CN1654305A - Flexible bend running technology for electric single-beam crane - Google Patents

Flexible bend running technology for electric single-beam crane Download PDF

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Publication number
CN1654305A
CN1654305A CN 200510038338 CN200510038338A CN1654305A CN 1654305 A CN1654305 A CN 1654305A CN 200510038338 CN200510038338 CN 200510038338 CN 200510038338 A CN200510038338 A CN 200510038338A CN 1654305 A CN1654305 A CN 1654305A
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arc
crane
steered wheel
overhead crane
track
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CN 200510038338
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CN100386253C (en
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张志远
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ZHENJIANG CITY WATER CONSERVANCY
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ZHENJIANG CITY WATER CONSERVANCY
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Publication of CN100386253C publication Critical patent/CN100386253C/en
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Abstract

The present invention provides technology for electric single-beam crane to move in curved tracks. In the T-shaped joining part of rivers, two nearby water gates are provided with one shared electric single-beam crane, which can move in straight line and curved line. The two water gates and two crane rooms have central line angle of 90 deg, and two sections of crane running track in 90 deg angle have one circular transition section in between. The electric single-beam crane running mechanism consists of main beam, end beams, turnable wheels, single speed driving motor, double speed driving motor, and contact sensing signal controller. The end beams and the turnable wheels are driven on two sides, the outer side is driven with the single speed driving motor, and the inner side is driven with the double speed driving motor. The contact sensing signal controller consists of contact in the inner side end beam and sliding sheet in the circular inner side track.

