WO2023050492A1 - 一种树脂及含其的193nm干法光刻胶、其制备方法及应用 - Google Patents

一种树脂及含其的193nm干法光刻胶、其制备方法及应用 Download PDF

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WO2023050492A1
WO2023050492A1 PCT/CN2021/124901 CN2021124901W WO2023050492A1 WO 2023050492 A1 WO2023050492 A1 WO 2023050492A1 CN 2021124901 W CN2021124901 W CN 2021124901W WO 2023050492 A1 WO2023050492 A1 WO 2023050492A1
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parts
weight
formula
monomer
resin
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PCT/CN2021/124901
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English (en)
French (fr)
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方书农
王溯
耿志月
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上海新阳半导体材料股份有限公司
上海芯刻微材料技术有限责任公司
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Publication of WO2023050492A1 publication Critical patent/WO2023050492A1/zh
Priority to US18/616,286 priority Critical patent/US20240248401A1/en

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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
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    • C08F220/14Methyl esters, e.g. methyl (meth)acrylate
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1808C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1811C10or C11-(Meth)acrylate, e.g. isodecyl (meth)acrylate, isobornyl (meth)acrylate or 2-naphthyl (meth)acrylate
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
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    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/36Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/38Esters containing sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/52Amides or imides
    • C08F220/54Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F220/58Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide containing oxygen in addition to the carbonamido oxygen, e.g. N-methylolacrylamide, N-(meth)acryloylmorpholine
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/102Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F224/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a heterocyclic ring containing oxygen
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F232/00Copolymers of cyclic compounds containing no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic ring system
    • C08F232/08Copolymers of cyclic compounds containing no unsaturated aliphatic radicals in a side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic ring system having condensed rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F236/00Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F236/02Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F236/20Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds unconjugated
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists

Definitions

  • the invention relates to a resin, a 193nm dry-process photoresist containing the resin, a preparation method and an application thereof.
  • Photolithography technology refers to the chemical sensitivity of photoresist materials (especially photoresist) under the action of visible light, ultraviolet rays, electron beams, etc., through exposure, development, etching and other processes, the design on the mask plate Graphics microfabrication technology that transfers graphics to the substrate.
  • Photolithography materials especially photoresist
  • photoresist also known as photoresist
  • resin resin
  • photoacid generator Photo Acid Generator
  • a photoacid generator is a light-sensitive compound that decomposes under light to produce acid, which can decompose or cross-link the acid-sensitive resin, thereby increasing the contrast between the irradiated part and the non-illuminated part dissolved in the developer. It is large and can be used in the technical field of graphic microfabrication.
  • the three important parameters of photoresist include resolution, sensitivity, and line width roughness, which determine the process window of photoresist during chip manufacturing.
  • resolution As the performance of semiconductor chips continues to improve, the integration level of integrated circuits increases exponentially, and the graphics in integrated circuits continue to shrink. In order to make smaller-sized graphics, the performance indicators of the above three photoresists must be improved.
  • the light source wavelength of the photolithography process has developed from 365nm (I-line) to 248nm (KrF), 193nm (ArF), 13nm (EUV).
  • the present invention aims to provide a kind of resin and 193nm dry photoresist containing it, its preparation method and application, the photoresist comprising the resin of the present invention has the following advantages at least: photosensitivity Excellent, good depth of focus (DOF) and good linewidth uniformity (CDU).
  • the present invention provides a kind of resin, it is represented by the monomer represented by formula (A), the monomer represented by formula (B), the monomer represented by formula (C) and the monomer represented by formula (D) polymerized copolymers;
  • the parts by weight of the monomer represented by the formula (A) is 42.5-49.5 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 1-7.5 parts by weight,
  • the parts by weight of the monomer represented by the formula (C) is 0.25-2.5 parts, and the parts by weight of the monomer represented by the formula (D) are 0.25-2.5 parts;
  • R 1 is C 1 -C 10 alkyl
  • R 2 is H or methyl
  • R 1 may be C 1 -C 4 alkyl, such as methyl.
