WO2024032827A1 - 全自动散热器焊接设备 - Google Patents

全自动散热器焊接设备 Download PDF

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Publication number
WO2024032827A1
WO2024032827A1 PCT/CN2023/127022 CN2023127022W WO2024032827A1 WO 2024032827 A1 WO2024032827 A1 WO 2024032827A1 CN 2023127022 W CN2023127022 W CN 2023127022W WO 2024032827 A1 WO2024032827 A1 WO 2024032827A1
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WO
WIPO (PCT)
Prior art keywords
welding
cooling
frame
fully automatic
radiator
Prior art date
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PCT/CN2023/127022
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English (en)
French (fr)
Inventor
李京环
李帅菲
程翠平
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李京环
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Publication date
Application filed by 李京环 filed Critical 李京环
Publication of WO2024032827A1 publication Critical patent/WO2024032827A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/32—Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/04—Tubular or hollow articles
    • B23K2101/14—Heat exchangers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of welding equipment, specifically to fully automatic radiator welding equipment.
  • Radiator is the main equipment in the heat exchange device, which uses refrigerant to cool the air, heat medium to heat the air, or cold water to recover the waste heat of the air. Injecting high-temperature water, steam or high-temperature thermal oil can heat the air, and injecting salt water or low-temperature water to cool the air.
  • the structure of the radiator consists of a heat dissipation pipe, an inlet and outlet main pipe and a frame.
  • the heat dissipation pipe is usually welded to the frame.
  • Traditional The welding efficiency of radiators is low when using manual welding. At the same time, the welding personnel maintain the same posture for a long time during welding, and the requirements for welding accuracy are high, which makes the welding personnel more laborious.
  • automatic welding equipment has been designed to realize the welding of radiators. Carry out automatic welding while ensuring welding accuracy.
  • the existing fully automatic welding equipment is welding the radiator
  • the welding core, coating and metal base material in the welding rod melt, evaporate and oxidize under the high temperature of the arc, producing a large amount of smoke and dust of metal oxides and other substances.
  • long-term inhalation can cause welder pneumoconiosis.
  • welding fume purifiers are usually used to treat welding fume, and the fume is inhaled into the purification system for processing. Only the extraction method has a low efficiency in purifying welding fume. At the same time, it is suitable for small-mass products. It is difficult to deal with the heavy welding slag, which affects the welding environment; and in the process of welding the radiator, the radiator is usually made of copper or aluminum.
  • the present invention provides fully automatic radiator welding equipment to solve the problems of low smoke processing efficiency, inconvenience in processing the welding slag and the inconvenience of processing the welding slag.
  • the radiator produces welding deformation during the welding process, which affects the welding quality.
  • fully automatic radiator welding equipment including a frame and a welding arm installed on the frame, and also includes:
  • the welding platform is rotatably installed on the frame, a first motor for driving the welding platform to rotate is installed on the frame, a plurality of welding slag drop openings are provided on the welding platform, the welding platform Multiple clamping assemblies for limiting clamping of the radiator are installed on the platform;
  • a welding slag collection box which is installed at the bottom of the welding platform and is connected to multiple welding slag drop openings.
  • the welding slag collection box is provided with a cleaning port, and a baffle is provided at the cleaning port;
  • the exhaust mechanism includes an installation shell, an exhaust fan, a flue gas purifier and an exhaust hood.
  • the exhaust fan is installed inside the installation shell.
  • the installation shell and the exhaust hood connected, a protective net is installed at the bottom of the exhaust hood, the air outlet end of the installation shell is connected to the flue gas purifier, and a driving mechanism for driving the installation shell and the exhaust hood to move is installed on the frame ;
  • the cooling mechanism includes a cooling box and a cooling assembly, the cooling box is installed at the bottom of the welding slag collection box, and the cooling box is connected with the welding slag collection box, the cooling assembly is installed on the cooling Inside the box, the air outlet end of the flue gas purifier is connected to the cooling box.
  • the clamping assembly includes a clamping table, a first electric cylinder, a lifting plate and a pressing block.
  • the clamping table is slidably installed on the welding platform, and the third An electric cylinder is installed on the clamping table, and the lifting plate is rotatably installed on the output end of the first electric cylinder.
  • An adjusting screw is threadedly connected to the lifting plate, and the bottom of the adjusting screw and the pressure Tight block turning connection.
  • the driving mechanism includes a longitudinal moving mechanism, a transverse moving mechanism, a moving base and a rotating mechanism, and both the longitudinal moving mechanism and the transverse moving mechanism are installed On the frame, the transverse movement mechanism is used to move the movable base, and the installation shell is installed on the movable base through a rotating mechanism;
  • the longitudinal movement mechanism includes two second electric cylinders, and the The second electric cylinder is installed on the frame through a mounting plate, the lateral movement mechanism is slidably installed on the frame, and the output end of the second electric cylinder is connected to the lateral movement mechanism;
  • the mechanism includes two support frames, a second motor, a ball screw and a plurality of sliding rods.
  • the support frame is slidably installed on the frame, and the ball screw is rotatably installed between the two support frames.
