Summary of the invention
The present invention provides a kind of electric energy meter hopper not trunkful packing method and system, to realize the not automatic guidance of buffer memory, transfer, screening and the benefit table of trunkful hopper of electric energy meter.
To achieve these goals, the present invention provides not trunkful packaging system of a kind of electric energy meter hopper, and this system comprises: hopper means of identification, Management Controller, Programmable Logic Controller PLC, drum conveying line, hopper transfer machine and hopper elevator; Described hopper means of identification and described Programmable Logic Controller are connected with described Management Controller respectively, and described drum conveying line, hopper transfer machine and hopper elevator are connected with described Programmable Logic Controller respectively; Described control and management device is used for carrying out information interaction with described hopper means of identification and PLC; Described hopper means of identification is used to discern the not bar code information of trunkful hopper, and described bar code information is uploaded to described control and management device; Described PLC is used for driving said drum conveying line, hopper transfer machine and hopper elevator according to the control signal that said control and management device issues; Described drum conveying line comprises master rotor travel line and buffer area drum conveying line, and described master rotor travel line and buffer area drum conveying line are respectively applied for the control signal conveying or the retaining that issue according to said control and management device and stop not trunkful hopper; Described hopper transfer machine comprises the first hopper transfer machine of being located at the master rotor travel line and is located at the second hopper transfer machine on the buffer area drum conveying line that the described first hopper transfer machine and the second hopper transfer machine are used for described not trunkful hopper is moved into and shift out not trunkful buffer area; Described hopper elevator comprises the first hopper elevator and the second hopper elevator; The described first hopper elevator is used for the not trunkful hopper on the upper strata drum conveying line of buffer area drum conveying line is dropped to lower floor's drum conveying line of buffer area drum conveying line, and the described second hopper elevator is used for the benefit epi-position that the not trunkful hopper on lower floor's drum conveying line of buffer area drum conveying line is lifted on the upper strata drum conveying line of buffer area drum conveying line is mended table.
Further, described hopper transfer machine comprises: motor, cylinder, asperities belt, guide shaft and retaining stop device; Described retaining stops device and is used for retaining and stops described not trunkful hopper; The said not trunkful hopper that described guide shaft and cylinder cooperate the jacking retaining to stop; The described not trunkful of the said asperities belt of described motor-driven transfer hopper.
Further, described hopper elevator comprises: motor, asperities belt, chain and jaw; The described not trunkful of the said asperities belt of described motor-driven reception/output electric energy meter; The described not trunkful of the said chain lifting/lowering of described motor-driven electric energy meter; The described not trunkful electric energy meter in described jaw location.
Further, described drum conveying line comprises: motor, cylinder and retaining stop device.
Further, described hopper means of identification comprises: bar code scanner and mounting bracket.
To achieve these goals; The present invention provides not trunkful packing method of a kind of electric energy meter hopper; This method comprises: carry not trunkful hopper that instruction will case to be transported to the upper strata drum conveying line of buffer area through hopper transfer machine from the master rotor travel line according to trunkful hopper not, and said not trunkful hopper is transported to lower floor's drum conveying line buffer memory of buffer area through the first hopper elevator; Whether detect buffer area exists electric energy meter and waiting of returning from the electric energy meter calibration district to case electric energy meter for batch electric energy meter; If will hold said not trunkful hopper and mend the table vanning to the benefit epi-position of the upper strata drum conveying line of buffer area through the second hopper elevator delivery with batch electric energy meter; If said not trunkful hopper is a trunkful through mending table vanning back, shift out buffer area.
Further, if said not trunkful hopper is trunkful not through mending after the table vanning still, said not trunkful hopper is transported to lower floor's drum conveying line buffer memory of buffer area through the first hopper elevator.
Further; The not trunkful hopper of carrying instruction will case according to trunkful hopper not is transported to the upper strata drum conveying line of buffer area from the master rotor travel line through hopper transfer machine; And said not trunkful hopper is transported to before lower floor's drum conveying line buffer memory of buffer area through the first hopper elevator; Described method comprises: obtain the not trunkful information of said not trunkful electric energy meter, and generate described not trunkful hopper conveying instruction.
