WO2023169143A1 - Hidden rgv shuttle and track apparatus - Google Patents

Hidden rgv shuttle and track apparatus Download PDF

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Publication number
WO2023169143A1
WO2023169143A1 PCT/CN2023/075469 CN2023075469W WO2023169143A1 WO 2023169143 A1 WO2023169143 A1 WO 2023169143A1 CN 2023075469 W CN2023075469 W CN 2023075469W WO 2023169143 A1 WO2023169143 A1 WO 2023169143A1
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WO
WIPO (PCT)
Prior art keywords
shuttle
track
frame
rgv
latent
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PCT/CN2023/075469
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French (fr)
Chinese (zh)
Inventor
罗习达
徐文兴
卢振威
谭嘉铭
黄婧毅
Original Assignee
科达制造股份有限公司
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Application filed by 科达制造股份有限公司 filed Critical 科达制造股份有限公司
Publication of WO2023169143A1 publication Critical patent/WO2023169143A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

Definitions

  • the present invention relates to the technical field of RGV shuttles, and specifically to a latent RGV shuttle and a track device.
  • the RGV shuttle bus is a rail-guided vehicle that can be used for material transportation in outbound and inbound platforms, various buffer stations, conveyors, elevators, robots and other facilities.
  • the transport vehicle In the automated tile production workshop, products need to be automatically transferred from one device to another, and the transport vehicle is the tool for transportation.
  • ceramic tile production lines are all in flexible production mode. In order to meet production needs, it is often necessary to adjust the target track of the rail transport vehicle.
  • the Chinese utility model patent with announcement number CN213504498U discloses a switching device for rail cars, in which the switching device is installed between two adjacent rail groups, and the rail groups are fixed on the rail frame. It includes a second track and a first track that intersects the second track.
  • the switch device includes a switch. The switch is rotatably connected to the track frame. The second track is closed or opened by rotating the switch.
  • the track The group is provided with several groups, the switch track is located between two adjacent track groups, and several first tracks are located on the same straight line; when the switch track is closed, the first rails and switch tracks of the two adjacent track groups form a continuous A straight line, two adjacent first rails are connected, at this time the switch becomes part of the first rail; when the switch is opened, a gap is formed between the two adjacent first rails, at this time the first rail in the same rail group Connected to the second track.
  • the railcar can move to tracks at different locations.
  • the switching device of the above-mentioned rail car requires multiple first rails and second rails at the same time, which not only takes up a large space, but also makes manufacturing more difficult.
  • the object of the present invention is to provide a latent RGV shuttle, which includes a shuttle frame and a mounting base, and also provides a track device, which includes a ground track and a latent RGV shuttle.
  • the RGV shuttle bus has the advantages of low construction difficulty and good site applicability.
  • a latent RGV shuttle including a shuttle frame and a mounting base.
  • the mounting base is fixedly mounted with a first track.
  • the shuttle frame is movably mounted on the first track.
  • the shuttle frame A driving mechanism is provided between the first rail and the shuttle car frame.
  • the shuttle car frame is fixedly installed with a second rail.
  • the shuttle car frame includes a cross beam and a longitudinal beam.
  • the cross beam is fixedly connected to the bottom of the longitudinal beam.
  • the second rail is fixedly installed on the shuttle car frame.
  • the rails are fixedly connected to the beams.
  • the shuttle car and the ground track can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site, reducing construction costs, saving the installation cycle of the shuttle car, and reducing the installation difficulty of the shuttle car.
  • the shuttle bus can be applied to sites with terrain restrictions and can be very effectively applied to situations where digging holes is not suitable. It has the advantages of low construction difficulty and good site applicability.
  • the driving mechanism includes a driving gear, a rack, an extension shaft and a driving unit.
  • the rack is fixedly installed on the mounting base, and the extension shaft is rotatably connected to a bearing seat fixedly installed on the crossbeam.
  • the gear is fixedly connected to the extension shaft, and the driving unit is connected to the extension shaft and drives the extension shaft to rotate.
  • the driving unit includes a driving part and a reducer.
  • the driving part and the reducer are both fixedly mounted on the longitudinal beam.
  • the output shaft of the driving part is fixedly connected to the input shaft of the reducer.
  • the output shaft is fixedly connected to the extension shaft.
  • the shuttle bus frame is provided with an encoder gear, and the encoder gear meshes with the driving gear.
  • the movement of the driving gear and the shuttle frame can be monitored through the encoder, and the shuttle frame and the second track can be initially positioned through the encoder.
  • the shuttle frame is rotatably connected with running wheels, and the running wheels are in contact with the first track.
  • the shuttle bus frame can move on the first track, and the shuttle bus frame can be movably installed on the first track.
  • the first rail is electrically connected to an external power supply
  • the running wheels are electrically connected to the first rail
  • the shuttle frame is provided with power cord contacts electrically connected to the running wheels
  • the power cord The contacts are electrically connected to the driving mechanism and the second track respectively
  • an insulating ring is provided between the running wheels and the shuttle frame.
  • the shuttle bus frame is fixedly equipped with a positioning proximity switch.
  • a positioning proximity switch Through such a setting, the function of positioning the shuttle frame and the second track is realized, which improves the positioning accuracy of the second track and ensures that the transport vehicle can move between the second track and the ground track.
  • the shuttle bus frame is fixedly equipped with an anti-collision photoelectric sensor and a safety switch.
  • the safety switch is provided with a pull cord, and the pull rope is located on one side of the shuttle bus frame in the direction of movement. Through such a setting, it can prevent the two shuttle bus frames from colliding, and has the advantage of better safety.
  • the mounting base includes a fixed plate, a screw rod and an adjusting plate.
  • the screw rod is fixedly installed on the fixed plate.
  • the screw rod penetrates the adjusting plate.
  • a nut is threadedly connected to the screw rod.
  • the nut is connected to the adjusting plate.
  • a track device includes a ground track and the latent RGV shuttle according to any one of claims 1 to 9, and the ground track and the second track are located at the same height.
  • the shuttle frame and the second track are used to drive the transport vehicle to move, and by changing the target position of the shuttle frame and the second track, the transport vehicle on the second track can move to a different target ground track. It can be applied to flexible production models to meet production needs and achieve the effect of convenient production.
  • the bottom of the crossbeam is fixed to the longitudinal beam, and the second track is fixed to the crossbeam, which can effectively reduce the height of the second track and make the second track and the ground track at the same height, so that the transport vehicle can move between the second track and the ground track. move between.
  • the position height of the second track is reduced, and there is no need to dig a hole on the shuttle bus installation surface to achieve a corresponding height position of the second track and the ground track.
  • the shuttle bus and the ground track can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site, reducing construction costs, saving the shuttle bus installation cycle, and reducing the installation difficulty of the shuttle bus.
  • the shuttle bus can be applied to sites with terrain restrictions and can be very effectively applied to situations where digging holes is not suitable. It has the advantages of low construction difficulty and good site applicability.
  • Figure 1 is a schematic structural diagram of a latent RGV shuttle in Embodiment 1 of the present invention.
  • FIG. 2 is a schematic structural diagram of the mounting base, proximity switch and positioning plate in Embodiment 1 of the present invention
  • Figure 3 is a schematic structural diagram of the cross beam and the second track in Embodiment 1 of the present invention.
  • Figure 4 is a partially enlarged schematic view of part A in Figure 1 of the present invention.
  • Figure 5 is a schematic structural diagram of a track device in Embodiment 2 of the present invention.
  • Figure 6 is a schematic structural diagram of the latent RGV shuttle car and the ground track in Embodiment 2 of the present invention.
  • Figure 7 is a schematic structural diagram of the latent RGV shuttle bus and the ground track in Embodiment 3 of the present invention.
  • Latent RGV shuttle 11. First track; 12. Shuttle car frame; 13. Cross beam; 14. Longitudinal beam; 15. Second track; 16. Insulation pad; 17. Running wheel; 18. Power cord Contact; 21. Fixed plate; 22. Screw; 23. Adjustment plate; 24. Nut; 25. Insulating parts; 31. Driving device; 32. Driving gear; 33. Rack; 34. Extended shaft; 35. Bearing seat ; 36. Coupling; 37. Driving parts; 38. Reducer; 39. Encoder gear; 41. Proximity switch; 42. Anti-collision photoelectric sensor; 43. Safety switch; 44. Pull rope; 51. Ground track; 52. Positioning plate.
  • a latent RGV shuttle 10 includes a shuttle frame 12 and a mounting base.
