CN101818405A - Zein fiber and bamboo fiber blended knitted fabric - Google Patents
Zein fiber and bamboo fiber blended knitted fabric Download PDFInfo
- Publication number
- CN101818405A CN101818405A CN 201010142206 CN201010142206A CN101818405A CN 101818405 A CN101818405 A CN 101818405A CN 201010142206 CN201010142206 CN 201010142206 CN 201010142206 A CN201010142206 A CN 201010142206A CN 101818405 A CN101818405 A CN 101818405A
- Authority
- CN
- China
- Prior art keywords
- fiber
- dyeing
- bamboo
- zein fiber
- zein
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 159
- 229920002494 Zein Polymers 0.000 title claims abstract description 67
- 229940093612 Zein Drugs 0.000 title claims abstract description 67
- 239000005019 zein Substances 0.000 title claims abstract description 67
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 64
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 64
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 64
- 239000011425 bamboo Substances 0.000 title claims abstract description 64
- 239000004744 fabric Substances 0.000 title claims abstract description 24
- 240000003917 Bambusa tulda Species 0.000 title claims description 50
- 238000004043 dyeing Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000009987 spinning Methods 0.000 claims abstract description 10
- 238000009941 weaving Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 241001330002 Bambuseae Species 0.000 claims abstract 20
- 229920000742 Cotton Polymers 0.000 claims description 20
- 238000007664 blowing Methods 0.000 claims description 19
- 239000000975 dye Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- 206010048232 Yawning Diseases 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000009960 carding Methods 0.000 claims description 9
- 238000005516 engineering process Methods 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 238000009940 knitting Methods 0.000 claims description 6
- 238000002425 crystallisation Methods 0.000 claims description 5
- 230000005712 crystallization Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 210000001736 Capillaries Anatomy 0.000 claims description 3
- 206010018987 Haemorrhage Diseases 0.000 claims description 3
- 241001274216 Naso Species 0.000 claims description 3
- 230000000740 bleeding Effects 0.000 claims description 3
- 231100000319 bleeding Toxicity 0.000 claims description 3
- 239000002738 chelating agent Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 239000003599 detergent Substances 0.000 claims description 3
- 239000000986 disperse dye Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000004661 hydrophilic softener Substances 0.000 claims description 3
- 238000001764 infiltration Methods 0.000 claims description 3
- 238000011068 load Methods 0.000 claims description 3
- 239000010446 mirabilite Substances 0.000 claims description 3
- PMZURENOXWZQFD-UHFFFAOYSA-L na2so4 Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 3
- 238000002203 pretreatment Methods 0.000 claims description 3
- 239000000985 reactive dye Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 210000001519 tissues Anatomy 0.000 claims description 3
- 238000004017 vitrification Methods 0.000 claims description 3
- 238000004018 waxing Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 229920003023 plastic Polymers 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 241000209149 Zea Species 0.000 description 4
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 4
- 235000005822 corn Nutrition 0.000 description 4
- 235000005824 corn Nutrition 0.000 description 4
- 210000004243 Sweat Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001595 flow curve Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 210000001138 Tears Anatomy 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000000844 anti-bacterial Effects 0.000 description 1
- 230000003385 bacteriostatic Effects 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000295 complement Effects 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 229940099112 cornstarch Drugs 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 230000001877 deodorizing Effects 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 230000002349 favourable Effects 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Abstract
The invention discloses a zein fiber and bamboo fiber blended knitted fabric, which is woven by blending zein fibers and bamboo fibers and is characterized in that: the knitted fabric comprises the following two fibers in percentage by weight: 40 to 45 percent of zein fibers and 60 to 55 percent of bamboo fibers; and the production method for the knitted fabric comprises three main production technical steps, namely spinning, weaving, and dyeing and finishing. The invention provides the zein fiber and bamboo fiber blended knitted fabric which has natural elasticity and good shaping performance and is easily woven on the premise of maintaining all the natural ecological functions and excellent performance of the zein fibers and the bamboo fibers, and the production method thereof. The problem of zein fiber weaving demanding process is solved; the defects that the strength of the bamboo fibers after moisture absorption is obviously reduced, the bamboo fibers easily have plastic deformation, the elasticity of the bamboo fibers is reduced and broken ends of the bamboo fibers are increased because of low single-fiber breaking strength, are overcome; and because of the recycling of resources, ecological environment is protected.
