CN107251701A - A kind of garlic digging harvester - Google Patents
A kind of garlic digging harvester Download PDFInfo
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- CN107251701A CN107251701A CN201710575406.6A CN201710575406A CN107251701A CN 107251701 A CN107251701 A CN 107251701A CN 201710575406 A CN201710575406 A CN 201710575406A CN 107251701 A CN107251701 A CN 107251701A
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- cutter shaft
- digging harvester
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- 235000004611 garlic Nutrition 0.000 title claims abstract description 126
- 244000245420 ail Species 0.000 title 1
- 240000002234 Allium sativum Species 0.000 claims abstract description 125
- 239000002689 soil Substances 0.000 claims abstract description 51
- 238000003306 harvesting Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 238000013340 harvest operation Methods 0.000 claims abstract 5
- 238000009412 basement excavation Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 230000001737 promoting effect Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 18
- 238000012958 reprocessing Methods 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 244000223014 Syzygium aromaticum Species 0.000 description 2
- 235000016639 Syzygium aromaticum Nutrition 0.000 description 2
- 235000001968 nicotinic acid Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D13/00—Diggers, e.g. potato ploughs
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D33/00—Accessories for digging harvesters
- A01D33/08—Special sorting and cleaning mechanisms
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Harvesting Machines For Root Crops (AREA)
Abstract
本发明涉及农机领域,具体的说是一种大蒜收获机。包括收获作业系统以及推动收获作业系统行进的行进系统,收获作业系统包括机架,机架的一端与行进系统相连,另一端设有限深轮,在机架上由限深轮至行进系统方向依次设有蒜杆切除机构、挖掘铲、去土机构以及收获箱。本发明在挖掘铲之间设有蒜杆去除机构,可将蒜杆割断后在大蒜田中成列抛出,便于对蒜杆的收集再处理。本发明的去土装置结构简单,易于实现,且不会对其他部件造成干涉或无意义的震动,能够使挖掘铲具有更长的使用寿命,从而保证本发明的高效、稳定、持续作业。
The invention relates to the field of agricultural machinery, in particular to a garlic harvester. It includes the harvesting operation system and the travel system that drives the harvest operation system. The harvest operation system includes a frame. One end of the frame is connected to the travel system, and the other end is equipped with a depth-limiting wheel. On the frame, the direction from the depth-limiting wheel to the travel system is in sequence It is equipped with a garlic stem cutting mechanism, a digging shovel, a soil removing mechanism and a harvesting box. The invention is provided with a garlic stalk removal mechanism between the digging shovels, which can cut the garlic stalks and throw them out in a row in the garlic field, so as to facilitate the collection and reprocessing of the garlic stalks. The soil removal device of the present invention is simple in structure, easy to implement, and will not cause interference or meaningless vibration to other components, and can make the excavating shovel have a longer service life, thereby ensuring efficient, stable and continuous operation of the present invention.
Description
技术领域technical field
本发明涉及农机领域,具体的说是一种大蒜收获机。The invention relates to the field of agricultural machinery, in particular to a garlic harvester.
背景技术Background technique
我国是世界上最大的大蒜生产国、消费国和出口国,常年种植面积900万亩,产量约1000万吨,占全世界产量的75%,涉及蒜农500多万户。目前我国大蒜收获主要依靠人工作业,劳动强度大、占用农时多、季节性强、效率低,已成为影响大蒜生产发展、产业成长的主要问题,全自动收大蒜获机是大蒜种植产业发展的必然趋势。my country is the world's largest producer, consumer and exporter of garlic, with an annual planting area of 9 million mu and an output of about 10 million tons, accounting for 75% of the world's output, involving more than 5 million garlic farmers. At present, garlic harvesting in my country mainly relies on manual work, which has high labor intensity, takes up a lot of farming hours, strong seasonality, and low efficiency. It has become a major problem affecting the development of garlic production and industrial growth. Fully automatic garlic harvesting machines are the key to the development of the garlic planting industry. The inevitable trend.
