WO2024045907A1 - 冷却结构体 - Google Patents

冷却结构体 Download PDF

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Publication number
WO2024045907A1
WO2024045907A1 PCT/CN2023/106709 CN2023106709W WO2024045907A1 WO 2024045907 A1 WO2024045907 A1 WO 2024045907A1 CN 2023106709 W CN2023106709 W CN 2023106709W WO 2024045907 A1 WO2024045907 A1 WO 2024045907A1
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WO
WIPO (PCT)
Prior art keywords
cooling
unit
fixing part
groove
component
Prior art date
Application number
PCT/CN2023/106709
Other languages
English (en)
French (fr)
Inventor
高述攀
宋小梦
袁家鑫
Original Assignee
上海嘉强自动化技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 上海嘉强自动化技术有限公司 filed Critical 上海嘉强自动化技术有限公司
Publication of WO2024045907A1 publication Critical patent/WO2024045907A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/29Supporting devices adapted for making use of shielding means

Definitions

  • This application relates to the field of laser technology, and in particular to cooling structures.
  • High-power laser cutting equipment has become the mainstay equipment for today's sheet metal processing.
  • Laser cutting is non-contact cutting.
  • the laser cutting equipment senses the distance between the cutting nozzle and the plate through the capacitance between the nozzle and the plate.
  • the temperature of the plate will continue to increase as the cutting progresses, and the nozzle used as the sensing electrode will also become hot.
  • the nozzle becomes hot its resistance will increase, causing the capacitance between the nozzle and the plate to change accordingly. As a result, the distance between the nozzle and the plate will become unstable, affecting the cutting quality.
  • a cooling structure is provided.
  • a cooling structure including:
  • a cooling component a cooling channel is provided in the cooling component, the cooling channel has an input port and an output port, and the cooling component is provided with an input channel and an output channel that are connected to the input port and the output port respectively;
  • a mounting component the mounting component is detachably mounted on the first side of the cooling component, and the mounting component is in communication with the cooling component;
  • the nozzle unit is detachably mounted on the second side of the cooling assembly, and the nozzle unit is in communication with the cooling assembly.
  • a first fixing part is provided on the mounting component, a second fixing part is provided on the first side of the cooling component, and the first fixing part is threadedly connected to the second fixing part.
  • a third fixing part is provided on the second side of the cooling assembly, a fourth fixing part is provided on the nozzle unit, and the third fixing part is threadedly connected to the fourth fixing part.
  • the structure of the third fixing part is consistent with the structure of the first fixing part
  • the structure of the fourth fixing part is consistent with the structure of the second fixing part
  • a first receiving groove is provided on the first side of the cooling component, and a first receiving groove is provided on the first side of the mounting component.
  • the first fixing part is located in the first receiving groove.
  • the cooling assembly includes a cooling unit and a blocking unit, the cooling unit is provided with an arc-shaped groove on its first side, the blocking unit is provided on the cooling unit, and the The orthographic projection of the blocking unit on the cooling unit coincides with the orthographic projection of the arcuate groove on the cooling unit, and the cooling channel is enclosed by the arcuate groove and the blocking unit.
  • a blocking groove is provided on the first side of the cooling unit, the blocking groove is connected with the arcuate groove, and the blocking unit is disposed in the blocking groove and seals Plug the plugging groove.
  • the mounting assembly includes a first mounting unit, a second mounting unit and a fixing unit, the first mounting unit and the second mounting unit are in contact, and the first fixing portion is located on the On the second mounting unit, the fixing unit is detachably mounted on the first mounting unit and the second mounting unit.
  • the first mounting unit is provided with a second receiving groove, and part of the second mounting unit is located in the second receiving groove.
  • the cooling structure further includes a first joint and a second joint.
  • the first joint and the second joint are installed on the input port and the output port respectively.
  • the first joint is used to input cooling medium into the cooling channel, and the second joint outputs the cooling medium in the cooling channel.
  • Figure 1 is a schematic structural diagram of a cooling structure according to some embodiments of the present application.
  • Figure 2 is a left view of Figure 1.
  • Fig. 3 is a cross-sectional view along line A-A of Fig. 1 .
  • Fig. 4 is a cross-sectional view taken along line B-B in Fig. 2 .
  • Figure 5 is a perspective view of a cooling structure according to some embodiments of the present application.
  • Figure 6 is a schematic structural diagram of a cooling unit according to some embodiments of the present application.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
  • connection In this application, unless otherwise clearly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated into one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interactive relationship between two elements, unless otherwise specified limitations. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
  • a first feature being “on” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. touch.
  • the terms “above”, “above” and “above” the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature.
  • "Below”, “below” and “beneath” the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
  • an embodiment of the present application provides a cooling structure, including a cooling component 1 , a mounting component 2 and a nozzle unit 3 .
  • the installation component 2 is used to connect the cooling component 1 with an external laser device, so that the laser output by the laser device can pass through the cooling component 1 , the installation component 2 and the nozzle unit 3 in sequence, and finally be output through the nozzle unit 3 .
  • the cooling assembly 1 is used to cool down the nozzle unit 3 to solve the problem that the nozzle unit 3 is hot and affects the cutting quality.
  • the cooling component 1 is provided with a cooling channel 4.
  • the cooling channel 4 has an input port 41 and an output port 42.
  • the cooling component 1 is provided with an input channel and an output channel that communicate with the input port 41 and the output port 42 respectively.
