WO2023116948A2 - 一种高效电机线圈自动绕制装置 - Google Patents

一种高效电机线圈自动绕制装置 Download PDF

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WO2023116948A2
WO2023116948A2 PCT/CN2023/086102 CN2023086102W WO2023116948A2 WO 2023116948 A2 WO2023116948 A2 WO 2023116948A2 CN 2023086102 W CN2023086102 W CN 2023086102W WO 2023116948 A2 WO2023116948 A2 WO 2023116948A2
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winding
wall
fixed
motor
block
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PCT/CN2023/086102
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English (en)
French (fr)
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WO2023116948A3 (zh
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林波
宋泽新
陈虎生
张家春
叶灵荣
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中擎电机有限公司
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Priority to ZA2023/06371A priority Critical patent/ZA202306371B/en
Publication of WO2023116948A2 publication Critical patent/WO2023116948A2/zh
Publication of WO2023116948A3 publication Critical patent/WO2023116948A3/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines

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  • the invention relates to the field of motor production, in particular to a high-efficiency motor coil automatic winding device.
  • the winding of the motor coil is the most important link.
  • the quality of the winding quality of the motor coil and the winding efficiency of the motor coil directly affect the quality of the motor and the production efficiency of the motor.
  • the support to the inside of the coil can be automatically released, which solves the problem that the coil is easily attached to the surface of the winding drum and is inconvenient to remove after winding.
  • the present invention adopts the following technical solutions: it includes an operation table and a wire mechanism, the wire mechanism is installed on one side of the top of the operation table, and a winding mechanism is installed on the other side of the top of the operation table, and the winding mechanism includes an installation The first fixed seat on the top of the console, the bobbin rotatably connected to the outer wall of the first fixed seat, the connecting block arranged inside the bobbin along the axial direction, and a plurality of support blocks arranged radially outside the connecting block, A plurality of the support blocks are distributed in an annular array with the connection block as the center.
  • the connection block is a cylindrical structure.
  • the outer walls of the plurality of support blocks located on the outer side of the drum are all arc-shaped structures, the support blocks and the connecting blocks are hinged through a plurality of connecting rods, and the first fixing seat is also installed with a second A motor, the output shaft of the first motor is in drive connection with one end of the bobbin, and the winding mechanism also includes a driving assembly for driving the connecting block to move.
  • the support to the inside of the coil can be automatically released, which solves the problem that the coil is easily attached to the surface of the winding drum and is inconvenient to remove after winding processing, and further improves the automatic winding process.
  • the efficiency of the overall processing of the device is the result of the various parts of the winding mechanism.
  • the thread can be automatically wound around the outside of multiple support blocks when the reel is rotated, avoiding manual fixing of one end of the thread problems, thereby improving the safety of winding.
  • Fig. 1 is the overall structure schematic diagram of the present invention
  • Fig. 2 is a front sectional view of the internal structure of the drum of the present invention.
  • Fig. 3 is a side sectional view of the internal structure of the bobbin of the present invention.
  • a high-efficiency motor coil automatic winding device in this embodiment includes an operating table 1 and a wire mechanism, the wire mechanism is installed on one side of the top of the operating table 1, and the other side of the top of the operating table 1 is installed
  • a winding mechanism which includes the first fixed base 2 installed on the top of the console 1, the winding cylinder 3 that is rotatably connected to the outer wall of the first fixing base 2, and the connecting block arranged inside the winding cylinder 3 along the axial direction 4 and a plurality of support blocks 5 arranged radially outside the connection block 4, the plurality of support blocks 5 are distributed in an annular array centered on the connection block 4, the connection block 4 is a cylindrical structure, and the plurality of support blocks 5 are far away from the connection block
  • One side of 4 all extends to the outside of the bobbin 3, and all of them are in sliding contact with the bobbin 3, and the outer walls of the plurality of support blocks 5 located on the outer side of the bobbin 3 are arc-shaped structures, and the plurality
  • the support block 5 and the connection block 4 are hinged by a plurality of connecting rods 6.
  • the first motor 7 is also installed on the first fixed seat 2.
