CN103753990B - A kind of decal paper for ceramic ware silk screen printing process - Google Patents
A kind of decal paper for ceramic ware silk screen printing process Download PDFInfo
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Abstract
The present invention relates to a kind of decal paper for ceramic ware silk screen printing process, specifically comprise that the front preparation of seal, India and China control, print the rear three large steps of checking, and specifically comprise the following steps: before (one) seal, prepare: specifically comprise the following steps: (1) is designed and color separation; (2) stretch tight net and plate-making; (3) toning. (2) India and China control, and adopt screen printing process to produce decal paper for ceramic ware, and its technique focuses on guaranteeing that chromatography is accurate, chromatograph is abundant and gradation glossy, pattern is clear, specifically comprises: (1) is chromatography accurately; (2) control of chromatograph thickness; (3) level of pattern. (3) print rear inspection. The technology of the present invention can print out the decal paper for ceramic ware of high-quality, the well arranged exquisiteness of pattern, color is saturated, chromatography is accurate, there is no moire, there is no picture shortcoming, while being posted, have comparatively ideal ductility, easy fracture not, roast satisfactory for result, the decal paper for ceramic ware that institute's manufacture goes out, not only quality is better, and artistry is also better, is applicable to collection and uses.
Description
Technical field
The present invention relates to a kind of decal paper for ceramic ware silk screen printing process, belong to printing technology.
Background technology
Decal paper for ceramic ware belongs to industrial art category, and it is that grain pattern decoration, color and moulding are dissolved in pottery, forms workmanship, and this is practical and artistic perfect adaptation.
Along with improving constantly of China's expanding economy and the level of consumption, people also have higher requirement to the decoration of daily necessities. Pattern decorative will lean on art of printing replica method to realize, i.e. direct printed patterns on implements. And for abnormity and the printable fabric and the stock that have particular/special requirement, need to adopt indirect decorative method. Decal paper for ceramic ware is exactly a kind of decorative method that meets this requirement.
Decal paper for ceramic ware, is first pattern to be printed on a kind of special paper of precoating water-soluble glue, then after soaking by water soaking, transfer paste invests a kind of decoration technology of ceramic object surface. Decal paper for ceramic ware is mainly used in the decoration of the object irregular surfaces such as pottery, glass, sports equipment (helmet, racket etc.), metal, woodenware. Decal paper for ceramic ware is by the base stock of bottom (also claiming paper substrate), intermediate layer be colloidal sol, and the front cover oil composition on surface.
Decal paper for ceramic ware can be divided into according to the difference that is posted rear barbecue temperature: high temperature marble paper and low temperature marble paper. High temperature marble paper, comprises that ceramic high temperature burns till marble paper, glass high temperature burns till marble paper, and wherein ceramic marble paper can be divided into again marble paper in marble paper on glaze, glaze; Low temperature marble paper, is mainly used in sports equipment, metal, woodenware etc., after marble paper is posted on stock, only needs 200 DEG C of following low-temperature bakes.
Decal paper for ceramic ware is compared with other transfer pictures, and maximum feature is exactly to have advantages of that dotted line is clear, contrast is fine and smooth, rete is pliable and tough, so be the optimal selection of making high-grade marble paper.
Summary of the invention
The object of the present invention is to provide a kind of decal paper for ceramic ware silk screen printing process, to can print out the well arranged exquisiteness of pattern, color is saturated, chromatography is accurate, there is no moire, there is no the decal paper for ceramic ware of picture shortcoming.
To achieve these goals, technical scheme of the present invention is as follows.
