CN102612931B - Stalk cutting, guiding and returning device - Google Patents

Stalk cutting, guiding and returning device Download PDF

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Publication number
CN102612931B
CN102612931B CN201210107253.XA CN201210107253A CN102612931B CN 102612931 B CN102612931 B CN 102612931B CN 201210107253 A CN201210107253 A CN 201210107253A CN 102612931 B CN102612931 B CN 102612931B
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stalk
stubble
crushing
returning
cutter
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CN102612931A (en
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李其昀
刘兆宝
刘晓飞
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Shandong University of Technology
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Shandong University of Technology
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Abstract

一种茎秆切茬导秆切碎还田装置,本发明要解决的技术问题是,设计一种秸秆切碎还田装置,解决因收获机具压秆和秸秆倒伏产生的茎秆切碎效果差的问题。本发明以滚刀沿茎秆根部切断,茎秆收集输送器将切断后的茎秆集中抛送至秸秆粉碎装置中,粉碎后还田。本发明将茎秆切茬、抛送、粉碎和还田功能组合在一起形成一个功能单元,一次性同时进行茎秆切茬、收集、抛送、粉碎和还田作业;可与自走式、悬挂式玉米联合收获机配套使用,也可单独配套拖拉机使用,具有粉碎率高、动力消耗小的特点。

A device for cutting stubble and guiding stalks for chopping and returning to the field. The technical problem to be solved by the present invention is to design a device for chopping and returning straw to the field to solve the problem of poor cutting effect of the stalks caused by harvesting machines and tools and straw lodging. The problem. In the present invention, the hob is used to cut along the root of the stalks, and the stalk collecting and conveying device concentrates and throws the cut stalks to the straw crushing device, and returns them to the field after crushing. The present invention combines the functions of stalk cutting, throwing, crushing and returning to the field to form a functional unit, which can simultaneously perform stalk cutting, collecting, throwing, crushing and returning to the field at one time; it can be used with self-propelled, The hanging corn combine harvester can be used together with a tractor alone. It has the characteristics of high crushing rate and low power consumption.

Description

茎秆切茬导秆切碎还田装置Stem cutting guide stalk shredding and returning device

技术领域 technical field

本发明涉及一种茎秆切茬导秆切碎还田装置,尤其是能同时实现茎秆的切茬、抛送、粉碎和还田功能的茎秆切茬导秆切碎还田装置,属于农业机械领域。 The invention relates to a device for stalk cutting, guiding stalk chopping and returning to the field, in particular to a device for cutting stalks, guiding stalks, chopping and returning the stalks, which can simultaneously realize the functions of cutting, throwing, crushing and returning the stalks to the field. field of agricultural machinery.

背景技术 Background technique

目前,倒伏的玉米茎秆切碎和玉米根茬的破茬是秋季玉米收获作业中迫切需要解决的问题,尤其是使用玉米联合收割机收获或者采用保护性耕作技术时更需解决的问题。当前玉米收获过程中,采用茎秆还田和灭茬联合作业的方式很少,倒伏的玉米茎秆无法切碎还田,这主要是机械装备自身的问题。现有的灭茬方式是还田后灭茬,即由还田机和旋耕机组成秸秆还田灭茬机,在进行秸秆还田之后马上进行灭茬作业,或是还田机和灭茬机单独作业,分别完成还田和灭茬作业。这类机器基本是将茎秆还田机和旋耕机后置于机器(悬挂式在拖拉机后部,也有自走式的将还田机放置于机器中部),都存在拖拉机或者联合收获机轮胎压秆严重的问题,出现茎秆切碎效果较差,无法满足农业要求的问题。 At present, the crushing of lodging corn stalks and the breaking of corn root stubble are problems that need to be solved urgently in autumn corn harvesting operations, especially when harvesting with corn combine harvesters or using conservation tillage techniques. In the current corn harvesting process, there are few joint operations of stalk returning and stubble removal. The fallen corn stalks cannot be chopped and returned to the field, which is mainly a problem of the mechanical equipment itself. The existing stubble removal method is stubble removal after returning to the field, that is, the straw returning and stubble removing machine is composed of a field returning machine and a rotary tiller. Complete field return and stubble removal operations. This type of machine basically puts the stalk returning machine and the rotary tiller behind the machine (the hanging type is placed at the rear of the tractor, and there are also self-propelled ones that place the returning machine in the middle of the machine), and there are tractor or combine harvester tires Severe problem of stalk compression, poor cutting effect of stalks, unable to meet agricultural requirements.

