WO2023082420A1 - 一种柱塞泵缸体组装用轴承压装装置 - Google Patents

一种柱塞泵缸体组装用轴承压装装置 Download PDF

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WO2023082420A1
WO2023082420A1 PCT/CN2021/138614 CN2021138614W WO2023082420A1 WO 2023082420 A1 WO2023082420 A1 WO 2023082420A1 CN 2021138614 W CN2021138614 W CN 2021138614W WO 2023082420 A1 WO2023082420 A1 WO 2023082420A1
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press
rod
fitting
block
cavity
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PCT/CN2021/138614
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English (en)
French (fr)
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王威
金丽丽
朱伟
许方富
颜建国
赵瑜
武建伟
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浙江大学台州研究院
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Publication of WO2023082420A1 publication Critical patent/WO2023082420A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means

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  • the invention relates to the technical field of bearing press-fitting assistance, in particular to a bearing press-fit device for assembling a cylinder body of a plunger pump.
  • the automated production line can operate automatically according to fixed procedures or instructions without the intervention of several people or no one.
  • the use of automatic lines in mass production can greatly improve labor productivity, stabilize and improve product quality, improve working conditions, and shorten production cycles. , has significant economic benefits, but in the automatic assembly line of the plunger pump cylinder, the bearing needs to be press-fitted, so it is necessary to use a bearing press-fitting device for assembling the plunger pump cylinder.
  • the shaft to be installed is inserted into the clamping hole of the installation base, the cylinder is activated, so that the pressure head contacts the bearing and continues to push the bearing down along the shaft, and the bearing is pressed once. The process is over.
  • the purpose of the present invention is to provide a bearing press-fitting device for assembling the piston pump cylinder to solve the problem of the unsupported base in the above-mentioned background technology.
  • a bearing press-fitting device for assembling a piston pump cylinder including a foot, and also includes a supporting structure and a positioning structure;
  • a base plate is installed on the top of the foot, and a first servo motor is installed at the middle of the bottom of the base plate, a rotating rod is installed on the output end of the first servo motor, and a turntable is installed on the top of the rotating rod.
  • Placement slots are installed on both sides and front and rear ends of the top of the turntable, and positioning slots are opened inside both sides of the turntable, press-fitting blocks are installed on both sides of the top of the bottom plate, and the positioning structure is located inside the press-fitting block ;
  • Cylinders are installed on the tops of the pressing blocks, and pressure rods are installed on the bottom ends of the cylinders, pressing plates are installed on the bottom ends of the pressing rods, and the supporting structures are located at the bottom inside the pressing blocks;
  • the support structure includes a first cavity, and the first cavities are opened at the bottom end of the press-fit block, and the bottom end of the press-fit block near the rotating rod is equipped with a second servo motor.
  • the output ends of the two servo motors are all equipped with two-way threaded rods, and the outer walls of the two-way threaded rods are connected with two threaded blocks by threads, and the tops of the threaded blocks are connected with connecting rods through hinge keys, and the tops of the connecting rods are all Push rods are connected through hinge keys, and push plates are installed on the top ends of the push rods.
  • the top end of the rotating rod passes through the bottom plate, and the top end of the rotating rod extends above the bottom plate;
  • the bottom ends of the pressing rods all pass through the pressing block, and the bottom ends of the pressing rods all extend below the pressing block.
  • one end of the two-way threaded rod extends through the press-fitting block to the inside of the first cavity, and the two-way threaded rod is installed on one side inside the first cavity through a rotating shaft.
  • the top ends of the push rods all pass through the press-fitting block, and the top ends of the push rods all extend below the turntable.
  • the positioning structure includes a second cavity, an insertion rod, a fixed spring, a magnetic slider and an electromagnet, and the second cavity is opened inside the press-fit block, and one side of the second cavity is Electromagnets are all installed, and the inside of the second cavity is provided with a magnetic slider, the side of the magnetic slider away from the electromagnet is equipped with an insertion rod, and the outer wall of the insertion rod inside the second cavity is sleeved With fixed spring.
  • one end of the insertion rod extends through the press-fitting block to one side of the press-fitting block, and each insertion rod forms a sliding structure through the magnetic slider and the second cavity.
  • the beneficial effect of the present invention is: start the second servo motor, drive the two-way threaded rod through the second servo motor, and make the two-way threaded rod rotate. Therefore, during the rotation of the two-way threaded rod, the two-way threaded rod will drive the threaded block, so that the threaded block moves with the thread on the outer wall of the two-way threaded rod, and the direction of movement is opposite.