  • the output shaft of the first motor 7 It is connected to one end of the bobbin 3 in transmission, and the winding mechanism also includes a drive assembly for driving the connecting block 4 to move;
  • the driving assembly includes a second motor 8 installed on the inner wall of the bobbin 3, a first screw 9 connected to the output shaft of the second motor 8, and two shafts fixed on the inner wall of the bobbin 3 along the connecting block 4 axially.
  • the first guide rod 10, the connection block 4 is screwed on the outside of the first screw mandrel 9, the first guide rod 10 is set through the connection block 4, and is slidingly connected with the connection block 4, and is driven by starting the second motor 8 to cooperate with its output shaft
  • the first screw mandrel 9 rotates, and then drives the connecting block 4 to move along the outside of the first guide rod 10, on the contrary, by starting the second motor 8 to drive its output shaft to rotate in the opposite direction, it can be driven by the first screw mandrel 9
  • the connecting block 4 moves in opposite directions along the outside of the first guide rod 10;
  • the top of the console 1 is also provided with a movable seat 11, the outer wall of the movable seat 11 near the side of the drum 3 is provided with an auxiliary support groove 12, the auxiliary support groove 12 extends to the outside of the movable seat 11, and the other end of the drum 3 extends To the inside of the auxiliary support groove 12 and abut against the auxiliary support groove 12, a chute 13 is provided on the top of the console 1, the movable seat 11 slides in the inside of the chute 13, and the movable seat 11 is away from the side of the winding drum 3.
  • the outer wall is provided with a screw groove, and the inside of the console 1 is screwed with a first bolt 14. One end of the first bolt 14 extends to the inside of the screw groove and is screwed with the screw groove.
  • the head of the first bolt 14 extends to the operating The outside of the table 1 is in contact with the outer wall of the operating table 1.
  • the wire mechanism includes two second fixed seats 17 fixed on the top of the console 1, a second threaded rod 18 that is rotatably connected to the outer wall on the side of the two second fixed seats 17 close to each other, and screwed on the second threaded rod 18.
  • the outer wire roller 19 and the two limit rings 20 sleeved on the outside of the wire roller 19, the second screw mandrel 18 and the bobbin 3 are arranged parallel to each other, and a third motor is installed on the outer wall of one of the second fixing seats 17 21.
  • One end of the output shaft of the third motor 21 is in drive connection with one end of the second screw rod 18, and the wire mechanism also includes two second guide rods 22 fixed on the outer wall of the adjacent side of the two second fixing bases 17, Two second guide rods 22 are respectively positioned at the both sides of the second screw mandrel 18, and are arranged parallel to each other with the second screw mandrel 18.
  • Example 1 of the present application The implementation principle of a high-efficiency motor coil automatic winding device in Example 1 of the present application is as follows: first, the staff passes one end of the wire from between the two limit rings 20 to the outside of the support block 5, and then by starting the first
  • the motor 7 drives the reel 3 to rotate, so that the wire is wound on the outside of the plurality of support blocks 5, and at the same time, the third motor 21 is started to cooperate with its output shaft to drive the second screw 18 to rotate, and then the wire roller 19 is driven along the second guide.
  • the outer wall of the rod 22 moves, so that the wires between the two spacer rings 20 can be evenly wound outside the plurality of support blocks 5.
  • the second motor 8 is started to cooperate with its output shaft to drive the first
  • the screw rod 9 rotates, and then drives the connecting block 4 to move along the outside of the first guide rod 10, and then drives the multiple supporting blocks 5 to move to the inside of the bobbin 3 through the multiple connecting rods 6, thereby releasing the support for the inside of the coil,
  • it is convenient for the staff to take out the finished coil which solves the problem that the coil is easily attached to the surface of the bobbin 3 and is inconvenient to take off after the coil is wound, and further improves the overall processing efficiency of the automatic winding device.
  • this embodiment is further improved in that: a fixed block 15 fixed to the outer wall of the first fixed seat 2 is arranged above the winding cylinder 3, and the inside of the fixed block 15 is along the vertical direction
  • the second bolt 16 is screwed, and the second bolt 16 is set through the fixed block 15.