Further, described not trunkful packets of information is drawn together: the electric energy meter quantity information in hopper information, the hopper.
Further; To hold said not trunkful hopper and mend the table vanning to the benefit epi-position of the upper strata drum conveying line of buffer area through the second hopper elevator delivery with batch electric energy meter; Comprise: identify and hold said not trunkful hopper, and will hold said not trunkful hopper and mend the table vanning to the benefit epi-position of the upper strata drum conveying line of buffer area through the second hopper elevator delivery with batch electric energy meter with batch electric energy meter.
The useful technique effect of the embodiment of the invention is that the present invention can realize the not automatic guidance of buffer memory, transfer, screening and the benefit table of trunkful hopper of electric energy meter, need not manual operation, has improved work efficiency and reliability, has reduced labour intensity.
The specific embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention is clearer, the embodiment of the invention is explained further details below in conjunction with accompanying drawing.At this, illustrative examples of the present invention and explanation thereof are used to explain the present invention, but not as to qualification of the present invention.
Electric energy meter (intelligent electric energy meter) is in the automatic calibration process; Owing to reasons such as electric energy meter batch switches, the letter sorting of nonconformity table, calibrating temporal differences; Not trunkful in the time of will occurring casing; And utilize requirement according to logistics, the same day, the intelligent electric energy meter of calibrating only allowed a not intelligent electric energy meter case Hui Ku of trunkful for one batch.The purpose of this invention is to solve electric energy meter not buffer memory, screening, the benefit table problem of trunkful.
As shown in Figure 1; Present embodiment provides not trunkful packaging system of a kind of electric energy meter hopper, and this system comprises: hopper means of identification 101, Management Controller 102, Programmable Logic Controller PLC103, drum conveying line 104, hopper transfer machine 105 and hopper elevator 106.
Hopper means of identification 101 and PLC103 are connected with Management Controller 102 respectively, and drum conveying line 104, hopper transfer machine 105 and hopper elevator 106 are connected with PLC103 respectively.
Management Controller 102 carries out information interaction with hopper means of identification 101 and PLC103; Management Controller 102 can receive the hopper bar code information that hopper means of identification 101 is uploaded, and can issue control information to hopper means of identification 101, drum conveying line 104, hopper transfer machine 105 and hopper elevator 106.Management Controller 101 comprises an interface, and the user can keep watch on and index drum travel line 104, hopper transfer machine 105 and hopper elevator 106 through the interface.
Hopper means of identification 101 can be discerned the not bar code information of trunkful hopper, and the bar code information of identification is uploaded to Management Controller 101.As shown in Figure 2, hopper means of identification 101 comprises: bar code scanner 201 and mounting bracket 202.
Control signal head roll travel line 104, hopper transfer machine 105 and hopper elevator 106 that PLC103 can issue according to the control and management device; After PLC103 accomplishes the control of drum conveying line 104, hopper transfer machine 105 and hopper elevator 106, also to upload the hopper locating information to Management Controller 102.
As shown in Figure 2, drum conveying line 104 comprises master rotor travel line 203 and buffer area drum conveying line 204, and the control signal that master rotor travel line 203 and buffer area drum conveying line 204 issue according to Management Controller 101 is respectively carried or retaining stops not trunkful hopper.
Like Fig. 2 and shown in Figure 3, drum conveying line 104 (master rotor travel line 203 or buffer area drum conveying line 204) comprising: motor 301 (not shown among Fig. 2), cylinder 205 and retaining stop device 302 (not shown among Fig. 2).The instruction of PLC103 receiving management controller 102, control motor 301, cylinder 205, retaining stop the action of device 301, cooperate said Management Controller 102 to accomplish not buffer memory, the screening of trunkful hopper of electric energy meter.As shown in Figure 2, hopper 206 can transmit under the rolling of cylinder 205.
