CN108456975A - The soft and smooth warming home textile blanket fabric of one kind and its production method - Google Patents
The soft and smooth warming home textile blanket fabric of one kind and its production method Download PDFInfo
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- CN108456975A CN108456975A CN201810189100.1A CN201810189100A CN108456975A CN 108456975 A CN108456975 A CN 108456975A CN 201810189100 A CN201810189100 A CN 201810189100A CN 108456975 A CN108456975 A CN 108456975A
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- 239000004744 fabric Substances 0.000 title claims abstract description 48
- 238000010792 warming Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000004753 textile Substances 0.000 title claims abstract description 16
- 239000000835 fiber Substances 0.000 claims abstract description 41
- 238000009987 spinning Methods 0.000 claims abstract description 36
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 31
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 31
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 31
- 239000011425 bamboo Substances 0.000 claims abstract description 31
- 229920000742 Cotton Polymers 0.000 claims abstract description 30
- 238000004043 dyeing Methods 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000009960 carding Methods 0.000 claims abstract description 15
- 238000004061 bleaching Methods 0.000 claims abstract description 14
- 238000009990 desizing Methods 0.000 claims abstract description 14
- 238000009941 weaving Methods 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000004513 sizing Methods 0.000 claims abstract description 12
- 230000005021 gait Effects 0.000 claims abstract description 6
- 238000007670 refining Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 41
- 241001330002 Bambuseae Species 0.000 claims description 30
- 238000002156 mixing Methods 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 229920002972 Acrylic fiber Polymers 0.000 claims description 9
- 102000004190 Enzymes Human genes 0.000 claims description 9
- 108090000790 Enzymes Proteins 0.000 claims description 9
- 229920000297 Rayon Polymers 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 210000003284 Horns Anatomy 0.000 claims description 5
- 241000681094 Zingel asper Species 0.000 claims description 5
- 241001155433 Centrarchus macropterus Species 0.000 claims description 4
- 210000003128 Head Anatomy 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- XHXUANMFYXWVNG-ADEWGFFLSA-N Menthyl acetate Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@H]1OC(C)=O XHXUANMFYXWVNG-ADEWGFFLSA-N 0.000 claims description 3
- 238000007730 finishing process Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 238000009999 singeing Methods 0.000 claims description 3
- 239000001187 sodium carbonate Substances 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- FYGDTMLNYKFZSV-CSHPIKHBSA-N β-cellotriose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@@H](O[C@@H]2[C@H](O[C@@H](O)[C@H](O)[C@H]2O)CO)[C@H](O)[C@H]1O FYGDTMLNYKFZSV-CSHPIKHBSA-N 0.000 claims description 2
- 230000000844 anti-bacterial Effects 0.000 abstract description 3
- 230000035699 permeability Effects 0.000 abstract description 3
- 230000037303 wrinkles Effects 0.000 abstract description 2
- 240000003917 Bambusa tulda Species 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000004382 Amylase Substances 0.000 description 2
- 102000013142 Amylases Human genes 0.000 description 2
- 108010065511 Amylases Proteins 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 235000019418 amylase Nutrition 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 230000003115 biocidal Effects 0.000 description 2
- 230000000711 cancerogenic Effects 0.000 description 2
- 231100000315 carcinogenic Toxicity 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002633 protecting Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 206010020112 Hirsutism Diseases 0.000 description 1
- 229920000433 Lyocell Polymers 0.000 description 1
- 241000168254 Siro Species 0.000 description 1
- 229940098465 Tincture Drugs 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035943 smell Effects 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 238000004018 waxing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/70—Constructional features of drafting elements
- D01H5/72—Fibre-condensing guides
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/14—De-sizing
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Abstract
The present invention provides the soft and smooth warming home textile blanket fabric of one kind and its production method, and it is warp thread raw material to select compact spinning Mei Yabi, and bamboo fibre is weft yarn raw material, passes through opening picking → cotton carding → drafting → rove → spun yarn → winder respectively, obtains warp thread and weft yarn；Then it carries out cylinder to warp thread and weft yarn respectively to bleaching and dyeing, flow is：Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping, weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder；Then it is weaved：Warping → sizing → gait → weaving → arrange；It is finally final finishing：Spread out cloth margin to seam → → desizing refining → PH washings → setting → preshrunk of singing, the fabric arrived prepared using the above method except with soft and smooth warming, frivolous, antibacterial, glossiness, moisture permeability, wrinkle resistance, drapability will it is good in addition to, be also equipped with certain anti-fluffing and anti-pilling performance.
