temperature;
3., boil when floating, regulate PH to 4-5, temperature is 95 ℃, the time is 55 minutes;
4., when soft, adopt softener one to soak one and roll;
5., during tentering, adopt the hot blast tentering, the tentering temperature is 120 ℃, and the tentering time is 40 seconds.
The ratio of described acid fiber by polylactic, bamboo fibre, Niu Daier is 35/60/5,44/50/6,53/40/7,60/30/10.
Pass through test of many times; The manufacturing technique that filters out acid fiber by polylactic, bamboo fibre, Niu Daier blend fibre prescription and be fit to makes three kinds of fibers have complementary advantages, and is keeping under the prerequisite of advantage separately; Also improved the glass temperature range of acid fiber by polylactic; Make and to weave easilier, improved brute force, the ANTIPILLING ability of lining, and further improved the shape-retaining ability of lining.
The beneficial effect that the present invention had is:
1, keeps acid fiber by polylactic, bamboo fibre, Niu Daier natural ecological function and premium properties separately, also had good springiness, advantage that shape-retaining ability is good.
2, also improved the glass temperature range of acid fiber by polylactic, make weave easier.
3, improve brute force, the ANTIPILLING ability of lining, and further improved the shape-retaining ability of lining.
The specific embodiment
The present invention below will combine embodiment to make further detailed description:
Embodiment 1
Acid fiber by polylactic, bamboo fibre, Niu Daier blending that a kind of acid fiber by polylactic blended yarn woven fabric of the present invention and production method adopt following weight percent to form are weaved and are formed:
Acid fiber by polylactic 44
Bamboo fibre 50
Niu Daier 6
Production method comprise spin-weave cotton cloth-print and dye-later stage arrangement four big production craft step, wherein
C, spinning
Comprise following operation: blowing-comb and parallel cotton fibers prior to spinning-drafting-rove-spun yarn-winder
1., cotton cleaning process
Acid fiber by polylactic, bamboo fibre, Niu Daier be the blowing rolling respectively
A, acid fiber by polylactic: the mode that blowing is adopted " duty is grabbed less and grabbed, how loose tip-tap ", strengthen cotton lap pressure, carry out preliminary treatment, the blowing process condition:
Cotton rolling weight g/m 420
Fixed length m 35.58
Hired roughneck r/min 380
B, bamboo fibre: adopt blow speed little, hired roughneck's range amplifies, and reduces cycle, and the combing machine for fur duty is grabbed, grabbed less, strengthens the shredding volume, and the comb volume is quantitatively light, to reach abundant shredding, alleviates the combing load, the blowing process condition:
Grab cotton speed r/min 620
Hired roughneck's speed r/min 380
Mm 12 spaces
Cotton rolling weight g/m 320
C, Niu Daier: to the characteristics of Niu Daier fiber, many pines are few to be beaten, many combs are few falls to being principles, returns to spend and causes too much cotton knot for reducing fibre damage and hired roughneck, suitably reduces hired roughneck's speed;
2., carding step
D, acid fiber by polylactic
The carding process condition is:
The cylinder cover plate mm 0.2~0.25 that spaces
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 799
E, bamboo fibre
The carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 810
Weight of card sliver g/5m 20g/5
F, Niu Daier
The carding process condition is by being:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 800
Weight of card sliver g/5m 19g/5
3., mixing in doubling step
Adopt the drafting mixed method, the control mixing ratio, roller gauge is suitably amplified, and intensified pressure suitably improves and stretches oneself and yawn multiple;
4., rove operation
Back zone drafting multiple is 1.18, and the total draft multiple is 9.142;
5., spinning process
First break draft multiple 1.25, total draft multiple 52.027;
6., winding procedure
Waxing requires forming, does not have broken end, and nothing is caught;
D, weave cotton cloth
Comprise: warping-sizing-denting-weave-Xiu knits-packing process, wherein
Process conditions are following:
Sizing speed m/min 70
Sizing biological starch slurry, polyester starch slurry
In addition, weave the employing air-jet loom weaving.
C, printing and dyeing, finishing process
Comprise: turn over cloth-margin to seam-singe-destarch-boil and float-dye-softness-tentering-baking operation, wherein
1., during margin to seam, stitch is tight, joint is smooth, it is strong that margin to seam is straight, encrypt at two, prevents the crimping fold;
2., in the destarch process: greater than 50%, adopt the cellulose fibre desizing agent like bamboo fibre; Greater than 50%, use the Dystar refining agent like acid fiber by polylactic, 55~65 ℃ of destarch temperature;
3., boil when floating, regulate PH to 4-5, temperature is 95 ℃, the time is 55 minutes;
4., when soft, adopt softener one to soak one and roll;
During tentering, adopt the hot blast tentering, the tentering temperature is 120 ℃, and the tentering time is 40 seconds.
Technical indicator through detecting lining is:
1, powerful index: warp-wise 42.60
Broadwise 118;
2, COLOR FASTNESS is 4 grades
4 grades of unlubricated friction COLOR FASTNESS
Embodiment 2-embodiment 3
According to method and the step of embodiment 1, acid fiber by polylactic, bamboo fibre and the Niu Daier blending formed according to the weight percent of table 1 are weaved and are formed: 53/40/7,60/30/10, and through detecting the technical target of the product that obtains basically with embodiment 1.