Description

Flexible bend running technology for electric single-beam crane
Technical field
The present invention relates to hoisting crane, be meant a kind of flexible bend running technology for electric single-beam crane especially.
Background technology
The sluice maintenance of existing river, every sluice need dispose bulkhead gate and hoisting device.Both make two rivers be in adjacent two the very near sluice of " fourth " font intersection, generally also needed respectively to dispose a cover bulkhead gate and a hoisting device.This maintenance configuration state, not only apparatus installation work amount big, to the troublesome maintenance of repair apparatus, and caused the waste of funds, manpower.
Summary of the invention
Technical matters to be solved by this invention just be to overcome the river be in adjacent two the very near sluice of " fourth " font intersection at present must the configuration two cover apparatus installation work amounts that bulkhead gate and hoisting device caused big, the troublesome maintenance and the funds of repair apparatus are wasted big defective with manpower, an a kind of shared cover bulkhead gate and hoisting device of two sluice that make are provided, the operation of hoisting device mono beam overhead crane by change into along the rectilinear orbit operation not only can along linear running, but also can be along the flexible bend running technology of arc-operation.Flexible bend running technology for electric single-beam crane method of the present invention, device comprises that the river is in adjacent two the very near sluice of " fourth " font intersection, configuration one cover shared bulkhead gate and mono beam overhead crane, mono beam overhead crane not only can along linear running, but also can be along arc-operation; (1) two lock line of centers angle of cut is 90 °, lock top headstock gear and also becomes 90 ° of angles of cut to arrange, the mono beam overhead crane orbit between two locks is an arc section at 90 ° of angle of cut positions; (2) mono beam overhead crane mechanism is made up of girder, end carriage and steered wheel, single speed drive motor, double speed drive motor, sensing contact signal controller, the two ends of girder are respectively end carriage, be respectively steered wheel before and after the bottom of end carriage, two ends end carriage steered wheel is that bilateral drives, wherein the outer side track steered wheel is driven by the single speed drive motor, and the inner track steered wheel is driven by the double speed drive motor; The sensing contact signal controller is made of contact and wiping sheet, and inboard end carriage outer lower end is installed contact, with the contact contact site wiping sheet is installed on the longitudinal bearer of inner arc track.Two groups of steered wheels before and after being provided with below each end carriage of mono beam overhead crane, steered wheel connects and can turn to flexibly by vertical bearing with end carriage, and steered wheel has run on the rail that closes on the interior cement upright column bracket of machine room.Every group of steered wheel both sides of end carriage are provided with a side direction horizontal guide sheave, directly with rail side to contacting.Track is more than 5000 millimeters at the inner arc radius of 90 ° of angle of cut position arc sections between two locks, and outer arc radius adds institute's use mono beam overhead crane span size for the inner arc radius size; External arc and interior circular arc concentric.The mono beam overhead crane span is 8.5 meters, can also determine according to the actual conditions and the different shaping size of manufacturer's hoisting crane of headstock gear.Mono beam overhead crane operating unit outer side track steered wheel single speed drive motor rotating speed is 1330 rev/mins, and inner track steered wheel double speed drive motor rotating speed is 1330/520 rev/min.The contact of sensing contact signal controller contacts with the wiping sheet or when breaking away from, transducing signal directly reaches control box by the sensing contact signal controller, carries out speed by control box control double speed drive motor and switches.Mono beam overhead crane moves with constant angular velocity at 90 ° of angle of cut position arc orbits, and wherein the outer arc linear velocity is 20.0 meters/minute, and the inner arc linear velocity is 8.07 meters/minute.Compare with existing hoisting device mono beam overhead crane, the main improvement content of mono beam overhead crane of the present invention comprises: (1) former mono beam overhead crane operates to one-sided driving and changes the bilateral driving into, is suitable for the operation of arc section track; (2) two groups of fixing vehicle wheels that are provided with before and after below each end carriage of former mono beam overhead crane change steerable vehicle wheels into, and the wheel box connects and can turn to flexibly by vertical bearing with end carriage, and it is driven wheel that one group of front and back steered wheel is set to adhesion wheel, one group; (3) every group of steered wheel both sides leading edge of end carriage set up a side direction horizontal guide sheave, directly play the guiding role