WO2024002367A1 - Battery swapping device, battery swapping station and array type battery swapping station - Google Patents

Battery swapping device, battery swapping station and array type battery swapping station Download PDF

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Publication number
WO2024002367A1
WO2024002367A1 PCT/CN2023/105238 CN2023105238W WO2024002367A1 WO 2024002367 A1 WO2024002367 A1 WO 2024002367A1 CN 2023105238 W CN2023105238 W CN 2023105238W WO 2024002367 A1 WO2024002367 A1 WO 2024002367A1
Authority
WO
WIPO (PCT)
Prior art keywords
frame
power exchange
adjustment mechanism
exchange equipment
power
Prior art date
Application number
PCT/CN2023/105238
Other languages
French (fr)
Chinese (zh)
Inventor
张建平
黄春华
Original Assignee
奥动新能源汽车科技有限公司
上海电巴新能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 奥动新能源汽车科技有限公司, 上海电巴新能源科技有限公司 filed Critical 奥动新能源汽车科技有限公司
Publication of WO2024002367A1 publication Critical patent/WO2024002367A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/02Supplying fuel to vehicles; General disposition of plant in filling stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06Supplying batteries to, or removing batteries from, vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/10Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
    • B66F7/16Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00Buildings or groups of buildings for industrial or agricultural purposes
    • E04H5/02Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/26Supply reservoir or sump assemblies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the invention relates to a power swapping equipment, a power swapping station and an array power swapping station.
  • the battery swapping process is cumbersome and has certain safety risks; different electric vehicles have Battery packs and locking devices are generally not the same, and the battery swapping equipment in existing battery swapping stations has poor compatibility with different electric vehicles or battery packs; and there are few battery swapping stations in existing battery swapping stations, and the layout of the battery swapping stations is inconsistent. Reasonable, but overall efficiency is low.
  • the technical problems to be solved by the present invention are to overcome the large area occupied by the power swap station in the prior art, the long station construction period, and the high cost.
  • the power swap equipment of the existing power swap station has poor compatibility with different electric vehicles or battery packs.
  • a power swapping device, a power swapping station and an array-type power swapping station are provided.
  • a kind of power exchange equipment characterized in that the power exchange equipment includes a lifting mechanism.
  • the power exchange equipment also includes a lower frame and an upper frame located above the lower frame.
  • the lifting mechanism is used to drive The lower frame and the upper frame move in the vertical direction
  • the power exchange equipment further includes a length adjustment mechanism, and the length adjustment mechanism is used to drive the lower frame and the upper frame to move in the driving direction of the vehicle.
  • the battery swapping equipment moves in the horizontal direction and lifts the battery pack vertically to facilitate battery replacement, and positions, unlocks and carries the battery pack through the upper frame and lower frame.
  • the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models or battery packs with more specifications.
  • the length adjustment mechanism includes a first length adjustment mechanism and a second length adjustment mechanism, wherein the first length adjustment mechanism is connected to the lower frame, and the first length adjustment mechanism drives the lower frame to move;
  • the second length adjustment mechanism is respectively connected to the upper frame, and the second length adjustment mechanism drives the upper frame to move.
  • the above structure is adopted, and the first length adjustment mechanism and the second length adjustment mechanism are set independently to adjust the lengths of the lower frame and the upper frame respectively without affecting each other, making it more flexible.
  • the lower frame includes a first frame and a second frame, and the first frame and the second frame are spaced apart along the horizontal displacement direction;
  • the upper frame includes a third frame disposed on the upper part of the first frame and a fourth frame disposed on the upper part of the second frame.
  • the above structure is adopted, and the lower frame is divided into a first frame and a second frame distributed at intervals, which can reduce space occupation, make the structure more compact, and provide installation space for the length adjustment mechanism.
  • the upper frame also includes a third frame and a fourth frame spaced apart to facilitate matching with the distribution of the lower frame. When the width of the lower frame is adjusted, it will not be restricted or hindered by the upper frame, and the space utilization is high.
  • the first length adjustment mechanism is connected to the first frame and the second frame respectively, and the first length adjustment mechanism drives the first frame and the second frame to move;
  • the second length adjustment mechanism is connected to the third frame and the fourth frame respectively, and the second length adjustment mechanism drives the third frame and the fourth frame to move.
  • the first length adjustment mechanism and the second length adjustment mechanism are set independently.
  • the first length adjustment mechanism drives the first frame and the second frame to move, and the second length adjustment mechanism drives the third frame and the fourth frame.
  • the frame moves without affecting each other, is more flexible, and can increase the length adjustment range of the power exchange equipment.
  • the length adjustment mechanism is hydraulically driven.
  • a hydraulic cylinder is used to provide power, which is easy to control, can perform stepless speed regulation, has an overload protection function, is more flexible in layout, has a simple structure, large driving force, and is more expensive than other driving devices. Low.
  • the power exchange equipment further includes a hydraulic oil tank and an electronic control device.
  • the hydraulic oil tank and the electronic control device are arranged on the power exchange equipment and move together with the power exchange equipment.
  • the hydraulic oil tank and the electronic control device move together with the power exchange equipment.
  • the hydraulic oil tank provides the required oil for the hydraulic system on the power exchange equipment.
  • the electronic control device performs various operations of the power exchange equipment. Control to avoid setting up longer or more hydraulic pipelines and control cables between the power swap station and the power swap equipment. The power swap equipment will not interfere with the hydraulic pipes or control cables during movement, making it more flexible and convenient. .
  • the length adjustment mechanism includes a hydraulic cylinder and a telescopic rod provided on the hydraulic cylinder.
  • the telescopic rod is connected to the upper frame and/or the lower frame.
  • the hydraulic cylinder can be connected to the electric cylinder. It is connected with the hydraulic oil tank under the control of the control device to drive the telescopic rod to move.
  • the above structure is adopted, and the telescopic rod and the hydraulic cylinder cooperate to directly drive the telescopic rod to move in a straight line, making the drive more direct, without the need for other transmission mechanisms, and the space is more compact.
  • the power exchange equipment further includes a width adjustment mechanism, the width adjustment mechanism is provided at the interval between the first frame and the second frame, and the width adjustment mechanism includes two parts respectively connected with the first frame.
  • An output end connects the frame and the second frame, and the width adjustment mechanism drives the first frame and the second frame to move through the output end.
  • the spacing distance between the first frame and the second frame can be controlled through the width adjustment mechanism, thereby matching battery packs of different sizes, with wider versatility.
  • the power exchange equipment further includes a horizontal displacement mechanism, and the horizontal displacement mechanism is used to drive the power exchange equipment to move in a horizontal direction.
  • the battery replacement equipment can be moved in the horizontal direction to facilitate battery replacement.
  • the lifting mechanism includes a folding component, and the folding component is folded to drive the battery pack to rise and fall; the horizontal displacement mechanism is driven by a belt.
  • a folding lifting mechanism which has a larger lifting stroke and takes up less space in the non-lifting state.
  • the horizontal displacement mechanism using belt drive has good stability and low cost.
  • the power swapping equipment further includes a battery tray, which is installed on the upper frame through elastic floating components;
  • the battery pack is supported by the battery tray to improve the stability of the battery pack during movement;
  • the battery tray is elastically connected to the upper frame through elastic floating components, so that the battery pack on the battery tray is in a flexible carrying state. Avoid hard collisions when the battery pack is placed on the battery tray;
  • the power exchange equipment further includes a positioning mechanism, the positioning mechanism being used to position the electric vehicle and/or the battery pack;
  • the positioning mechanism includes a vehicle positioning part and a battery positioning part, the vehicle positioning part is used for positioning with the vehicle, and the battery positioning part is used for positioning with the battery pack;
  • the positioning between the power swapping equipment, electric vehicles and battery packs is strengthened, the position adjustment range and positioning accuracy of the power swapping equipment are improved, and it can be adapted to more models and battery packs of more specifications.
  • the power swapping equipment is positioned separately with the electric vehicle and battery pack to control the relative positions between the three during power swapping, making the positioning more precise.
  • the power swapping device further includes an unlocking mechanism, and the unlocking mechanism is used to unlock the battery pack on the vehicle.
  • a power swap station is characterized in that it includes the power swap equipment as described above.
  • the power swap equipment of this power swap station moves in the horizontal direction and can replace the battery, and locate, unlock and carry the battery pack through the upper frame and lower frame.
  • the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models or battery packs with more specifications.
  • An array type power swap station is characterized in that it includes several power swap stations as described above.
  • the array power swap station includes multiple power swap stations.
  • the power swap equipment of this power swap station moves in the horizontal direction and can replace the battery. It is positioned, unlocked and unlocked through the upper frame and lower frame. Carrying battery pack.
  • the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models or battery packs with more specifications.
  • the positive and progressive effect of the present invention is that the power exchange equipment moves in the horizontal direction and can replace the battery, and locates, unlocks and carries the battery pack through the upper frame and the lower frame.
  • the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models and battery packs with more specifications.
  • Figure 1 is a schematic structural diagram of a power swap station according to an embodiment of the present invention.
  • Figure 2 is a schematic structural diagram of an array power swap station according to an embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of the vehicle platform and power exchange equipment according to the embodiment of the present invention.
  • Figure 4 is a schematic structural diagram of a power exchange device according to an embodiment of the present invention.
  • Figure 5 is a schematic structural diagram of a power exchange device according to an embodiment of the present invention.
  • Figure 6 is a schematic structural diagram of a power exchange device according to an embodiment of the present invention.
  • Figure 6 is a schematic structural diagram of the upper frame and the lower frame according to the embodiment of the present invention.
  • Figure 7 is a schematic structural diagram of the power exchange equipment without the hydraulic tank and electronic control device according to the embodiment of the present invention.
  • Figure 8 is a schematic structural diagram of the power exchange device without the third frame and the fourth frame according to the embodiment of the present invention.
  • Figure 9 is a schematic structural diagram of the second length adjustment mechanism of the power exchange device according to the embodiment of the present invention.
  • Figure 10 is a schematic structural diagram of the unlocking mechanism of the power exchange device according to the embodiment of the present invention.
  • Power swap station 10 Vehicle platform 100; power swap equipment 200; lifting mechanism 210; horizontal displacement mechanism 220; roller 221; belt 222; lower frame 230; first frame 231; second frame 232; vehicle positioning part 233; unlocking Mechanism 2332; upper frame 240; third frame 241; fourth frame 242; elastic floating part 243; battery tray 244; battery positioning part 245; first length adjustment mechanism 251; hydraulic cylinder 2511; telescopic rod 2512; first length guide rail 2513; movable platform 2514; second length adjustment mechanism 252; hydraulic cylinder 2521; telescopic rod 2522; second length connecting portion 2523; width adjustment mechanism 260; hydraulic cylinder 261; telescopic rod 262; connecting transmission member 263; hydraulic oil tank 270; Electronic control device 280; charging module 400; charging rack 410; battery transfer equipment 420; vehicle 500
  • this embodiment provides an array power swap station.