  • the mounting base includes a fixed plate 21, a screw rod 22 and an adjusting plate 23.
  • the screw rod 22 is fixedly installed on the fixed plate 21.
  • the screw rod 22 passes through the adjusting plate 23.
  • the screw rod 22 is threadedly connected with a nut 24.
  • the first rail 11 is fixedly installed on the mounting base, and the adjusting plate 23 is fixedly connected to the first rail 11 .
  • the shuttle frame 12 includes a cross beam 13 and a longitudinal beam 14.
  • the shuttle frame 12 is movably installed on the first track 11.
  • the shuttle frame 12 is rotatably connected with running wheels 17, and the running wheels 17 are in contact with the first track 11. Then, the running wheel 17 is rotationally connected to the longitudinal beam 14.
  • the cross beam 13 is fixedly connected to the bottom of the longitudinal beam 14, and the shuttle bus frame 12 is fixedly installed with a second track 15.
  • the track 15 is fixedly connected to the beam 13.
  • a total of two second rails 15 are provided, and the two second rails 15 are located between the two longitudinal beams 14 .
  • the two longitudinal beams 14 are fixedly connected to the plurality of cross beams 13 respectively, which effectively improves the structural stability of the shuttle frame 12 and enables the shuttle frame 12 to provide stable support for the second track 15 .
  • a driving mechanism is provided between the shuttle frame 12 and the first track 11.
  • the driving mechanism includes a driving gear 32, a rack 33, an extension shaft 34 and a driving unit.
  • the rack 33 is fixedly installed on the mounting base. On the top, the rack 33 is fixedly connected to the adjusting plate 23, the extension shaft 34 is rotationally connected to a bearing seat 35 fixedly installed on the crossbeam 13, the driving gear 32 is fixedly connected to the extension shaft 34, and the drive unit is connected to the extension shaft 34 and drives the extension shaft. 34 turns.
  • the driving unit includes a driving part 37 and a reducer 38. The driving part 37 and the reducer 38 are both fixedly installed on the longitudinal beam 14.
  • the output shaft of the driving part 37 is fixedly connected to the input shaft of the reducer 38, and the output shaft of the reducer 38 is connected to the input shaft of the reducer 38.
  • the extension shaft 34 is fixedly connected through a coupling 36 .
  • the driving member 37 is a motor whose output shaft is fixedly connected to the input shaft of the reducer 38 .
  • the first rail 11 is electrically connected to an external power supply.
  • the first rail 11, running wheels 17 and second rail 15 are all made of conductive materials.
  • the running wheels 17 are electrically connected to the first rail 11.
  • the shuttle frame 12 is provided with The power line contact 18 is electrically connected to the running wheel 17.
  • the power line contact 18 is in contact with the running wheel 17.
  • the power line contact 18 is electrically connected to the driving mechanism and the second track 15 respectively.
  • the motor and power line contacts 18 is electrically connected, and an insulating ring is provided between the running wheel 17 and the shuttle bus frame 12.
  • the two first rails 11 carry opposite voltages respectively, so that the first rail 11, the running wheel 17, the power line contact 18, the driving mechanism and the other first rail 11 form a closed circuit, and the driving mechanism is connected in parallel with the first rail 11, so that The function of supplying power to the driving mechanism and the second rail 15 through the first rail 11 is realized.
  • An insulating pad 16 is provided between the second rail 15 and the cross beam 13 , and the second rail 15 is fixedly connected to the cross beam 13 through the insulating pad 16 .
  • the shuttle frame 12 is provided with an encoder gear 39 , and the encoder gear 39 meshes with the driving gear 32 .
  • the shuttle vehicle frame 12 is fixedly installed with a positioning proximity switch 41.
  • the positioning proximity switch 41 is arranged on the cross beam 13 close to the ground rail 51.
  • the ground rail 51 is fixedly connected with a positioning plate 52 that abuts the positioning proximity switch 41.
  • the shuttle bus frame 12 is fixedly installed with an anti-collision photoelectric sensor 42 and a safety switch 43.
  • the safety switch 43 is provided with a pull rope 44.
  • the pull rope 44 is located on one side of the shuttle bus frame 12 in the movement direction. In this embodiment, the safety switch There are two safety switches 43 and two pull ropes 44 in total.
  • the two safety switches 43 correspond to the two pull ropes one by one.
  • the two pull ropes 44 are respectively arranged on both sides of the shuttle frame 12 in the direction of movement.
  • the anti-collision photoelectric sensor 42 and the safety switch 43 are both fixedly installed on the longitudinal beam 14.
  • the electrical signals of the encoder, positioning proximity switch 41, anti-collision photoelectric sensor 42 and safety switch 43 are collected through the PLC module, and the motor operation and stop are controlled.
  • a transport vehicle is provided on the ground track 51, and the transport vehicle runs on the ground track 51 and transports materials.
  • the shuttle bus frame 12 is driven to move on the first track 11 and the second track 15 is moved to a position corresponding to the ground track 51 where the transport vehicle is located, so that the transport vehicle can drive from the ground track 51 into the second track 15 .
  • the shuttle bus frame 12 is driven to move on the first track 11, driving the second track 15 and the transport vehicle to move, so that the second track 15 moves to the target ground track 51, and then the transport vehicle is driven in from the second track 15
  • the target ground track 51 realizes the function of driving the transport vehicle to move to different tracks.
  • the shuttle frame 12 and the second track 15 drive the transport vehicle to move, and by changing the target position of the shuttle frame 12 and the second track 15, the transport vehicle on the second track 15 can move to a different target.
  • the ground track 51 can be adapted to a flexible production model, meet production needs, and achieve the effect of convenient production.
  • the bottom of the crossbeam 13 and the longitudinal beam 14 are fixed, and the second rail 15 is fixed to the crossbeam 13, so that the position height of the second rail 15 can be effectively reduced, so that the position height of the second rail 15 and the ground rail 51 are the same, so that the transport vehicle can move on the first Move between the second track 15 and the ground track 51.
  • the position height of the second rail 15 is reduced, and the height position of the second rail 15 and the ground rail 51 can be corresponding to each other without digging a hole on the shuttle bus installation surface. Therefore, the shuttle bus and the ground track 51 can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site, reducing construction costs, saving the shuttle bus installation cycle, and reducing the installation difficulty of the shuttle bus.
  • the shuttle bus can be applied to sites with terrain restrictions and can be very effectively applied to situations where digging holes is not suitable. It has the advantages of low construction difficulty and good site applicability.
  • the drive unit drives the drive gear 32 to rotate through the extension shaft 34, so that the drive gear 32 moves on the rack 33 meshed with it, thereby driving the cross beam 13 to move through the drive gear 32 and the extension shaft 34, thereby driving the shuttle frame through the drive mechanism. 12 function to move on the first track 11.
  • the driving part 37 drives the reducer 38 to operate, so that the output shaft of the reducer 38 drives the extension shaft 34 and the drive gear 32 to rotate, thereby realizing the function of driving the extension shaft 34 and the drive gear 32 to rotate through the drive unit.
  • the encoder gear 39 is rotatably connected to the longitudinal beam 14 , and the longitudinal beam 14 is fixedly installed with an encoder connected to the encoder gear 39 .
  • the encoder gear 39 is used to connect with the encoder, so that the movement of the driving gear 32 and the shuttle frame 12 can be monitored through the encoder.
  • the driving gear 32 rotates and drives the encoder gear 39 meshed with it to rotate, so that the encoder can detect the distance the shuttle car frame 12 moves, so that the shuttle car frame 12 can be measured through the encoder. and the second track 15 for preliminary positioning.
  • the shuttle car frame 12 By rolling the running wheels 17 on the first rail 11 , the shuttle car frame 12 can move on the first rail 11 , so that the shuttle car frame 12 can be movably installed on the first rail 11 .
  • the shuttle bus frame 12 is prevented from being electrified, thereby preventing short circuits and leakage.
  • the positioning proximity switch 41 contacts the positioning plate 52 fixed on the ground track 51, so that the positioning proximity switch 41 sends out a positioning electrical signal.
  • the driving mechanism is controlled to stop operating immediately to realize the positioning function of the shuttle bus frame 12 and the second track 15 . Therefore, it can be determined whether the shuttle frame 12 and the second track 15 are moved in place, thereby improving the positioning accuracy of the second track 15 and ensuring that the transport vehicle can move between the second track 15 and the ground track 51 .
  • the anti-collision photoelectric sensor 42 is used to monitor whether the distance between the two shuttle car frames 12 is too small. If the distance between the two shuttle car frames 12 is too small, then The driving mechanism is controlled to stop or decelerate immediately to prevent the two shuttle frames 12 from colliding.
