CN106336247B - A kind of glaze has the manufacturing method of outer wall concave line line polished porcelain tile - Google Patents

A kind of glaze has the manufacturing method of outer wall concave line line polished porcelain tile Download PDF

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Publication number
CN106336247B
CN106336247B CN201610715942.7A CN201610715942A CN106336247B CN 106336247 B CN106336247 B CN 106336247B CN 201610715942 A CN201610715942 A CN 201610715942A CN 106336247 B CN106336247 B CN 106336247B
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ink
pattern
printing
glaze
printed
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CN106336247A (en
Inventor
叶德林
洪卫
李辉
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Foshan Sanshui Newpearl Building Ceramic Industry Co Ltd
Newpearl Group Co Ltd
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Guangdong Xinmingzhu Ceramic Group Co Ltd
Foshan Sanshui Newpearl Building Ceramic Industry Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Finishing Walls (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)

Abstract

The present invention provides a kind of polished porcelain tile manufacturing method of the glaze with outer wall concave line, under ink-jet printed and spray printing the step of collapsible ink between further include the steps that drench clear frit, collapsible ink respectively uses an ink jet printer under ink-jet printed and spray printing, collapsible ink is all made of the segmentation Method of printing of the mark containing serial number under ink-jet printed and spray printing, realize that lower collapsible ink does not interfere with printed layer color development, and the shape of the pattern texture of collapsible ink is not disturbed under institute's spray printing, it is easy to keep sprayed pattern form, it is highly beneficial that this forms effect of sinking in sintering process, sagging edge is more vertical straight, it is deeper that depth of sinking is measured with ink.