然而在自动化机械对大蒜收获存在几个难点,一是在通过挖掘铲将蒜头大批量挖出后附着在蒜头上的附着土,二是地上部分的无用蒜杆的处理。However, there are several difficulties in automatic machinery harvesting garlic, one is the attached soil attached to the garlic after the garlic is dug out in large quantities by digging shovels, and the other is the treatment of useless garlic stalks on the ground.
如果不能将附着土及时返田而是随蒜头一起进入收获箱,虽然能够快速的将蒜头收集,但是该方式一方面仍需要大量人工专门对蒜头进行去土。另一方面附着土的带入导致收获箱需要更大的容量,相应的收获机产生更多的能源损耗。而且容易造成土地表层疏松透气的砂质土层的严重流失,不利于大蒜种植产业的持续发展。现有技术中存在一种通过振动筛将蒜头上的附着土去除的大蒜收获机,可通过蒜头与蒜头之间以及蒜头与振动筛内壁之间的碰撞将附着土去除,但是实际应用中由于振动筛结构复杂,故障率较高。为了保证良好的去土效果,振动筛要保持较高的振频和振幅,容易带动收获机上挖掘铲及其他部件共振,使挖掘铲不能平稳的执行挖掘作业,且容易发生磨损甚至卷刃,影响收获效率。蒜头在振动筛内的不断碰撞也容易造成新鲜蒜头的挤压损伤,不利于储存及销售。If the attached soil cannot be returned to the field in time but enters the harvest box together with the heads of garlic, although the heads of garlic can be collected quickly, this method still requires a large amount of manual work to remove the soil from the heads of garlic on the one hand. On the other hand, the introduction of attached soil leads to a larger capacity of the harvest box, and the corresponding harvester produces more energy loss. Moreover, it is easy to cause serious loss of the loose and air-permeable sandy soil layer on the land surface, which is not conducive to the sustainable development of the garlic planting industry. In the prior art, there is a garlic harvester that removes the attached soil on the garlic through a vibrating sieve. The attached soil can be removed through the collision between the garlic and the garlic and the inner wall of the vibrating sieve, but in practical applications due to vibration The screen structure is complex and the failure rate is high. In order to ensure a good soil removal effect, the vibrating screen must maintain a high vibration frequency and amplitude, which is easy to drive the excavation shovel and other components on the harvester to resonate, so that the excavation shovel cannot perform digging operations smoothly, and is prone to wear and even curling, affecting Harvest efficiency. The constant collision of the garlic in the vibrating sieve is also likely to cause extrusion damage to the fresh garlic, which is not conducive to storage and sales.
大蒜的蒜杆在收货前一般应剪除,否则容易与大蒜收获机的作业机构发生缠绕,引起故障。现有技术中的大蒜收获机虽然有各种各样的蒜杆剪除功能,但是往往是随剪随扔,剪断的蒜杆散乱无章的抛洒在大蒜田内,仍有可能对收获机造成缠绕堵塞,而且在大蒜收获完成后也不便对蒜杆进行统一收集再处理。The garlic stems of garlic should generally be cut off before receiving the goods, otherwise it is easy to get entangled with the operating mechanism of the garlic harvester and cause malfunction. Although the garlic harvester in the prior art has a variety of functions for cutting garlic stalks, it is often thrown as soon as it is cut. The cut garlic stalks are scattered in the garlic field in a random manner, which may still cause entanglement and blockage to the harvester. , and it is also inconvenient to collect and reprocess the garlic stalks after the garlic harvest is completed.
发明内容Contents of the invention
本发明旨在提供一种自动化程度高,蒜头有效去土并保持完整,蒜杆清理彻底并便于后续收集的大蒜收获机。The invention aims to provide a garlic harvester with a high degree of automation, effective removal of soil from garlic heads and keeping them intact, thorough cleaning of garlic stalks and convenience for subsequent collection.
