CN106183507A - A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text - Google Patents

A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text Download PDF

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Publication number
CN106183507A
CN106183507A CN201610519674.1A CN201610519674A CN106183507A CN 106183507 A CN106183507 A CN 106183507A CN 201610519674 A CN201610519674 A CN 201610519674A CN 106183507 A CN106183507 A CN 106183507A
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CN
China
Prior art keywords
ceramic tile
picture
manufacture method
ink
tile surface
Prior art date
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Pending
Application number
CN201610519674.1A
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Chinese (zh)
Inventor
何颂华
高媛
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Shenzhen Polytechnic
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Shenzhen Polytechnic
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Publication date
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Priority to CN201610519674.1A priority Critical patent/CN106183507A/en
Publication of CN106183507A publication Critical patent/CN106183507A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/06Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041Digital printing on surfaces other than ordinary paper
    • B41M5/0047Digital printing on surfaces other than ordinary paper by ink-jet printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041Digital printing on surfaces other than ordinary paper
    • B41M5/007Digital printing on surfaces other than ordinary paper on glass, ceramic, tiles, concrete, stones, etc.
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0045After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or film forming compositions cured by mechanical wave energy, e.g. ultrasonics, cured by electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams, or cured by magnetic or electric fields, e.g. electric discharge, plasma
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/02Dusting, e.g. with an anti-offset powder for obtaining raised printing such as by thermogravure ; Varnishing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44DPAINTING OR ARTISTIC DRAWING, NOT OTHERWISE PROVIDED FOR; PRESERVING PAINTINGS; SURFACE TREATMENT TO OBTAIN SPECIAL ARTISTIC SURFACE EFFECTS OR FINISHES
    • B44D2/00Special techniques in artistic painting or drawing, e.g. oil painting, water painting, pastel painting, relief painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44DPAINTING OR ARTISTIC DRAWING, NOT OTHERWISE PROVIDED FOR; PRESERVING PAINTINGS; SURFACE TREATMENT TO OBTAIN SPECIAL ARTISTIC SURFACE EFFECTS OR FINISHES
    • B44D5/00Surface treatment to obtain special artistic surface effects or finishes

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Vascular Medicine (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Ceramic Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

The manufacture method of a kind of 3D ceramic tile picture, comprises the following steps: (1) cleans ceramic tile surface to be printed;(2) basal layer coating is sprayed at ceramic tile surface;(3) on ceramic tile basal layer, UV ink is successively sprayed, it is achieved the layer of UV ink;(4) screen printing mode is used to cover one layer of UV gloss oil on UV ink accumulation horizon;(5) ceramic tile surface solidification is carried out.A kind of 3D ceramic tile picture manufacture method that the present invention provides, after not only solving ceramic tile surface glazing, ink is impermeable, it is easy for that the problem that ink is rubbed, scratches occurs at ceramic tile surface spraying ink, and the 3D micro-embossment novel process achieving ceramic tile surface picture and text, the ceramic tile picture made has Water-proof sun-proof, the features such as wear-resisting damage-retardation is colour-fast, make by 3D effect that picture and text are vivid, have convex-concave feel, more ideally present picture and text effect.