  • the cooling channel 4 is an arc-shaped channel, and the input port 41 and the output port 42 are respectively located at two ends of the arc-shaped channel to ensure that the contact area between the cooling medium and the cooling component 1 is maximized.
  • the center of the arc-shaped channel is located on the central axis of the cooling component 1, so that the cooling channel 4 can uniformly cool the cooling component 1.
  • the cross section of the cooling component 1 is a regular hexagon with a chamfered structure. That is, every two adjacent sides of the regular hexagonal structure have chamfers.
  • the regular hexagonal structure facilitates the opening of input channels and output channels on the cooling component 1, and the chamfered structure makes the cooling component 1 safer and less likely to scratch the user.
  • the cooling component 1 is made of metal, including but not limited to copper, copper alloy, aluminum, and aluminum alloy. It is preferably made of red copper.
  • the red copper here refers to industrial pure copper containing 99.9%.
  • the mounting component 2 is detachably mounted on the first side of the cooling component 1, and is in communication with the cooling component 1. Specifically, the input channel and the output channel are opened on the third side of the cooling assembly 1 , and the first side of the cooling assembly 1 is perpendicular to the third side of the cooling assembly 1 . Both the mounting component 2 and the cooling component 1 have laser channels inside for the laser to pass through. When the cooling component 1 is installed on the mounting component 2, the laser channel in the mounting component 2 communicates with the laser channel in the cooling component 1.
  • the nozzle unit 3 is detachably mounted on the second side of the cooling assembly 1 and communicates with the cooling assembly 1 .
  • the second side of the cooling assembly 1 is parallel to the first side of the cooling assembly 1, and the mounting assembly 2 and the nozzle unit 3 are respectively disposed on the top and bottom surfaces of the cooling assembly 1.
  • Both the nozzle unit 3 and the cooling assembly 1 have laser channels for the laser to pass through.
  • the laser channels in the nozzle unit 3 communicate with the laser channels in the cooling assembly 1.
  • the above-mentioned cooling structure can input cooling medium into the cooling channel 4 through the input channel, and output the cooling medium through the output channel.
  • the cooling medium circulating in the cooling channel 4 can keep the cooling component 1 at a low temperature, and thus can be installed in the cooling channel 4.
  • the nozzle unit 3 on the cooling assembly 1 performs cooling.
  • the installation assembly 2 and the nozzle unit 3 are detachably connected to the cooling assembly 1, which facilitates the separate production of each component and facilitates separate repair when the component is damaged. Parts are replaced.
  • the mounting component 2 is provided with a first fixing part 24
  • the cooling component 1 is provided with a second fixing part 13 on the first side thereof
  • the first fixing part 24 is threadedly connected to the second fixing part 13 .
  • the first fixing part 24 is provided on the bottom surface of the mounting component 2
  • the second fixing part 13 is provided on the top surface of the cooling component 1 .
  • the second fixing part 13 has a groove structure
  • the inner peripheral surface of the second fixing part 13 is provided with an internal thread structure
  • the first fixing part 24 has a protruding structure
  • the first fixing part 24 has a protruding structure.
  • An external thread structure is provided on the outer peripheral surface, and the first fixing part 24 is screwed inside the second fixing part 13 through the thread structure (not shown in the figure).
  • the first fixing part 24 has a groove structure, and an internal thread structure is provided on the inner peripheral surface of the first fixing part 24 .
  • the second fixing part 13 is a protruding structure.
  • the outer peripheral surface of the second fixing part 13 is provided with an external thread structure.
  • the second fixing part 13 is screwed inside the first fixing part 24 through the thread structure. That is, the bottom surface of the mounting assembly 2 is provided with a first threaded groove, and the second fixing part 13 is inserted and screwed inside the first threaded groove.
  • the threaded connection structure can not only ensure the stability of the installation between the installation component 2 and the cooling component 1, but also ensure the convenience of the installation process of the installation component 2 and the cooling component 1. .
  • a third fixing part 14 is provided on the second side of the cooling assembly 1
  • a fourth fixing part 31 is provided on the nozzle unit 3
  • the third fixing part 14 is threadedly connected to the fourth fixing part 31 .
  • the fourth fixing part 31 is provided on the top surface of the nozzle unit 3
  • the third fixing part 14 is provided on the bottom surface of the cooling assembly 1 .
  • the fourth fixing part 31 has a groove structure
  • the inner peripheral surface of the fourth fixing part 31 is provided with an internal thread structure
  • the third fixing part 14 has a protruding structure
  • the third fixing part 14 has a protruding structure.
  • An external thread structure is provided on the outer peripheral surface, and the third fixing part 14 is screwed inside the fourth fixing part 31 through the thread structure (not shown in the figure).
  • the third fixing part 14 has a groove structure, and an internal thread structure is provided on the inner peripheral surface of the third fixing part 14 .
  • the fourth fixing part 31 is a protruding structure.
  • the outer peripheral surface of the fourth fixing part 31 is provided with an external thread structure.
  • the fourth fixing part 31 is screwed inside the third fixing part 14 through the thread structure. That is, a third threaded groove is provided on the bottom surface of the cooling assembly 1, and the fourth fixing part 31 is inserted and screwed into the third threaded groove.
  • the threaded connection structure can not only ensure the stability of the installation between the nozzle unit 3 and the cooling component 1, but also ensure the convenience of the installation process of the nozzle unit 3 and the cooling component 1. .
  • the structure of the third fixing part 14 is consistent with the structure of the first fixing part 24
  • the structure of the fourth fixing part 31 is consistent with the structure of the second fixing part 13 .
