CN101905965B - Ceramic brick manufacturing process with concave-convex polished in-glaze decoration - Google Patents
Ceramic brick manufacturing process with concave-convex polished in-glaze decoration Download PDFInfo
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Abstract
The invention relates to a ceramic brick manufacturing process with concave-convex polished in-glaze decoration, which comprises the following steps: on the basis of the traditional process, firstly, applying a layer of ground coat and a first layer of transparent glaze on the surface of a green brick; then, printing for 4-7 times on the first layer of transparent glaze; stacking dry powder transparent glaze of which the thickness is 0.7-1.2mm on the printing pigment, and carrying out corresponding distribution according to the printed pattern textures to form concave-convex contour patterns; baking at high temperature of 1200-1230 DEG C, and then, polishing and grinding the plane of the baked green brick by adopting a hard grinding head, wherein the polishing and grinding depth is controlled at 0.1-0.3mm; and polishing and grinding the plane by adopting an elastic soft grinding head, and carrying out micro-polishing treatment on the concave pit surface of the green brick, which sags and can not be processed. The process can enable the surface of a ceramic brick to have bright and clean decorative effect of a polished brick and simultaneously have exquisite textures, thin lines, smooth and hazy tactile sensation and bright and luxuriant color, and the patterns below the glaze layer generate strong visual three-dimensional effect, thereby innovating the style of ceramic brick products.
Description
Technical field
The present invention relates to the technical field of architectural pottery, particularly the glaze ornamental porcelain brick improves technology.
Background technology
Polished tile is one of main product of ceramic wall and floor bricks, and its any surface finish is beautiful, the quality hard wear resistant and extremely consumers in general's favor with like that the market cognition degree is quite high.Yet, beautiful polished tile behind, also under cover many crises.1, be quite high to raw-material requirement, particularly very harsh to the selection of tonerde, high whiteness porcelain sand (low iron-holder feldspar); 2, be that the cold working cutting amount is bigger, generally raw material availability has only 85%, and needs to consume huge electric power (polishing processing), a large amount of solid waste of generation; 3, be that the product fancy is fewer, generally be confined to pattern permeating tile and micro-powder brick two big series at present, the space of product design is narrow; 4, be that suction is dirty easily,, very big progress arranged, yet failed thoroughly to solve this industry difficult problem although handle through the stain control agent after the processing.And on the other hand, ornamental brick modelled after an antique is the new product family that grew up in recent years, generally adopts glaze to decorate; Therefore; Pattern variety is abundant, writing space is big, and is lower to the starting material requirement, even can use low grade material and industrial residue in a large number; The policy guidance that meets very much national energy-saving and emission-reduction, antifouling problem have also obtained solving completely.Yet ornamental brick is owing to lack the sparkling and crystal-clear beautiful characteristics of polished tile, though good antiskid effect, its color, texture atmosphere are too antiquated, slightly spacious, and ordinary consumer is not too accepted, and degree welcome in In The Heart of The Consumers or usage quantity is still lower.
Summary of the invention
The objective of the invention is to overcome the weak point of prior art; Propose a kind of wear resistance of existing polished tile, the changeable pattern and the color and luster sense of ornamental brick are arranged again, the ceramic brick manufacturing process with concave-convex polished in-glaze decoration of preferable anti-skidding, antifouling property is arranged again; When making the ceramic tile mask that the bright and clean beautiful decorative effect of polished tile arranged; Existing texture exquisiteness has hachure again, the pattern generating intensive visual stereo effect below the plump blend through turbid again of texture, bright magnificent and glaze layer.