Description

A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text
Technical field
The invention belongs to the field of image printing to special substance, particularly relate to a kind of 3D ceramic tile picture manufacture method, And utilize the ceramic tile being printed with 3D picture and text that the method makes.
Background technology
The production method of existing ceramic tile picture is broadly divided into three kinds, and the first is traditional fabrication mode, and which is to pass through First paint and seal glaze again and fire and form, there is wear-resistant, the not advantage such as fugitive color, however it is necessary that running through the whole of ceramic tile fired Journey, complex manufacturing technology, production cycle length, expensive, it is unsuitable for small lot and customizes and produce, image content can not be accomplished Property.The second is directly to carry out polychrome overprinting way at ceramic tile surface with screen process press, which image resolution ratio and clear Clear degree is affected by plate-making transfer and polychrome chromatography, and the pattern level effect shown and contrast range are limited, at some Do not reach requirement in the reproduction of high quality graphic, and technological process is loaded down with trivial details, the longest in manufacturing process, is easily subject to machine Equipment performance and the impact of producer's technical merit.The third is directly to be sprayed at ceramic tile surface by UV ink-jet flat-panel printer The mode being coated with, although which technique is simply direct, but owing to ceramic tile surface is generally of one layer of impermeable adamantine membrane, ink Water is impermeable, cause directly ceramic tile surface spraying ink easily occur ink combine insecure, be easily scratched or rub Phenomenon often occur, the ceramic tile picture of making can not be more easily damaged during preserving for a long time or using.Additionally, existing porcelain Brick is drawn and mostly also is plane printed, does not has 3D third dimension, presents in effect the most single in vision, and image is the most vivid.
Summary of the invention
It is an object of the invention to overcome the defect of prior art, it is provided that a kind of operation is simple, picture and text printing quality Good, there is the 3D ceramic tile picture manufacture method of 3D effect, and a kind of ceramic tile being printed with 3D picture and text.
For achieving the above object, present invention employs following technical scheme:
The manufacture method of a kind of 3D ceramic tile picture, comprises the following steps: (1) cleans ceramic tile surface to be printed;(2) at ceramic tile table Face spraying ceramic tile prints coating, makes ceramic tile surface have good ink adhesion;(3) picture and text to be printed are carried out 3D layering, Ceramic tile basal layer successively sprays UV ink, it is achieved the layer of UV ink, until having sprayed the whole of printing figure message Layering, presents the stereoeffect of the micro-embossment of 3D;(4) use screen printing mode, UV ink accumulation horizon covers one layer of UV Gloss oil;(5) ceramic tile surface solidification is carried out.
Further, described step (1) is further comprising the steps of: (1-1) uses clean moistening soft cloth wiped clean ceramic tile table Face;(1-2) dip 75% alcoholic solution with clean soft cloth, remove ceramic tile surface greasy dirt;(1-3) ceramic tile surface is blown down with jet gun Floating dust.
Further, ceramic tile described in step (2) prints and adds light curing agent in coating, and the two fills according to the volume ratio of 10:1 Divide mixing.
Further, described step (2) is further comprising the steps of: (2-1) uses spray gun air shelves, blows down ceramic tile surface and floats Dirt;(2-2) use spray gun spraying shelves, spray according to direction constant level from left to right, complete backward lower spacing 10CM and carry out Second row spraying, spraying is until bottom ceramic tile, completing the spray coating operations of horizontal direction successively;(2-3) use spray gun spraying gear, press The most longitudinally spraying according to direction from top to bottom, then spray secondary series by interval 10CM from left to right, spraying is until spraying successively Complete whole ceramic tile upper surface;(2-4) check that ceramic tile surface, with or without drain spray or uneven position, sprays if any carrying out supplementing.
Further, the angle of described spraying is 45 °, spray tip distance ceramic tile surface 30~40CM.
Further, described step (4) is further comprising the steps of: the ceramic tile after step (3) is processed by (4-1) lies in silk screen On bed, clean ceramic tile surface with soft cloth;(4-2) on the silk-screen plate made, UV gloss oil is toppled over, evenly laid out at an initial line; (4-3) with constant pressure and speed, with silk screen scraper by UV gloss oil from initial line scrape to terminate limit;(4-4) once complete or Step (4-1) it is repeated several times to (4-3), until ceramic tile surface is uniformly paved with UV gloss oil.
Further, in described step (4), meshcount is 200 mesh, and silk screen type is domestic nylon, the net tension force that stretches tight be 7~ 8N, the net angle that stretches tight is 90 °.
Further, the solidification using UV-light photocuring machine to realize ceramic tile surface oil plant in described step (5) is dried.
Further, the UV-light photocuring acc power used in described step (5) is 3kW, and rate of drying is 10M/min.
A kind of ceramic tile being printed with 3D picture and text used made by 3D ceramic tile picture manufacture method of the present invention, table on ceramic tile Face is coated with basal layer 2, UV ink accumulation horizon 3 and UV light oil reservoir 4 successively.
A kind of 3D ceramic tile picture manufacture method that the present invention provides, after not only solving ceramic tile surface glazing, ink can not ooze Thoroughly, it is easy for that the problem that ink is rubbed, scratches occurs at ceramic tile surface spraying ink, and achieves ceramic tile surface picture and text 3D micro-embossment novel process, it is achieved that without plate-making, printing down and the digital spraying coating process new technological process of repetition chromatography, the ceramic tile of making Painter's paraphernalia has Water-proof sun-proof, features such as wear-resisting damage-retardation is colour-fast, and is made by 3D effect that picture and text are vivid, have convex-concave hands Sense, more ideally presents picture and text effect.