Description
Technical field
The present invention relates to textile industry, the production method of especially soft and smooth warming home textile blanket fabric.
Background technology
As a kind of tencel, bamboo fibre has the advantages that other fibers are incomparable, such as excellent coloring, bullet
Property, drapability, wearability and antibiotic property, especially there are excellent heat conduction, moisture absorption, moisture-inhibiting and the hot wet migrations such as ventilative.Cause
This, bamboo fiber is comfortable and easy to wear, is ideal summer fabric.Bamboo fibre blanket is a kind of product in bamboo fibre home textile,
It is deep with good nice and cool characteristic to be liked by consumers in general, however, since bamboo fibre thermal coefficient is big, contact coldness
By force, cause the cool property of bamboo fibre blanket big, bamboo fibre blanket, which is used for a long time, can occur some diseases, be not suitable for old man, child and body
The weak people of matter should not use.
Invention content
The present invention solves the technical problem of：The soft and smooth warming home textile blanket fabric of one kind and its production method are provided,
The fabric remove with soft and smooth warming, frivolous, antibacterial, glossiness, moisture permeability, wrinkle resistance, drapability will it is good it
Outside, it is also equipped with certain anti-fluffing and anti-pilling performance.
For this purpose, technical solution provided by the invention is：A kind of soft and smooth warming home textile blanket fabric is with compact spinning Mei Yabi
Warp thread, bamboo fibre are weft yarn, and by spinning, cylinder is bleachinged and dyeing, weave, final finishing obtains, and the compact spinning Mei Yabi is Mei Yabi nitriles
Synthetic fibre and viscose fiber drafting form.
In order to make the functional performance of blanket fabric preferably play, we, which select, has frivolous softness, smooth warming U.S. refined
The artificial viscose blended strand of green acrylic fibers and sucting wet air permeability, and with drapability, wearability and antibiotic property, moisture absorption, moisture-inhibiting
With ventilative pure bamboo fibre strand.In addition the yarn count of strand is affected to the anti-fluffing and anti-pilling of fabric, the more thin anti-fluffing of yarn count
Pilling is better, otherwise poorer.In order to ensure that fabric grammes per square metre, yarn count again cannot be too thin, 21 are found by test of many times researchs/ 2 strands
Line is relatively suitble to final fabric requirement.
The fabric is using the U.S. refined green A70/R30 of compact spinning 21s/ 2 matches and bamboo fibre 21s/ 2 strands are interleaved, and weft density is
354.5/10cm*165 roots/10cm, 2/2 figurative jacquard, by bamboo fibre and two kinds of fibers of Mei Yabi fibers are larger leads
Hot difference of coefficients realizes the antibacterial of blanket fabric and comfortable contact coldness.
The present invention also provides a kind of production methods of above-mentioned fabric, including spinning, cylinder are bleachinged and dyeing, weaved, four works of final finishing
Skill step, wherein
The spinning stage is：Selection Mei Yabi acrylic fibers are warp thread raw material, and bamboo fibre is weft yarn raw material, passes through opening or cleaning respectively
Cotton → cotton carding → drafting → rove → spun yarn → winder, obtains warp thread and weft yarn；
The cylinder bleaching and dyeing process step carries out cylinder to warp thread and weft yarn respectively and bleachinges and dyeing, and flow is：
Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping,
Weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder；
Weaving process flow is：Warping → sizing → gait → weaving → arrange；
The postfinishing process includes：Spread out cloth margin to seam → → desizing refining → PH washings → setting → preshrunk of singing.
