WO2024051081A1 - Shuttle vehicle having semi-enclosed structure, and material transfer system using same - Google Patents

Shuttle vehicle having semi-enclosed structure, and material transfer system using same Download PDF

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Publication number
WO2024051081A1
WO2024051081A1 PCT/CN2023/075466 CN2023075466W WO2024051081A1 WO 2024051081 A1 WO2024051081 A1 WO 2024051081A1 CN 2023075466 W CN2023075466 W CN 2023075466W WO 2024051081 A1 WO2024051081 A1 WO 2024051081A1
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WIPO (PCT)
Prior art keywords
semi
track
shuttle
enclosed structure
vehicle body
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PCT/CN2023/075466
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French (fr)
Chinese (zh)
Inventor
卢建华
徐文兴
谭嘉铭
杨峰
Original Assignee
科达制造股份有限公司
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Publication of WO2024051081A1 publication Critical patent/WO2024051081A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

Definitions

  • This application relates to the field of rail shuttle equipment, specifically to a semi-enclosed structure shuttle and a material transfer system using it.
  • the rail shuttle is a rail-guided vehicle that can be used for material transportation at outbound platforms, inbound platforms, various buffer stations, conveyors, elevators, robots and other facilities.
  • the transport vehicle is the tool for transportation.
  • the target track is that the rail transport vehicle can only run on one track and cannot run between multiple parallel tracks. It cannot meet the automated production needs of multiple processes coexisting, and the vertical gap between the tracks is too large, so the track needs to be placed
  • the pits increase the cost and difficulty of making the factory foundation.
  • the existing patent application with publication number CN114408491A discloses a latent RGV shuttle, which includes a shuttle frame and a mounting base. It also provides a track device including a ground track and a latent RGV shuttle.
  • the invention has the beneficial effects of enabling the transport vehicle to move to different target ground tracks, being suitable for flexible production modes, meeting production needs, and achieving the effect of convenient production.
  • the shuttle car and the ground track can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site and reducing construction costs.
  • the rail car uses the first track arranged on the beam to transport the material car and carry the load. The capacity is limited and no circumferential protection is provided for the tiles on the material trolley.
  • One of the purposes of this application is to provide a shuttle car with a semi-enclosed structure, which solves the problems of the small carrying capacity of the rail car and the incomplete protection of the logistics car by the shuttle car.
  • a semi-enclosed shuttle bus includes a body, a guide assembly and a driving device.
  • the body is movably connected to the guide assembly.
  • the driving device is arranged between the body and the guide assembly.
  • the body includes The first longitudinal beam, the retainer and the first track, the retainer is connected to the first longitudinal beam, the first longitudinal beam and the retainer form a semi-enclosed structure, the first track is close to the The bottom of the first longitudinal beam is arranged on the side wall of the first longitudinal beam and is located in the semi-enclosed structure.
  • the vehicle body further includes guide grooves, which are provided on the side walls of the first rail near both ends of the first rail and are used to cover the guide groove and the second rail.
  • the docking error makes it difficult for the logistics trolley to deflect when entering the vehicle body, thereby improving the accuracy of the logistics trolley entering the vehicle body.
  • the first rail and the first longitudinal beam are integrated or the first rail is detachably connected to the first longitudinal beam, and different manufacturing materials are selected according to different loads. method can reduce manufacturing costs.
  • the vehicle body further includes a second longitudinal beam, the cross section of the cage is in the shape of a "J", and the second longitudinal beam is arranged parallel to the first longitudinal beam on the side of the cage.
  • the strength of the vehicle body can be strengthened and the protection ability of the logistics trolley passing through the vehicle body can be improved.
  • the guide assembly includes a second track, an adjustment plate, an adjustment rod and a pad.
  • the second track is arranged below the vehicle body, the pad is installed on the ground, and the adjustment plate is arranged on the ground.
  • the bottom of the second track, the adjusting rod penetrates the adjusting plate and the backing plate, and the distance between the adjusting plate and the backing plate can be adjusted.
  • the guide assembly can be suitable for use on uneven ground, reducing the installation effort.
  • the above-mentioned body shuttle bus has the ground requirements, thereby reducing the installation and debugging costs and the construction cost of the site.
  • the driving device includes a reduction motor, a rack, a gear and a running wheel.
  • the rack is arranged along the length direction of the second track.
  • the reduction motor drives the gear to rotate, and the gear is connected in rotation.
  • the traveling wheel is rotationally connected to the vehicle body and can roll on the second track.
  • the gear meshes with the rack for transmission, which improves the efficiency of the vehicle.
  • the ferry has high carrying capacity, accurate movement and parking, and is not easily deflected by external forces after braking, thereby improving the stability of the docking of the first track and the third track.
  • the second rail is connected to the power supply
  • the driving device further includes a brush, one end of the brush is connected to the first longitudinal beam, and the other end is in contact with the running wheel for moving from The power is taken from the first rail to supply energy to the driving device, and the ready-made first rail is used for power supply, thereby reducing the use of cables.
  • a positioning device which includes a proximity sensor, a photoelectric switch and a pull-wire switch.
  • the proximity sensor is arranged on both ends of the vehicle body
  • the photoelectric switch is arranged on both side walls of the vehicle body.
  • the pull-wire switches are arranged on both sides of the vehicle body along the length direction of the first longitudinal beam for positioning and docking of the vehicle body and the second track to prevent collisions between adjacent logistics trolleys causing mechanical damage. Damage and material damage, triple protection improves the safety of shuttle bus operation.
  • the second purpose of this application is to provide a material transfer system that solves the problems of poor site adaptability and poor installation flexibility of the original material rotation system.
  • a material transfer system includes a third track and the shuttle car of the semi-enclosed structure.
  • the third track is arranged on the ground and is located on both sides of the shuttle car of the semi-enclosed structure.
  • the shuttle car of the semi-enclosed structure Cars can be docked with the third rail respectively, and the first rail and the third rail are at the same level.
  • a material transfer system includes a plurality of third rails and a plurality of shuttle cars of the semi-encircled structure.
  • the plurality of shuttle cars of the semi-encircled structure are arranged side by side into two groups.
  • One of the two groups of shuttle cars of the semi-enclosed structure is can be docked with each other, the third rail is provided on both sides of the shuttle car of the semi-enclosed structure, the shuttle car of the semi-enclosed structure can be docked with the third rail, the first rail and the third rail can be docked with each other.
  • the tracks are at the same level.
  • the shuttle bus adopts a semi-enclosed structure body.
  • the semi-enclosed structure body is composed of multiple longitudinal beams and cages. Its first track is arranged along the length of the first longitudinal beam, allowing the logistics trolley to pass stably.
  • the body composed of a retaining frame can protect the passing shuttle car, improving the safety of the logistics trolley passing by.
  • the shuttle bus is equipped with a guide component.
  • the track on the guide component can be height-adjusted according to the ground conditions in the site to ensure the stability of the shuttle bus operation and improve the adaptability to the terrain, thereby expanding the shuttle bus's adaptability. Scope of use.
  • Figure 1 is an isometric view of the semi-enclosed shuttle bus provided by this application.
  • Figure 2 is a side view of the semi-enclosed shuttle bus provided by this application.
  • Figure 3 is a partial view of part A in Figure 1;
  • Figure 4 is an installation structural diagram of the shuttle bus with a semi-enclosed structure provided by this application;
  • Figure 5 is a layout diagram of the material transfer system provided by this application.
  • Figure 6 is a structural diagram provided in Embodiment 2.
  • Figure 7 is a layout diagram of the material transfer system provided in Embodiment 2.
  • a semi-enclosed shuttle bus includes a body 1, a guide assembly 2 and a driving device 3.
  • the body 1 is movably connected to the guide assembly 2, and the driving device 3 is arranged between the body 1 and the guide assembly 2. time, used to push the vehicle body 1 to slide on the guide assembly 2.
  • the vehicle body 1 includes a first longitudinal beam 11, a cage 12 and a first track 14.
  • the cage 12 is connected to the first longitudinal beam 11, and the cage 12 moves along the first longitudinal beam 11.
  • the bottom of a longitudinal beam 11 forms a semi-enveloping structure upward, covering the first longitudinal beam 11 below.