  • R 2 may be methyl
  • the monomer represented by the formula (A) can be any monomer represented by the formula (A).
  • the number of parts by weight of the monomer represented by the formula (A) may be 42.5-46.
  • the weight parts of the monomer represented by the formula (B) may be 2.5-4 in weight parts.
  • the weight parts of the monomer represented by the formula (C) may be 0.5-1.25 parts by weight.
  • the weight parts of the monomer represented by the formula (D) may be 0.5-1.25 parts by weight.
  • the weight average molecular weight (Mw) of the resin may be 5000-10000.
  • the molecular weight distribution coefficient of the resin may be 1.0-2.0, such as 1.5-2.0.
  • the molecular weight distribution coefficient refers to the ratio (Mw/Mn) of the weight average molecular weight to the number average molecular weight of the resin.
  • the resin can be selected from any of the following resins 1-8:
  • Resin 1 in parts by weight, the parts by weight of the monomer shown in the formula (A) is 42.5 parts, the parts by weight of the monomer shown in the formula (B) is 5 parts, and the parts by weight of the monomer shown in the formula (B) are 5 parts by weight.
  • the parts by weight of the monomer shown in (C) is 1.25 parts, and the parts by weight of the monomer shown in the formula (D) is 1.25 parts;
  • Resin 2 in parts by weight, the parts by weight of the monomer represented by the formula (A) is 45 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 4 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 4 parts by weight.
  • the parts by weight of the monomer shown in (C) is 0.5 parts, and the parts by weight of the monomer shown in the formula (D) is 0.5 parts;
  • Resin 3 in parts by weight, the parts by weight of the monomer represented by the formula (A) is 45 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 4 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 4 parts by weight.
  • the parts by weight of the monomer shown in (C) is 0.25 parts, and the parts by weight of the monomer shown in the formula (D) is 0.75 parts;
  • Resin 4 in parts by weight, the parts by weight of the monomer represented by the formula (A) is 45 parts by weight, and the parts by weight of the monomer shown by the formula (B) is 2.5 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 2.5 parts by weight.
  • the parts by weight of the monomer shown in (C) is 1.25 parts, and the parts by weight of the monomer shown in the formula (D) is 1.25 parts;
  • Resin 5 in parts by weight, the parts by weight of the monomer represented by the formula (A) is 42.5 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 4 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 4 parts by weight,
  • the parts by weight of the monomer shown in (C) is 1.75 parts, and the parts by weight of the monomer shown in the formula (D) is 1.75 parts;
  • Resin 6 in parts by weight, the parts by weight of the monomer represented by the formula (A) is 49.5 parts by weight, and the parts by weight of the monomer represented by the formula (B) is 1 part by weight, and the parts by weight of the monomer represented by the formula (B) is 1 part by weight,
  • the parts by weight of the monomer shown in (C) is 0.75 parts, and the parts by weight of the monomer shown in the formula (D) is 0.75 parts;
  • Resin 7 in parts by weight, the parts by weight of the monomer represented by the formula (A) is 42.5 parts by weight, the parts by weight of the monomer shown by the formula (B) is 7.5 parts by weight, and the parts by weight of the monomer shown by the formula (B) is 7.5 parts by weight.
  • the parts by weight of the monomer shown in (C) is 1.5 parts, and the parts by weight of the monomer shown in the formula (D) is 1 part;
  • Resin 8 in parts by weight, the parts by weight of the monomer represented by the formula (A) is 46 parts by weight, the parts by weight of the monomer shown by the formula (B) is 2.5 parts by weight, and the parts by weight of the monomer shown by the formula (B) is 2.5 parts by weight.
  • the parts by weight of the monomer represented by (C) is 0.75 parts by weight, and the parts by weight of the monomer represented by the formula (D) is 0.75 parts by weight.
