CN203618404U - Tooth claw type maize straw pulverization field returning machine - Google Patents

Tooth claw type maize straw pulverization field returning machine Download PDF

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CN203618404U
CN203618404U CN201320881213.0U CN201320881213U CN203618404U CN 203618404 U CN203618404 U CN 203618404U CN 201320881213 U CN201320881213 U CN 201320881213U CN 203618404 U CN203618404 U CN 203618404U
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straw
pickup
hock
returning machine
fixed
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李汝莘
王铁新
邢立冉
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Shandong Agricultural University
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Shandong Agricultural University
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Abstract

The utility model relates to a tooth claw type maize straw pulverization field returning machine. The machine comprises a straw cutting hob assembly, a straw picker, a straw feeding roller, a pulverizing room, a suppressing roller, a suspension frame, a gearbox and a transmission system. The straw cutting hob assembly, the straw picker, the feeding roller and a rotor in the pulverizing room are successively installed on the side plates at the two sides of the field returning machine by a bearing. The stripped maize straw is cut off from the root, the straw is picked up by the picker, and then the straw is enforcedly fed in the pulverizing room so as to carry out supporting pulverization and return to field. The picking process can avoid missing the straws, tooth claw entering in soil or soil-mixing pulverization; the abrasion of the tooth claw can be relieved, and the supporting pulverization can reduce the operation power consumption and improve the straw pulverization field returning quality.

Description

齿爪式玉米秸秆粉碎还田机Claw type corn stalk crushing and returning machine

(一)技术领域 (1) Technical field

本实用新型涉及一种齿爪式玉米秸秆粉碎还田机,尤其是能够同时进行玉米茎秆割断、秸秆捡拾、秸秆强制喂入和有支撑粉碎还田。  The utility model relates to a claw-type corn stalk crushing and returning machine, in particular capable of simultaneously cutting corn stalks, picking up straws, forced feeding of straws and supporting crushing and returning to the field. the

(二)背景技术 (2) Background technology

目前玉米秸秆还田机主要有锤爪式、Y型甩刀式和直刀式三种类型,进行秸秆还田作业时,大多采取单支承或无支撑粉碎,有相当多的秸秆是被撕裂的,纤维比较长。在不平整的地表作业时,锤爪或刀片极易与土壤接触,磨损较快,功率消耗较大,作业效率下降。秸秆还田的质量不好,在进行土壤耕作时,会增加耙秸的难度和功耗,用铧式犁耕地时秸秆不能被完全掩埋,直接影响小麦的播种;如果实行保护性耕作,小麦免耕播种机容易被堵塞,同样会影响播种质量,甚至造成压苗。  At present, there are mainly three types of corn straw returning machines: hammer claw type, Y type throwing knife type and straight knife type. When carrying out straw returning operations, most of them are crushed with single support or no support, and quite a lot of straw is torn. Yes, the fibers are longer. When working on uneven ground, the hammer claws or blades are easily in contact with the soil, resulting in faster wear, greater power consumption, and reduced operating efficiency. The quality of straw returned to the field is not good, and it will increase the difficulty of raking straw and power consumption when cultivating the soil. The straw cannot be completely buried when the plow is used to plow the land, which directly affects the sowing of wheat; if conservation tillage is implemented, wheat will be free Tillage seeders are easy to be blocked, which will also affect the quality of sowing, and even cause seedling pressure. the

(三)发明内容 (3) Contents of the invention

针对上述问题,本实用新型提供了一种齿爪式玉米秸秆粉碎还田机,能够同时进行玉米茎秆割断、秸秆捡拾、强制喂入和粉碎还田。克服现有还田机粉碎不完全、刀具磨损严重、作业功耗大等不足。  In view of the above problems, the utility model provides a claw-type corn stalk crushing and returning machine, which can simultaneously cut corn stalks, pick up straws, force-feed and crush and return them to the field. It overcomes the deficiencies such as incomplete crushing, severe tool wear, and high power consumption of the existing field returning machine. the