  • the worker needs to wind the wire, he first places one end of the wire under the second bolt 16, and then rotates the second bolt 16 to make it One end presses one end of the wire against the support block 5, so that when the reel 3 is rotated, the wire can be automatically wound on the outside of a plurality of support blocks 5, avoiding the problem of manually fixing one end of the wire, and improving the winding speed. line security.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明涉及电机生产领域,公开了一种高效电机线圈自动绕制装置,包括操作台和导线机构,导线机构安装在操作台顶部的一侧,操作台顶部的另一侧安装有绕线机构,绕线机构包括安装在操作台顶部的第一固定座、转动连接在第一固定座外壁上的绕筒、沿绕筒轴向设置在其内部的连接块和沿径向设置在连接块外侧的多个支撑块,多个支撑块以连接块为中心呈环形阵列分布,连接块为圆柱型结构,支撑块与连接块之间通过多个连接杆铰接,绕线机构还包括用于带动连接块移动的驱动组件。本发明能够自动解除对线圈内部的支撑,解决了线圈绕制加工后容易紧紧贴合在绕筒表面不方便取下的问题,进一步提高了该自动绕制装置整体加工的效率。

Description

一种高效电机线圈自动绕制装置 技术领域
本发明涉及电机生产领域,尤其涉及一种高效电机线圈自动绕制装置。
背景技术
在电机的制造过程中,电机线圈的卷绕是最重要的环节,电机线圈的卷绕质量的好坏和电机线圈的卷绕的效率直接影响了电机的质量和电机的生产效率。
目前电机线圈在绕制完成后,容易紧紧贴合在绕筒表面不方便取下,为工作人员增加了工作难度,进一步影响该自动绕制装置整体加工的效率,为此,本方案提出了一种高效电机线圈自动绕制装置。
技术问题
通过绕线机构各部件的配合,能够自动解除对线圈内部的支撑,解决了线圈绕制加工后容易紧紧贴合在绕筒表面不方便取下的问题。
技术解决方案
本发明采用以下技术方案实现:包括操作台和导线机构,所述导线机构安装在操作台顶部的一侧,所述操作台顶部的另一侧安装有绕线机构,所述绕线机构包括安装在操作台顶部的第一固定座、转动连接在第一固定座外壁上的绕筒、沿绕筒轴向设置在其内部的连接块和沿径向设置在连接块外侧的多个支撑块,多个所述支撑块以连接块为中心呈环形阵列分布,所述连接块为圆柱型结构,多个所述支撑块远离连接块的一侧均延伸至绕筒的外部、且均与绕筒滑接,多个所述支撑块位于绕筒外部一侧的外壁均为弧型结构,所述支撑块与连接块之间通过多个连接杆铰接,所述第一固定座上还安装有第一电机,所述第一电机的输出轴与绕筒的一端传动连接,所述绕线机构还包括用于带动连接块移动的驱动组件。
有益效果
相比现有技术,本发明的有益效果在于:
1、通过绕线机构各部件的配合,能够自动解除对线圈内部的支撑,解决了线圈绕制加工后容易紧紧贴合在绕筒表面不方便取下的问题,进一步提高了该自动绕制装置整体加工的效率。
2、通过转动第二螺栓使其一端将线的一端抵紧在支撑块上,从而在转动绕筒时,线能够自动缠绕在多个支撑块的外部,避免了人工对线的一端进行固定的问题,进而提高了绕线的安全性。
附图说明
图1为本发明的整体结构示意图;
图2为本发明的绕筒内部结构正剖图;
图3为本发明的绕筒内部结构侧剖图。