The technical scheme that the present invention adopts is following: have the ceramic brick manufacturing process of concave-convex polished in-glaze decoration, include traditional green brick forming operation, revenue stamp process; The glazing operation, high temperature firing process, polishing process; It is characterized in that: the first step, after green brick forming, the drying, execute one deck ground-coat enamel and the first layer transparent earlier on the adobe surface; On the first layer transparent, carry out revenue stamp process then, roller or silk screen chromatography stamp 4-7 time are folded on printing pigment and are executed the second layer transparent that thickness is 0.7-1.2mm; Second layer transparent is the dry powder glaze, by the pattern of stamp, the corresponding charity of texture forms has ups and downs profile grain pattern; Second the step, send into roller kiln 1200-1230 ℃ high-temperature firing 50-60 minute; The 3rd step; Adopt the hard bistrique that the plane polishing grinding is carried out in the adobe of burning till; The degree of depth of polishing grinding is controlled at 0.1-0.3mm, and then carries out micro-polished finish with the adobe pit face that the depression that the elastomeric flexible bistrique can't be worked into the plane polishing grinding is gone down, and gets finished product behind the edging.Further, second layer transparent is the transparent that adopts the high refractive index of 1200 ℃ of high temperature once-firings.More than or equal to 85 °, is 35-45 ° through its glossiness of pit face of elastomeric flexible bistrique polishing grinding through its glossiness of plane of hard bistrique polishing grinding.The pit face and the glaze facial plane degree of depth be all at 0.4-0.6mm, and deep mixed.The glaze that the pit face of plane and the low gloss of brick face through high gloss combines differs to reflection, the refraction of light, and makes the pattern generating intensive stereoscopic sensation below the transparent, reaches the stereoeffect of behaving excellently in the glaze.
ME of the present invention has following advantage:
When 1, whole brick mask had the bright and clean beautiful decorative effect of polished tile, existing texture exquisiteness had hachure again, and plump, fine and smooth, the soft blend through turbid again of texture is bright magnificent.
2, irregular concave surface combines with the plane, and partly pattern stays the spatial pit with the lines position, through behind the flexible polishing; Pit is natural, smooth and easy, true to nature; Stereoeffect is not only visually arranged, and feel touches stereoeffect also arranged, with the stone material such as the same rut of the Nature.
3, than the lacking of traditional full polished tile, its antifouling property improves greatly through the area of polished finish on the surface of brick, and the Z-Correct bump mapping Z-correct that has of brick surface also improves its non-skid property greatly simultaneously.
4, reduce the quantity discharged of waste and pollutent, practiced thrift the energy, reduced resource consumption, increased benefit, reached the purpose of energy-saving and emission-reduction cleaner production.
5, having broken through the traditional mode of production limitation of existing ornamental brick modelled after an antique and polished tile, is being industry provides new technology approach aspect the research of material and brick glazing stamp modelled after an antique, the polishing technology.
Description of drawings
Fig. 1 is the cross-sectional view that the present invention forms surface polishing;
Fig. 2 is the cross-sectional view that the present invention forms polishing pit face.
Embodiment
The present invention mainly includes the green brick forming operation, revenue stamp process, glazing operation, high temperature firing process, polishing process.Wherein, the green brick forming operation is carried out composition of raw materials through the ceramic production technology of routine, and ball milling is processed powder after the spraying drying, use the forming mould pressing unfired brick then.The high temperature firing process be roller kiln 1200-1230 ℃ high-temperature firing 50-60 minute, these and conventional art are roughly the same.Special feature is the improvement of revenue stamp process, glazing operation and these three operations of polishing process.
The characteristics of revenue stamp process and glazing operation are: execute one deck ground-coat enamel and layer of transparent glaze earlier on the adobe surface; Then carry out repeatedly roller or silk screen cover stamp---for guaranteeing pattern effect; General stamp number of times is 4-7 time, on printing pigment, folds then and executes the second layer marzacotto that a layer thickness is 0.7-1.2mm, and second layer transparent is the dry powder glaze; The corresponding charity formation of pattern, texture by stamp has ups and downs profile grain pattern, forms the glaze layer structure of " three-dimensional cover-coat enamel in-glaze decoration ".