  • the array power swap station includes several power swap stations 10 as shown in Figure 1.
  • Each power swap station 10 includes a charging module 400 and a vehicle platform 100; By arranging several power swapping stations 10 and increasing the number of power swapping stations, more vehicles 500 can be accommodated for simultaneous power swapping.
  • the drawings are only used to show that the array power swapping station is composed of multiple power swapping stations, and the specific number, specifications and layout of the power swapping stations are not limited to the form in the drawings.
  • the vehicle-carrying platform 100 is used to carry the vehicle 500.
  • the vehicle 500 travels to the vehicle-carrying platform 100 along the driving direction L.
  • the charging module 400 is disposed on the vehicle-carrying platform 100 perpendicular to the driving direction. One side of the vehicle platform 100; the charging module 400 has a reasonable layout and will not affect the passage of the vehicle 500.
  • the charging module 400 includes a charging rack 410 and a battery transfer device 420. Perpendicular to the driving direction, the vehicle platform 100, the battery transfer device 420 and the charging rack 410 are arranged in sequence;
  • one power swap station 10 may include multiple vehicle platforms 100 , so that the power swap station can be used by multiple vehicles 500 to swap power at the same time.
  • the specific number can be adjusted and is not limited to the two vehicles in this embodiment.
  • the charging rack 410 can charge the replaced battery, and the battery transfer device 420 can transport the battery packs on the battery swapping device 200 and the battery packs in the charging rack 410.
  • the layout is reasonable and can reduce the number of battery packs. The moving distance during the replacement process makes battery pack replacement more efficient.
  • the power swap station 10 also includes a power swap equipment 200.
  • the power swap equipment 200 transports batteries between the battery transfer device 420 and the vehicle platform 100; the power swap equipment 200 includes a lifting mechanism 210 and a horizontal displacement mechanism. 220;
  • the power swapping device 200 in this embodiment has precise positioning, good versatility, and can adapt to different vehicles 500 and battery packs.
  • the lifting mechanism 210 is used to carry and lift the battery pack.
  • the horizontal displacement mechanism 220 is used to drive the power exchange equipment 200 to move in the horizontal direction, and the movement direction of the power exchange equipment is the H direction in FIG. 1 . This allows the power swapping device 200 to move in the horizontal direction to facilitate battery replacement.
  • a roller 221 is provided at the bottom of the power swapping device 200 .
  • the horizontal displacement mechanism 220 is driven by a belt 222.
  • the transmission structure of the belt 222 is simple, the manufacturing cost is low, and the installation and maintenance are convenient.
  • the belt 222 is elastic and can alleviate impact and vibration, so the operation is smooth.
  • the power swapping device 200 also includes a battery tray 244 , which is installed on the upper frame 240 through an elastic floating component 243 .
  • the battery pack is supported by the battery tray 244 to improve the stability of the battery pack during movement; the battery tray 244 is elastically connected to the upper frame 240 through the elastic floating component 243, so that the battery pack on the battery tray 244 is in a flexible carrying state. Avoid hard collision of the battery pack when being placed on the battery tray 244 .
  • the power swapping device 200 also includes a positioning mechanism, which is used to position the electric vehicle 500 and/or the battery pack.
  • the positioning mechanism strengthens the positioning between the power exchange equipment 200 and the electric vehicle, improves the position adjustment range and positioning accuracy of the power exchange equipment 200, and can be adapted to more car models or more specifications of battery packs.
  • the battery replacement device 200 can move in the horizontal direction and vertically lift the battery pack to facilitate battery replacement. Provides a better way to carry and lift battery packs.
  • the horizontal displacement mechanism using belt drive has good stability and low cost.
  • the lifting mechanism 210 includes a folding component, and the folding component is folded to drive the battery pack 600 to lift.
  • the folding lifting mechanism 210 has a larger lifting stroke and takes up less space in the non-lifting state.
  • the positioning mechanism includes a vehicle positioning part 233 and a battery positioning part 245.
  • the vehicle positioning part 233 is used to position the vehicle 500
  • the battery positioning part 245 is used to position the battery pack;
  • the positioning mechanism strengthens the positioning between the power exchange equipment 200, the electric vehicle 500 and the battery pack, improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more car models and more specifications battery pack.
  • the power swapping equipment 200 is positioned separately with the electric vehicle and the battery pack to control the relative positions between the three during power swapping, so that the positioning is more accurate.
  • the power swapping device 200 also includes an unlocking mechanism 2332, which is used to unlock the battery pack on the vehicle 500; by providing the unlocking mechanism, the replacement of the battery pack is facilitated.
  • the unlocking mechanism is provided on the upper frame 240, and its position can be adjusted through the movement of the upper frame 240 to adapt to vehicles 500 and battery packs of different specifications and complete the unlocking function.
  • the power exchange equipment 200 also includes a lower frame 230 and an upper frame 240 located above the lower frame 230.
  • the lifting mechanism 210 is used to drive the lower frame 230 and the upper frame 240 to move in the vertical direction.
  • the lifting mechanism 210 can drive the upper frame 240 and the lower frame 230 to move in the vertical direction together, and then can move to the position of the battery pack pair.
  • the lifting mechanism 210 can adjust the vertical distance between the battery pack and the power replacement equipment to facilitate replacement.
  • the electrical equipment 200 performs disassembly, assembly and movement operations on the battery pack.
  • the upper frame 240 and the lower frame 230 are movably arranged on the power swapping device 200, and the battery positioning part 245, the unlocking mechanism, and the battery tray 244 are all arranged on the upper frame 240 and the lower frame 230 and can be moved accordingly. Its movement changes its position to facilitate its connection with battery packs of different specifications and The vehicle cooperates to complete its function.
  • the battery tray 244 is provided on the upper frame 240, and its position can be adjusted through the movement of the upper frame 240 and the lower frame 230 to carry battery packs of different specifications.
  • the lower frame 230 includes a first frame 231 and a second frame 232.
  • the first frame 231 and the second frame 232 are spaced apart along the horizontal displacement direction. Dividing the lower frame 230 into a first frame 231 and a second frame 232 distributed at intervals can reduce space occupation, make the structure more compact, and provide installation space for the width adjustment mechanism 260 .
  • the upper frame 240 includes a third frame 241 disposed above the first frame 231 and a fourth frame 242 disposed above the second frame 232 .
  • the distribution of the upper frame 240 matches the distribution of the lower frame 230, resulting in high space utilization.
  • the upper frame 240 and the lower frame 230 are divided into two parts and are arranged separately. This allows the 4 frames to move independently.
  • the upper frame 240 also includes a third frame 241 and a fourth frame 242 distributed at intervals, so as to match the distribution of the lower frame 230.
  • the width of the lower frame 230 is adjusted, it will not be restricted or hindered by the upper frame 240, and space utilization is improved. The rate is high.
  • the power exchange device 200 also includes a length adjustment mechanism (composed of a first length adjustment mechanism 251 and a second length adjustment mechanism 252 in this implementation).
  • the length adjustment mechanism is used to drive the lower frame 230 and the upper frame. 240 moves along the driving direction of the vehicle 500; in this embodiment, the length adjustment improves the position adjustment range and positioning accuracy of the power swapping device 200, and can be adapted to more vehicle models and more specifications of battery packs 600.
  • the lower frame 230 and the upper frame 240 have a degree of freedom of movement along the traveling direction L of the vehicle 500 , which is realized through a length adjustment mechanism.
  • the length adjustment mechanism includes a first length adjustment mechanism 251 and a second length adjustment mechanism 252.
  • the first length adjustment mechanism 251 is connected to the first frame 231 and the second frame 232 respectively.
  • the first length adjustment mechanism 251 drives the first frame 231 and the second frame 232 to move;
  • the second length adjustment mechanism 252 is connected to the third frame 241 and the fourth frame 242 respectively.
  • the adjustment mechanism 252 drives the third frame 241 and the fourth frame 242 to move.
  • the first length adjustment mechanism 251 and the second length adjustment mechanism 252 are set independently to adjust the lengths of the lower frame 230 and the upper frame 240 respectively without affecting each other, are more flexible, and can increase the length of the power exchange equipment. Adjustment range.
  • the first length adjustment mechanism 251 is provided on the power exchange device 200 and includes a movable platform 2514 , a first length drive unit, and a first length guide rail 2513 .
  • the movable platform 2514 is A length drive unit is driven and can move on the first length guide rail 2513 .
  • the first length guide rail is fixed on the power exchange device 200 and is arranged along the driving direction L.
  • the first frame 231 and the second frame 232 are both fixed on the movable platform 2514 and can move along with the movement of the movable platform 2514 .
  • the advantage of this arrangement is that only one first length driving unit is needed to drive the first frame 231 and the second frame 232 to move at the same time.
  • the first length adjustment mechanism may also be in other forms, such as using two driving units that are respectively connected to the first frame 231 and the second frame 232 to drive their movements.
  • two second length adjustment mechanisms 252 which are connected to the third frame 241 and the fourth frame 242 respectively.
  • two second length adjustment mechanisms 252 are respectively provided on the first frame 231 and the second frame 232, which have a second length driving unit and a second length connecting part 2523.
  • the second length driving unit can drive the second length connecting part.
  • 2523 moves along the driving direction L, and the two second length connecting parts 2523 are connected to the third frame 241 and the fourth frame 242 respectively.
  • both the first length driving unit and the second length driving unit are hydraulic driving units.
  • the first length driving unit includes a hydraulic cylinder 2511 and a telescopic rod 2512.
  • the telescopic rod 2512 is connected to the movable platform 2514 through a fixed piece and indirectly connected to the second length driving unit.
  • the first length driving unit includes a hydraulic cylinder 2521 and a telescopic rod 2522.
  • the telescopic rod 2522 is connected to the third platform 241 and the fourth platform 242 through the second length connection part 2523.
  • the power exchange device 200 also includes a width adjustment mechanism 260.
  • the width adjustment mechanism 260 is provided at the interval between the first frame 231 and the second frame 232.
  • the width adjustment mechanism 260 includes two parts respectively connected with the first frame. 231 and the second frame 232 are connected to the output end, and the width adjustment mechanism 260 drives the first frame 231 and the second frame 232 to move through the output end.
  • the width adjustment mechanism 260 can control the separation distance between the first frame 231 and the second frame 232, thereby matching different electric vehicles or battery packs, and achieving wider versatility.
  • the width adjustment mechanism 260 is also driven by hydraulic pressure.
  • the width adjustment mechanism includes a hydraulic cylinder 261 and a telescopic rod 262 provided in the hydraulic cylinder 261.
  • the end of the telescopic rod 262 is connected to the first frame 231 and the second frame 232 respectively.
  • the connection forms two output ends.
  • the hydraulic cylinder 261 can be connected or closed with the hydraulic oil tank 270 under the control of the electronic control device 280, so that the telescopic rod 262 extends out of the hydraulic cylinder 261 or is retracted into the hydraulic cylinder 261 and drives the two output ends to move.