to contacting with rail side, and avoids wheel to produce derailing when arc section moves and gnaw the rail phenomenon; (4) the inner track steered wheel adopts double speed drive motor control wheel running velocity, adapts to and moves with constant angular velocity at the arc section track.When needs overhaul gate, mono beam overhead crane is moved to the bulkhead gate storeroom, can be with the bulkhead gate handling to the lock hole that needs maintenance, external side end beam steered wheel maintenance speed operation together in rectilinear orbit section mono beam overhead crane in the operational process; When entering 90 ° of angle of cut position arc orbit sections, the driving line speed of steered wheel still remains unchanged with linear portion on the outer arc track, the sensing contact signal controller contact at inboard end carriage position contacts with the wiping sheet, send variable rate signal, make the double speed drive motor of inner track steered wheel carry out the moment switching of speed change by variable speed control mechanism, on the inner arc track driving line speed of steered wheel slow down with the outer arc track on steered wheel keep the constant angular velocity operation with respect to the circular arc center of circle, mono beam overhead crane can smooth-goingly be turned at the arc section track moves ahead; When entering another rectilinear orbit section, the driving line speed of steered wheel still remains unchanged on the outer arc track, sensing contact signal controller contact and wiping sheet on the inboard end carriage are thrown off, variable speed control mechanism switched the moment that the double speed drive motor carries out speed change more simultaneously, the inner track wheel recovers former wire speed again, keeps with the speed arrival assigned address that advances with the outer arc rail wheel.
Advantage of the present invention just is to provide a kind of adjacent very near shared cover bulkhead gate of two sluice of " fourth " font intersection and flexible bend running technology for electric single-beam crane of hoisting device of being in the river, avoided the big difficulty of weight-lifting equipment device installation work amount, reduced the trouble that repair apparatus is safeguarded, and stopped waste, saved funds and manpower.Mono beam overhead crane mechanism two ends end carriage steered wheel adopts bilateral to drive, carry out moment 90 ° of arc orbit sections by the sensing contact signal controller and switch and to have guaranteed that interior outer arc track steered wheel keeps the constant angular velocity operation with respect to the circular arc center of circle, in can effectively preventing constant derailing that causes of outer arc track steered wheel running velocity or outer arc track steered wheel keep running velocity and the stall of inner arc track steered wheel driven slide cause gnaw the rail phenomenon; And lead at the steered wheel wheel rim by the side direction horizontal guide sheave during mono beam overhead crane operation, two groups of steered wheels in front and back that each end carriage is provided with below can freely turn at the camber line orbital segment and move ahead, the side direction horizontal guide sheave that every group of steered wheel both sides are provided with plays directional tagging by itself and track contact both sides and has avoided wheel to occur derailing, blocking the rail phenomenon during moving ahead, thereby has guaranteed safe in operation.Therefore the present invention has the vast market promotion prospect.
Description of drawings
The present invention is described further below in conjunction with accompanying drawing.
Fig. 1 is two sluice headstock gears of the present invention mono beam overhead crane orbit floor plan scheme drawing;
Fig. 2 is that the structure master of mono beam overhead crane of the present invention mechanism looks scheme drawing;
Fig. 3 is the structure schematic side view of mono beam overhead crane of the present invention mechanism;
Fig. 4 is the structure schematic top plan view of mono beam overhead crane of the present invention mechanism;
Fig. 5 is mono beam overhead crane mechanism's sensing contact signal controller contact of the present invention and the contacted enlarged diagram of wiping sheet.
With reference to Fig. 1, it is adjacent nearer that two sluice sluice 1 involved in the present invention and sluice 2 are positioned at " fourth " font intersection, works the mono beam overhead cranes 4 that close in the machine room 3 and be installed on the track between two locks, and two lock rectilinear orbits, 5 intersections are 90 ° of arc orbits 6.L1, L2, Lk, Lf represent corresponding length or width dimensions respectively among the figure, R1, R2 represent that respectively track is at the inner arc radius and the outer arc radius of 90 ° of angle of cut position arc sections between two locks, wherein inner arc radius R1 is more than 5000 millimeters, and outer arc radius R2 is that interior radius of circle size adds institute's use mono beam overhead crane span size.