发明内容 Contents of the invention

本发明的目的是提供一种能克服以上缺陷、同时实现切茬、茎秆的抛送、粉碎和还田功能的玉米切茬茎秆根茬粉碎装置。 The object of the present invention is to provide a corn stubble cutting stalk and root stubble crushing device which can overcome the above defects and simultaneously realize the functions of cutting stubble, throwing the stalk, crushing and returning to the field.

本发明解决其技术问题所采用的技术方案是:一种茎秆切茬导秆切碎还田装置,包括茎秆粉碎装置、传动1、传动2、传动3、切茬器、茎秆收集输送器、动力输入装置、侧板、刀具、管轴1、管轴2、抛送橡胶板、托板、螺旋输送器等。其特征是:可与自走式、悬挂式玉米联合收获机配套使用;切茬器中刀具靠螺栓成组安装在管轴1上,管轴1水平安装在机架侧板上,茎秆收集输送器中托板和抛送橡胶板靠螺栓成组安装在管轴2上,管轴2水平安装在机架侧板上,茎秆粉碎装置中切碎刀按照与刀轴轴线呈0~20°角均匀排列在轴上,各轴均安装在侧板上;工作时,切茬器沿地表将玉米根茬切断,切断后的根茬和茎秆一起经茎秆收集输送器被抛送到茎秆粉碎装置中,由高速旋转粉碎刀具切碎。 The technical solution adopted by the present invention to solve the technical problem is: a device for cutting stubble, guiding stalks, chopping and returning to the field, including a device for crushing stems, transmission 1, transmission 2, transmission 3, a stubble cutter, and collection and transportation of stalks. Device, power input device, side plate, cutter, pipe shaft 1, pipe shaft 2, throwing rubber plate, pallet, screw conveyor, etc. Its features are: it can be used in conjunction with self-propelled and suspended corn combine harvesters; the cutters in the stubble cutter are installed in groups on the tube shaft 1 by bolts, and the tube shaft 1 is horizontally installed on the side plate of the frame, and the stalks are collected The supporting plate and the throwing rubber plate in the conveyor are installed in groups on the pipe shaft 2 by bolts, and the pipe shaft 2 is installed horizontally on the side plate of the frame. ° angles are evenly arranged on the shafts, and each shaft is installed on the side plate; when working, the stubble cutter cuts off the corn stubble along the ground surface, and the cut stubble and stalks are thrown to the In the stalk crushing device, it is chopped by a high-speed rotating crushing knife.

本发明的有益效果是,将茎秆沿根部切断、收集抛送、粉碎和还田功能组合在一起形成一个功能单元。具体是用慢速旋转的切茬器将玉米根茬切断,然后由收集输送器将切断后的根茬和茎秆一起抛送到后面的茎秆粉碎装置中,由高速旋转的切碎刀具将茎秆和根茬切碎。其中,由于茎秆收集输送器的螺旋输送器构造,使得茎秆得以集中抛送,一次性同时进行秸秆切茬、收集、抛送、茎秆粉碎和还田作业。一是解决了根茬处理问题;二是解决了因轮胎压茎秆所造成的茎秆粉碎合格率下降问题;三是解决了为提高还田效果,还田刀高速旋转打土引起的动力消耗严重的问题。 The beneficial effect of the invention is that the functions of cutting the stalk along the root, collecting and throwing, crushing and returning to the field are combined to form a functional unit. Specifically, the corn stubble is cut off by a slow-rotating stubble cutter, and then the cut stubble and stalks are thrown together by the collecting conveyor to the subsequent stalk crushing device, and the corn stubble is crushed by a high-speed rotating chopping tool. The stalks and stubble are chopped. Among them, due to the screw conveyor structure of the stalk collection conveyor, the stalks can be thrown in a concentrated manner, and the operations of cutting, collecting, throwing, crushing and returning the stalks to the field can be performed simultaneously at one time. The first is to solve the problem of root stubble treatment; the second is to solve the problem of the decline in the qualified rate of stalk crushing caused by the tire pressing the stalk; the third is to solve the power consumption caused by the high-speed rotation of the returning knife to improve the effect of returning to the field. serious problem.

