CN103088516B - Alginate fiber blended flame-retardant woven fabric and production method - Google Patents
Alginate fiber blended flame-retardant woven fabric and production method Download PDFInfo
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- CN103088516B CN103088516B CN201110338061.5A CN201110338061A CN103088516B CN 103088516 B CN103088516 B CN 103088516B CN 201110338061 A CN201110338061 A CN 201110338061A CN 103088516 B CN103088516 B CN 103088516B
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Abstract
The invention relates to an alginate fiber blended flame-retardant bedding fabric and a production method. The alginate fiber blended flame-retardant bedding fabric is characterized by being made from, by weight, 20-60% of alginate fiber, 10-50% of zein fiber, 0-30% of flame-retardant polyester and 0-30% of wool and by means of blended weaving. The production method of the fabric includes four major production process steps of spinning, weaving, printing and dyeing and later period finishing. The alginate fiber blended flame-retardant bedding fabric has a natural intrinsic self-flame-retardant function, and the method is safer and more economic and reliable than traditional flame retardant chemical treatment and chemical fiber flame retardant methods. The fabric is soft to touch, breathable, comfort and good in skin-friendly performance and can be fully degraded as the fibers are natural fibers. Besides, by the aid of different mixed proportions, special requirements in different occasions and under different environments can be met.
Description
Technical field
The present invention relates to the fire-retardant woven fabric of a kind of seaweed fiber blending and production method.
Background technology
Alginate fibre is a kind of novel natural fabric, it has advantages of that many traditional fibre are incomparable, particularly its natural essence is from anti-flammability, the oxygen index (OI) (the larger expression object of this index anti-flammability is stronger) of for example terylene is 20, cotton is 18, and alginate fibre without any processing in the situation that just up to 34, exceed 6 percentage points of international standards, this makes alginate fibre in air, can not play naked light, when burning, do not produce molten drop, avoid scalded skin, Product Safety is very good, both removed expensive fire retardant from, also can not meet fire as fire proofing in the past after, produce pernicious gas, can be described as and at present optimally possess natural essence from fire-retardant third generation weaving fire proofing.Therefore the Novel woven fabric of developing the degraded of the high and health environment-friendly of a kind of fire resistance is our purpose of the present invention.
The present invention relates to, with two kinds of natural environmental-protective fiber type materials, briefly introduce as follows:
1. alginate fibre is a kind of fiber that adopts the material spinning process of extracting in natural seaweed to form, it is a kind of important natural function new fiber materials, it is except having environment-friendly degradable, comfortable moisture absorption is ventilative, the functions such as antibacterial beneficial skin, the most outstanding characteristic be natural essence recited above from flame-retarding characteristic, can meet the instructions for use under some particular surroundings with the woven fabric of alginate fibre.But alginate fibre also has the shortcoming of himself, its not resistance to highly basic, wet lower by force, be difficult for colouring, spinning and weaving process requires high.
2. zein fiber is acid fiber by polylactic, is characterized in that fiber has gloss as real silk, and feel is softly smooth, and drapability is good, and moisture absorption is ventilative, uvioresistant, and fiber strength is large, and recovery is good, and difficult combustion, is a kind of degradable environment-friendly fiber.The shortcoming of acid fiber by polylactic is that fusing point is lower, and vitrification point is low, wears no resistance.
3, flame retardant polyester fiber brute force is high, and cost is low, good luster, and chemical stability is strong, resistance to mould moth.
4, wool fibre gloss is soft, good hygroscopicity, and elasticity is high, and thermal property is good, easily damages by worms but intensity is slightly low, if above four kinds of component blending had both kept fiber essence from fire-retardant characteristic, possesses again moisture absorption ventilative, antibacterial beneficial skin, the crease-resistant advantage such as wear-resisting.
Having analyzed four kinds of fibers characteristic separately, is exactly how rationally to use this two kinds of fibers below, adopts suitable proportioning, to reach best result of use.