  • the weight average molecular weight of the resin may be 6800; the molecular weight distribution coefficient of the resin may be 1.4.
  • the weight average molecular weight of the resin may be 7300; the molecular weight distribution coefficient of the resin may be 1.1.
  • the weight average molecular weight of the resin may be 9800; the molecular weight distribution coefficient of the resin may be 2.
  • the weight average molecular weight of the resin may be 7100.
  • the molecular weight distribution coefficient of the resin may be 1.2.
  • the weight average molecular weight of the resin may be 6400.
  • the molecular weight distribution coefficient of the resin may be 1.7.
  • the weight average molecular weight of the resin may be 6300.
  • the molecular weight distribution coefficient of the resin may be 1.5.
  • the weight average molecular weight of the resin may be 7200.
  • the molecular weight distribution coefficient of the resin may be 1.7.
  • the weight average molecular weight of the resin may be 7600.
  • the molecular weight distribution coefficient of the resin may be 1.1.
  • the resin can be prepared by the following preparation method, and the preparation method of the resin includes the following steps: the monomer represented by the above-mentioned formula (A), the monomer represented by the formula (B) The monomer shown, the monomer shown in formula (C) and the monomer shown in formula (D) are polymerized in an organic solvent to obtain the resin.
  • the parts by weight of the organic solvent is 50-300 parts by weight, such as 100 parts.
  • the organic solvent in the preparation method of the resin, can be propylene glycol methyl ether acetate, propylene glycol diacetate, methylenebisacrylamide, N-methylpyrrolidone, 3- Ethoxyethyl propionate and one or more of cyclohexanone and methylene chloride, such as propylene glycol methyl ether acetate (PGMEA).
  • PGMEA propylene glycol methyl ether acetate
  • the polymerization reaction in the preparation method of the resin, can be carried out under an inert gas (such as nitrogen).
  • an inert gas such as nitrogen
  • the polymerization reaction in the preparation method of the resin, can be initiated by a free radical initiator or by heating.
  • the free radical initiator is preferably 2,2'-azobisisobutyronitrile (AIBN), 2,2'-azobis(2,4- One or more of dimethylvaleronitrile), 2,2-azobis(2-methylpropionate), benzoyl peroxide and lauroyl peroxide.
  • AIBN 2,2'-azobisisobutyronitrile
  • 2,2-azobis(2-methylpropionate) 2,2-azobis(2-methylpropionate
  • benzoyl peroxide and lauroyl peroxide.
  • the polymerization temperature is preferably 50-150°C, more preferably 60-90°C, for example 70°C.
  • the time of the polymerization reaction may be a conventional time in the art, such as 6-12 hours, and for example 8 hours.
  • post-treatment steps are further included after the polymerization reaction, such as one or more of cooling, precipitation and drying.
  • the solvent used in the precipitation may be an alcoholic solvent, such as methanol.
  • the drying may be vacuum drying (for example, vacuum drying at 40° C. for 24 hours).
  • the preparation method of the resin comprises the following steps: the above-mentioned monomers represented by formula (A), monomers represented by formula (B), monomers represented by formula (C) Add the solution of formula (D) and part of the organic solvent to the rest of the organic solvent.
  • the mass ratio of the part of the organic solvent to the rest of the organic solvent is 1:1 ⁇ 5:1, for example 7:3.
  • the adding method is dropwise addition.
  • the adding time is 1-8 hours, such as 5 hours.
  • the present invention provides a photoresist composition, which includes the above-mentioned resin, a photoacid generator and a solvent.
  • the photoacid generator in the photoresist composition, can be any known photoacid generator conventionally used in photoresists, especially chemically amplified photoresist compositions. Acid.
  • the photoacid generator can be any compound capable of generating an acid upon exposure to high-energy radiation, such as sulfonium salts, iodonium salts, sulfonyldiazomethane, N-sulfonyl One or more of oxyimide and oxime-O-sulfonate.