  • the second motor is installed on the corresponding support frame, the ball screw is connected to the output end of the second motor, and the moving base is provided with a nut that matches the ball screw, so
  • the sliding rod is installed between the two support frames, and the moving base and the plurality of sliding rods are in sliding fit;
  • the rotating mechanism includes a rotating base and a third motor, and the rotating base is connected to the moving base.
  • the installation shell is rotatably mounted on the turntable through a rotating shaft, the third motor is installed on the turntable, and the rotating shaft is connected to the output end of the third motor.
  • the cooling assembly In order to cool the radiator and reduce its thermal deformation, the cooling assembly includes a water cooler and a cooling tube.
  • the cooling tube is installed inside the cooling box, and the water cooler is installed on the frame.
  • the water outlet end and the water inlet end of the water cooler are connected to both ends of the cooling pipe.
  • a blower is installed on the frame, and the air inlet end of the blower and the smoke purifier are The air outlet is connected, and the air outlet end of the blower is connected with the cooling box.
  • the present invention provides fully automatic radiator welding equipment, which has the following beneficial effects:
  • the smoke generated by welding is sucked into the interior of the exhaust hood through an exhaust fan and sent to the inside of the smoke purifier.
  • the smoke purifier purifies the welding smoke, and the purified smoke is sent to the cooling box.
  • a welding slag collection box which blows air to the radiator through the welding slag drop port and blows the welding smoke to the exhaust hood, further improving the purification efficiency of the welding smoke.
  • the welding slag can fall into the inside of the welding slag collection box through the welding slag drop port. Collect, the welding slag in the welding slag collection box can be cleaned through the cleaning port.
  • this solution has higher efficiency in processing welding smoke and is convenient for processing welding slag.
  • the cooling assembly can be used to cool the inside of the cooling box.
  • the cooling box can transfer the low temperature to the welding slag collection box and the welding platform, and play a certain cooling effect on the radiator on the welding platform.
  • the air is blown into the inside of the cooling box under the action of the exhaust fan, and the low-temperature air inside the cooling box is blown into the welding slag collection box and blown from multiple welding slag openings to the radiator to cool the radiator and reduce its heating Deformation, compared with the above-mentioned existing technology, this solution can easily reduce the thermal deformation during welding of the radiator and ensure the welding accuracy and installation accuracy of the radiator.
  • Figure 1 is a schematic three-dimensional structural diagram of the present invention
  • Figure 2 is a partial enlarged structural schematic diagram of position A in Figure 1 of the present invention.
  • Figure 3 is a partial enlarged structural schematic diagram of position B in Figure 1 of the present invention.
  • Figure 4 is a schematic three-dimensional structural diagram of the present invention from another angle
  • Figure 5 is a partial enlarged structural schematic diagram of position C in Figure 4 of the present invention.
  • Figure 6 is a partially cutaway three-dimensional structural schematic diagram of the support frame, the second motor, the ball screw, the rotary base, etc. of the present invention.
  • Figure 7 is a partial enlarged structural schematic diagram of D in Figure 6 of the present invention.
  • Figure 8 is an exploded, partially cutaway, three-dimensional structural schematic diagram of the welding platform, welding slag collection box, baffle, cooling box, etc. of the present invention.
  • Figure 9 is a schematic three-dimensional structural diagram of the clamping assembly of the present invention.
  • Cooling mechanism 701. Cooling box; 702. Air supply pipe; 703. Blower;
  • Cooling component 801. Water cooler; 802. Cooling pipe.
  • the fully automatic radiator welding equipment includes a frame 1 and a welding arm 2 installed on the frame 1.
  • the welding arm 2 mainly includes a robotic arm and a welding equipment.
  • the robotic arm It consists of the robot arm body and the control cabinet (hardware and software).
  • the welding equipment taking arc welding and spot welding as examples, consists of a welding power source (including its control system), a wire feeder (arc welding), and a welding gun ( It consists of clamps) and other parts.
  • arc welding arc welding
  • the welding gun It consists of clamps
  • the basic working principle is teaching and reproduction, that is, the user guides the robot and operates it step by step according to the actual task.
  • the welding manipulator arm automatically memorizes the position, posture, motion parameters, welding parameters, etc. of each taught action during the guidance process, and automatically generates a program that continuously performs all operations. After completing the teaching, just give the robot With a start command, the robot will accurately follow the teaching action and complete all operations step by step.
  • the actual teaching and reproduction are existing equipment well known to those skilled in the art. It is not an innovation point of this application. Its specific structure No further details will be given here.
  • the fully automatic radiator welding equipment also includes a welding platform 3, a welding slag collection box 4, an exhaust mechanism 200 and a cooling mechanism 700.
  • the frame 1 includes a base 6 and two shaped frames 7.
  • the shaped frames 7 are fixedly connected to the top of the base 6.
  • the shaped frames 7 are equipped with a rotating base 8, and the welding platform 3 passes through the rotating shaft.
  • a first motor 9 for driving the rotation of the welding platform 3 is installed on the shaped frame 7 that is rotatably installed between the two rotating seats 8.
  • the corresponding rotation shaft is connected to the output end of the first motor 9.
  • a plurality of clamping assemblies 100 for limiting clamping of the radiator are installed on the welding platform 3.