  • the first rail 14 is close to the bottom of the first longitudinal beam 11 and is provided on the side wall of the first longitudinal beam 11 and is in a position to maintain
  • the semi-enclosed structure formed by the frame 12 and the first longitudinal beam 11 can protect the logistics trolley passing through the first track 14, protect the tiles on the logistics trolley from being collided with external objects, and prevent the tiles from falling and being damaged.
  • the first rail 14 is a solid rail with a square cross-section, which has strong load-bearing capacity and strong wear resistance. Even if the surface is worn for a long time, it can still ensure the stability of the shuttle bus operation and good electrical conductivity.
  • the first rail 14 and the first longitudinal beam 11 are integrated, extruded or cast by a mold, and have strong load-bearing capacity and are not easily damaged.
  • the first rail 14 is detachably connected to the first longitudinal beam 11 , which are connected by bolts or welding to facilitate construction and installation on site.
  • the vehicle body 1 further includes guide grooves 15 , which are provided on the side walls of the first rail 14 near both ends of the first rail 14 .
  • the guide grooves 15 are wedge-shaped and extend toward the side walls of the first rail 14 .
  • An opening is formed on the outside, and the outward end of the opening has a larger cross-section than the inward end, which is used to guide the logistics trolley to enter the vehicle body 1 accurately, and can cover the error in the alignment of the first track 14 and the third track 5 .
  • the vehicle body 1 also includes a second longitudinal beam 13.
  • the cross section of the cage 12 is in the shape of a "J" shape. Multiple cages 12 are installed on the second longitudinal beam 13 at equal intervals.
  • a tunnel is formed above the second longitudinal beam 13 to protect the passage of the logistics trolley.
  • the second longitudinal beam 13 is parallel to the first longitudinal beam 11 and is arranged on the outer side wall of the cage 12
  • the top and/or top are used to strengthen the strength of the semi-enclosed structure, reduce the gap between the semi-enclosed structures, and improve the protection ability of the logistics trolley.
  • the guide assembly 2 includes a second rail 21, an adjustment plate 22, an adjustment rod 23 and a pad 24.
  • the second rail 21 is provided below the vehicle body 1.
  • the pad 24 is fixed and installed on the ground by expansion bolts.
  • the adjustment plate 22 Set at the bottom of the second track 21, the adjusting rod 23 is a screw.
  • the adjusting rod 23 penetrates the adjusting plate 22 and the backing plate 24.
  • the adjusting rod 23 is equipped with a plurality of nuts. By adjusting the distance between the nuts, the adjusting plate 22 and the backing plate 24 are adjusted.
  • the distance of the backing plate 24 can also improve the firmness of the installation of the second rail 21.
  • the height of the second rail 21 from the ground can be adjusted to adapt to uneven ground, and at the same time, the upper end of the second rail 21 and The upper end of the third track 5 is facing upright to facilitate the balanced passage of the material trolley.
  • the driving device 3 is also provided with a bearing seat 33 and a transmission shaft 35.
  • the bearing seat 33 is fixed on the side wall of the first longitudinal beam 11.
  • One end of the transmission shaft 35 is connected to the output end of the reduction motor 31 and passes through the bearing.
  • the other end of the seat 33 is connected to the gear 34, and the running wheel 37 is connected to one side of the gear 34.
  • Both ends of the vehicle body 1 are equipped with bearing seats 33 and transmission shafts 35, which are used to promote the shuttle car to move in a balanced manner.
  • the running wheel 37 rolls on the second track 21 to carry the load from the vehicle body 1.
  • the gear 34 engages with the rack 32 to drive the shuttle bus to move accurately along the direction of the second track 21.
  • the guide assembly 2 also includes an insulating member 26.
  • the insulating member 26 is disposed between the adjusting plate 22 and the backing plate 24.
  • the insulating member 26 is made of high-strength plastic.
  • the adjusting rod 23 penetrates the insulating member 26 to fix it in the adjusting position.
  • the bottom of the plate 22 is fastened by bolts to prevent the current on the second track 21 from flowing to the ground, causing losses or causing harm to the human body.
  • the guide assembly 2 also includes a positioning plate 25.
  • the positioning plate 25 is "L" shaped. One end of the positioning plate 25 is bolted to the adjustment plate 22, and its adjacent and vertical side is connected to the side wall of the rack 32.
  • the racks 32 are connected side by side along the direction of the second rail 21 to improve the stability and accuracy of the shuttle bus operation.
  • the driving device 3 includes a reduction motor 31, a rack 32, a gear 34 and a running wheel 37.
  • the rack 32 is arranged along the length direction of the second rail 21.
  • the reduction motor 31 drives the gear 34 to rotate, and the gear 34 is rotatably connected to the vehicle body 1. and meshing with the rack 32.
  • the running wheels 37 are rotatably connected to the vehicle body 1 and can roll on the second rail 21 to support the weight of the entire shuttle bus and also introduce the power on the second rail 21 to the driving device.
  • the second track 21 is connected to an external power supply
  • the driving device 3 also includes a brush 36, one end of the brush 36 is connected to It is connected to the first longitudinal beam 11, and the other end is in contact with the running wheel 37.
  • the brush 36 is electrically connected to the driving device 3, so that when the shuttle bus moves, the electric energy can be continuously passed through the second track 21, the running wheel 37 and the electric motor.
  • the brush 36 is transmitted to the driving device 3 and supplies energy to the driving device 3 to realize the continuous operation of the shuttle bus. There is no need to install a large number of power storage or power supply devices on the shuttle bus, which simplifies the structure, reduces the difficulty of maintenance and improves the efficiency. service life.
  • the positioning device 4 includes a proximity sensor 41 and a photoelectric switch 42.
  • the proximity sensor 41 is provided at both ends of the vehicle body 1 and can be aligned with the first track 14 and the third track 5 on the shuttle bus. Send a signal to control the shuttle bus to stop in time to ensure the accuracy of the shuttle bus parking position.
  • the photoelectric switch 42 is set on both sides of the first longitudinal beam 11, facing both sides of the vehicle body 1, and close to both ends of the vehicle body 1 , as insurance to prevent collision between two adjacent shuttle buses during operation, improving the safety of the material rotation system.
  • the positioning device 4 also includes a pull-wire switch 43 and a pull-wire 44.
  • the pull-wire switch 43 is arranged on the side wall of the first longitudinal beam 11.
  • the pull-wire 44 is connected to the pull-wire switch 43 along the length direction of the first longitudinal beam 11.
  • the pull-wire 44 It is located at the outermost side of the shuttle bus and surrounds the shuttle bus. When the shuttle bus is running, when the wiring 44 touches an object or the human body, the pull switch 43 will be triggered to cause the shuttle bus to stop immediately, thereby effectively ensuring the operation of the shuttle bus. safety and prevent damage to people or objects.
  • the operation process of the material transfer system is as follows:
  • the material trolley moves on the third track 5.
  • the shuttle bus moves on the second track 21 driven by the driving device 3, and the proximity sensor 41 determines the third track.
  • the position of the track 5 is stopped so that the first track 14 on the shuttle car is aligned with the third track 5.
  • the driving device 3 remains stationary, the shuttle car stops stably on the second track 21, and the material trolley moves from the shuttle car to the second track 5.
  • the body 1 passes through and enters the second track 21 on the other side of the shuttle car.
  • the shuttle bus moves again to build a bridge for the next material trolley, connecting the second track 21 on both sides.
  • the material trolley if the material trolley needs to move to the second track 21 that is not on the same straight line, the material trolley will stop moving immediately after moving to the shuttle bus, and the shuttle bus will move along the second track 21 driven by the driving device 3 direction, and can be aligned with different third rails 5.
  • the shuttle brakes to stop, and the material trolley then starts, starting from the first rail 14 moves to the third track 5 to complete the path conversion of the logistics trolley and realize the classified delivery of different types of materials.
  • a material transfer system includes a plurality of third rails 5 and a plurality of shuttle cars with semi-enclosed structures.
  • Semi-enclosed body structure The shuttle buses are arranged side by side into two groups, and the shuttle buses of the two groups of semi-encircled body structures can be docked with each other.
  • the third track 5 is arranged on both sides of the shuttle buses of the semi-enclosed structure body.