Description
Technical field
The present invention is a kind of zein fiber and bamboo fiber blended knitted fabric.Belong to the thread material used woven fabric as feature.
Background technology
Zein fiber is that cornstarch fermentation, polymerization make polylactic resin, through the acid fiber by polylactic of spinning technique production.Zein fiber is derived from native starch, and is biodegradable, the moisture absorbing and sweat releasing good permeability, and crease-resistant resilience is good, and the tensile strength height has silky luster, and is soft, smooth, comfortable and easy to wear.Difficult combustion, with painted, also have antibacterial, deodorant function., ANTIPILLING good with its fabric panel natural elasticity that manufactures, easy dyeing, nonflammable have beautiful silky luster.
Bamboo fibre is the regenerated celulose fibre that raw material is made through technologies such as catalyzing hydrolysis, spinning with the bamboo, and bamboo fibre intensity is big, and toughness and ABRASION RESISTANCE are stronger, moisture absorbing and sweat releasing, ventilative, bacteriostatic deodorizing,, be rich in gloss and soft, and dyeability is good.
But in the prior art, more than two kinds of fibers also have following weak point as fabric panel:
1. the zein fiber fusing point is lower, to thermo-responsive, stressedly easily is stretched, and weaving process requires harsh.
2. big molecule aggregation degree of bamboo fibre and degree of crystallinity are lower, sliding property is strong between fiber, fiber easily stretches and produces relative slippage under external force, brute force obviously descends after showing moisture absorption, easily produce plastic deformation, elasticity is powerful to descend, and the single fiber fracture strength is lower, cause broken end to increase, bring big difficulty for spinning and weaving process.
3. keeping zein fiber, bamboo fibre bamboo separately under the prerequisite of all natural ecological functions and premium properties, also having natural elasticity, shape-retaining ability is good, being easy to woven zein fiber and bamboo fiber blended knitted fabric and production method thereof is that people expect.
Summary of the invention
The objective of the invention is to avoid above-mentioned weak point of the prior art, keeping zein fiber, bamboo fibre bamboo all under the prerequisite of self natural ecological function and premium properties and provide a kind of, also have natural elasticity, shape-retaining ability is good, is easy to woven zein fiber and bamboo fiber blended knitted fabric.
Purpose of the present invention can reach by measure:
Zein fiber of the present invention and bamboo fiber blended knitted fabric adopt zein fiber and bamboo fiber blended weaving, and it is characterized in that the weight percent of two kinds of fibre fractionations consists of:
Zein fiber (wt%) 40-45
Bamboo fibre (wt%) 60-55
Production method comprises spins-weaves-dyeing and finishing three big production craft step, wherein
A. spinning
---comb and parallel cotton fibers prior to spinning---drafting---rove---spun yarn---winder that comprises following operation: blowing
1. cotton cleaning process
Zein fiber, bamboo fibre be the blowing rolling respectively
A. zein fiber: blowing is adopted the mode of " how loose tip-tap ", strengthens cotton lap pressure, carries out and gives processing, the blowing process condition:
Cotton rolling weight g/m 380
Fixed length m 32.28
Hired roughneck r/min 470
Roller rotating speed r/min 10
Because of corn, two kinds of fibers of bamboo, poor performance alienation are bigger, utilize the separately technology of blowing rolling, can treat according to performance difference separately, the zein fiber blowing is adopted the mode of " how loose tip-tap ", strengthens cotton lap pressure, carries out and gives processing, and is very necessary.
B. bamboo fibre: do wet strong low characteristics according to fiber, adopt blow speed little, hired roughneck's range amplifies, and reduces cycle, the combing machine for fur duty, grabs less and grabs, and strengthens the shredding comb, and the comb volume is quantitatively light, to reach abundant shredding, alleviates the combing load, the blowing process condition:
Grab cotton speed r/min 670
Hired roughneck's speed r/min 410
Mm 14 spaces
Cotton rolling weight g/m 390
2. carding step
The a zein fiber
The carding process condition:
The cylinder cover plate mm 0.3-0.35 that spaces
The up-down rollers mm 0.2 that spaces
Above condition can improve the fibre migration ability, improves each passage smoothness, reduces and stops up disconnected bar.