  • the clamping assemblies 100 include a clamping table 101, a first electric cylinder 102, a lifting plate 103 and The pressing block 104 and both ends of the welding platform 3 are fixedly connected with sliders.
  • the clamping platform 101 is provided with a chute and the slider.
  • the slider is located inside the chute to realize the connection between the clamping platform 101 and the welding platform 3. Sliding fit, the first electric cylinder 102 is installed on the clamping table 101, the lifting plate 103 is rotatably installed on the output end of the first electric cylinder 102, the lifting plate 103 is threadedly connected with an adjusting screw 105, and the bottom of the adjusting screw 105 is pressed
  • the block 104 is rotationally connected, and the pressing block 104 is in contact with the top of the radiator;
  • the radiator When the radiator needs to be installed, rotate the welding platform 3 to a horizontal state, place the radiator on the top of the welding platform 3, adjust its position to match the working coordinates of the welding arm 2, and press it tightly through the rotation of the lifting plate 103 Adjust the position of the block 104 so that the adjusting block is at or near the edge of the radiator. Rotating the adjusting screw 105 can drive the pressing block 104 to lift. With the telescopic length of the first electric cylinder 102, the pressing block can be adjusted The lifting range of 104 is adjusted to clamp different types of radiators. The first electric cylinder 102 can drive the lifting plate 103 to lift, thereby driving the pressing block 104 to press the radiator to the welding joint.
  • the radiator On the surface of the platform 3, the radiator is limited and clamped to ensure the stability of the radiator.
  • the first motor 9 can drive the rotating shaft and the welding platform 3 to rotate, thereby driving the radiator to rotate and adjust the angle of the radiator. Use welding arm 2 to weld different positions of the radiator.
  • the welding slag collection box 4 is installed at the bottom of the welding platform 3 and is connected to multiple welding slag drop openings.
  • the welding slag collection box 4 has a cleaning port, and a baffle 5 is installed at the cleaning port to seal and slide.
  • the welding slag generated by the welding of the radiator by the welding arm 2 splashes on the welding platform 3.
  • Some of the welding slag falls directly through the welding slag drop opening into the inside of the welding slag collection box 4 for collection.
  • Some of the welding slag is collected during the rotation of the welding platform 3. Slide down to the welding slag mouth and fall into the inside of the welding slag collection box 4. Pull the baffle 5 from the cleaning place to open the cleaning port.
  • the welding slag can be removed from the welding slag collection box 4 using tools such as scrapers. Clean out the inside.
  • the exhaust mechanism 200 includes an installation shell 201, an exhaust fan 202, a flue gas purifier 203 and an exhaust hood 204.
  • the exhaust fan 202 is installed inside the installation shell 201.
  • the installation shell 201 and the exhaust hood are The air hood 204 is connected.
  • the air extraction end of the air extraction fan 202 faces the air extraction hood 204.
  • a protective net 205 is installed at the bottom of the air extraction hood 204.
  • the air outlet end of the installation shell 201 is connected to the flue gas purifier 203 through a telescopic tube.
  • the rack A driving mechanism 300 for driving the installation shell 201 and the exhaust hood 204 to move is installed on 1;
  • the air flow can be formed by the exhaust fan 202, and the air flow direction is from the exhaust hood 204 to the flue gas purifier 203.
  • the exhaust hood 204 is located above the welding position, so that the smoke and dust generated by welding is sucked into the exhaust hood 204 and sent into Inside the flue gas purifier 203, the welding smoke is processed through the flue gas purifier 203, and the welding slag generated by the welding is blocked through the protective net 205 to prevent the welding slag from entering the inside of the exhaust hood 204 and affecting the exhaust fan 202, etc.
  • the flue gas purifier 203 is an existing equipment well known to those skilled in the art.
  • the driving mechanism 300 includes a longitudinal movement mechanism 400, a transverse movement mechanism 500, a moving base 301 and a rotation mechanism 600.
  • the longitudinal movement mechanism 400 and the transverse movement mechanism 500 are both installed on the frame 1.
  • the transverse movement mechanism 500 is used to move the movable base 301, and the installation shell 201 is installed on the movable base 301 through the rotating mechanism 600;
  • the longitudinal moving mechanism 400 includes two second electric cylinders 401, and the rear end of the frame 7 is fixedly connected with a mounting plate.
  • the second electric cylinder 401 is fixedly installed on the mounting plate, and the transverse movement mechanism 500 is slidably installed on the frame 7.
  • the output end of the second electric cylinder 401 is fixedly connected to the transverse movement mechanism 500;
  • the transverse movement mechanism 500 includes two support frames. 501, the second motor 502, the ball screw 503 and a plurality of slide bars 504.
  • the bottom end of the support frame 501 is fixedly connected with a slide block.
  • the top end of the frame 7 is connected with a slide rail.
  • the slide rail has a hole matching the slide block.
  • the slide block is located inside the chute to realize the sliding fit between the support frame 501 and the shaped frame 7.
  • the ball screw 503 is rotated and installed between the two support frames 501, and the second motor 502 is installed on the corresponding support frame.
  • the ball screw 503 is connected to the output end of the second motor 502.
  • the movable base 301 is provided with a nut adapted to the ball screw 503.
  • the sliding rod 504 is installed between the two support frames 501.