一种齿爪式玉米秸秆粉碎还田机,包括茎秆切削滚刀总成、秸秆捡拾器、秸秆喂入辊、粉碎室、镇压辊和传动系统。  A claw-type corn stalk crushing and returning machine includes a stalk cutting hob assembly, a straw picker, a straw feeding roller, a crushing chamber, a pressing roller and a transmission system. the

所述的茎秆切削滚刀总成包括刀轴、滚刀、紧固螺栓和轴承,茎秆切削滚刀总成可以根据地面情况上下浮动;刀片通过紧固螺栓固定在刀轴上,刀轴通过轴承安装还田机侧板上。滚刀皮带轮带动滚刀旋 转,将作物茎秆从根部割断,以备捡拾器捡拾。滚刀离地高度可以调节,以避免切土。  The stem cutting hob assembly includes a cutter shaft, a hob, fastening bolts and bearings, the stem cutting hob assembly can float up and down according to the ground conditions; the blade is fixed on the cutter shaft by the fastening bolt, and the cutter shaft Install the side plate of the returning machine through the bearing. The hob pulley drives the hob to rotate, cutting off the crop stalks from the roots for pickup by the picker. The height of the hob from the ground can be adjusted to avoid cutting soil. the

秸秆捡拾器主要由弹齿、弹齿安装轴、D型滑道、捡拾器轴等组成,秸秆捡拾器弹齿的离地高度可以调节;捡拾器弹齿固定在弹齿安装轴上。弹齿安装轴安装在固定圆盘上,由捡拾器轴带动其转动。而弹齿安装轴一端的拐臂和滚轮在D形滑道中运动,使弹齿安装轴自身也有一定的转动,从而使弹齿时而外伸、时而收缩,以完成秸秆捡拾、举升、推送动作,将捡拾起来的秸秆喂入粉碎室。  The straw picker is mainly composed of spring teeth, spring tooth installation shafts, D-shaped slideways, picker shafts, etc. The height of the straw picker spring teeth from the ground can be adjusted; the picker spring teeth are fixed on the spring tooth installation shafts. The spring tooth installation shaft is installed on the fixed disk, and it is driven to rotate by the pickup shaft. The crank arm and the roller at one end of the spring tooth installation shaft move in the D-shaped slideway, so that the spring tooth installation shaft itself also has a certain rotation, so that the spring teeth sometimes stretch out and sometimes shrink to complete straw picking, lifting and pushing actions. , feed the picked straw into the crushing chamber. the

秸秆喂入辊为一对带凸起的辊子,上辊采用浮动式,可将玉米秸秆强制喂入粉碎室;粉碎室由外壳、固定在外壳上的定齿爪、粉碎转子等组成;所述粉碎转子主要包括轴和动齿爪;粉碎室由上下壳体组成,壳体上固定有定齿爪,粉碎室内装有粉碎转子,上面固定有动齿爪,定齿爪与动齿爪交错排列,粉碎转子转动时动齿爪掠过定齿爪,将粉碎室内的秸秆剪切、击打、揉切,使其粉碎还田。  The straw feeding roller is a pair of raised rollers, and the upper roller adopts a floating type, which can force-feed the corn straw into the crushing chamber; the crushing chamber is composed of a shell, fixed claws fixed on the shell, and a crushing rotor; The crushing rotor mainly includes a shaft and movable claws; the crushing chamber is composed of an upper and lower shell, and the fixed claws are fixed on the shell, and the crushing chamber is equipped with a crushing rotor, and the movable claws are fixed on it, and the fixed claws and the movable claws are arranged alternately. , when the crushing rotor rotates, the movable claws pass over the fixed claws, cutting, beating, kneading and cutting the straw in the crushing chamber to make it crushed and returned to the field. the

所述镇压辊安装在还田机的后边;茎秆切削滚刀、秸秆捡拾器、喂入辊、粉碎室、镇压辊前后依次安装在还田机上;捡拾器挡杆、悬挂架和变速箱安装在还田机上部;还田机右侧板、左侧板以及皮带轮、链轮等传动系统安装在还田机两侧。  The pressure roller is installed behind the field returning machine; the stalk cutting hob, straw picker, feeding roller, crushing chamber, and pressing roller are installed on the field returning machine in sequence; the picker bar, suspension frame and gearbox are installed On the upper part of the field returning machine; the right side plate, left side plate, pulley, sprocket and other transmission systems of the field returning machine are installed on both sides of the field returning machine. the