Accompanying drawing explanation
Fig. 1 is that the cross-section structure of the ceramic tile being printed with 3D picture and text prepared by the present invention a kind of 3D ceramic tile picture manufacture method shows It is intended to.
Detailed description of the invention
Below in conjunction with accompanying drawing 1, further illustrate the detailed description of the invention of 3D ceramic tile picture manufacture method of the present invention.3D of the present invention Ceramic tile picture manufacture method is not limited to the following description.
The manufacture method of a kind of 3D ceramic tile picture, comprises the following steps:
(1) ceramic tile surface to be printed is cleaned;
(2) spray basal layer coating at ceramic tile surface, make ceramic tile surface have good ink adhesion;Described ceramic tile is beaten Needing to add light curing agent in print coating, the two is sufficiently mixed according to the volume ratio of 10:1;
(3) picture and text to be printed are carried out 3D layering, ceramic tile basal layer successively sprays UV ink, it is achieved dividing of UV ink Layer stack is amassed, until having sprayed whole layerings of printing figure message, presents the stereoeffect of the micro-embossment of 3D;
(4) use screen printing mode, UV ink accumulation horizon covers one layer of UV gloss oil;
(5) carrying out ceramic tile surface solidification to be dried, the solidification of ceramic tile surface oil plant is dried employing UV-light photocuring machine, ultraviolet The power setting of the solid machine of light is 3kW, and rate of drying is 10M/min.
Described step (1) is further comprising the steps of:
(1-1) with clean moistening soft cloth wiped clean ceramic tile surface;
(1-2) dip 75% alcoholic solution with clean soft cloth, remove ceramic tile surface greasy dirt;
(1-3) ceramic tile surface floating dust is blown down with jet gun.
Described step (2) is further comprising the steps of:
(2-1) ceramic tile after step (1) being cleaned lies on packing paper, uses spray gun air shelves, blows down ceramic tile surface and floats Dirt;
(2-2) in the watering can of spray gun, add the basal layer coating prepared, use spray gun spraying shelves, according to from left-hand Right direction constant level spraying, completes backward lower spacing 10CM and carries out the second row spraying, and spraying is until bottom ceramic tile successively, complete Spray coating operations horizontally;The angle of described spraying is 45 °, spray tip distance ceramic tile surface 30~40CM;
(2-3) use spray gun spraying gear, the most longitudinally spray according to direction from top to bottom, then by being spaced from left to right 10CM sprays secondary series, and spraying is until having sprayed whole ceramic tile upper surface successively;The angle of described spraying is 45 °, spray tip Distance ceramic tile surface 30~40CM;
(2-4) check that ceramic tile surface, with or without drain spray or uneven position, sprays if any then carrying out supplementing.
Described step (4) is further comprising the steps of:
(4-1) before silk screen printing, air pump pressure 60Psi, print speed printing speed 50M/min are set, return ink speed 40M/min.
(4-2) ceramic tile after step (3) being processed lies on silk screen bed, cleans ceramic tile surface with soft cloth;
(4-3) on the silk-screen plate made, UV gloss oil is toppled over, evenly laid out at an initial line;Wherein, meshcount is 200 Mesh, silk screen type is domestic nylon, and the net tension force that stretches tight is 7~8N, and the net angle that stretches tight is 90 °;
(4-4) with constant pressure and speed, with silk screen scraper by UV gloss oil from initial line scrape to terminate limit;
(4-5) once complete or step (4-1) be repeated several times to (4-3), until ceramic tile surface is uniformly paved with UV gloss oil.
As it is shown in figure 1, be to use the ceramic tile being printed with 3D picture and text made by 3D ceramic tile picture manufacture method of the present invention Cross-sectional structure schematic diagram.It can be seen that the upper surface of ceramic tile 1 is coated with basal layer 2, UV ink accumulation horizon successively 3 and UV light oil reservoirs 4.
The present invention uses UV ink-jet flat-panel printer, by realizing picture and text in coatings such as ceramic tile surface spraying UV inks Printing.Being with the difference of existing UV ink direct spraying technology, the ceramic tile picture that prior art makes is plane, Non-cubic moulding, 3D is printed and combines with ink jet printing, entered by picture and text to be printed first with computer before printing by the present invention Row 3D is layered, and then utilizes printer the most successively to spray UV ink at ceramic tile surface, and the 3D ceramic tile picture produced has Substantially convex-concave sense, presents three-dimensional picture and text effect, and can preserve for a long time, the coating of ceramic tile surface have sun-proof, water-fast, High temperature resistant, resistance to rub draw etc. feature.The present invention efficiently solve in prior art ceramic tile picture manufacturing process time-consumingly long, difficulty is big, work The problems such as skill is complicated.Technical scheme of the present invention is also used in family and shops's finishing, outdoor advertising and road sign, gift and skill The fields such as product, Image preservation and displaying.
Above content is to combine concrete preferred implementation further description made for the present invention, it is impossible to assert Being embodied as of the present invention is confined to these explanations.For general technical staff of the technical field of the invention, On the premise of present inventive concept, it is also possible to make some simple deduction or replace, all should be considered as belonging to the present invention's Protection domain.