  • the safety switch 43 causes the safety switch 43 to send out a safety electrical signal, and controls the driving mechanism to stop operating immediately, so that the shuttle bus frame 12 stops moving, which plays an anti-collision function and has the advantage of better safety.
  • the second rail 15 can be adapted to ground rails 51 of different heights, thereby improving applicability and having the advantage of conveniently adjusting the height of the second rail 15.
  • a track device includes a plurality of ground tracks 51, and also includes the latent RGV shuttle 10 in Embodiment 1.
  • the ground tracks 51 and the second track 15 are located at the same height.
  • a latent RGV shuttle 10 is arranged on the ground track 51 to realize the function of driving the transport vehicle to move to different tracks. It can enable the transport vehicle on the second track to move to different target ground tracks 51, which can be suitable for flexible production mode, meet production needs, and achieve the effect of convenient production.
  • the construction cost is reduced, the installation period of the shuttle bus is saved, and the installation difficulty of the shuttle bus is reduced. It can be very effectively applied to situations that are not suitable for digging holes. It has the advantages of low construction difficulty and good site applicability.
  • a latent RGV shuttle 10 is shown. The difference from Embodiment 1 is that multiple shuttle frames 12 are provided.
  • Multiple shuttle car frames 12 are arranged on the first track, so that multiple transport vehicles can be transported at the same time, thereby improving transport efficiency and achieving the advantage of high transport efficiency. Moreover, the motors and the second rails on the shuttle car frame 12 directly receive power through the first rail, without the need for additional connecting cables, which facilitates the installation and maintenance of multiple shuttle car frames 12, motors, and second rails.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Platform Screen Doors And Railroad Systems (AREA)

Abstract

A hidden RGV shuttle (10), comprising a shuttle chassis (12) and a mounting base. Also provided is a track apparatus, comprising a ground track (51) and a hidden RGV shuttle (10). The achieved beneficial effects: a transport vehicle can move to different target ground tracks (51), can be suitable for a flexible production mode, meets production requirements, and achieves the effect of convenient production. The shuttle (10) and the ground track (51) can be constructed on the same reference plane, so that the step of digging a shuttle tunnel on a construction site is omitted, construction costs are reduced, the mounting period of the shuttle (10) is saved, and the mounting difficulty of the shuttle (10) is reduced. The shuttle (10) can be suitable for sites having terrain limitations, can be very effectively suitable for occasions that are not suitable for pit digging, and has the advantages of low construction difficulty and good site applicability.

Description

一种潜伏式RGV摆渡车及轨道装置A latent RGV shuttle car and track device 技术领域Technical field
本发明涉及RGV摆渡车的技术领域,具体涉及一种潜伏式RGV摆渡车及轨道装置。The present invention relates to the technical field of RGV shuttles, and specifically to a latent RGV shuttle and a track device.
背景技术Background technique
RGV摆渡车是一种有轨制导车辆,可用于出库站台、入库站台、各种缓冲站、输送机、升降机和机器人等设施的物料输送。在自动化瓷砖生产车间内,需要自动将产品从一个设备传递到另一个设备上,运输车就是运输的工具。目前,瓷砖的生产线都是柔性生产的模式,为了满足生产需要,往往需要调整有轨运输车的目标轨道。The RGV shuttle bus is a rail-guided vehicle that can be used for material transportation in outbound and inbound platforms, various buffer stations, conveyors, elevators, robots and other facilities. In the automated tile production workshop, products need to be automatically transferred from one device to another, and the transport vehicle is the tool for transportation. At present, ceramic tile production lines are all in flexible production mode. In order to meet production needs, it is often necessary to adjust the target track of the rail transport vehicle.
公告号为CN213504498U的中国实用新型专利公开了一种应用于有轨小车的扳道装置,其中扳道装置安装在两相邻的轨道组之间,所述轨道组固定在轨道架上,所述轨道组包括第二轨道、及与第二轨道交叉的第一轨道,所述扳道装置包括扳道,所述扳道转动连接在轨道架上,通过转动所述扳道关闭或打开所述第二轨道,所述轨道组设置有若干组,所述扳道位于相邻两所述轨道组之间,若干条第一轨道位于同一条直线上;扳道闭合时,相邻两所述轨道组的第一轨道和扳道形成连续的直线,两相邻的第一轨道连通,此时所述扳道成为第一轨道的一部分;扳道打开时,两相邻的第一轨道之间形成缺口,此时同一轨道组中的第一轨道和第二轨道连通。通过控制第一轨道和第二轨道的连通方式,使有轨小车能够移动到不同位置的轨道。但上述有轨小车的扳道装置需要同时设置多个第一轨道和第二轨道,不仅占用较大的空间,并使得制造难度增大,若需要有轨小车能够移动到安装在地面上的轨道,为了使第二轨道和地面轨道处于同一基准安装,还需要在地面上挖坑,将扳道装置安装于坑内,使第二轨道和地面轨道处于同一高度,对整个系统的建设增加了难度,且厂房楼板和钢结构平台厚度存在限制,不能够在现场设置足够深度的坑道,导致现有技术存在运输车难以满足生产需要,难以调整有轨运输车的目标轨道。故现有技术存在建造难度大、场地适用性差的问题。The Chinese utility model patent with announcement number CN213504498U discloses a switching device for rail cars, in which the switching device is installed between two adjacent rail groups, and the rail groups are fixed on the rail frame. It includes a second track and a first track that intersects the second track. The switch device includes a switch. The switch is rotatably connected to the track frame. The second track is closed or opened by rotating the switch. The track The group is provided with several groups, the switch track is located between two adjacent track groups, and several first tracks are located on the same straight line; when the switch track is closed, the first rails and switch tracks of the two adjacent track groups form a continuous A straight line, two adjacent first rails are connected, at this time the switch becomes part of the first rail; when the switch is opened, a gap is formed between the two adjacent first rails, at this time the first rail in the same rail group Connected to the second track. By controlling the connection between the first track and the second track, the railcar can move to tracks at different locations. However, the switching device of the above-mentioned rail car requires multiple first rails and second rails at the same time, which not only takes up a large space, but also makes manufacturing more difficult. If the rail car needs to be able to move to a track installed on the ground, In order to install the second track and the ground track at the same base, it is necessary to dig a pit on the ground and install the switching device in the pit so that the second track and the ground track are at the same height. This increases the difficulty in the construction of the entire system and also adds to the factory building. There are restrictions on the thickness of floor slabs and steel structure platforms, and it is impossible to set up tunnels of sufficient depth on site. As a result, it is difficult for existing technology transport vehicles to meet production needs, and it is difficult to adjust the target track of rail transport vehicles. Therefore, the existing technology has the problems of high construction difficulty and poor site applicability.
发明内容Contents of the invention
为了解决上述技术问题,本发明的目的在于提供一种潜伏式RGV摆渡车,其包括摆渡车机架和安装座,还提供一种轨道装置,包括地面轨道和潜伏式RGV摆渡车,该潜伏式 RGV摆渡车具有建造难度低、场地适用性好的优点。In order to solve the above technical problems, the object of the present invention is to provide a latent RGV shuttle, which includes a shuttle frame and a mounting base, and also provides a track device, which includes a ground track and a latent RGV shuttle. The RGV shuttle bus has the advantages of low construction difficulty and good site applicability.
为实现上述发明目的,本发明采取的技术方案如下:In order to achieve the above-mentioned object of the invention, the technical solutions adopted by the present invention are as follows:
一种潜伏式RGV摆渡车,包括摆渡车机架和安装座,所述安装座固定安装有第一轨道,所述摆渡车机架可活动的安装在第一轨道上,所述摆渡车机架与第一轨道之间设有驱动机构,所述摆渡车机架固定安装有第二轨道,所述摆渡车机架包括横梁和纵梁,所述横梁与纵梁底部固定连接,所述第二轨道与横梁固定连接。通过这样的设置:使第二轨道上的运输车能够移动到不同的目标地面轨道,能够适用于柔性生产的模式,满足生产需求,达到方便生产的效果。能够在同一基准面上建设该摆渡车和地面轨道,省去了施工现场挖摆渡坑道的环节,降低了施工成本,节省了摆渡车的安装周期,减小了摆渡车的安装难度。该摆渡车能够适用于有地形限制的现场,能够非常有效的适用于不适合挖坑的场合,具有建造难度低、场地适用性好的优点。A latent RGV shuttle, including a shuttle frame and a mounting base. The mounting base is fixedly mounted with a first track. The shuttle frame is movably mounted on the first track. The shuttle frame A driving mechanism is provided between the first rail and the shuttle car frame. The shuttle car frame is fixedly installed with a second rail. The shuttle car frame includes a cross beam and a longitudinal beam. The cross beam is fixedly connected to the bottom of the longitudinal beam. The second rail is fixedly installed on the shuttle car frame. The rails are fixedly connected to the beams. Through such a setting, the transport vehicle on the second track can be moved to different target ground tracks, which can be adapted to the flexible production model, meet production needs, and achieve the effect of convenient production. The shuttle car and the ground track can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site, reducing construction costs, saving the installation cycle of the shuttle car, and reducing the installation difficulty of the shuttle car. The shuttle bus can be applied to sites with terrain restrictions and can be very effectively applied to situations where digging holes is not suitable. It has the advantages of low construction difficulty and good site applicability.