Summary of the invention
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: provide a kind of and can keep alginate fibre, the zein fiber fire-retardant woven fabric of seaweed fiber blending and the production method of ecological advantage and premium properties separately.
The technical solution adopted for the present invention to solve the technical problems is:
The fire-retardant woven fabric of a kind of seaweed fiber blending, is characterized in that adopting alginate fibre, the corn fiber blending of following weight percent composition to weave and forms: alginate fibre 20-60, zein fiber 10-50, flame-resistant terylene 0-30, wool 0-30.
The production method of the described fire-retardant woven fabric of seaweed fiber blending, comprises spinning-weaving cotton cloth-the large production craft step of printing and dyeing-last phase tidying up four, it is characterized in that: wherein
A, spinning
Comprise following operation: blowing-comb and parallel cotton fibers prior to spinning-drafting-rove-spun yarn-winder
1., cotton cleaning process alginate fibre, zein fiber blowing rolling respectively, carry out and spin front preliminary treatment, blowing take " meticulously grab cotton, how pine of tip-tap, many combs few fall " mode, suitably reduce Beater Speed, reduce dirt rod spacer, increase hired roughneck and the excellent spacer of dirt etc.,
A, alginate fibre:
Cotton rolling weight g/m 400
Beater Speed r/min 450
B, zein fiber:
Cotton rolling weight g/m 385
Beater Speed r/min 450
2., carding step
A, alginate fibre
Carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 680
Carded sliver weight g/5m 17.5
B, zein fiber:
Carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 800
Carded sliver weight g/5m 20
3., mixing in doubling step
Flame-resistant terylene bar is sneaked in the time of drafting, takes three roads and merges bar;
4. take gently quantitatively, low velocity, reduces back area draft, slightly improves twist factor, heavy pressurized and strong control;
5., winding procedure adopts electronic yarn clearer and air splicer, without broken end, without being caught;
B, weave cotton cloth
Comprise: warping-sizing-wear and detain-weave-knit-packing process of Xiu, wherein
Process conditions are as follows:
Sizing speed 400-600m/min
Slurry biological starch slurry, polyester starch slurry for sizing
Squeezing pressure 15-30KN
In addition, weave employing air-jet loom weaving;
C, printing and dyeing, finishing process
Comprise: turn over cloth-margin to seam-singe-destarch-boil float-softness-tentering-baking operation, wherein
1., when margin to seam, joint is neatly smooth, stitch is closely strong, prevents fold crimping;
2., while singing, temperature is less than or equal to 110 ℃, the speed of a motor vehicle: 100-120m/min, the quality of singing 3-4 level
3., in destarch process: adopt enzyme desizing method, pH value is controlled between 5-9;
4., boil while floating, pH value is adjusted to 4-5,95 ℃ of temperature, the time is 60 minutes;
5., when soft, adopt softener one to soak one and roll;
6., when tentering, bake out temperature is 120 ℃, the time is 40 seconds.
The beneficial effect that the present invention has is: blended yarn woven fabric itself has natural essence from anti-flaming function, more more economical, safe, reliable than traditional flame retardant chemical treatment and the fire-retardant method of chemical fibre.Fabrics feel soft is ventilative comfortable, and pro-skin performance is good, because these several fibers are all natural fabrics, therefore can reach degradable.Adopt different mixing match can meet the specific (special) requirements under different occasions, varying environment.