  • examples of the acid generated by the photoacid generator include strong acids such as sulfonic acid, bis(perfluoroalkanesulfonyl)imide, and tris(perfluoromethanesulfonyl)methane anion (methide), and weak acids such as carboxylic acid.
  • the photoacid generator in the photoresist composition, may have the structure shown in formula (I):
  • X + is selected from any one of the following structures:
  • the photoacid generator in the photoresist composition, can be selected from any of the following structures:
  • the solvent in the photoresist composition, may be any known solvent conventionally used in photoresists, especially chemically amplified photoresist compositions.
  • the solvent can be a ketone solvent (such as cyclohexanone and/or methyl-2-n-amyl ketone), an alcohol solvent (such as a monohydric alcohol solvent (such as 3-methoxybutanol, 3-methyl - one or more of 3-methoxybutanol, 1-methoxy-2-propanol and 1-ethoxy-2-propanol) and/or glycol solvents (such as diacetone alcohol )), ether solvents (such as one or more of propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, propylene glycol dimethyl ether and diglyme) , and ester solvents (such as propylene glycol monomethyl ether a
  • the solvent in the photoresist composition, can be one or more of ketone solvents, ether solvents and ester solvents, such as cyclohexanone, ethylene glycol One or more of monoethyl ether and ⁇ -butyrolactone.
  • the photoresist composition may also include additives, and the additives may be any known additives conventionally used in photoresists, especially chemically amplified photoresist compositions, such as Quenchers and/or Surfactants.
  • the quencher in the photoresist composition, is a compound that can inhibit the diffusion rate when the acid generated by the photoacid generator diffuses through the resist film, for example, it can be One or more of amine-containing compounds, sulfonates and carboxylates.
  • the amine compounds may be primary, secondary and tertiary amine compounds, such as amine compounds having hydroxyl, ether, ester, lactone, cyano or sulfonate groups.
  • the blocked amine compound is effective especially when the resist composition contains an alkali-labile component.
  • the quencher in the photoresist composition, can be any quencher.
  • the surfactant in the photoresist composition, can be insoluble or substantially insoluble in water and soluble in alkaline developer, and/or insoluble or substantially Surfactants that are insoluble in water and alkaline developers.
  • the surfactant in the photoresist composition, can be FC-4430 (purchased from 3M), S-381 (purchased from AGC SeimiChemical), E1004 (purchased from Air Products ), KH-20 and KH-30 (available from Asahi Glass), one or more, such as KH-20 and/or KH-30.
  • the content of each component is the conventional content in the photoresist in this field, and the present invention is preferably as follows.
  • the parts by weight of the resin in the photoresist composition, may be 75-95 parts by weight (for example, 75, 85, 90, 95).
  • the parts by weight of the photoacid generator in the photoresist composition, can be 1-10 parts (such as 1, 3, 5, 7, 10).
  • the parts by weight of the solvent may be 1000-2000 parts by weight (for example, 1000, 1200, 1500, 1600, 2000).
  • the number of parts by weight of the quencher in the photoresist composition, can be 0.5-3 parts (such as 0.5, 0.8, 1.5, 2, 3 ).
  • the number of parts by weight of the surfactant may be 0.1-0.2 parts by weight.
  • the photoresist composition may be composed of the following components: the above-mentioned resin, the above-mentioned photoacid generator, the above-mentioned solvent, the above-mentioned quencher agents and surfactants as described above.
  • the photoresist composition can be selected from any of the following combinations 1-23:
  • the present invention provides a preparation method of the above-mentioned photoresist composition, which includes the following steps: uniformly mixing each component in the above-mentioned photoresist composition.
  • a filtering step may be further included.
  • the filtering method can be a conventional method in the art, preferably using a filter.
  • the filter membrane pore size of the filter is preferably 0.2 ⁇ m.