作为优选,所述驱动机构包括驱动齿轮、齿条、延长轴和驱动单元,所述齿条固定安装在安装座上,所述延长轴转动连接有固定安装在横梁上的轴承座,所述驱动齿轮与延长轴固定连接,所述驱动单元与延长轴连接且驱动延长轴转动。通过这样的设置:实现通过驱动机构驱使摆渡车机架在第一轨道上移动的功能。Preferably, the driving mechanism includes a driving gear, a rack, an extension shaft and a driving unit. The rack is fixedly installed on the mounting base, and the extension shaft is rotatably connected to a bearing seat fixedly installed on the crossbeam. The gear is fixedly connected to the extension shaft, and the driving unit is connected to the extension shaft and drives the extension shaft to rotate. Through such a setting, the function of driving the shuttle bus frame to move on the first track through the driving mechanism is realized.
作为优选,所述驱动单元包括驱动件和减速机,所述驱动件和减速机均固定安装在纵梁上,所述驱动件的输出轴与减速机的输入轴固定连接,所述减速机的输出轴与延长轴固定连接。通过这样的设置:实现通过驱动单元带动延长轴和驱动齿轮转动的功能。Preferably, the driving unit includes a driving part and a reducer. The driving part and the reducer are both fixedly mounted on the longitudinal beam. The output shaft of the driving part is fixedly connected to the input shaft of the reducer. The output shaft is fixedly connected to the extension shaft. Through such a setting, the function of driving the extension shaft and the drive gear to rotate through the drive unit is realized.
作为优选,所述摆渡车机架设有编码器齿轮,所述编码器齿轮与驱动齿轮啮合。通过这样的设置:能够通过编码器对驱动齿轮和摆渡车机架的移动进行监测,并能够通过编码器对摆渡车机架和第二轨道进行初步定位的功能。Preferably, the shuttle bus frame is provided with an encoder gear, and the encoder gear meshes with the driving gear. Through such a setting, the movement of the driving gear and the shuttle frame can be monitored through the encoder, and the shuttle frame and the second track can be initially positioned through the encoder.
作为优选,所述摆渡车机架转动连接有行走轮,所述行走轮与第一轨道抵接。通过这样的设置:使摆渡车机架能够在第一轨道上移动,实现将摆渡车机架可活动的安装在第一轨道上。Preferably, the shuttle frame is rotatably connected with running wheels, and the running wheels are in contact with the first track. Through such an arrangement, the shuttle bus frame can move on the first track, and the shuttle bus frame can be movably installed on the first track.
作为优选,所述第一轨道与外部电源电性连接,所述行走轮与第一轨道电性连接,所述摆渡车机架设有与行走轮电性连接的电源线触头,所述电源线触头分别与驱动机构和第二轨道电性连接,所述行走轮与摆渡车机架之间设有绝缘圈。通过这样的设置:不需要再给驱动机构和第二轨道设置与外部电源连接的电源线触头进行供电,方便安装和维护,并 能够有效避免摆渡车机架在移动过程中线缆互相缠绕,起到方便使用的效果。通过在行走轮与摆渡车机架之间设置绝缘圈,从而防止摆渡车机架带电,起到防止出现短路和漏电的现象。Preferably, the first rail is electrically connected to an external power supply, the running wheels are electrically connected to the first rail, the shuttle frame is provided with power cord contacts electrically connected to the running wheels, and the power cord The contacts are electrically connected to the driving mechanism and the second track respectively, and an insulating ring is provided between the running wheels and the shuttle frame. Through such a setting, there is no need to provide power cord contacts for connecting the drive mechanism and the second track to the external power supply, which facilitates installation and maintenance, and It can effectively prevent the cables from being entangled with each other during the movement of the shuttle frame, making it convenient to use. By setting an insulating ring between the running wheels and the shuttle frame, the shuttle frame is prevented from being electrified and short circuits and leakage are prevented.
作为优选,所述摆渡车机架固定安装有定位接近开关。通过这样的设置:实现对摆渡车机架和第二轨道进行定位的功能,起到提高对第二轨道的定位精度的效果,保证运输车能够在第二轨道和地面轨道之间移动。Preferably, the shuttle bus frame is fixedly equipped with a positioning proximity switch. Through such a setting, the function of positioning the shuttle frame and the second track is realized, which improves the positioning accuracy of the second track and ensures that the transport vehicle can move between the second track and the ground track.
作为优选,所述摆渡车机架固定安装有防撞光电传感器和安全开关,所述安全开关设有拉绳,所述拉绳位于摆渡车机架运动方向的一侧。通过这样的设置:起到防止两个摆渡车机架相撞的功能,具有安全性较好的优点。Preferably, the shuttle bus frame is fixedly equipped with an anti-collision photoelectric sensor and a safety switch. The safety switch is provided with a pull cord, and the pull rope is located on one side of the shuttle bus frame in the direction of movement. Through such a setting, it can prevent the two shuttle bus frames from colliding, and has the advantage of better safety.
作为优选,所述安装座包括固定板、螺杆和调节板,所述螺杆固定安装在固定板上,所述螺杆穿设于调节板,所述螺杆螺纹连接有螺母,所述螺母与调节板之间设有绝缘件,所述调节板与第一轨道固定连接。通过这样的设置:起到提高适用性的作用,具有方便调节第二轨道高度的优点。Preferably, the mounting base includes a fixed plate, a screw rod and an adjusting plate. The screw rod is fixedly installed on the fixed plate. The screw rod penetrates the adjusting plate. A nut is threadedly connected to the screw rod. The nut is connected to the adjusting plate. There are insulating parts between them, and the adjusting plate is fixedly connected to the first track. Through such a setting, it can improve the applicability and has the advantage of conveniently adjusting the height of the second track.
一种轨道装置,包括地面轨道,还包括权利要求1~9中任一项所述的潜伏式RGV摆渡车,所述地面轨道与第二轨道位于同一高度位置。通过这样的设置:能够非常有效的适用于不适合挖坑的场合,具有建造难度低、场地适用性好的优点。A track device includes a ground track and the latent RGV shuttle according to any one of claims 1 to 9, and the ground track and the second track are located at the same height. Through such a setting, it can be very effectively applied to situations that are not suitable for digging pits, and has the advantages of low construction difficulty and good site applicability.
相对于现有技术,本发明取得了有益的技术效果:Compared with the existing technology, the present invention has achieved beneficial technical effects:
1、通过摆渡车机架和第二轨道带动运输车移动,并能够通过改变摆渡车机架和第二轨道移动的目标位置,使第二轨道上的运输车能够移动到不同的目标地面轨道,能够适用于柔性生产的模式,满足生产需求,达到方便生产的效果。1. The shuttle frame and the second track are used to drive the transport vehicle to move, and by changing the target position of the shuttle frame and the second track, the transport vehicle on the second track can move to a different target ground track. It can be applied to flexible production models to meet production needs and achieve the effect of convenient production.