  • On the movable base 301 A plurality of sliding holes matching the sliding rod 504 are provided.
  • the sliding rod 504 realizes the sliding fit of the movable base 301 and the sliding rod 504 through being located inside the sliding hole;
  • the rotating mechanism 600 includes a rotating base 601 and a third motor 602.
  • the rotating base 601 is fixedly connected to the bottom of the movable base 301, the installation shell 201 is rotated and installed on the bottom of the swivel base 601 through the rotating shaft, the third motor 602 is fixedly installed on the swivel base 601, and the rotating shaft is connected to the output end of the third motor 602;
  • the second electric cylinder 401 can drive the support frame 501 to move, thereby driving the first ball screw 503 and the moving base 301 to move longitudinally, thereby adjusting the longitudinal direction of the exhaust hood 204.
  • the position is adjusted, and the second motor 502 can drive the ball screw 503 to rotate.
  • the movement of the movable base 301 can be realized, driving the The movable base 301 moves laterally along the sliding rod 504 to adjust the lateral position of the exhaust hood 204.
  • the third motor 602 can drive the rotating shaft and the installation shell 201 to rotate around the rotating base 601 to adjust the orientation angle of the air extraction port of the exhaust hood 204.
  • the position and angle of the exhaust hood 204 are adjusted so that the exhaust port faces the welding position, the welding position is exhausted, and the welding smoke is sucked into the exhaust hood 204 for processing.
  • the exhaust hood 204 The rotation avoids hindrance to the movement of the welding arm 2.
  • the cooling mechanism 700 includes a cooling box 701 and a cooling assembly 800.
  • the cooling box 701 is fixedly installed at the bottom of the welding slag collection box 4, and the side walls of the cooling box 701 are connected with a plurality of air supply pipes 702.
  • the air supply pipes 702 The other end is connected to the side wall of the welding slag collection box 4, which can reduce the welding slag from entering the air supply pipe 702 and causing it to be blocked.
  • the cooling component 800 is installed inside the cooling box 701, and the outlet end of the flue gas purifier 203 is connected with the cooling box 701.
  • the cooling assembly 800 includes a water cooler 801 and a cooling pipe 802.
  • the cooling pipe 802 is installed inside the cooling box 701.
  • the water cooler 801 is installed on the top of the base 6.