Description

A kind of glaze has the manufacturing method of outer wall concave line line polished porcelain tile
Technical field
The invention belongs to ceramic fields, and in particular to a kind of glaze has outer wall concave line line polished porcelain tile and its manufacturing method.
Background technique
Currently, ceramic tile all pursues natural marble grain and effect, the knot of erosion and rock stratum of the natural marble through rainwater Conjunction portion will form cross-over spiral or crackle, and during the polishing process, cross-over spiral, which is slightly recessed, does not throw position, recess and plane position just There are gloss differences, form a kind of natural design in intaglio.What the concave effect of ceramic tile was imitated is exactly marmorean concave effect, with figure Case texture natural fusion, hand touch plane it is smooth in and have a retardance feel.
CN105272378A discloses a kind of preparation method of the parian thickness glazed brick of sagging texture of combination, including following Step: A, blank forming applies overglaze to billet surface;B, ink-jet printed;C, collapsible ink under inkjet printing after stamp;D, raw material are drenched Thickness throws glaze, is no less than 50% SiO in the thick throwing powdered frit of the raw material thickness throwing glaze containing weight percent2No less than 12% Al2O3;E, enter burning kiln after drenching thick glazed tile base drying kiln secondary drying, firing obtains finished product.The invention is printed using ink-jet Lower collapsible ink is directly sprayed after spending, its advantage is that decalcomania and lower collapsible ink can be completed to print in same ink-jet flower machine, equipment Less investment, can random stamp, while there is no decalcomania and sagging ink pattern problem of misalignment.But it is there is also defect, under Collapsible ink prints together with stamp texture, and lower collapsible ink can interfere the color development of printing ink, and lower collapsible ink is per se with color There are influences;In lower one level glaze layer of collapsible ink upper cover, effect of sinking is undesirable, has moisture content can be lower collapsible ink in cover coat Expand cause edge blurry to cause to sink effect is undesirable is easy to be thrown not during the polishing process.
Current sagging texture marble is to complete to print using same ink-jet flower machine of decalcomania and lower collapsible ink, The problem of misalignment of decalcomania is avoided, effect is undesirable but the ceramic tile of such technique preparation sink, and therefore, lacks one kind at present It can guarantee the preparation process for working well and avoiding stamp that from misplacing of sinking.
Summary of the invention
The present invention provides a kind of polished porcelain tile manufacturing method of the glaze with outer wall concave line in order to solve the above problem, ink-jet printed And under spray printing the step of collapsible ink between further include the steps that drench clear frit.
Collapsible ink respectively uses an ink jet printer under of the present invention ink-jet printed and spray printing.
Collapsible ink is all made of the segmentation Method of printing of the mark containing serial number under of the present invention ink-jet printed and spray printing.
It is described containing serial number mark segmentation Method of printing operating procedure are as follows: A, to marble material pattern initial data into Row processing, is then adjusted the size specification of pattern and pattern line;B, by the decalcomania made and lower collapsible ink Pattern is loaded into ink jet printer respectively, carries out effect test;C, the small figure that the pattern-cut mixed up is different at texture, in each small figure Mark is carried out in reserved edging position region, is saved;D, two ink-jet printers will be printed according to like-identified sequence number cycle.
More specifically, divide the operating procedure of printing technique are as follows:
A, marble material clears away the initial data for obtaining pattern through 400dpi high definition, at the pattern texture of acquisition Reason, including the miscellaneous point of modification pattern, texture are spliced into big figure, color separation, raising clarity etc., and it is big to be modified as the adaptable specification of ceramic tile It is small, ink pattern production of sinking is carried out according to pattern texture, figure layer or channel is created, is operated in new figure layer or channel, according to pattern Some natural lines textures are done at the big position of middle lines, dark color portion, color drop, and line thickness is excellent with 2~10 pixels;
B, it is saved after carrying out sagging ink pattern, when printing is separated into decalcomania and sagging ink pattern, is loaded into respectively Ink jet printer carries out test print by production procedure, the product of printing after kiln firing, polishing, then with former marble material texture It is compared, printed ceramic tile texture and color is allowed close to former marbling effect or to be transferred to oneself satisfied effect as far as possible Until fruit;
C, the pattern for having debugged color is exactly former big figure, here by taking 300x600mm specification product as an example, on former big figure basis The n different small figure of 308x608mm size texture is cut into using canvas size, small four side of figure respectively has apart from edge 4mm edging Position, keeps to the side to make serial number mark in edging position, the small figure continuous arrangement cut is formed segmentation figure together by serial number size order, It saves.
D, when printing, two ink-jet printers will be printed according to like-identified sequence number cycle, avoid problem of misalignment.Described in small figure Serial number can be every, dot number of number, word etc., be excellent with number.
The value of the piece number n cut described in step C can be more as far as possible with computer configuring condition, to guarantee the abundant of yield texture Degree, but its more file size of the piece number will increase, and computer debugging is high to computer configuration requirement, and debugging, transmission all can be slack-off or even dead Machine, production control difficulty also will increase.Here file size is less than 2G to be preferred, n value with 6~20 be it is excellent, as computer configures Raising, the raising of file size ability, its increasable n value can be handled.
A kind of glaze of the invention has the polished porcelain tile manufacturing method of outer wall concave line, under spray printing during collapsible ink, leads to The depth of ink-jetting pattern gray scale is crossed to control ink ejection amount and reach control tile concave and sink depth, the gray scale of pattern line, which regards, to be produced Sagging depth effect after product polishing does certain amendment, is excellent with 40~80.