  • the invention provides a method for forming a photolithographic pattern, which comprises the following steps:
  • the substrate may be a substrate used in the manufacture of integrated circuits (for example, one or more of Si, SiO 2 , SiN, SiON, TiN, WSi, BPSG, SOG, and organic anti-reflection film), or Substrates (such as one or more of Cr, CrO, CrON, MoSi2 , and SiO2 ) for masked circuit fabrication.
  • a substrate used in the manufacture of integrated circuits for example, one or more of Si, SiO 2 , SiN, SiON, TiN, WSi, BPSG, SOG, and organic anti-reflection film
  • Substrates such as one or more of Cr, CrO, CrON, MoSi2 , and SiO2
  • the coating method may be a conventional coating method used in the field for forming photolithographic patterns, such as spin coating.
  • the baking temperature may be a conventional baking temperature used in the field for forming photolithographic patterns, such as 120-250° C., or 130° C. for example.
  • the baking time may be a conventional baking time used in the field for forming photolithographic patterns, such as 1-10 minutes, and for example 1 minute.
  • the photoresist layer may have a thickness of 0.05-2 ⁇ m, such as 300 nm.
  • the exposure can be performed using conventional operations in the art for forming photolithographic patterns, such as high-energy radiation (such as KrF excimer laser, ArF excimer laser or EUV), wherein the exposure dose can be 1-200mJ /cm 2 (eg 10-100mJ/cm 2 ), or electron beam exposure, wherein the exposure dose can be 0.1-100 ⁇ C/cm 2 (eg 0.5-50 ⁇ C/cm 2 ).
  • high-energy radiation such as KrF excimer laser, ArF excimer laser or EUV
  • EUV extreme ultraviolet radiation
  • the exposure may be performed by a conventional photolithography method or a dry photolithography method.
  • a water-insoluble protective film can be formed on the resist film.
  • Water-insoluble protective films for dry lithography are generally classified into two types as they are used to prevent leaching of any components from the photoresist layer and to improve water slippage at the film surface.
  • the first type is an organic solvent strippable protective film that must be stripped using an organic solvent in which a resist film is insoluble prior to alkaline development.
  • the second type is an alkali-soluble protective film that is soluble in an alkali developer so that it can be removed simultaneously with removing the dissolved region of the resist film.
  • the second type of protective film preferably comprises a polymer with 1,1,1,3,3,3-hexafluoro-2-propanol residues (which is insoluble in water and soluble in alkaline developer) as a base material in an alcohol solvent of at least 4 carbon atoms, an ether solvent of 8 to 12 carbon atoms, or a mixture thereof.
  • the aforementioned surfactant that is insoluble in water and soluble in an alkaline developer may be dissolved in an alcohol solvent of at least 4 carbon atoms, an ether solvent of 8 to 12 carbon atoms, or a mixture thereof to form the second surfactant formed therefrom.
  • Two types of protective film materials Two types of protective film materials.
  • the baking temperature may be a conventional baking temperature used in the field for forming photolithographic patterns, such as 60-150° C., such as 80-140° C., or 115° C. for example.
  • the baking time may be a conventional baking time used in the field for forming photolithographic patterns, such as 1-3 minutes, and for example 1 minute.
  • a cooling step may also be included, for example, cooling to 10-30°C, preferably 23°C.
  • the developing method may be a conventional developing method used in the field for forming photolithographic patterns, such as one or more of dipping, spin-on immersion and spraying.
  • the developer used for developing may be a conventional developer used in the art to form photolithographic patterns, such as an alkaline aqueous solution and/or an organic solvent.
  • the alkaline aqueous solution may be an alkaline aqueous solution of a developer, such as a 0.1-5% by weight, preferably 2-3% by weight tetramethylammonium hydroxide (TMAH) aqueous solution.
  • a developer such as a 0.1-5% by weight, preferably 2-3% by weight tetramethylammonium hydroxide (TMAH) aqueous solution.