  • the water outlet and inlet ends of the water cooler 801 and the two sides of the cooling pipe 802 The air inlet end of the air blower 703 is connected to the air outlet of the flue gas purifier 203, and the air outlet end of the air blower 703 is connected to the cooling box 701;
  • the water cooler 801 can produce cold water and send the cold water to the inside of the cooling pipe 802.
  • the cooling pipe 802, the cooling box 701, the welding slag collection box 4 and the welding platform 3 are all made of materials with good thermal conductivity.
  • the cold water has a negative impact on the cooling pipe.
  • 802 performs cooling.
  • the cooling tube 802 contacts the inner top wall of the cooling box 701, which can cool the cooling box 701. At the same time, the low temperature is transferred to the welding slag collection box 4 and the welding platform 3, and the radiator on the welding platform 3 is cooled.
  • the blower 703 sends the purified air to the inside of the cooling box 701, and sends the cold air in the cooling box 701 into the inside of the welding slag collection box 4 through the air supply pipe 702, and passes through the welding slag drop opening Blow to the radiator to cool the radiator and reduce the thermal deformation of the radiator during welding; at the same time, the blower 703 and the exhaust fan 202 cooperate to further improve the air extraction and air supply efficiency to ensure the extraction efficiency of welding smoke and the transportation efficiency of cold air .

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Arc Welding In General (AREA)

Abstract

全自动散热器焊接设备，包括机架（1）和焊接臂（2），还包括焊接平台（3），焊接平台（3）转动安装在机架（1）上；焊渣收集盒（4）安装在焊接平台（3）的底端并和多个焊渣落口连通；还包括抽烟气机构（200）；机架（1）上安装有驱动机构（300）；降温机构（700）包括冷却盒（701）和冷却组件（800），对焊接烟尘的处理效率较高、便于对焊渣进行处理、便于减少散热器焊接时的受热变形。

Description

全自动散热器焊接设备 技术领域
发明涉及焊接设备技术领域，具体涉及全自动散热器焊接设备。
 背景技术
散热器，是以冷媒冷却空气，或以热媒加热空气，或以冷水回收空气余热，等换热装置中的主要设备。通入高温水，蒸汽或高温导热油可以加热空气，通入盐水或低温水来冷却空气，散热器的结构组成为散热排管、进出总管和框架，通常将散热排管焊接在框架上，传统使用人工对散热器进行焊接，焊接效率较低，同时焊接时焊接人员长时间维持同一姿势，并且对焊接精度的要求较高，焊接人员较为辛苦，目前设计出了自动焊接设备，实现对散热器进行自动焊接，同时可保证焊接精度。
然而现有的全自动焊接设备在对散热器进行焊接的过程中，焊条中的焊芯、药皮和金属母材在电弧高温下熔化、蒸发、氧化，产生大量金属氧化物及其它物质的烟尘，长期吸入可引起焊工尘肺，目前通常使用焊接烟尘净化器对焊接烟尘进行处理，将烟尘吸入净化系统进行处理，仅适用抽气方式对焊接烟尘的净化效率较低，同时其适用对质量较小的烟尘处理，较难对质量较大的焊渣进行处理，影响焊接环境；并且在对散热器进行焊接的过程中，散热器通常由铜或铝材质制成，由于铜或铝材料导热系数和线膨胀系数较大，故焊后产生的变形也较大，焊接变形控制不好不但影响产品外形美观，甚至影响产品的安装与使用，因此，应严格控制焊接变形。
 发明内容
（一）解决的技术问题
针对现有技术的不足，本发明提供了全自动散热器焊接设备，以解决背景技术中提出的现有技术对散热器进行焊接过程中产生的烟尘处理效率较低、不便对焊渣进行处理以及散热器在焊接过程中产生焊接变形，影响焊接质量的问题。
（二）技术方案
为实现上述目的，本发明提供如下技术方案：全自动散热器焊接设备，包括机架和安装在所述机架上的焊接臂，还包括：
焊接平台，所述焊接平台转动安装在所述机架上，所述机架上安装有用于驱动焊接平台转动的第一电机，所述焊接平台上开设有多个焊渣落口，所述焊接平台上安装有多个用于对散热器进行限位夹紧的夹紧组件；