  • Fig. 1 is the front view sectional structure schematic diagram of the present invention
  • Fig. 2 is the front view structure schematic diagram of the present invention
  • Fig. 3 is the top view structure schematic diagram of the present invention.
  • Fig. 4 is the schematic diagram of enlarged structure at A place in Fig. 1 of the present invention.
  • FIG. 5 is a schematic diagram of the enlarged structure at B in FIG. 1 of the present invention.
  • Embodiment 1 Please refer to Figures 1-5, a bearing press-fitting device for piston pump cylinder assembly, including a foot 1, and also includes a supporting structure and a positioning structure 9;
  • a base plate 4 is installed on the top of the foot 1, and a first servo motor 2 is installed in the middle of the bottom end of the base plate 4.
  • the model of the first servo motor 2 may be RDX-201-V36F5E13, and the output of the first servo motor 2
  • Rotating rod 3 is installed at the end, and rotating disc 12 is installed on the top of rotating rod 3, the top of rotating rod 3 passes through base plate 4, and the top of rotating rod 3 extends to the top of base plate 4, both sides of rotating disc 12 top and front and rear two Placement grooves 11 are installed on both ends, and positioning grooves 6 are provided inside both sides of the turntable 12, press-fitting blocks 5 are installed on both sides of the top of the bottom plate 4, and the positioning structure 9 is located inside the press-fitting blocks 5;
  • press-fitting block 5 is all equipped with cylinder 8, and the bottom of cylinder 8 is all equipped with depression bar 10, and the bottom end of depression bar 10 all passes press-fitting block 5, and the bottom end of depression bar 10 all extends to press-fitting block 5.
  • the bottom end of the pressing rod 10 is equipped with a pressing plate 7, and the supporting structures are all located at the bottom end of the pressing block 5;
  • a bearing press-fitting device for piston pump cylinder assembly also includes a support structure, the support structure includes a first cavity 13, and the first cavities 13 are opened at the bottom end of the press-fit block 5 , and the bottom end of the pressing block 5 near the rotating rod 3 side is equipped with a second servo motor 19, the model of the second servo motor 19 can be F-3420-1, and the output ends of the second servo motor 19 are installed
  • Two-way threaded rod 15 is arranged, and the outer wall of two-way threaded rod 15 is connected with two threaded blocks 14 by thread, and the top of threaded block 14 is all connected with connecting rod 16 by hinge key, and the top of connecting rod 16 is all connected by hinge key
  • One end of the two-way threaded rod 15 extends through the press block 5 to the inside of the first cavity 13, and the two-way threaded rod 15 is installed on one side of the first cavity 13 through a rotating shaft;
  • the tops of the push rods 17 all pass through the press-fitting block 5, and the tops of the push rods 17 all extend to the bottom of the turntable 12;
  • the connecting rod 16 is driven by the threaded block 14, and the push rod 17 is pushed by the connecting rod 16, so that the push rod 17 pushes the push plate 18, so that the push plate 18 is in contact with the bottom end of the turntable 12 and supports it.
  • the positioning structure 9 includes a second cavity 901, an insertion rod 902, a fixed spring 903, a magnetic slider 904 and an electromagnet 905, and the second cavity 901 is opened inside the press-fit block 5, and the second cavity
  • An electromagnet 905 is installed on one side inside the cavity 901, and a magnetic slider 904 is installed on the inside of the second cavity 901, and an insertion rod 902 is installed on the side of the magnetic slider 904 away from the electromagnet 905, and the second
  • the outer wall of the insertion rod 902 inside the cavity 901 is provided with a fixed spring 903;
  • One end of the insertion rod 902 extends through the press-fitting block 5 to one side of the press-fitting block 5, and the insertion rod 902 forms a sliding structure through the magnetic slider 904 and the second cavity 901;
  • the insertion rod 902 is pushed by the magnetic slider 904 so that the insertion rod 902 enters the interior of the positioning groove 6 to fix the turntable 12 .
