BR112017004662B1 - Método para fabricação por moldagem integral de um membro núcleo do assento de um veículo e membro núcleo do assento de um veículo - Google Patents
Método para fabricação por moldagem integral de um membro núcleo do assento de um veículo e membro núcleo do assento de um veículo Download PDFInfo
- Publication number
- BR112017004662B1 BR112017004662B1 BR112017004662-8A BR112017004662A BR112017004662B1 BR 112017004662 B1 BR112017004662 B1 BR 112017004662B1 BR 112017004662 A BR112017004662 A BR 112017004662A BR 112017004662 B1 BR112017004662 B1 BR 112017004662B1
- Authority
- BR
- Brazil
- Prior art keywords
- core member
- molded article
- seat
- expanded
- longitudinal direction
- Prior art date
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 15
- 229920006038 crystalline resin Polymers 0.000 claims description 5
- 239000011800 void material Substances 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 14
- 239000002245 particle Substances 0.000 abstract description 7
- 238000005187 foaming Methods 0.000 abstract description 3
- 239000011162 core material Substances 0.000 abstract 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical group C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 2
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 17
- 239000011347 resin Substances 0.000 description 17
- 238000005520 cutting process Methods 0.000 description 15
- 230000008602 contraction Effects 0.000 description 10
- -1 for example Polymers 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 229920005672 polyolefin resin Polymers 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 4
- 238000004073 vulcanization Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000002612 dispersion medium Substances 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229920005990 polystyrene resin Polymers 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920013716 polyethylene resin Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010097 foam moulding Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920002961 polybutylene succinate Polymers 0.000 description 1
- 239000004631 polybutylene succinate Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/68—Seat frames
- B60N2/682—Joining means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/1271—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed parts being partially covered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/56—After-treatment of articles, e.g. for altering the shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/005—Arrangement or mounting of seats in vehicles, e.g. dismountable auxiliary seats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/005—Arrangement or mounting of seats in vehicles, e.g. dismountable auxiliary seats
- B60N2/015—Attaching seats directly to vehicle chassis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/64—Back-rests or cushions
- B60N2/646—Back-rests or cushions shape of the cushion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/70—Upholstery springs ; Upholstery
- B60N2/7017—Upholstery springs ; Upholstery characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/90—Details or parts not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/38—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
- B29C44/44—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form
- B29C44/445—Feeding the material to be shaped into a closed space, i.e. to make articles of definite length in solid form in the form of expandable granules, particles or beads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
- B29K2705/08—Transition metals
- B29K2705/12—Iron
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/58—Upholstery or cushions, e.g. vehicle upholstery or interior padding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/771—Seats
Landscapes
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chair Legs, Seat Parts, And Backrests (AREA)
- Seats For Vehicles (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Molding Of Porous Articles (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-188146 | 2014-09-16 | ||
| JP2014188146A JP6062901B2 (ja) | 2014-09-16 | 2014-09-16 | 車両用座席シート芯材の製造方法及び車両用座席シート芯材 |
| PCT/JP2015/004694 WO2016042759A1 (ja) | 2014-09-16 | 2015-09-15 | 車両用座席シート芯材の製造方法及び車両用座席シート芯材 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| BR112017004662A2 BR112017004662A2 (pt) | 2017-10-17 |
| BR112017004662B1 true BR112017004662B1 (pt) | 2022-05-31 |
Family
ID=55532815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| BR112017004662-8A BR112017004662B1 (pt) | 2014-09-16 | 2015-09-15 | Método para fabricação por moldagem integral de um membro núcleo do assento de um veículo e membro núcleo do assento de um veículo |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US9902098B2 (enExample) |
| EP (1) | EP3196069B1 (enExample) |
| JP (1) | JP6062901B2 (enExample) |
| CN (1) | CN106660473B (enExample) |