焊渣收集盒，所述焊渣收集盒安装在所述焊接平台的底端并和多个焊渣落口连通，所述焊渣收集盒开设有清理口，并且清理口处设置有挡板；
抽烟气机构，所述抽烟气机构包括安装壳、抽气风机、烟气净化器和抽气罩，所述抽气风机安装在所述安装壳的内部，所述安装壳和所述抽气罩连通，所述抽气罩的底部安装有防护网，所述安装壳的出气端和所述烟气净化器连通，所述机架上安装有用于驱动安装壳和抽气罩进行移动的驱动机构；
降温机构，所述降温机构包括冷却盒和冷却组件，所述冷却盒安装在所述焊渣收集盒的底部，并且冷却盒和所述焊渣收集盒连通，所述冷却组件安装在所述冷却盒的内部，所述烟气净化器的出气端和所述冷却盒连通。
为实现对散热器的限位夹紧，所述夹紧组件包括夹紧台、第一电动缸、升降板和压紧块，所述夹紧台滑动安装在所述焊接平台上，所述第一电动缸安装在所述夹紧台上，所述升降板转动安装在所述第一电动缸的输出端，所述升降板上螺纹连接有调节螺杆，所述调节螺杆的底部和所述压紧块转动连接。
为驱动安装壳和抽气罩移动，对不同位置的烟尘进行吸除时，所述驱动机构包括纵向移动机构、横向移动机构、移动座和转动机构，所述纵向移动机构和横向移动机构均安装在所述机架上，所述横向移动机构用于对移动座进行移动，所述安装壳通过转动机构安装在所述移动座上；所述纵向移动机构包括两个第二电动缸，所述第二电动缸通过安装板安装在所述机架上，所述横向移动机构滑动安装在所述机架上，所述第二电动缸的输出端和所述横向移动机构连接；所述横向移动机构包括两个支撑架、第二电机、滚珠丝杠和多个滑杆，所述支撑架滑动安装在所述机架上，所述滚珠丝杠转动安装在两个所述支撑架之间，所述第二电机安装在对应的所述支撑架上，所述滚珠丝杠和所述第二电机的输出端连接，所述移动座上设置有和所述滚珠丝杠适配的螺母，所述滑杆安装在两个所述支撑架之间，所述移动座和多个滑杆呈滑动配合；所述转动机构包括转座和第三电机，所述转座和所述移动座连接，所述安装壳通过转轴转动安装在所述转座上，所述第三电机安装在所述转座上，并且转轴和所述第三电机的输出端连接。
为对散热器进行冷却降温，减少其受热变形，所述冷却组件包括水冷机和冷却管，所述冷却管安装在所述冷却盒的内部，所述水冷机安装在所述机架上，所述水冷机的出水端和进水端和所述冷却管的两端连通。
为将焊接烟尘吹向抽气罩，提高对烟尘的净化效率，同时将冷空气吹向散热器，所述机架上安装有鼓风机，所述鼓风机的进气端和所述烟气净化器的出气口连通，所述鼓风机的出气端和所述冷却盒连通。
（三）有益效果
与已知公有技术相比，本发明提供了全自动散热器焊接设备，具备以下有益效果：
 1、本发明中，通过抽气风机将焊接产生的烟尘抽入抽气罩的内部并送入烟气净化器的内部，烟气净化器对焊接烟尘进行净化，净化后的烟尘送入冷却盒和焊渣收集盒，通过焊渣落口向散热器吹风，将焊接烟尘吹向抽气罩，进一步提高焊接烟尘的净化效率，焊渣可通过焊渣落口落入焊渣收集盒的内部进行收集，通过清理口可对焊渣收集盒内的焊渣进行清理，对比上述的现有技术，该方案对焊接烟尘的处理效率较高，并且便于对焊渣进行处理。
2、本发明中，通过冷却组件可对冷却盒的内部进行冷却降温，冷却盒可将低温传递给焊渣收集盒和焊接平台，对焊接平台上的散热器起到一定的降温作用，同时在抽气风机的作用下使空气吹入冷却盒的内部，将冷却盒内部的低温空气吹入焊渣收集盒并从多个焊渣落口吹向散热器，对散热器进行降温，减少其受热变形，对比上述的现有技术，该方案便于减少散热器焊接时的受热变形，便于保证散热器的焊接精度和安装精度。
 附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明的立体结构示意图；
图2为本发明图1中A处的局部放大结构示意图；
图3为本发明图1中B处的局部放大结构示意图；
图4为本发明另一角度的立体结构示意图；
图5为本发明图4中C处的局部放大结构示意图；
图6为本发明支撑架、第二电机、滚珠丝杠和转座等配合的局部剖视的立体结构示意图；
图7为本发明图6中D处的局部放大结构示意图；
图8为本发明焊接平台、焊渣收集盒、挡板和冷却盒等配合的分解的局部剖视的立体结构示意图；
图9为本发明夹紧组件的立体结构示意图。
图中的标号分别代表：
1、机架；2、焊接臂；3、焊接平台；4、焊渣收集盒；5、挡板；6、底座；7、冂型架；8、转动座；9、第一电机；
100、夹紧组件；101、夹紧台；102、第一电动缸；103、升降板；104、压紧块；105、调节螺杆；
200、抽烟气机构；201、安装壳；202、抽气风机；203、烟气净化器；204、抽气罩；205、 防护网；
300、驱动机构；301、移动座；
400、纵向移动机构；401、第二电动缸；
500、横向移动机构；501、支撑架；502、第二电机；503、滚珠丝杠；504、滑杆；
600、转动机构；601、转座；602、第三电机；
700、降温机构；701、冷却盒；702、送气管；703、鼓风机；
800、冷却组件；801、水冷机；802、冷却管。
 具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例
请参阅图1和图4，全自动散热器焊接设备，包括机架1和安装在机架1上的焊接臂2，焊接臂2，焊接臂2主要包括机械手臂和焊接设备两部分，机械手臂由机械手臂本体和控制柜（硬件及软件）组成，而焊接装备，以弧焊及点焊为例，则由焊接电源，（包括其控制系 统）、送丝机（弧焊）、焊枪（钳）等部分组成，对于智能机器人还应有传感系统，如激光或摄像 传感器及其控制装置等，基本工作原理是示教再现，即由用户导引机器人，一步步按实际任 务操作一遍，焊接机械手手臂在导引过程中自动记忆示教的每个动作的位置、姿态、运动参 数、焊接参数等，并自动生成一个连续执行全部操作的程序，完成示教后，只需给机器人一 个起动命令，机器人将精确地按示教动作，一步步完成全部操作，实际示教与再现，其为本 领域技术人员公知的现有设备，其并非本申请的创新点，对其具体结构在此不做赘述。
请参阅图1至图9，全自动散热器焊接设备还包括焊接平台3、焊渣收集盒4、抽烟气机构200和降温机构700。