Claims (3)

1. acid fiber by polylactic blended yarn woven fabric is characterized in that acid fiber by polylactic, bamboo fibre and the Niu Daier blending of adopting following weight percent to form are weaved to form:
Acid fiber by polylactic 35-65
Bamboo fibre 60-30
Niu Daier 5-10
2. the production method of the described acid fiber by polylactic blended yarn woven fabric of claim 1 is characterized in that: comprise spinning-weave cotton cloth-print and dye-later stage arrangement four big production craft step, wherein
A, spinning
Comprise following operation: blowing-comb and parallel cotton fibers prior to spinning-drafting-rove-spun yarn-winder
1., cotton cleaning process
Acid fiber by polylactic, bamboo fibre, Niu Daier be the blowing rolling respectively
A, acid fiber by polylactic: the mode that blowing is adopted " duty is grabbed less and grabbed, how loose tip-tap ", strengthen cotton lap pressure, carry out preliminary treatment, the blowing process condition:
Cotton rolling weight g/m 420
Fixed length m 35.58
Hired roughneck r/min 380
B, bamboo fibre: adopt blow speed little, hired roughneck's range amplifies, and reduces cycle, and the combing machine for fur duty is grabbed, grabbed less, strengthens the shredding volume, and the comb volume is quantitatively light, to reach abundant shredding, alleviates the combing load, the blowing process condition:
Figure FDA0000055292280000011
C, Niu Daier: to the characteristics of Niu Daier fiber, many pines are few to be beaten, many combs are few falls to being principles, returns to spend and causes too much cotton knot for reducing fibre damage and hired roughneck, suitably reduces hired roughneck's speed;
2., carding step
A, acid fiber by polylactic
The carding process condition is:
The cylinder cover plate mm 0.2~0.25 that spaces
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 799
B, bamboo fibre
The carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 810
Weight of card sliver g/5m 20g/5
C, Niu Daier
The carding process condition is by being:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 800
Weight of card sliver g/5m 19g/5
3., mixing in doubling step
Adopt the drafting mixed method, the control mixing ratio, roller gauge is suitably amplified, and intensified pressure suitably improves and stretches oneself and yawn multiple;
4., rove operation
Back zone drafting multiple is 1.18, and the total draft multiple is 9.142;
5., spinning process
First break draft multiple 1.25, total draft multiple 52.027;
6., winding procedure
Waxing requires forming, does not have broken end, and nothing is caught;
B, weave cotton cloth
Comprise: warping-sizing-denting-weave-Xiu knits-packing process, wherein
Process conditions are following:
Sizing speed m/min 70
Sizing biological starch slurry, polyester starch slurry
In addition, weave the employing air-jet loom weaving.
C, printing and dyeing, finishing process
Comprise: turn over cloth-margin to seam-singe-destarch-boil and float-dye-softness-tentering-baking operation, wherein
1., during margin to seam, stitch is tight, joint is smooth, it is strong that margin to seam is straight, encrypt at two, prevents the crimping fold;
2., in the destarch process: greater than 50%, adopt the cellulose fibre desizing agent like bamboo fibre; Greater than 50%, use the Dystar refining agent like acid fiber by polylactic, 55~65 ℃ of destarch temperature;
3., boil when floating, regulate PH to 4-5, temperature is 95 ℃, the time is 55 minutes;
4., when soft, adopt softener one to soak one and roll;
5., during tentering, adopt the hot blast tentering, the tentering temperature is 120 ℃, and the tentering time is 40 seconds.
3. will remove 1 described acid fiber by polylactic blended yarn woven fabric according to right, it is characterized in that: the ratio of described acid fiber by polylactic, bamboo fibre, Niu Daier is 35/60/5,44/50/6,53/40/7 or 60/30/10.
CN201110093372.XA 2011-04-14 2011-04-14 Polylactic acid fiber blended fabric and production method Expired - Fee Related CN102733040B (en)