As shown in Figure 2; Hopper transfer machine 105 comprises to be located at the first hopper transfer machine 207 on the master rotor travel line 203 and to be located at the second hopper transfer machine 208 on the buffer area drum conveying line 204, and the described first hopper transfer machine 207 and the second hopper transfer machine 208 are used for described not trunkful hopper is moved into and shift out not trunkful buffer area (buffer area drum conveying line 204 has constituted buffer area).
Like Fig. 2, shown in Figure 4, hopper transfer machine 105 (the first hopper transfer machine 207 or the second hopper transfer machine 208) comprising: motor 401, cylinder 402, asperities belt 209, guide shaft 403 and retaining stop device 210, retaining stop device 210 '.
Retaining stops device 210, retaining stops device 210 ' be used for retaining and stops not trunkful hopper; After trunkful hopper retaining does not stop; The not trunkful hopper that guide shaft 403 and cylinder 402 cooperate the jacking retaining to stop; The trunkful hopper does not no longer contact with cylinder 205 after jacking, and contacts with asperities belt 209, motor 401 drive asperities belts 209 just can transfer trunkful hopper not.
As shown in Figure 2; Hopper elevator 106 comprises the first hopper elevator 211 and the second hopper elevator 212; The first hopper elevator 211 is used for lower floor's drum conveying line 214, the second hopper elevators 212 that the not trunkful hopper on the upper strata drum conveying line 213 of buffer area drum conveying line 204 drops to buffer area drum conveying line 204 are used for the benefit epi-position that the not trunkful hopper on lower floor's drum conveying line 214 of buffer area drum conveying line 204 is lifted on the upper strata drum conveying line 213 of buffer area drum conveying line 204 is mended table.
Like Fig. 2 and shown in Figure 5, hopper elevator 106 (the first hopper elevator 211 or the second hopper elevator 212) comprising: motor 501, asperities belt 215, chain 502 and jaw 216.Motor 401 drives asperities belt 215 reception/output hoppers, and after driving asperities belt 215 received hopper, jaw 216 was pushed hopper to, grasps hopper through hold assembly 217, and motor 501 drives the described hopper of said chain 502 lifting/lowerings.When driving asperities belt 215 desires output hopper, jaw 216 pushes away hopper, to discharge hopper.
Below in conjunction with Fig. 1 to Fig. 5 specify electric energy meter hopper of the present invention not the trunkful packaging system how to realize electric energy meter not buffer memory, screening and the benefit table of trunkful.
The electric energy meter hopper that electric energy meter to be detected is housed gets on the elevator 220 of master rotor travel line 218 from the electric energy meter storage; Grab calibrating district through the electric energy meter on manipulator 219 elevators 220, the empty van that elevator 220 will not taken electric energy meter away is transported to one deck drum conveying line (scheming not shown) of master rotor travel line 218 belows and stores.
The below of master rotor travel line 203 has one deck drum conveying line (scheming not shown) to communicate with one deck drum conveying line of above-mentioned master rotor travel line 218 belows, is used for the empty van of storage is raised to master rotor travel line 203 through the elevator on the master rotor travel line 203 221.After completion electric energy meter in calibrating district detects, manipulator 219 will be waited to case from the calibrating district and be put into after electric energy meter grasps the empty charging box of the vanning position (elevator 221 is the position of casing) on the master rotor travel line 203.Same batch electric energy meter is used in the empty charging box to pack into; Management Controller 102 can obtain vanning information; If fill same batch electric energy meter in the vanning position in the empty charging box; Management Controller 102 obtains trunkful information, and the retaining that issues on the instruction control master rotor travel line 203 stops device 210, keeps off and stop the conveying of device 210 ' clearance hopper toward electric energy meter storage direction.