| BR (1) | BR112017004662B1 (enExample) |
| WO (1) | WO2016042759A1 (enExample) |
Families Citing this family (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6015717B2 (ja) * | 2014-07-08 | 2016-10-26 | トヨタ自動車株式会社 | 車両用シート |
| EP3275613B1 (en) * | 2015-03-26 | 2023-03-08 | Kaneka Corporation | In-mold foam molded article and method for forming the same |
| EP3415042B1 (en) * | 2016-02-08 | 2021-04-07 | Sekisui Kasei Co., Ltd. | Vehicle seat member, vehicle seat, and production method therefor |
| EP3469958A4 (en) | 2016-06-14 | 2020-02-19 | Kaneka Corporation | FOAM MOLDED ARTICLE, METHOD FOR MANUFACTURING FOAM MOLDED ARTICLE, AND MOTOR VEHICLE SEAT |
| JP6745677B2 (ja) * | 2016-08-17 | 2020-08-26 | 積水化成品工業株式会社 | 車両用シート部材及びその製造方法 |
| JP6738239B2 (ja) * | 2016-08-25 | 2020-08-12 | 積水化成品工業株式会社 | 車両用シート部材及びその製造方法 |
| JP6803178B2 (ja) * | 2016-08-29 | 2020-12-23 | 積水化成品工業株式会社 | 車両用シート部材及びその製造方法 |
| JP6506223B2 (ja) * | 2016-08-10 | 2019-04-24 | 積水化成品工業株式会社 | 車両用シート部材及びその製造方法 |
| WO2018030484A1 (ja) * | 2016-08-10 | 2018-02-15 | 積水化成品工業株式会社 | 車両用シート部材及びその製造方法 |
| CN109562711B (zh) * | 2016-08-17 | 2019-12-27 | 积水化成品工业株式会社 | 车辆用座椅构件及其制造方法 |
| JP6502903B2 (ja) * | 2016-08-22 | 2019-04-17 | 積水化成品工業株式会社 | 車両用シート部材及びその製造方法 |
| CN110099588B (zh) | 2016-12-21 | 2021-09-17 | 株式会社钟化 | 模内发泡成型体单元、以及模内发泡成型体单元的制造方法 |
| JP6745211B2 (ja) * | 2016-12-28 | 2020-08-26 | 株式会社ジェイエスピー | シート芯材 |
| JP6761768B2 (ja) * | 2017-02-28 | 2020-09-30 | 株式会社ジェイエスピー | 車両用シートクッション芯材 |
| JP6788523B2 (ja) * | 2017-02-28 | 2020-11-25 | 株式会社ジェイエスピー | 車両用シートクッション芯材 |
| JP2018175601A (ja) * | 2017-04-18 | 2018-11-15 | 株式会社ジェイエスピー | 複合成形体、その製造方法、車両用シートクッション芯材 |
| JP6606533B2 (ja) * | 2017-08-21 | 2019-11-13 | 積水化成品工業株式会社 | 車両用シート芯材及びシートパッド |
| JP7153059B2 (ja) * | 2018-03-01 | 2022-10-13 | 株式会社カネカ | シート芯材 |
| JP7391732B2 (ja) * | 2020-03-17 | 2023-12-05 | 株式会社ジェイエスピー | 車両用シート芯材 |
Family Cites Families (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS564360Y2 (enExample) | 1975-11-01 | 1981-01-30 | ||
| US5633286B1 (en) * | 1977-03-17 | 2000-10-10 | Applied Elastomerics Inc | Gelatinous elastomer articles |
| US5336708A (en) * | 1977-03-17 | 1994-08-09 | Applied Elastomerics, Inc. | Gelatinous elastomer articles |
| JPH03122929A (ja) | 1989-10-04 | 1991-05-24 | Toshiba Corp | ガス遮断器 |
| JPH0712167Y2 (ja) * | 1990-03-29 | 1995-03-22 | 池田物産株式会社 | シートクッションの跳上げ構造 |
| JPH08214986A (ja) | 1995-02-13 | 1996-08-27 | Ikeda Bussan Co Ltd | 一体発泡成形用フレーム構造 |
| US5775779A (en) * | 1997-03-27 | 1998-07-07 | General Motors Corporation | Polyurethane thermoplastic elastomer membrane for seat suspension |
| JP3779172B2 (ja) | 2001-04-16 | 2006-05-24 | テイ・エス テック株式会社 | 車両用シートの製造方法 |
| WO2003070509A2 (en) * | 2002-02-22 | 2003-08-28 | Woodbridge Foam Corporation | Attachment device |
| FR2894176B1 (fr) | 2005-12-05 | 2008-01-25 | Knauf Sas Soc Par Actions Simp | Produit en matiere plastique expansee et son procede de fabrication |
| US9061610B2 (en) * | 2007-12-06 | 2015-06-23 | Lear Corporation | Layered seating with directed deflection for child seat and occupant safety |
| JP5356157B2 (ja) * | 2009-08-28 | 2013-12-04 | 積水化成品工業株式会社 | 車両用シート芯材 |
| JP5520582B2 (ja) * | 2009-11-30 | 2014-06-11 | 日本発條株式会社 | 車両用シートクッション及び車両用シート |
| US8408655B2 (en) * | 2010-08-27 | 2013-04-02 | Honda Motor Co., Ltd. | Vehicle seat assembly |
| US8398166B2 (en) * | 2010-03-11 | 2013-03-19 | Honda Motor Co., Ltd. | Vehicle seat assembly |
| US8308235B2 (en) * | 2010-03-11 | 2012-11-13 | Honda Motor Co. | Vehicle seat assembly |
| US8439440B2 (en) * | 2010-08-27 | 2013-05-14 | Honda Motor Co., Ltd. | Vehicle seat assembly |
| JPWO2012090848A1 (ja) * | 2010-12-27 | 2014-06-05 | 東レ株式会社 | 自動二輪車用シートフレーム |
| US8540318B2 (en) * | 2011-01-20 | 2013-09-24 | Lear Corporation | Vehicle seating frame attachment assembly, and method of making the same |
| US8974003B2 (en) * | 2012-03-30 | 2015-03-10 | Toyota Motor Engineering & Manufacturing North America, Inc. | Rear seat cushion sound reduction mat |
| JP6154345B2 (ja) | 2014-03-14 | 2017-06-28 | 株式会社ジェイエスピー | 自動車用座席シート部材 |
-
2014
- 2014-09-16 JP JP2014188146A patent/JP6062901B2/ja active Active
-
2015
- 2015-09-15 BR BR112017004662-8A patent/BR112017004662B1/pt active IP Right Grant
- 2015-09-15 WO PCT/JP2015/004694 patent/WO2016042759A1/ja not_active Ceased
- 2015-09-15 CN CN201580035101.5A patent/CN106660473B/zh active Active
- 2015-09-15 US US15/509,966 patent/US9902098B2/en active Active
- 2015-09-15 EP EP15842429.1A patent/EP3196069B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN106660473A (zh) | 2017-05-10 |
| EP3196069A1 (en) | 2017-07-26 |
| EP3196069B1 (en) | 2019-10-30 |
| BR112017004662A2 (pt) | 2017-10-17 |
| CN106660473B (zh) | 2018-06-19 |
| JP6062901B2 (ja) | 2017-01-18 |
| EP3196069A4 (en) | 2018-08-15 |
| JP2016060064A (ja) | 2016-04-25 |
| US20170252952A1 (en) | 2017-09-07 |
| US9902098B2 (en) | 2018-02-27 |
| WO2016042759A1 (ja) | 2016-03-24 |
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