With reference to Fig. 2, Fig. 3 and Fig. 4, mono beam overhead crane of the present invention comprises girder 4-1, parts such as end carriage steered wheel operating unit 4-2, electric block 4-3; Wherein end carriage steered wheel operating unit 4-2 is by steered wheel 4-2-1, single speed drive motor 4-2-2, double speed drive motor 4-2-3, sensing contact signal controller 4-2-4 and side direction horizontal guide sheave 4-2-5 form, steered wheel 4-2-1 is that bilateral drives, wherein the outer side track steered wheel is driven by single speed drive motor 4-2-2, the inner track steered wheel is driven by double speed drive motor 4-2-3, sensing contact signal controller 4-2-4 is made of contact and wiping sheet, inboard end carriage outer lower end is installed contact, with the contact contact site wiping sheet is installed on the longitudinal bearer of inner arc track.One group of steered wheel 4-2-1 respectively is set before and after below each end carriage of mono beam overhead crane.And every group of steered wheel both sides are provided with a side direction horizontal guide sheave 4-2-5.Among Fig. 4, lf, lg represent the corresponding width size respectively, and h1, h2 represent corresponding height dimension respectively.
With reference to Fig. 5, the sensing contact signal controller 4-2-4 of mono beam overhead crane end carriage steered wheel operating unit 4-2 of the present invention is made of contact 4-2-4-1 and wiping sheet 4-2-4-2, inboard end carriage outer lower end is installed contact 4-2-4-1, with the contact contact site wiping sheet 4-2-4-2 is installed up on the longitudinal bearer of inner arc track, contact in the arc orbit section with wiping sheet 4-2-4-1 by sensing contact signal controller contact 4-2-4-1, break away from the rectilinear orbit section, transducing signal directly reaches control box by sensing contact signal controller 4-2-4, carries out speed by control box control double speed drive motor and switches.
The specific embodiment
Below be one embodiment of the present of invention, the actual use of the present invention is not limited to embodiment.
Embodiment 1, adopts flexible bend running technology for electric single-beam crane to solve the allocation and transportation problem of two shared cover bulkhead gates of sluice
The river is in shared cover bulkhead gate and the hoisting device of adjacent two the very near sluice of " fourth " font intersection carries out the gate maintenance, satisfy the handling requirement of bulkhead gate.5 tons of mono beam overhead cranes of hoisting device model LDA type, 8.5 meters of spans, 18 meters of hoisting depths, 2.6 tons of bulkhead gate monolithic design weights, the two gate angles of cut are 90 °, No. 1 gate apart from about 26 meters of the distance between center line of No. 2 gates.Two lock tracks are the R7500 millimeter at the inner arc radius of 90 ° of angle of cut position arc sections, external arc and interior circular arc concentric.End carriage wheel operating unit to former mono beam overhead crane is changed, operating unit adopts the bilateral driving to be made up of steered wheel, single speed drive motor, double speed drive motor, sensing contact signal controller and side direction horizontal guide sheave, wherein the outer side track steered wheel is driven by the single speed drive motor, single speed drive motor model YDSE-802-40, the inner track steered wheel is driven by the double speed drive motor, double speed drive motor model YDSE-100L-10/40; The sensing contact signal controller is made of contact and wiping sheet, and inboard end carriage outer lower end is installed contact, with the contact contact site wiping sheet is installed on the longitudinal bearer of inner arc track; One group of steered wheel respectively is set before and after below each end carriage of mono beam overhead crane; And every group of steered wheel both sides are provided with a side direction horizontal guide sheave.The mono beam overhead crane longitudinal bearer is high 700 millimeters " worker " font steel structures, has been arranged on the bracket that closes 13.5 meters of the relative indoor terrace of machine room column, and track is welded in " worker " font longitudinal bearer wing plate middle part with 40 * 40 millimeters square steel rail; The power supply of hoisting crane is drawn to be connected to from the transformer room electric power distribution cabinet by special line and is closed machine room, satisfies the hoisting crane operating needs with power taking, and power supply is 50Hz, 380V; Crane operation adopts the terrestrial operation form.Through the safety method check to hoisting device, unloaded each mechanical operation of detection hoisting crane is normal, and each limit switch energy reliable operation moves does not completely have derailing, block rail, gnaw the rail phenomenon, and testing result is qualified.In the static load test, mono beam overhead crane comes and goes operation under the rated static load on the longitudinal bearer track, and nothing gnaws rail and three legs (refer to that the longitudinal bearer operation is not steady, four jiaos of states that one jiao of perk is arranged.) phenomenon, every performance reaches designing requirement; Test for 3.75 tons by 1.25 times of rated static loads, 10 millimeters of maximum amounts of deflection down satisfy demand of technical standard, and assay is qualified.The user uses satisfaction.