  • the bottom surface of the mounting component 2 is provided with a first threaded groove
  • the second fixing part 13 can be inserted and screwed inside the first threaded groove.
  • the bottom surface of the cooling component 1 is provided with a third threaded groove
  • the fourth fixing part 13 is provided with a third threaded groove.
  • the fourth fixing part 31 can be inserted into and screwed into the third threaded groove
  • the fourth fixing part 31 can be inserted into and screwed into the first threaded groove.
  • the first fixing part 24 is provided on the mounting component 2, the first side of the cooling component 1 is provided with There is a second fixing part 13, the first fixing part 24 and the second fixing part 13 are detachably connected, a third fixing part 14 is provided on the second side of the cooling assembly 1, and a fourth fixing part 14 is provided on the nozzle unit 3. 31 , the third fixing part 14 and the fourth fixing part 31 are detachably connected, and the structure of the fourth fixing part 31 is consistent with the structure of the second fixing part 13 . Therefore, the fourth fixing part 31 can be detachably connected to the first fixing part 24 .
  • the installation component 2 and the nozzle unit 3 can be connected through the first fixing part 24 and the fourth fixing part 31, so that the worker can choose whether to use the cooling component 1 according to needs. Since the existing nozzle unit 3 and the installation assembly 2 are produced and used together, this structure allows the cooling assembly 1 to match the existing nozzle unit 3 and the installation assembly 2. When used, the cooling assembly 1 can be directly installed on the existing It can be installed on the nozzle unit 3 and the mounting assembly 2.
  • a first receiving groove 15 is provided on the first side of the cooling assembly 1 , and the first fixing portion 24 of the mounting assembly 2 is located in the first receiving groove 15 .
  • the first receiving groove 15 is opened on the top surface of the cooling component 1 , and the first receiving groove 15 extends toward the inside of the cooling component 1 for a certain distance.
  • the second fixing part 13 is provided on the inner bottom wall of the first receiving groove 15 .
  • There is a gap between the first fixing part 24 and the inner wall of the first accommodating groove 15 and the part of the mounting component 2 located in the first accommodating groove 15 does not contact the inner wall of the first accommodating groove 15 . That is, the mounting component 2 and the cooling component 1 are in contact only through the first fixing part 24 and the second fixing part 13 .
  • the cooling assembly 1 includes a cooling unit 11 and a blocking unit 12.
  • the cooling unit 11 is provided with an arcuate groove 16 on a first side thereof, and the arcuate groove 16 is provided on a third side of the cooling unit 11.
  • the input channel and the output channel are connected, the blocking unit 12 is arranged on the cooling unit 11, and the orthographic projection of the blocking unit 12 on the cooling unit 11 coincides with the orthographic projection of the arcuate groove 16 on the cooling unit 11.
  • the cooling channel 4 is surrounded by an arc-shaped groove 16 and a blocking unit 12.
  • the arc-shaped groove 16 opens on the top surface of the cooling component 1 and extends toward the interior of the cooling component 1 for a certain distance.
  • the cross-section of the first receiving groove 15 is annular.
  • the central axis of the first receiving groove 15 and the central axis of the arcuate groove 16 both coincide with the central axis of the cooling component 1 , and the central axis of the cooling component 1 is separated from the first receiving groove 15
  • the maximum distance is less than the minimum distance between the central axis of the cooling component 1 and the arc-shaped groove 16 .
  • the input port 41 and the output port 42 of the cooling channel 4 are respectively located at two ends of the arc-shaped groove 16, and the input channel and the output channel are connected to the input port 41 and the output port 42 respectively.
  • the cross-sectional area of the plugging unit 12 is larger than the cross-sectional area of the arcuate groove 16, ensuring that the plugging unit 12 can completely plug the opening of the arcuate groove 16 after installation.
  • the above-mentioned cooling structure is formed by opening an arc-shaped groove 16 on the cooling unit 11 and sealing the arc-shaped groove through the sealing unit 12. Blocking the slots 16 not only facilitates the installation of the cooling channel 4 in the cooling unit 11, but also allows the air to circulate smoothly in the cooling channel 4 through the curvature of the arc-shaped slot 16.
  • a blocking groove 17 is provided on the first side of the cooling unit 11, the blocking groove 17 is connected with the arcuate groove 16, and the blocking unit 12 is disposed in the blocking groove 17. And seal the sealing groove 17.
  • the blocking groove 17 opens on the top surface of the cooling component 1 and extends a certain distance toward the inside of the cooling component 1 .
  • the arc-shaped groove 16 opens on the inner bottom wall of the blocking groove 17 and extends a certain distance toward the inside of the cooling assembly 1 .
  • the orthographic projection of the plugging groove 17 on the cooling unit 11 coincides with the orthographic projection of the arcuate groove 16 on the cooling unit 11, and the cross-sectional area of the plugging unit 12 is larger than the cross-sectional area of the arcuate groove 16, ensuring that When blocking, the blocking unit 12 will only be located in the blocking groove 17 and will not enter the arc-shaped groove 16 .
  • the sealing groove 17 is an annular groove, which is convenient for opening.
  • the blocking unit 12 adopts a circular shape. And the thickness of the plugging unit 12 is consistent with the depth of the plugging groove 17 . The matching effect between the plugging unit 12 and the plugging groove 17 is ensured.
  • the blocking groove 17 can provide accommodating space for the blocking unit 12, which ensures that the blocking unit 12 will not occupy the arcuate groove 16.