If do not fill same batch electric energy meter in the vanning position in the empty charging box; Management Controller 102 obtains not trunkful information; Issue retaining on the instruction control master rotor travel line 203 and stop let pass not trunkful hopper, retaining of device 210 and stop device 210 ' stop not trunkful hopper, making not, the trunkful hopper is parked in the first hopper transfer machine, 207 cooresponding positions.After Management Controller 102 is controlled trunkful hopper retaining and is not stopped through PLC103; The not trunkful hopper that guide shaft 403 and cylinder 402 cooperate the jacking retaining to stop; The trunkful hopper does not no longer contact with cylinder 205 after jacking; And contact with asperities belt 209; Motor 401 driving asperities belts 209 not trunkful hopper transfer arrive auxiliary cylinder travel line 222; Auxiliary cylinder travel line 222 not trunkful hopper is transported to the position of the upper strata drum conveying line 213 cooresponding second hopper transfer machines 208 of buffer area drum conveying line 204, through buffer area drum conveying line 204 not the trunkful hopper be transported to elevator 211, through elevator 211 not the trunkful hopper drop to buffer memory on lower floor's drum conveying line 214.
Management Controller 102 bases not trunkful information judge whether buffer area has the electric energy meter that is equipped with and waits to case to be the not trunkful hopper with batch electric energy meter; If have then send instructions to 214 pairs of PLC103 control lower floor drum conveying lines not the trunkful hopper carry; Carry out bar code recognition through bar code scanner 201; Generate bar code information and give Management Controller 102 through the serial ports active upload, Management Controller 102 according to bar code information check hopper whether be with the electric energy meter of waiting to case for batch electric energy meter (promptly whether being needs benefit table hopper).Identify the not trunkful hopper that holds with batch electric energy meter; To hold said not trunkful hopper with batch electric energy meter through hopper elevator 212 not the trunkful hopper be lifted to and mend epi-position (be hopper elevator 212 be raised to be in same horizontal position) with lower floor drum conveying line 214; The not conveying of trunkful hopper, bar code information identification, screening, location have been accomplished; Realize mending the table location, realize mending table control by Management Controller 102.The trunkful hopper is not if mend full table for electric energy meter, and 102 of Management Controllers send instructions and to PLC103 control hopper transfer machine 208 the trunkful hopper moved on to master rotor travel line 203, and transfer goes out buffer area.The trunkful hopper is not if mend full table for electric energy meter, and the trunkful hopper will not be transported to lower floor's drum conveying line 214 through upper strata drum conveying line 213 and upper strata drum conveying line 213, continue buffer memory, treat the benefit table.
As shown in Figure 6, present embodiment provides not trunkful packing method of a kind of electric energy meter hopper, and this method comprises the steps:
Step S601: carry not trunkful hopper that instruction will case to be transported to the upper strata drum conveying line of buffer area from the master rotor travel line according to trunkful hopper not, and said not trunkful hopper is transported to lower floor's drum conveying line buffer memory of buffer area through the first hopper elevator through hopper transfer machine.
Before step S601, this method also comprises: obtain the not trunkful information of said not trunkful electric energy meter, and generate described not trunkful hopper conveying instruction.
Extremely shown in Figure 5 in conjunction with Fig. 1; The electric energy meter hopper that electric energy meter to be detected is housed gets on the elevator 220 of master rotor travel line 218 from the electric energy meter storage; Grab calibrating district through the electric energy meter on manipulator 219 elevators 220, the empty van that elevator 220 will not taken electric energy meter away is transported to one deck drum conveying line (scheming not shown) of master rotor travel line 218 belows and stores.
The below of master rotor travel line 203 has one deck drum conveying line (scheming not shown) to communicate with one deck drum conveying line of above-mentioned master rotor travel line 218 belows, is used for the empty van of storage is raised to master rotor travel line 203 through the elevator on the master rotor travel line 203 221.After completion electric energy meter in calibrating district detects, manipulator 219 will be waited to case from the calibrating district and be put into after electric energy meter grasps the empty charging box of the vanning position (elevator 221 is the position of casing) on the master rotor travel line 203.Same batch electric energy meter is used in the empty charging box to pack into; Management Controller 102 can obtain vanning information; If fill same batch electric energy meter in the vanning position in the empty charging box; Management Controller 102 obtains trunkful information, and the retaining that issues on the instruction control master rotor travel line 203 stops device 210, keeps off and stop the conveying of device 210 ' clearance hopper toward electric energy meter storage direction.