A kind of glaze of the invention has the polished porcelain tile manufacturing method of outer wall concave line, comprising the following steps: (1) on biscuit Ground coat enamel is applied, waterproof glaze is then drenched;(2) the sagging ink pattern of ink-jet printed and spray printing is set;(3) ink-jet printed;(4) it drenches bright Glaze;(5) collapsible ink under spray printing;(6) into glaze kiln;(7) polishing waxing;(8) edging is packed, and the throwing that glaze has outer wall concave line is made Light tile.
The present invention also provides the polished porcelain tiles that a kind of glaze by above scheme preparation has outer wall concave line.
Beneficial effects of the present invention:
1. a kind of glaze of the invention has the polished porcelain tile manufacturing method of outer wall concave line, in same production line, if two sprays Mo Huaji, it is ink-jet printed respectively to set an ink jet printer with lower collapsible ink, clear frit is applied after ink-jet printed, spray printing sink black on clear frit Water, lower collapsible ink has transparent glaze layer to be isolated with stamp interlayer, lower collapsible ink does not interfere with printed layer color development, lower collapsible ink itself It is slightly colored to nor affect on printed layer;It being printed on clear frit, the shape of the pattern texture of collapsible ink is not disturbed under institute's spray printing, It is easy to keep sprayed pattern form, this is formed in sintering process, and effect of sinking is highly beneficial, and sagging edge is more vertical straight, with ink Sagging depth is deeper under amount.
2. a kind of glaze of the invention has the polished porcelain tile manufacturing method of outer wall concave line, using the segmentation identified containing serial number Printing technique, the effect of serial number can be very good discovery dislocation, printed layer serial number with lower collapsible ink serial number ought to be it is Chong Die, when Illustrate to align bad when not being overlapped, can adjust ink jet printer into brick prelocalization equipment, the adjustment in time of discovery dislocation in time avoids waiting until Inventive problem again after ceramic tile is burnt, generates a large amount of defect wares.
3. a kind of glaze of the invention has the polished porcelain tile manufacturing method of outer wall concave line, lower collapsible ink texture uses printed layer It is created on the basis of texture, describes some natural lines lines in deep, shallow white, the pattern texture edge part of stamp layer texture, make Effect of the lines line close to natural marble strain line.
Detailed description of the invention
Attached drawing 1 is that present invention segmentation printing technique cuts schematic diagram;
Attached drawing 2 is the enlarged drawing that present invention segmentation printing technique cuts rear small figure;
The former big figure of 1-;The small figure of 2-;3- serial number;4- edging position.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention It is further described, but the scope of protection of present invention is not limited to the range of embodiment expression.
Embodiment 1
Inkjet printing pattern is arranged: marble material scans the initial data for obtaining pattern through 400dpi high definition, to acquisition Pattern texture handled, including the miscellaneous point of modification pattern, texture are spliced into big figure, color separation, raising clarity, will scheme greatly to modify At the specification size that ceramic tile is adapted, the production of sagging ink pattern and decalcomania is carried out according to pattern texture;Newly-built figure layer or Channel operates in new figure layer or channel, does some natural lines according to the big position of lines, dark color portion, color drop in pattern Texture, line thickness are excellent with 2~10 pixels;It saves after carrying out sagging ink pattern and decalcomania, when printing, is loaded into respectively Ink jet printer carries out test print by production procedure, the product of printing after kiln firing, polishing, then with former marble material texture It is compared, debugs printed ceramic tile texture and color as far as possible close to former marbling effect or to be transferred to oneself satisfied Until effect;The pattern debugged is saved again;
The pattern for having debugged color combined with Figure 1 and Figure 2, is exactly former big Fig. 1, by taking 300x600mm specification product as an example, in original Big figure basis cuts into six different small Fig. 2 of 308x608mm size texture using canvas size, and each 4mm in four sides belongs to edging position 4, it respectively keeps to the side to make the mark of serial number 3 in edging position, the small figure continuous arrangement cut is formed segmentation together by 3 size order of serial number Fig. 2 is saved.
Glaze has the production of the polished porcelain tile of outer wall concave line: compacting forms brick after feed proportioning ball milling is carried out mist projection granulating Base, adobe are fired into biscuit into biscuit kiln;Ground coat enamel is applied on biscuit, drenches waterproof glaze after having applied ground coat enamel, is washed through four side of side washing machine Side;First ink jet printer is ink-jet printed, ink jet printer printing model choosing segmentation printing model, printing size 308x608mm (product rule Lattice are 300x600mm) pattern;Clear frit is drenched on printed pattern, then collapsible ink under second ink jet printer spray printing, spray Black machine printing model choosing segmentation printing model, printing size 308x608mm (product specification 300x600mm), second ink-jet The serial number of machine print pattern should be overlapped with the serial number of First ink jet printer print pattern, avoid misplacing.
Stamp process control:
The segmentation figure of preservation, when printing, are separated into decalcomania and sagging ink pattern, are loaded into ink jet printer, stamp figure respectively It is loaded into printed layer ink jet printer, the ink jet figure that sink is loaded into the ink jet machine that sink.Ink jet printer printing model choosing segmentation impression block Formula, printing size 308x608mm, open printing, two ink-jet printers will be beaten two machines according to like-identified sequence number cycle simultaneously Print should be suspended into brick, and be adjusted if the serial number of two ink-jet printer ink-jetting patterns and position do not correspond to;Under print The product of collapsible ink is burnt into through side washing into glaze kiln, and the product that glaze kiln comes out is entered polish line and polished using flexible throwing technology Waxing carries out edging and is packaged into finished product after polishing.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to the one of invention A little modifications and changes should also be as falling into the scope of the claims of the present invention.