为了解决以上技术问题,本发明采用的技术方案为:一种大蒜收获机,其特征在于:包括收获作业系统以及推动收获作业系统行进的行进系统,收获作业系统包括机架,机架的一端与行进系统相连,另一端设有限深轮,在机架上由限深轮至行进系统方向依次设有蒜杆切除机构、挖掘铲、去土机构以及收获箱。In order to solve the above technical problems, the technical solution adopted by the present invention is: a garlic harvester, characterized in that: it includes a harvesting operation system and a traveling system that pushes the harvesting operation system to advance, the harvesting operation system includes a frame, one end of the frame is connected to the The travel system is connected, and the other end is provided with a depth-limiting wheel. On the frame, from the depth-limiting wheel to the direction of the travel system, a garlic stem cutting mechanism, an excavating shovel, a soil removal mechanism and a harvesting box are arranged in sequence.
优选的,所述蒜杆切除机构包括平行设置的刀轴和螺旋输送机,在刀轴上间隔设置有多把用于通过刀轴转动将蒜杆切断并将切断的蒜杆抛向螺旋输送机的割刀,所述螺旋输送机的壳体上部沿轴向开设有用于接收蒜杆的开口以及用于辅助蒜杆进入该开口的导向板,在机架上位于螺旋输送机的输送末端设有用于将蒜杆抛洒至地面上的开口。Preferably, the garlic stalk cutting mechanism includes a knife shaft and a screw conveyor arranged in parallel, and a plurality of knives are arranged at intervals on the knife shaft to cut off the garlic stalks by rotating the knife shaft and throw the cut garlic stalks to the screw conveyor. The upper part of the shell of the screw conveyor is axially provided with an opening for receiving the garlic stalk and a guide plate for assisting the garlic stalk to enter the opening. An opening for throwing garlic stalks onto the ground.
优选的,所述刀轴的横截面为正多边形,在刀轴的每一个侧面上均沿刀轴的长度方向贴合设置有割刀,所有割刀的刀刃均与刀轴的中轴线相平行,且切割方向沿刀轴的周向同向设置。。Preferably, the cross-section of the cutter shaft is a regular polygon, and a cutting knife is fitted along the length direction of the cutter shaft on each side of the cutter shaft, and the blades of all the cutting knives are parallel to the central axis of the cutter shaft , and the cutting direction is set in the same direction along the circumference of the cutter shaft. .
优选的,所述挖掘铲倾斜固定在机架底部,所述去土机构包括沿收获机作业行进方向依次连接在挖掘铲后方并自前向后倾斜设置的第一格栅板以及第二格栅板,第一格栅板上的栅格方向挖掘铲的挖掘方向相平行,第二格栅板上的栅格方向与挖掘铲的挖掘方向相垂直,在机架上位于第二格栅板的上方设有平行于第二格栅板的带式输送机,带式输送机的输送带上设有用于与第二格栅板上的栅格配合将蒜头上的附着土揉碎并由第二格栅板上落下的碎土元件。Preferably, the digging shovel is obliquely fixed at the bottom of the frame, and the soil removal mechanism includes a first grille plate and a second grille plate that are sequentially connected behind the digging shovel along the working direction of the harvester and arranged obliquely from front to back , the grid direction on the first grid plate is parallel to the digging direction of the digging shovel, the grid direction on the second grid plate is perpendicular to the digging direction of the digging shovel, and is located above the second grid plate on the frame A belt conveyor parallel to the second grid plate is provided, and the conveyor belt of the belt conveyor is equipped with a grid for cooperating with the grid on the second grid plate to crush the attached soil on the garlic and pass it by the second grid. Crushed soil elements falling from the grid.
优选的,所述碎土元件为多根间隔固定在输送带上的指形橡胶棒。Preferably, the soil breaking elements are a plurality of finger-shaped rubber rods fixed on the conveyor belt at intervals.