Further, in spinning stage,
(1) opening picking main technologic parameters：
FA002A type griping cotton machine rotating speeds are 650-700r/min
The mono- roller scutcher Beater Speed of FA111 is 1100-1200r/min
FA046 vibrating cotton box cotton feeding brad curtain speed 60-65m/min
Stripping Beater Speed is 400-450r/min
Dirt stick interval distance is 5-6mm
Rotation speed of fan is 1300-1400r/min
Beater Speed is 950-1000r/min
(2) cotton carding main technologic parameters：
A) Mei Yabi acrylic fibers
Licker-in speed 650-700r/min；
Cylinder speed 360-380r/min；
Doffer speed：20-25r/min
Cover plate speed：120-180mm/min；
Cylinder and licker-in gauge：7~8 "
Pattern doffing roller and licker-in gauge：16″
Cylinder and Flat Gauge：8~9*9~10*9~10*9~10*8~9 "；
Cotton carding is wet quantitative：25-30g/5m.
B) viscose glue, bamboo fibre
Licker-in speed 620-660r/min；
Cylinder speed 320-350r/min；
Doffer speed：18-22r/min
Cover plate speed：120-150mm/min；
Cylinder and licker-in gauge：7~8 "
Pattern doffing roller and licker-in gauge：15″
Cylinder and Flat Gauge：7~8*8~9*8~9*8~9*7~8 "；
Cotton carding is wet quantitative：22-25g/5m；
(3) drafting main technologic parameters
A) 230~250m/min of compact spinning Mei Yabi sliver exporting speeds
| Process | The quantitative g/5m of design | Number of doubling | Roller is every mm | First break draft | Horn mouth mm |
| Head is simultaneously | 23~25 | 8 | 11~13 × 18~22 | 1.7~1.9 | 3.6~3.8 |
| Two simultaneously | 22~24 | 6 | 11~13 × 18~20 | 1.5~1.6 | 3.4~3.6 |
| End is simultaneously | 22~23 | 6 | 11~13 × 18~20 | 1.3~1.4 | 3.2~3.4 |
B) 250~280m/min of bamboo fibre 21S/2 sliver exporting speeds
| Process | The quantitative g/5m of design | Number of doubling | Roller is every mm | First break draft | Horn mouth mm |
| Head is simultaneously | 23~25 | 8 | 11~13 × 18~22 | 1.7~2.0 | 3.4~3.6 |
| Two simultaneously | 22~24 | 6 | 11~13 × 18~20 | 1.5~1.6 | 3.2~3.4 |
| End is simultaneously | 22~23 | 6 | 11~12 × 17~19 | 1.2~1.3 | 3.0~3.2 |
A) compact spinning Mei Yabi
5.5~6.0g/10m of rove Dry Weight per Unit
Twist factor 85~90
1.2~1.4 times of back zone drafting multiple
Roller gauge 10mm*25~28mm × 38~41mm
Apron nip 7.5mm
1000~1100r/min of flier speed.
B) bamboo fibre
5.0~5.5g/10m of rove Dry Weight per Unit
Twist factor 75~85
1.19~1.25 times of back zone drafting multiple
Roller gauge 10mm*25~28mm × 38~41mm
Apron nip 7.0mm
950~1000r/min of flier speed.
(5) compact spinning Mei Yabi, bamboo fibre spun yarn main technologic parameters
Diameter of ring PG14254,
First break draft multiple 1.15~1.22
Yarn twist factor is designed as 355~365
290~310r/min of front roller speed
18 × 38mm of front and back area's roller gauge.
(6) through weft yarn winder main technologic parameters
NO.21C speed is 1200~1300r/min
30~35g of Winding yarn tension
Winder Clearing Curve N200~220%；S120~150%*2~3cm；L45~50%*12~16cm；T-30~-
35%*28~32cm.
(7) through weft yarn double twisting main technologic parameters
Line twist factor 350~360
8000~9000r/min of speed.
Since blended two kinds of raw materials are all chemical fibres, carded sliver weight unevenness difference is big, needs to increase in advance simultaneously in mixing in doubling step
Process to ensure that blending rate is accurate, mainly complete in mixing in doubling step, and blended ingredient ratio is configured according to weight by the two mixing
Example, other follow-up spinning process are consistent.Made in light of the circumstances while by technological requirement Instructing manufacture by above-mentioned design
Appropriate adjustment, the U.S. refined green A70/R30 of the compact spinning of spinning 21S/ 2 and bamboo fibre 21S/ 2 strands are the soft and smooth warming home textile blanket in rear road
Fabric provides fabulous yarn material.