2、横梁与纵梁底部固定,第二轨道与横梁固定,从而能够有效降低第二轨道的位置高度,使第二轨道和地面轨道的位置高度相同,使运输车能够在第二轨道和地面轨道之间移动。降低了第二轨道的位置高度,不需要在该摆渡车安装面上挖坑即可实现第二轨道和地面轨道高度位置相对应。从而能够在同一基准面上建设该摆渡车和地面轨道,省去了施工现场挖摆渡坑道的环节,降低了施工成本,节省了摆渡车的安装周期,减小了摆渡车的安装难度。该摆渡车能够适用于有地形限制的现场,能够非常有效的适用于不适合挖坑的场合,具有建造难度低、场地适用性好的优点。2. The bottom of the crossbeam is fixed to the longitudinal beam, and the second track is fixed to the crossbeam, which can effectively reduce the height of the second track and make the second track and the ground track at the same height, so that the transport vehicle can move between the second track and the ground track. move between. The position height of the second track is reduced, and there is no need to dig a hole on the shuttle bus installation surface to achieve a corresponding height position of the second track and the ground track. As a result, the shuttle bus and the ground track can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site, reducing construction costs, saving the shuttle bus installation cycle, and reducing the installation difficulty of the shuttle bus. The shuttle bus can be applied to sites with terrain restrictions and can be very effectively applied to situations where digging holes is not suitable. It has the advantages of low construction difficulty and good site applicability.
3、不需要再给驱动机构和第二轨道设置与外部电源连接的电源线触头进行供电,减少 电缆的使用量,方便安装和维护,并能够有效避免摆渡车机架在移动过程中线缆互相缠绕,起到方便使用的效果。3. There is no need to provide power cord contacts for connecting the driving mechanism and the second track to the external power supply, which reduces The amount of cables used is convenient for installation and maintenance, and can effectively prevent the cables from being entangled with each other during the movement of the shuttle frame, making it convenient to use.
附图说明Description of the drawings
图1是本发明实施例1中的一种潜伏式RGV摆渡车的结构示意图;Figure 1 is a schematic structural diagram of a latent RGV shuttle in Embodiment 1 of the present invention;
图2是本发明实施例1中安装座、接近开关和定位板的结构示意图;Figure 2 is a schematic structural diagram of the mounting base, proximity switch and positioning plate in Embodiment 1 of the present invention;
图3是本发明实施例1中横梁与第二轨道的结构示意图;Figure 3 is a schematic structural diagram of the cross beam and the second track in Embodiment 1 of the present invention;
图4是本发明图1中A部的局部放大示意图;Figure 4 is a partially enlarged schematic view of part A in Figure 1 of the present invention;
图5是本发明实施例2中一种轨道装置的结构示意图;Figure 5 is a schematic structural diagram of a track device in Embodiment 2 of the present invention;
图6是本发明实施例2中潜伏式RGV摆渡车与地面轨道的结构示意图;Figure 6 is a schematic structural diagram of the latent RGV shuttle car and the ground track in Embodiment 2 of the present invention;
图7是本发明实施例3中潜伏式RGV摆渡车与地面轨道的结构示意图。Figure 7 is a schematic structural diagram of the latent RGV shuttle bus and the ground track in Embodiment 3 of the present invention.
其中,各附图标记所指代的技术特征如下:Among them, the technical features referred to by each reference symbol are as follows:
10、潜伏式RGV摆渡车;11、第一轨道;12、摆渡车机架;13、横梁;14、纵梁;15、第二轨道;16、绝缘垫;17、行走轮;18、电源线触头;21、固定板;22、螺杆;23、调节板;24、螺母;25、绝缘件;31、驱动装置;32、驱动齿轮;33、齿条;34、延长轴;35、轴承座;36、联轴器;37、驱动件;38、减速机;39、编码器齿轮;41、接近开关;42、防撞光电传感器;43、安全开关;44、拉绳;51、地面轨道;52、定位板。10. Latent RGV shuttle; 11. First track; 12. Shuttle car frame; 13. Cross beam; 14. Longitudinal beam; 15. Second track; 16. Insulation pad; 17. Running wheel; 18. Power cord Contact; 21. Fixed plate; 22. Screw; 23. Adjustment plate; 24. Nut; 25. Insulating parts; 31. Driving device; 32. Driving gear; 33. Rack; 34. Extended shaft; 35. Bearing seat ; 36. Coupling; 37. Driving parts; 38. Reducer; 39. Encoder gear; 41. Proximity switch; 42. Anti-collision photoelectric sensor; 43. Safety switch; 44. Pull rope; 51. Ground track; 52. Positioning plate.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例对本发明进行进一步详细说明,但本发明要求保护的范围并不局限于下述具体实施例。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples, but the scope of protection claimed by the present invention is not limited to the following specific examples.
实施例1:Example 1:
参考图1和图2,一种潜伏式RGV摆渡车10,包括摆渡车机架12和安装座。安装座包括固定板21、螺杆22和调节板23,螺杆22固定安装在固定板21上,螺杆22穿设于调节板23,螺杆22螺纹连接有螺母24,螺母24与调节板23之间设有绝缘件25。安装座固定安装有第一轨道11,调节板23与第一轨道11固定连接。Referring to Figures 1 and 2, a latent RGV shuttle 10 includes a shuttle frame 12 and a mounting base. The mounting base includes a fixed plate 21, a screw rod 22 and an adjusting plate 23. The screw rod 22 is fixedly installed on the fixed plate 21. The screw rod 22 passes through the adjusting plate 23. The screw rod 22 is threadedly connected with a nut 24. There is a nut 24 between the nut 24 and the adjusting plate 23. There are 25 insulators. The first rail 11 is fixedly installed on the mounting base, and the adjusting plate 23 is fixedly connected to the first rail 11 .
摆渡车机架12包括横梁13和纵梁14,摆渡车机架12可活动的安装在第一轨道11上,摆渡车机架12转动连接有行走轮17,行走轮17与第一轨道11抵接,行走轮17与纵梁14转动连接。横梁13与纵梁14底部固定连接,摆渡车机架12固定安装有第二轨道15,第二 轨道15与横梁13固定连接。横梁13共设置多个,多个横梁13沿纵梁14的延伸方向排布,纵梁14共设置2个,2个纵梁14沿横梁13的延伸方向排布。第二轨道15共设置2个,2个第二轨道15位于2个纵梁14之间。2个纵梁14分别与多个横梁13固定连接,有效提高摆渡车机架12的结构稳定性,使摆渡车机架12能够给第二轨道15提供稳定的支撑力。The shuttle frame 12 includes a cross beam 13 and a longitudinal beam 14. The shuttle frame 12 is movably installed on the first track 11. The shuttle frame 12 is rotatably connected with running wheels 17, and the running wheels 17 are in contact with the first track 11. Then, the running wheel 17 is rotationally connected to the longitudinal beam 14. The cross beam 13 is fixedly connected to the bottom of the longitudinal beam 14, and the shuttle bus frame 12 is fixedly installed with a second track 15. The track 15 is fixedly connected to the beam 13. There are a plurality of cross beams 13 arranged in total, and the plurality of cross beams 13 are arranged along the extension direction of the longitudinal beam 14. There are two longitudinal beams 14 in total, and the two longitudinal beams 14 are arranged in the extension direction of the cross beam 13. A total of two second rails 15 are provided, and the two second rails 15 are located between the two longitudinal beams 14 . The two longitudinal beams 14 are fixedly connected to the plurality of cross beams 13 respectively, which effectively improves the structural stability of the shuttle frame 12 and enables the shuttle frame 12 to provide stable support for the second track 15 .