优选的,所述收获箱设置在机架上位于第二格栅板的下方,收获箱用于接收蒜头的开口位于带式输送机输送方向的末端;收获箱位于第二格栅板正下方的一块侧板倾斜设置,并形成供第二格栅板上落下的碎土滑向底面的滑土板。Preferably, the harvest box is arranged on the frame below the second grid plate, and the opening of the harvest box for receiving the garlic is located at the end of the conveying direction of the belt conveyor; the harvest box is located at the bottom of the second grid plate. A side plate is arranged obliquely and forms a soil slide plate for the crushed soil falling from the second grid plate to slide to the bottom surface.
优选的,行进系统包括车体,在车体上方设有发动机以及与发动机连接的减速器,在车体下方设有与减速器通过传动带连接的履带轮。Preferably, the travel system includes a car body, an engine and a reducer connected to the engine are arranged above the car body, and crawler wheels connected with the reducer through a transmission belt are arranged below the car body.
优选的,所述刀轴、螺旋输送机以及带式输送机均由一个设置在机架上的中间轴通过链轮结构驱动,所述中间轴与减速器的输出轴通过链轮结构传动链接。Preferably, the cutter shaft, the screw conveyor and the belt conveyor are all driven by an intermediate shaft arranged on the frame through a sprocket structure, and the intermediate shaft and the output shaft of the reducer are connected through a sprocket structure.
优选的,所述机架靠近行进系统的一端设上悬臂和下悬臂,上悬臂的一端与下悬臂的一端固定连接,下悬臂的另一端与车体相铰接,上悬臂的另一端铰接在一个液压缸的伸缩端,液压缸的缸缸体与车体相铰接。Preferably, an upper cantilever and a lower cantilever are arranged at one end of the frame close to the traveling system, one end of the upper cantilever is fixedly connected to one end of the lower cantilever, the other end of the lower cantilever is hinged to the vehicle body, and the other end of the upper cantilever is hinged on a The telescopic end of the hydraulic cylinder, the cylinder body of the hydraulic cylinder is hinged with the vehicle body.
优选的,所述上悬臂为L形,所述下悬臂固定在上悬臂靠近机架的一端,在车体上设有与用于与下悬臂相铰接的凸台。Preferably, the upper cantilever is L-shaped, the lower cantilever is fixed at one end of the upper cantilever close to the frame, and a boss for hinged connection with the lower cantilever is provided on the vehicle body.
有益效果Beneficial effect
本发明在挖掘铲之前设有蒜杆去除机构,可通过刀轴上的割刀将蒜杆割断后抛入螺旋输送机中,由螺旋输送机将蒜杆在大蒜田中成列抛出,便于对蒜杆的收集再处理,减小了劳动强度以及蒜杆缠绕带来的机械故障。The invention is provided with a garlic stem removal mechanism before the digging shovel, the garlic stems can be cut off by the cutter on the cutter shaft and thrown into the screw conveyor, and the garlic stems are thrown out in a row by the screw conveyor in the garlic field, which is convenient for The collection and reprocessing of garlic stalks reduces labor intensity and mechanical failure caused by garlic stalk winding.