Fabric specifications design, warp thread select the U.S. refined green A70/R30 21S/2 of compact spinning to match strand, and weft yarn selects bamboo fibre 21S/
2 strands.Because acrylic fibers, viscose glue and bamboo fibre are chemical fibre, regularity is preferable, free from foreign meter, and technique should follow " how loose more
Mixed, tip-tap opens, falls or do not fall less less " principle, flow is preferably short, and each Beater Speed should not be fast, and preventing from excessively hitting causes fiber
It damages and forms synnema.Although single beater scutcher is easily coiled, in order to ensure carding step into a quality, concave-convex sieve is preferably used
It draws；Increase calender roller pressure.
Warp thread is union twist yarn, and in order to reach uniformly mixed effect, two kinds of raw materials are mixed using drafting；Simultaneously because two kinds
Raw material is that cotton knot and short flannel contained by chemical fiber are less, in cotton cleaning process using rational Beater Speed and dirt stick every
Away from.In mixing in doubling step, the technique for taking " light quantitative, to pressurize again, reasonable tension drawing-off fully and is closed, anti-tangle anti-blocking ", suitably
Amplification horn mouth makes production be smoothed out, and improves drawn sliver regularity level, stringent to control quantifying for sliver, ensures that resultant yarn strand is uniform
Degree.Compact spinning is used in spinning process, improve yarn strength and reduces Yarn filoplume, is to reduce broken end in weaving process, is improved
Yield.
Further, cylinder is bleachinged and dyeing in step,
(1) loose type coning
(2) loose-drying
Type：LMV630 net belt type loose-drying machines
55 DEG C of drying temperature
Dehumidify 2300 revs/min of fan speed
(3) compact form winder
Further, in weaving step, (1) warping
(2) sizing
Formula of sizing mixing is：
(3) it gaits
(4) weaving process technical parameter
(5) arranging process
It is crucial that how warping process, which makes the uniform warp beam winding of tension in Warping smooth,.By the warp thread of process stipulation when warping
Radical 9540,500 ms/min of convoluting speed control the tension difference between resultant yarn using lower speed of beaming, ensure piece
Yarn tension is uniform, winding is uniform, and yarn arranges uniformly with yarn, while ensureing that yarn path cleaning is smooth, is beaten to improve weaving efficiency
Lower basis.
Weavability is improved by sizing, the yarn sheet by sizing is made to be made in tension, arrangement, rolling density uniformity
It is bright and clean to reach the wearability for increasing warp thread, surface hairiness patch volt, yarn body for good beam of a loom.It is preferred that slurry, with coating and guarantor stretch for
It is main.To ensure that opening is clear, broken end is reduced, the rate of sizing controls between 10-12%, and pays attention to controlling each area's tension, accomplishes both
Be conducive to starching, in turn avoid tension difference it is excessive and increase elongation；Using the process route of " one is low in one high one ", it then follows increase
By force, it protects and stretches, is wear-resisting, permeate the principle laid equal stress on coating, pressed in middling speed, be layered preliminary drying, low temperature drying after first high temperature baking is protected, guarantor's slurry
Film, height moisture regain, small elongation, after waxing, tight winding are laid equal stress on effect with increasing the infiltration of yarn and coating, and paste volt filoplume, make through
Yarn fiber adhesiveness is good, the good film-forming property of slurries, to ensure that smoothly good basis is laid in weaving.
Further, postfinishing process flow is：Booth cloth margin to seam → singe → desizing refining → PH washings → setting → pre-
Contracting.Wherein,
Singeing finish：
Speed：80~110m/min
Flame temperature：800~900 DEG C
Burner distance：2cm or so
Burner quantity：It is positive and negative it is each there are two
Desizing route：
Compregnate warm water → compregnate enzyme solution → is banked up → is washed
Process conditions：It is specific as follows using enzyme desizing：Enzyme temperature:55-65 DEG C, wash lattice temperature:80-90 DEG C, cylinder air pressure
No more than 0.3Mpa, stacking time 45-55 minutes.