参考图1和图3,摆渡车机架12与第一轨道11之间设有驱动机构,驱动机构包括驱动齿轮32、齿条33、延长轴34和驱动单元,齿条33固定安装在安装座上,齿条33与调节板23固定连接,延长轴34转动连接有固定安装在横梁13上的轴承座35,驱动齿轮32与延长轴34固定连接,驱动单元与延长轴34连接且驱动延长轴34转动。驱动单元包括驱动件37和减速机38,驱动件37和减速机38均固定安装在纵梁14上,驱动件37的输出轴与减速机38的输入轴固定连接,减速机38的输出轴与延长轴34通过联轴器36固定连接。驱动件37为输出轴与减速机38输入轴固定连接的电机。第一轨道11与外部电源电性连接,第一轨道11、行走轮17和第二轨道15均采用导电材料制成,行走轮17与第一轨道11电性连接,摆渡车机架12设有与行走轮17电性连接的电源线触头18,电源线触头18与行走轮17抵接,电源线触头18分别与驱动机构和第二轨道15电性连接,电机与电源线触头18电性连接,行走轮17与摆渡车机架12之间设有绝缘圈。2个第一轨道11分别带相反电压,使第一轨道11、行走轮17、电源线触头18、驱动机构和另一个第一轨道11组成闭合电路,驱动机构与第一轨道11并联,从而实现了通过第一轨道11给驱动机构和第二轨道15供电的功能。第二轨道15与横梁13之间设有绝缘垫16,第二轨道15通过绝缘垫16与横梁13固定连接。Referring to Figures 1 and 3, a driving mechanism is provided between the shuttle frame 12 and the first track 11. The driving mechanism includes a driving gear 32, a rack 33, an extension shaft 34 and a driving unit. The rack 33 is fixedly installed on the mounting base. On the top, the rack 33 is fixedly connected to the adjusting plate 23, the extension shaft 34 is rotationally connected to a bearing seat 35 fixedly installed on the crossbeam 13, the driving gear 32 is fixedly connected to the extension shaft 34, and the drive unit is connected to the extension shaft 34 and drives the extension shaft. 34 turns. The driving unit includes a driving part 37 and a reducer 38. The driving part 37 and the reducer 38 are both fixedly installed on the longitudinal beam 14. The output shaft of the driving part 37 is fixedly connected to the input shaft of the reducer 38, and the output shaft of the reducer 38 is connected to the input shaft of the reducer 38. The extension shaft 34 is fixedly connected through a coupling 36 . The driving member 37 is a motor whose output shaft is fixedly connected to the input shaft of the reducer 38 . The first rail 11 is electrically connected to an external power supply. The first rail 11, running wheels 17 and second rail 15 are all made of conductive materials. The running wheels 17 are electrically connected to the first rail 11. The shuttle frame 12 is provided with The power line contact 18 is electrically connected to the running wheel 17. The power line contact 18 is in contact with the running wheel 17. The power line contact 18 is electrically connected to the driving mechanism and the second track 15 respectively. The motor and power line contacts 18 is electrically connected, and an insulating ring is provided between the running wheel 17 and the shuttle bus frame 12. The two first rails 11 carry opposite voltages respectively, so that the first rail 11, the running wheel 17, the power line contact 18, the driving mechanism and the other first rail 11 form a closed circuit, and the driving mechanism is connected in parallel with the first rail 11, so that The function of supplying power to the driving mechanism and the second rail 15 through the first rail 11 is realized. An insulating pad 16 is provided between the second rail 15 and the cross beam 13 , and the second rail 15 is fixedly connected to the cross beam 13 through the insulating pad 16 .
参考图1和图4,摆渡车机架12设有编码器齿轮39,编码器齿轮39与驱动齿轮32啮合。摆渡车机架12固定安装有定位接近开关41,定位接近开关41设置在靠近地面轨道51的横梁13上,地面轨道51固定连接有与定位接近开关41抵接的定位板52。摆渡车机架12固定安装有防撞光电传感器42和安全开关43,安全开关43设有拉绳44,拉绳44位于摆渡车机架12运动方向的一侧,在本实施例中,安全开关43和拉绳44均共设置2个,2个安全开关43与2个拉绳一一对应,2个拉绳44分别设置在摆渡车机架12运动方向的两侧。防撞光电传感器42和安全开关43均固定安装在纵梁14上。在本实施例中,通过PLC模块采集编码器、定位接近开关41、防撞光电传感器42和安全开关43的电信号,并控制电机运转和停止。Referring to FIGS. 1 and 4 , the shuttle frame 12 is provided with an encoder gear 39 , and the encoder gear 39 meshes with the driving gear 32 . The shuttle vehicle frame 12 is fixedly installed with a positioning proximity switch 41. The positioning proximity switch 41 is arranged on the cross beam 13 close to the ground rail 51. The ground rail 51 is fixedly connected with a positioning plate 52 that abuts the positioning proximity switch 41. The shuttle bus frame 12 is fixedly installed with an anti-collision photoelectric sensor 42 and a safety switch 43. The safety switch 43 is provided with a pull rope 44. The pull rope 44 is located on one side of the shuttle bus frame 12 in the movement direction. In this embodiment, the safety switch There are two safety switches 43 and two pull ropes 44 in total. The two safety switches 43 correspond to the two pull ropes one by one. The two pull ropes 44 are respectively arranged on both sides of the shuttle frame 12 in the direction of movement. The anti-collision photoelectric sensor 42 and the safety switch 43 are both fixedly installed on the longitudinal beam 14. In this embodiment, the electrical signals of the encoder, positioning proximity switch 41, anti-collision photoelectric sensor 42 and safety switch 43 are collected through the PLC module, and the motor operation and stop are controlled.
具体工作过程: Specific working process:
地面轨道51上设置运输车,通过运输车在地面轨道51上运行并搬运物料。驱动摆渡车机架12在第一轨道11上移动,带动第二轨道15移动至与运输车所在地面轨道51相对应的位置,从而使运输车能够从地面轨道51驶入第二轨道15。然后驱动摆渡车机架12在第一轨道11上移动,带动第二轨道15和运输车移动,使第二轨道15移动至目标地面轨道51,然后再将使运输车从第二轨道15驶入目标地面轨道51,从而实现了带动运输车移动至不同轨道的功能。A transport vehicle is provided on the ground track 51, and the transport vehicle runs on the ground track 51 and transports materials. The shuttle bus frame 12 is driven to move on the first track 11 and the second track 15 is moved to a position corresponding to the ground track 51 where the transport vehicle is located, so that the transport vehicle can drive from the ground track 51 into the second track 15 . Then the shuttle bus frame 12 is driven to move on the first track 11, driving the second track 15 and the transport vehicle to move, so that the second track 15 moves to the target ground track 51, and then the transport vehicle is driven in from the second track 15 The target ground track 51 realizes the function of driving the transport vehicle to move to different tracks.
本实施例具有以下优点:This embodiment has the following advantages:
通过摆渡车机架12和第二轨道15带动运输车移动,并能够通过改变摆渡车机架12和第二轨道15移动的目标位置,使第二轨道15上的运输车能够移动到不同的目标地面轨道51,能够适用于柔性生产的模式,满足生产需求,达到方便生产的效果。The shuttle frame 12 and the second track 15 drive the transport vehicle to move, and by changing the target position of the shuttle frame 12 and the second track 15, the transport vehicle on the second track 15 can move to a different target. The ground track 51 can be adapted to a flexible production model, meet production needs, and achieve the effect of convenient production.
横梁13与纵梁14底部固定,第二轨道15与横梁13固定,从而能够有效降低第二轨道15的位置高度,使第二轨道15和地面轨道51的位置高度相同,使运输车能够在第二轨道15和地面轨道51之间移动。降低了第二轨道15的位置高度,不需要在该摆渡车安装面上挖坑即可实现第二轨道15和地面轨道51高度位置相对应。从而能够在同一基准面上建设该摆渡车和地面轨道51,省去了施工现场挖摆渡坑道的环节,降低了施工成本,节省了摆渡车的安装周期,减小了摆渡车的安装难度。该摆渡车能够适用于有地形限制的现场,能够非常有效的适用于不适合挖坑的场合,具有建造难度低、场地适用性好的优点。The bottom of the crossbeam 13 and the longitudinal beam 14 are fixed, and the second rail 15 is fixed to the crossbeam 13, so that the position height of the second rail 15 can be effectively reduced, so that the position height of the second rail 15 and the ground rail 51 are the same, so that the transport vehicle can move on the first Move between the second track 15 and the ground track 51. The position height of the second rail 15 is reduced, and the height position of the second rail 15 and the ground rail 51 can be corresponding to each other without digging a hole on the shuttle bus installation surface. Therefore, the shuttle bus and the ground track 51 can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site, reducing construction costs, saving the shuttle bus installation cycle, and reducing the installation difficulty of the shuttle bus. The shuttle bus can be applied to sites with terrain restrictions and can be very effectively applied to situations where digging holes is not suitable. It has the advantages of low construction difficulty and good site applicability.
驱动单元通过延长轴34带动驱动齿轮32转动,使驱动齿轮32在与其啮合的齿条33上移动,从而通过驱动齿轮32和延长轴34带动横梁13移动,从而实现通过驱动机构驱使摆渡车机架12在第一轨道11上移动的功能。The drive unit drives the drive gear 32 to rotate through the extension shaft 34, so that the drive gear 32 moves on the rack 33 meshed with it, thereby driving the cross beam 13 to move through the drive gear 32 and the extension shaft 34, thereby driving the shuttle frame through the drive mechanism. 12 function to move on the first track 11.
通过驱动件37带动减速机38运转,使减速机38的输出轴带动延长轴34和驱动齿轮32转动,从而实现通过驱动单元带动延长轴34和驱动齿轮32转动的功能。The driving part 37 drives the reducer 38 to operate, so that the output shaft of the reducer 38 drives the extension shaft 34 and the drive gear 32 to rotate, thereby realizing the function of driving the extension shaft 34 and the drive gear 32 to rotate through the drive unit.