传动系统包括变速箱、皮带轮和链轮等,用于将拖拉机传递来的动力分配到滚刀、捡拾器、喂入辊、粉碎转子等工作部件。还田机左侧皮带轮通过中间皮带轮分别联结滚刀皮带轮、捡拾器皮带轮和喂入辊链轮。  The transmission system includes gearboxes, pulleys and sprockets, etc., which are used to distribute the power transmitted by the tractor to working parts such as hobs, pickers, feeding rollers, and crushing rotors. The pulley on the left side of the field returning machine is respectively connected to the hob pulley, pick-up pulley and feed roller sprocket through the middle pulley. the

所述茎秆切削滚刀总成、秸秆捡拾器、喂入辊以及粉碎转子依次通过轴承安装在还田机两边的侧板上。  The stalk cutting hob assembly, the stalk picker, the feeding roller and the crushing rotor are sequentially installed on the side plates on both sides of the returning machine through bearings. the

工作时,茎秆切削滚刀首先将玉米茎秆割断,以备捡拾器捡拾。捡拾器将断秸秆捡起输送给喂入辊,喂入辊将秸秆强制喂入粉碎室。粉碎室内的定齿爪与转子上的动齿爪配合,将秸秆以剪切、击打、揉切的方式进行粉碎,并抛回地面。镇压辊安装在还田机的后边,用于将粉碎后的秸秆压实,并起到限深作用。  When working, the stalk cutting hob first cuts off the corn stalks for the picker to pick up. The picker picks up the broken straw and transports it to the feeding roller, and the feeding roller forces the straw into the crushing chamber. The fixed claws in the crushing chamber cooperate with the movable claws on the rotor to crush the straw by cutting, beating and kneading, and throw it back to the ground. The pressure roller is installed at the back of the field returning machine, which is used to compact the crushed straw and play a role of depth limit. the

本实用新型的有益效果是,将摘穗后的玉米茎秆从根部割断,再由捡拾器将秸秆捡拾起来,然后被强制喂入粉碎室进行有支撑粉碎和还田。通过捡拾,能够避免秸秆遗漏、齿爪入土或混土粉碎,减轻齿爪磨损;采取有支撑粉碎,能够降低作业功耗、提高秸秆粉碎还田质量。  The beneficial effect of the utility model is that the plucked corn stalks are cut from the root, picked up by a picker, and then forced to be fed into the crushing chamber for crushing with support and returning to the field. By picking up, it is possible to avoid straw omission, teeth and claws entering the soil or crushing of mixed soil, and reduce the wear of teeth and claws; adopting supported crushing can reduce operating power consumption and improve the quality of straw crushing and returning to the field. the

(四)附图说明 (4) Description of drawings

图1玉米秸秆粉碎还田机结构;  Figure 1 The structure of the corn stalk crushing and returning machine;

图2茎秆切削滚刀;  Figure 2 stem cutting hob;

图3秸秆捡拾器转子;  Figure 3 straw picker rotor;

图4秸秆捡拾器端面;  Figure 4 The end face of the straw picker;

图5秸秆喂入辊;  Figure 5 straw feeding roller;

图6粉碎室与定齿爪;  Figure 6 crushing chamber and fixed claws;

图7定齿爪结构图  Figure 7 Structure diagram of fixed teeth and claws

图8秸秆粉碎转子;  Figure 8 straw crushing rotor;

图9玉米秸秆粉碎还田机右侧;  Figure 9 The right side of the corn stalk crushing and returning machine;

图10玉米秸秆粉碎还田机左侧。  Figure 10 The left side of the corn stalk crushing and returning machine. the