附图说明 Description of drawings

下面结合附图和实施例对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

附图1为茎秆切茬导秆切碎还田装置的主视图 Accompanying drawing 1 is the front view of the stalk cutting guide stalk shredding and returning device

附图2为滚刀式切割器刀部装图 Accompanying drawing 2 is the installation diagram of the knife part of the hob cutter

附图3为茎秆输送抛扬器主俯视图 Accompanying drawing 3 is the main top view of the stalk transport throwing device

图中:1.切茬器,2.传动1,3.侧板,4.传动2,5.茎秆粉碎装置,6.传动3,7.动力输入装置,8.茎秆收集输送器,9.管轴1,10.刀具,11.螺旋输送器,12.管轴2,13.抛送橡胶板,14.托板。 In the figure: 1. stubble cutter, 2. transmission 1, 3. side plate, 4. transmission 2, 5. stalk crushing device, 6. transmission 3, 7. power input device, 8. stalk collection conveyor, 9. Pipe shaft 1, 10. Cutter, 11. Screw conveyor, 12. Pipe shaft 2, 13. Throwing rubber plate, 14. Supporting plate.

具体实施方式 Detailed ways

本实施例是用来说明本发明的,而不是对本发明进行任何限制。如图1~3所示的实施例中:包括茎秆粉碎装置(5)、传动1(2)、传动2(4)、传动3(6)、切茬器(1)、茎秆收集输送器(8)、动力输入装置(7)、侧板(3)、刀具 (10)、管轴1(9)、管轴2(12)、抛送橡胶板(13)、托板(14)等,其特征是:可与自走式、悬挂式玉米联合收获机配套使用;切茬器(1)中刀具(10)靠螺栓成组安装在管轴1(9)上,管轴1(9)水平安装在机架侧板(3)上,茎秆收集输送器(8)中抛送橡胶板(13)和托板(14)靠螺栓成组安装在管轴2(12)上,一组旋向相反的螺旋输送器(11)布置在抛送橡胶板(13)两侧,螺旋输送器(11)有沿外缘开刃和不开刃两种情况,管轴2(12)水平安装在机架侧板(3)上,茎秆粉碎装置(5)中切碎刀按照与刀轴轴线呈0-20°角均匀排列在轴上,各轴均安装在侧板(3)上;工作时,切茬器(1)沿地表将玉米根茬切断(为减少工作过程中进入茎秆粉碎装置(5)中的泥土,刀具(10)上留有方形孔),抛送橡胶板(13)两侧的螺旋输送器(11)将切断后的根茬和茎秆集中导送至抛送橡胶板(13)的位置,由其抛送至茎秆粉碎装置(5)中,由高速旋转粉碎刀具切碎。 This embodiment is used to illustrate the present invention, but not to limit the present invention. In the embodiment shown in Figures 1 to 3: including stem crushing device (5), transmission 1 (2), transmission 2 (4), transmission 3 (6), stubble cutter (1), stem collection and transportation Device (8), power input device (7), side plate (3), cutter (10), tube shaft 1 (9), tube shaft 2 (12), throwing rubber plate (13), supporting plate (14) etc., it is characterized in that: it can be used with self-propelled and suspended corn combine harvesters; cutters (10) in the stubble cutter (1) are installed in groups on the tube shaft 1 (9) by bolts, and the tube shaft 1 ( 9) Horizontally installed on the side plate (3) of the frame, the throwing rubber plate (13) and supporting plate (14) in the stalk collection conveyor (8) are installed in groups on the tube shaft 2 (12) by bolts, A group of screw conveyors (11) with opposite directions of rotation are arranged on both sides of the throwing rubber plate (13). Installed horizontally on the side plate (3) of the frame, the chopping knives in the stalk crushing device (5) are evenly arranged on the shaft at an angle of 0-20° to the axis of the knife shaft, and each shaft is installed on the side plate (3) When working, the stubble cutter (1) cuts off the corn stubble along the surface (in order to reduce the soil entering the stalk crushing device (5) during the working process, a square hole is left on the cutter (10)), and throws the rubber The screw conveyors (11) on both sides of the plate (13) guide the cut stubble and stalks to the position of the throwing rubber plate (13), and then throw them to the stalk crushing device (5), Shredded by high-speed rotating crushing cutters.