  • the hydraulic cylinder 261 and the telescopic rod 262 are arranged between the first frame 231 and the second frame 232 and are arranged along the driving direction L.
  • the ends of the telescopic rod 262 are respectively connected to two connecting transmission parts 263.
  • One end of the connecting transmission part 263 is rotationally connected to the first frame 231 and the second frame 232, and the other end is rotationally connected to the telescopic rod 262.
  • One end of the connecting transmission member 263 connected to the first frame 231 and the second frame 232 is an output end.
  • the connecting transmission member 263 is rigid, so that when the telescopic rod 262 moves linearly, the connecting transmission member 263 is driven to move and rotate at the same time, pulling the first frame 231 and the second frame 232 close to the width adjustment mechanism 260 or away from the width adjustment mechanism 260 to achieve
  • the moving path of the power exchange device 200 is the same linear motion, thereby adjusting the width.
  • the first frame 231 and the second frame 232 are both slidably mounted on guide rails fixed on the power exchange equipment 200 to guide their movement. The laying direction of the guide rails is the same as the movement path of the power exchange equipment 200 .
  • the width adjustment mechanism 260 can also be configured as a hydraulic cylinder with telescopic rods provided at both ends and connected to the first frame 231 and the second frame 232 respectively.
  • the hydraulic cylinder and telescopic rod need to be arranged along the traveling direction of the power exchange equipment.
  • this embodiment By connecting the transmission member 263, only one telescopic rod is needed to achieve the effect of moving both ends.
  • the structure is simpler and more reliable, and arranging the width adjustment mechanism and the length adjustment mechanism in the same direction can also facilitate the connection of hydraulic pipelines.
  • the third frame 241 and the fourth frame 242 move synchronously with the first frame 231 and the second frame 232 .
  • they also adjust synchronously with the first frame 231 and the second frame 232.
  • Only one width adjustment mechanism 260 is needed to realize the width adjustment of the four frames.
  • the third frame 241 and the fourth frame 242 do not need to be separately provided with a width adjustment mechanism 260, which makes the structure more compact and helps reduce costs.
  • the width adjustment mechanism uses a hydraulic cylinder to provide power, which is easy to control, can perform stepless speed regulation, has an overload protection function, is more flexible in layout, has a simple structure, large driving force, and is lower in cost than other driving devices.
  • the power exchange equipment 200 also includes a hydraulic oil tank 270 .
  • the hydraulic oil tank 270 is provided on the power exchange equipment 200 and moves together with the power exchange equipment 200 .
  • the hydraulic oil tank 270 moves together with the power exchange equipment 200 .
  • the hydraulic oil tank 270 and the electronic control device 280 move together with the power exchange equipment 200.
  • the hydraulic oil tank 270 provides the required oil for the hydraulic system on the power exchange equipment 200.
  • the electronic control device 280 controls various operations of the power exchange equipment 200. , avoiding the installation of longer or more hydraulic pipelines and control cables between the power swap station 10 and the power swap equipment 200.
  • the power swap equipment 200 will not interfere with the hydraulic pipes or control cables during movement, making it more flexible. convenient.
  • the power exchange equipment 200 also includes an electronic control device 280 .
  • the electronic control device 280 is provided on the power exchange equipment 200 and moves together with the power exchange equipment 200 .
  • the electronic control device 280 moves together with the power swapping device 200, eliminating the need to install a long control cable.
  • the power swapping device 200 will not interfere with the control cable during movement, making it more flexible and convenient.
  • the electronic control device 280 and the hydraulic oil tank 270 are disposed on the same side of the power exchange equipment 200 .
  • the electronic control device 280 and the hydraulic oil tank 270 are arranged on the same side of the power exchange equipment 200. They only need to occupy one side of the space.
  • the structure is compact, and it is convenient for the electronic control device to control the work of the hydraulic oil tank, shortening the power supply.
  • the electronic control device 280 and the hydraulic oil tank 270 are disposed on the same side of the power exchange device 200 in the direction perpendicular to the driving direction of the vehicle 500 . It is beneficial to reduce the length of the power swapping device 200 in the driving direction of the vehicle 500 .
  • both the length adjustment mechanism and the width adjustment mechanism are driven by hydraulic pressure. All hydraulic cylinders are connected to the hydraulic oil tank 270 provided on the power exchange equipment, and the hydraulic oil tank 270 provides pressure.
  • the hydraulic oil tank 270 has multiple parallel output ports, which are respectively connected to different hydraulic cylinders. Each output port is provided with an electronically controlled valve. The opening and closing of each electronically controlled valve is controlled through the electronic control device 280 to achieve length adjustment. Separate control of the mechanism and width adjustment mechanisms and their sub-mechanisms.
  • the lifting mechanism 210 is also hydraulically driven and controlled by the electronic control device 280 .
  • a hydraulic cylinder is used to provide power, which is easy to control, can perform stepless speed regulation, and has an overload protection function.
  • the arrangement of the lifting mechanism 210 is more flexible, has a simple structure, and has a large driving force. , lower cost than other drive devices.

Abstract

A battery swapping device (200), a battery swapping station (10) and an array type battery swapping station. The battery swapping device (200) comprises a lifting mechanism (210) and a horizontal displacement mechanism (220). The battery swapping device (200) further comprises a lower frame (230) and an upper frame (240) located above the lower frame (230). The lifting mechanism (210) is used for driving the lower frame (230) and the upper frame (240) to move in the vertical direction. The battery swapping device (200) further comprises a length adjustment mechanism, the length adjustment mechanism being used for driving the lower frame (230) and the upper frame (240) to move in a travelling direction of a vehicle.

Description

换电设备、换电站以及阵列式换电站Power swapping equipment, power swapping stations and array power swapping stations
本申请要求申请日为2022/7/1的中国专利申请2022107756122的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of Chinese patent application 2022107756122 with a filing date of 2022/7/1. This application cites the full text of the above-mentioned Chinese patent application.
技术领域Technical field
本发明涉及一种换电设备、换电站以及阵列式换电站。The invention relates to a power swapping equipment, a power swapping station and an array power swapping station.
背景技术Background technique
近几年来,新能源汽车发展迅速,依靠蓄电池作为驱动能源的电动车辆,具有零排放,噪声小的优势,随着电动汽车的市场占有率和使用频率也越来越高,用于为换电车型的电动汽车提供电池更换场所的换电站也越来越普及,但现有的换电站占地面积较大,建站周期长,成本高,无法满足短时间内快速批量化建站的需求,且对于车密度少、运营压力小的区域,存在换电资源浪费的情形,同时,现有换电站需要举升汽车进行换电,换电过程较为麻烦,且具有一定的安全隐患;不同的电动车辆的电池包以及锁止装置一般并不相同,现有换电站的换电设备的对不同电动车辆或电池包的兼容性较差;并且现有换电站换电工位较少,换电工位的布局不合理,整体效率较低。In recent years, new energy vehicles have developed rapidly. Electric vehicles that rely on batteries as driving energy have the advantages of zero emissions and low noise. As the market share and frequency of use of electric vehicles are increasing, they are used to replace batteries. Battery swapping stations that provide battery replacement places for electric vehicles of various models are becoming more and more popular. However, existing battery swapping stations occupy a large area, have long construction cycles and high costs, and cannot meet the demand for rapid batch construction of stations in a short period of time. Moreover, for In areas with low vehicle density and low operating pressure, there is a waste of battery swapping resources. At the same time, existing battery swapping stations need to lift cars to swap batteries. The battery swapping process is cumbersome and has certain safety risks; different electric vehicles have Battery packs and locking devices are generally not the same, and the battery swapping equipment in existing battery swapping stations has poor compatibility with different electric vehicles or battery packs; and there are few battery swapping stations in existing battery swapping stations, and the layout of the battery swapping stations is inconsistent. Reasonable, but overall efficiency is low.
发明内容Contents of the invention
本发明要解决的技术问题是为了克服现有技术中换电站占地面积较大,建站周期长,成本高,现有换电站的换电设备的对不同电动车辆或电池包的兼容性较差的缺陷,提供一种换电设备、换电站以及阵列式换电站。The technical problems to be solved by the present invention are to overcome the large area occupied by the power swap station in the prior art, the long station construction period, and the high cost. The power swap equipment of the existing power swap station has poor compatibility with different electric vehicles or battery packs. To overcome the defects, a power swapping device, a power swapping station and an array-type power swapping station are provided.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种换电设备,其特点在于,所述换电设备包括举升机构,所述换电设备还包括下部框架和位于下部框架上方的上部框架,所述举升机构用于带动 所述下部框架和所述上部框架沿竖直方向移动,所述换电设备还包括长度调节机构,所述长度调节机构用于带动所述下部框架和所述上部框架沿车辆行车方向移动。A kind of power exchange equipment, characterized in that the power exchange equipment includes a lifting mechanism. The power exchange equipment also includes a lower frame and an upper frame located above the lower frame. The lifting mechanism is used to drive The lower frame and the upper frame move in the vertical direction, and the power exchange equipment further includes a length adjustment mechanism, and the length adjustment mechanism is used to drive the lower frame and the upper frame to move in the driving direction of the vehicle.
在本方案中,采用上述结构,换电设备沿水平方向进行移动并竖直升降电池包,方便进行电池更换,并通过上部框架和下部框架定位、解锁和承载电池包。通过设置长度调节机构,长度调节机构能够调整上部框架和下部框架在换电设备上的位置从而调整承载尺寸和定位解锁的位置,提高了换电设备的位置调整范围和定位精度,可以适配更多的车型或更多规格的电池包。In this solution, using the above structure, the battery swapping equipment moves in the horizontal direction and lifts the battery pack vertically to facilitate battery replacement, and positions, unlocks and carries the battery pack through the upper frame and lower frame. By setting a length adjustment mechanism, the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models or battery packs with more specifications.
较佳的,所述长度调节机构包括第一长度调节机构以及第二长度调节机构,其中,所述第一长度调节机构与所述下部框架连接,所述第一长度调节机构带动下部框架移动;所述第二长度调节机构分别与所述上部框架连接,所述第二长度调节机构带动所述上部框架移动。Preferably, the length adjustment mechanism includes a first length adjustment mechanism and a second length adjustment mechanism, wherein the first length adjustment mechanism is connected to the lower frame, and the first length adjustment mechanism drives the lower frame to move; The second length adjustment mechanism is respectively connected to the upper frame, and the second length adjustment mechanism drives the upper frame to move.
在本方案中,采用上述结构,第一长度调节机构与第二长度调节机构独立设置,分别对下部框架和上部框架的长度进行调控,相互之间不会影响,更为灵活。In this solution, the above structure is adopted, and the first length adjustment mechanism and the second length adjustment mechanism are set independently to adjust the lengths of the lower frame and the upper frame respectively without affecting each other, making it more flexible.