请参阅图1和图4，机架1包括底座6和两个冂型架7，冂型架7固定连接在底座6的顶端，冂型架7安装有转动座8，焊接平台3通过转动轴转动安装在两个转动座8之间冂型架7上安装有用于驱动焊接平台3转动的第一电机9，对应的转动轴和第一电机9的输出端连接，焊接平台3上开设有多个焊渣落口，焊接平台3上安装有多个用于对散热器进行限位夹紧的夹紧组件100，夹紧组件100包括夹紧台101、第一电动缸102、升降板103和压紧块104，焊接平台3的两端均固定连接有滑块，夹紧台101上开设有和滑块的滑槽，滑块通过位于滑槽的内部实现夹紧台101和焊接平台3的滑动配合，第一电动缸102安装在夹紧台101上，升降板 103转动安装在第一电动缸102的输出端，升降板103上螺纹连接有调节螺杆105，调节螺杆 105的底部和压紧块104转动连接，压紧块104和散热器的顶端接触；
需要对散热器进行安装时，使焊接平台3转动至水平状态，将散热器放置在焊接平台3的顶部，调节其位置使其配合焊接臂2的工作坐标，通过升降板103的转动对压紧块104的位置进行调节，使调节块处于散热器的边缘位置处或靠近边缘处，转动调节螺杆105可带动压紧块104进行升降，配合第一电动缸102的伸缩长度，可对压紧块104的升降范围进行调节，对不同型号的散热器进行夹紧，第一电动缸102的通过第一电动缸102可带动升降板103进行升降，从而带动压紧块104将散热器压紧在焊接平台3的表面，对散热器进行限位夹紧，保证散热器的稳定性，通过第一电机9可带动转动轴和焊接平台3进行转动，从而带动散热器进行转动，调节散热器的角度，配合焊接臂2对散热器的不同位置进行焊接。
请参阅图8，焊渣收集盒4安装在焊接平台3的底端并和多个焊渣落口连通，焊渣收集盒4开设有清理口，并且清理口处密封滑动安装有挡板5，焊接臂2对散热器进行焊接产生的焊渣溅落在焊接平台3上，部分焊渣直接通过焊渣落口落入焊渣收集盒4的内部收集，部分焊渣在焊接平台3的转动过程中滑落至焊渣落口处并落入焊渣收集盒4的内部，将挡板5从清理处拉出可对清理口进行开启，可通过刮板等工具将焊渣从焊渣收集盒4的内部清理出来。
请参阅图6和图7，抽烟气机构200包括安装壳201、抽气风机202、烟气净化器203和抽气罩204，抽气风机202安装在安装壳201的内部，安装壳201和抽气罩204连通，抽气风机202的抽气端朝向抽气罩204，抽气罩204的底部安装有防护网205，安装壳201的出气端和通过伸缩管烟气净化器203连通，机架1上安装有用于驱动安装壳201和抽气罩204进行移动的驱动机构300；
通过抽气风机202可形成空气流动，空气流动方向为自抽气罩204至烟气净化器203，抽气罩204处于焊接位置的上方，使焊接产生的烟尘抽入抽气罩204并送入烟气净化器203的内部，通过烟气净化器203对焊接烟尘进行处理，通过防护网205对焊接产生的焊渣进 行阻挡，避免焊渣进入抽气罩204的内部对抽气风机202等造成损坏，烟气净化器203为本领 域技术人员公知的现有设备，其可选用斯美亚品牌的货号为FCJ500的激光清洗烟尘净化 器，可对焊接烟尘进行收集和净化，通过伸缩管的伸缩可配合安装壳201和抽气罩204的移 动，对不同位置的焊接烟尘进行处理；
请参阅图1至图6，驱动机构300包括纵向移动机构400、横向移动机构500、移动座301和转动机构600，纵向移动机构400和横向移动机构500均安装在机架1上，横向移动机构500用于对移动座301进行移动，安装壳201通过转动机构600安装在移动座301上；纵向移动机构400包括两个第二电动缸401，冂型架7的后端固定连接有安装板，第二电动缸401固定安装在安装板上，横向移动机构500滑动安装在冂型架7上，第二电动缸401的输出端和横向移动机构500固定连接；横向移动机构500包括两个支撑架501、第二电机502、滚珠丝杠503和多个滑杆504，支撑架501的底端固定连接有滑块，冂型架7的顶端连接有滑轨，滑轨上开设有和滑块匹配的滑槽，滑块通过位于滑槽的内部实现支撑架501和冂型架7的滑动配合，滚珠丝杠503转动安装在两个支撑架501之间，第二电机502安装在对应的支撑架501上，滚珠丝杠503和第二电机502的输出端连接，移动座301上设置有和滚珠丝杠503适配的螺母，滑杆504安装在两个支撑架501之间，移动座301上开设有和多个和滑杆504匹配的滑孔，滑杆504通过位于滑孔的内部实现移动座301和滑杆504的滑动配合；转动机构600包括转座 601和第三电机602，转座601固定连接在移动座301的底端，安装壳201通过转轴转动安装在 转座601的底部，第三电机602固定安装在转座601上，并且转轴和第三电机602的输出端连 接；
在需要对抽气罩204的位置进行调节时，通过第二电动缸401可带动支撑架501进行移动，从而带动第一滚珠丝杠503和移动座301进行纵向移动，对抽气罩204的纵向位置进行调节，通过第二电机502可带动滚珠丝杠503转动，通过螺母和滚珠丝杠503的配合以及多个滑杆504对移动座301的限位作用，可实现移动座301的移动，带动移动座301沿滑杆504做横向移动，调节抽气罩204的横向位置，通过第三电机602可带动转轴和安装壳201绕转座601转动，调节抽气罩204的抽气口的朝向角度，通过上述的操作对抽气罩204的位置和角度 进行调节，使其抽气口朝向焊接位置，对焊接位置进行抽气，将焊接烟尘吸入抽气罩204对 其进行处理，同时通过抽气罩204的转动避免对焊接臂2的移动造成阻碍。
请参阅图8，降温机构700包括冷却盒701和冷却组件800，冷却盒701固定安装在焊渣收集盒4的底部，并且冷却盒701的侧壁连通有多个送气管702，送气管702的另一端和焊渣收集盒4的侧壁连通，可减少焊渣进入送气管702造成其堵塞，冷却组件800安装在冷却盒701的内部，烟气净化器203的出气端和冷却盒701连通，冷却组件800包括水冷机801和冷却 管802，冷却管802安装在冷却盒701的内部，水冷机801安装在底座6的顶端，水冷机801的出 水端和进水端和冷却管802的两端连通，机架1上安装有鼓风机703，鼓风机703的进气端和 烟气净化器203的出气口连通，鼓风机703的出气端和冷却盒701连通；