  • the shuttle cars of the semi-enclosed structure body can be connected to each other. Connected to the third rail 5, the first rail 14 and the third rail 5 are at the same level.
  • the shuttle bus with a semi-enclosed structure can be used on flat ground and ground with pits, and has strong terrain adaptability.
  • the third rail 5 is installed on the ground by a top plate 51 and a push rod 52.
  • the top plate 51 is used to support the third rail 5.
  • the push rod 52 can adjust the height of the third rail 5 from the ground, so that the height of the third rail 5 can be adjusted. It is easy to install and debug, has low requirements on ground flatness, and reduces the construction cost of the processing site.
  • the operation process of the material transfer system is as follows:
  • the material trolley moves on the third track 5.
  • the first group of shuttle cars moves on the second track 21 driven by the driving device 3, which is judged by the proximity sensor 41. Stop at the position of the third rail 5 so that the first rail 14 on the first group of shuttle cars is aligned with the third rail 5.
  • the driving device 3 remains motionless and the first group of shuttle cars stops stably on the second rail. 21, the material trolley moves to the integrated body 1 of the first group of shuttle cars and stops.
  • the second group of shuttle cars is driven by the driving device 3 to dock with the third track 5 on the other side.
  • this transshipment method can carry out more complex classification and transshipment of materials, improving the processing capacity and transshipment efficiency of complex materials.
  • a material transfer system includes a plurality of third rails 5 and a plurality of shuttle cars with semi-encircled structures. Multiple shuttle cars with semi-enclosed structures are arranged side by side. Multiple groups of shuttle cars with semi-enclosed body structures can be connected to each other.
  • the third rail 5 is provided on both sides of the shuttle cars with semi-enclosed structure.
  • the shuttle cars with semi-enclosed structure can be connected with the third rail. 5 docking, the upper end surface of the first rail 14 and the upper end surface of the third rail 5 are at the same level, which is suitable for transferring complex types of materials and products with complex processes. Multiple shuttle buses can also be docked on a single third rail.
  • the shuttle bus has a turntable that can change the direction of the material trolley.
  • the shuttle bus can be lifted and lowered to move the material trolley.
  • Layering, three-dimensional transportation, etc. are implemented to realize material transportation with complex trajectories and paths to adapt to multi-step processing and further improve site utilization and material transfer efficiency.

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  • Mechanical Engineering (AREA)
  • Ship Loading And Unloading (AREA)
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Abstract

A shuttle vehicle having a semi-enclosed structure, and a material transfer system using same. The shuttle vehicle comprises a vehicle body (1), a guide assembly (2) and a driving device (3), wherein the vehicle body (1) is movably connected to the guide assembly (2), and the driving device (3) is arranged between the vehicle body (1) and the guide assembly (2). The vehicle body (1) comprises first longitudinal beams (11), a retainer (12) and first tracks (14), wherein the retainer (12) is connected to the first longitudinal beams (11), and forms a semi-enclosed structure extending upwards from the bottoms of the first longitudinal beams (11); and the bottoms of the first tracks (14) close to the first longitudinal beams (11) are arranged on side walls of the first longitudinal beams (11) and are located within the semi-enclosed structure formed by the retainer (12) and the first longitudinal beams (11). The vehicle body (1) having the semi-enclosed structure is composed of a plurality of longitudinal beams and the retainer, such that a logistics trolley can stably pass through the vehicle body (1); and the vehicle body (1) formed by the "n"-shaped retainer (12) can protect the logistics trolley passing therethrough, thereby improving the passing safety of the logistics trolley and the bearing capacity of the shuttle vehicle. The material transfer system has low requirements for the ground, and there is no need to dig pits and grooves in the ground, thereby reducing the overall construction cost.

Description

一种半包围结构的摆渡车及应用其的物料转运系统A semi-enclosed structure shuttle car and a material transfer system using it 技术领域Technical field
本申请涉及轨道摆渡车设备领域,具体涉及一种半包围结构的摆渡车及应用其的物料转运系统。This application relates to the field of rail shuttle equipment, specifically to a semi-enclosed structure shuttle and a material transfer system using it.
背景技术Background technique
轨道摆渡车是一种有轨制导车辆,可用于出库站台、入库站台、各种缓冲站、输送机、升降机和机器人等设施的物料输送。在自动化瓷砖生产车间内,需要自动将产品从一个设备传递到另一个设备上,运输车就是运输的工具、目前,瓷砖的生产线柔性生产的模式,为了满足生产需要,往往需要调整有轨运输车的目标轨道,轨道运输车只能运行在有一条上无法在有多条并行的轨道之间运行,不能满足多道工序并存的自动化生产需求,并且轨道之间垂直落差过大,需要将轨道安置在凹坑中,增加了厂房地基制作的成本与难度。The rail shuttle is a rail-guided vehicle that can be used for material transportation at outbound platforms, inbound platforms, various buffer stations, conveyors, elevators, robots and other facilities. In the automated ceramic tile production workshop, products need to be automatically transferred from one device to another. The transport vehicle is the tool for transportation. Currently, the flexible production model of the ceramic tile production line often needs to adjust the rail transport vehicle in order to meet production needs. The target track is that the rail transport vehicle can only run on one track and cannot run between multiple parallel tracks. It cannot meet the automated production needs of multiple processes coexisting, and the vertical gap between the tracks is too large, so the track needs to be placed The pits increase the cost and difficulty of making the factory foundation.
现有公开号为CN114408491A的专利申请公开了一种潜伏式RGV摆渡车,其包括摆渡车机架和安装座,还提供一种轨道装置,包括地面轨道和潜伏式RGV摆渡车。本发明取得的有益效果:使运输车能够移动到不同的目标地面轨道,能够适用于柔性生产的模式,满足生产需求,达到方便生产的效果。能够在同一基准面上建设该摆渡车和地面轨道,省去了施工现场挖摆渡坑道的环节,降低了施工成本,该有轨小车采用布置在横梁上的第一轨道进行物料小车的输送,承载能力有限且未对物料小车上的瓷砖进行周向防护作用。The existing patent application with publication number CN114408491A discloses a latent RGV shuttle, which includes a shuttle frame and a mounting base. It also provides a track device including a ground track and a latent RGV shuttle. The invention has the beneficial effects of enabling the transport vehicle to move to different target ground tracks, being suitable for flexible production modes, meeting production needs, and achieving the effect of convenient production. The shuttle car and the ground track can be constructed on the same datum plane, eliminating the need to dig a ferry tunnel at the construction site and reducing construction costs. The rail car uses the first track arranged on the beam to transport the material car and carry the load. The capacity is limited and no circumferential protection is provided for the tiles on the material trolley.
发明内容Contents of the invention
本申请的目的之一是提供一种半包围结构的摆渡车,解决了有轨小车的承载能力小和摆渡车对物流小车保护不周全的问题。One of the purposes of this application is to provide a shuttle car with a semi-enclosed structure, which solves the problems of the small carrying capacity of the rail car and the incomplete protection of the logistics car by the shuttle car.
为实现上述申请目的,本申请采取的技术方案如下:In order to achieve the above application purpose, the technical solutions adopted by this application are as follows:
一种半包围结构的摆渡车,包括车身、导向组件和驱动装置,所述车身活动连接所述导向组件上,所述驱动装置设置在所述车身和所述导向组件之间,所述车身包括第一纵梁、保持架和第一轨道,所述保持架连接在所述第一纵梁上,所述第一纵梁和所述保持架构成半包围结构,所述第一轨道靠近所述第一纵梁的底部设置在所述第一纵梁的侧壁上,且处在所述半包围结构内。 A semi-enclosed shuttle bus includes a body, a guide assembly and a driving device. The body is movably connected to the guide assembly. The driving device is arranged between the body and the guide assembly. The body includes The first longitudinal beam, the retainer and the first track, the retainer is connected to the first longitudinal beam, the first longitudinal beam and the retainer form a semi-enclosed structure, the first track is close to the The bottom of the first longitudinal beam is arranged on the side wall of the first longitudinal beam and is located in the semi-enclosed structure.