较佳的,所述下部框架包括第一框架和第二框架,所述第一框架和所述第二框架沿水平位移方向间隔设置;Preferably, the lower frame includes a first frame and a second frame, and the first frame and the second frame are spaced apart along the horizontal displacement direction;
其中,所述上部框架包括设置在所述第一框架上部的第三框架和设置在所述第二框架上部的第四框架。Wherein, the upper frame includes a third frame disposed on the upper part of the first frame and a fourth frame disposed on the upper part of the second frame.
在本方案中,采用上述结构,将下部框架分为间隔分布的第一框架和第二框架,能够减小空间占用,结构更为紧凑,并且为长度调节机构提供了安装空间。上部框架也包括间隔分布的第三框架与第四框架,便于与下部框架的分布相匹配,在下部框架进行宽度调整时不会受到上部框架的限制或阻碍,且空间利用率高。In this solution, the above structure is adopted, and the lower frame is divided into a first frame and a second frame distributed at intervals, which can reduce space occupation, make the structure more compact, and provide installation space for the length adjustment mechanism. The upper frame also includes a third frame and a fourth frame spaced apart to facilitate matching with the distribution of the lower frame. When the width of the lower frame is adjusted, it will not be restricted or hindered by the upper frame, and the space utilization is high.
较佳的,所述第一长度调节机构分别与所述第一框架和所述第二框架连接,所述第一长度调节机构带动所述第一框架和所述第二框架移动; Preferably, the first length adjustment mechanism is connected to the first frame and the second frame respectively, and the first length adjustment mechanism drives the first frame and the second frame to move;
优选地,所述第二长度调节机构分别与所述第三框架和所述第四框架连接,所述第二长度调节机构带动所述第三框架和所述第四框架移动。Preferably, the second length adjustment mechanism is connected to the third frame and the fourth frame respectively, and the second length adjustment mechanism drives the third frame and the fourth frame to move.
在本方案中,采用上述结构,第一长度调节机构与第二长度调节机构独立设置,第一长度调节机构带动第一框架和第二框架移动,第二长度调节机构带动第三框架和第四框架移动,相互之间不会影响,更为灵活,且可以增大换电设备的长度调节范围。In this solution, the above structure is adopted. The first length adjustment mechanism and the second length adjustment mechanism are set independently. The first length adjustment mechanism drives the first frame and the second frame to move, and the second length adjustment mechanism drives the third frame and the fourth frame. The frame moves without affecting each other, is more flexible, and can increase the length adjustment range of the power exchange equipment.
较佳的,所述长度调节机构采用液压驱动。Preferably, the length adjustment mechanism is hydraulically driven.
在本方案中,采用上述结构,采用液压缸提供动力,易于控制,并且可以进行无极调速,具有过载保护功能,布置更为灵活,并且结构简单,驱动力大,相比其他驱动装置成本更低。In this solution, the above structure is adopted, and a hydraulic cylinder is used to provide power, which is easy to control, can perform stepless speed regulation, has an overload protection function, is more flexible in layout, has a simple structure, large driving force, and is more expensive than other driving devices. Low.
较佳的,所述换电设备还包括液压油箱和电控装置,所述液压油箱和所述电控装置设置在所述换电设备上,并随所述换电设备一同移动。Preferably, the power exchange equipment further includes a hydraulic oil tank and an electronic control device. The hydraulic oil tank and the electronic control device are arranged on the power exchange equipment and move together with the power exchange equipment.
在本方案中,采用上述结构,液压油箱、电控装置随换电设备一同移动,液压油箱为换电设备上的液压系统提供所需的油液,电控装置为换电设备的各项操作进行控制,避免在换电站与换电设备之间设置较长或较多的液压管道与控制线缆,换电设备不会在移动过程中与液压管道或控制线缆发生干涉,更为灵活便利。In this solution, the above structure is adopted. The hydraulic oil tank and the electronic control device move together with the power exchange equipment. The hydraulic oil tank provides the required oil for the hydraulic system on the power exchange equipment. The electronic control device performs various operations of the power exchange equipment. Control to avoid setting up longer or more hydraulic pipelines and control cables between the power swap station and the power swap equipment. The power swap equipment will not interfere with the hydraulic pipes or control cables during movement, making it more flexible and convenient. .
较佳的,所述长度调节机构包括液压缸和设置在所述液压缸上的伸缩杆,所述伸缩杆连接所述上部框架和/或所述下部框架,所述液压缸可在所述电控装置的控制下与所述液压油箱连通,以驱动所述伸缩杆移动。Preferably, the length adjustment mechanism includes a hydraulic cylinder and a telescopic rod provided on the hydraulic cylinder. The telescopic rod is connected to the upper frame and/or the lower frame. The hydraulic cylinder can be connected to the electric cylinder. It is connected with the hydraulic oil tank under the control of the control device to drive the telescopic rod to move.
在本方案中,采用上述结构,通过伸缩杆和液压缸配合,能够直接驱动伸缩杆呈直线运动,使得驱动更为直接,无需其他传动机构,空间更为紧凑。In this solution, the above structure is adopted, and the telescopic rod and the hydraulic cylinder cooperate to directly drive the telescopic rod to move in a straight line, making the drive more direct, without the need for other transmission mechanisms, and the space is more compact.
较佳的,所述换电设备还包括宽度调节机构,所述宽度调节机构设置在所述第一框架和所述第二框架的间隔处,所述宽度调节机构包括两个分别与所述第一框架和所述第二框架连接的输出端,所述宽度调节机构通过所述输出端带动所述第一框架和所述第二框架移动。 Preferably, the power exchange equipment further includes a width adjustment mechanism, the width adjustment mechanism is provided at the interval between the first frame and the second frame, and the width adjustment mechanism includes two parts respectively connected with the first frame. An output end connects the frame and the second frame, and the width adjustment mechanism drives the first frame and the second frame to move through the output end.
在本方案中,采用上述结构,通过宽度调节机构可以控制第一框架和第二框架之间的间隔距离,进而可以匹配不同尺寸的电池包,通用性更广。In this solution, using the above structure, the spacing distance between the first frame and the second frame can be controlled through the width adjustment mechanism, thereby matching battery packs of different sizes, with wider versatility.
较佳的,所述换电设备还包括水平位移机构,所述水平位移机构用于驱动所述换电设备沿水平方向运动。Preferably, the power exchange equipment further includes a horizontal displacement mechanism, and the horizontal displacement mechanism is used to drive the power exchange equipment to move in a horizontal direction.
在本方案中,换电设备可以沿水平方向进行移动,方便进行电池更换。In this solution, the battery replacement equipment can be moved in the horizontal direction to facilitate battery replacement.
较佳的,所述举升机构包括折叠组件,所述折叠组件发生折叠以带动所述电池包升降;所述水平位移机构采用皮带传动。Preferably, the lifting mechanism includes a folding component, and the folding component is folded to drive the battery pack to rise and fall; the horizontal displacement mechanism is driven by a belt.
在本方案中,采用折叠形式的举升机构,举升行程较大,且在非举升状态下占用空间小。采用皮带传动的水平位移机构稳定性好,且成本较低。In this solution, a folding lifting mechanism is used, which has a larger lifting stroke and takes up less space in the non-lifting state. The horizontal displacement mechanism using belt drive has good stability and low cost.
较佳的,述换电设备还包括电池托盘,所述电池托盘通过弹性浮动部件安装于所述上部框架上;Preferably, the power swapping equipment further includes a battery tray, which is installed on the upper frame through elastic floating components;
在本方案中,通过电池托盘承托电池包,提高电池包在移动的过程中的稳定性;电池托盘通过弹性浮动部件与上部框架弹性连接,使得电池托盘上的电池包处于柔性承载的状态,避免电池包在放置于电池托盘的过程中发生硬性碰撞;In this solution, the battery pack is supported by the battery tray to improve the stability of the battery pack during movement; the battery tray is elastically connected to the upper frame through elastic floating components, so that the battery pack on the battery tray is in a flexible carrying state. Avoid hard collisions when the battery pack is placed on the battery tray;
较佳的,所述换电设备还包括定位机构,所述定位机构用于与所述电动车辆和/或所述电池包定位;Preferably, the power exchange equipment further includes a positioning mechanism, the positioning mechanism being used to position the electric vehicle and/or the battery pack;
其中,所述定位机构包括车辆定位部和电池定位部,所述车辆定位部用于与所述车辆进行定位,所述电池定位部用于与所述电池包进行定位;Wherein, the positioning mechanism includes a vehicle positioning part and a battery positioning part, the vehicle positioning part is used for positioning with the vehicle, and the battery positioning part is used for positioning with the battery pack;
在本方案中,加强了换电设备和电动汽车以及电池包之间的定位,提高了换电设备的位置调整范围和定位精度,可以适配更多的车型和更多规格的电池包。换电设备分别与电动车辆与电池包进行定位,以控制换电时三者之间的相对位置,定位更为精准。In this solution, the positioning between the power swapping equipment, electric vehicles and battery packs is strengthened, the position adjustment range and positioning accuracy of the power swapping equipment are improved, and it can be adapted to more models and battery packs of more specifications. The power swapping equipment is positioned separately with the electric vehicle and battery pack to control the relative positions between the three during power swapping, making the positioning more precise.
较佳的,所述换电设备还包括解锁机构,所述解锁机构用于解锁所述车辆上的所述电池包。Preferably, the power swapping device further includes an unlocking mechanism, and the unlocking mechanism is used to unlock the battery pack on the vehicle.
在本方案中,通过设置解锁机构,方便对电池包的更换。 In this solution, the replacement of the battery pack is facilitated by setting up an unlocking mechanism.
一种换电站,其特点在于,其包括如上所述的换电设备。A power swap station is characterized in that it includes the power swap equipment as described above.
在本方案中,采用上述结构,这种换电站的换电设备沿水平方向进行移动并可以对电池进行更换,并通过上部框架和下部框架定位、解锁和承载电池包。通过设置长度调节机构,长度调节机构能够调整上部框架和下部框架在换电设备上的位置从而调整承载尺寸和定位解锁的位置,提高了换电设备的位置调整范围和定位精度,可以适配更多的车型或更多规格的电池包。In this solution, using the above structure, the power swap equipment of this power swap station moves in the horizontal direction and can replace the battery, and locate, unlock and carry the battery pack through the upper frame and lower frame. By setting a length adjustment mechanism, the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models or battery packs with more specifications.
一种阵列式换电站,其特点在于,其包括若干个如上所述换电站。An array type power swap station is characterized in that it includes several power swap stations as described above.