Waterproof adds resin finishing process route：
Washing process cold water wash → 10~15g/L sodium carbonate wash → cold water wash → 2~3g/L acetic acid wash → cold water washes
For temperature no more than 160 DEG C, tentering setting is fabric to be moved to designed breadth, makes density and style when setting
Meet design requirement, finally carries out preshrunk, fabric shrinkage is made to drop to 3% or less.
Temperature of singing and speed control of singing are improper, can damage fiber, and strength declines, and is washed using amylase and high temperature
Effect removes the slurry on fabric, washes, dries by sufficient hot water wash, cold water after slurry, the feel of fabric and gloss is made to obtain
Preferably improve.It is noted that temperature controls when high-temperature shaping, otherwise color and luster can send out into variation.After abundant washing, cloth cover
Content of formaldehyde is not detected, decomposable asymmetric choice net carcinogenic aromatic amine dyestuff is also not detected.
Using above-mentioned technical proposal,
1, suitable strand kind is selected.Through weft yarn we select respectively the U.S. refined green A70/R30 21s/2 matches of compact spinning and
Bamboo fibre 21s/2 strands are raw material.The selection of fibrous raw material mainly plays their respectively advantages, while can learn from other's strong points to offset one's weaknesses；
The selection of yarn count is true by multiple comparison test mainly according to choosing comprehensively between anti-fluffing and anti-pilling performance and fabric grammes per square metre
It is fixed.
2, how anti-fluffing and anti-pilling is solved the problems, such as.Compact siro yarn form is mainly selected, as far as possible by filoplume packet
Yarn interior is overlayed on, yarn strength is improved, the wearability of fabric is improved from source, to solve anti-fluffing, pilling problem.In order to
Reduce around roller, around roller the phenomenon that, organize double works of protecting to carry out wiping cleaning, one layer of tincture of iodine then applied on roller, can be subtracted
The generation of few wrapping phenomena, ensure that the normal operation in workshop, alleviates the labor intensity of spinner.
3, mixing in doubling step is anti-around processing.Mei Yabi acrylic fibers density is light, proportion is small, is easily wound when mixing in doubling step produces
Roller and roller.In order to ensure being smoothed out for production, We conducted some technical finesses, ensure that the quality of semi-products,
Fabric is influenced to reduce yarn.
4, postfinishing process technology.The control of temperature of singing and speed of singing will damage fiber if control is improper,
Strength declines；Slurry on fabric is removed using the method that amylase and high temperature are washed, by sufficient hot water wash, cold water after slurry
It washes, dry, the feel of fabric and gloss is made preferably to be improved；It is noted that temperature controls when high-temperature shaping, otherwise color
Pool, feel can all send out into variation.Each technological parameter requirement of rear finishing duplex ordered pair is relatively high, and temperature of singing should not be too high, and speed is wanted
It is constant in 100m/min；Temperature is no more than 160 DEG C when high temperature setting, and otherwise shade fabric and feel can change；Desizing
Shi Buneng alkali process, Mei Yabi fibers be not acidproof alkaline-resisting.
Specific implementation mode
Following present invention will be described in further detail in conjunction with specific embodiments, and advantages of the present invention is made to become apparent.
It should be understood that content therein is used merely as illustrating, and protection scope of the present invention is construed as limiting absolutely not.
Specific product technique is as follows：
One, product specification
Breadth 269.2cm, the U.S. refined green A70/R30 of compact spinning 21S/ 2 matches × bamboo fibre 21S/ 2,354.5/10cm of weft density
× 165/10cm, 2/2 jacquard fabrics.