  • the space allows the first side of the cooling unit 11 to remain flat.
  • the mounting assembly 2 includes a first mounting unit 21, a second mounting unit 22 and a fixing unit 23.
  • the first mounting unit 21 and the second mounting unit 22 abut, and the first fixing part 24 is located on the second mounting unit.
  • the fixing unit 23 is detachably installed on the first mounting unit 21 and the second mounting unit 22.
  • the bottom surface of the first mounting unit 21 is in contact with the top surface of the second mounting unit 22
  • the first part of the fixing unit 23 is movably connected to the first mounting unit 21
  • the second part of the fixing unit 23 is movably connected to the second mounting unit 22 Active connections.
  • the first installation unit 21 is used to connect with the laser equipment
  • the second installation unit 22 is used to connect with the cooling assembly 1 .
  • the first mounting unit 21 and the second mounting unit 22 are detachably connected through the fixing unit 23, which not only facilitates the separate production of the first mounting unit 21, the second mounting unit 22 and the fixing unit 23, but also facilitates When one of the units is damaged, the damaged unit is replaced individually.
  • the first mounting unit 21 is provided with a second receiving groove, and part of the second mounting unit 22 is located in the second receiving groove.
  • the second mounting unit 22 adopts a boss shape. That is, the second mounting unit 22 has a first stage body and a second stage body. The first stage body is disposed on the top surface of the second stage body, and the cross-sectional area of the first stage body is larger than the cross-sectional area of the second stage body. area.
  • the fixing unit 23 includes a first ring body 231 and a second ring body 232. The first ring body 231 is disposed on the top of the second ring body 232, and the first ring body 231 and the second ring body 232 are perpendicular to each other and are integrally formed.
  • the first ring body 231 is perpendicular to the bottom surface of the first installation unit 21, and the inside of the first ring body 231 is provided with an internal thread structure.
  • the outer circumferential surface of the first installation unit 21 close to the bottom surface is provided with an external thread structure.
  • 231 is screwed on the first mounting unit 21 through a threaded structure.
  • the top of the second ring body 232 abuts the bottom surface of the first mounting unit 21 and part of the bottom surface of the first step body. catch.
  • the second ring body 232 can support the first mounting unit 21 and the first step body, thereby enhancing the stability between the second mounting unit 22 and the first mounting unit 21 .
  • the inner peripheral surface of the second ring body 232 is in contact with part of the outer peripheral surface of the first step body. The stability between the second installation unit 22 and the first installation unit 21 is further enhanced.
  • the above-mentioned cooling structure by locating part of the second mounting unit 22 inside the first mounting unit 21 , can not only increase the structural tightness between the first mounting unit 21 and the second mounting unit 22 , but also strengthen the first mounting unit 21 and the stability of the second installation unit 22 after installation.
  • the threaded structure between the fixing unit 23 and the first mounting unit 21 facilitates the detachable connection between the two.
  • the cooling structure further includes a first joint 5 and a second joint 6.
  • the first joint 5 and the second joint 6 are respectively installed on the input channel and the output channel.
  • the first joint 5 is used to supply the cooling channel to the cooling channel.
  • the cooling medium is input into the cooling channel 4, and the second joint 6 outputs the cooling medium in the cooling channel 4.
  • the cooling medium is cooling liquid or cooling gas
  • the cooling assembly 1 controls the heat exchange efficiency by controlling the flow rate of cooling water or cooling gas.
  • the cooling medium is cooling liquid
  • both the first joint 5 and the second joint 6 are water pipe joints. Compared to gases, liquids have a greater specific heat capacity and therefore have a better cooling effect.
  • the above-mentioned cooling structure can assist the cooling component 1 to communicate with the cooling medium input pipeline through the first joint 5, and can assist the cooling component 1 to communicate with the cooling medium output pipeline through the second joint 6, so that the circulating cooling medium can
  • the cooling assembly 1 performs cooling, and the cooling assembly 1 cools the nozzle unit 3 .