在本方案中,采用上述结构,阵列式换电站包括多个换电站,这种换电站的换电设备沿水平方向进行移动并可以对电池进行更换,并通过上部框架和下部框架定位、解锁和承载电池包。通过设置长度调节机构,长度调节机构能够调整上部框架和下部框架在换电设备上的位置从而调整承载尺寸和定位解锁的位置,提高了换电设备的位置调整范围和定位精度,可以适配更多的车型或更多规格的电池包。In this solution, using the above structure, the array power swap station includes multiple power swap stations. The power swap equipment of this power swap station moves in the horizontal direction and can replace the battery. It is positioned, unlocked and unlocked through the upper frame and lower frame. Carrying battery pack. By setting a length adjustment mechanism, the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models or battery packs with more specifications.
本发明的积极进步效果在于:换电设备沿水平方向进行移动并可以对电池进行更换,并通过上部框架和下部框架定位、解锁和承载电池包。通过设置长度调节机构,长度调节机构能够调整上部框架和下部框架在换电设备上的位置从而调整承载尺寸和定位解锁的位置,提高了换电设备的位置调整范围和定位精度,可以适配更多的车型和更多规格的电池包。The positive and progressive effect of the present invention is that the power exchange equipment moves in the horizontal direction and can replace the battery, and locates, unlocks and carries the battery pack through the upper frame and the lower frame. By setting a length adjustment mechanism, the length adjustment mechanism can adjust the position of the upper frame and the lower frame on the power exchange equipment to adjust the load-bearing size and positioning and unlocking position, which improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more More models and battery packs with more specifications.
附图说明Description of drawings
图1为本发明实施例的换电站的结构示意图;Figure 1 is a schematic structural diagram of a power swap station according to an embodiment of the present invention;
图2为本发明实施例的阵列式换电站的结构示意图;Figure 2 is a schematic structural diagram of an array power swap station according to an embodiment of the present invention;
图3为本发明实施例的载车平台与换电设备的结构示意图;Figure 3 is a schematic structural diagram of the vehicle platform and power exchange equipment according to the embodiment of the present invention;
图4为本发明实施例的换电设备的结构示意图;Figure 4 is a schematic structural diagram of a power exchange device according to an embodiment of the present invention;
图5为本发明实施例的换电设备的结构示意图;Figure 5 is a schematic structural diagram of a power exchange device according to an embodiment of the present invention;
图6为本发明实施例的换电设备的结构示意图; Figure 6 is a schematic structural diagram of a power exchange device according to an embodiment of the present invention;
图6为本发明实施例的上部框架和下部框架的结构示意图;Figure 6 is a schematic structural diagram of the upper frame and the lower frame according to the embodiment of the present invention;
图7为本发明实施例的换电设备去除液压油箱、电控装置的结构示意图;Figure 7 is a schematic structural diagram of the power exchange equipment without the hydraulic tank and electronic control device according to the embodiment of the present invention;
图8为本发明实施例的换电设备去除第三框架、第四框架的结构示意图;Figure 8 is a schematic structural diagram of the power exchange device without the third frame and the fourth frame according to the embodiment of the present invention;
图9为本发明实施例的换电设备的第二长度调节机构的结构示意图;Figure 9 is a schematic structural diagram of the second length adjustment mechanism of the power exchange device according to the embodiment of the present invention;
图10为本发明实施例的换电设备的解锁机构的结构示意图;Figure 10 is a schematic structural diagram of the unlocking mechanism of the power exchange device according to the embodiment of the present invention;
附图标记说明:
换电站10;载车平台100;换电设备200;举升机构210;水平位移机
构220;滚轮221;皮带222;下部框架230;第一框架231;第二框架232;车辆定位部233;解锁机构2332;上部框架240;第三框架241;第四框架242;弹性浮动部件243;电池托盘244;电池定位部245;第一长度调节机构251;液压缸2511;伸缩杆2512;第一长度导轨2513;活动平台2514;第二长度调节机构252;液压缸2521;伸缩杆2522;第二长度连接部2523;宽度调节机构260;液压缸261;伸缩杆262;连接传动件263;液压油箱270;电控装置280;充电模块400;充电架410;电池转运设备420;车辆500
Explanation of reference symbols:
Power swap station 10; vehicle platform 100; power swap equipment 200; lifting mechanism 210; horizontal displacement mechanism 220; roller 221; belt 222; lower frame 230; first frame 231; second frame 232; vehicle positioning part 233; unlocking Mechanism 2332; upper frame 240; third frame 241; fourth frame 242; elastic floating part 243; battery tray 244; battery positioning part 245; first length adjustment mechanism 251; hydraulic cylinder 2511; telescopic rod 2512; first length guide rail 2513; movable platform 2514; second length adjustment mechanism 252; hydraulic cylinder 2521; telescopic rod 2522; second length connecting portion 2523; width adjustment mechanism 260; hydraulic cylinder 261; telescopic rod 262; connecting transmission member 263; hydraulic oil tank 270; Electronic control device 280; charging module 400; charging rack 410; battery transfer equipment 420; vehicle 500
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention is further described below by means of examples, but the present invention is not limited to the scope of the described examples.
如图2所示,本实施例提供了一种阵列式换电站,阵列式换电站包括若干个如图1所示的换电站10,每个换电站10包括充电模块400和载车平台100;通过设置若干个换电站10,增加换电的工位,能够容纳更多的车辆500同时进行换电。As shown in Figure 2, this embodiment provides an array power swap station. The array power swap station includes several power swap stations 10 as shown in Figure 1. Each power swap station 10 includes a charging module 400 and a vehicle platform 100; By arranging several power swapping stations 10 and increasing the number of power swapping stations, more vehicles 500 can be accommodated for simultaneous power swapping.
本实施例中,附图仅用于表明阵列式换电站是由多个换电站组成的,而换电站的具体数量,规格以及布置方式均不限于视图中的形式。In this embodiment, the drawings are only used to show that the array power swapping station is composed of multiple power swapping stations, and the specific number, specifications and layout of the power swapping stations are not limited to the form in the drawings.
如图1至3所示,载车平台100用于承载车辆500,车辆500沿行车方向L行驶到载车平台100上,在垂直于行车方向上,充电模块400设置于载 车平台100的一侧;充电模块400的布局合理,不会影响车辆500的通行。充电模块400包括充电架410和电池转运设备420,在垂直于行车方向上,载车平台100、电池转运设备420和充电架410依次设置;As shown in Figures 1 to 3, the vehicle-carrying platform 100 is used to carry the vehicle 500. The vehicle 500 travels to the vehicle-carrying platform 100 along the driving direction L. The charging module 400 is disposed on the vehicle-carrying platform 100 perpendicular to the driving direction. One side of the vehicle platform 100; the charging module 400 has a reasonable layout and will not affect the passage of the vehicle 500. The charging module 400 includes a charging rack 410 and a battery transfer device 420. Perpendicular to the driving direction, the vehicle platform 100, the battery transfer device 420 and the charging rack 410 are arranged in sequence;
本实施例中,一个换电站10可以包括多个载车平台100,使得换电站可以同时供多辆车辆500使用换电。具体的数量是可以调整的,并不局限与本实施例中的两辆。In this embodiment, one power swap station 10 may include multiple vehicle platforms 100 , so that the power swap station can be used by multiple vehicles 500 to swap power at the same time. The specific number can be adjusted and is not limited to the two vehicles in this embodiment.
在本实施例中,充电架410可以为更换的电池进行充电,电池转运设备420可以对换电设备200上的电池包与充电架410中的电池包进行转运,并且布局合理,能够减少电池包更换过程中的移动距离,电池包更换效率更高。In this embodiment, the charging rack 410 can charge the replaced battery, and the battery transfer device 420 can transport the battery packs on the battery swapping device 200 and the battery packs in the charging rack 410. The layout is reasonable and can reduce the number of battery packs. The moving distance during the replacement process makes battery pack replacement more efficient.
如图3至5所示,换电站10还包括换电设备200,换电设备200在电池转运设备420和载车平台100之间输送电池;换电设备200包括举升机构210和水平位移机构220;在本实施例的换电设备200定位精准,通用性好,能够适应不同的车辆500及电池包。举升机构210用于承载和升降电池包。水平位移机构220用于驱动换电设备200沿水平方向运动,换电设备的运动方向为图1中的H方向。使得换电设备200可以沿水平方向进行移动,方便进行电池更换。换电设备200的底部设置有滚轮221。通过设置滚轮221,可以降低摩擦力。水平位移机构220采用皮带222传动。皮带222传动结构简单,制造成本低,安装维护方便,并且皮带222富于弹性,可以缓和冲击和振动,因此运转平稳。换电设备200还包括电池托盘244,电池托盘244通过弹性浮动部件243安装于上部框架240上。通过电池托盘244承托电池包,提高电池包在移动的过程中的稳定性;电池托盘244通过弹性浮动部件243与上部框架240弹性连接,使得电池托盘244上的电池包处于柔性承载的状态,避免电池包在放置于电池托盘244的过程中发生硬性碰撞。换电设备200还包括定位机构,定位机构用于与电动车辆500和/或电池包定位。定位机构加强了换电设备200和电动汽车之间的定位,提高了换电设备200的位置调整范围和定位精度,可以适配更多的车型或更多规格的电池包。 As shown in Figures 3 to 5, the power swap station 10 also includes a power swap equipment 200. The power swap equipment 200 transports batteries between the battery transfer device 420 and the vehicle platform 100; the power swap equipment 200 includes a lifting mechanism 210 and a horizontal displacement mechanism. 220; The power swapping device 200 in this embodiment has precise positioning, good versatility, and can adapt to different vehicles 500 and battery packs. The lifting mechanism 210 is used to carry and lift the battery pack. The horizontal displacement mechanism 220 is used to drive the power exchange equipment 200 to move in the horizontal direction, and the movement direction of the power exchange equipment is the H direction in FIG. 1 . This allows the power swapping device 200 to move in the horizontal direction to facilitate battery replacement. A roller 221 is provided at the bottom of the power swapping device 200 . By providing the roller 221, friction can be reduced. The horizontal displacement mechanism 220 is driven by a belt 222. The transmission structure of the belt 222 is simple, the manufacturing cost is low, and the installation and maintenance are convenient. The belt 222 is elastic and can alleviate impact and vibration, so the operation is smooth. The power swapping device 200 also includes a battery tray 244 , which is installed on the upper frame 240 through an elastic floating component 243 . The battery pack is supported by the battery tray 244 to improve the stability of the battery pack during movement; the battery tray 244 is elastically connected to the upper frame 240 through the elastic floating component 243, so that the battery pack on the battery tray 244 is in a flexible carrying state. Avoid hard collision of the battery pack when being placed on the battery tray 244 . The power swapping device 200 also includes a positioning mechanism, which is used to position the electric vehicle 500 and/or the battery pack. The positioning mechanism strengthens the positioning between the power exchange equipment 200 and the electric vehicle, improves the position adjustment range and positioning accuracy of the power exchange equipment 200, and can be adapted to more car models or more specifications of battery packs.