通过水冷机801可制造冷水并将冷水送至冷却管802的内部，冷却管802、冷却盒 701、焊渣收集盒4和焊接平台3均为导热性较好的材质制成，冷水对冷却管802进行冷却降温，冷却管802和冷却盒701的内顶壁接触，可对冷却盒701进行降温，同时将低温传递给焊渣收集盒4和焊接平台3，对焊接平台3上的散热器进行一定程度的降温，同时鼓风机703将净化后的空气送至冷却盒701的内部，将冷却盒701内的冷空气通过送气管702送入焊渣收 集盒4的内部，并通过焊渣落口吹向散热器，对散热器进行冷却降温，减少散热器焊接时的 受热形变；同时鼓风机703和抽气风机202配合进一步提高抽气和送气效率，保证焊接烟尘 的抽取效率以及冷空气的输送效率。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以 理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换 和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

  1. 全自动散热器焊接设备，包括机架（1）和安装在所述机架（1）上的焊接臂（2），其特征 在于，还包括：
    焊接平台（3），所述焊接平台（3）转动安装在所述机架（1）上，所述机架（1）上安装有用 于驱动焊接平台（3）转动的第一电机（9），所述焊接平台（3）上开设有多个焊渣落口，所述焊 接平台（3）上安装有多个用于对散热器进行限位夹紧的夹紧组件（100）；
    焊渣收集盒（4），所述焊渣收集盒（4）安装在所述焊接平台（3）的底端并和多个焊渣落 口连通，所述焊渣收集盒（4）开设有清理口，并且清理口处设置有挡板（5）；
    抽烟气机构（200），所述抽烟气机构（200）包括安装壳（201）、抽气风机（202）、烟气净化 器（203）和抽气罩（204），所述抽气风机（202）安装在所述安装壳（201）的内部，所述安装壳 （201）和所述抽气罩（204）连通，所述抽气罩（204）的底部安装有防护网（205），所述安装壳 （201）的出气端和所述烟气净化器（203）连通，所述机架（1）上安装有用于驱动安装壳（201） 和抽气罩（204）进行移动的驱动机构（300）；
    降温机构（700），所述降温机构（700）包括冷却盒（701）和冷却组件（800），所述冷却盒 （701）安装在所述焊渣收集盒（4）的底部，并且冷却盒（701）和所述焊渣收集盒（4）连通，所 述冷却组件（800）安装在所述冷却盒（701）的内部，所述烟气净化器（203）的出气端和所述 冷却盒（701）连通；所述冷却盒（701）的侧壁连通有多个送气管（702），送气管（702）的另一 端和焊渣收集盒（4）的侧壁连通；
    所述机架（1）上安装有鼓风机（703），所述鼓风机（703）的进气端和所述烟气净化器 （203）的出气口连通，所述鼓风机（703）的出气端和所述冷却盒（701）连通；鼓风机（703）将 净化后的空气送至冷却盒（701）的内部，将冷却盒（701）内的冷空气通过送气管（702）送入 焊渣收集盒（4）的内部。
  2. 根据权利要求1所述的全自动散热器焊接设备，其特征在于，所述夹紧组件（100）包 括夹紧台（101）、第一电动缸（102）、升降板（103）和压紧块（104），所述夹紧台（101）滑动安 装在所述焊接平台（3）上，所述第一电动缸（102）安装在所述夹紧台（101）上，所述升降板 （103）转动安装在所述第一电动缸（102）的输出端，所述升降板（103）上螺纹连接有调节螺 杆（105），所述调节螺杆（105）的底部和所述压紧块（104）转动连接。
  3. 根据权利要求1所述的全自动散热器焊接设备，其特征在于，所述驱动机构（300）包 括纵向移动机构（400）、横向移动机构（500）、移动座（301）和转动机构（600），所述纵向移动 机构（400）和横向移动机构（500）均安装在所述机架（1）上，所述横向移动机构（500）用于对 移动座（301）进行移动，所述安装壳（201）通过转动机构（600）安装在所述移动座（301）上。
  4. 根据权利要求3所述的全自动散热器焊接设备，其特征在于，所述纵向移动机构 （400）包括两个第二电动缸（401），所述第二电动缸（401）通过安装板安装在所述机架（1） 上，所述横向移动机构（500）滑动安装在所述机架（1）上，所述第二电动缸（401）的输出端和 所述横向移动机构（500）连接。
  5. 根据权利要求3所述的全自动散热器焊接设备，其特征在于，所述横向移动机构 （500）包括两个支撑架（501）、第二电机（502）、滚珠丝杠（503）和多个滑杆（504），所述支撑 架（501）滑动安装在所述机架（1）上，所述滚珠丝杠（503）转动安装在两个所述支撑架（501） 之间，所述第二电机（502）安装在对应的所述支撑架（501）上，所述滚珠丝杠（503）和所述第 二电机（502）的输出端连接，所述移动座（301）上设置有和所述滚珠丝杠（503）适配的螺母，所述滑杆（504）安装在两个所述支撑架（501）之间，所述移动座（301）和多个滑杆（504）呈滑 动配合。
  6. 根据权利要求3所述的全自动散热器焊接设备，其特征在于，所述转动机构（600）包 括转座（601）和第三电机（602），所述转座（601）和所述移动座（301）连接，所述安装壳（201） 通过转轴转动安装在所述转座（601）上，所述第三电机（602）安装在所述转座（601）上，并且 转轴和所述第三电机（602）的输出端连接。
  7. 根据权利要求1所述的全自动散热器焊接设备，其特征在于，所述冷却组件（800）包 括水冷机（801）和冷却管（802），所述冷却管（802）安装在所述冷却盒（701）的内部，所述水 冷机（801）安装在所述机架（1）上，所述水冷机（801）的出水端和进水端和所述冷却管（802） 的两端连通。
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