B. bamboo fibre
Adopt low speed, space greatly, improve transfer velocity, reduce tension force, suitably increase speed ratio, improve transfer ability, reduce fibre damage, improve bar and do, reduce and stretch oneself and yawn, improve bar evenness, the carding process condition is as follows:
Weight of card sliver g/5m 18g/5
Cylinder speed r/min 290
Stripping roller speed r/min:760
Cover plate speed mm/min 1
3. mixing in doubling step
Adopt drafting mixed method control mixing ratio, roller gauge is suitably amplified, intensified pressure, in quantitatively, suitably improve and stretch oneself and yawn multiple, roller adopts antistatic to handle, and prevents that fiber from twining;
4. rove operation
Stretch oneself and yawn multiple about 1.28, strengthen twist factor, strengthen Spring cradle pressure, multiple about 1.29 is stretched oneself and yawn in the back zone;
5. spinning process
Strengthen reel cage pressure, improve the roller grasping force;
6. winding procedure
Waxing requires to be shaped, and does not have broken end, and nothing is caught;
B. weave
Select different circular knitting machine equipment according to different lining tissues, during equipment debugging, technology controlling and process is paid special attention to tension force, the control even yarn tension, and the intact degree of maintenance knitting needle guarantees that cloth cover is neat and well spaced, process conditions are as follows:
Temperature ℃ 26-28
Humidity % 65-70
C. dyeing and finishing
Adopt two bath methods, bamboo fibre, zein fiber dye respectively
Post processing that technological process comprises pre-treatment---dyeing---, wherein post processing comprises softness, and---------stentering forming---is dried---preshrunk---rolling---finished product to open-width in dehydration;
D. bamboo fibre dyeing
1.. pre-treatment
Kiering mainly is that washing is deoiled, and increases infiltration, prevents that dyeing is uneven, and technological parameter is as follows:
Bath raio 1: 15
Temperature ℃ 80-100
Time minute 20-30
Treatment fluid according to the mass fraction meter is made up of following component
Disperse chelating agent 0.5
Bleeding agent 1
Detergent 2
Refining agent 2
Time minutes 45
Capillary effect cm/min 8
2. dyeing
A. the bamboo fibre dye process is as follows:
Contain REACTIVE DYES, glauber salt, NaSO
3Aqueous dye solutions, heating rate according to 1 ℃/minute, rise to 60 ℃ from room temperature, and be controlled at 60 ℃ dyeing 15-20 minute, reduce to room temperature after, again according to 1 ℃/minute heating rate, rise to 100 ℃ from room temperature, keep 100 ℃ of dyeing 30 minutes, again with 2 ℃/minute rate of temperature fall, reduce to room temperature, dyeing finishes;
B. zein fiber dyeing
Zein fiber vitrification point ℃ 58-62
Crystallization temperature ℃ 125-130
Be suitable for the low temperature DISPERSE DYES, the initial temperature of zein fiber dyeing is low, and dyeing speed is accelerated after 80 ℃, slowly heats up after 80 ℃, is controlled at 1-2 ℃/minute and is advisable; 95-100 ℃ is incubated 30 minutes, with 2 ℃/minute rate of temperature fall, slowly reduces to room temperature subsequently.
3. post processing
A. soft: the hydrophilic softener is handled 10-15g/L;
B. stentering forming: crystallization temperature and the preferred setting temperature of technological experiment according to corn are 110 ℃, 30 seconds time, overfeeding 15%;
C. preshrunk
110 ℃ of temperature, speed 15r/min can make dimensionally stable, good hand touch.
Purpose of the present invention can also reach by following measure:
Zein fiber of the present invention and bamboo fiber blended knitted fabric adopt zein fiber and bamboo fiber blended weaving, and it is characterized in that the weight percent of two kinds of fibre fractionations consists of:
Zein fiber (wt%) 40
Bamboo fibre (wt%) 60
It is an optimized technical scheme.
Zein fiber of the present invention and bamboo fiber blended knitted fabric, the zein fiber dye process in the described production method is as follows:
The dyestuff initial temperature is 40 ℃, rise to 60 ℃ with 3 ℃/minute heating rates, rise to 90 ℃ with 1 ℃/minute heating rate again, insulation dyeing is after 5 minutes, rise to 100 ℃ with 0.5 ℃/minute heating rate again, insulation dyeing was reduced to below 50 ℃ with 2 ℃/minute rate of temperature fall after 30 minutes, and dyeing finishes.