Claims (10)

1, a kind of flexible bend running technology for electric single-beam crane, device comprises that the river is in adjacent two the very near sluice of " fourth " font intersection, it is characterized in that disposing cover shared bulkhead gate and a mono beam overhead crane, mono beam overhead crane not only can along linear running, but also can be along arc-operation;
(1) two lock line of centers angle of cut is 90 °, lock top headstock gear and also becomes 90 ° of angles of cut to arrange, the mono beam overhead crane orbit between two locks is an arc section at 90 ° of angle of cut positions;
(2) mono beam overhead crane mechanism is made up of girder, end carriage and steered wheel, single speed drive motor, double speed drive motor, sensing contact signal controller, the two ends of girder are respectively end carriage, be respectively steered wheel before and after the bottom of end carriage, two ends end carriage steered wheel is that bilateral drives, wherein the outer side track steered wheel is driven by the single speed drive motor, and the inner track steered wheel is driven by the double speed drive motor; The sensing contact signal controller is made of contact and wiping sheet, and inboard end carriage outer lower end is installed contact, with the contact contact site wiping sheet is installed on the longitudinal bearer of inner arc track.
2, flexible bend running technology for electric single-beam crane according to claim 1 is characterized in that below each end carriage of mono beam overhead crane the two groups of steered wheels in front and back being set, and steered wheel connects by vertical bearing with end carriage.
3, flexible bend running technology for electric single-beam crane according to claim 1, every group of steered wheel both sides that it is characterized in that end carriage be provided with one directly with rail side to the side direction horizontal guide sheave that contacts.
4, flexible bend running technology for electric single-beam crane according to claim 1, it is characterized in that track is more than 5000 millimeters at the inner arc radius of 90 ° of angle of cut position arc sections between two locks, outer arc radius adds institute's use mono beam overhead crane span size for the inner arc radius size; External arc and interior circular arc concentric.
5, flexible bend running technology for electric single-beam crane according to claim 1, it is characterized in that track is 7500 millimeters at the inner arc radius of 90 ° of angle of cut position arc sections between two locks, outer arc radius adds institute's use mono beam overhead crane span size for the inner arc radius size; External arc and interior circular arc concentric.
6, flexible bend running technology for electric single-beam crane according to claim 1 is characterized in that the mono beam overhead crane span is 8.5 meters.
7, flexible bend running technology for electric single-beam crane according to claim 1, it is characterized in that mono beam overhead crane operating unit outer side track steered wheel single speed drive motor rotating speed is 1330 rev/mins, inner track steered wheel double speed drive motor rotating speed is 1330/520 rev/min.
8, flexible bend running technology for electric single-beam crane according to claim 1 is characterized in that mono beam overhead crane moves with constant angular velocity at 90 ° of angle of cut position arc orbits.
9, flexible bend running technology for electric single-beam crane according to claim 1 is characterized in that mono beam overhead crane is 20.0 meters/minute in the operation outer arc linear velocity of 90 ° of angle of cut position arc orbits, and the inner arc linear velocity is 8.07 meters/minute.
10, flexible bend running technology for electric single-beam crane according to claim 1 and 2, two groups of steered wheels that are provided with before and after it is characterized in that below each end carriage, one group is set to adhesion wheel, one group is driven wheel.
CNB2005100383387A 2005-02-04 2005-02-04 Flexible bend running technology for electric single-beam crane Expired - Fee Related CN100386253C (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102295233A (en) * 2011-08-01 2011-12-28 河南省郑起起重设备有限公司 Positioning and track turning crane
CN111439673A (en) * 2020-04-26 2020-07-24 中国建筑第七工程局有限公司 Building handling system
CN113063615A (en) * 2021-03-22 2021-07-02 中海石油气电集团有限责任公司 Testing device and testing method for curved rail type crane
CN116081461A (en) * 2023-03-06 2023-05-09 新乡学院 Crown block capable of realizing sharp turning and realization method thereof
CN116853940A (en) * 2023-09-01 2023-10-10 河南卫华重型机械股份有限公司 Linear-curve alternately operated driving device and speed control method thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2104854U (en) * 1991-08-14 1992-05-20 首都钢铁公司 Annular bridge type hoist for blast furnace
JPH08157180A (en) * 1994-12-07 1996-06-18 Meidensha Corp Electric hoist
JP2001199677A (en) * 2000-01-18 2001-07-24 Ohbayashi Corp Crane
CN2536505Y (en) * 2002-02-08 2003-02-19 深圳市日海通讯设备有限公司 Detachable non-nailed seized-up transporting box

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102295233A (en) * 2011-08-01 2011-12-28 河南省郑起起重设备有限公司 Positioning and track turning crane
CN111439673A (en) * 2020-04-26 2020-07-24 中国建筑第七工程局有限公司 Building handling system
CN111439673B (en) * 2020-04-26 2022-03-11 中国建筑第七工程局有限公司 Building handling system
CN113063615A (en) * 2021-03-22 2021-07-02 中海石油气电集团有限责任公司 Testing device and testing method for curved rail type crane
CN116081461A (en) * 2023-03-06 2023-05-09 新乡学院 Crown block capable of realizing sharp turning and realization method thereof
CN116853940A (en) * 2023-09-01 2023-10-10 河南卫华重型机械股份有限公司 Linear-curve alternately operated driving device and speed control method thereof

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Granted publication date: 20080507