主要符号说明:1、操作台;2、第一固定座;3、绕筒;4、连接块;5、支撑块;6、连接杆;7、第一电机;8、第二电机;9、第一丝杆;10、第一导向杆;11、活动座;12、辅助支撑槽;13、滑槽;14、第一螺栓;15、固定块;16、第二螺栓;17、第二固定座;18、第二丝杆;19、导线辊;20、限位圈;21、第三电机;22、第二导向杆。
本发明的实施方式
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。
实施例
请结合图1-3,本实施例的一种高效电机线圈自动绕制装置,包括操作台1和导线机构,导线机构安装在操作台1顶部的一侧,操作台1顶部的另一侧安装有绕线机构,绕线机构包括安装在操作台1顶部的第一固定座2、转动连接在第一固定座2外壁上的绕筒3、沿绕筒3轴向设置在其内部的连接块4和沿径向设置在连接块4外侧的多个支撑块5,多个支撑块5以连接块4为中心呈环形阵列分布,连接块4为圆柱型结构,多个支撑块5远离连接块4的一侧均延伸至绕筒3的外部、且均与绕筒3滑接,多个支撑块5位于绕筒3外部一侧的外壁均为弧型结构,多个支撑块5位于绕筒3外部的一侧连接在一起为整个圆,支撑块5与连接块4之间通过多个连接杆6铰接,第一固定座2上还安装有第一电机7,第一电机7的输出轴与绕筒3的一端传动连接,绕线机构还包括用于带动连接块4移动的驱动组件;
驱动组件包括安装在绕筒3内壁上的第二电机8、传动连接在第二电机8输出轴一端的第一丝杆9和沿连接块4轴向固接在绕筒3内壁上的两个第一导向杆10,连接块4螺接在第一丝杆9的外部,第一导向杆10贯穿连接块4设置、且与连接块4滑接,通过启动第二电机8配合其输出轴带动第一丝杆9转动,进而带动连接块4沿着第一导向杆10的外部移动,相反的,通过启动第二电机8带动其输出轴朝相反的方向转动,可通过第一丝杆9带动连接块4沿着第一导向杆10的外部朝相反的方向移动;
操作台1的顶部还设置有活动座11,活动座11靠近绕筒3一侧的外壁上开设有辅助支撑槽12,辅助支撑槽12延伸至活动座11的外部,绕筒3的另一端延伸至辅助支撑槽12的内部、且与辅助支撑槽12抵接,操作台1的顶部开设有滑槽13,活动座11滑接在滑槽13的内部,活动座11远离绕筒3一侧的外壁上开设有螺槽,操作台1的内部螺接有第一螺栓14,第一螺栓14的一端延伸至螺槽的内部、且与螺槽螺接,第一螺栓14的头部延伸至操作台1的外部、且与操作台1的外壁抵接,在工作人员将多个支撑块5外部加工好的线圈取下前,先逆时针转动第一螺栓14,使其一端从螺槽内部移出,然后向左推动活动座11,使其沿着滑槽13的内壁向左移动,直到绕筒3的另一端完全脱离辅助支撑槽12的内部,即可为取下线圈提供空间;
导线机构包括固接在操作台1顶部的两个第二固定座17、转动连接在两个第二固定座17相靠近一侧外壁上的第二丝杆18、螺接在第二丝杆18外部的导线辊19和套接在导线辊19外部的两个限位圈20,第二丝杆18与绕筒3互为平行设置,其中一个第二固定座17的外壁上安装有第三电机21,第三电机21输出轴的一端与第二丝杆18的一端传动连接,导线机构还包括固接在两个第二固定座17相靠近一侧外壁上的两个第二导向杆22,两个第二导向杆22分别位于第二丝杆18的两侧、且与第二丝杆18互为平行设置,两个第二导向杆22均贯穿导线辊19设置、且均与导线辊19滑接,通过启动第三电机21配合其输出轴带动第二丝杆18转动,进而带动导线辊19沿着第二导向杆22的外壁移动,从而能够将两个限位圈20之间的线均匀的绕在多个支撑块5外部,相反的,通过启动第三电机21带动其输出轴朝相反的方向转动,即可通过第二丝杆18带动导线辊19沿着第二导向杆22的外部朝相反的方向移动;