It is optimized technical scheme.
Technical scheme disclosed by the invention has outstanding substantive distinguishing features and obvious improvement compared to existing technology, and can produce following positive technique effect:
1. provide a kind of and kept zein fiber, bamboo fibre bamboo all under the prerequisite of self natural ecological function and premium properties, also had natural elasticity, shape-retaining ability is good, is easy to woven zein fiber and bamboo fiber blended knitted fabric.
2. the production method of a kind of zein fiber and bamboo fiber blended knitted fabric is provided.
3. by suitable proportioning of screening and blending technology, zein fiber and two kinds of environmental and ecological fibers of bamboo fibre are had complementary advantages, organically combine, solved the problem of zein fiber weaving process harshness, brute force obviously descends after having remedied the bamboo fibre moisture absorption, easily produces plastic deformation, and elasticity is powerful to descend, the single fiber fracture strength is lower, causes the defective that breaks end and increase.
4. keep zein fiber, bamboo fibre bamboo all under the prerequisite of self natural ecological function and premium properties, also having natural elasticity, shape-retaining ability is good.
5. resource regeneration, favourable ecological environmental protection.
Description of drawings
Fig. 1 is a bamboo fibre dyeing flow curve schematic diagram;
Fig. 2 is a zein fiber dyeing flow curve schematic diagram.
The specific embodiment
The present invention will now be further detailed embodiment:
Embodiment 1
A kind of production method of zein fiber of the present invention and bamboo fiber blended knitted fabric, it is levied the weight percent that is two kinds of fibre fractionations and consists of:
Zein fiber (wt%) 40
Bamboo fibre (wt%) 60
Production method comprises spins-weaves-dyeing and finishing three big production craft step, wherein
A. spinning
---comb and parallel cotton fibers prior to spinning---drafting---rove---spun yarn---winder that comprises following operation: blowing
1. cotton cleaning process
Zein fiber, bamboo fibre be the blowing rolling respectively
A. zein fiber: blowing is adopted the mode of " how loose tip-tap ", strengthens cotton lap pressure, carries out and gives processing, the blowing process condition:
Cotton rolling weight g/m 380
Fixed length m 32.28
Hired roughneck r/min 470
Roller rotating speed r/min 10
Because of corn, two kinds of fibers of bamboo, poor performance alienation are bigger, utilize the separately technology of blowing rolling, can treat according to performance difference separately, the zein fiber blowing is adopted the mode of " how loose tip-tap ", strengthens cotton lap pressure, carries out and gives processing, and is very necessary.
B. bamboo fibre: do wet strong low characteristics according to fiber, adopt blow speed little, hired roughneck's range amplifies, and reduces cycle, the combing machine for fur duty, grabs less and grabs, and strengthens the shredding comb, and the comb volume is quantitatively light, to reach abundant shredding, alleviates the combing load, the blowing process condition:
Grab cotton speed r/min 670
Hired roughneck's speed r/min 410
Mm 14 spaces
Cotton rolling weight g/m 390
2. carding step
The a zein fiber
The carding process condition:
The cylinder cover plate mm 0.3 that spaces
The up-down rollers mm 0.2 that spaces
Above condition can improve the fibre migration ability, improves each passage smoothness, reduces and stops up disconnected bar.