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

一种冷却结构体,包括冷却组件(1)、安装组件(2)和喷嘴单元(3),冷却组件(1)内设有冷却通道(4),冷却通道(4)具有输入口(41)和输出口(42),安装组件(2)以可拆卸的方式安装在冷却组件(1)的第一侧面上,且安装组件(2)与冷却组件(1)连通,喷嘴单元(3)以可拆卸的方式安装在冷却组件(1)的第二侧面上,且喷嘴单元(3)与冷却组件(1)连通;通过输入口(41)可向冷却通道(4)内输入冷却介质,并通过输出口(42)将冷却介质输出,通过冷却介质进行降温冷却,通过可拆卸的安装方式便于各部件进行单独生产和替换。

Description

冷却结构体
相关申请
本申请要求2022年8月29日申请的,申请号为202222282136.9,名称为“冷却结构体”的中国专利申请的优先权,在此将其全文引入作为参考。
技术领域
本申请涉及激光技术领域,特别是涉及冷却结构体。
背景技术
高功率激光切割设备已经成为当今金属板材加工的中流砥柱设备。激光切割属于未非接触式切割,激光切割设备通过喷嘴与板材间的电容来感应切割喷嘴与板材间的距离。
激光切割设备在切割较厚的板材时,板材的温度会随着切割的进行而持续增高,做为感应电极的喷嘴也随之发烫。喷嘴发烫后其电阻会变大,使得喷嘴与板材间的电容会随之改变。导致喷嘴离板材的距离会变得不稳定,影响切割质量。
目前解决喷嘴发烫问题的方法大多是通过冷却气体直接吹扫喷嘴表面,冷却效果一般,达不到理想状态。
发明内容
根据本申请的各种实施例,提供一种冷却结构体。
一种冷却结构体,包括:
冷却组件,所述冷却组件内设有冷却通道,所述冷却通道具有输入口和输出口,所述冷却组件上设有分别与所述输入口和所述输出口相通的输入通道和输出通道;
安装组件,所述安装组件以可拆卸的方式安装在所述冷却组件的第一侧面上,且所述安装组件与所述冷却组件连通;
喷嘴单元,所述喷嘴单元以可拆卸的方式安装在所述冷却组件的第二侧面上,且所述喷嘴单元与所述冷却组件连通。
在其中一个实施例中,所述安装组件上设有第一固定部,所述冷却组件的第一侧面上设有第二固定部,所述第一固定部与所述第二固定部螺纹连接。
在其中一个实施例中,所述冷却组件的第二侧面上设有第三固定部,所述喷嘴单元上设有第四固定部,所述第三固定部与所述第四固定部螺纹连接。
在其中一个实施例中,所述第三固定部的结构与所述第一固定部的结构一致,所述第四固定部的结构与所述第二固定部的结构一致。
在其中一个实施例中,所述冷却组件的第一侧面上设有第一容纳槽,所述安装组件的 第一固定部位于所述第一容纳槽内。
在其中一个实施例中,所述冷却组件包括冷却单元和封堵单元,所述冷却单元的第一侧面上设有弧形槽,所述封堵单元设置在所述冷却单元上,且所述封堵单元在所述冷却单元上的正投影与所述弧形槽在所述冷却单元上的正投影相重合,所述冷却通道由所述弧形槽和所述封堵单元配合围成。
在其中一个实施例中,所述冷却单元的第一侧面上设有封堵槽,所述封堵槽与所述弧形槽连通,所述封堵单元设置在所述封堵槽内并封堵所述封堵槽。
在其中一个实施例中,所述安装组件包括第一安装单元、第二安装单元和固定单元,所述第一安装单元和所述第二安装单元抵接,所述第一固定部位于所述第二安装单元上,所述固定单元以可拆卸的方式安装在所述第一安装单元和所述第二安装单元上。
在其中一个实施例中,所述第一安装单元上设有第二容纳槽,部分所述第二安装单元位于所述第二容纳槽内。
在其中一个实施例中,所述冷却结构体还包括第一接头和第二接头,所述第一接头和所述第二接头分别安装在所述输入口和所述输出口上,所述第一接头用于向所述冷却通道内输入冷却介质,所述第二接头将所述冷却通道内的冷却介质输出。
附图说明
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据公开的附图获得其他的附图。
图1为本申请一些实施例的冷却结构体的结构示意图。
图2为图1的左视图。
图3为图1的A-A剖视图。
图4为图2的B-B剖视图。
图5为本申请一些实施例的冷却结构体的立体图。
图6为本申请一些实施例的冷却单元的结构示意图。
附图标记:
1、冷却组件;11、冷却单元;12、封堵单元;13、第二固定部;14、第三固定部;15、
第一容纳槽;16、弧形槽;17、封堵槽;
2、安装组件;21、第一安装单元;22、第二安装单元;23、固定单元;231、第一环
体;232、第二环体;24、第一固定部;
3、喷嘴单元;31、第四固定部;
4、冷却通道;41、输入口;42、输出口;
5、第一接头;
6、第二接头。
具体实施方式
下下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水 平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
参阅图1-图5,本申请一实施例提供的一种冷却结构体,包括冷却组件1、安装组件2和喷嘴单元3。安装组件2用于将冷却组件1与外部激光设备进行连接,使激光设备输出的激光可依次通过冷却组件1、安装组件2和喷嘴单元3,并最终经喷嘴单元3输出。冷却组件1用于对喷嘴单元3进行降温冷却,解决喷嘴单元3因发烫现象而影响切割质量的问题。