A kind of decal paper for ceramic ware silk screen printing process, specifically comprises that the front preparation of seal, India and China control, print the rear three large steps of checking, and specifically comprise the following steps:
(1) print front preparation: specifically comprise the following steps:
(1) design and color separation: normal color could appear in the thickness that cobalt blue dye and cadmium red pigment must reach more than 10 μ m in the time of printing; Whether need to tell each pattern should be divided into how many kinds of color, reduce sample preparation test number (TN) and ensure the reducing degree of pattern with thin site guarantee; Become number lower than 40% in the situation that in linked network, print off site clearly; Meticulous and the reduction of pattern requires high, with the monochromatic films of high line number 120~150 line screening systems, and with corresponding silk screen making half tone; Photosensitive material capillary film; In pattern, there are blueness and redness simultaneously, need to print layer with secondary printing thickening; Meshcount is selected below 300 orders;
(2) stretch tight net and plate-making: the silk screen of standard is 750 order polyester webs, printing front cover 60~80 order silk screens for grease separation; Printing screening stipple pattern, selects 300~380 order silk screens; Ceramic marble paper printing gold paste is selected 380 order silk screens; Glass marble paper printing gold paste is selected 350 order silk screens; Selected after screen frequency and silk screen type, need to make half tone: 1. network selection: net material selects polyester webs, net type is T-shaped or S type; 2. select capillary film or good photoresists, to ensure that imaging reduces, dot shape ideal, site loss late is less than 5%; 3. the tension value of net of stretching tight directly affects the chromatography accuracy of printing; The half tone tension force of ceramic marble paper is 18N;
(3) toning: wire mark ceramic ink is formed by colour former and varnish hybrid modulation, and viscosity will be applicable to serigraphy; When the false golden ceramic ink of modulation, need strengthen the ratio of varnish, i.e. false bronze: varnish=100:100; While modulating the ceramic ink of other colors, modulation ratio is pigment: varnish=100:40~80; After ceramic ink blending, need to grind through three-roller, grind 3~8 times;
(2) India and China control, and specifically comprise:
(1) accurate chromatography: have 3 key elements can improve the degree of accuracy of chromatography: 1. the adjustment of printing machine sheet transfer system is correct, when guarantee paper is transported to print nest from defeated paper platform, position is accurate; 2. the uniform tension in order of each half tone; 3. paper determines that in printing process repeatedly humiture is constant;
(2) control of chromatograph thickness: when printing is not while having the pattern of anaglyph, the navy blue that printing color is very saturated requires to print very thickly, need to reach 20 μ m, the pattern that is printed with anaglyph even required thickness reaches 200 μ m; THICKNESS CONTROL need be grasped 3 points: meshcount, photoresists coating thickness, printing parameter; Wire mark all adopts 270 order/inch silk screens; Want the navy blue that printing color is very saturated, select 225 object silk screens; When coating photoresists, half tone wiping face coating 3 times, screen painting face coating 4 times, is coated with after will drying after each coating again, and guarantee half tone prints off the ink film thickness of 20 μ m like this; Print speed printing speed is 10~15 times/min;
(3) level of pattern: in wire mark process, guaranteeing that chromatograph thickness meets the requirements of in situation, accelerating print speed printing speed, gradation definition can increase; The quality of printing-ink also directly affects the reduction of gradation; Original copy level is to become number performance by the difference of linked network, when printing, will note site reducing degree; Affect site reducing degree because have: the angle of varnish quality, scraper, the sharpness of the edge of a knife, pressure and print speed printing speed; Rheology type varnish is used for printing look on the spot, and thixotropic ink oil is for printing the pattern of site; The angle of scraper and sharpness directly affect the level of pattern, and the edge of a knife is sharp, angle is larger, print site clearly; After per pass color has printed, all will carry out level with color separation film, printed document level will approach color separation film, and the printed document after completing like this can approach original copy;
(3) print rear inspection:
Because marble paper is semi-finished product, marble paper to draw a design after decoration firing; After decoration firing, just can see pattern, then contrast former state; Only have same former state unanimously just can become qualified products.
This beneficial effect of the invention is: rear inspection controlled, printed to the technology of the present invention by the front preparation of seal, India and China, by the selection of design, color separation, plate-making and material, can print out the decal paper for ceramic ware of high-quality, the well arranged exquisiteness of pattern, color is saturated, chromatography is accurate, there is no moire, there is no picture shortcoming, while being posted, have comparatively ideal ductility, easy fracture not, roast satisfactory for result, the decal paper for ceramic ware that institute's manufacture goes out, not only quality is better, and artistry is also better, is applicable to collection and uses.
Detailed description of the invention
Below in conjunction with embodiment, the specific embodiment of the present invention is described, to better understand the present invention.