Claims (10)

1. the manufacture method of a 3D ceramic tile picture, it is characterised in that: comprise the following steps:
(1) ceramic tile surface to be printed is cleaned;
(2) spray basal layer coating at ceramic tile surface, make ceramic tile surface have good ink adhesion;
(3) picture and text to be printed are carried out 3D layering, ceramic tile basal layer successively sprays UV ink, it is achieved the layering heap of UV ink Long-pending, until having sprayed whole layerings of printing figure message, present the stereoeffect of the micro-embossment of 3D;
(4) use screen printing mode, UV ink accumulation horizon covers one layer of UV gloss oil;
(5) ceramic tile surface solidification is carried out.
The manufacture method of 3D ceramic tile picture the most according to claim 1, it is characterised in that: described step (1) also includes following Step:
(1-1) with clean moistening soft cloth wiped clean ceramic tile surface;
(1-2) dip 75% alcoholic solution with clean soft cloth, remove ceramic tile surface greasy dirt;
(1-3) ceramic tile surface floating dust is blown down with jet gun.
The manufacture method of 3D ceramic tile picture the most according to claim 1, it is characterised in that: ceramic tile described in step (2) prints Needing in coating to add light curing agent, the two is sufficiently mixed according to the volume ratio of 10:1.
The manufacture method of 3D ceramic tile picture the most according to claim 1, it is characterised in that: described step (2) also includes following Step:
(2-1) use spray gun air shelves, blow down ceramic tile surface floating dust;
(2-2) use spray gun spraying shelves, spray according to direction constant level from left to right, complete backward lower spacing 10CM and carry out Second row spraying, spraying is until bottom ceramic tile, completing the spray coating operations of horizontal direction successively;
(2-3) use spray gun spraying gear, the most longitudinally spray according to direction from top to bottom, then by interval 10CM spray from left to right Being coated with secondary series, spraying is until having sprayed whole ceramic tile upper surface successively;
(2-4) check that ceramic tile surface, with or without drain spray or uneven position, sprays if any carrying out supplementing.
The manufacture method of 3D ceramic tile picture the most according to claim 4, it is characterised in that: the angle of described spraying is 45 °, spray Rifle nozzle distance ceramic tile surface 30~40CM.
The manufacture method of 3D ceramic tile picture the most according to claim 1, it is characterised in that: described step (4) also includes following Step:
(4-1) ceramic tile after step (3) being processed lies on silk screen bed, cleans ceramic tile surface with soft cloth;
(4-2) on the silk-screen plate made, UV gloss oil is toppled over, evenly laid out at an initial line;
(4-3) with constant pressure and speed, with silk screen scraper by UV gloss oil from initial line scrape to terminate limit;
(4-4) once complete or step (4-1) be repeated several times to (4-3), until ceramic tile surface is uniformly paved with UV gloss oil.
The manufacture method of 3D ceramic tile picture the most according to claim 6, it is characterised in that: in described step (4), meshcount Being 200 mesh, silk screen type is domestic nylon, and the net tension force that stretches tight is 7~8N, and the net angle that stretches tight is 90 °.
The manufacture method of 3D ceramic tile picture the most according to claim 1, it is characterised in that: described step (5) uses ultraviolet The solidification that the solid machine of linear light realizes ceramic tile surface oil plant is dried.
The manufacture method of 3D ceramic tile picture the most according to claim 8, it is characterised in that: the purple used in described step (5) The solid acc power of outer linear light is 3kW, and rate of drying is 10M/min.
10. being printed with made by the 3D ceramic tile picture manufacture method used in claim 1 to 9 described in any claim The ceramic tile of 3D picture and text, it is characterised in that: described ceramic tile upper surface is coated with basal layer (2), UV ink accumulation horizon (3) and UV successively Light oil reservoir (4).
CN201610519674.1A 2016-07-05 2016-07-05 A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text Pending CN106183507A (en)

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CN201610519674.1A CN106183507A (en) 2016-07-05 2016-07-05 A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text

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Application Number Priority Date Filing Date Title
CN201610519674.1A CN106183507A (en) 2016-07-05 2016-07-05 A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111532048A (en) * 2020-05-15 2020-08-14 广东平安消防实业有限公司 Method for manufacturing fluorescent signboard
CN113829767A (en) * 2021-09-23 2021-12-24 佛山市南海区金之岚装饰材料有限公司 Production process of mosaic ceramic tile imitating wood grains and stone grains

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111532048A (en) * 2020-05-15 2020-08-14 广东平安消防实业有限公司 Method for manufacturing fluorescent signboard
CN113829767A (en) * 2021-09-23 2021-12-24 佛山市南海区金之岚装饰材料有限公司 Production process of mosaic ceramic tile imitating wood grains and stone grains

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