作为优选的,所述车身还包括导向槽,所述导向槽靠近所述第一轨道的两端设置在所述第一轨道的侧壁上,用于覆盖所述导槽与所述第二轨道对接的误差,使得物流小车在进入到所述车身上时不容易偏向,提高物流小车进入到所述车身上的准确性。Preferably, the vehicle body further includes guide grooves, which are provided on the side walls of the first rail near both ends of the first rail and are used to cover the guide groove and the second rail. The docking error makes it difficult for the logistics trolley to deflect when entering the vehicle body, thereby improving the accuracy of the logistics trolley entering the vehicle body.
作为优选的,所述第一轨道与所述第一纵梁是一体式的或者所述第一轨道采用可拆卸地方式连接在所述第一纵梁上,根据载荷的不同,选用不同的制造方式能降低制造成本。Preferably, the first rail and the first longitudinal beam are integrated or the first rail is detachably connected to the first longitudinal beam, and different manufacturing materials are selected according to different loads. method can reduce manufacturing costs.
作为更优的,所述车身还包括第二纵梁,所述保持架的横截面是“几”字形的,所述第二纵梁与所述第一纵梁平行设置在所述保持架的外侧壁上和/或顶部,可以加强所述车身的强度,并提高对通过所述车身的物流小车的防护能力。More preferably, the vehicle body further includes a second longitudinal beam, the cross section of the cage is in the shape of a "J", and the second longitudinal beam is arranged parallel to the first longitudinal beam on the side of the cage. On the outer side wall and/or on the top, the strength of the vehicle body can be strengthened and the protection ability of the logistics trolley passing through the vehicle body can be improved.
进一步的,所述导向组件包括第二轨道、调节板、调节杆和垫板,所述第二轨道设置在所述车身的下方,所述垫板安装在地面上,所述调节板设置在所述第二轨道的底部,所述调节杆贯穿所述调节板和所述垫板,可以调节调节板与垫板的距离,所述导向组件能够适用于在不平整的地面使用,降低了安装所述车身的摆渡车对地面的要求,从而降低了安装和调试成本和场地的建造成本。Further, the guide assembly includes a second track, an adjustment plate, an adjustment rod and a pad. The second track is arranged below the vehicle body, the pad is installed on the ground, and the adjustment plate is arranged on the ground. The bottom of the second track, the adjusting rod penetrates the adjusting plate and the backing plate, and the distance between the adjusting plate and the backing plate can be adjusted. The guide assembly can be suitable for use on uneven ground, reducing the installation effort. The above-mentioned body shuttle bus has the ground requirements, thereby reducing the installation and debugging costs and the construction cost of the site.
作为优选的,所述驱动装置包括减速电机、齿条、齿轮和行走轮,所述齿条沿所述第二轨道的长度方向设置,所述减速电机驱动所述齿轮转动,所述齿轮转动连接在所述车身上,且与所述齿条啮合,所述行走轮转动连接在所述车身上,可在所述第二轨道上滚动,所述齿轮和所述齿条啮合进行传动,提高了摆渡车的承载力,且移动和停位准确,刹车后不容易受到外力作用而偏移,提高所述第一轨道与第三轨道对接后的稳定性。Preferably, the driving device includes a reduction motor, a rack, a gear and a running wheel. The rack is arranged along the length direction of the second track. The reduction motor drives the gear to rotate, and the gear is connected in rotation. On the vehicle body and meshing with the rack, the traveling wheel is rotationally connected to the vehicle body and can roll on the second track. The gear meshes with the rack for transmission, which improves the efficiency of the vehicle. The ferry has high carrying capacity, accurate movement and parking, and is not easily deflected by external forces after braking, thereby improving the stability of the docking of the first track and the third track.
作为更优的,所述第二轨道连通电源,所述驱动装置还包括电刷,所述电刷的一端连接在所述第一纵梁上,另一端与所述行走轮接触,用于从所述第一轨道上取电为所述驱动装置进行供能,利用现成的所述第一轨道进行供电,减少了电缆的使用。Preferably, the second rail is connected to the power supply, and the driving device further includes a brush, one end of the brush is connected to the first longitudinal beam, and the other end is in contact with the running wheel for moving from The power is taken from the first rail to supply energy to the driving device, and the ready-made first rail is used for power supply, thereby reducing the use of cables.
作为优选的,还包括定位装置,所述定位装置包括接近传感器、光电开关和拉线开关,所述接近传感器设置在所述车身的两端上,所述光电开关设置在所述车身的两侧壁上,所述拉线开关沿所述第一纵梁的长度方向设置在所述车身的两侧,用于所述车身与所述第二轨道进行定位对接,防止相邻的物流小车发生碰撞造成机械损伤和物料损毁,三重防护提高摆渡车运行的安全性。Preferably, it also includes a positioning device, which includes a proximity sensor, a photoelectric switch and a pull-wire switch. The proximity sensor is arranged on both ends of the vehicle body, and the photoelectric switch is arranged on both side walls of the vehicle body. On the vehicle body, the pull-wire switches are arranged on both sides of the vehicle body along the length direction of the first longitudinal beam for positioning and docking of the vehicle body and the second track to prevent collisions between adjacent logistics trolleys causing mechanical damage. Damage and material damage, triple protection improves the safety of shuttle bus operation.
本申请的目的之二是提供一种物料转运系统,解决了原有物料转动系统场地适应性差,安装灵活性差的问题。 The second purpose of this application is to provide a material transfer system that solves the problems of poor site adaptability and poor installation flexibility of the original material rotation system.
为实现上述申请目的,本申请采取的技术方案如下:In order to achieve the above application purpose, the technical solutions adopted by this application are as follows:
一种物料转运系统包括第三轨道和所述半包围结构的摆渡车,所述第三轨道设置在地面上,且处在所述半包围结构的摆渡车两侧,所述半包围结构的摆渡车可分别与所述第三轨道进行对接,所述第一轨道与所述第三轨道处在同一水平高度。A material transfer system includes a third track and the shuttle car of the semi-enclosed structure. The third track is arranged on the ground and is located on both sides of the shuttle car of the semi-enclosed structure. The shuttle car of the semi-enclosed structure Cars can be docked with the third rail respectively, and the first rail and the third rail are at the same level.
一种物料转运系统包括多条第三轨道和多台所述半包围结构的摆渡车,多台所述半包围结构的摆渡车并排设置成两组,两组所述半包围结构的摆渡车之间可相互对接,所述第三轨道设置在所述半包围结构的摆渡车两侧,所述半包围结构的摆渡车可与所述第三轨道对接,所述第一轨道与所述第三轨道处在同一水平高度。A material transfer system includes a plurality of third rails and a plurality of shuttle cars of the semi-encircled structure. The plurality of shuttle cars of the semi-encircled structure are arranged side by side into two groups. One of the two groups of shuttle cars of the semi-enclosed structure is can be docked with each other, the third rail is provided on both sides of the shuttle car of the semi-enclosed structure, the shuttle car of the semi-enclosed structure can be docked with the third rail, the first rail and the third rail can be docked with each other. The tracks are at the same level.
本申请的有益效果为:The beneficial effects of this application are:
(1)该摆渡车采用半包围结构的车身,半包结构的车身由多条纵梁和保持架组成,其第一轨道沿第一纵梁的长度方向布置,使得物流小车通够稳定的通过,保持架构成的车身能对通过的摆渡车进行防护,提高了物流小车通过的安全性,其上还有加装有第二素纵梁提高了该摆渡车的承载能力,提高了物料转运效率。(1) The shuttle bus adopts a semi-enclosed structure body. The semi-enclosed structure body is composed of multiple longitudinal beams and cages. Its first track is arranged along the length of the first longitudinal beam, allowing the logistics trolley to pass stably. , the body composed of a retaining frame can protect the passing shuttle car, improving the safety of the logistics trolley passing by. There is also a second longitudinal beam installed on it to increase the carrying capacity of the shuttle car and improve the material transfer efficiency. .
(2)该摆渡车上设导向组件,导向组件上的轨道能根据场地内地面情况进行高度调节,以保证摆渡车运行的稳定性,提高了对地形的适应性,从而扩大了该摆渡车的使用范围。(2) The shuttle bus is equipped with a guide component. The track on the guide component can be height-adjusted according to the ground conditions in the site to ensure the stability of the shuttle bus operation and improve the adaptability to the terrain, thereby expanding the shuttle bus's adaptability. Scope of use.