本发明的去土装置包括两级格栅板,一块格栅板用于将由挖掘铲带出的大部分土返回土地,另一块格栅板可与带式输送机上的碎土元件配合,通过碎土元件将蒜头与该格栅板上的格栅揉捏摩擦,通过人体仿生学的方式将蒜头上的附着土去除并还田,去土过程不容易对新鲜蒜头造成损伤,与现有技术中的大蒜收获机相比,更加有效的保持了蒜头的食用价值及经济价值。本发明的去土装置结构简单,易于实现,且不会对其他部件造成干涉或无意义的震动,能够使挖掘铲具有更长的使用寿命,从而保证本发明的高效、稳定、持续作业。The soil removal device of the present invention comprises two stages of grating plates, one of which is used to return most of the soil brought out by the excavating shovel to the land, and the other grating plate can cooperate with the crushing elements on the belt conveyor to pass through the crushing The soil element kneads and rubs the garlic with the grid on the grid plate, and removes the attached soil on the garlic by means of human bionics and returns it to the field. The process of removing the soil is not easy to cause damage to the fresh garlic, which is different from the existing technology. Compared with the advanced garlic harvester, it is more effective in maintaining the edible value and economic value of garlic. The soil removal device of the present invention is simple in structure, easy to implement, and will not cause interference or meaningless vibration to other components, and can make the excavating shovel have a longer service life, thereby ensuring efficient, stable and continuous operation of the present invention.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的刀轴部分的截面图;Fig. 2 is a sectional view of the cutter shaft part of the present invention;
图中标记:1、机架,2、限深轮,3、蒜杆切除装置,301、刀轴,302、螺旋输送机,303、割刀,304、导向板,4、挖掘铲,5、去土机构,501、第一格栅板,502、第二格栅板,503、带式输送机,506、碎土元件,6、收获箱,601、滑土板,7、车体,8、发动机,9、减速器,10、履带轮,11、中间轴,12、上悬臂,13、下悬臂,14、液压缸。Marks in the figure: 1, frame, 2, depth-limiting wheel, 3, garlic stem cutting device, 301, cutter shaft, 302, screw conveyor, 303, cutter, 304, guide plate, 4, excavating shovel, 5, Soil removing mechanism, 501, first grid plate, 502, second grid plate, 503, belt conveyor, 506, soil crushing element, 6, harvest box, 601, soil sliding plate, 7, car body, 8 , engine, 9, reducer, 10, track wheel, 11, intermediate shaft, 12, upper cantilever, 13, lower cantilever, 14, hydraulic cylinder.
具体实施方式detailed description
如图1及图2所示,本发明的一种大蒜收获机,包括收获作业系统以及推动收获作业系统行进的行进系统,由收获作业系统在行进过程中完成大蒜蒜杆切割、蒜杆整齐抛出、蒜头挖掘、蒜头附着土去除、附着土还田以及蒜头收集等作业内容。As shown in Figures 1 and 2, a garlic harvester of the present invention includes a harvesting operation system and a traveling system that pushes the harvesting operation system forward. Garlic mining, garlic excavation, removal of garlic attached soil, return of attached soil to the field, and garlic collection.
本发明的收获作业系统包括机架1,机架1的一端与行进系统相连,另一端设有限深轮2,在机架1上由限深轮2至行进系统方向依次设有蒜杆切除机构3、挖掘铲4、去土机构5以及收获箱6。限深轮2既作为支地轮使用,使收获作业系统能够通过行进系统的推力作用在大蒜田中行进,又可通过限深轮2的高度调节调整机架1与地面之间的倾斜角,从而根据大蒜田中蒜头的深度以及蒜杆的高度调整挖掘铲4铲入田地中的深度以及蒜杆切除机构3切杆部位的高度。The harvesting operation system of the present invention includes a frame 1, one end of the frame 1 is connected with the traveling system, and the other end is provided with a depth-limiting wheel 2, and a garlic stem cutting mechanism is sequentially provided on the frame 1 from the depth-limiting wheel 2 to the direction of the traveling system 3. Digging shovel 4, soil removal mechanism 5 and harvesting box 6. The depth-limiting wheel 2 is used as a ground wheel, so that the harvesting operation system can advance in the garlic field through the thrust of the traveling system, and the inclination angle between the frame 1 and the ground can be adjusted through the height adjustment of the depth-limiting wheel 2, thereby According to the depth of the garlic in the garlic field and the height of the garlic stalk, the depth of the digging shovel 4 shoveled into the field and the height of the garlic stalk cutting mechanism 3 cutting positions are adjusted.