Two, the technological process of production
1, spinning technological process
Warp thread：The U.S. refined green A70/R30 of compact spinning 21S/2
【Mei Yabi acrylic fibers：The FA002A types griping cotton machine → A006B types blending hopper automatic mixer → mono- roller scutchers of FA111 →
FA046 vibrates cotton feeder → FA141A single beater scutchers → A186F carding machines → JWF1310 in advance simultaneously】With【Viscose rayon：
The FA002A types griping cotton machine → mono- roller scutchers of A006B types blending hopper automatic mixer → FA111 → FA046 vibrates cotton feeder → FA141A
Single beater scutcher → A186F carding machines → JWF1310 is in advance simultaneously】→ JWF1310 drawing frames (mixed three) → JWF1415 fly frames
→ DTM129 spinning frames → NO.21C automatic winders → NO.28 doubling winders → N0.363-II two-for-one twisters
Weft yarn：Bamboo fibre 21S/2
Bamboo fibre：FA002A types griping cotton machine → mono- roller scutcher → FA046 of A006B types blending hopper automatic mixer → FA111 shake
Dynamic case cotton feeder → FA141A single beater scutchers → A186F carding machines → JWF1310 drawing frames (three) → JWF1415 rove
Machine → DTM129 spinning frames → NO.21C automatic winders → NO.28 doubling winders → N0.363-II two-for-one twisters
2, cylinder bleaching and dyeing process flow
Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping
Weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder
3, weaving process flow
BEN-DI RECT1000 Bennigers warping machine → GA338SF-S sizing machines → GA177 skies are through machine → SLIVER arrow shafts
Loom → repair knits → at being packed in library
4, postfinishing process flow
→ tentering → preshrunk is banked up → is washed in booth cloth margin to seam → → desizing → PH is washed → of singing
Three, technological parameter and key problem in technology
1, yarning process parameter and key point
(1) opening picking main technologic parameters：
FA002A type griping cotton machine rotating speeds are 720r/min
FA046 vibrating cotton box cotton feeding brad curtain speed 70m/min
Equal cotton hired roughneck to brad curtain gauge be 6mm
Stripping Beater Speed is 429r/min
Evener roller speed is 272r/min
Brad curtain is 2mm with stripping hired roughneck's interval distance
Brad curtain is 20mm with evener roller gauge
The mono- roller scutcher Beater Speed of FA111 is 1236r/min
Lap roller rotating speed is 13r/min
Dirt stick interval distance is 5mm
Rotation speed of fan is 1300r/min
Hired roughneck to stripping knife gauge be 2mm
Hired roughneck to balance curved bar gauge be 10mm
Beater Speed is 1000r/min
(2) cotton carding main technologic parameters：
Cylinder speed：360r/min；
Doffer speed：19r/min
Licker-in speed：690r/min；
Cover plate speed：120mm/min；
Feed plate and licker-in gauge：12″；
Mote knife and licker-in gauge：15″；
Cylinder and doffer's gauge：5″；
Cylinder and licker-in gauge：7″
Pattern doffing roller and licker-in gauge：15″
Cylinder and Flat Gauge：6*5*5*5*6″；
Cotton carding is wet quantitative：24g/5m.
(3) drafting main technologic parameters
Sliver exporting speed 230m/min is wet to weigh 21g/5m, number of doubling 8, roller gauge 11*18mm surely
| Process | The quantitative g/5m of design | Number of doubling | Roller is every mm | First break draft | Horn mouth mm |
| Head is simultaneously | 24 | 8 | 11×18 | 1.75 | 3.6 |
| Two simultaneously | 22 | 6 | 11×18 | 1.53 | 3.4 |
| End is simultaneously | 21 | 6 | 11×18 | 1.25 | 3.2 |
(4) rove main technologic parameters
Rove Dry Weight per Unit 4.8g/10m
Twist factor 86
1.19 times of back zone drafting multiple
Roller gauge 10mm*25mm × 38mm
Apron nip 7.0mm
Ingot speed 1000r/min.
(5) spun yarn main technologic parameters
Diameter of ring PG14254,
Quantitative dry weight 24.78g/100m
Spun yarn drafting multiple 19.37
First break draft multiple 1.16
Yarn twist factor is designed as 360
290 revs/min of front roller speed
18 × 38mm of front and back area's roller gauge.
(6) winder main technologic parameters
NO.21C speed is 1300r/min
Winding yarn tension 30g
Winder Clearing Curve N220%；S120%*3cm；L45%*16.0cm；T-30%*32cm.
Since blended two kinds of raw materials are all chemical fibres, carded sliver weight unevenness difference is big, needs to increase in advance simultaneously in mixing in doubling step
Process to ensure that blending rate is accurate, mainly complete in mixing in doubling step, and blended ingredient ratio is configured according to weight by the two mixing
Example, other follow-up spinning process are consistent.Made in light of the circumstances while by technological requirement Instructing manufacture by above-mentioned design
Appropriate adjustment, the U.S. refined green A70/R30 of the compact spinning of spinning 21S/ 2 and bamboo fibre 21S/ 2 strands are the soft and smooth warming home textile blanket in rear road
Fabric provides fabulous yarn material.