Specific embodiment:
The fire-retardant woven fabric of seaweed fiber blending and production method, the alginate fibre, the corn fiber blending that adopt following weight percent to form are weaved and are formed:
Production method comprises spins-weaves cotton cloth-the large production craft step of printing and dyeing-last phase tidying up four, wherein
Spinning comprises following operation: blowing-comb and parallel cotton fibers prior to spinning-drafting-rove-spun yarn-winder
1., cotton cleaning process alginate fibre, zein fiber blowing rolling respectively, carry out and spin front preliminary treatment, blowing take " meticulously grab cotton, how pine of tip-tap, many combs few fall " mode,
A, alginate fibre:
Cotton rolling weight g/m 400
Beater Speed r/min 450
B, zein fiber:
Cotton rolling weight g/m 385
Beater Speed r/min 450
2., carding step
A, alginate fibre
Carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 680
Carded sliver weight g/5m 17.5
B, zein fiber:
Carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 800
Carded sliver weight g/5m 20
3., mixing in doubling step
Take three roads and close;
4., winding procedure
Adopt electronic yarn clearer and air splicer, without broken end, without being caught;
Weave cotton cloth and comprise: warping-sizing-wear and detain-weave-knit-packing process of Xiu, wherein
Process conditions are as follows:
Sizing speed 400-600m/min
Sizing biological starch slurry, polyester starch slurry
Squeezing pressure 15-30KN
In addition, weave employing air-jet loom weaving;
Printing and dyeing, finishing process comprises: turn over cloth-margin to seam-singe-destarch-boil float-softness-tentering-baking operation, wherein
1., when margin to seam, joint is neatly smooth, stitch is closely strong, prevents fold crimping;
2., while singing, temperature is 100 ℃, the speed of a motor vehicle: 100-120m/min, the quality of singing 3-4 level
3., in destarch process: adopt enzyme desizing method, pH value is controlled between 5-9;
4., boil while floating, pH value is adjusted to 4-5,95 ℃ of temperature, the time is 60 minutes;
5., when soft, adopt softener one to soak one and roll;
6., when tentering, bake out temperature is 120 ℃, the time is 40 seconds.
The technical indicator of fabric is after testing:
1, powerful index: warp-wise 595
Broadwise 409;
2, washing size changing rate :-3.2
3, pH value 6.5
4 grades of dry grinding COLOR FASTNESS
4 grades of wet-milling COLOR FASTNESS
The oxygen index (OI) of fabric reaches 30
Record with normal beam technique: after flame time 0
Char length 5cm
Ignitor firing time 2min
Wherein the blending of wool fibre and flame-resistant terylene adopts conventional blending method at present, repeats no more.
Embodiment 2-embodiment 4
According to the method for embodiment 1 and step, weave and form according to alginate fibre, the corn fiber blending of following weight percent composition: 60/40/0/0,30/10/30/30,40/20/20/20,30/40/30/0,30/40/0/30 technical target of the product obtaining is after testing substantially with embodiment 1.
Claims (1)
1. the fire-retardant woven fabric of seaweed fiber blending, is characterized in that adopting alginate fibre, the corn fiber blending of following weight percent composition to weave and forms: alginate fibre 20-60, zein fiber 10-50, flame-resistant terylene 0-30, wool 0-30; Its production method, comprises spin-weaving cotton cloth-print and dye-the large production craft step of last phase tidying up four, it is characterized in that: wherein
A, spinning
Comprise following operation: blowing-comb and parallel cotton fibers prior to spinning-drafting-rove-spun yarn-winder
1., cotton cleaning process alginate fibre, zein fiber blowing rolling respectively, carry out and spin front preliminary treatment, blowing take " meticulously grab cotton, how pine of tip-tap, many combs few fall " mode,
A, alginate fibre:
Cotton rolling weight g/m 400
Beater Speed r/min 450
B, zein fiber:
Cotton rolling weight g/m 385
Beater Speed r/min 450
2., carding step
A, alginate fibre
Carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 680
Carded sliver weight g/5m 17.5
B, zein fiber:
Carding process condition is:
Cylinder rotating speed r/min 330