  • the electromagnet 905 generates magnetic force, and the relative position between the electromagnet 905 and the magnetic slider 904
  • the magnetic poles are the same, so the electromagnet 905 generates a repulsive force on the magnetic slider 904, and pushes the magnetic slider 904, so that the magnetic slider 904 slides in the direction close to the turntable 12 inside the second cavity 901, and the magnetic slider 904 pushes the plug
  • the rod 902 compresses the fixed spring 903, and pushes the insertion rod 902 through the magnetic slider 904, so that the insertion rod 902 enters the inside of the positioning groove 6, and the turntable 12 is fixed to accurately position the placement groove 11 to prevent deflection;
  • the staff starts the second servomotor 19, drives the two-way threaded rod 15 by the second servomotor 19, makes the two-way threaded rod 15 rotate, because the threaded block 14 is respectively positioned at two parts that the two-way threaded rod 15 outer wall screw threads are opposite, so in During the rotation of the two-way threaded rod 15, the two-way threaded rod 15 will drive the threaded block 14, so that the threaded block 14 will move along with the threads on the outer wall of the two-way threaded rod 15, and the direction of movement is opposite.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明公开了一种柱塞泵缸体组装用轴承压装装置,涉及轴承压装辅助技术领域,包括底脚,还包括支撑结构以及定位结构,所述底脚的顶端安装有底板,且底板的底端中间位置处安装有第一伺服电机,所述第一伺服电机的输出端安装有转杆,且转杆的顶端安装有转盘,所述转盘顶端的两侧和前后两端均安装有放置槽,且转盘两侧的内部均开设有定位槽,所述底板顶端的两侧均安装有压装块,且定位结构位于压装块的内部,所述压装块的顶端均安装有气缸,且气缸的底端均安装有压杆。本发明通过螺纹块带动连接杆,通过连接杆推动推杆,使推杆推动推板,使推板与转盘的底端接触,并对其形成支撑,该结构实现了对装置的支撑,防止压装过程中使装置损坏。

Description

一种柱塞泵缸体组装用轴承压装装置 技术领域
本发明涉及轴承压装辅助技术领域,具体为一种柱塞泵缸体组装用轴承压装装置。
背景技术
自动化生产线能够在几人或无人干预的情况下按固定的程序或指令自动进行操作,在大批量的生产中采用自动线能大幅提高劳动生产率,稳定和提高产品质量,改善劳动条件,缩短生产周期,有显著的经济效益,而在柱塞泵缸体自动组装生产线中,需要对轴承进行压装,因此需要使用一种柱塞泵缸体组装用轴承压装装置。
传统的轴承压装装置在使用的过程中,将准备安装的轴插入到安装底座的夹持孔中,启动气缸,使得压头接触轴承并继续向下沿着轴推压轴承,一次轴承压装过程结束。
传统的轴承压装装置在进行压装的过程中,其底座会承受气缸的压力,由于底座底端的两侧没有支撑,易使底座破坏。
发明内容
本发明的目的在于提供一种柱塞泵缸体组装用轴承压装装置,以解决上述背景技术中提出的底座未支撑的问题。
为实现上述目的,本发明提供如下技术方案:一种柱塞泵缸体组装用轴承压装装置,包括底脚,还包括支撑结构以及定位结构;