Then adobe gets into the high temperature firing process.Wherein, second layer transparent is a kind of high transparent that is fit to the high refractive index of 1200 ℃ of high temperature once-firings.Since the high temperature once-firing, the decomposition and the volatilization of the organism in the adobe, carbonate etc., and the technology that reaches multilayer glaze multilayer printing pigment has increased the difficulty that overcomes glaze pin hole and glaze layer bubble, and is higher to the requirement of glaze.Through the adjustment of glaze formula technology, in glaze, introduce a kind of special froth breaking material (XP-R).The use of this special froth breaking material (XP-R) is a high-temperature fusion performance of directly improving glaze; When overcoming once-firing because the glaze layer bubble that the decomposition of organism, carbonate in the base substrate etc. and volatilization cause; Finally make the densification of glaze layer, no crystallization, no microbubble; Satisfy the glaze layer to gloss, transparent, requirement that hardness is high, be applicable to the high temperature once-firing.
After adobe is burnt till, carry out polishing process, referring to Fig. 1 and Fig. 2, core is the method that adopts hard bistrique 1 rigidity surface polishing to combine with elastomeric flexible bistrique 2 flexible polishing concave surfaces.Adobe 3 outside surfaces that burn till have the transparent 4 of one deck clear transparent, and its thickness is 0.7-0.8mm, and glaze is the concavo-convex hole line texture that differs, and its pit face 41 and the glaze facial plane degree of depth be all at 0.4-0.6mm, and deep mixed.Earlier carry out the polished finish of a rigid plane glaze layer through hard bistrique 1; The plane polishing area of glaze layer is 100%; The polishing grinding depth is controlled at 0.15-0.25mm, and what the assurance polishing ground away only is part second layer transparent 4 (as shown in Figure 1), and the printing pigment 5 of nexine can be by grinding; Still have transparent 4 that it is covered, and planar glossiness >=85 after polished °; And then the pit face 41 that goes down with the depression that 2 pairs of plane polishing grindings of elastomeric flexible bistrique can't be worked into carries out micro-polished finish (as shown in Figure 2), and the glossiness of being thrown the recurve pitted surface can reach 35-45 °, behind the edging finished product.
Like this, make the finished product ceramic brick surface have the transparent layer plane 42 through the high gloss after the polishing, the transparent concave surface 43 of the low-luster after the process polishing respectively.The glaze that the plane through high gloss and the concave surface of low gloss combine differs to reflection, the refraction of light, and makes the pattern generating intensive visual stereo effect below the glaze layer, reaches the glossiness height, and the in-glaze decoration stereoscopic sensation is strong, the effect of good decorative property.
Embodiment one:
(1) green brick forming
Forming mould through routine suppresses the adobe of specified requirement specification to powder, and thickness requirement is 10 ± 0.3mm.
(2) glazing stamp
Behind the brick bat drying; After billet surface is sprayed one deck ground-coat enamel earlier, then adopt silk screen printing to carry out stamp 2 times according to the pattern of setting, adopt the roller printing to carry out stamp 2 times again; The stamp number of times is 4 times altogether; And then fold and execute the dry powder marzacotto that one deck glaze layer thickness is 1.05mm, be that the corresponding grain pattern of stamp figure line is printed as the tangible glaze layer of concavo-convex profile at this layer transparent, the concave surface degree of depth is that 0.7-0.8mm is deep mixed.
(3) adobe is burnt till
After the adobe last layer ground of glazing stamp is starched, deliver to roller kiln and burn till through 1200 ℃ of high temperature.
(4) glaze mirror polish
Put into polishing machine after adobe is burnt till, earlier carry out the polished finish of a rigid plane glaze through the hard bistrique, overglaze plane polishing area 100%, the polishing grinding depth is controlled at 0.15-0.25mm, is thrown glossiness >=85 ° of back plane; Adopt the elastomeric flexible bistrique that the glaze that falls in is carried out micro-polished finish then, the glossiness of being thrown back concave surface can reach 35-45 °.Become product through sorting check, packing, warehouse-in then.