冷却组件1内设有冷却通道4,冷却通道4具有输入口41和输出口42,冷却组件1上设有分别与输入口41和输出口42相通的输入通道和输出通道。具体地,冷却通道4为弧形通道,输入口41和输出口42分别位于弧形通道的两个端部,保证冷却介质与冷却组件1接触面积的最大化。弧形通道的圆心位于冷却组件1的中轴线上,使得冷却通道4可对冷却组件1进行均匀冷却。冷却组件1的横截面为具有倒角结构的正六边形。即,该正六边形结构的每两个相邻边间均具有倒角。正六边形结构便于在冷却组件1上开设输入通道和输出通道,倒角结构使冷却组件1的安全性更高,不易划伤使用人员。冷却组件1的材质采用金属材质,包括但不限于铜、铜合金、铝、铝合金,其优选采用紫铜,这里的紫铜指代含有99.9%的工业纯铜。
安装组件2以可拆卸的方式安装在冷却组件1的第一侧面上,且安装组件2与冷却组件1相通。具体地,输入通道和输出通道开设在冷却组件1的第三侧面上,冷却组件1的第一侧面与冷却组件1的第三侧面垂直。安装组件2和冷却组件1内部均具有供激光通过的激光通道,当冷却组件1安装在安装组件2上后,安装组件2内的激光通道与冷却组件1内的激光通道相通。
喷嘴单元3以可拆卸的方式安装在冷却组件1的第二侧面上,且喷嘴单元3与冷却组件1相通。具体地,冷却组件1的第二侧面与冷却组件1的第一侧面平行,安装组件2和喷嘴单元3分别设置在冷却组件1的顶面和底面上。喷嘴单元3和冷却组件1内部均具有供激光通过的激光通道,当喷嘴单元3安装在冷却组件1上后,喷嘴单元3内的激光通道与冷却组件1内的激光通道相通。
上述冷却结构体,通过输入通道可向冷却通道4内输入冷却介质,并通过输出通道将冷却介质输出,通过在冷却通道4内循环的冷却介质使冷却组件1可保持低温,进而可对设置在冷却组件1上的喷嘴单元3进行降温冷却,此外安装组件2和喷嘴单元3均通过可拆卸的方式与冷却组件1进行连接,便于对各部件进行单独生产,也便于在部件损坏时单独对损坏部件进行替换。
在其中一个实施例中,安装组件2上设有第一固定部24,冷却组件1的第一侧面上设有第二固定部13,第一固定部24与第二固定部13螺纹连接。具体地,安装组件2的底面上设有第一固定部24,冷却组件1的顶面上设有第二固定部13。在一实施例中,第二固定部13为一凹槽结构,第二固定部13的内周面上设有内螺纹结构,第一固定部24为一凸出结构,第一固定部24的外周面上设有外螺纹结构,第一固定部24通过螺纹结构螺装在第二固定部13的内部(图中未示出)。在另一实施例中,第一固定部24为一凹槽结构,第一固定部24的内周面上设有内螺纹结构。第二固定部13为一凸出结构,第二固定部13的外周面上设有外螺纹结构,第二固定部13通过螺纹结构螺装在第一固定部24的内部。即,安装组件2的底面上设有第一螺纹槽,第二固定部13插入并螺装在第一螺纹槽的内部。
上述冷却结构体,相较于其他可拆卸的连接结构,螺纹连接结构既可保证安装组件2与冷却组件1间的安装稳固性,又可保证安装组件2与冷却组件1在安装过程的方便性。
在其中一个实施例中,冷却组件1的第二侧面上设有第三固定部14,喷嘴单元3上设有第四固定部31,第三固定部14与第四固定部31螺纹连接。具体地,喷嘴单元3的顶面上设有第四固定部31,冷却组件1的底面上设有第三固定部14。在一实施例中,第四固定部31为一凹槽结构,第四固定部31的内周面上设有内螺纹结构,第三固定部14为一凸出结构,第三固定部14的外周面上设有外螺纹结构,第三固定部14通过螺纹结构螺装在第四固定部31的内部(图中未示出)。在另一实施例中,第三固定部14为一凹槽结构,第三固定部14的内周面上设有内螺纹结构。第四固定部31为一凸出结构,第四固定部31的外周面上设有外螺纹结构,第四固定部31通过螺纹结构螺装在第三固定部14的内部。即,冷却组件1的底面上设有第三螺纹槽,第四固定部31插入并螺装在第三螺纹槽的内部。
上述冷却结构体,相较于其他可拆卸的连接结构,螺纹连接结构既可保证喷嘴单元3与冷却组件1间的安装稳固性,又可保证喷嘴单元3与冷却组件1在安装过程的方便性。
在其中一个实施例中,第三固定部14的结构与第一固定部24的结构一致,第四固定部31的结构与第二固定部13的结构一致。具体地,安装组件2的底面上设有第一螺纹槽,第二固定部13可插入并螺装在第一螺纹槽的内部,冷却组件1的底面上设有第三螺纹槽,第四固定部31可插入并螺装在第三螺纹槽的内部,第四固定部31液可插入并螺装在第一螺纹槽的内部。当第四固定部31液插入并螺装在第一螺纹槽的内部时,喷嘴单元3与安装组件2直接连接。此时可不使用冷却组件1。
上述冷却结构体,由于安装组件2上设有第一固定部24,冷却组件1的第一侧面上设 有第二固定部13,第一固定部24与第二固定部13以可拆卸的方式连接,冷却组件1的第二侧面上设有第三固定部14,喷嘴单元3上设有第四固定部31,第三固定部14与第四固定部31以可拆卸的方式连接,第四固定部31的结构与第二固定部13的结构一致。因此第四固定部31可与第一固定部24以可拆卸的方式连接。使得安装组件2和喷嘴单元3可通过第一固定部24和第四固定部31进行连接,使得工作人员可根据需求选择是否使用冷却组件1。由于现有的喷嘴单元3与安装组件2是配套生产和使用的,因此该结构使得冷却组件1可匹配现有的喷嘴单元3和安装组件2,使用时可直接将冷却组件1安装在现有的喷嘴单元3与安装组件2上既可。