图中1.茎秆切削滚刀总成,2.秸秆捡拾器,3.秸秆捡拾器护板,4.秸秆捡拾器挡杆,5.喂入辊,6.还田机右侧板,7.粉碎室,8.镇压辊,9.悬挂架,10.变速箱,11.变速箱输出轴,12.还田机左侧板,13.传动系统,14.滚刀刀片,15.紧固螺栓,16.滚刀轴,17.滚刀轴承,18.滚刀皮带轮,19.固定圆盘,20.捡拾器弹齿,21.弹齿安装轴,22.弹齿固定螺栓,23.拐臂,24.滚轮,25.捡拾器轴,26.D形滑道,27.捡拾器护板固定架,28.捡拾器侧板,29.粉碎室侧板,30.粉碎室上壳,31.定齿爪,32.粉碎转子,33.栅网,34.粉碎室下壳,35.动齿爪,36.粉碎转子皮带轮,37.变速箱右侧皮带轮,38.捡拾器皮带轮,39.变速箱左侧皮带轮,40.喂入辊链轮。  In the figure 1. Stem cutting hob assembly, 2. Straw picker, 3. Straw picker guard plate, 4. Straw picker stop rod, 5. Feeding roller, 6. Right side panel of field returning machine, 7 .Crushing chamber, 8.Pressing roller, 9.Suspension frame, 10.Gearbox, 11.Output shaft of gearbox, 12.Left side panel of returning machine, 13.Transmission system, 14.Hob blade, 15.Fastening Bolt, 16. Hob shaft, 17. Hob bearing, 18. Hob pulley, 19. Fixed disc, 20. Pickup spring tooth, 21. Spring tooth installation shaft, 22. Spring tooth fixing bolt, 23. Turn Arm, 24. Roller, 25. Pickup shaft, 26. D-shaped slideway, 27. Pickup guard plate fixing frame, 28. Pickup side plate, 29. Crushing chamber side plate, 30. Crushing chamber upper shell, 31 .fixed tooth claw, 32. crushing rotor, 33. grid, 34. lower shell of crushing chamber, 35. moving tooth claw, 36. crushing rotor pulley, 37. gearbox right pulley, 38. pickup pulley, 39. Gearbox left pulley, 40. Feed roller sprocket. the

(五)具体实施方式 (5) Specific implementation methods

在图1中,玉米秸秆粉碎还田机主要由茎秆切削滚刀总成(1)、秸秆捡拾器(2)、捡拾器挡杆(4)、喂入辊(5)、粉碎室(7)、镇压辊(8)、悬挂架(9)、变速箱(10)、传动系统(13)等组成。还田机的最前面是茎秆切削滚刀(1),向后依次为秸秆捡拾器(2)、喂入辊(5)、粉碎室(6),最后边是镇压辊;上面是捡拾器挡杆(4)、悬挂架(9)、变速箱(10);两侧是还田机右侧板(6)、左侧板(12)以及皮带轮、链轮等传动系统(13)。粉碎室内装有粉碎转子。茎秆切削滚刀总成(1)、秸秆捡拾器(2)、喂入辊(5)以及粉碎转子都通过轴承安装在还田机两边的侧板上,并与传动系统(13)相连接。还田机通过悬挂架(9)与拖拉机联结,拖拉机输出的动力通过变速 箱(10)分配给传动系统(13)。捡拾器(2)上方的挡杆(4)对秸秆起到一定的压实作用,以免秸秆四处飞溅。  In Figure 1, the corn stalk crushing and returning machine is mainly composed of a stalk cutting hob assembly (1), a straw picker (2), a picker bar (4), a feeding roller (5), a crushing chamber (7 ), pressure roller (8), suspension frame (9), gearbox (10), transmission system (13), etc. At the front of the field returning machine is the stalk cutting hob (1), followed by the straw picker (2), feeding roller (5), crushing chamber (6), and the last side is the pressing roller; the top is the picker Barrier (4), suspension frame (9), gearbox (10); on both sides are the right side plate (6), left side plate (12) and belt pulley, sprocket and other transmission systems (13) of the field returning machine. The crushing chamber is equipped with a crushing rotor. The stalk cutting hob assembly (1), the straw picker (2), the feeding roller (5) and the crushing rotor are all installed on the side plates on both sides of the returning machine through bearings and connected with the transmission system (13) . The field return machine is connected with the tractor through the suspension frame (9), and the power output by the tractor is distributed to the transmission system (13) through the gearbox (10). The retaining rod (4) on the top of the picker (2) plays a certain compacting effect on the stalks to prevent the stalks from splashing around. the