Claims (1)

1.一种茎秆切茬导秆切碎还田装置,包括茎秆粉碎装置(5)、传动1(2)、传动2(4)、传动3(6)、切茬器(1)、茎秆收集输送器(8)、动力输入装置(7)、侧板(3)、刀具 (10)、管轴1(9)、管轴2(12)、抛送橡胶板(13)、托板(14)、螺旋输送器(11),其特征是:可与自走式、悬挂式玉米联合收获机配套使用;切茬器(1)中刀具(10)靠螺栓成组安装在管轴1(9)上,管轴1(9)水平安装在机架侧板(3)上,茎秆收集输送器(8)中抛送橡胶板(13)和托板(14)靠螺栓成组安装在管轴2(12)上,一组旋向相反的螺旋输送器(11)布置在抛送橡胶板(13)两侧,螺旋输送器(11)有沿外缘开刃和不开刃两种;管轴2(12)水平安装在机架侧板(3)上,茎秆粉碎装置(5)中切碎刀按照与刀轴轴线呈0~20°角均匀排列在轴上,各轴均安装在侧板(3)上;将茎秆沿根部切断、收集抛送、粉碎和还田功能组合在一起形成一个功能单元;工作时,切茬器(1)沿地表将玉米根茬切断,切断后的根茬和茎秆一起经茎秆收集输送器(8)被抛送到茎秆粉碎装置(5)中由高速旋转粉碎刀具切碎;刀具(10)上有方孔,以减少工作过程中进入茎秆粉碎装置(5)中的泥土。 1. A stalk cutting and stubble guide stalk chopping and returning device, including a stalk crushing device (5), a transmission 1 (2), a transmission 2 (4), a transmission 3 (6), a stubble cutter (1), Stem collection conveyor (8), power input device (7), side plate (3), cutter (10), pipe shaft 1 (9), pipe shaft 2 (12), throwing rubber plate (13), support The board (14) and the screw conveyor (11) are characterized in that they can be used in conjunction with self-propelled and suspended corn combine harvesters; the knives (10) in the stubble cutter (1) are installed in groups on the pipe shaft by bolts 1(9), the pipe shaft 1(9) is horizontally installed on the side plate (3) of the frame, and the rubber plate (13) and supporting plate (14) are thrown into groups by bolts in the stalk collection conveyor (8) Installed on the pipe shaft 2 (12), a group of screw conveyors (11) with opposite rotations are arranged on both sides of the throwing rubber plate (13), and the screw conveyors (11) have edges or no edges along the edge Two types; the tube shaft 2 (12) is horizontally installed on the side plate (3) of the frame, and the chopping knives in the stalk crushing device (5) are evenly arranged on the shaft according to an angle of 0 to 20° with the axis of the knife shaft. The shafts are installed on the side plate (3); the functions of cutting the stalk along the root, collecting and throwing, crushing and returning to the field are combined to form a functional unit; when working, the stubble cutter (1) cuts the corn stubble along the surface Cutting, the cut stubble and stalks are thrown into the stalk crushing device (5) through the stalk collecting conveyor (8) and chopped by a high-speed rotating crushing cutter; the cutter (10) has a square hole for Reduce the earth that enters the stalk crushing device (5) in the working process.
CN201210107253.XA 2012-04-13 2012-04-13 Stalk cutting, guiding and returning device Expired - Fee Related CN102612931B (en)

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CN105594376A (en) * 2016-01-21 2016-05-25 金思思 Corn stubble smashing and field returning machine
CN107371665A (en) * 2016-05-14 2017-11-24 勇猛机械股份有限公司 A kind of anti-fracture straw chopper
CN106034556B (en) * 2016-08-01 2018-09-07 黄淮学院 A kind of stem cutting moving blade device
CN106612908A (en) * 2016-12-29 2017-05-10 见保林 Lifting-type lower header capable of uniformly smashing straw and preventing smashed straw from splashing
CN107251701A (en) * 2017-07-14 2017-10-17 河南科技大学 A kind of garlic digging harvester

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