所述底脚的顶端安装有底板,且底板的底端中间位置处安装有第一伺服电机,所述第一伺服电机的输出端安装有转杆,且转杆的顶端安装有转盘,所述转盘顶端的两侧和前后两端均安装有放置槽,且转盘两侧的内部均开设 有定位槽,所述底板顶端的两侧均安装有压装块,且定位结构位于压装块的内部;
所述压装块的顶端均安装有气缸,且气缸的底端均安装有压杆,所述压杆的底端安装有压板,且支撑结构均位于压装块内部的底端;
所述支撑结构包括第一空腔,所述第一空腔均开设于压装块内部的底端,且压装块靠近转杆一侧的底端均安装有第二伺服电机,所述第二伺服电机的输出端均安装有双向螺纹杆,且双向螺纹杆的外壁均通过螺纹连接有两个螺纹块,所述螺纹块的顶端均通过铰接键连接有连接杆,且连接杆的顶端均通过铰接键连接有推杆,所述推杆的顶端均安装有推板。
优选的,所述转杆的顶端穿过底板,且转杆的顶端延伸至底板的上方;
所述压杆的底端均穿过压装块,且压杆的底端均延伸至压装块的下方。
优选的,所述双向螺纹杆的一端均穿过压装块延伸至第一空腔的内部,且双向螺纹杆通过转轴安装于第一空腔内部的一侧。
优选的,所述推杆的顶端均穿过压装块,且推杆的顶端均延伸至转盘的下方。
优选的,所述定位结构包括第二空腔、插杆、固定弹簧、磁性滑块和电磁铁,所述第二空腔均开设于压装块的内部,且第二空腔内部的一侧均安装有电磁铁,且第二空腔的内部均设置有磁性滑块,所述磁性滑块远离电磁铁的一侧均安装有插杆,且第二空腔内部的插杆外壁均套设有固定弹簧。
优选的,所述插杆的一端均穿过压装块延伸至压装块的一侧,且插杆均通过磁性滑块与第二空腔构成滑动结构。
与现有技术相比,本发明的有益效果是:启动第二伺服电机,通过第二伺服电机带动双向螺纹杆,使双向螺纹杆旋转,由于螺纹块分别位于双向螺纹杆外壁螺纹相逆的两个部分,故在双向螺纹杆旋转的过程中,双向螺纹杆会带动螺纹块,使螺纹块在双向螺纹杆的外壁随着螺纹发生移动,且移动的 方向相反,通过调节第二伺服电机的转向,使螺纹块向相互靠近的反向移动,通过螺纹块带动连接杆,通过连接杆推动推杆,使推杆推动推板,使推板与转盘的底端接触,并对其形成支撑,随后即可启动气缸,使压杆向下压进,通过压杆推动压板,通过压板对放置槽内部的轴承进行压装操作,该结构实现了对装置的支撑,防止压装过程中使装置损坏。
附图说明
图1为本发明的主视剖视结构示意图;
图2为本发明的主视结构示意图;
图3为本发明的俯视结构示意图;
图4为本发明的图1中A处放大结构示意图;
图5为本发明的图1中B处放大结构示意图。
图中:1、底脚;2、第一伺服电机;3、转杆;4、底板;5、压装块;6、定位槽;7、压板;8、气缸;9、定位结构;901、第二空腔;902、插杆;903、固定弹簧;904、磁性滑块;905、电磁铁;10、压杆;11、放置槽;12、转盘;13、第一空腔;14、螺纹块;15、双向螺纹杆;16、连接杆;17、推杆;18、推板;19、第二伺服电机。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1:请参阅图1-5,一种柱塞泵缸体组装用轴承压装装置,包括底脚1,还包括支撑结构以及定位结构9;
底脚1的顶端安装有底板4,且底板4的底端中间位置处安装有第一伺服电机2,该第一伺服电机2的型号可以是RDX-201-V36F5E13,第一伺服电机2的输出端安装有转杆3,且转杆3的顶端安装有转盘12,转杆3的顶端穿过底板4,且转杆3的顶端延伸至底板4的上方,转盘12顶端的两侧和前后两端均安装有放置槽11,且转盘12两侧的内部均开设有定位槽6,底板4顶端的两侧均安装有压装块5,且定位结构9位于压装块5的内部;
压装块5的顶端均安装有气缸8,且气缸8的底端均安装有压杆10,压杆10的底端均穿过压装块5,且压杆10的底端均延伸至压装块5的下方,压杆10的底端安装有压板7,且支撑结构均位于压装块5内部的底端;
请参阅图1-5,一种柱塞泵缸体组装用轴承压装装置还包括支撑结构,支撑结构包括第一空腔13,第一空腔13均开设于压装块5内部的底端,且压装块5靠近转杆3一侧的底端均安装有第二伺服电机19,该第二伺服电机19的型号可以是F-3420-1,第二伺服电机19的输出端均安装有双向螺纹杆15,且双向螺纹杆15的外壁均通过螺纹连接有两个螺纹块14,螺纹块14的顶端均通过铰接键连接有连接杆16,且连接杆16的顶端均通过铰接键连接有推杆17,推杆17的顶端均安装有推板18;
双向螺纹杆15的一端均穿过压装块5延伸至第一空腔13的内部,且双向螺纹杆15通过转轴安装于第一空腔13内部的一侧;
推杆17的顶端均穿过压装块5,且推杆17的顶端均延伸至转盘12的下方;
具体地,如图1、图2和图4所示,使用该机构时,通过螺纹块14带动连接杆16,通过连接杆16推动推杆17,使推杆17推动推板18,使推板18与转盘12的底端接触,并对其形成支撑。
实施例2:定位结构9包括第二空腔901、插杆902、固定弹簧903、磁性滑块904和电磁铁905,第二空腔901均开设于压装块5的内部,且第二空 腔901内部的一侧均安装有电磁铁905,且第二空腔901的内部均设置有磁性滑块904,磁性滑块904远离电磁铁905的一侧均安装有插杆902,且第二空腔901内部的插杆902外壁均套设有固定弹簧903;