在其中一个实施例中,冷却组件1的第一侧面上设有第一容纳槽15,安装组件2的第一固定部24位于第一容纳槽15内。具体地,第一容纳槽15开口于冷却组件1的顶面,且第一容纳槽15向着冷却组件1的内部延伸一定的距离。第二固定部13设置在第一容纳槽15的内底壁上。第一固定部24与第一容纳槽15得内侧壁间存在间隙,位于第一容纳槽15内得安装组件2的部分不与第一容纳槽15的内侧壁接触。即,安装组件2与冷却组件1只通过第一固定部24和第二固定部13进行接触。通过最大程度的减小安装组件2与冷却组件1之间的接触面积,降低冷却组件1对安装组件2的冷却效果,进而保证冷却组件1的冷量可最大程度的传递给喷嘴单元3。
上述冷却结构体,通过使部分安装组件2位于冷却组件1的内侧,既可增加安装组件2与冷却组件1间的结构紧密性,又可增强安装组件2与冷却组件1安装后的稳固性。
在其中一个实施例中,冷却组件1包括冷却单元11和封堵单元12,冷却单元11的第一侧面上设有弧形槽16,冷却单元11的第三侧面上设有与弧形槽16相通的输入通道和输出通道,封堵单元12设置在冷却单元11上,且封堵单元12在冷却单元11上的正投影与弧形槽16在冷却单元11上的正投影相重合,冷却通道4由弧形槽16和封堵单元12配合围成。具体地,弧形槽16开口于冷却组件1的顶面并向着冷却组件1的内部延伸一定的距离。第一容纳槽15的横截面为环形,第一容纳槽15的中轴线和弧形槽16的中轴线均与冷却组件1的中轴线重合,且冷却组件1的中轴线距第一容纳槽15的最大距离小于冷却组件1的中轴线距弧形槽16的最小距离。保证弧形槽16位于第一容纳槽15外侧,冷却通道4不会影响第一容纳槽15对部分安装组件2的容纳效果。冷却通道4的输入口41和输出口42分别位于弧形槽16的两个端部,输入通道和输出通道分别与输入口41和输出口42连通。封堵单元12的横截面的面积大于弧形槽16的横截面的面积,保证封堵单元12在安装后可完全封堵弧形槽16的槽口。
上述冷却结构体,通过在冷却单元11上开设弧形槽16,并通过封堵单元12对弧形槽 16的槽口进行封堵,既方便在冷却单元11内设置冷却通道4,又可通过弧形槽16的弧度使空气在冷却通道4内顺畅流通。
一并参阅图6,在其中一个实施例中,冷却单元11的第一侧面上设有封堵槽17,封堵槽17与弧形槽16连通,封堵单元12设置在封堵槽17内并封堵该封堵槽17。具体地,封堵槽17开口于冷却组件1的顶面并向着冷却组件1的内部延伸一定的距离。弧形槽16开口于封堵槽17的内底壁上并向着冷却组件1的内部延伸一定的距离。封堵槽17在冷却单元11上的正投影与弧形槽16在冷却单元11上的正投影相重合,且封堵单元12的横截面的面积大于弧形槽16的横截面的面积,保证封堵单元12在封堵时只会位于封堵槽17内,而不会进入弧形槽16内。其中,封堵槽17选用环形槽,便于开设。封堵单元12选用圆环外型。且封堵单元12的厚度与封堵槽17的深度一致。保证封堵单元12与封堵槽17的匹配效果。
上述冷却结构体,通过在冷却单元11的第一侧面上设置封堵槽17,使封堵槽17可为封堵单元12提供容纳空间,既保证封堵单元12不会占用弧形槽16的空间,又使冷却单元11的第一侧面可保持平整状态。
在其中一个实施例中,安装组件2包括第一安装单元21、第二安装单元22和固定单元23,第一安装单元21和第二安装单元22抵接,第一固定部24位于第二安装单元22上,固定单元23以可拆卸的方式安装在第一安装单元21和第二安装单元22上。具体地,第一安装单元21的底面与第二安装单元22的顶面抵接,固定单元23的第一部分与第一安装单元21活动连接,固定单元23的第二部分与第二安装单元22活动连接。其中,第一安装单元21用于与激光设备连接,第二安装单元22用于与冷却组件1连接。
上述冷却结构体,通过固定单元23对第一安装单元21和第二安装单元22进行可拆卸连接,既便于对第一安装单元21、第二安装单元22和固定单元23进行单独生产,也便于在其中一个单元损坏时单独对损坏单元进行替换。
在其中一个实施例中,第一安装单元21上设有第二容纳槽,部分第二安装单元22位于第二容纳槽内。具体地,第二安装单元22选用凸台外型。即,第二安装单元22具有第一阶体和第二阶体,第一阶体设置在第二阶体的顶面,且第一阶体的横截面的面积大于第二阶体的横截面的面积。固定单元23包括第一环体231和第二环体232,第一环体231设置在第二环体232的顶部,且第一环体231与第二环体232垂直,二者一体成型。第一环体231与第一安装单元21的底面垂直,且第一环体231的内部设有内螺纹结构,第一安装单元21靠近底面的外周面上设有外螺纹结构,第一环体231通过螺纹结构螺装在第一安装单元21上,第二环体232的顶部与第一安装单元21的底面和第一阶体的部分底面抵 接。使第二环体232可对第一安装单元21和第一阶体进行支撑,增强第二安装单元22与第一安装单元21间的稳定性。第二环体232的内周面与第一阶体的部分外周面抵接。进一步增强第二安装单元22与第一安装单元21间的稳定性。
上述冷却结构体,通过使部分第二安装单元22位于第一安装单元21的内侧,既可增加第一安装单元21和第二安装单元22间的结构紧密性,又可增强第一安装单元21和第二安装单元22安装后的稳固性。同时通过固定单元23与第一安装单元21间的螺纹结构,便于二者进行可拆卸连接。
