CN102424981A - 一种电解用阳极机组的布置方法 - Google Patents

一种电解用阳极机组的布置方法 Download PDF

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CN102424981A
CN102424981A CN2011104412897A CN201110441289A CN102424981A CN 102424981 A CN102424981 A CN 102424981A CN 2011104412897 A CN2011104412897 A CN 2011104412897A CN 201110441289 A CN201110441289 A CN 201110441289A CN 102424981 A CN102424981 A CN 102424981A
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ear
anode
mill
plate
unit
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CN102424981B (zh
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邓爱民
余智艳
邵晓光
蒲彦雄
黄程凯
刘小臣
任智顺
陆为民
于军
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Jiangxi Nerin Equipment Co Ltd
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Priority to PCT/CN2012/083459 priority patent/WO2013097527A1/zh
Priority to US14/368,579 priority patent/US10252353B2/en
Priority to CA2856527A priority patent/CA2856527C/en
Priority to IN1511KON2014 priority patent/IN2014KN01511A/en
Priority to EP12863215.5A priority patent/EP2803434B1/en
Priority to JP2014547681A priority patent/JP5819541B2/ja
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C3/00—Milling particular work; Special milling operations; Machines therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/12—Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/02—Electrodes; Connections thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C2220/00—Details of milling processes
    • B23C2220/28—Finishing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2717/00—Arrangements for indicating or measuring
    • B23Q2717/006—Arrangements for indicating or measuring in milling machines
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49108—Electric battery cell making
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49204—Contact or terminal manufacturing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
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Abstract

本发明公开一种电解用阳极机组的布置方法，该方法的设备包括可接收阳极的受板装置、受板链运机及分片、垂直矫耳、称重机构、横移链运机、板面整形压力机及测厚装置、侧铣耳装置、底铣耳装置、斜提升装置和排板链运机及排板架。本发明的优点在于：侧铣耳功能开路或叫做并联在机组系统中，可以让侧铣耳装置单独工作，不影响阳极机组系统的工作，这样阳极机组的生产能力不因为阳极耳部厚度的增加而大幅下降，生产能力下降只与需要铣耳的阳极数量成正比，机组能够满足电解作业率的要求。同时侧铣耳的速度可以适当降低，这样可以减小铣削力，延长铣刀寿命，降低生产成本。

Description

一种电解用阳极机组的布置方法
技术领域
本发明一种铜电解设备，特别涉及一种电解阳极加工机组的侧铣耳装置的布置方法。
背景技术
铜是国民经济的重要资源，高纯阴极铜的精炼采用电解法生产。由于电解用阳极为铸造生产，阳极板变形较大，尺寸误差也较大，为了在生产中提高阳极板的悬垂度，减少短路，降低接触电阻，提高电效，一方面需要在阳极板铸造中提高浇注阳极板的质量，另一方面需要采用阳极机组对阳极板进行加工作业。目前最先进的阳极机组具备阳极板接收、分片、垂直矫耳、称重、板面压平、测厚、废板剔除、侧铣耳、底铣耳、等距排列等功能，通过机组对阳极板的加工，可以使阳极板达到较为理想的生产要求。另外电解生产要求出装槽的断电时间越短越好，这样就希望阳极机组设备的生产能力越大越好。
目前，最新技术的阳极机组的布置有两种。一种是可接收阳极的受板装置后面配置受板链运机及分片、垂直矫耳、称重机构，之后配置横移装置，在横移装置中部配置板面整形压力机及测厚装置，在横移装置头部一侧配置废板链运机，在横移装置头部另一侧配置侧铣耳装置和底铣耳装置，之后配置斜提升装置和排板链运机及排板架。另一种是可接收阳极的受板装置后面配置受板链运机及分片、垂直矫耳、称重机构，之后配置横移装置、在横移装置中部前端配置板面整形压力机及测厚装置、在横移装置中部后端配置侧铣耳装置和底铣耳装置、在横移装置头部一侧配置废板链运机、另一侧配置排板链运机，之后配置排板架。
上述两种布置方法的不足是：阳极板的接收、分片、垂直矫耳、称重、板面压平和测厚、侧铣耳、底铣耳、等距排列等功能设备都是串联布置，阳极板的运输轨迹也是一步接一步的串联，由于侧铣耳对阳极的铣耳面积大，铣耳进给量需要小，铣耳厚度大时，需要进行3次侧铣耳，因此，侧铣耳功能耗时多，造成阳极机组生产能力大幅下降，如最新技术的阳极机组生产能力为450片/小时（不进行侧铣耳时），在20％的阳极板需要侧铣耳的条件下，机组生产能力下降为370片/小时，这样机组就不能满足电解作业率的要求，且机组的生产时间延长，工人的劳动时间增加，生产成本提高。
发明内容
本发明的目的在于提供一种电解用阳极机组的布置方法，该布置方法可以让侧铣耳装置单独工作，不影响阳极机组系统的工作，这样阳极机组的生产能力不因为阳极耳部厚度的增加而大幅下降，生产能力下降只与需要铣耳的阳极数量成正比，机组能够满足电解作业率的要求，同时侧铣耳的速度可以适当降低，这样可以减小铣削力，延长铣刀寿命，降低生产成本。
本发明的技术方案为：一种电解用阳极机组的布置方法，该方法的设备包括横移装置、板面整形压力机及测厚装置、侧铣耳装置、底铣耳装置；横移装置的头部一侧布置侧铣耳装置，另一侧布置底铣耳装置；通过在横移装置中部板面整形和测厚作业的阳极板，不需要侧铣耳的阳极板直接送入底铣耳位进行底铣耳作业；需要侧铣耳的阳极板送入侧铣耳位进行侧铣耳作业，侧铣耳完成后，再送入底铣耳位进行底铣耳作业；经过底铣耳的阳极板送入下一工序作业。横移装置尾部设有可接收阳极的受板装置、受板链运机及分片、垂直矫耳、称重机构。横移装置连接有废板剔除设备。底铣耳装置后面连接有斜提升装置或链运机及排板架。
本发明的优点在于：侧铣耳功能开路或叫做并联在机组系统中，可以让侧铣耳装置单独工作，不影响阳极机组系统的工作，这样阳极机组的生产能力不因为阳极耳部厚度的增加而大幅下降，生产能力下降只与需要铣耳的阳极数量成正比，机组能够满足电解作业率的要求。同时侧铣耳的速度可以适当降低，这样可以减小铣削力，延长铣刀寿命，降低生产成本。 
附图说明
图1为本发明一种电解用阳极机组的布置方法结构示意图。
图中：
1、受板装置，2、受板链运机及分片、垂直矫耳、称重机构，3、横移装置，4、板面整形压力机及测厚装置，5、侧铣耳装置，6、底铣耳装置，7、斜提升装置，8、排板链运机及排板架，9、废板剔除装备，↑箭头表示阳板的运输方向。
具体实施方式
一种电解用阳极机组的布置方法，所述方法的设备包括可接收阳极的受板装置1、受板链运机及分片、垂直矫耳、称重机构2、横移装置3、板面整形压力机及测厚装置4、侧铣耳装置5、底铣耳装置6、斜提升装置7、排板链运机及排板架8及废板剔除装备9；所述的横移装置3的头部一侧布置侧铣耳装置5，另一侧布置底铣耳装置6；这样通过在横移装置3中部板面整形和测厚的阳极板，不需要侧铣耳的阳极板直接送入底铣耳位进行底铣耳；需要侧铣耳的阳极板送入侧铣耳位进行侧铣耳，侧铣耳完成后，再送入底铣耳位进行底铣耳；经过底铣耳的阳极板送入斜提升装置7后排板作业。其中废板由废板剔除装备9处理。