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Cited By (9)

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CN104131474A (en) * 2014-07-30 2014-11-05 滁州惠智科技服务有限公司 Dyeing and finishing process of corn fiber / cotton blended fabric
CN104674430A (en) * 2015-03-19 2015-06-03 苏州陈恒织造有限公司 Method for manufacturing viscose fiber/polylactic acid fiber blended fabric
CN105155310A (en) * 2014-07-30 2015-12-16 耿云花 Dyeing and finishing processing method for corn fiber/cotton fiber blended fabric
CN106968037A (en) * 2017-06-05 2017-07-21 太仓市鑫泰针织有限公司 A kind of wear-resisting comfortable blend fibre of breathing freely
CN109505046A (en) * 2017-12-07 2019-03-22 江南大学 A kind of novel recyclable fabric
CN111101258A (en) * 2020-01-14 2020-05-05 际华三五四二纺织有限公司 Down-drilling-resistant plain woven fabric of blended yarns and production method thereof
CN111364140A (en) * 2020-04-09 2020-07-03 如皋市丁堰纺织有限公司 Multifunctional composite yarn and fabric
CN113502580A (en) * 2021-07-19 2021-10-15 际华三五四二纺织有限公司 Polylactic acid, combed cotton and tencel blending knitting yarn process
CN113818115A (en) * 2021-08-26 2021-12-21 润益(嘉兴)新材料有限公司 Domestic animal hair and down and domestic polylactic acid fiber blended yarn and semi-worsted production process

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CN109385732A (en) * 2018-10-24 2019-02-26 李双友 A kind of preparation method of summer women pajama fabric

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104131474A (en) * 2014-07-30 2014-11-05 滁州惠智科技服务有限公司 Dyeing and finishing process of corn fiber / cotton blended fabric
CN105155310A (en) * 2014-07-30 2015-12-16 耿云花 Dyeing and finishing processing method for corn fiber/cotton fiber blended fabric
CN104131474B (en) * 2014-07-30 2016-02-10 石哲文 The dyeing and finishing technology of zein fiber/cotton blended fabric
CN104674430A (en) * 2015-03-19 2015-06-03 苏州陈恒织造有限公司 Method for manufacturing viscose fiber/polylactic acid fiber blended fabric
CN106968037A (en) * 2017-06-05 2017-07-21 太仓市鑫泰针织有限公司 A kind of wear-resisting comfortable blend fibre of breathing freely
CN109505046A (en) * 2017-12-07 2019-03-22 江南大学 A kind of novel recyclable fabric
CN111101258A (en) * 2020-01-14 2020-05-05 际华三五四二纺织有限公司 Down-drilling-resistant plain woven fabric of blended yarns and production method thereof
CN111364140A (en) * 2020-04-09 2020-07-03 如皋市丁堰纺织有限公司 Multifunctional composite yarn and fabric
CN113502580A (en) * 2021-07-19 2021-10-15 际华三五四二纺织有限公司 Polylactic acid, combed cotton and tencel blending knitting yarn process
CN113818115A (en) * 2021-08-26 2021-12-21 润益(嘉兴)新材料有限公司 Domestic animal hair and down and domestic polylactic acid fiber blended yarn and semi-worsted production process

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