编码器齿轮39于纵梁14转动连接,纵梁14固定安装与编码器齿轮39连接的编码器。编码器齿轮39用于与编码器连接,从而能够通过编码器对驱动齿轮32和摆渡车机架12的移动进行监测。The encoder gear 39 is rotatably connected to the longitudinal beam 14 , and the longitudinal beam 14 is fixedly installed with an encoder connected to the encoder gear 39 . The encoder gear 39 is used to connect with the encoder, so that the movement of the driving gear 32 and the shuttle frame 12 can be monitored through the encoder.
当摆渡车机架12移动时,驱动齿轮32转动并带动与其啮合的编码器齿轮39转动,使编码器能够检测到摆渡车机架12移动的距离,从而能够通过编码器对摆渡车机架12和第二轨道15进行初步定位的功能。 When the shuttle car frame 12 moves, the driving gear 32 rotates and drives the encoder gear 39 meshed with it to rotate, so that the encoder can detect the distance the shuttle car frame 12 moves, so that the shuttle car frame 12 can be measured through the encoder. and the second track 15 for preliminary positioning.
通过行走轮17在第一轨道11上滚动,使摆渡车机架12能够在第一轨道11上移动,实现将摆渡车机架12可活动的安装在第一轨道11上。By rolling the running wheels 17 on the first rail 11 , the shuttle car frame 12 can move on the first rail 11 , so that the shuttle car frame 12 can be movably installed on the first rail 11 .
不需要再给驱动机构和第二轨道15设置与外部电源连接的电源线触头18进行供电,减少电缆的使用量,方便安装和维护,并能够有效避免摆渡车机架12在移动过程中线缆互相缠绕,起到方便使用的效果。It is no longer necessary to provide the power cord contacts 18 connected to the external power supply for the driving mechanism and the second track 15, which reduces the use of cables, facilitates installation and maintenance, and can effectively prevent the shuttle frame 12 from being disconnected during movement. The cables are intertwined with each other for ease of use.
通过在行走轮17与摆渡车机架12之间设置绝缘圈,从而防止摆渡车机架12带电,起到防止出现短路和漏电的现象。By providing an insulating ring between the running wheels 17 and the shuttle bus frame 12, the shuttle bus frame 12 is prevented from being electrified, thereby preventing short circuits and leakage.
当摆渡车机架12移动到指定位置后,定位接近开关41与固定在地面轨道51上的定位板52抵接,使定位接近开关41发出定位电信号,定位接近开关41发出定位电信号后,控制驱动机构立即停止运作,实现对摆渡车机架12和第二轨道15进行定位的功能。从而能够判断摆渡车机架12和第二轨道15是否移动到位,起到提高对第二轨道15的定位精度的效果,保证运输车能够在第二轨道15和地面轨道51之间移动。When the shuttle bus frame 12 moves to the designated position, the positioning proximity switch 41 contacts the positioning plate 52 fixed on the ground track 51, so that the positioning proximity switch 41 sends out a positioning electrical signal. After the positioning proximity switch 41 sends out a positioning electrical signal, The driving mechanism is controlled to stop operating immediately to realize the positioning function of the shuttle bus frame 12 and the second track 15 . Therefore, it can be determined whether the shuttle frame 12 and the second track 15 are moved in place, thereby improving the positioning accuracy of the second track 15 and ensuring that the transport vehicle can move between the second track 15 and the ground track 51 .
当同一第一轨道11上设置两个摆渡车机架12时,通过防撞光电传感器42监测两个摆渡车机架12的间距是否过小,若两个摆渡车机架12间距过小,则控制驱动机构立即停止或减速运作,起到防止两个摆渡车机架12相撞的功能。When two shuttle car frames 12 are arranged on the same first track 11, the anti-collision photoelectric sensor 42 is used to monitor whether the distance between the two shuttle car frames 12 is too small. If the distance between the two shuttle car frames 12 is too small, then The driving mechanism is controlled to stop or decelerate immediately to prevent the two shuttle frames 12 from colliding.
在摆渡车机架12运动的过程中,若摆渡车机架12运动方向的两侧存在障碍物或人员,障碍物或人员会与拉绳44抵接并推动拉绳44,使拉绳44拉动安全开关43,从而使安全开关43发出安全电信号,并控制驱动机构立即停止运作,使摆渡车机架12停止移动,起到防撞的功能,具有安全性较好的优点。During the movement of the shuttle frame 12, if there are obstacles or people on both sides of the movement direction of the shuttle frame 12, the obstacles or persons will contact the pull rope 44 and push the pull rope 44, causing the pull rope 44 to pull. The safety switch 43 causes the safety switch 43 to send out a safety electrical signal, and controls the driving mechanism to stop operating immediately, so that the shuttle bus frame 12 stops moving, which plays an anti-collision function and has the advantage of better safety.
在螺杆22上转动螺母24,使螺母24带动调节板23在螺杆22上竖向移动,从而改变调节板23、第一轨道11、摆渡车机架12和第二轨道15位置高度,实现调节第二轨道15高度的功能。通过调节第二轨道15的高度,使第二轨道15能够适用于不同高度的地面轨道51,起到提高适用性的作用,具有方便调节第二轨道15高度的优点。Rotate the nut 24 on the screw 22 so that the nut 24 drives the adjusting plate 23 to move vertically on the screw 22, thereby changing the position and height of the adjusting plate 23, the first track 11, the shuttle frame 12 and the second track 15, thereby adjusting the second Two rails with 15 height features. By adjusting the height of the second rail 15, the second rail 15 can be adapted to ground rails 51 of different heights, thereby improving applicability and having the advantage of conveniently adjusting the height of the second rail 15.
实施例2:Example 2:
参考图5和图6,一种轨道装置,包括多个地面轨道51,还包括实施例1中的潜伏式RGV摆渡车10,地面轨道51与第二轨道15位于同一高度位置。Referring to Figures 5 and 6, a track device includes a plurality of ground tracks 51, and also includes the latent RGV shuttle 10 in Embodiment 1. The ground tracks 51 and the second track 15 are located at the same height.
本实施例具有以下优点:This embodiment has the following advantages:
在地面轨道51上设置潜伏式RGV摆渡车10,实现了带动运输车移动至不同轨道的功 能,使第二轨道上的运输车能够移动到不同的目标地面轨道51,能够适用于柔性生产的模式,满足生产需求,达到方便生产的效果。降低了施工成本,节省了摆渡车的安装周期,减小了摆渡车的安装难度。能够非常有效的适用于不适合挖坑的场合,具有建造难度低、场地适用性好的优点。A latent RGV shuttle 10 is arranged on the ground track 51 to realize the function of driving the transport vehicle to move to different tracks. It can enable the transport vehicle on the second track to move to different target ground tracks 51, which can be suitable for flexible production mode, meet production needs, and achieve the effect of convenient production. The construction cost is reduced, the installation period of the shuttle bus is saved, and the installation difficulty of the shuttle bus is reduced. It can be very effectively applied to situations that are not suitable for digging holes. It has the advantages of low construction difficulty and good site applicability.
实施例3:Example 3:
参考图7,一种潜伏式RGV摆渡车10,其与实施例1的区别在于,摆渡车机架12共设置多个。Referring to FIG. 7 , a latent RGV shuttle 10 is shown. The difference from Embodiment 1 is that multiple shuttle frames 12 are provided.
本实施例具有以下优点:This embodiment has the following advantages:
在第一轨道上设置多个摆渡车机架12,从而能够同时搬运多个运输车,起到提高运输效率的作用,达到运输效率较高的优点。且摆渡车机架12上的电机和第二轨道直接通过第一轨道取电,不需要额外连接电缆,方便多个摆渡车机架12、电机和第二轨道的安装和维护。Multiple shuttle car frames 12 are arranged on the first track, so that multiple transport vehicles can be transported at the same time, thereby improving transport efficiency and achieving the advantage of high transport efficiency. Moreover, the motors and the second rails on the shuttle car frame 12 directly receive power through the first rail, without the need for additional connecting cables, which facilitates the installation and maintenance of multiple shuttle car frames 12, motors, and second rails.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对发明构成任何限制。 Based on the disclosure and teaching of the above description, those skilled in the art to which the present invention belongs can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the invention.