蒜杆切除机构3包括垂直于本发明行进方向并相互平行设置的刀轴301和螺旋输送机302。刀轴301和螺旋输送机302主轴的两端分别可转动设置在位于机架1侧板上的轴承座内。本实施例中的刀轴301的横截面为正方形,也可以为其他的正多边形,在刀轴301的每一个侧面上均沿刀轴301的长度方向贴合设置有割刀303,所有割刀303的刃部顺次设置在对应侧面的外部,四把割刀303形成的桨叶形能够通过刀轴301的转动将蒜杆割断,并将割断后的蒜杆抛向螺旋输送机302上。在螺旋输送机302的壳体上部沿轴向开设有用于接收蒜杆的开口,为了进一步保证蒜杆准确由该开口进入螺旋输送机302,在该开口处设有起辅助作用的圆弧形的导向板304。蒜杆在进入螺旋输送机302后,通过其主轴上螺旋形叶片的输送由其出料口排出,在机架1侧板位于螺旋输送机302的输送末端设有用于将蒜杆抛洒至地面上的开口。这种蒜杆切除机构3能够在本发明持续行进过程中将蒜杆成列整齐的抛在大蒜田中,便于后续收集和集中处理,节省了人力物力。为了进一步便于蒜杆收集,也可在机架1上连接敞口的蒜杆收集料仓随收获作业系统一同行进。The garlic stem cutting mechanism 3 includes a knife shaft 301 and a screw conveyor 302 that are perpendicular to the traveling direction of the present invention and arranged parallel to each other. The two ends of the cutter shaft 301 and the main shaft of the screw conveyor 302 are respectively rotatably arranged in the bearing seat on the side plate of the frame 1 . The cross-section of the cutter shaft 301 in this embodiment is a square, and it can also be other regular polygons. On each side of the cutter shaft 301, a cutting knife 303 is fitted along the length direction of the cutter shaft 301. All the cutting knives The blade portion of 303 is arranged on the outside of the corresponding side in turn, and the paddle shape formed by four cutting knives 303 can cut off the garlic stalks by the rotation of the knife shaft 301, and throw the cut garlic stalks on the screw conveyor 302. The upper part of the shell of the screw conveyor 302 is axially provided with an opening for receiving the garlic stalks. In order to further ensure that the garlic stalks enter the screw conveyor 302 accurately through the opening, an auxiliary arc-shaped opening is provided at the opening. guide plate 304 . After the garlic stalks enter the screw conveyor 302, they are conveyed by the spiral blades on the main shaft and discharged from the discharge port. At the end of the screw conveyor 302 on the side plate of the frame 1, there is a device for throwing the garlic stalks onto the ground. opening. The garlic stalk cutting mechanism 3 can throw the garlic stalks neatly in a row in the garlic field during the continuous advancing process of the present invention, which is convenient for subsequent collection and centralized processing, and saves manpower and material resources. In order to further facilitate the collection of garlic stalks, an open garlic stalk collection bin can also be connected on the frame 1 to advance together with the harvesting operation system.
挖掘铲4倾斜固定在机架1底部并与本发明的行进方向保持垂直,挖掘铲4与地面之间的夹角保持在10°-30°,用于在本发明行进过程中插入地下,并随本发明的持续行进将蒜头以及附着土沿挖掘铲4上表面导向挖掘铲4后方。Digging shovel 4 is obliquely fixed on the bottom of frame 1 and remains perpendicular to the direction of travel of the present invention, and the angle between digging shovel 4 and the ground remains at 10°-30°, which is used for inserting into the ground during the advancement of the present invention, and With the continuation of the present invention, garlic and attached soil are guided to the rear of the digging shovel 4 along the digging shovel 4 upper surface.