在图2中,茎秆切削滚刀总成包括刀片(14),刀片通过紧固螺栓(15)固定在刀轴(16)上,刀轴通过轴承(17)安装还田机侧板上。滚刀皮带轮(18)带动滚刀旋转,将作物茎秆从根部割断,以备捡拾器(2)捡拾。滚刀离地高度可以调节,以避免切土。  In Fig. 2, the stalk cutting hob assembly includes a blade (14), the blade is fixed on the cutter shaft (16) through a fastening bolt (15), and the cutter shaft is installed on the side plate of the returning machine through a bearing (17). The hob pulley (18) drives the hob to rotate, cutting off the crop stalks from the roots for picking up by the picker (2). The height of the hob from the ground can be adjusted to avoid cutting soil. the

在图3、图4中,捡拾器弹齿(20)固定在弹齿安装轴(21)上。弹齿安装轴(21)安装在固定圆盘(19)上,由捡拾器轴(25)带动其转动。而弹齿安装轴(21)一端的拐臂(23)和滚轮(24)在D形滑道(26)中运动,使弹齿安装轴(21)自身也有一定的转动,从而使弹齿时而外伸、时而收缩,以完成秸秆捡拾、举升、推送动作,将捡拾起来的秸秆喂入粉碎室(7)。  In Fig. 3 and Fig. 4, the spring tooth (20) of the pickup is fixed on the spring tooth installation shaft (21). Elastic tooth mounting shaft (21) is installed on the fixed disk (19), is driven by pick-up device shaft (25) and it rotates. And the crank arm (23) and the roller (24) at one end of the spring tooth installation shaft (21) move in the D-shaped slideway (26), so that the spring tooth installation shaft (21) itself also has a certain rotation, so that the spring teeth sometimes Stretch out and shrink sometimes to complete straw picking, lifting, and pushing actions, and feed the picked straw into the crushing chamber (7). the

在图5中,秸秆喂入辊(5)由一对转动方向相反的辊子(5-a、5-b)组成,其上边的辊子(5-b)在弹簧的作用下对下边的辊子产生一定的压力,并根据秸秆量的多少上下浮动,使捡拾起来的秸秆强制喂入粉碎室。  In Fig. 5, the straw feeding roller (5) is composed of a pair of rollers (5-a, 5-b) in opposite directions of rotation, and the roller (5-b) on the upper side produces a force on the roller on the lower side under the action of the spring. A certain pressure, and fluctuate up and down according to the amount of stalks, make the picked stalks be forced into the crushing chamber. the

在图6、图8中,粉碎室主要由粉碎室侧板(29)、粉碎室上壳(30)、粉碎室定齿爪(31)、粉碎转子(32)、栅网(33)、粉碎室下壳(34)等组成。壳体上固定有定齿爪(31),粉碎转子(32)上固定有动齿爪(35)。定齿爪与动齿爪交错排列、相互配合,通过粉碎转子(32)的高速转动,齿爪以剪切、击打、揉切的方式对秸秆进行粉碎,并通过栅网抛回地面,实现秸秆粉碎还田。  In Fig. 6 and Fig. 8, the crushing chamber is mainly composed of the crushing chamber side plate (29), the crushing chamber upper shell (30), the crushing chamber fixed claw (31), the crushing rotor (32), the grid (33), the crushing chamber The subchamber (34) and other components. Fixed claws (31) are fixed on the casing, and movable claws (35) are fixed on the crushing rotor (32). The fixed claws and movable claws are arranged in a staggered manner and cooperate with each other. Through the high-speed rotation of the crushing rotor (32), the claws crush the straw by cutting, beating, and kneading, and throw it back to the ground through the grid to achieve The straw is crushed and returned to the field. the

在图9中,镇压辊(8)安装在还田机后边,用于将粉碎后的秸秆压实,并起到限深作用,保证还田机有一定的离地间隙。粉碎转子皮带轮(36)在变速箱带右侧皮带轮(37)带动下高速旋转。  In Fig. 9, the pressing roller (8) is installed behind the returning machine to compact the crushed straw and play a role of depth limit to ensure that the returning machine has a certain ground clearance. The pulverizing rotor pulley (36) rotates at a high speed under the drive of the gearbox belt right pulley (37). the