Licker-in rotating speed r/min 800
Carded sliver weight g/5m 20
3., mixing in doubling step
Flame-resistant terylene bar is sneaked in the time of drafting, takes three roads and merges bar;
4. take gently quantitatively, low velocity, reduces back area draft, slightly improves twist factor, heavy pressurized and strong control;
5., winding procedure
Adopt electronic yarn clearer and air splicer, without broken end, without being caught;
B, weave cotton cloth
Comprise: warping-sizing-wear and detain-weave-repair knit-packing process, wherein
Sizing speed 400-600m/min
Slurry biological starch slurry, polyester starch slurry for sizing
Squeezing pressure 15-30KN
In addition, weave employing air-jet loom weaving;
C, printing and dyeing, finishing process
Comprise: turn over cloth-margin to seam-singe-destarch-boil float-softness-tentering-baking operation, wherein
1, when margin to seam, joint is neatly smooth, and stitch is closely strong, prevents fold crimping;
2, while singing, temperature is less than or equal to 110 ℃, the speed of a motor vehicle: 100-120m/min, the quality of singing 3-4 level;
3, in destarch process: adopt enzyme desizing method, pH value is controlled between 5-9;
4, boil while floating, pH value is adjusted to 4-5,95 ℃ of temperature, and the time is 60 minutes;
5,, when soft, adopt softener one to soak one and roll;
6, when tentering, bake out temperature is 120 ℃, and the time is 40 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201110338061.5A CN103088516B (en) | 2011-10-31 | 2011-10-31 | Alginate fiber blended flame-retardant woven fabric and production method |
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| CN201110338061.5A CN103088516B (en) | 2011-10-31 | 2011-10-31 | Alginate fiber blended flame-retardant woven fabric and production method |
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| CN103088516A CN103088516A (en) | 2013-05-08 |
| CN103088516B true CN103088516B (en) | 2014-05-14 |
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| CN103924342A (en) * | 2014-05-04 | 2014-07-16 | 苏州市叶绣工艺厂 | Inflaming retarding embroidery thread for embroidery |
| CN104674413A (en) * | 2015-03-10 | 2015-06-03 | 中原工学院 | Fox woolen semi-worsted blending antibacterial deodorizing health care yarn, as well as preparation method and application of yarn |
| CN105671716B (en) * | 2015-09-17 | 2018-01-12 | 际华三五零九纺织有限公司 | Alginate fibre produces the high-grade knitted method with yarn with combing medium staple cotton, long wool cotton blend |
| CN105125004B (en) * | 2015-09-23 | 2017-01-11 | 深圳市绿糖科技有限公司 | Biodegradable baby quilt with high warmth keeping property |
| CN105662731A (en) * | 2016-03-23 | 2016-06-15 | 淄博奈琦尔生物科技有限公司 | Intelligent environment-friendly paper diaper for baby |
| CN106884239B (en) * | 2017-04-06 | 2018-11-30 | 绍兴华通色纺有限公司 | A kind of processing method of cotton and copper alginate mixed yarn |
| CN107043977A (en) * | 2017-04-06 | 2017-08-15 | 绍兴文理学院 | The multicomponent mixture mixed yarn and preparation method of a kind of fiber containing copper alginate |
| CN108796769A (en) * | 2018-06-29 | 2018-11-13 | 鲁丰织染有限公司 | Original liquid coloring alginate fibre jacquard fabric and its production method |
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Address after: 255086 Shandong city of Zibo province high tech Zone Wanjie Road No. 100 (Zibo daily office building 3) Applicant after: Zibo Nachl Biological Technology Co., Ltd. Applicant after: Qingdao University Address before: 255086 Shandong city of Zibo province high tech Zone Wanjie Road No. 100 (Zibo daily office building 3) Applicant before: Zibo Naiqier Textile Technology Development Co.,Ltd. Applicant before: Qingdao University |
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Effective date of registration: 20160113 Address after: 255086 Shandong city of Zibo province high tech Zone Wanjie Road No. 100 (Zibo daily office building 3) Patentee after: Zibo Nachl Biological Technology Co., Ltd. Address before: 255086 Shandong city of Zibo province high tech Zone Wanjie Road No. 100 (Zibo daily office building 3) Patentee before: Zibo Nachl Biological Technology Co., Ltd. Patentee before: Qingdao University |
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