CN101422093B - A combined operation machine for straw crushing and returning to the field and residual film recovery - Google Patents
A combined operation machine for straw crushing and returning to the field and residual film recovery Download PDFInfo
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Abstract
本发明涉及一种农田作物秸秆粉碎还田和地表残膜回收联合作业的机械,包括牵引装置(1)、传动系统(2)、机架(3)、残膜箱(4)、地轮(10)、松土杆齿(11)、秸秆粉碎装置和残膜回收装置,秸秆粉碎装置由往复式切割器(13)、横向输送带(12)、圆盘式切碎器(14)、护罩(16)和传动装置组成,残膜回收装置设在残膜箱后面,该装置由链齿耙(6)、搂膜弹齿(7)、底板(9)和仿形轮(8)组成,链齿耙上有齿杆(5),搂膜弹齿(7)设在残膜回收装置后侧。本发明可完成秸秆还田和残膜回收两项作业,具有作业速度高、残膜回收干净、能耗小、膜杆分离、残膜不易缠绕工作部件的优点,能满足粉碎秸秆和回收残膜的要求。
The invention relates to a machine for the joint operation of crushing and returning farmland crop straws and recovering residual film on the surface, including a traction device (1), a transmission system (2), a frame (3), a residual film box (4), and ground wheels ( 10), loose soil rod teeth (11), straw crushing device and residual film recovery device, the straw crushing device consists of a reciprocating cutter (13), a transverse conveyor belt (12), a disc cutter (14), a protective The cover (16) is composed of a transmission device, and the residual film recovery device is located behind the residual film box. The device is composed of a sprocket rake (6), a film holding elastic tooth (7), a bottom plate (9) and a profiling wheel (8) , tooth bar (5) is arranged on the sprocket rake, and film holding spring tooth (7) is located at the rear side of residual film recovery device. The invention can complete the two operations of returning straw to the field and recycling residual film, and has the advantages of high operating speed, clean recovery of residual film, low energy consumption, separation of membrane rods, and difficulty in winding working parts with residual film, and can meet the requirements of crushing straw and recycling residual film requirements.
Description
技术领域technical field
本发明涉及一种农田作物秸秆粉碎还田和地表残膜回收作业的机械,尤其是一种秸秆粉碎还田与残膜回收联合作业机。 The invention relates to a machine for crushing and returning farmland crop straws to the field and recovering residual film on the surface, in particular to a combined operation machine for crushing and returning straws to the field and recovering residual film. the
背景技术Background technique
目前,由于地膜栽培技术的大面积推广使用,农田受残膜污染严重,为解决残膜污染问题,国内外研制出多种残膜回收机,属于秸秆粉碎还田与残膜回收联合作业机有4JSM-1800残膜回收联合作业机和4FS2地膜联合回收机,仅用于回收残膜的机具有MSM-3型苗期残膜回收机和MS-2型玉米苗期收膜机,用于收获后收膜有1ZSM-800型残膜回收机、1MC-70型地膜回收起茬机、4FS2地膜联合回收机和QS-2型残膜回收机,用于播前整地残膜回收的机械有ISM-5型密排弹齿式残膜回收机。另外,按残膜捡拾机构工作原理又有伸缩杆齿式残膜回收机、铲式起茬残膜回收机、轮齿式残膜回收机、齿链式残膜回收机。 At present, due to the large-scale promotion and use of plastic film cultivation technology, farmland is seriously polluted by residual film. In order to solve the problem of residual film pollution, a variety of residual film recovery machines have been developed at home and abroad. 4JSM-1800 Residual Film Recycling Combined Operating Machine and 4FS2 Plastic Film Recycling Machine are only used to recycle residual film. There are MSM-3 Residual Film Recycling Machine at Seedling Stage and MS-2 Residual Film Recycling Machine for Corn Seedling Stage, which are used for harvesting After harvesting, there are 1ZSM-800 residual film recovery machine, 1MC-70 plastic film recovery stubble machine, 4FS2 combined plastic film recovery machine and QS-2 residual film recovery machine. The machines used for soil preparation and residual film recovery before sowing include ISM -5 type close-packed elastic teeth residual film recovery machine. In addition, according to the working principle of the residual film picking mechanism, there are telescopic rod tooth type residual film recovery machines, shovel type stubble residual film recovery machines, gear tooth type residual film recovery machines, and tooth chain type residual film recovery machines. the