本实施例中,通过设置水平位移机构220,换电设,200可以沿水平方向进行移动,并竖直升降电池包,方便进行电池更换。提供了电池包承载和升降的一种较佳方式。采用皮带传动的水平位移机构稳定性好,且成本较低。In this embodiment, by setting the horizontal displacement mechanism 220, the battery replacement device 200 can move in the horizontal direction and vertically lift the battery pack to facilitate battery replacement. Provides a better way to carry and lift battery packs. The horizontal displacement mechanism using belt drive has good stability and low cost.
本实施例中,举升机构210包括折叠组件,折叠组件发生折叠以带动电池包600升降。采用折叠形式的举升机构210,举升行程较大,且在非举升状态下,占用空间小。In this embodiment, the lifting mechanism 210 includes a folding component, and the folding component is folded to drive the battery pack 600 to lift. The folding lifting mechanism 210 has a larger lifting stroke and takes up less space in the non-lifting state.
如图10所示,本实施例中,定位机构包括车辆定位部233和电池定位部245,车辆定位部233用于与车辆500进行定位,电池定位部245用于与电池包进行定位;As shown in Figure 10, in this embodiment, the positioning mechanism includes a vehicle positioning part 233 and a battery positioning part 245. The vehicle positioning part 233 is used to position the vehicle 500, and the battery positioning part 245 is used to position the battery pack;
在本实施例中,通过定位机构加强了换电设备200和电动汽车500以及电池包之间的定位,提高了换电设备的位置调整范围和定位精度,可以适配更多的车型和更多规格的电池包。换电设备200分别与电动车辆与电池包进行定位,以控制换电时三者之间的相对位置,定位更为精准。In this embodiment, the positioning mechanism strengthens the positioning between the power exchange equipment 200, the electric vehicle 500 and the battery pack, improves the position adjustment range and positioning accuracy of the power exchange equipment, and can adapt to more car models and more specifications battery pack. The power swapping equipment 200 is positioned separately with the electric vehicle and the battery pack to control the relative positions between the three during power swapping, so that the positioning is more accurate.
如图10所示,换电设备200还包括解锁机构2332,解锁机构2332用于解锁车辆500上的电池包;通过设置解锁机构,方便对电池包的更换。解锁机构设置在上部框架240上,并且可通过上部框架240的运动调整其位置,以适应不同规格的车辆500和电池包并完成解锁功能。As shown in Figure 10, the power swapping device 200 also includes an unlocking mechanism 2332, which is used to unlock the battery pack on the vehicle 500; by providing the unlocking mechanism, the replacement of the battery pack is facilitated. The unlocking mechanism is provided on the upper frame 240, and its position can be adjusted through the movement of the upper frame 240 to adapt to vehicles 500 and battery packs of different specifications and complete the unlocking function.
如图4至6所示,换电设备200还包括下部框架230和位于下部框架230上方的上部框架240,举升机构210用于带动下部框架230和上部框架240沿竖直方向移动。举升机构210可以带动上部框架240和下部框架230一起沿竖直方向移动,进而可以移动至电池包对位置,举升机构210能够调整电池包和换电设备之间的竖直距离,方便换电设备200对电池包进行拆装和移动的操作。As shown in Figures 4 to 6, the power exchange equipment 200 also includes a lower frame 230 and an upper frame 240 located above the lower frame 230. The lifting mechanism 210 is used to drive the lower frame 230 and the upper frame 240 to move in the vertical direction. The lifting mechanism 210 can drive the upper frame 240 and the lower frame 230 to move in the vertical direction together, and then can move to the position of the battery pack pair. The lifting mechanism 210 can adjust the vertical distance between the battery pack and the power replacement equipment to facilitate replacement. The electrical equipment 200 performs disassembly, assembly and movement operations on the battery pack.
本实施例中,上部框架240和下部框架230均可活动的设置在换电设备200上,而电池定位部245,解锁机构,电池托盘244均设置于上部框架240和下部框架230上并可随其运动而改变位置,方便其与不同规格的电池包和 车辆配合完成其功能。In this embodiment, the upper frame 240 and the lower frame 230 are movably arranged on the power swapping device 200, and the battery positioning part 245, the unlocking mechanism, and the battery tray 244 are all arranged on the upper frame 240 and the lower frame 230 and can be moved accordingly. Its movement changes its position to facilitate its connection with battery packs of different specifications and The vehicle cooperates to complete its function.
本实施例中,电池托盘244设置在上部框架240上,并可通过上部框架240和下部框架230的运动调整位置以承载不同规格的电池包。In this embodiment, the battery tray 244 is provided on the upper frame 240, and its position can be adjusted through the movement of the upper frame 240 and the lower frame 230 to carry battery packs of different specifications.
如图4至6所示,下部框架230包括第一框架231和第二框架232,第一框架231和第二框架232沿水平位移方向间隔设置。将下部框架230分为间隔分布的第一框架231和第二框架232,能够减小空间占用,结构更为紧凑,并且为宽度调节机构260提供了安装空间。As shown in Figures 4 to 6, the lower frame 230 includes a first frame 231 and a second frame 232. The first frame 231 and the second frame 232 are spaced apart along the horizontal displacement direction. Dividing the lower frame 230 into a first frame 231 and a second frame 232 distributed at intervals can reduce space occupation, make the structure more compact, and provide installation space for the width adjustment mechanism 260 .
上部框架240包括设置在第一框架231上部的第三框架241和设置在第二框架232上部的第四框架242。上部框架240的分布于下部框架230分布相匹配,空间利用率高。The upper frame 240 includes a third frame 241 disposed above the first frame 231 and a fourth frame 242 disposed above the second frame 232 . The distribution of the upper frame 240 matches the distribution of the lower frame 230, resulting in high space utilization.
本实施例中,上部框架240和下部框架230均分为两个部分分体设置。使得4个框架可以独立运动。In this embodiment, the upper frame 240 and the lower frame 230 are divided into two parts and are arranged separately. This allows the 4 frames to move independently.
上部框架240也包括间隔分布的第三框架241与第四框架242,便于与下部框架230的分布相匹配,在下部框架230进行宽度调整时不会受到上部框架240的限制或阻碍,且空间利用率高。The upper frame 240 also includes a third frame 241 and a fourth frame 242 distributed at intervals, so as to match the distribution of the lower frame 230. When the width of the lower frame 230 is adjusted, it will not be restricted or hindered by the upper frame 240, and space utilization is improved. The rate is high.
如图7至9所示,换电设备200还包括长度调节机构(本实施中由第一长度调节机构251和第二长度调节机构252组成),长度调节机构用于带动下部框架230和上部框架240沿车辆500行车方向移动;在本实施例中,长度调节提高了换电设备200的位置调整范围和定位精度,可以适配更多的车型和更多规格的电池包600。As shown in Figures 7 to 9, the power exchange device 200 also includes a length adjustment mechanism (composed of a first length adjustment mechanism 251 and a second length adjustment mechanism 252 in this implementation). The length adjustment mechanism is used to drive the lower frame 230 and the upper frame. 240 moves along the driving direction of the vehicle 500; in this embodiment, the length adjustment improves the position adjustment range and positioning accuracy of the power swapping device 200, and can be adapted to more vehicle models and more specifications of battery packs 600.
本实施例中,下部框架230和上部框架240具有沿车辆500行驶方向L的移动的自由度,通过长度调节机构来实现。In this embodiment, the lower frame 230 and the upper frame 240 have a degree of freedom of movement along the traveling direction L of the vehicle 500 , which is realized through a length adjustment mechanism.
如图7所示,长度调节机构包括第一长度调节机构251以及第二长度调节机构252,其中,第一长度调节机构251分别与第一框架231和第二框架232连接,第一长度调节机构251带动第一框架231和第二框架232移动;第二长度调节机构252分别与第三框架241和第四框架242连接,第二长度 调节机构252带动第三框架241和第四框架242移动。As shown in Figure 7, the length adjustment mechanism includes a first length adjustment mechanism 251 and a second length adjustment mechanism 252. The first length adjustment mechanism 251 is connected to the first frame 231 and the second frame 232 respectively. The first length adjustment mechanism 251 drives the first frame 231 and the second frame 232 to move; the second length adjustment mechanism 252 is connected to the third frame 241 and the fourth frame 242 respectively. The adjustment mechanism 252 drives the third frame 241 and the fourth frame 242 to move.
第一长度调节机构251与第二长度调节机构252独立设置,分别对下部框架230和上部框架240的长度进行调控,相互之间不会影响,更为灵活,且可以增大换电设备的长度调节范围。The first length adjustment mechanism 251 and the second length adjustment mechanism 252 are set independently to adjust the lengths of the lower frame 230 and the upper frame 240 respectively without affecting each other, are more flexible, and can increase the length of the power exchange equipment. Adjustment range.
本实施例中,如图7所示,第一长度调节机构251设置在换电设备200上,其包括一个活动平台2514、第一长度驱动单元、第一长度导轨2513组成,活动平台2514被第一长度驱动单元驱动进而可以在第一长度导轨2513上活动。第一长度导轨固定于换电设备200上并沿行车方向L设置。第一框架231和第二框架232均固定于该活动平台2514上并可随着活动平台2514的移动而移动。这种设置的优势在于仅需要一个第一长度驱动单元即可同时驱动第一框架231和第二框架232运动。In this embodiment, as shown in FIG. 7 , the first length adjustment mechanism 251 is provided on the power exchange device 200 and includes a movable platform 2514 , a first length drive unit, and a first length guide rail 2513 . The movable platform 2514 is A length drive unit is driven and can move on the first length guide rail 2513 . The first length guide rail is fixed on the power exchange device 200 and is arranged along the driving direction L. The first frame 231 and the second frame 232 are both fixed on the movable platform 2514 and can move along with the movement of the movable platform 2514 . The advantage of this arrangement is that only one first length driving unit is needed to drive the first frame 231 and the second frame 232 to move at the same time.
在其他实施例中,第一长度调节机构还可以为其他形式,如采用两个驱动单元,分别与第一框架231和第二框架232连接分别驱动其运动的形式。In other embodiments, the first length adjustment mechanism may also be in other forms, such as using two driving units that are respectively connected to the first frame 231 and the second frame 232 to drive their movements.
本实施例中,如图8、9所示,第二长度调节机构252则有两个,分别与第三框架241和第四框架242连接。其中,两个第二长度调节机构252分别设置于第一框架231和第二框架232,其具有第二长度驱动单元和第二长度连接部2523,第二长度驱动单元可以驱动第二长度连接部2523沿行车方向L运动,两第二长度连接部2523分别与第三框架241和第四框架242连接。In this embodiment, as shown in Figures 8 and 9, there are two second length adjustment mechanisms 252, which are connected to the third frame 241 and the fourth frame 242 respectively. Among them, two second length adjustment mechanisms 252 are respectively provided on the first frame 231 and the second frame 232, which have a second length driving unit and a second length connecting part 2523. The second length driving unit can drive the second length connecting part. 2523 moves along the driving direction L, and the two second length connecting parts 2523 are connected to the third frame 241 and the fourth frame 242 respectively.