(3)该物料转运系统建造过程中不需要对场地进行刨坑挖槽,对场地的平整度要求较低,通过对摆渡车的组合可以实现满足多工序的瓷砖加工,具有场地适应性强,布置灵活度高的优点。(3) During the construction process of this material transfer system, there is no need to dig trenches on the site, and the flatness requirements of the site are low. Through the combination of shuttle buses, multi-process tile processing can be achieved, and it has strong site adaptability. The advantage of high layout flexibility.
附图说明Description of the drawings
图1为本申请提供的半包围结构的摆渡车的轴测图;Figure 1 is an isometric view of the semi-enclosed shuttle bus provided by this application;
图2为本申请提供的半包围结构的摆渡车的侧视图;Figure 2 is a side view of the semi-enclosed shuttle bus provided by this application;
图3为图1上A部分的局部视图;Figure 3 is a partial view of part A in Figure 1;
图4为本申请提供的具有半包围结构的摆渡车安装结构图;Figure 4 is an installation structural diagram of the shuttle bus with a semi-enclosed structure provided by this application;
图5为本申请提供的物料转运系统的布局图;Figure 5 is a layout diagram of the material transfer system provided by this application;
图6为实施例二提供的结构图;Figure 6 is a structural diagram provided in Embodiment 2;
图7为实施例二提供的物料转运系统的布局图。Figure 7 is a layout diagram of the material transfer system provided in Embodiment 2.
附图标记:Reference signs:
1、车身;11、第一纵梁;12、保持架;13、第二纵梁;14、第一轨道;15、导向槽; 2、导向组件;21、第二轨道;22、调节板;23、调节杆;24、垫板;25、定位板;26、绝缘件;3、驱动装置;31、减速电机;32、齿条;33、轴承座;34、齿轮;35、传动轴;36、电刷;37、行走轮;4、定位装置;41、接近传感器;42、光电开关;43、拉线开关;44、拉线;5、第三轨道;51、顶板;52、顶杆。1. Body; 11. First longitudinal beam; 12. Cage; 13. Second longitudinal beam; 14. First track; 15. Guide groove; 2. Guide component; 21. Second track; 22. Adjustment plate; 23. Adjustment rod; 24. Backing plate; 25. Positioning plate; 26. Insulation parts; 3. Driving device; 31. Reduction motor; 32. Rack ; 33. Bearing seat; 34. Gear; 35. Transmission shaft; 36. Brush; 37. Running wheel; 4. Positioning device; 41. Proximity sensor; 42. Photoelectric switch; 43. Pull wire switch; 44. Pull wire; 5 , the third track; 51, top plate; 52, top rod.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the application.
实施例一Embodiment 1
如图1-图5所示,一种半包围结构的摆渡车包括车身1、导向组件2和驱动装置3,车身1活动连接导向组件2上,驱动装置3设置在车身1和导向组件2之间,用于推动车身1在导向组件2上滑行移动,车身1包括第一纵梁11、保持架12和第一轨道14,保持架12连接在第一纵梁11上,保持架12沿第一纵梁11的底部向上形成半包围结构,将第一纵梁11笼罩在下方,第一轨道14靠近第一纵梁11的底部设置在第一纵梁11的侧壁上,且处在保持架12和第一纵梁11形成的半包围结构内,可以对通过第一轨道14的物流小车进行防护,保护物流小车上的瓷砖不会受到外部物体的碰撞,并防止瓷砖跌落受损。As shown in Figures 1 to 5, a semi-enclosed shuttle bus includes a body 1, a guide assembly 2 and a driving device 3. The body 1 is movably connected to the guide assembly 2, and the driving device 3 is arranged between the body 1 and the guide assembly 2. time, used to push the vehicle body 1 to slide on the guide assembly 2. The vehicle body 1 includes a first longitudinal beam 11, a cage 12 and a first track 14. The cage 12 is connected to the first longitudinal beam 11, and the cage 12 moves along the first longitudinal beam 11. The bottom of a longitudinal beam 11 forms a semi-enveloping structure upward, covering the first longitudinal beam 11 below. The first rail 14 is close to the bottom of the first longitudinal beam 11 and is provided on the side wall of the first longitudinal beam 11 and is in a position to maintain The semi-enclosed structure formed by the frame 12 and the first longitudinal beam 11 can protect the logistics trolley passing through the first track 14, protect the tiles on the logistics trolley from being collided with external objects, and prevent the tiles from falling and being damaged.
优选地,第一轨道14是方形截面的实心铁轨,承载能力强,抗磨损能力强,即使长期使用表面受到磨损后依然能保证摆渡车运行的稳定性和良好的导电能力。Preferably, the first rail 14 is a solid rail with a square cross-section, which has strong load-bearing capacity and strong wear resistance. Even if the surface is worn for a long time, it can still ensure the stability of the shuttle bus operation and good electrical conductivity.
优选地,第一轨道14与第一纵梁11是一体式的,由模具挤压或者铸造成型,承载能力强不容易损坏,第一轨道14采用可拆卸地方式连接在第一纵梁11上,其由螺栓或者焊接的方式进行连接,方便在现场进行施工安装。Preferably, the first rail 14 and the first longitudinal beam 11 are integrated, extruded or cast by a mold, and have strong load-bearing capacity and are not easily damaged. The first rail 14 is detachably connected to the first longitudinal beam 11 , which are connected by bolts or welding to facilitate construction and installation on site.
优选地,车身1还包括导向槽15,导向槽15靠近第一轨道14的两端设置在第一轨道14的侧壁上,导向槽15是楔形的,在第一轨道14的侧壁上向外形成开口,开口向外的一端截面大于向内的一端,用于引导物流小车的准确地进入到车身1上,可以覆盖掉第一轨道14与第三轨道5对位出现的误差。Preferably, the vehicle body 1 further includes guide grooves 15 , which are provided on the side walls of the first rail 14 near both ends of the first rail 14 . The guide grooves 15 are wedge-shaped and extend toward the side walls of the first rail 14 . An opening is formed on the outside, and the outward end of the opening has a larger cross-section than the inward end, which is used to guide the logistics trolley to enter the vehicle body 1 accurately, and can cover the error in the alignment of the first track 14 and the third track 5 .
优选地,车身1还包括第二纵梁13,保持架12的横截面是“几”字形的,多个保持架 12等间距地安装在第二纵梁13上,在第二纵梁13的上方形成可以保护物流小车通行的隧道,第二纵梁13与第一纵梁11平行设置在保持架12的外侧壁上和/或顶部,用于加强半包围结构的强度,缩小半包围结构之间的间隙,提高对物流小车的防护能力。Preferably, the vehicle body 1 also includes a second longitudinal beam 13. The cross section of the cage 12 is in the shape of a "J" shape. Multiple cages 12 are installed on the second longitudinal beam 13 at equal intervals. A tunnel is formed above the second longitudinal beam 13 to protect the passage of the logistics trolley. The second longitudinal beam 13 is parallel to the first longitudinal beam 11 and is arranged on the outer side wall of the cage 12 The top and/or top are used to strengthen the strength of the semi-enclosed structure, reduce the gap between the semi-enclosed structures, and improve the protection ability of the logistics trolley.
进一步地,导向组件2包括第二轨道21、调节板22、调节杆23和垫板24,第二轨道21设置在车身1的下方,垫板24由膨胀螺栓固定安装在地面上,调节板22设置在第二轨道21的底部,调节杆23是螺杆,调节杆23贯穿调节板22和垫板24,调节杆23上装有多颗螺母,通过调节螺母之间的距离,来调节调节板22与垫板24的距离,也可以提高安装第二轨道21的牢固程度,在安装的时候可以将第二轨道21离地面的高度进行调整,以适应不平的地面,同时将第二轨道21的上端与第三轨道5的上端面对正,方便物料小车平衡的通过。Further, the guide assembly 2 includes a second rail 21, an adjustment plate 22, an adjustment rod 23 and a pad 24. The second rail 21 is provided below the vehicle body 1. The pad 24 is fixed and installed on the ground by expansion bolts. The adjustment plate 22 Set at the bottom of the second track 21, the adjusting rod 23 is a screw. The adjusting rod 23 penetrates the adjusting plate 22 and the backing plate 24. The adjusting rod 23 is equipped with a plurality of nuts. By adjusting the distance between the nuts, the adjusting plate 22 and the backing plate 24 are adjusted. The distance of the backing plate 24 can also improve the firmness of the installation of the second rail 21. During installation, the height of the second rail 21 from the ground can be adjusted to adapt to uneven ground, and at the same time, the upper end of the second rail 21 and The upper end of the third track 5 is facing upright to facilitate the balanced passage of the material trolley.