在其中一个实施例中,冷却结构体还包括第一接头5和第二接头6,第一接头5和第二接头6分别安装在输入通道和输出通道上,第一接头5用于向冷却通道4内输入冷却介质,第二接头6将冷却通道4内的冷却介质输出。具体地,冷却介质为冷却液或者冷却气体,冷却组件1通过控制冷却水或者冷却气体的流速来控制热交换效率。在本实施例中,冷却介质为冷却液,第一接头5和第二接头6均为水管接头。相较于气体,液体的比热容更大,因此冷却效果更好。
上述冷却结构体,通过第一接头5可辅助冷却组件1与冷却介质输入管路进行连通,通过第二接头6可辅助冷却组件1与冷却介质输出管路进行连通,以便循环流动的冷却介质对冷却组件1进行冷却,进而使冷却组件1对喷嘴单元3进行冷却。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。

Claims (15)

  1. 一种冷却结构体,其特征在于,包括:
    冷却组件(1),所述冷却组件(1)内设有冷却通道(4),所述冷却通道(4)具有输入口(41)和输出口(42),所述冷却组件(1)上设有分别与所述输入口(41)和所述输出口(42)相通的输入通道和输出通道;
    安装组件(2),所述安装组件(2)以可拆卸的方式安装在所述冷却组件(1)的第一侧面上,且所述安装组件(2)与所述冷却组件(1)连通;
    喷嘴单元(3),所述喷嘴单元(3)以可拆卸的方式安装在所述冷却组件(1)的第二侧面上,且所述喷嘴单元(3)与所述冷却组件(1)连通。
  2. 根据权利要求1所述的冷却结构体,其特征在于,所述安装组件(2)上设有第一固定部(24),所述冷却组件(1)的第一侧面上设有第二固定部(13),所述第一固定部(24)与所述第二固定部(13)螺纹连接。
  3. 根据权利要求2所述的冷却结构体,其特征在于,所述冷却组件(1)的第二侧面上设有第三固定部(14),所述喷嘴单元(3)上设有第四固定部(31),所述第三固定部(14)与所述第四固定部(31)螺纹连接。
  4. 根据权利要求3所述的冷却结构体,其特征在于,所述第三固定部(14)的结构与所述第一固定部(24)的结构一致,所述第四固定部(31)的结构与所述第二固定部(13)的结构一致。
  5. 根据权利要求2所述的冷却结构体,其特征在于,所述冷却组件(1)的第一侧面上设有第一容纳槽(15),所述安装组件(2)的第一固定部(24)位于所述第一容纳槽(15)内。
  6. 根据权利要求5所述的冷却结构体,其特征在于,所述第一固定部(24)与所述第一容纳槽(15)的内侧壁间存在间隙。
  7. 根据权利要求1所述的冷却结构体,其特征在于,所述冷却组件(1)包括冷却单元(11)和封堵单元(12),所述冷却单元(11)的第一侧面上设有弧形槽(16),所述封堵单元(12)设置在所述冷却单元(11)上,且所述封堵单元(12)在所述冷却单元(11)上的正投影与所述弧形槽(16)在所述冷却单元(11)上的正投影相重合,所述冷却通道(4)由所述弧形槽(16)和所述封堵单元(12)配合围成。
  8. 根据权利要求7所述的冷却结构体,其特征在于,所述第一容纳槽(15)的中轴线和所述弧形槽(16)的中轴线均与所述冷却组件(1)的中轴线重合,且所述冷却组件(1)的中轴线距所述第一容纳槽(15)的最大距离小于所述冷却组件(1)的中轴线距所述弧形槽(16)的最小 距离。
  9. 根据权利要求7所述的冷却结构体,其特征在于,所述冷却单元(11)的第一侧面上设有封堵槽(17),所述封堵槽(17)与所述弧形槽(16)连通,所述封堵单元(12)设置在所述封堵槽(17)内并封堵所述封堵槽(17)。
  10. 根据权利要求9所述的冷却结构体,其特征在于,所述封堵槽(17)在所述冷却单元(11)上的正投影与所述弧形槽(16)在所述冷却单元(11)上的正投影相重合,且所述封堵单元(12)的横截面的面积大于所述弧形槽(16)的横截面的面积。
  11. 根据权利要求9所述的冷却结构体,其特征在于,所述封堵槽(17)选用环形槽,所述封堵单元(12)选用圆环外型,且所述封堵单元(12)的厚度与所述封堵槽(17)的深度一致。
  12. 根据权利要求2所述的冷却结构体,其特征在于,所述安装组件(2)包括第一安装单元(21)、第二安装单元(22)和固定单元(23),所述第一安装单元(21)和所述第二安装单元(22)抵接,所述第一固定部(24)位于所述第二安装单元(22)上,所述固定单元(23)以可拆卸的方式安装在所述第一安装单元(21)和所述第二安装单元(22)上。
  13. 根据权利要求12所述的冷却结构体,其特征在于,所述第一安装单元(21)上设有第二容纳槽,部分所述第二安装单元(22)位于所述第二容纳槽内。
  14. 根据权利要求13所述的冷却结构体,其特征在于,所述第二安装单元(22)选用凸台外型。
  15. 根据权利要求1所述的冷却结构体,其特征在于,所述冷却结构体还包括第一接头(5)和第二接头(6),所述第一接头(5)和所述第二接头(6)分别安装在所述输入口(41)和所述输出口(42)上,所述第一接头(5)用于向所述冷却通道(4)内输入冷却介质,所述第二接头(6)将所述冷却通道(4)内的冷却介质输出。
PCT/CN2023/106709 2022-08-29 2023-07-11 冷却结构体 WO2024045907A1 (zh)

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