在图10中,还田机左侧皮带轮(39)通过中间皮带轮分别联结滚刀皮带轮(18)、捡拾器皮带轮(38)和喂入辊链轮(40)。  In Fig. 10, the left side pulley (39) of the field returning machine is respectively connected to the hob pulley (18), the pickup pulley (38) and the feeding roller sprocket (40) through the middle pulley. the

Claims (1)

1. a hock type corn strew grinding return-to-field machinery, comprises stem stalk cutting hobbing cutter assembly, straw pickup, stalk feeding roller, pulverizing chamber, pack roller and transmission system;
Described stem stalk cutting hobbing cutter assembly comprises cutter shaft, hobboing cutter, fastening bolt and bearing, and stem stalk cutting hobbing cutter assembly can fluctuate according to surface state; Blade is fixed on cutter shaft by fastening bolt, and cutter shaft is installed on field-returning machine side plate by bearing; Hobboing cutter belt pulley drives hobboing cutter rotation; Hobboing cutter terrain clearance is adjustable;
Straw pickup comprises elastic claw, elastic claw installation shaft, D type slideway and pickup axle, and the terrain clearance of straw pickup elastic claw is adjustable; Pickup elastic claw is fixed in elastic claw installation shaft; Elastic claw installation shaft is arranged on fixed disc, drives its rotation by pickup axle; And the connecting lever of elastic claw installation shaft one end and roller move in D shape slideway, make elastic claw installation shaft self also have certain rotation, by the stalk feeding pulverizing chamber of picking up;
Stalk feeding roller is the protruding roller of a pair of band, and top roll adopts floating type, and maize straw is forced to feeding pulverizing chamber; Pulverizing chamber comprises shell, be fixed on and determine hock and grinding rotor on shell; Described grinding rotor mainly comprises axle and moving hock; Pulverizing chamber is made up of upper-lower casing, is fixed with and determines hock on housing, and grinding rotor is housed in pulverizing chamber, be fixed with moving hock above, determine hock and moving hock is staggered, when grinding rotor rotates, moving hock skims over and determines hock, stalk in pulverizing chamber is sheared, impacts, rubbed and cut, make its chopping and returning;
Described transmission system comprises gearbox, belt pulley and sprocket wheel, for power being provided to hobboing cutter, pickup, feeding roller and grinding rotor; Field-returning machine left side belt pulley connects respectively hobboing cutter belt pulley, pickup belt pulley and feeding roller sprocket wheel by counter pulley;
Described stem stalk cutting hobbing cutter assembly, straw pickup, feeding roller and grinding rotor are arranged on the side plate on field-returning machine both sides by bearing successively.
CN201320881213.0U 2013-12-30 2013-12-30 Tooth claw type maize straw pulverization field returning machine Expired - Fee Related CN203618404U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106818234A (en) * 2017-01-26 2017-06-13 宁夏智源农业装备有限公司 Automatic picking chipper
CN107548678A (en) * 2017-07-31 2018-01-09 杨飞 It is a kind of can efficient pulverizing stalk and suitable for varying environment straw counters-field set
CN109483688A (en) * 2018-10-18 2019-03-19 安徽科技学院 A kind of stalk wallboard production all-in-one machine
US20220030770A1 (en) * 2020-05-27 2022-02-03 George Fazakas Agricultural Implement for Field-Collection, Pulverization and Field-Dispersement of Flax or Hemp Straw

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106818234A (en) * 2017-01-26 2017-06-13 宁夏智源农业装备有限公司 Automatic picking chipper
CN107548678A (en) * 2017-07-31 2018-01-09 杨飞 It is a kind of can efficient pulverizing stalk and suitable for varying environment straw counters-field set
CN109483688A (en) * 2018-10-18 2019-03-19 安徽科技学院 A kind of stalk wallboard production all-in-one machine
US20220030770A1 (en) * 2020-05-27 2022-02-03 George Fazakas Agricultural Implement for Field-Collection, Pulverization and Field-Dispersement of Flax or Hemp Straw

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