Claims (10)

  1. 一种潜伏式RGV摆渡车(10),包括摆渡车机架(12)和安装座,其特征在于,所述安装座固定安装有第一轨道(11),所述摆渡车机架(12)可活动的安装在第一轨道(11)上,所述摆渡车机架(12)与第一轨道(11)之间设有驱动机构,所述摆渡车机架(12)固定安装有第二轨道(15),所述摆渡车机架(12)包括横梁(13)和纵梁(14),所述横梁(13)与纵梁(14)底部固定连接,所述第二轨道(15)与横梁(13)固定连接。A latent RGV shuttle (10) includes a shuttle frame (12) and a mounting base, characterized in that the mounting base is fixedly mounted with a first track (11), and the shuttle frame (12) Movably installed on the first track (11), a driving mechanism is provided between the shuttle frame (12) and the first track (11), and the shuttle frame (12) is fixedly mounted with a second Track (15), the shuttle vehicle frame (12) includes a cross beam (13) and a longitudinal beam (14), the cross beam (13) is fixedly connected to the bottom of the longitudinal beam (14), the second track (15) Fixedly connected to the cross beam (13).
  2. 根据权利要求1所述的潜伏式RGV摆渡车(10),其特征在于:所述驱动机构包括驱动齿轮(32)、齿条(33)、延长轴(34)和驱动单元,所述齿条(33)固定安装在安装座上,所述延长轴(34)转动连接有固定安装在横梁(13)上的轴承座(35),所述驱动齿轮(32)与延长轴(34)固定连接,所述驱动单元与延长轴(34)连接且驱动延长轴(34)转动。The latent RGV shuttle (10) according to claim 1, characterized in that: the driving mechanism includes a driving gear (32), a rack (33), an extension shaft (34) and a driving unit, and the rack (33) is fixedly installed on the mounting base. The extension shaft (34) is rotatably connected to a bearing seat (35) fixedly installed on the crossbeam (13). The driving gear (32) is fixedly connected to the extension shaft (34). , the driving unit is connected with the extension shaft (34) and drives the extension shaft (34) to rotate.
  3. 根据权利要求2所述的潜伏式RGV摆渡车(10),其特征在于:所述驱动单元包括驱动件(37)和减速机(38),所述驱动件(37)和减速机(38)均固定安装在纵梁(14)上,所述驱动件(37)的输出轴与减速机(38)的输入轴固定连接,所述减速机(38)的输出轴与延长轴(34)固定连接。The latent RGV shuttle bus (10) according to claim 2, characterized in that: the driving unit includes a driving member (37) and a reducer (38), and the driving member (37) and the reducer (38) They are all fixedly installed on the longitudinal beam (14), the output shaft of the driving member (37) is fixedly connected to the input shaft of the reducer (38), and the output shaft of the reducer (38) is fixed to the extension shaft (34) connect.
  4. 根据权利要求2所述的潜伏式RGV摆渡车(10),其特征在于:所述摆渡车机架(12)设有编码器齿轮(39),所述编码器齿轮(39)与驱动齿轮(32)啮合。The latent RGV shuttle (10) according to claim 2, characterized in that: the shuttle frame (12) is provided with an encoder gear (39), the encoder gear (39) and the driving gear (39) 32) Engagement.
  5. 根据权利要求1所述的潜伏式RGV摆渡车(10),其特征在于:所述摆渡车机架(12)转动连接有行走轮(17),所述行走轮(17)与第一轨道(11)抵接。The latent RGV shuttle (10) according to claim 1, characterized in that: the shuttle frame (12) is rotatably connected with running wheels (17), and the running wheels (17) are connected to the first track (17). 11) Butt.
  6. 根据权利要求5所述的潜伏式RGV摆渡车(10),其特征在于:所述第一轨道(11)与外部电源电性连接,所述行走轮(17)与第一轨道(11)电性连接,所述摆渡车机架(12)设有与行走轮(17)电性连接的电源线触头(18),所述电源线触头(18)分别与驱动机构和第二轨道(15)电性连接,所述行走轮(17)与摆渡车机架(12)之间设有绝缘圈。The latent RGV shuttle bus (10) according to claim 5, characterized in that: the first track (11) is electrically connected to an external power supply, and the running wheel (17) is electrically connected to the first track (11). The shuttle bus frame (12) is provided with power cord contacts (18) electrically connected to the running wheels (17), and the power cord contacts (18) are respectively connected to the driving mechanism and the second track ( 15) Electrical connection, an insulating ring is provided between the running wheel (17) and the shuttle frame (12).
  7. 根据权利要求1所述的潜伏式RGV摆渡车(10),其特征在于:所述摆渡车机架(12)固定安装有定位接近开关(41)。The latent RGV shuttle (10) according to claim 1, characterized in that: the shuttle frame (12) is fixedly equipped with a positioning proximity switch (41).
  8. 根据权利要求1所述的潜伏式RGV摆渡车(10),其特征在于:所述摆渡车机架(12)固定安装有防撞光电传感器(42)和安全开关(43),所述安全开关(43)设有拉绳(44),所述拉绳(44)位于摆渡车机架(12)运动方向的一侧。The latent RGV shuttle (10) according to claim 1, characterized in that: the shuttle frame (12) is fixedly equipped with an anti-collision photoelectric sensor (42) and a safety switch (43). (43) is provided with a drawstring (44), and the drawcord (44) is located on one side of the movement direction of the shuttle frame (12).
  9. 根据权利要求1所述的潜伏式RGV摆渡车(10),其特征在于:所述安装座包括固定板(21)、螺杆(22)和调节板(23),所述螺杆(22)固定安装在固定板(21)上,所述螺杆(22)穿设 于调节板(23),所述螺杆(22)螺纹连接有螺母(24),所述螺母(24)与调节板(23)之间设有绝缘件(25),所述调节板(23)与第一轨道(11)固定连接。The latent RGV shuttle (10) according to claim 1, characterized in that: the mounting base includes a fixed plate (21), a screw (22) and an adjusting plate (23), and the screw (22) is fixedly installed On the fixed plate (21), the screw (22) is penetrated On the adjusting plate (23), the screw (22) is threadedly connected with a nut (24), and an insulating piece (25) is provided between the nut (24) and the adjusting plate (23). The adjusting plate (23) Fixedly connected to the first track (11).
  10. 一种轨道装置,包括地面轨道(51),其特征在于:还包括权利要求1~9中任一项所述的潜伏式RGV摆渡车(10),所述地面轨道(51)与第二轨道(15)位于同一高度位置。 A track device, including a ground track (51), characterized in that: it also includes the latent RGV shuttle (10) according to any one of claims 1 to 9, the ground track (51) and the second track (15) Located at the same height.
PCT/CN2023/075469 2022-03-11 2023-02-10 Hidden rgv shuttle and track apparatus WO2023169143A1 (en)

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* Cited by examiner, † Cited by third party
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CN114408491A (en) * 2022-03-11 2022-04-29 科达制造股份有限公司 Formula of hiding RGV ferry vehicle and rail set
CN218370074U (en) * 2022-09-06 2023-01-24 科达制造股份有限公司 Ferry vehicle with semi-surrounding structure and material transfer system using same

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CN215242029U (en) * 2021-02-05 2021-12-21 广东欧文莱陶瓷有限公司 Multi-slide-rail type ceramic tile ferrying device and automatic ceramic tile production line thereof
CN114408491A (en) * 2022-03-11 2022-04-29 科达制造股份有限公司 Formula of hiding RGV ferry vehicle and rail set
CN218578811U (en) * 2022-03-11 2023-03-07 科达制造股份有限公司 Formula of hiding RGV ferry vehicle and rail set

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CN209381053U (en) * 2018-08-17 2019-09-13 正方利民(天镇)建筑工业化有限公司 Building concrete wallboard prefabricated components production line Tai Moche ferry-boat system
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CN212197256U (en) * 2020-01-14 2020-12-22 广东科达洁能股份有限公司 Automatic production line for ceramic tiles and automatic ferry system for ceramic tiles
CN214651938U (en) * 2021-02-05 2021-11-09 广东欧文莱陶瓷有限公司 Ceramic tile storage system
CN214875821U (en) * 2021-02-05 2021-11-26 广东欧文莱陶瓷有限公司 Loading attachment of automatic packaging system of ceramic tile
CN215242029U (en) * 2021-02-05 2021-12-21 广东欧文莱陶瓷有限公司 Multi-slide-rail type ceramic tile ferrying device and automatic ceramic tile production line thereof
CN114408491A (en) * 2022-03-11 2022-04-29 科达制造股份有限公司 Formula of hiding RGV ferry vehicle and rail set
CN218578811U (en) * 2022-03-11 2023-03-07 科达制造股份有限公司 Formula of hiding RGV ferry vehicle and rail set

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