本实施例中,长度调节机构可以采用液压驱动。具体的,第一长度驱动单元和第二长度驱动单元均为液压驱动单元,第一长度驱动单元包括液压缸2511和伸缩杆2512,伸缩杆2512则通过一个固定件连接活动平台2514并间接连接第一框架231和第二框架232。第一长度驱动单元包括液压缸2521和伸缩杆2522,伸缩杆2522通过第二长度连接部2523与第三平台241和第四平台242连接。In this embodiment, the length adjustment mechanism can be driven by hydraulic pressure. Specifically, both the first length driving unit and the second length driving unit are hydraulic driving units. The first length driving unit includes a hydraulic cylinder 2511 and a telescopic rod 2512. The telescopic rod 2512 is connected to the movable platform 2514 through a fixed piece and indirectly connected to the second length driving unit. A frame 231 and a second frame 232 . The first length driving unit includes a hydraulic cylinder 2521 and a telescopic rod 2522. The telescopic rod 2522 is connected to the third platform 241 and the fourth platform 242 through the second length connection part 2523.
采用液压缸提供动力,易于控制,并且可以进行无极调速,具有过载保 护功能,与机械传动相比,长度调节机构的布置更为灵活,并且结构简单,驱动力大,相比其他驱动装置成本更低。It uses a hydraulic cylinder to provide power, which is easy to control, can be infinitely adjusted, and has overload protection. Compared with mechanical transmission, the arrangement of the length adjustment mechanism is more flexible, and the structure is simple, the driving force is large, and the cost is lower than other driving devices.
如图4、8所示,换电设备200还包括宽度调节机构260,宽度调节机构260设置在第一框架231和第二框架232的间隔处,宽度调节机构260包括两个分别与第一框架231和第二框架232连接的输出端,宽度调节机构260通过输出端带动第一框架231和第二框架232移动。通过宽度调节机构260可以控制第一框架231和第二框架232之间的间隔距离,进而可以匹配不同的电动车辆或电池包,通用性更广。As shown in Figures 4 and 8, the power exchange device 200 also includes a width adjustment mechanism 260. The width adjustment mechanism 260 is provided at the interval between the first frame 231 and the second frame 232. The width adjustment mechanism 260 includes two parts respectively connected with the first frame. 231 and the second frame 232 are connected to the output end, and the width adjustment mechanism 260 drives the first frame 231 and the second frame 232 to move through the output end. The width adjustment mechanism 260 can control the separation distance between the first frame 231 and the second frame 232, thereby matching different electric vehicles or battery packs, and achieving wider versatility.
如图8所示,宽度调节机构260也采用液压驱动,宽度调节机构包括液压缸261和设置在液压缸261的伸缩杆262,伸缩杆262的端部与第一框架231和第二框架232分别连接形成两输出端,液压缸261可在电控装置280控制下与液压油箱270连通或者封闭,以使伸缩杆262伸出液压缸261或收入液压缸261并带动两输出端运动。As shown in Figure 8, the width adjustment mechanism 260 is also driven by hydraulic pressure. The width adjustment mechanism includes a hydraulic cylinder 261 and a telescopic rod 262 provided in the hydraulic cylinder 261. The end of the telescopic rod 262 is connected to the first frame 231 and the second frame 232 respectively. The connection forms two output ends. The hydraulic cylinder 261 can be connected or closed with the hydraulic oil tank 270 under the control of the electronic control device 280, so that the telescopic rod 262 extends out of the hydraulic cylinder 261 or is retracted into the hydraulic cylinder 261 and drives the two output ends to move.
本实施例中,液压缸261和伸缩杆262设置于第一框架231和第二框架232之间,且沿行车方向L设置。伸缩杆262的端部分别连接;两个连接传动件263,连接传动件263一端与第一框架231和第二框架232转动连接,另一端则与伸缩杆262转动连接。连接传动件263与第一框架231和第二框架232连接的一端为输出端。连接传动件263为刚性,使得伸缩杆262直线运动时,连接传动件263被带动运动同时发生旋转,拉动第一框架231和第二框架232靠近宽度调节机构260或远离宽度调节机构260,实现与换电设备200的移动路径相同的直线运动,从而调节宽度。而第一框架231和第二框架232均是滑动设置在固定于换电设备200上的导轨来对其移动进行导向的,该导轨的铺设方向与换电设备200的行动路径相同。In this embodiment, the hydraulic cylinder 261 and the telescopic rod 262 are arranged between the first frame 231 and the second frame 232 and are arranged along the driving direction L. The ends of the telescopic rod 262 are respectively connected to two connecting transmission parts 263. One end of the connecting transmission part 263 is rotationally connected to the first frame 231 and the second frame 232, and the other end is rotationally connected to the telescopic rod 262. One end of the connecting transmission member 263 connected to the first frame 231 and the second frame 232 is an output end. The connecting transmission member 263 is rigid, so that when the telescopic rod 262 moves linearly, the connecting transmission member 263 is driven to move and rotate at the same time, pulling the first frame 231 and the second frame 232 close to the width adjustment mechanism 260 or away from the width adjustment mechanism 260 to achieve The moving path of the power exchange device 200 is the same linear motion, thereby adjusting the width. The first frame 231 and the second frame 232 are both slidably mounted on guide rails fixed on the power exchange equipment 200 to guide their movement. The laying direction of the guide rails is the same as the movement path of the power exchange equipment 200 .
在其他实施例中,宽度调节机构260也可被设置为一个液压缸两端均设置有伸缩杆,并分别与第一框架231和第二框架232连接。这种方案中液压缸和伸缩杆则需要沿换电设备的行驶方向设置。比起该方案来说,本实施例 通过连接传动件263,仅需要一个伸缩杆即可实现两端移动的效果,结构更为简单可靠,且将宽度调节机构和长度调节机构同向设置,也可方便液压管路的连接。In other embodiments, the width adjustment mechanism 260 can also be configured as a hydraulic cylinder with telescopic rods provided at both ends and connected to the first frame 231 and the second frame 232 respectively. In this solution, the hydraulic cylinder and telescopic rod need to be arranged along the traveling direction of the power exchange equipment. Compared with this solution, this embodiment By connecting the transmission member 263, only one telescopic rod is needed to achieve the effect of moving both ends. The structure is simpler and more reliable, and arranging the width adjustment mechanism and the length adjustment mechanism in the same direction can also facilitate the connection of hydraulic pipelines.
此外,第三框架241和第四框架242随第一框架231和第二框架232同步移动。第三框架241和第四框架242在进行宽度调节时,也跟随第一框架231和第二框架232同步调节,仅需要设置一个宽度调节机构260即可实现四个框架的宽度调整。第三框架241和第四框架242无需单独设置宽度调节机构260,结构更为紧凑,并且有利于降低成本。In addition, the third frame 241 and the fourth frame 242 move synchronously with the first frame 231 and the second frame 232 . When adjusting the width of the third frame 241 and the fourth frame 242, they also adjust synchronously with the first frame 231 and the second frame 232. Only one width adjustment mechanism 260 is needed to realize the width adjustment of the four frames. The third frame 241 and the fourth frame 242 do not need to be separately provided with a width adjustment mechanism 260, which makes the structure more compact and helps reduce costs.
宽度调节机构采用液压缸提供动力,易于控制,并且可以进行无极调速,具有过载保护功能,布置更为灵活,并且结构简单,驱动力大,相比其他驱动装置成本更低。The width adjustment mechanism uses a hydraulic cylinder to provide power, which is easy to control, can perform stepless speed regulation, has an overload protection function, is more flexible in layout, has a simple structure, large driving force, and is lower in cost than other driving devices.
如图8所示,换电设备200还包括液压油箱270,液压油箱270设置在换电设备200上,并随换电设备200一同移动。液压油箱270随换电设备200一同移动。As shown in FIG. 8 , the power exchange equipment 200 also includes a hydraulic oil tank 270 . The hydraulic oil tank 270 is provided on the power exchange equipment 200 and moves together with the power exchange equipment 200 . The hydraulic oil tank 270 moves together with the power exchange equipment 200 .
液压油箱270、电控装置280随换电设备200一同移动,液压油箱270为换电设备200上的液压系统提供所需的油液,电控装置280为换电设备200的各项操作进行控制,避免在换电站10与换电设备200之间设置较长或较多的液压管道与控制线缆,换电设备200不会在移动过程中与液压管道或控制线缆发生干涉,更为灵活便利。The hydraulic oil tank 270 and the electronic control device 280 move together with the power exchange equipment 200. The hydraulic oil tank 270 provides the required oil for the hydraulic system on the power exchange equipment 200. The electronic control device 280 controls various operations of the power exchange equipment 200. , avoiding the installation of longer or more hydraulic pipelines and control cables between the power swap station 10 and the power swap equipment 200. The power swap equipment 200 will not interfere with the hydraulic pipes or control cables during movement, making it more flexible. convenient.
如图8所示,换电设备200还包括电控装置280,电控装置280设置在换电设备200上,并随换电设备200一同移动。电控装置280随换电设备200一同移动,无需设置较长的控制线缆,换电设备200不会在移动过程中与控制线缆发生干涉,更为灵活便利。As shown in FIG. 8 , the power exchange equipment 200 also includes an electronic control device 280 . The electronic control device 280 is provided on the power exchange equipment 200 and moves together with the power exchange equipment 200 . The electronic control device 280 moves together with the power swapping device 200, eliminating the need to install a long control cable. The power swapping device 200 will not interfere with the control cable during movement, making it more flexible and convenient.
如图8所示,电控装置280和液压油箱270设置在换电设备200的同一侧。电控装置280和液压油箱270设置换电设备200的同一侧,只需占用一侧的空间,结构紧凑,且便于电控装置对液压油箱的工作进行控制,缩短电 控装置与液压油箱之间的连接线路。As shown in FIG. 8 , the electronic control device 280 and the hydraulic oil tank 270 are disposed on the same side of the power exchange equipment 200 . The electronic control device 280 and the hydraulic oil tank 270 are arranged on the same side of the power exchange equipment 200. They only need to occupy one side of the space. The structure is compact, and it is convenient for the electronic control device to control the work of the hydraulic oil tank, shortening the power supply. The connection line between the control device and the hydraulic oil tank.
如图8所示,电控装置280和液压油箱270在车辆500的垂直于行车方向上设置在换电设备200的同一侧。有利于降低换电设备200在车辆500行车方向上的长度。As shown in FIG. 8 , the electronic control device 280 and the hydraulic oil tank 270 are disposed on the same side of the power exchange device 200 in the direction perpendicular to the driving direction of the vehicle 500 . It is beneficial to reduce the length of the power swapping device 200 in the driving direction of the vehicle 500 .