B. bamboo fibre
Adopt low speed, space greatly, improve transfer velocity, reduce tension force, suitably increase speed ratio, improve transfer ability, reduce fibre damage, improve bar and do, reduce and stretch oneself and yawn, improve bar evenness, the carding process condition is as follows:
Weight of card sliver g/5m 18g/5
Cylinder speed r/min 290
Stripping roller speed r/min:760
Cover plate speed mm/min 1
3. mixing in doubling step
Adopt drafting mixed method control mixing ratio, roller gauge is suitably amplified, intensified pressure, in quantitatively, suitably improve and stretch oneself and yawn multiple, roller adopts antistatic to handle, and prevents that fiber from twining;
4. rove operation
Stretch oneself and yawn multiple about 1.28, strengthen twist factor, strengthen Spring cradle pressure, multiple about 1.29 is stretched oneself and yawn in the back zone;
5. spinning process
Strengthen reel cage pressure, improve the roller grasping force;
6. winding procedure
Waxing requires to be shaped, and does not have broken end, and nothing is caught;
B. weave
Select different circular knitting machine equipment according to different lining tissues, during equipment debugging, technology controlling and process is paid special attention to tension force, the control even yarn tension, and the intact degree of maintenance knitting needle guarantees that cloth cover is neat and well spaced, process conditions are as follows:
Temperature ℃ 28
Humidity % 70
C. dyeing and finishing
Adopt two bath methods, bamboo fibre, zein fiber dye respectively
Post processing that technological process comprises pre-treatment---dyeing---, wherein post processing comprises softness, and---------stentering forming---is dried---preshrunk---rolling---finished product to open-width in dehydration;
D. bamboo fibre dyeing
1.. pre-treatment
Kiering mainly is that washing is deoiled, and increases infiltration, prevents that dyeing is uneven, and technological parameter is as follows:
Bath raio 1: 15
Temperature ℃ 100
Time minutes 30
Treatment fluid according to the mass fraction meter is made up of following component: (each component is the product of textile industry routine, has no special requirements)
Disperse chelating agent 0.5
Bleeding agent 1
Detergent 2
Refining agent 2
Time minutes 45
Capillary effect cm/min 8
2. dyeing
A. the bamboo fibre dye process is as follows:
Contain REACTIVE DYES (textile industry is used product always), glauber salt, NaSO
3Aqueous dye solutions, the dyestuff initial temperature is 40 ℃, rise to 60 ℃ with 3 ℃/minute heating rates, rise to 90 ℃ with 1 ℃/minute heating rate again, after the insulation dyeing 5 minutes, rise to 100 ℃ with 0.5 ℃/minute heating rate again, insulation dyeing is after 30 minutes, reduce to below 50 ℃ with 2 ℃/minute rate of temperature fall, dyeing finishes.
B. zein fiber dyeing
Zein fiber vitrification point ℃ 58-62
Crystallization temperature ℃ 125-130
Be suitable for the low temperature DISPERSE DYES, the initial temperature of zein fiber dyeing is low, and dyeing speed is accelerated after 80 ℃, slowly heats up after 80 ℃, is controlled at 1-2 ℃/minute and is advisable; 95-100 ℃ is incubated 30 minutes, with 2 ℃/minute rate of temperature fall, slowly reduces to room temperature subsequently.
3. post processing
A. soft: hydrophilic softener (conventional products), handle 10-15g/L;
B. stentering forming: crystallization temperature and the preferred setting temperature of technological experiment according to corn are 110 ℃, 30 seconds time, overfeeding 15%;
C. preshrunk
110 ℃ of temperature, speed 15r/min can make dimensionally stable, good hand touch.
The lining technical indicator is after testing:
1, characteristic index: PLA (zein fiber)/bamboo fibre 32 * C32128 * 70
2, COLOR FASTNESS: dry grinding 4-5 level
4 grades of wet-millings
3, washing shrinkage (%): 3.2 (directly)/0.4 (latitude)
4, brute force: tear (N): 19 (directly)/18 (latitude)
Fracture (N): 870 (directly)/390 (latitude)
Embodiment 2-6
According to method and the step of embodiment 1, produce zein fiber of the present invention and bamboo fiber blended knitted fabric according to the fiber prescription of the percetage by weight of table 1
Table 1
| Raw material and technical indicator | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Embodiment 6 |
| Zein fiber | ??45 | ??44 | ??43 | ??42 | ??41 |
| Bamboo fibre | ??55 | ??56 | ??57 | ??58 | ??59 |
The technical target of the product that obtains after testing is substantially with embodiment 1.