2, bleaching and dyeing process parameter and key point
(1) loose type coning
(2) loose-drying
Type：LMV630 net belt type loose-drying machines
55 DEG C of drying temperature
Dehumidify 2300 revs/min of fan speed
(3) compact form winder
3, weaving process parameter and key point
(1) warping
(2) sizing
It sizes mixing formula
(3) it gaits
(4) weaving process technical parameter
(5) arranging process
4, final finishing：
Technological process：Spread out cloth margin to seam → → desizing refining → PH washings → setting → preshrunk of singing
Singeing finish：
Speed：80~110m/min
Flame temperature：800~900 DEG C
Burner distance：2cm or so
Burner quantity：It is positive and negative it is each there are two
Desizing route：
Compregnate warm water → compregnate enzyme solution → is banked up → is washed
Process conditions：It is specific as follows using enzyme desizing：Enzyme temperature:55-65 DEG C, wash lattice temperature:80-90 DEG C, cylinder air pressure
No more than 0.3Mpa, stacking time 45-55 minutes.
Waterproof adds resin finishing process route：
Washing process cold water wash → 10~15g/L sodium carbonate wash → cold water wash → 2~3g/L acetic acid wash → cold water washes
For temperature no more than 160 DEG C, tentering setting is fabric to be moved to designed breadth, makes density and style when setting
Meet design requirement, finally carries out preshrunk, fabric shrinkage is made to drop to 3% or less.
Obtained product, it is as a result as follows by detection：
Content of formaldehyde (mg/kg)：It is not detected；
PH value：6.2；
Decomposable asymmetric choice net carcinogenic aromatic amine dyestuff (mg/kg)：It is not detected；
Peculiar smell：Nothing；
It should be understood that after reading the above teachings of the present invention, those skilled in the art can be to the present invention
It makes various changes or modifications, these equivalent forms also fall within the scope of the appended claims of the present application.
Claims (6)
1. a kind of soft and smooth warming home textile blanket fabric, which is characterized in that using compact spinning Mei Yabi as warp thread, bamboo fibre is weft yarn,
By spinning, cylinder is bleachinged and dyeing, weave, final finishing obtains, and the compact spinning Mei Yabi synthetic fibres are that Mei Yabi acrylic fibers and viscose drafting form.
2. a kind of production method of soft and smooth warming home textile blanket fabric, which is characterized in that bleaching and dyeing, weave, rear whole including spinning, cylinder
Manage four processing steps, wherein
The spinning stage is：It is warp thread raw material to select compact spinning Mei Yabi made of Mei Yabi acrylic fibers and viscose fiber drafting,
Bamboo fibre is weft yarn raw material, passes through opening picking → cotton carding → drafting → rove → spun yarn → winder respectively, obtains warp thread and weft yarn；
The cylinder bleaching and dyeing process step carries out cylinder to warp thread and weft yarn respectively and bleachinges and dyeing, and flow is：
Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping,
Weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder；
The weaving process flow is：Warping → sizing → gait → weaving → arrange；
The postfinishing process includes：Spread out cloth margin to seam → → desizing refining → PH washings → setting → preshrunk of singing.
3. a kind of production method of soft and smooth warming home textile blanket fabric according to claim 2, which is characterized in that the spinning
In yarn step,
(1) opening picking main technologic parameters：
FA002A type griping cotton machine rotating speeds are 650-700r/min
The mono- roller scutcher Beater Speed of FA111 is 1100-1200r/min
FA046 vibrating cotton box cotton feeding brad curtain speed 60-65m/min
Stripping Beater Speed is 400-450r/min
Dirt stick interval distance is 5-6mm
Rotation speed of fan is 1300-1400r/min
Beater Speed is 950-1000r/min
(2) cotton carding main technologic parameters：
A) Mei Yabi acrylic fibers
Licker-in speed 650-700r/min；
Cylinder speed 360-380r/min；
Doffer speed：20-25r/min
Cover plate speed：120-180mm/min；
Cylinder and licker-in gauge：7~8 "
Pattern doffing roller and licker-in gauge：16″
Cylinder and Flat Gauge：8~9*9~10*9~10*9~10*8~9 "；
Cotton carding is wet quantitative：25-30g/5m.