去土机构5设置在挖掘铲4后方,用于接收蒜头及附着土,并将附着土与蒜头分离以还田,其包括与挖掘铲4的后端相连的并由前向后倾斜设置的第一格栅板501、连接在第一格栅板501后端的第二格栅板502以及设置在机架1上位于第二格栅板502上方的带式输送机503。第一格栅板501上的栅格方向与挖掘铲的挖掘方向相平行,其栅格间距设置在20-30mm,其倾角与挖掘铲4相同。第二格栅板502上的栅格方向与与挖掘铲的挖掘方向相垂直,其栅格间距设置在15-20mm,其倾角略大于挖掘铲4倾角。带式输送机503的输送方向与第二格栅板502保持平行并在输送带上设有用于与第二格栅板502上的栅格配合将蒜头上的附着土揉碎并由第二格栅板502上落下的碎土元件504。在本发明持续行进作业过程中,被挖掘铲4挖出的蒜头以及附着土首先经过第一格栅板501,大部分的松散的附着土均可通过第一栅格板上间距较大的栅格落下还田。附着有少量结合紧密附着土的蒜头以及大块的土壤进入第二格栅板502上,并在碎土元件504的拨动作用下朝向第二格栅板502后端输送,在输送过程中,蒜头以及大块土壤经过碎土单元的拨动并与第二格栅板502上的栅格产生摩擦,将蒜头上结合较紧密的附着土打碎并由栅格间隙落入地上还田。本实施例中的碎土元件504为多根间隔固定在输送带上的指形橡胶棒。橡胶棒的端部与第二栅格板之间的间距设置在10mm左右,小于蒜头的直径,可通过人体仿生学的手段,在不对蒜头造成机械损伤的前提下,高效的去除蒜头上紧密结合的附着土。多根橡胶棒的设置,可使带有附着土的蒜头在运动的多根橡胶板之间个固定不动的第二格栅板502之间产生如下运动方式:蒜头被一根橡胶棒拨动产生翻转,一个侧面第二格栅板502的栅格相摩擦,部分附着土碎裂通过栅格还田;蒜头脱离该橡胶棒的拨动控制,与第二格栅板保持相对静止不动,随着带式输送机503的持续运动,很快就有下一根橡胶棒运动至该蒜头,使蒜头的另一个侧面与第二格栅板502摩擦,经过多次反复摩擦,起到良好的去土效果。而由于橡胶棒兼具良好的弹性及韧性,不会对新鲜蒜头造成机械损伤,并且耐磨不易变形,可保持本发明长时间持续稳定的运行作业。The soil removal mechanism 5 is arranged behind the digging shovel 4, and is used to receive garlic and attached soil, and separate the attached soil from the garlic to return to the field. A grid plate 501 , a second grid plate 502 connected to the rear end of the first grid plate 501 , and a belt conveyor 503 arranged on the frame 1 above the second grid plate 502 . The grid direction on the first grid plate 501 is parallel to the digging direction of the digging shovel, the grid spacing is set at 20-30 mm, and the inclination angle is the same as that of the digging shovel 4 . The grid direction on the second grid plate 502 is perpendicular to the digging direction of the digging shovel, the grid spacing is set at 15-20 mm, and the inclination angle is slightly larger than the digging shovel 4 inclination angle. The conveying direction of belt conveyor 503 remains parallel with the second grating plate 502 and is provided with on the conveyer belt and is used for cooperating with the grid on the second grating plate 502 to crush the attached soil on the head of garlic and be crushed by the second grid plate. The earth breaking element 504 falling on the grid plate 502 . During the continuous traveling operation of the present invention, the garlic and attached soil dug out by the excavating shovel 4 first pass through the first grid plate 501, and most of the loose attached soil can pass through the grids with larger spacing on the first grid plate. The grid falls and returns to the field. Garlic with a small amount of tightly attached soil and large pieces of soil enter the second grid plate 502, and are transported towards the rear end of the second grid plate 502 under the action of the soil breaking element 504. During the transport process, The cloves of garlic and large pieces of soil are moved by the soil crushing unit and rub against the grid on the second grid plate 502, breaking up the tightly attached soil on the clove of garlic and falling into the ground through the gap of the grid for returning to the field. The soil breaking elements 504 in this embodiment are multiple finger-shaped rubber rods fixed on the conveyor belt at intervals. The distance between the end of the rubber rod and the second grid plate is set at about 10mm, which is smaller than the diameter of the head of garlic. Through the means of human bionics, it can efficiently remove the tight bond on the head of garlic without causing mechanical damage to the head of garlic. attached soil. The arrangement of multiple rubber rods can make the garlic with attached soil move between the moving multiple rubber plates and the fixed second grid plate 502 as follows: the garlic is moved by a rubber rod Turning over occurs, the grid of the second grid plate 502 on one side rubs against each other, and part of the attached soil is broken and returned to the field through the grid; the garlic is separated from the toggle control of the rubber rod, and remains relatively stationary with the second grid plate. Along with the continuous motion of belt conveyor 503, soon there is next rubber rod to move to this head of garlic, make another side of head of garlic rub against second grating plate 502, through repeatedly rubbing, play good effect. Soil removal effect. And because the rubber rod has both good elasticity and toughness, it will not cause mechanical damage to the fresh garlic, and it is wear-resistant and not easily deformed, so it can maintain the long-term continuous and stable operation of the present invention.