优选地,驱动装置3上还设有轴承座33和传动轴35,轴承座33固定在第一纵梁11的侧壁上,传动轴35的一端与减速电机31的输出端相连,穿过轴承座33后其另一端与齿轮34相连,行走轮37与齿轮34的一侧相连,车身1的两端均装有轴承座33和传动轴35,用于平衡地推动摆渡车移动,在传动轴35的带动下,行走轮37在第二轨道21上滚动,用于承载来自车身1上的负载,齿轮34与齿条32啮合驱动摆渡车沿第二轨道21的方向准确移动,当减速电机31保持静止扭矩时,摆渡车能够稳定地依靠在第二轨道21上,起到刹车的作用。Preferably, the driving device 3 is also provided with a bearing seat 33 and a transmission shaft 35. The bearing seat 33 is fixed on the side wall of the first longitudinal beam 11. One end of the transmission shaft 35 is connected to the output end of the reduction motor 31 and passes through the bearing. The other end of the seat 33 is connected to the gear 34, and the running wheel 37 is connected to one side of the gear 34. Both ends of the vehicle body 1 are equipped with bearing seats 33 and transmission shafts 35, which are used to promote the shuttle car to move in a balanced manner. Driven by 35, the running wheel 37 rolls on the second track 21 to carry the load from the vehicle body 1. The gear 34 engages with the rack 32 to drive the shuttle bus to move accurately along the direction of the second track 21. When the reduction motor 31 When the static torque is maintained, the shuttle bus can stably rely on the second rail 21 to act as a brake.
优选地,导向组件2还包括绝缘件26,绝缘件26设置在调节板22和垫板24之间,绝缘件26由高强度塑料制成,调节杆23穿透绝缘件26将其固定在调节板22的下方,由螺栓紧固,防止第二轨道21上的电流流向地面,造成损耗或者对人体造成危害。Preferably, the guide assembly 2 also includes an insulating member 26. The insulating member 26 is disposed between the adjusting plate 22 and the backing plate 24. The insulating member 26 is made of high-strength plastic. The adjusting rod 23 penetrates the insulating member 26 to fix it in the adjusting position. The bottom of the plate 22 is fastened by bolts to prevent the current on the second track 21 from flowing to the ground, causing losses or causing harm to the human body.
优选地,导向组件2还包括定位板25,定位板25是“L”形的,定位板25的一端螺栓连接在调节板22上,与其相邻且垂直的一面连接在齿条32的侧壁上,将齿条32沿第二轨道21的方向并排连接在一起,提高摆渡车运行的稳定性和准确性。Preferably, the guide assembly 2 also includes a positioning plate 25. The positioning plate 25 is "L" shaped. One end of the positioning plate 25 is bolted to the adjustment plate 22, and its adjacent and vertical side is connected to the side wall of the rack 32. On the other hand, the racks 32 are connected side by side along the direction of the second rail 21 to improve the stability and accuracy of the shuttle bus operation.
优选地,驱动装置3包括减速电机31、齿条32、齿轮34和行走轮37,齿条32沿第二轨道21的长度方向设置,减速电机31驱动齿轮34转动,齿轮34转动连接在车身1上,且与齿条32啮合,行走轮37转动连接在车身1上,可在第二轨道21上滚动,用于支撑整个摆渡车的重量,也将第二轨道21上的电力导入到驱动装置3内。Preferably, the driving device 3 includes a reduction motor 31, a rack 32, a gear 34 and a running wheel 37. The rack 32 is arranged along the length direction of the second rail 21. The reduction motor 31 drives the gear 34 to rotate, and the gear 34 is rotatably connected to the vehicle body 1. and meshing with the rack 32. The running wheels 37 are rotatably connected to the vehicle body 1 and can roll on the second rail 21 to support the weight of the entire shuttle bus and also introduce the power on the second rail 21 to the driving device. Within 3.
优选地,第二轨道21连通外部的电源,驱动装置3还包括电刷36,电刷36的一端连 接在第一纵梁11上,另一端与行走轮37接触,电刷36与驱动装置3电连接,可以在摆渡车移动时,源源不断地将电能经过第二轨道21、行走轮37和电刷36传递到驱动装置3上,对驱动装置3供能,实现摆渡车的连续不断的运作,摆渡车上不需要安装大量的储电或者供电装置,简化了结构,降低了维护难度并提高了使用寿命。Preferably, the second track 21 is connected to an external power supply, and the driving device 3 also includes a brush 36, one end of the brush 36 is connected to It is connected to the first longitudinal beam 11, and the other end is in contact with the running wheel 37. The brush 36 is electrically connected to the driving device 3, so that when the shuttle bus moves, the electric energy can be continuously passed through the second track 21, the running wheel 37 and the electric motor. The brush 36 is transmitted to the driving device 3 and supplies energy to the driving device 3 to realize the continuous operation of the shuttle bus. There is no need to install a large number of power storage or power supply devices on the shuttle bus, which simplifies the structure, reduces the difficulty of maintenance and improves the efficiency. service life.
优选地,还包括定位装置4,定位装置4包括接近传感器41和光电开关42,接近传感器41设置在车身1的两端上,能够在摆渡车上的第一轨道14与第三轨道5对正时发出信号,控制摆渡车能够及时停止,保证摆渡车停位的准确性,光电开关42设置在第一纵梁11的两侧壁上,朝向车身1的两侧,且靠近车身1的两端面,作为防止相邻的两辆摆渡车在运行时发生碰撞的保险,提高物料转动系统的安全性。Preferably, it also includes a positioning device 4. The positioning device 4 includes a proximity sensor 41 and a photoelectric switch 42. The proximity sensor 41 is provided at both ends of the vehicle body 1 and can be aligned with the first track 14 and the third track 5 on the shuttle bus. Send a signal to control the shuttle bus to stop in time to ensure the accuracy of the shuttle bus parking position. The photoelectric switch 42 is set on both sides of the first longitudinal beam 11, facing both sides of the vehicle body 1, and close to both ends of the vehicle body 1 , as insurance to prevent collision between two adjacent shuttle buses during operation, improving the safety of the material rotation system.
优选地,定位装置4还包括拉线开关43和拉线44,拉线开关43设置在第一纵梁11的侧壁上,拉线44沿第一纵梁11的长度方向连接在拉线开关43上,拉线44处在摆渡车的最外侧,围绕着摆渡车,摆渡车在运行时,接线44触碰到物体或者人体时,会触发拉线开关43而导致摆渡车即时停车,从而能够有效地保证摆渡车运行的安全性并防止对人员或者物体造成损伤。Preferably, the positioning device 4 also includes a pull-wire switch 43 and a pull-wire 44. The pull-wire switch 43 is arranged on the side wall of the first longitudinal beam 11. The pull-wire 44 is connected to the pull-wire switch 43 along the length direction of the first longitudinal beam 11. The pull-wire 44 It is located at the outermost side of the shuttle bus and surrounds the shuttle bus. When the shuttle bus is running, when the wiring 44 touches an object or the human body, the pull switch 43 will be triggered to cause the shuttle bus to stop immediately, thereby effectively ensuring the operation of the shuttle bus. safety and prevent damage to people or objects.