Embodiment
Decal paper for ceramic ware silk screen printing process in the present embodiment, specifically comprises that the front preparation of seal, India and China control, print the rear three large steps of checking, and specifically comprise the following steps:
(1) print front preparation: specifically comprise the following steps:
(1) design and color separation: normal color could appear in the thickness that cobalt blue dye and cadmium red pigment must reach more than 10 μ m in the time of printing; Whether need to tell each pattern should be divided into how many kinds of color, reduce sample preparation test number (TN) and ensure the reducing degree of pattern with thin site guarantee; Become number lower than 40% in the situation that in linked network, print off site clearly; Meticulous and the reduction of pattern requires high, with the monochromatic films of high line number 120~150 line screening systems, and with corresponding silk screen making half tone; Photosensitive material capillary film; In pattern, there are blueness and redness simultaneously, need to print layer with secondary printing thickening; Meshcount is selected below 300 orders;
(2) stretch tight net and plate-making: the silk screen of standard is 750 order polyester webs, printing front cover 60~80 order silk screens for grease separation; Printing screening stipple pattern, selects 300~380 order silk screens; Ceramic marble paper printing gold paste is selected 380 order silk screens; Glass marble paper printing gold paste is selected 350 order silk screens; Selected after screen frequency and silk screen type, need to make half tone: 1. network selection: net material selects polyester webs, net type is T-shaped or S type; 2. select capillary film or good photoresists, to ensure that imaging reduces, dot shape ideal, site loss late is less than 5%; 3. the tension value of net of stretching tight directly affects the chromatography accuracy of printing; The half tone tension force of ceramic marble paper is 18N;
(3) toning: wire mark ceramic ink is formed by colour former and varnish hybrid modulation, and viscosity will be applicable to serigraphy; When the false golden ceramic ink of modulation, need strengthen the ratio of varnish, i.e. false bronze: varnish=100:100; While modulating the ceramic ink of other colors, modulation ratio is pigment: varnish=100:40~80; After ceramic ink blending, need to grind through three-roller, grind 3~8 times;
(2) India and China control, and specifically comprise:
(1) accurate chromatography: have 3 key elements can improve the degree of accuracy of chromatography: 1. the adjustment of printing machine sheet transfer system is correct, when guarantee paper is transported to print nest from defeated paper platform, position is accurate; 2. the uniform tension in order of each half tone; 3. paper determines that in printing process repeatedly humiture is constant;
(2) control of chromatograph thickness: when printing is not while having the pattern of anaglyph, the navy blue that printing color is very saturated requires to print very thickly, need to reach 20 μ m, the pattern that is printed with anaglyph even required thickness reaches 200 μ m; THICKNESS CONTROL need be grasped 3 points: meshcount, photoresists coating thickness, printing parameter; Wire mark all adopts 270 order/inch silk screens; Want the navy blue that printing color is very saturated, select 225 object silk screens; When coating photoresists, half tone wiping face coating 3 times, screen painting face coating 4 times, is coated with after will drying after each coating again, and guarantee half tone prints off the ink film thickness of 20 μ m like this; Print speed printing speed is 10~15 times/min;
(3) level of pattern: in wire mark process, guaranteeing that chromatograph thickness meets the requirements of in situation, accelerating print speed printing speed, gradation definition can increase; The quality of printing-ink also directly affects the reduction of gradation; Original copy level is to become number performance by the difference of linked network, when printing, will note site reducing degree; Affect site reducing degree because have: the angle of varnish quality, scraper, the sharpness of the edge of a knife, pressure and print speed printing speed; Rheology type varnish is used for printing look on the spot, and thixotropic ink oil is for printing the pattern of site; The angle of scraper and sharpness directly affect the level of pattern, and the edge of a knife is sharp, angle is larger, print site clearly; After per pass color has printed, all will carry out level with color separation film, printed document level will approach color separation film, and the printed document after completing like this can approach original copy;
(3) print rear inspection:
Because marble paper is semi-finished product, marble paper to draw a design after decoration firing; After decoration firing, just can see pattern, then contrast former state; Only have same former state unanimously just can become qualified products.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection scope of the present invention.