Claims (3)
1. zein fiber and bamboo fiber blended knitted fabric adopt zein fiber and bamboo fiber blended weaving, and it is characterized in that the weight percent of two kinds of fibre fractionations consists of:
Zein fiber 40-45
Bamboo fibre 60-55
Production method comprises spins-weaves-dyeing and finishing three big production craft step, wherein:
A. spinning
---comb and parallel cotton fibers prior to spinning---drafting---rove---spun yarn---winder that comprises following operation: blowing
1. cotton cleaning process
Zein fiber, bamboo fibre be the blowing rolling respectively
A. zein fiber: blowing is adopted the mode of " how loose tip-tap ", strengthens cotton lap pressure, carries out and gives processing, the blowing process condition:
Cotton rolling weight g/m 380
Fixed length m 32.28
Hired roughneck r/min 470
Roller rotating speed r/min 10
B. bamboo fibre: do wet strong low characteristics according to fiber, adopt blow speed little, hired roughneck's range amplifies, and reduces cycle, the combing machine for fur duty, grabs less and grabs, and strengthens the shredding comb, and the comb volume is quantitatively light, to reach abundant shredding, alleviates the combing load, the blowing process condition:
Grab cotton speed r/min 670
Hired roughneck's speed r/min 410
Mm 14 spaces
Cotton rolling weight g/m 390
2. carding step
The a zein fiber
The carding process condition:
The cylinder cover plate mm 0.3-0.35 that spaces
The up-down rollers mm 0.2 that spaces
B. bamboo fibre
Adopt low speed, space greatly, improve transfer velocity, reduce tension force, suitably increase speed ratio, improve transfer ability, reduce fibre damage, improve bar and do, reduce and stretch oneself and yawn, improve bar evenness, the carding process condition is as follows:
Weight of card sliver g/5m 18g/5
Cylinder speed r/min 290
Stripping roller speed r/min:760
Cover plate speed mm/min 1
3. mixing in doubling step
Adopt drafting mixed method control mixing ratio, roller gauge is suitably amplified, intensified pressure, in quantitatively, suitably improve and stretch oneself and yawn multiple, roller adopts antistatic to handle, and prevents that fiber from twining;
4. rove operation
Stretch oneself and yawn multiple about 1.28, strengthen twist factor, strengthen Spring cradle pressure, multiple about 1.29 is stretched oneself and yawn in the back zone;
5. spinning process
Strengthen reel cage pressure, improve the roller grasping force;
6. winding procedure
Waxing requires to be shaped, and does not have broken end, and nothing is caught;
B. weave
Select different circular knitting machine equipment according to different lining tissues, during equipment debugging, technology controlling and process is paid special attention to tension force, the control even yarn tension, and the intact degree of maintenance knitting needle guarantees that cloth cover is neat and well spaced, process conditions are as follows:
Temperature ℃ 26-28
Humidity % 65-70
C. dyeing and finishing
Adopt two bath methods, bamboo fibre, zein fiber dye respectively
Post processing that technological process comprises pre-treatment---dyeing---, wherein post processing comprises softness, and---------stentering forming---is dried---preshrunk---rolling---finished product to open-width in dehydration;
D. bamboo fibre dyeing
1.. pre-treatment
Kiering mainly is that washing is deoiled, and increases infiltration, prevents that dyeing is uneven, and technological parameter is as follows:
Bath raio 1: 15
Temperature ℃ 80-100
Time minute 20-30
Treatment fluid according to the mass fraction meter is made up of following component
Disperse chelating agent 0.5
Bleeding agent 1
Detergent 2
Refining agent 2
Time minutes 45
Capillary effect cm/min 8
2. dyeing
A. the bamboo fibre dye process is as follows:
Contain REACTIVE DYES, glauber salt, NaSO
3Aqueous dye solutions, heating rate according to 1 ℃/minute, rise to 60 ℃ from room temperature, and be controlled at 60 ℃ dyeing 15-20 minute, reduce to room temperature after, again according to 1 ℃/minute heating rate, rise to 100 ℃ from room temperature, keep 100 ℃ of dyeing 30 minutes, again with 2 ℃/minute rate of temperature fall, reduce to room temperature, dyeing finishes;
B. zein fiber dyeing
Zein fiber vitrification point ℃ 58-62
Crystallization temperature ℃ 125-130
Be suitable for the low temperature DISPERSE DYES, the initial temperature of zein fiber dyeing is low, and dyeing speed is accelerated after 80 ℃, slowly heats up after 80 ℃, is controlled at 1-2 ℃/minute and is advisable; 95-100 ℃ is incubated 30 minutes, with 2 ℃/minute rate of temperature fall, slowly reduces to room temperature subsequently.