该物料转运系统的运作过程如下:The operation process of the material transfer system is as follows:
物料小车在第三轨道5上移动,在物料小车将要抵达该第三轨道5的末端时,摆渡车在驱动装置3的推动下在第二轨道21上进行移动,由接近传感器41来判断第三轨道5的位置进行停靠,使摆渡车上的第一轨道14与第三轨道5对正,此时驱动装置3保持不动,摆渡车稳定的停止在第二轨道21上,物料小车从摆渡车的车身1上经过进入到处在摆渡车另一侧的第二轨道21上,当物料小车从摆渡车上通过后,摆渡车再次进行移动为下一辆物料小车进行搭桥,连通两侧的第二轨道21,若物料小车需要移动到未处在同一条直线上的第二轨道21上,物料小车在移动到摆渡车上后随即停止运动,摆渡车在驱动装置3的带动下沿第二轨道21的方向移动,并可与不同的第三轨道5进行对正,在摆渡车上的第一轨道14与相应的第三轨道5对接后,摆渡车刹车停止,物料小车随后启动,从第一轨道14上移动到第三轨道5上,完成物流小车的路径转换,实现对不同种类物料的分类传递。The material trolley moves on the third track 5. When the material trolley is about to arrive at the end of the third track 5, the shuttle bus moves on the second track 21 driven by the driving device 3, and the proximity sensor 41 determines the third track. The position of the track 5 is stopped so that the first track 14 on the shuttle car is aligned with the third track 5. At this time, the driving device 3 remains stationary, the shuttle car stops stably on the second track 21, and the material trolley moves from the shuttle car to the second track 5. The body 1 passes through and enters the second track 21 on the other side of the shuttle car. When the material trolley passes through the shuttle bus, the shuttle bus moves again to build a bridge for the next material trolley, connecting the second track 21 on both sides. track 21, if the material trolley needs to move to the second track 21 that is not on the same straight line, the material trolley will stop moving immediately after moving to the shuttle bus, and the shuttle bus will move along the second track 21 driven by the driving device 3 direction, and can be aligned with different third rails 5. After the first rail 14 on the shuttle is docked with the corresponding third rail 5, the shuttle brakes to stop, and the material trolley then starts, starting from the first rail 14 moves to the third track 5 to complete the path conversion of the logistics trolley and realize the classified delivery of different types of materials.
实施例二Embodiment 2
如图6和图7所示,参照实施例一相同特征不再赘述,其不同之处在于:一种物料转运系统包括多条第三轨道5和多台半包围结构的车身的摆渡车,多台半包围结构的车身的 摆渡车并排设置成两组,两组半包围结构的车身的摆渡车之间可相互对接,第三轨道5设置在半包围结构的车身的摆渡车两侧,半包围结构的车身的摆渡车可与第三轨道5对接,第一轨道14与第三轨道5处在同一水平高度,半包围结构的车身的摆渡车可在平整地面和带有凹坑的地面使用,地形适应性强。As shown in Figures 6 and 7, the same features will not be described again with reference to Embodiment 1. The difference is that a material transfer system includes a plurality of third rails 5 and a plurality of shuttle cars with semi-enclosed structures. Semi-enclosed body structure The shuttle buses are arranged side by side into two groups, and the shuttle buses of the two groups of semi-encircled body structures can be docked with each other. The third track 5 is arranged on both sides of the shuttle buses of the semi-enclosed structure body. The shuttle cars of the semi-enclosed structure body can be connected to each other. Connected to the third rail 5, the first rail 14 and the third rail 5 are at the same level. The shuttle bus with a semi-enclosed structure can be used on flat ground and ground with pits, and has strong terrain adaptability.
优选地,第三轨道5由顶板51和顶杆52安装在地面上,顶板51用于承托第三轨道5,顶杆52可以调节第三轨道5距离地面的高度,使得第三轨道5的安装和调试方便,对地面的平整度要求低,降低加工场地的建造成本。Preferably, the third rail 5 is installed on the ground by a top plate 51 and a push rod 52. The top plate 51 is used to support the third rail 5. The push rod 52 can adjust the height of the third rail 5 from the ground, so that the height of the third rail 5 can be adjusted. It is easy to install and debug, has low requirements on ground flatness, and reduces the construction cost of the processing site.
该物料转运系统的运作过程如下:The operation process of the material transfer system is as follows:
物料小车在第三轨道5移动,在物料小车将要抵达该第三轨道5的末端时,第一组摆渡车在驱动装置3的推动下在第二轨道21上进行移动,由接近传感器41来判断第三轨道5的位置进行停靠,使第一组摆渡车上的第一轨道14与第三轨道5对正,此时驱动装置3保持不动,第一组摆渡车稳定的停止在第二轨道21上,物料小车移动到第一组摆渡车的一体式车身1并停止,同时第二组摆渡车在驱动装置3的推动下与另一侧的第三轨道5进行对接,当第一组摆渡车移动到与第二组摆渡车的正对并刹车后,物料小车经过第一组摆渡车和第二组摆渡车桥接成的路面进入到另一侧的第三轨道5上,完成物料的分类转运,该转运方式可以对物料进行更为复杂的分类和转运,提高了对复杂物料的处理能力和转运效率。The material trolley moves on the third track 5. When the material trolley is about to arrive at the end of the third track 5, the first group of shuttle cars moves on the second track 21 driven by the driving device 3, which is judged by the proximity sensor 41. Stop at the position of the third rail 5 so that the first rail 14 on the first group of shuttle cars is aligned with the third rail 5. At this time, the driving device 3 remains motionless and the first group of shuttle cars stops stably on the second rail. 21, the material trolley moves to the integrated body 1 of the first group of shuttle cars and stops. At the same time, the second group of shuttle cars is driven by the driving device 3 to dock with the third track 5 on the other side. When the first group of shuttle cars After the car moves to face the second group of shuttle cars and brakes, the material trolley passes through the road bridged by the first group of shuttle cars and the second group of shuttle cars and enters the third track 5 on the other side to complete the classification of materials. Transshipment, this transshipment method can carry out more complex classification and transshipment of materials, improving the processing capacity and transshipment efficiency of complex materials.
实施例三Embodiment 3
参照实例二相同特征不再赘述,其不同之处在于:一种物料转运系统包括多条第三轨道5和多台具有半包围结构的摆渡车,多台半包围结构的车身的摆渡车并排设置成多组,多组半包围结构的车身的摆渡车之间可相互对接,第三轨道5设置在半包围结构的车身的摆渡车两侧,半包围结构的车身的摆渡车可与第三轨道5对接,第一轨道14的上端面与第三轨道5的上端面处在同一水平高度,适合对种类复杂的物料和复杂工序的产品进行转运,多台摆渡车进行对接还可以在单条第三轨道5上的物料小车运行紧张时,起到物料缓存的作用,还可以配合不同作用的摆渡车,如摆渡车上具有转台可以对物料小车进行换向、摆渡车是可升降的可以将物料小车进行分层,进行立体运输等,实现复杂轨迹和路径的物料输送,以适应多工序的加工过程,进一步提高场地的利用率和物料的转运效率。The same features will not be described again with reference to Example 2. The difference is that a material transfer system includes a plurality of third rails 5 and a plurality of shuttle cars with semi-encircled structures. Multiple shuttle cars with semi-enclosed structures are arranged side by side. Multiple groups of shuttle cars with semi-enclosed body structures can be connected to each other. The third rail 5 is provided on both sides of the shuttle cars with semi-enclosed structure. The shuttle cars with semi-enclosed structure can be connected with the third rail. 5 docking, the upper end surface of the first rail 14 and the upper end surface of the third rail 5 are at the same level, which is suitable for transferring complex types of materials and products with complex processes. Multiple shuttle buses can also be docked on a single third rail. When the material trolley on track 5 is running intensively, it plays the role of material cache and can also be used with shuttle buses with different functions. For example, the shuttle bus has a turntable that can change the direction of the material trolley. The shuttle bus can be lifted and lowered to move the material trolley. Layering, three-dimensional transportation, etc. are implemented to realize material transportation with complex trajectories and paths to adapt to multi-step processing and further improve site utilization and material transfer efficiency.
根据上述说明书的揭示和教导,本申请所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本申请并不局限于上面揭示和描述的具体实施方式,对于本申请的 一些修改和变更也应当落入本申请的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本申请构成任何限制。 Based on the disclosure and teaching of the above description, those skilled in the art to which this application belongs can also make changes and modifications to the above embodiments. Therefore, the present application is not limited to the specific embodiments disclosed and described above. Some modifications and changes should also fall within the protection scope of the claims of this application. In addition, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this application.