以上秸秆粉碎还田与残膜回收联合作业机主要用立轴式甩刀或横轴式甩刀粉碎秸秆,用安装在残膜箱前的“铲式”或“齿式”机构回收残膜,这种作业方式粉碎秸秆能耗较高,且残膜回收作业速度较低,秸秆粉碎作业速度较高,二者速度不匹配,致使整机作业效率下降,且残膜易缠绕收膜工作部件。作物收获后是回收残膜的最好时机,由于田间存在秸秆,单纯回收残膜难度较大,因此,研制一种功效高既可秸秆粉碎还田又可回收残膜的联合作业机具有重要意义。 The above straw crushing and returning to the field and residual film recovery combined operation machine mainly use vertical axis type slinger or horizontal axis type slinger to crush straw, and use "shovel type" or "tooth type" mechanism installed in front of residual film box to recover residual film. This kind of operation method has high energy consumption for crushing straw, and the operation speed of residual film recovery is low, and the operation speed of straw crushing is high. The speed of the two does not match, resulting in a decrease in the operation efficiency of the whole machine, and the residual film is easy to wrap around the working parts of the film. After the crops are harvested, it is the best time to recycle the residual film. Due to the presence of straw in the field, it is difficult to simply recycle the residual film. Therefore, it is of great significance to develop a combined operation machine with high efficiency that can crush the straw and return it to the field and recycle the residual film. . the
发明内容Contents of the invention
本发明目的在于提供一种作业速度高、能耗低,既可秸秆粉碎还田又可回收残膜的作业机具。 The purpose of the present invention is to provide an operating tool with high operating speed and low energy consumption, which can crush straw and return it to the field and recover residual film. the
本发明涉及一种秸秆粉碎还田与残膜回收联合作业机,包括牵引装置、传动系统、机架、残膜箱、地轮、松土杆齿、秸秆粉碎装置和残膜回收装置,其特征在于秸秆粉碎装置设在残膜箱前面,该秸秆粉碎装置由往复式切割器、横向输送带、圆盘式切碎器、护罩和传动装置组成,所述的往复式切割器在秸秆粉碎装置的下方,所述的横向输送带在上述往复式切割器的上方,在横向输送带一侧设有圆盘式切碎器,该切碎器上设有刀盘,所述的护罩设在上述圆盘式切碎器的外侧,残膜回收装置设在残膜箱后面,一端连接在残膜箱上侧入口,一端与地面接触,该残膜回收装置由链齿耙、搂膜弹齿、底板和仿形轮组成,上述的链齿耙上有齿杆,所述的搂膜弹齿设在残膜回收装置与地面接触的一端后侧,所述的底板在链齿耙的下侧,底板与上述齿杆有一定间隙,上述地面仿形轮安装在残膜回收膜装置与地面接触一端的下侧,工作时仿形轮与地面接触,并支撑起残膜回收装置下端,所述的松土杆齿设在残膜箱的前部。 The invention relates to a combined operation machine for straw crushing and returning to the field and residual film recovery, which includes a traction device, a transmission system, a frame, a residual film box, ground wheels, loose soil rod teeth, a straw crushing device and a residual film recovery device. The straw crushing device is arranged in front of the residual film box, and the straw crushing device is composed of a reciprocating cutter, a transverse conveyor belt, a disc cutter, a shield and a transmission device, and the reciprocating cutter is installed in the straw crushing device. The bottom of the horizontal conveyor belt is above the above-mentioned reciprocating cutter, and a disc-type chopper is provided on one side of the horizontal conveyor belt. On the outside of the above-mentioned disc-type chopper, the residual film recovery device is arranged behind the residual film box, one end is connected to the upper side entrance of the residual film box, and the other end is in contact with the ground. , a bottom plate and a profiling wheel, the above-mentioned sprocket rake has a tooth bar, the film-holding spring teeth are arranged on the rear side of the end of the residual film recovery device in contact with the ground, and the bottom plate is on the lower side of the sprocket rake , there is a certain gap between the bottom plate and the above-mentioned gear rod, and the above-mentioned ground profiling wheel is installed on the lower side of the end of the residual film recovery film device in contact with the ground. When working, the profiling wheel contacts the ground and supports the lower end of the residual film recovery device. The ripper rod teeth of the ripper are arranged on the front part of the residual film box. the
所述的圆盘式切碎器的刀盘可以为圆盘锯片,也可以为回转刀片。 The disc cutter head of the disc chopper can be a disc saw blade or a rotary blade. the
所述的松土杆齿可以为多个。 There may be multiple teeth of the loosening rod. the
本发明工作过程如下:拖拉机通过牵引装置与本发明机具相联,拖拉机动力输出轴通过传动轴与本发明机具的传动系统相联,拖拉机可通过上述传动系统带动秸秆粉碎装置和残膜回收装置工作,拖拉机与本发明机具组成作业机组。作业时,机组顺着作物苗行前进,秸秆粉碎装置底部的往复式切割器将作物秸秆从根部切断,切断作物秸秆被横向输送带输送至秸秆粉碎装置靠圆盘式切碎器的一侧,圆盘式切碎器上高速转动的刀片将输送过来的作物秸秆切断粉碎,并在护罩的遮挡作用下,切碎的秸秆落到作业机组一侧,同时,松土杆齿掘松压在残膜上的土块,传动系统带动残膜回收装置工作,残膜回收装置上的链齿耙滚动,链齿耙上的齿杆依次连续转动经过地面时,将地面的残膜挑起,挑起的残膜在齿杆与底板之间的间隙中被输送至残膜箱,地面上齿杆漏收的残膜可被搂膜弹齿搂起,并通过链齿耙输送至残膜箱。通过调节仿形轮的高低可调节齿杆与地面之间的距离,以达到调节收膜强度的目的。 