Embodiment two:
(1) green brick forming
Forming mould through routine suppresses the adobe of specified requirement specification to powder, and thickness requirement is 11.5 ± 0.3mm.
(2) glazing stamp
Behind the brick bat drying; After billet surface is sprayed one deck ground-coat enamel earlier, then adopt silk screen printing to carry out stamp 2 times according to the pattern of setting, adopt silk screen printing to carry out stamp 3 times again; The stamp number of times is 5 times altogether; And then fold and execute the dry powder marzacotto that one deck glaze layer thickness is 0.9mm, be to be printed as the tangible glaze layer of concavo-convex profile at this layer transparent by the corresponding grain pattern of stamp figure line, the pit face degree of depth is that 0.6-0.75mm is deep mixed.
(3) adobe is burnt till
Delivering to roller kiln to the adobe of glazing stamp burns till through 1220 ℃ of high temperature.
(4) glaze mirror polish
Put into polishing machine after adobe is burnt till, earlier carry out the polished finish of a rigid plane glaze through the hard bistrique, overglaze plane polishing area 100%, the polishing grinding depth is controlled at 0.15-0.20mm, is thrown glossiness >=85 ° of back plane; Adopt the elastomeric flexible bistrique that the glaze that falls in is carried out micro-polished finish then, the glossiness of being thrown back concave surface reaches more than 35 °.Become product through sorting check, packing, warehouse-in then.
Embodiment three:
(1) green brick forming
Forming mould through routine suppresses the plane adobe of specified requirement specification to powder, and thickness requirement is 10 ± 0.3mm.
(2) glazing stamp
Behind the brick bat drying, after billet surface is sprayed one deck ground-coat enamel earlier, then adopt the roller printing to carry out stamp 3 times according to the pattern of setting; Then spray the layer of transparent glaze again; Adopt the roller printing to carry out stamp 2 times again, the stamp number of times is 5 times altogether, and then folds and execute the dry powder marzacotto dry powder that one deck glaze layer thickness is 1.0mm; At this layer transparent is to be printed as the tangible glaze layer of concavo-convex profile by the corresponding grain pattern of in-glaze decoration figure line, and the pit face degree of depth is that 0.6-0.7mm is deep mixed.
(3) adobe is burnt till
Delivering to roller kiln to the adobe of glazing stamp burns till through 1230 ℃ of high temperature.
(4) glaze mirror polish
Put into polishing machine after adobe is burnt till, earlier carry out the polished finish of a rigid plane glaze through the hard bistrique, overglaze plane polishing area 100%, the polishing grinding depth is controlled at 0.1-0.2mm, is thrown glossiness >=85 ° of back plane; Adopt the elastomeric flexible bistrique that the glaze that falls in is carried out micro-polished finish then, the glossiness of being thrown back concave surface can reach 35-45 °.Become product through sorting check, packing, warehouse-in then.
Embodiment four:
(1) green brick forming
Forming mould through routine suppresses the plane adobe of specified requirement specification to powder, and thickness requirement is 12 ± 0.3mm.
(2) glazing stamp
Behind the brick bat drying, after billet surface is sprayed one deck ground-coat enamel earlier, then adopt roller printing technology to carry out stamp 3 times according to the pattern of setting; Then spray the layer of transparent glaze again; Adopt roller printing technology to carry out stamp 3 times again, the stamp number of times is 6 times altogether, and then folds and execute the dry powder marzacotto that one deck glaze layer thickness is 1.05mm; At this layer transparent is to be printed as the tangible glaze layer of concavo-convex profile by the corresponding grain pattern of stamp figure line, and the pit face degree of depth is that 0.6-0.8mm is deep mixed.
(3) adobe is burnt till
After the adobe last layer ground of glazing stamp is starched, deliver to roller kiln and burn till through 1230 ℃ of high temperature.