Claims (4)

1.一种电解用阳极机组的布置方法，其特征在于：该方法的设备包括横移装置、板面整形压力机及测厚装置、侧铣耳装置、底铣耳装置；横移装置的头部一侧布置侧铣耳装置，另一侧布置底铣耳装置；通过在横移装置中部板面整形和测厚作业的阳极板，不需要侧铣耳的阳极板直接送入底铣耳位进行底铣耳作业；需要侧铣耳的阳极板送入侧铣耳位进行侧铣耳作业，侧铣耳完成后，再送入底铣耳位进行底铣耳作业；经过底铣耳的阳极板送入下一工序作业。
2.根据权利要求1所述的电解用阳极机组的布置方法，其特征在于：横移装置尾部设有可接收阳极的受板装置、受板链运机及分片、垂直矫耳、称重机构。
3.根据权利要求1所述的电解用阳极机组的布置方法，其特征在于：横移装置连接有废板剔除设备。
4.根据权利要求1所述的电解用阳极机组的布置方法，其特征在于：底铣耳装置后面连接有斜提升装置或链运机及排板架。
CN201110441289.7A 2011-12-26 2011-12-26 一种电解用阳极机组的布置方法 Active CN102424981B (zh)

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CN201110441289.7A CN102424981B (zh) 2011-12-26 2011-12-26 一种电解用阳极机组的布置方法
IN1511KON2014 IN2014KN01511A (zh) 2011-12-26 2012-10-24
US14/368,579 US10252353B2 (en) 2011-12-26 2012-10-24 Apparatus and method for processing anode plate for electrolysis
CA2856527A CA2856527C (en) 2011-12-26 2012-10-24 Device and method for processing anode plate for electrolysis
PCT/CN2012/083459 WO2013097527A1 (zh) 2011-12-26 2012-10-24 电解用阳极板的加工机组及加工方法
EP12863215.5A EP2803434B1 (en) 2011-12-26 2012-10-24 Apparatus and method for processing anode plate for electrolysis
JP2014547681A JP5819541B2 (ja) 2011-12-26 2012-10-24 電解用陽極板の加工ユニット及び加工方法
CL2014001537A CL2014001537A1 (es) 2011-12-26 2014-06-11 Aparato para el procesamiento de una placa de anodo para la electrolisis que comprende un dispositivo de transmision transversal para la transmision de la placa de anodo, un dispositivo de aplanamiento de la placa y medidor de espesor, un dispositivo de fresado inferior, un dispositivo de fresado lateral; metodo para el procesamiento de una placa de anodo para electrolisis.

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CN114351189A (zh) * 2021-10-13 2022-04-15 杭州三耐环保科技股份有限公司 一种电解生产监控方法和系统

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