The working process of the present invention is as follows: the tractor is connected with the implement of the present invention through the traction device, the power output shaft of the tractor is connected with the transmission system of the implement of the present invention through the transmission shaft, and the tractor can drive the straw crushing device and the residual film recovery device to work through the above transmission system , the tractor and the tool of the present invention form a working unit. During operation, the unit advances along the row of crop seedlings, and the reciprocating cutter at the bottom of the straw crushing device cuts off the crop straw from the root, and the cut crop straw is transported to the side of the straw crushing device near the disc cutter by the horizontal conveyor belt. The high-speed rotating blade on the disc chopper cuts and pulverizes the delivered crop stalks, and under the shielding effect of the shield, the chopped stalks fall to the side of the working unit, and at the same time, the teeth of the loosening rod dig loose and press on the For soil clods on the residual film, the transmission system drives the residual film recovery device to work, the sprocket rake on the residual film recovery device rolls, and when the tooth bar on the sprocket rake continuously rotates through the ground in sequence, the residual film on the ground is picked up and picked up. The residual film picked up is transported to the residual film box in the gap between the gear bar and the bottom plate, and the residual film missed by the gear bar on the ground can be picked up by the film-holding elastic teeth and transported to the residual film box through the sprocket rake. By adjusting the height of the profiling wheel, the distance between the gear rod and the ground can be adjusted to achieve the purpose of adjusting the strength of the film. the
本发明具有作业速度高、残膜回收干净、能耗小、可实现膜杆分离、残膜不易缠绕工作部件的优点,能满足粉碎秸秆和回收残膜的要求。 The invention has the advantages of high operating speed, clean recovery of residual film, low energy consumption, separation of membrane rods, and difficulty in winding working parts with residual film, and can meet the requirements of crushing straw and recovering residual film. the
附图说明Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention. the
图2为秸秆粉碎装置的结构示意图。 Fig. 2 is a schematic structural diagram of a straw crushing device. the
图中标示1为牵引装置,2为传动系统,3为机架,4为残膜箱,5为齿杆,6为链齿耙,7为搂膜弹齿,8为仿形轮,9为底板,10为地轮,11为松土杆齿,12为横向输送带,13为往复式切割器,14为圆盘式切碎器,15为刀盘,16为护罩。 In the figure, 1 is the traction device, 2 is the transmission system, 3 is the frame, 4 is the residual film box, 5 is the gear rod, 6 is the sprocket rake, 7 is the elastic tooth of the film, 8 is the profiling wheel, 9 is the Base plate, 10 is ground wheel, and 11 is the bar tooth of scarifying soil, and 12 is transverse conveyer belt, and 13 is reciprocating cutter, and 14 is disc type chopper, and 15 is cutter head, and 16 is shield. the
具体实施方式Detailed ways
实施例1: Example 1:
参照图1、图2,为一个秸秆粉碎还田与残膜回收联合作业机的实施例,包括牵引装置1、传动系统2、机架3、残膜箱4、地轮10、松土杆齿11、秸秆粉碎装置和残膜回收装置,秸秆粉碎装置设在残膜箱前面,该秸秆粉碎装置由往复式切割器13、横向输送带12、圆盘式切碎器14、护罩16和传动装置组成,往复式切割器13在所述的秸秆粉碎装置的下方,所述的横向输送带12在往复式切割器13的上方,在横向输送带12一侧设有圆盘式切碎器14,该圆盘式切碎器上设有刀盘15,所述的护罩16设在上述圆盘式切碎器14的外侧,所述的残膜回收装置设在残膜箱后面,一端连接在残膜箱上侧入口,一端与地面接触,该残膜回收装置由链齿耙6、搂膜弹齿7、底板9和仿形轮8组成,上述的链齿耙上有齿杆5,所述的搂膜弹齿7设在残膜回收装置与地面接触的一端后侧,所述的底板9在链齿耙6的下侧,上述的地面仿形轮8安装在残膜回收膜装置与地面接触一端的下侧,所述的松土杆齿11设在残膜箱4的前部。 Referring to Figure 1 and Figure 2, it is an embodiment of a combined operation machine for straw crushing and returning to the field and residual film recovery, including a traction device 1, a
实施例2: Example 2:
本实施例与实施例1的区别在于所述的仿形轮8为托板。 The difference between this embodiment and Embodiment 1 is that the profiling wheel 8 is a pallet. the
实施例3: Example 3:
本实施例与实施例1的区别在于在残膜回收装置上端前侧有脱膜装置。 The difference between this embodiment and embodiment 1 is that there is a film stripping device on the front side of the upper end of the residual film recovery device. the
Claims (4)
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| CN200810072982XA CN101422093B (en) | 2008-10-28 | 2008-10-28 | A combined operation machine for straw crushing and returning to the field and residual film recovery |
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| CN200810072982XA CN101422093B (en) | 2008-10-28 | 2008-10-28 | A combined operation machine for straw crushing and returning to the field and residual film recovery |
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