插杆902的一端均穿过压装块5延伸至压装块5的一侧,且插杆902均通过磁性滑块904与第二空腔901构成滑动结构;
具体地,如图1和图5所示,使用该机构时,通过磁性滑块904推动插杆902,使插杆902进入定位槽6的内部,将转盘12进行固定。
工作原理:工作人员通过传送带将需要进行压装的轴承从传送至放置槽11的内部,随后启动第一伺服电机2,通过第一伺服电机2带动转杆3转动,通过转杆3带动转盘12转动,使转盘12顶端的放置槽11转动到气缸8的正下方,此时工作人员控制电磁铁905,使电磁铁905通电,电磁铁905产生磁力,且电磁铁905与磁性滑块904的相对磁极相同,故电磁铁905对磁性滑块904产生斥力,推动磁性滑块904,使磁性滑块904在第二空腔901的内部向靠近转盘12的方向滑动,并通过磁性滑块904推动插杆902,使固定弹簧903压缩,通过磁性滑块904推动插杆902,使插杆902进入定位槽6的内部,将转盘12进行固定,使放置槽11准确定位,防止偏转;
随后工作人员启动第二伺服电机19,通过第二伺服电机19带动双向螺纹杆15,使双向螺纹杆15旋转,由于螺纹块14分别位于双向螺纹杆15外壁螺纹相逆的两个部分,故在双向螺纹杆15旋转的过程中,双向螺纹杆15会带动螺纹块14,使螺纹块14在双向螺纹杆15的外壁随着螺纹发生移动,且移动的方向相反,通过调节第二伺服电机19的转向,使螺纹块14向相互靠近的反向移动,通过螺纹块14带动连接杆16,通过连接杆16推动推杆17,使推杆17推动推板18,使推板18与转盘12的底端接触,并对其形成支撑,随后即可启动气缸8,使压杆10向下压进,通过压杆10推动压板7,通过压板7对放置槽11内部的轴承进行压装操作。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (7)

  1. 一种柱塞泵缸体组装用轴承压装装置,包括底脚(1),其特征在于:还包括支撑结构以及定位结构(9);
    所述底脚(1)的顶端安装有底板(4),且底板(4)的底端中间位置处安装有第一伺服电机(2),所述第一伺服电机(2)的输出端安装有转杆(3),且转杆(3)的顶端安装有转盘(12),所述转盘(12)顶端的两侧和前后两端均安装有放置槽(11),且转盘(12)两侧的内部均开设有定位槽(6),所述底板(4)顶端的两侧均安装有压装块(5),且定位结构(9)位于压装块(5)的内部;
    所述压装块(5)的顶端均安装有气缸(8),且气缸(8)的底端均安装有压杆(10),所述压杆(10)的底端安装有压板(7),且支撑结构均位于压装块(5)内部的底端;
    所述支撑结构包括第一空腔(13),所述第一空腔(13)均开设于压装块(5)内部的底端,且压装块(5)靠近转杆(3)一侧的底端均安装有第二伺服电机(19),所述第二伺服电机(19)的输出端均安装有双向螺纹杆(15),且双向螺纹杆(15)的外壁均通过螺纹连接有两个螺纹块(14),所述螺纹块(14)的顶端均通过铰接键连接有连接杆(16),且连接杆(16)的顶端均通过铰接键连接有推杆(17),所述推杆(17)的顶端均安装有推板(18)。
  2. 根据权利要求1所述的一种柱塞泵缸体组装用轴承压装装置,其特征在于:所述转杆(3)的顶端穿过底板(4),且转杆(3)的顶端延伸至底板(4)的上方。
  3. 根据权利要求1所述的一种柱塞泵缸体组装用轴承压装装置,其特征在于:所述压杆(10)的底端均穿过压装块(5),且压杆(10)的底端均延伸至压装块(5)的下方。
  4. 根据权利要求1所述的一种柱塞泵缸体组装用轴承压装装置,其特征在于:所述双向螺纹杆(15)的一端均穿过压装块(5)延伸至第一空腔(13) 的内部,且双向螺纹杆(15)通过转轴安装于第一空腔(13)内部的一侧。
  5. 根据权利要求1所述的一种柱塞泵缸体组装用轴承压装装置,其特征在于:所述推杆(17)的顶端均穿过压装块(5),且推杆(17)的顶端均延伸至转盘(12)的下方。
  6. 根据权利要求1所述的一种柱塞泵缸体组装用轴承压装装置,其特征在于:所述定位结构(9)包括第二空腔(901)、插杆(902)、固定弹簧(903)、磁性滑块(904)和电磁铁(905),所述第二空腔(901)均开设于压装块(5)的内部,且第二空腔(901)内部的一侧均安装有电磁铁(905),且第二空腔(901)的内部均设置有磁性滑块(904),所述磁性滑块(904)远离电磁铁(905)的一侧均安装有插杆(902),且第二空腔(901)内部的插杆(902)外壁均套设有固定弹簧(903)。
  7. 根据权利要求6所述的一种柱塞泵缸体组装用轴承压装装置,其特征在于:所述插杆(902)的一端均穿过压装块(5)延伸至压装块(5)的一侧,且插杆(902)均通过磁性滑块(904)与第二空腔(901)构成滑动结构。
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