3. post processing
A. soft: the hydrophilic softener is handled 10-15g/L;
B. stentering forming: setting temperature is 110 ℃, 30 seconds time, overfeeding 15%;
C. preshrunk
110 ℃ of preshrunk temperature, speed 15r/min;
2. according to the zein fiber and the bamboo fiber blended knitted fabric of claim 1, adopt zein fiber and bamboo fiber blended weaving, it is characterized in that the weight percent of two kinds of fibre fractionations consists of:
Zein fiber (wt%) 40
Bamboo fibre (wt%) 60
3. according to the zein fiber and the bamboo fiber blended knitted fabric of claim 1, it is characterized in that the zein fiber dye process in the described production method is as follows:
The dyestuff initial temperature is 40 ℃, rise to 60 ℃ with 3 ℃/minute heating rates, rise to 90 ℃ with 1 ℃/minute heating rate again, insulation dyeing is after 5 minutes, rise to 100 ℃ with 0.5 ℃/minute heating rate again, insulation dyeing was reduced to below 50 ℃ with 2 ℃/minute rate of temperature fall after 30 minutes, and dyeing finishes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010142206XA CN101818405B (en) | 2010-04-09 | 2010-04-09 | Zein fiber and bamboo fiber blended knitted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010142206XA CN101818405B (en) | 2010-04-09 | 2010-04-09 | Zein fiber and bamboo fiber blended knitted fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101818405A true CN101818405A (en) | 2010-09-01 |
| CN101818405B CN101818405B (en) | 2012-07-11 |
Family
ID=42653665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201010142206XA Active CN101818405B (en) | 2010-04-09 | 2010-04-09 | Zein fiber and bamboo fiber blended knitted fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101818405B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102418191A (en) * | 2011-09-30 | 2012-04-18 | 常熟市众望经纬编织造有限公司 | Antibacterial, deodorant and environment-friendly fabric |
| CN102733040A (en) * | 2011-04-14 | 2012-10-17 | 淄博奈琦尔纺织科技发展有限公司 | Polylactic acid fiber blended fabric and production method |
| CN103290707A (en) * | 2013-05-21 | 2013-09-11 | 如皋市协和印染有限公司 | Dyeing and finishing process of corn fiber fabric |
| CN103556378A (en) * | 2013-11-07 | 2014-02-05 | 海安县东升针织厂 | Knitted fabric containing bamboo fiber, rayon and corn fiber |
| CN111349999A (en) * | 2020-04-28 | 2020-06-30 | 山东宏儒纺织科技有限公司 | Corn fiber and bamboo fiber blended yarn and spinning process |
| CN111778611A (en) * | 2020-07-14 | 2020-10-16 | 深圳市富安娜家居用品股份有限公司 | Manufacturing method of blended fabric |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1712595A (en) * | 2004-06-15 | 2005-12-28 | 上海市纺织科学研究院 | Shell fabric from corn fibre and bamboo fibre blend and production thereof |
| CN101191271A (en) * | 2006-11-29 | 2008-06-04 | 天津天纺投资控股有限公司 | Corn fibre and polynosic fibre blended fabric and manufacturing technique thereof |
| CN101275328A (en) * | 2008-04-30 | 2008-10-01 | 山东齐赛纺织有限责任公司 | Green multifilament blended fabric |
-
2010
- 2010-04-09 CN CN201010142206XA patent/CN101818405B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1712595A (en) * | 2004-06-15 | 2005-12-28 | 上海市纺织科学研究院 | Shell fabric from corn fibre and bamboo fibre blend and production thereof |
| CN101191271A (en) * | 2006-11-29 | 2008-06-04 | 天津天纺投资控股有限公司 | Corn fibre and polynosic fibre blended fabric and manufacturing technique thereof |
| CN101275328A (en) * | 2008-04-30 | 2008-10-01 | 山东齐赛纺织有限责任公司 | Green multifilament blended fabric |
Non-Patent Citations (1)
| Title |
|---|
| 《棉纺织技术》 20040930 赵庆福 玉米纤维与Modal纤维混纺纱的生产实践 第32卷, 第9期 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102733040A (en) * | 2011-04-14 | 2012-10-17 | 淄博奈琦尔纺织科技发展有限公司 | Polylactic acid fiber blended fabric and production method |
| CN102733040B (en) * | 2011-04-14 | 2013-12-18 | 淄博奈琦尔生物科技有限公司 | Polylactic acid fiber blended fabric and production method |
| CN102418191A (en) * | 2011-09-30 | 2012-04-18 | 常熟市众望经纬编织造有限公司 | Antibacterial, deodorant and environment-friendly fabric |