  • TMAH tetramethylammonium hydroxide
  • the organic solvent can be 2-octanone, 2-nonanone, 2-heptanone, 3-heptanone, 4-heptanone, 2-hexanone, 3-hexanone, diisobutyl ketone, methylcyclo Hexanone, Acetophenone, Methylacetophenone, Propyl Acetate, Butyl Acetate, Isobutyl Acetate, Amyl Acetate, Isoamyl Acetate, Butyl Acetate, Phenyl Acetate, Propyl Formate, Butyl Formate ester, isobutyl formate, amyl formate, isopentyl formate, methyl valerate, methyl pentenoate, methyl crotonate, ethyl crotonate, methyl lactate, ethyl lactate, propyl lactate, lactic acid Butyl Lactate, Isobutyl Lactate, Amyl Lactate, Isoamyl Lactate, Methyl 2-Hy
  • the developing temperature may be a conventional developing temperature used in the field for forming photoresist patterns, for example, 10-30°C, preferably 23°C.
  • the developing time may be a conventional developing time used in the field for forming photoresist patterns, such as 0.1-3 minutes, such as 0.5-2 minutes, and such as 1 minute.
  • dry lithography is a 193nm exposure lithography method that is different from 193nm (ArF) immersion exposure lithography, and dry lithography is often called dry lithography in the field.
  • the reagents and raw materials used in the present invention are all commercially available.
  • the positive progress effect of the present invention is that: the photoresist containing the resin of the present invention has at least the following advantages: excellent photosensitivity, good depth of focus (DOF) and good line width uniformity (CDU).
  • a solution was prepared by dissolving the following monomers A, B, C and D in parts by weight (g) in Table 1 in 70 g of propylene glycol monomethyl ether acetate (PGMEA). Under a nitrogen atmosphere, the solution was added dropwise to 30 g of propylene glycol monomethyl ether acetate (PGMEA) over 5 hours while stirring at 70°C. After completion of the dropwise addition, stirring was continued at 70° C. for 3 hours. The reaction solution was cooled to room temperature and added dropwise to 1000 g of methanol. The solid thus precipitated was collected by filtration and vacuum dried at 40° C. for 24 hours to obtain the polymer in the form of a powder solid.
  • PGMEA propylene glycol monomethyl ether acetate
  • the polymers used in Table 2 were the resulting R-1 to R-8 and CR-1 to CR-8 prepared in Table 1 above.
  • the photoacid generators used in Table 2 have the following structure:
  • the quenchers used in Table 2 have the following structures:
  • the organic solvent used in table 2 is cyclohexanone (S-1), ethylene glycol monoethyl ether (S-2) and gamma-butyrolactone (S-3), containing 0.01% by weight of Surfactant KH-30 or KH-20 (Asahi Glass Co., Ltd.).
  • the photoresist was spin-coated on a silicon wafer covered with an antireflection coating (ARC29A, Nissan Chemical Co., Ltd., 78 nm thick), and heat-treated at 130 °C for 60 seconds to form a 300-nm thick photoresist film.
  • Expose in an ArF excimer laser stepper (Nikon Corp., NA 0.68) at an exposure dose of 45 mJ/cm 2 , heat-treat at 115°C for 60 seconds, cool to 23°C, and heat at 23°C at 2.38%
  • Spin-dip immersion development was carried out in an aqueous solution of methylammonium hydroxide for 60 seconds, thereby forming a hole pattern with a pitch of 100 nm.
  • the hole pattern formed above was observed under TD-SEM (CG-4000, Hitachi High-Technologies Corp.).
  • the optimum dose (Eop) was an exposure dose (mJ/cm 2 ) given at a pitch of 100 nm with a pore diameter of 50 nm, and was used as an index of photosensitivity.
  • the pore size at the optimal dose was measured under TD-SEM (CG-4000), from which the DOF margin giving a size of 50nm ⁇ 5nm was determined. Larger values indicate less change in pattern size as DOF is changed and thus better DOF margins.