(4) glaze mirror polish
Put into polishing machine after adobe is burnt till, earlier carry out the polished finish of a rigid plane glaze through the hard bistrique, overglaze plane polishing area 100%, the polishing grinding depth is controlled at 0.15-0.2mm, is thrown glossiness >=85 ° of back plane; Adopt the elastomeric flexible bistrique that the glaze that falls in is carried out micro-polished finish then, the glossiness of being thrown back concave surface can reach 35-45 °.Become product through sorting check, packing, warehouse-in then.
In sum, more than just list and lifted several kinds of preferred implementation, the protection category that other is equal to, process method roughly the same all should belong to this patent repeats no more here.
Claims (2)
1. the ceramic brick manufacturing process that has concave-convex polished in-glaze decoration includes traditional green brick forming operation, revenue stamp process, and the glazing operation, the high temperature firing process, polishing process is characterized in that:
The first step; After green brick forming, the drying, execute one deck ground-coat enamel and the first layer transparent on the adobe surface earlier, on the first layer transparent, carry out revenue stamp process then; Roller or silk screen chromatography stamp 4--7 time; Foldedly on printing pigment again execute the second layer transparent that thickness is 0.7-1.2mm, second layer transparent is the dry powder glaze and is the high transparent that adopts the high refractive index of 1200 ℃ of high temperature once-firings, forms by the corresponding charity of pattern, texture of stamp to have ups and downs profile grain pattern;
Second the step, send into roller kiln 1200-1230 ℃ high-temperature firing 50-60 minute;
The 3rd step; Adopt the hard bistrique that the plane polishing grinding is carried out in the adobe of burning till; The degree of depth of polishing grinding is controlled at 0.1--0.3mm, and then carries out micro-polished finish with the adobe pit face that the depression that the elastomeric flexible bistrique can't be worked into the plane polishing grinding is gone down, and gets finished product behind the edging.
2. ME according to claim 1 is characterized in that the pit face and the glaze facial plane degree of depth all at 0.4-0.6mm, and deep mixed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009100400709A CN101905965B (en) | 2009-06-03 | 2009-06-03 | Ceramic brick manufacturing process with concave-convex polished in-glaze decoration |
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| CN2009100400709A CN101905965B (en) | 2009-06-03 | 2009-06-03 | Ceramic brick manufacturing process with concave-convex polished in-glaze decoration |
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| CN101905965A CN101905965A (en) | 2010-12-08 |
| CN101905965B true CN101905965B (en) | 2012-07-25 |
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| CN101157575A (en) * | 2007-09-21 | 2008-04-09 | 广东欧文莱陶瓷有限公司 | Decoration layer grail vulcanized ceramic face glazing brick and preparation method thereof |
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Effective date of registration: 20160105 Address after: Chancheng District of Guangdong city in Foshan province 528000 quarter of Huayi Road No. 28 Metro Building 4 floor 2-5 wisdom Patentee after: Foshan Jianyi Ceramics Co., Ltd. Patentee after: Qingyuan City letter one ceramic Co., Ltd Address before: 528000 No. 1 West Gate Road, Chancheng District, Guangdong, Foshan Patentee before: Foshan Jianyi Ceramics Co., Ltd. |
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Address after: Room 201, room 301-304, room 401-404, room 501-502, block 4, No. 28, Jihua first road, Chancheng District, Foshan City, Guangdong Province Co-patentee after: QINGYUAN JIANYI CERAMICS Co.,Ltd. Patentee after: Guangdong Jianyi (Group) Ceramics Co., Ltd Address before: Chancheng District of Guangdong city in Foshan province 528000 quarter of Huayi Road No. 28 Metro Building 4 floor 2-5 wisdom Co-patentee before: QINGYUAN JIANYI CERAMICS Co.,Ltd. Patentee before: FOSHAN CITY GANI CERAMICS Co.,Ltd. |
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