Claims (1)
1. a decal paper for ceramic ware silk screen printing process, specifically comprises that the front preparation of seal, India and China control, print the rear three large steps of checking, and is characterized in that: specifically comprise the following steps:
(1) print front preparation: specifically comprise the following steps:
(1) design and color separation: normal color could appear in the thickness that cobalt blue dye and cadmium red pigment must reach more than 10 μ m in the time of printing; Whether need to tell each pattern should be divided into how many kinds of color, reduce sample preparation test number (TN) and ensure the reducing degree of pattern with thin site guarantee; Become number lower than 40% in the situation that in linked network, print off site clearly; Meticulous and the reduction of pattern requires high, with the monochromatic films of high line number 120~150 line screening systems, and with corresponding silk screen making half tone; Photosensitive material capillary film; In pattern, there are blueness and redness simultaneously, need to print layer with secondary printing thickening; Meshcount is selected below 300 orders;
(2) stretch tight net and plate-making: the silk screen of standard is 750 order polyester webs, printing front cover 60~80 order silk screens for grease separation; Printing screening stipple pattern, selects 300~380 order silk screens; Ceramic marble paper printing gold paste is selected 380 order silk screens; Glass marble paper printing gold paste is selected 350 order silk screens; Selected after screen frequency and silk screen type, need to make half tone: 1. network selection: net material selects polyester webs, net type is T-shaped or S type; 2. select capillary film or good photoresists, to ensure that imaging reduces, dot shape ideal, site loss late is less than 5%; 3. the tension value of net of stretching tight directly affects the chromatography accuracy of printing; The half tone tension force of ceramic marble paper is 18N;
(3) toning: wire mark ceramic ink is formed by colour former and varnish hybrid modulation, and viscosity will be applicable to serigraphy; When the false golden ceramic ink of modulation, need strengthen the ratio of varnish, i.e. false bronze: varnish=100:100; While modulating the ceramic ink of other colors, modulation ratio is pigment: varnish=100:40~80; After ceramic ink blending, need to grind through three-roller, grind 3~8 times;
(2) India and China control, and specifically comprise:
(1) accurate chromatography: have 3 key elements can improve the degree of accuracy of chromatography: 1. the adjustment of printing machine sheet transfer system is correct, when guarantee paper is transported to print nest from defeated paper platform, position is accurate; 2. the uniform tension in order of each half tone; 3. paper determines that in printing process repeatedly humiture is constant;
(2) control of chromatograph thickness: when printing is not while having the pattern of anaglyph, the navy blue that printing color is very saturated requires to print very thickly, need to reach 20 μ m, the pattern that is printed with anaglyph even required thickness reaches 200 μ m; THICKNESS CONTROL need be grasped 3 points: meshcount, photoresists coating thickness, printing parameter; Wire mark all adopts 270 order/inch silk screens; Want the navy blue that printing color is very saturated, select 225 object silk screens; When coating photoresists, half tone wiping face coating 3 times, screen painting face coating 4 times, is coated with after will drying after each coating again, and guarantee half tone prints off the ink film thickness of 20 μ m like this; Print speed printing speed is 10~15 times/min;
(3) level of pattern: in wire mark process, guaranteeing that chromatograph thickness meets the requirements of in situation, accelerating print speed printing speed, gradation definition can increase; The quality of printing-ink also directly affects the reduction of gradation; Original copy level is to become number performance by the difference of linked network, when printing, will note site reducing degree; Affect site reducing degree because have: the angle of varnish quality, scraper, the sharpness of the edge of a knife, pressure and print speed printing speed; Rheology type varnish is used for printing look on the spot, and thixotropic ink oil is for printing the pattern of site; The angle of scraper and sharpness directly affect the level of pattern, and the edge of a knife is sharp, angle is larger, print site clearly; After per pass color has printed, all will carry out level with color separation film, printed document level will approach color separation film, and the printed document after completing like this can approach original copy;
(3) print rear inspection:
Because marble paper is semi-finished product, marble paper to draw a design after decoration firing; After decoration firing, just can see pattern, then contrast former state; Only have same former state unanimously just can become qualified products.
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