Claims (3)

1. the polished porcelain tile manufacturing method that a kind of glaze has outer wall concave line, which is characterized in that collapsible ink under ink-jet printed and spray printing The step of between further include the steps that drench clear frit;
Collapsible ink respectively uses an ink jet printer under described ink-jet printed and spray printing, and collapsible ink is adopted under described ink-jet printed and spray printing It is printed with the segmentation Method of printing identified containing serial number;
The operating procedure of the segmentation Method of printing of the mark containing serial number specifically:
A, marble material scans the initial data for obtaining pattern through 400dpi high definition, handles the pattern texture of acquisition, Big figure is spliced into including the miscellaneous point of modification pattern, texture, color separation, improves clarity, is modified as the adaptable specification size of ceramic tile, according to Pattern texture carries out ink pattern production of sinking, and creates figure layer or channel, operates in new figure layer or channel, according to pattern middle line Some natural lines textures are done at the big position of item, dark color portion, color drop, and line thickness is 2~10 pixels;
B, it is saved after carrying out sagging ink pattern, when printing is separated into decalcomania and sagging ink pattern, is loaded into ink-jet respectively Machine carries out test print by production procedure, and the product of printing carries out after kiln firing, polishing, then with former marble material texture It compares, printed ceramic tile texture and color is allowed close to former marbling effect or to be transferred to oneself satisfied effect as far as possible and be Only;
C, the pattern for having debugged color is exactly former big figure, here by taking 300x600mm specification product as an example, is used on former big figure basis Canvas size cuts into the n different small figure of 308x608mm size texture, and small four side of figure respectively has apart from edge 4mm edging position, Edging position keeps to the side to make serial number mark, and the small figure continuous arrangement cut is formed segmentation figure together by serial number size order, saves;
D, when printing, two ink-jet printers will be printed according to like-identified sequence number cycle, avoid problem of misalignment, serial number described in small figure It is number, letter or dot number.
2. the polished porcelain tile manufacturing method that a kind of glaze according to claim 1 has outer wall concave line, which is characterized in that spraying During printing lower collapsible ink, the sagging depth of tile concave is controlled by the depth of ink-jetting pattern gray scale.
3. the polished porcelain tile manufacturing method that a kind of glaze according to claim 1 has outer wall concave line, which is characterized in that including Following steps: (1) applying ground coat enamel on biscuit, then drenches waterproof glaze;(2) the sagging ink pattern of ink-jet printed and spray printing is set; (3) ink-jet printed;(4) clear frit is drenched;(5) collapsible ink under spray printing;(6) into glaze kiln;(7) polishing waxing;(8) edging is packed, The polished porcelain tile that glaze has outer wall concave line is made.
CN201610715942.7A 2016-08-24 2016-08-24 A kind of glaze has the manufacturing method of outer wall concave line line polished porcelain tile Active CN106336247B (en)

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CN108129026B (en) * 2018-01-08 2020-11-13 蒙娜丽莎集团股份有限公司 Ceramic tile capable of generating bright concave line effect and preparation method thereof
CN108247433B (en) * 2018-01-10 2020-06-16 佛山市简一陶瓷有限公司 Surface treatment method of marble ceramic tile
CN110156436A (en) * 2019-05-24 2019-08-23 佛山市东鹏陶瓷有限公司 A kind of preparation process and negative ion ceramic porcelain plate of negative ion ceramic porcelain plate
CN110228999A (en) * 2019-07-04 2019-09-13 广东冠星陶瓷企业有限公司 A kind of preparation method of the big plate Imitation Rock Porcelain Tiles of finishing impression magnetic wood
CN111618696B (en) * 2020-06-10 2022-06-03 佛山高明顺成陶瓷有限公司 Preparation process and preparation equipment for line-lined ceramic tile with accurate alignment
CN111704480A (en) * 2020-07-01 2020-09-25 江西新明珠建材有限公司 Method for manufacturing marbled ceramic tile
CN112142328B (en) * 2020-09-22 2022-09-13 佛山市三水新明珠建陶工业有限公司 Manufacturing method of ceramic chip with fine die texture
CN113105270A (en) * 2021-03-31 2021-07-13 广东欧文莱陶瓷有限公司 Cloth grain ceramic tile and preparation method thereof

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CN101905965A (en) * 2009-06-03 2010-12-08 佛山市简一陶瓷有限公司 Ceramic brick manufacturing process with concave-convex polished in-glaze decoration
CN102259489A (en) * 2010-05-24 2011-11-30 佳能株式会社 Image processor and image processing method
CN105418162A (en) * 2015-12-14 2016-03-23 东莞市唯美陶瓷工业园有限公司 Whole-body polished porcelain tile having three-dimensional stone texture and production method of tile

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CN101905965A (en) * 2009-06-03 2010-12-08 佛山市简一陶瓷有限公司 Ceramic brick manufacturing process with concave-convex polished in-glaze decoration
CN102259489A (en) * 2010-05-24 2011-11-30 佳能株式会社 Image processor and image processing method
CN105418162A (en) * 2015-12-14 2016-03-23 东莞市唯美陶瓷工业园有限公司 Whole-body polished porcelain tile having three-dimensional stone texture and production method of tile

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Address after: 528061 Central Industrial Development Zone, Baini Town, Shanshui District, Foshan City, Guangdong Province

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