Claims (10)

  1. 一种半包围结构的摆渡车,包括车身(1)、导向组件(2)和驱动装置(3),所述车身(1)活动连接所述导向组件(2)上,所述驱动装置(3)设置在所述车身(1)和所述导向组件(2)之间,其特征在于:所述车身(1)包括第一纵梁(11)、保持架(12)和第一轨道(14),所述保持架(12)连接在所述第一纵梁(11)上,所述第一纵梁(11)和所述保持架(12)构成半包围结构,所述第一轨道(14)靠近所述第一纵梁(11)的底部设置在所述第一纵梁(11)的侧壁上,且处在所述半包围结构内。A semi-enclosed shuttle bus includes a body (1), a guide assembly (2) and a driving device (3). The body (1) is movably connected to the guide assembly (2), and the driving device (3) ) is provided between the vehicle body (1) and the guide assembly (2), characterized in that: the vehicle body (1) includes a first longitudinal beam (11), a cage (12) and a first track (14 ), the retainer (12) is connected to the first longitudinal beam (11), the first longitudinal beam (11) and the retainer (12) form a semi-enclosed structure, and the first track (11) 14) The bottom close to the first longitudinal beam (11) is arranged on the side wall of the first longitudinal beam (11) and is located in the semi-enclosed structure.
  2. 根据权利要求1所述的半包围结构的摆渡车,其特征在于:The semi-enclosed structure shuttle bus according to claim 1, characterized in that:
    所述车身(1)还包括导向槽(15),所述导向槽(15)靠近所述第一轨道(14)的两端设置在所述第一轨道(14)的侧壁上。The vehicle body (1) also includes a guide groove (15), which is provided on the side wall of the first rail (14) near both ends of the first rail (14).
  3. 根据权利要求2所述的半包围结构的摆渡车,其特征在于:The semi-enclosed structure shuttle bus according to claim 2, characterized in that:
    所述第一轨道(14)与所述第一纵梁(11)是一体式的或者所述第一轨道(14)采用可拆卸地方式连接在所述第一纵梁(11)上。The first rail (14) and the first longitudinal beam (11) are integrated, or the first rail (14) is detachably connected to the first longitudinal beam (11).
  4. 根据权利要求2所述的半包围结构的摆渡车,其特征在于:The semi-enclosed structure shuttle bus according to claim 2, characterized in that:
    所述车身(1)还包括第二纵梁(13),所述保持架(12)的横截面是“几”字形的,所述第二纵梁(13)与所述第一纵梁(11)平行设置在所述保持架(12)的外侧壁上和/或顶部。The vehicle body (1) also includes a second longitudinal beam (13). The cross section of the cage (12) is in the shape of a "J". The second longitudinal beam (13) is connected with the first longitudinal beam (13). 11) Arranged in parallel on the outer wall and/or top of the cage (12).
  5. 根据权利要求2所述的半包围结构的摆渡车,其特征在于:The semi-enclosed structure shuttle bus according to claim 2, characterized in that:
    所述导向组件(2)包括第二轨道(21)、调节板(22)、调节杆(23)和垫板(24),所述第二轨道(21)设置在所述车身(1)的下方,所述垫板(24)安装在地面上,所述调节板(22)设置在所述第二轨道(21)的底部,所述调节杆(23)贯穿所述调节板(22)和所述垫板(24),可以调节调节板(22)与垫板(24)的距离。The guide assembly (2) includes a second track (21), an adjustment plate (22), an adjustment rod (23) and a pad (24). The second track (21) is provided on the body (1). Below, the pad (24) is installed on the ground, the adjustment plate (22) is set at the bottom of the second track (21), and the adjustment rod (23) passes through the adjustment plate (22) and The pad (24) can adjust the distance between the adjusting plate (22) and the pad (24).
  6. 根据权利要求5所述的半包围结构的摆渡车,其特征在于:The semi-enclosed structure shuttle bus according to claim 5, characterized by:
    所述驱动装置(3)包括减速电机(31)、齿条(32)、齿轮(34)和行走轮(37),所述齿条(32)沿所述第二轨道(21)的长度方向设置,所述减速电机(31)驱动所述齿轮(34)转动,所述齿轮(34)转动连接在所述车身(1)上,且与所述齿条(32)啮合,所述行走轮(37)转动连接在所述车身(1)上,可在所述第二轨道(21)上滚动。The driving device (3) includes a reduction motor (31), a rack (32), a gear (34) and a running wheel (37). The rack (32) is along the length direction of the second track (21). It is set that the reduction motor (31) drives the gear (34) to rotate, the gear (34) is rotationally connected to the vehicle body (1) and meshes with the rack (32), and the running wheel (37) is rotatably connected to the vehicle body (1) and can roll on the second track (21).
  7. 根据权利要求6所述的半包围结构的摆渡车,其特征在于: The semi-enclosed structure shuttle bus according to claim 6, characterized by:
    所述第二轨道(21)连通电源,所述驱动装置(3)还包括电刷(36),所述电刷(36)的一端连接在所述第一纵梁(11)上,另一端与所述行走轮(37)接触。The second rail (21) is connected to the power supply, and the driving device (3) also includes a brush (36). One end of the brush (36) is connected to the first longitudinal beam (11), and the other end of the brush (36) is connected to the first longitudinal beam (11). Contact with the running wheel (37).
  8. 根据权利要求1所述的半包围结构的摆渡车,其特征在于:The semi-enclosed structure shuttle bus according to claim 1, characterized in that:
    还包括定位装置(4),所述定位装置(4)包括接近传感器(41)、光电开关(42)和拉线开关(43),所述接近传感器(41)设置在所述车身(1)的两端上,所述光电开关(42)设置在所述车身(1)的两侧壁上,所述拉线开关(43)沿所述第一纵梁(11)的长度方向设置在所述车身(1)的两侧。It also includes a positioning device (4). The positioning device (4) includes a proximity sensor (41), a photoelectric switch (42) and a pull-wire switch (43). The proximity sensor (41) is arranged on the vehicle body (1). On both ends, the photoelectric switch (42) is arranged on both side walls of the vehicle body (1), and the pull-wire switch (43) is arranged on the vehicle body along the length direction of the first longitudinal beam (11). (1) on both sides.
  9. 一种物料转运系统,包括第三轨道(5)和权利要求1-8中任一项所述的半包围结构的摆渡车,所述第三轨道(5)设置在地面上,且处在所述半包围结构的摆渡车两侧,所述半包围结构的摆渡车可分别与所述第三轨道(5)进行对接,所述第一轨道(14)与所述第三轨道(5)处在同一水平高度。A material transfer system, including a third track (5) and a semi-enclosed structure shuttle car according to any one of claims 1 to 8, the third track (5) being set on the ground and located at On both sides of the shuttle bus with the semi-enclosed structure, the shuttle bus with the semi-enclosed structure can be docked with the third track (5) respectively. The first track (14) and the third track (5) are at the same level.
  10. 根据权利要求9中所述的物料转运系统,其特征在于:The material transfer system according to claim 9, characterized in that:
    包括多条第三轨道(5)和多台所述半包围结构的摆渡车,多台所述半包围结构的摆渡车并排设置成两组,两组所述半包围结构的摆渡车之间可相互对接,所述第三轨道(5)设置在所述半包围结构的摆渡车两侧,所述半包围结构的摆渡车可与所述第三轨道(5)对接,所述第一轨道(14)与所述第三轨道(5)处在同一水平高度。 It includes a plurality of third tracks (5) and a plurality of shuttle cars with the semi-encircled structure. The plurality of shuttle cars with the semi-enclosed structure are arranged side by side into two groups, and the two groups of shuttle cars with the semi-enclosed structure can be separated by docking with each other, the third rail (5) is arranged on both sides of the shuttle car of the semi-enclosed structure, the shuttle car of the semi-enclosed structure can be docked with the third rail (5), the first rail (5) 14) At the same level as the third track (5).
PCT/CN2023/075466 2022-09-06 2023-02-10 Shuttle vehicle having semi-enclosed structure, and material transfer system using same WO2024051081A1 (en)

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CN202222374387.XU CN218370074U (en) 2022-09-06 2022-09-06 Ferry vehicle with semi-surrounding structure and material transfer system using same
CN202222374387.X 2022-09-06

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CN218370074U (en) * 2022-09-06 2023-01-24 科达制造股份有限公司 Ferry vehicle with semi-surrounding structure and material transfer system using same

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CN216548165U (en) * 2021-11-25 2022-05-17 江苏华耀机械制造有限公司 Heavy-load primary-secondary type conveying system
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