If do not fill in vanning position in the empty charging box with batch electric energy meter; Management Controller 102 obtains not trunkful information, and (the trunkful packets of information is not drawn together: the electric energy meter quantity information in hopper information, the hopper); Issue retaining on the instruction control master rotor travel line 203 and stop let pass not trunkful hopper, retaining of device 210 and stop device 210 ' stop not trunkful hopper, making not, the trunkful hopper is parked in the first hopper transfer machine, 207 cooresponding positions.After Management Controller 102 is controlled trunkful hopper retaining and is not stopped through PLC103; The not trunkful hopper that guide shaft 403 and cylinder 402 cooperate the jacking retaining to stop; The trunkful hopper does not no longer contact with cylinder 205 after jacking; And contact with asperities belt 209; Motor 401 driving asperities belts 209 not trunkful hopper transfer arrive auxiliary cylinder travel line 222; Auxiliary cylinder travel line 222 not trunkful hopper is transported to the position of the upper strata drum conveying line 213 cooresponding second hopper transfer machines 208 of buffer area drum conveying line 204, through buffer area drum conveying line 204 not the trunkful hopper be transported to elevator 211, through elevator 211 not the trunkful hopper drop to buffer memory on lower floor's drum conveying line 214.
Step S602: detect buffer area and whether exist electric energy meter and waiting of returning from the electric energy meter calibration district to case electric energy meter for batch electric energy meter.Management Controller 102 bases not trunkful information judge whether buffer area has the electric energy meter that is equipped with and waits to case to be the not trunkful hopper with batch electric energy meter.
Step S603: if will hold said not trunkful hopper and mend the table vanning to the benefit epi-position of the upper strata drum conveying line of buffer area through the second hopper elevator delivery with batch electric energy meter.Management Controller 102 send instructions to 214 pairs of PLC103 control lower floor drum conveying lines not the trunkful hopper carry; Carry out bar code recognition through bar code scanner 201; Identify the not trunkful hopper that holds with batch electric energy meter; To hold said not trunkful hopper with batch electric energy meter through hopper elevator 212 not the trunkful hopper be lifted to and mend epi-position (be hopper elevator 212 be raised to be in same horizontal position) with lower floor drum conveying line 214; Accomplished the not conveying of trunkful hopper, bar code information identification, screening, location, realized mending the table location, realized mending table control by Management Controller 102.The non-not trunkful hopper that holds with batch electric energy meter will can not be parked in the benefit epi-position, but logical upper strata drum conveying line 213 and upper strata drum conveying line 213 are transported to lower floor's drum conveying line 214.
Step S604:, shift out buffer area if said not trunkful hopper is a trunkful through mending table vanning back.
The trunkful hopper is not if mend full table for electric energy meter, and 102 of Management Controllers send instructions and to PLC103 control hopper transfer machine 208 the trunkful hopper moved on to master rotor travel line 203, and transfer goes out buffer area.
If said not trunkful hopper is trunkful not through mending after the table vanning still, said not trunkful hopper is transported to lower floor's drum conveying line buffer memory of buffer area through the first hopper elevator.The trunkful hopper is not if mend full table for electric energy meter, and the trunkful hopper will not be transported to lower floor's drum conveying line 214 through upper strata drum conveying line 213 and upper strata drum conveying line 213, continue buffer memory, treat the benefit table.
The beneficial effect of the embodiment of the invention is that the present invention can realize the not automatic guidance of buffer memory, transfer, screening and the benefit table of trunkful hopper of electric energy meter, need not manual operation, has improved work efficiency and reliability, has reduced labour intensity.
Above-described specific embodiment; The object of the invention, technical scheme and beneficial effect have been carried out further explain, and institute it should be understood that the above is merely specific embodiment of the present invention; And be not used in qualification protection scope of the present invention; All within spirit of the present invention and principle, any modification of being made, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.