本实施例中,长度调节机构和宽度调节机构均通过液压驱动,所有的液压缸均与设置在换电设备上的液压油箱270连接,并由液压油箱270提供压力。液压油箱270具有多个并联的输出口,分别与不同的液压缸连接,每个输出口均设有一个电控阀门,通过电控装置280分别控制每个电控阀门的开闭,实现长度调节机构和宽度调节机构以及他们的子机构的单独控制。In this embodiment, both the length adjustment mechanism and the width adjustment mechanism are driven by hydraulic pressure. All hydraulic cylinders are connected to the hydraulic oil tank 270 provided on the power exchange equipment, and the hydraulic oil tank 270 provides pressure. The hydraulic oil tank 270 has multiple parallel output ports, which are respectively connected to different hydraulic cylinders. Each output port is provided with an electronically controlled valve. The opening and closing of each electronically controlled valve is controlled through the electronic control device 280 to achieve length adjustment. Separate control of the mechanism and width adjustment mechanisms and their sub-mechanisms.
此外,举升机构210也采用液压驱动,并且通过电控装置280来控制。In addition, the lifting mechanism 210 is also hydraulically driven and controlled by the electronic control device 280 .
在本实施例中,采用液压缸提供动力,易于控制,并且可以进行无极调速,具有过载保护功能,与机械传动相比,举升机构210的布置更为灵活,并且结构简单,驱动力大,相比其他驱动装置成本更低。In this embodiment, a hydraulic cylinder is used to provide power, which is easy to control, can perform stepless speed regulation, and has an overload protection function. Compared with mechanical transmission, the arrangement of the lifting mechanism 210 is more flexible, has a simple structure, and has a large driving force. , lower cost than other drive devices.
在其他实施例中,无论是长度调节机构、宽度调节机构还是举升机构,除了采用液压驱动以外,亦可以采用其他常见的驱动动力源来实现其基本功能,如采用电机方案等,仅需要把各设备的驱动单元替换成电机并适应性调整设置位置和相应其他结构即可。In other embodiments, whether it is a length adjustment mechanism, a width adjustment mechanism or a lifting mechanism, in addition to using hydraulic drive, other common driving power sources can also be used to achieve their basic functions, such as using a motor solution, etc., and only need to Just replace the drive unit of each device with a motor and adjust the setting position and other corresponding structures accordingly.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本发明的保护范围由所附权利要求书限定。 Although specific embodiments of the present invention have been described above, those skilled in the art should understand that these are only examples, and various changes or changes can be made to these embodiments without departing from the principles and essence of the present invention. Revise. Accordingly, the scope of the present invention is defined by the appended claims.

Claims (16)

  1. 一种换电设备,其特征在于,所述换电设备包括举升机构,所述换电设备还包括下部框架和位于下部框架上方的上部框架,所述举升机构用于带动所述下部框架和所述上部框架沿竖直方向移动,所述换电设备还包括长度调节机构,所述长度调节机构用于带动所述下部框架和所述上部框架沿车辆行车方向移动。A kind of power exchange equipment, characterized in that the power exchange equipment includes a lifting mechanism. The power exchange equipment also includes a lower frame and an upper frame located above the lower frame. The lifting mechanism is used to drive the lower frame. and the upper frame move in the vertical direction, and the power exchange equipment further includes a length adjustment mechanism, the length adjustment mechanism is used to drive the lower frame and the upper frame to move in the vehicle driving direction.
  2. 如权利要求1所述的换电设备,其特征在于,所述长度调节机构包括第一长度调节机构以及第二长度调节机构,其中,所述第一长度调节机构与所述下部框架连接,所述第一长度调节机构带动下部框架移动;所述第二长度调节机构分别与所述上部框架连接,所述第二长度调节机构带动所述上部框架移动。The power exchange equipment of claim 1, wherein the length adjustment mechanism includes a first length adjustment mechanism and a second length adjustment mechanism, wherein the first length adjustment mechanism is connected to the lower frame, The first length adjustment mechanism drives the lower frame to move; the second length adjustment mechanism is respectively connected to the upper frame, and the second length adjustment mechanism drives the upper frame to move.
  3. 如权利要求2所述的换电设备,其特征在于,所述下部框架包括第一框架和第二框架,所述第一框架和所述第二框架沿水平位移方向间隔设置;The power exchange equipment according to claim 2, wherein the lower frame includes a first frame and a second frame, and the first frame and the second frame are spaced apart along the horizontal displacement direction;
    其中,所述上部框架包括设置在所述第一框架上部的第三框架和设置在所述第二框架上部的第四框架。Wherein, the upper frame includes a third frame disposed on the upper part of the first frame and a fourth frame disposed on the upper part of the second frame.
  4. 如权利要求3所述的换电设备,其特征在于,所述第一长度调节机构分别与所述第一框架和所述第二框架连接,所述第一长度调节机构带动所述第一框架和所述第二框架移动。The power exchange equipment according to claim 3, characterized in that the first length adjustment mechanism is connected to the first frame and the second frame respectively, and the first length adjustment mechanism drives the first frame and the second frame moves.
  5. 如权利要求4所述的换电设备,其特征在于,所述第二长度调节机构分别与所述第三框架和所述第四框架连接,所述第二长度调节机构带动所述第三框架和所述第四框架移动。The power exchange equipment according to claim 4, characterized in that the second length adjustment mechanism is connected to the third frame and the fourth frame respectively, and the second length adjustment mechanism drives the third frame and the fourth frame moves.
  6. 如权利要求1所述的换电设备,其特征在于,所述长度调节机构采用液压驱动。The power exchange equipment according to claim 1, characterized in that the length adjustment mechanism is driven by hydraulic pressure.
  7. 如权利要求6所述的换电设备,其特征在于,所述换电设备还包括液压油箱和电控装置,所述液压油箱和所述电控装置设置在所述换电设备上, 并随所述换电设备一同移动。The power exchange equipment according to claim 6, characterized in that the power exchange equipment further includes a hydraulic oil tank and an electronic control device, and the hydraulic oil tank and the electronic control device are provided on the power exchange equipment, And move together with the power exchange equipment.
  8. 如权利要求7所述的一种换电设备,其特征在于,所述长度调节机构包括液压缸和设置在所述液压缸上的伸缩杆,所述伸缩杆连接所述上部框架和/或所述下部框架,所述液压缸可在所述电控装置的控制下与所述液压油箱连通,以驱动所述伸缩杆移动。The power exchange equipment according to claim 7, characterized in that the length adjustment mechanism includes a hydraulic cylinder and a telescopic rod provided on the hydraulic cylinder, and the telescopic rod is connected to the upper frame and/or the In the lower frame, the hydraulic cylinder can communicate with the hydraulic oil tank under the control of the electronic control device to drive the telescopic rod to move.
  9. 如权利要求3所述的换电设备,其特征在于,所述换电设备还包括宽度调节机构,所述宽度调节机构设置在所述第一框架和所述第二框架的间隔处,所述宽度调节机构包括两个分别与所述第一框架和所述第二框架连接的输出端,所述宽度调节机构通过所述输出端带动所述第一框架和所述第二框架移动。The power exchange equipment according to claim 3, characterized in that the power exchange equipment further includes a width adjustment mechanism, the width adjustment mechanism is arranged at an interval between the first frame and the second frame, and the The width adjustment mechanism includes two output ends connected to the first frame and the second frame respectively, and the width adjustment mechanism drives the first frame and the second frame to move through the output ends.
  10. 如权利要求1所述的一种换电设备,其特征在于,所述换电设备还包括水平位移机构,所述水平位移机构用于驱动所述换电设备沿水平方向运动。The power exchange equipment according to claim 1, characterized in that the power exchange equipment further includes a horizontal displacement mechanism, and the horizontal displacement mechanism is used to drive the power exchange equipment to move in a horizontal direction.
  11. 如权利要求10所述的一种换电设备,其特征在于,所述举升机构包括折叠组件,所述折叠组件发生折叠以带动电池包升降;所述水平位移机构采用皮带传动。A battery swapping device according to claim 10, characterized in that the lifting mechanism includes a folding assembly, and the folding assembly is folded to drive the battery pack to rise and fall; the horizontal displacement mechanism is driven by a belt.
  12. 如权利要求1所述的一种换电设备,其特征在于,所述换电设备还包括电池托盘,所述电池托盘通过弹性浮动部件安装于所述上部框架上。The power exchange equipment according to claim 1, characterized in that the power exchange equipment further includes a battery tray, and the battery tray is installed on the upper frame through an elastic floating component.
  13. 如权利要求1所述的一种换电设备,其特征在于,所述换电设备还包括定位机构,所述定位机构用于与电动车辆和/或电池包定位;A power exchange device according to claim 1, characterized in that the power exchange device further includes a positioning mechanism, the positioning mechanism is used to position the electric vehicle and/or the battery pack;
    其中,所述定位机构包括车辆定位部和电池定位部,所述车辆定位部用于与所述车辆进行定位,所述电池定位部用于与电池包进行定位。Wherein, the positioning mechanism includes a vehicle positioning part and a battery positioning part, the vehicle positioning part is used for positioning with the vehicle, and the battery positioning part is used for positioning with the battery pack.
  14. 如权利要求1所述的一种换电设备,其特征在于,所述换电设备还包括解锁机构,所述解锁机构用于解锁所述车辆上的电池包。The power exchange equipment according to claim 1, characterized in that the power exchange equipment further includes an unlocking mechanism, and the unlocking mechanism is used to unlock the battery pack on the vehicle.
  15. 一种换电站,其特征在于,其包括如权利要求1-14任一项所述的换电设备。A power exchange station, characterized in that it includes the power exchange equipment according to any one of claims 1-14.
  16. 一种阵列式换电站,其特征在于,其包括若干个如权利要求15所述 换电站,所述换电站包括用于换电设备沿水平方向移动的移动通道,所述换电设备在至少两个所述换电站的移动通道之间移动。 An array power swap station, characterized in that it includes several as claimed in claim 15 A power swap station includes a moving channel for power swapping equipment to move in a horizontal direction, and the power swapping equipment moves between at least two moving channels of the power swapping station.
PCT/CN2023/105238 2022-07-01 2023-06-30 Battery swapping device, battery swapping station and array type battery swapping station WO2024002367A1 (en)

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PCT/CN2023/105244 WO2024002369A1 (en) 2022-07-01 2023-06-30 Battery swapping station and array-type battery swapping station
PCT/CN2023/105248 WO2024002371A1 (en) 2022-07-01 2023-06-30 Foundation, battery swapping station, and array-type battery swapping station
PCT/CN2023/105251 WO2024002372A1 (en) 2022-07-01 2023-06-30 Battery swapping apparatus, battery swapping station, and array type battery swapping station
PCT/CN2023/105238 WO2024002367A1 (en) 2022-07-01 2023-06-30 Battery swapping device, battery swapping station and array type battery swapping station

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PCT/CN2023/105251 WO2024002372A1 (en) 2022-07-01 2023-06-30 Battery swapping apparatus, battery swapping station, and array type battery swapping station

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