| CN103290707A (en) * | 2013-05-21 | 2013-09-11 | 如皋市协和印染有限公司 | Dyeing and finishing process of corn fiber fabric |
| CN103290707B (en) * | 2013-05-21 | 2015-03-25 | 如皋市协和印染有限公司 | Dyeing and finishing process of corn fiber fabric |
| CN103556378A (en) * | 2013-11-07 | 2014-02-05 | 海安县东升针织厂 | Knitted fabric containing bamboo fiber, rayon and corn fiber |
| CN111349999A (en) * | 2020-04-28 | 2020-06-30 | 山东宏儒纺织科技有限公司 | Corn fiber and bamboo fiber blended yarn and spinning process |
| CN111778611A (en) * | 2020-07-14 | 2020-10-16 | 深圳市富安娜家居用品股份有限公司 | Manufacturing method of blended fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101818405B (en) | 2012-07-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101775686B (en) | Production method of corn fiber, bamboo fiber and cotton fiber blending pant fabric | |
| CN100540771C (en) | Fine-denier Modal fiber blended color yarn and production method thereof | |
| CN103046200B (en) | Natural bamboo fiber shirt fabric and manufacture method thereof | |
| CN101818405B (en) | Zein fiber and bamboo fiber blended knitted fabric | |
| CN105908325B (en) | Compact spinning milk/pearl/tencel shirt fabric and its production method | |
| CN102733040B (en) | Polylactic acid fiber blended fabric and production method | |
| CN104562407B (en) | Multi-component antibacterial elastic knitted fabric fabric and the method for weaving thereof such as Chinese fiber crops fibril/tencel | |
| CN102071523B (en) | Method for processing soft twist yarn knitted fabric | |
| CN101191270A (en) | Milk protein fibre tencel kapron blended fabric and manufacturing technique thereof | |
| CN103469403B (en) | A kind of Novel polyester imitation cotton fiber blended color spinning yarn and production method thereof | |
| CN101560711A (en) | Antibacterial blended yarn and application thereof | |
| CN101760862A (en) | Dobby blending cotton-nylon, tencel and milk chinlon and manufacture process thereof | |
| CN103774319B (en) | The production method of spun silk wool blend worsted fabric | |
| CN105506804A (en) | Production method for combed cotton hemp mulberry silk blending colored spun yarn | |
| CN105401287A (en) | Production method for refined hemp and regenerated cellulose fiber high-count blended yarn | |
| CN101191271A (en) | Corn fibre and polynosic fibre blended fabric and manufacturing technique thereof | |
| CN109972278A (en) | A kind of regenerated fiber blended knitted fabric and preparation method thereof | |
| CN102517744A (en) | Production method of corn fiber environment-friendly fabric | |
| JP2014502677A (en) | Process for dyeing ramie sliver and method for producing spun yarn | |
| CN103437013B (en) | A kind of method being prepared yarn by Fanglun l414 waste silk chopped fiber | |
| CN103088489A (en) | Tencel vortex spinning technique | |
| CN101608361A (en) | Application in the manufacture method of TENCEL YARNS line and the textile fabric of being in thereof | |
| CN102080290A (en) | Cotton, nylon and polyester blended fabric and processing technic thereof | |
| CN107460612A (en) | A kind of colorful gradient number yarn knitting fabric and preparation method thereof | |
| CN108301162A (en) | A kind of production technology of spun silk cotton blending coloured-woven mercerising knitting fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| C06 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| C10 | Entry into substantive examination | ||
| GR01 | Patent grant | ||
| C14 | Grant of patent or utility model | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 255000, B, block 135, No. 625, Zibo hi tech Zone, Shandong, China Patentee after: Zibo Nachl Biological Technology Co., Ltd. Address before: 255000, B, block 135, No. 625, Zibo hi tech Zone, Shandong, China Patentee before: Zibo Naiqier Textile Technology Development Co.,Ltd. |
|
| C56 | Change in the name or address of the patentee |
Owner name: ZIBO NACHL BIOTECHNOLOGY CO., LTD. Free format text: FORMER NAME: ZIBO NACHI TEXTILE TECHNOLOGY DEVELOPMENT CO., LTD. |