收获箱6设置在机架1上位于第二格栅板502的下方,收获箱6用于接收蒜头的开口位于带式输送机503输送方向的末端。收获箱6位于第二格栅板502正下方的一块侧板倾斜设置,并形成供第二格栅板502上落下的碎土滑向底面的滑土板601。The harvest box 6 is arranged on the frame 1 below the second grid plate 502 , and the opening of the harvest box 6 for receiving garlic is located at the end of the belt conveyor 503 in the conveying direction. The harvest box 6 is positioned at a side plate directly below the second grid plate 502 to be inclined, and forms a soil slide plate 601 for the crushed soil falling on the second grid plate 502 to slide to the bottom surface.
本发明的行进系统包括车体7,在车体7上方设有发动机8以及对应的减速器9,在车体7下方设有通过发动机8驱动的履带轮10以及履带。刀轴301、螺旋输送机302以及带式输送机503均由一个设置在机架1上的中间轴11通过链轮结构驱动,中间轴11由减速器9的输出轴通过链轮结构驱动。驱动系统结构简单,布局合理,且互不干涉,通过一个发动机8即可带动本发明的所有运动部件,减小了能源损耗以及本发明的投入成本。The travel system of the present invention includes a car body 7, an engine 8 and a corresponding speed reducer 9 are arranged above the car body 7, and crawler wheels 10 driven by the engine 8 and crawler belts are arranged below the car body 7. The cutter shaft 301, the screw conveyor 302 and the belt conveyor 503 are all driven by an intermediate shaft 11 arranged on the frame 1 through a sprocket structure, and the intermediate shaft 11 is driven by the output shaft of the reducer 9 through a sprocket structure. The drive system is simple in structure, reasonable in layout, and does not interfere with each other. All moving parts of the present invention can be driven by one engine 8, which reduces energy consumption and input cost of the present invention.
本发明的收获作业系统和行进系统通过两个悬臂相连。在收获作业系统的机架1上靠近行进系统的一端固定连接有上悬臂12和下悬臂13,下悬臂13的另一端与车体7相铰接,上悬臂12的另一端铰接在一个液压缸14的伸缩端,液压缸14的缸体与车体7相铰接。上悬臂为L形,下悬臂固定在上悬臂靠近机架的一端,在车体上设有与用于与下悬臂相铰接的凸台。可通过调节液压缸14伸缩端的伸缩量来调整机架1与地面之间的倾斜角,从而根据大蒜田中蒜头的深度以及蒜杆的高度调整挖掘铲4铲入田地中的深度以及蒜杆切除机构3切杆部位的高度。The harvesting operation system and the traveling system of the present invention are connected through two booms. On the frame 1 of the harvesting operation system, one end close to the traveling system is fixedly connected with an upper boom 12 and a lower boom 13, the other end of the lower boom 13 is hinged with the vehicle body 7, and the other end of the upper boom 12 is hinged on a hydraulic cylinder 14 telescopic end, the cylinder body of hydraulic cylinder 14 is hinged with car body 7. The upper cantilever is L-shaped, the lower cantilever is fixed on the end of the upper cantilever close to the frame, and the car body is provided with a boss for being hinged with the lower cantilever. The inclination angle between the frame 1 and the ground can be adjusted by adjusting the stretching amount of the telescopic end of the hydraulic cylinder 14, so as to adjust the depth of the digging shovel 4 into the field and the garlic stem cutting mechanism according to the depth of the garlic in the garlic field and the height of the garlic stem 3 The height of the cutting rod.
Claims (10)
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