本申请实施例1中一种高效电机线圈自动绕制装置的实施原理为:首先工作人员将线的一端从两个限位圈20之间穿过至支撑块5的外部,然后通过启动第一电机7带动绕筒3转动,从而将线绕在多个支撑块5的外部,同时通过启动第三电机21配合其输出轴带动第二丝杆18转动,进而带动导线辊19沿着第二导向杆22的外壁移动,从而能够将两个限位圈20之间的线均匀的绕在多个支撑块5外部,电机线圈绕制完成后,通过启动第二电机8配合其输出轴带动第一丝杆9转动,进而带动连接块4沿着第一导向杆10的外部移动,进而通过多个连接杆6分别带动多个支撑块5向绕筒3内部移动,从而解除对线圈内部的支撑,从而方便工作人员将加工完成的线圈取出,解决了线圈绕制加工后容易紧紧贴合在绕筒3表面不方便取下的问题,进一步提高了该自动绕制装置整体加工的效率。
实施例
结合图1,本实施例在实施例1的基础上,进一步的改进在于:绕筒3的上方设置有与第一固定座2外壁固接的固定块15,固定块15的内部沿竖直方向螺接有第二螺栓16,第二螺栓16贯穿固定块15设置,当工作人员需要进行绕线时,先将线的一端放置在第二螺栓16的下方,然后通过转动第二螺栓16使其一端将线的一端抵紧在支撑块5上,从而在转动绕筒3时,线能够自动缠绕在多个支撑块5的外部,避免了人工对线的一端进行固定的问题,进而提高了绕线的安全性。

Claims (7)

  1. 一种高效电机线圈自动绕制装置,包括操作台和导线机构,其特征在于,所述导线机构安装在操作台顶部的一侧,所述操作台顶部的另一侧安装有绕线机构,所述绕线机构包括安装在操作台顶部的第一固定座、转动连接在第一固定座外壁上的绕筒、沿绕筒轴向设置在其内部的连接块和沿径向设置在连接块外侧的多个支撑块,多个所述支撑块以连接块为中心呈环形阵列分布,所述连接块为圆柱型结构,多个所述支撑块远离连接块的一侧均延伸至绕筒的外部、且均与绕筒滑接,多个所述支撑块位于绕筒外部一侧的外壁均为弧型结构,所述支撑块与连接块之间通过多个连接杆铰接,所述第一固定座上还安装有第一电机,所述第一电机的输出轴与绕筒的一端传动连接,所述绕线机构还包括用于带动连接块移动的驱动组件。
  2. 如权利要求1所述的一种高效电机线圈自动绕制装置,其特征在于,所述驱动组件包括安装在绕筒内壁上的第二电机、传动连接在第二电机输出轴一端的第一丝杆和沿连接块轴向固接在绕筒内壁上的两个第一导向杆,所述连接块螺接在第一丝杆的外部,所述第一导向杆贯穿连接块设置、且与连接块滑接。
  3. 如权利要求1所述的一种高效电机线圈自动绕制装置,其特征在于,所述操作台的顶部还设置有活动座,所述活动座靠近绕筒一侧的外壁上开设有辅助支撑槽,所述辅助支撑槽延伸至活动座的外部,所述绕筒的另一端延伸至辅助支撑槽的内部、且与辅助支撑槽抵接。
  4. 如权利要求3所述的一种高效电机线圈自动绕制装置,其特征在于,所述操作台的顶部开设有滑槽,所述活动座滑接在滑槽的内部,所述活动座远离绕筒一侧的外壁上开设有螺槽,所述操作台的内部螺接有第一螺栓,所述第一螺栓的一端延伸至螺槽的内部、且与螺槽螺接,所述第一螺栓的头部延伸至操作台的外部、且与操作台的外壁抵接。
  5. 如权利要求1所述的一种高效电机线圈自动绕制装置,其特征在于,所述绕筒的上方设置有与第一固定座外壁固接的固定块,所述固定块的内部沿竖直方向螺接有第二螺栓,所述第二螺栓贯穿固定块设置。
  6. 如权利要求1所述的一种高效电机线圈自动绕制装置,其特征在于,所述导线机构包括固接在操作台顶部的两个第二固定座、转动连接在两个第二固定座相靠近一侧外壁上的第二丝杆、螺接在第二丝杆外部的导线辊和套接在导线辊外部的两个限位圈,所述第二丝杆与绕筒互为平行设置,其中一个第二固定座的外壁上安装有第三电机,所述第三电机输出轴的一端与第二丝杆的一端传动连接。
  7. 如权利要求6所述的一种高效电机线圈自动绕制装置,其特征在于,所述导线机构还包括固接在两个第二固定座相靠近一侧外壁上的两个第二导向杆,两个所述第二导向杆分别位于第二丝杆的两侧、且与第二丝杆互为平行设置,两个所述第二导向杆均贯穿导线辊设置、且均与导线辊滑接。
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