B) viscose glue, bamboo fibre
Licker-in speed 620-660r/min；
Cylinder speed 320-350r/min；
Doffer speed：18-22r/min
Cover plate speed：120-150mm/min；
Cylinder and licker-in gauge：7~8 "
Pattern doffing roller and licker-in gauge：15″
Cylinder and Flat Gauge：7~8*8~9*8~9*8~9*7~8 "；
Cotton carding is wet quantitative：22-25g/5m；
(3) drafting main technologic parameters
A) 230~250m/min of compact spinning Mei Yabi sliver exporting speeds
B) 250~280m/min of bamboo fibre 21S/2 sliver exporting speeds
A) compact spinning Mei Yabi
5.5~6.0g/10m of rove Dry Weight per Unit
Twist factor 85~90
1.2~1.4 times of back zone drafting multiple
Roller gauge 10mm*25~28mm × 38~41mm
Apron nip 7.5mm
1000~1100r/min of flier speed.
B) bamboo fibre
5.0~5.5g/10m of rove Dry Weight per Unit
Twist factor 75~85
1.19~1.25 times of back zone drafting multiple
Roller gauge 10mm*25~28mm × 38~41mm
Apron nip 7.0mm
950~1000r/min of flier speed.
(5) compact spinning Mei Yabi, bamboo fibre spun yarn main technologic parameters
Diameter of ring PG14254,
First break draft multiple 1.15~1.22
Yarn twist factor is designed as 355~365
290~310r/min of front roller speed
18 × 38mm of front and back area's roller gauge.
(6) through weft yarn winder main technologic parameters
NO.21C speed is 1200~1300r/min
30~35g of Winding yarn tension
Winder Clearing Curve N200~220%；S120~150%*2~3cm；L45~50%*12~16cm；T-30~-
35%*28~32cm.
(7) through weft yarn double twisting main technologic parameters
Line twist factor 350~360
8000~9000r/min of speed.
4. a kind of production method of soft and smooth warming home textile blanket fabric according to claim 2, which is characterized in that the cylinder
It bleachinges and dyeing in step,
(1) loose type coning
(2) loose-drying
Type：LMV630 net belt type loose-drying machines
55 DEG C of drying temperature
Dehumidify 2300 revs/min of fan speed
(3) compact form winder
5. a kind of production method of soft and smooth warming home textile blanket fabric according to claim 2, which is characterized in that described to knit
It makes in step,
(1) warping
(2) sizing
Formula of sizing mixing is：
(3) it gaits
(4) weaving process technical parameter
(5) arranging process
6. a kind of production method of soft and smooth warming home textile blanket fabric according to claim 2, which is characterized in that after described
It arranges in step, booth cloth margin to seam → → desizing refining → PH washings → setting → preshrunk of singing
Singeing finish：
Speed：80~110m/min
Flame temperature：800~900 DEG C
Burner distance：2cm or so
Burner quantity：It is positive and negative it is each there are two
Desizing is：
Compregnate warm water → compregnate enzyme solution → is banked up → is washed
Process conditions：It is specific as follows using enzyme desizing：Enzyme temperature:55-65 DEG C, wash lattice temperature:80-90 DEG C, cylinder air pressure does not surpass
Cross 0.3Mpa, stacking time 45-55 minutes；
Waterproof adds resin finishing process route：
Washing process cold water wash → 10~15g/L sodium carbonate wash → cold water wash → 2~3g/L acetic acid wash → cold water washes
Temperature is less than 160 DEG C when setting, and tentering setting is fabric to be moved to designed breadth, and density and style is made to meet design
It is required that finally carrying out preshrunk, fabric shrinkage is made to drop to 3% or less.
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| CN109457347A (en) * | 2018-09-27 | 2019-03-12 | 南通市苏中纺织有限公司 | A kind of efficiently blended production technology |
| CN110424085A (en) * | 2019-08-08 | 2019-11-08 | 江苏悦达纺织集团有限公司 | Soft and smooth warming home textile blanket fabric of one kind and preparation method thereof |
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Application publication date: 20180828 |