  • the hole pattern formed above was observed under TD-SEM (CG-4000) and the diameters of 125 holes were measured. From this the triple value (3 ⁇ ) of the standard deviation ( ⁇ ) was calculated and reported as CDU. Smaller 3 ⁇ values indicate less deviation of the pores.
  • the wafer was developed by immersion suspension for 30 seconds to form a hole pattern with a diameter of 50 nm and a pitch of 100 nm.
  • Table 3 shows the effects of the photoresists P-1 to P-23 prepared in Examples 1 to 23 and the photoresists CP-1 to CP-23 prepared in Comparative Examples 1 to 23.
  • the developers used in Table 3 were n-butyl acetate (D-1), 2-heptanone (D-2) and methyl benzoate (D-3).
  • photoresist compositions within the scope of the present invention exhibit improved DOF and CDU and reduced CD shrinkage due to PPD (small CD Change).

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Abstract

提供一种树脂及含其的193nm干法光刻胶、其制备方法及应用。该树脂为由式(A)所示的单体、式(B)所示的单体、式(C)所示的单体和式(D)所示的单体聚合得到的共聚物;其中,以重量份数计,式(A)所示的单体的重量份数为42.5-49.5份,式(B)所示的单体的重量份数为1-7.5份,式(C)所示的单体的重量份数为0.25-2.5份,式(D)所示的单体的重量份数为0.25-2.5份。包含该树脂的光刻胶至少具有以下优势:感光性优异,聚焦深度好以及线宽均匀性好。

Description

一种树脂及含其的193nm干法光刻胶、其制备方法及应用
本申请要求申请日为2021/9/28的中国专利申请2021111580551的优先权。本申请引用上述中国专利申请的全文。
技术领域
本发明涉及一种树脂及含其的193nm干法光刻胶、其制备方法及应用。
背景技术
光刻技术是指利用光刻材料(特指光刻胶)在可见光、紫外线、电子束等作用下的化学敏感性,通过曝光、显影、刻蚀等工艺过程,将设计在掩膜版上的图形转移到衬底上的图形微细加工技术。光刻材料(特指光刻胶),又称光致抗蚀剂,是光刻技术中涉及的最关键的功能性化学材料,其主要成分是树脂、光酸产生剂(Photo Acid Generator,PAG)、以及相应的添加剂和溶剂。光酸产生剂是一种光敏感的化合物,在光照下分解产生酸,所产生的酸可使酸敏树脂发生分解或者交联反应,从而使光照部分与非光照部分在显影液中溶解反差增大,可以用于图形微细加工技术领域。
光刻胶的三个重要参数包括分辨率、灵敏度、线宽粗糙度,它们决定了光刻胶在芯片制造时的工艺窗口。随着半导体芯片性能不断提升,集成电路的集成度呈指数型增加,集成电路中的图形不断缩小。为了制作更小尺寸的图形,必须提高上述三个光刻胶的性能指标。根据瑞利方程式,在光刻工艺中使用短波长的光源可以提高光刻胶的分辨率。光刻工艺的光源波长从365nm(I-线)发展到248nm(KrF)、193nm(ArF)、13nm(EUV)。为提高光刻胶的灵敏度,目前主流的KrF、ArF、EUV光刻胶采用了化学放大型光敏树脂。由此,与化学放大型光明树脂相配套的光敏剂(光致产酸剂)被广泛应用在高端光刻胶中。
随着光刻工艺逐渐发展,至193nm干法曝光工艺,工艺复杂程度加大,对抗蚀剂(即光刻胶)提出越来越高的要求。开发能提升分辨率、灵敏度、线宽粗糙度的抗蚀剂,成为行业亟待解决的问题。
发明内容
针对现有技术中存在的上述问题,本发明旨在提供一种树脂及含其的193nm干法光刻胶、其制备方法及应用,包含本发明树脂的光刻胶至少具有以下优势:感光性优异,聚 焦深度(DOF)好以及线宽均匀性(CDU)好。
本发明提供了一种树脂,其为由式(A)所示的单体、式(B)所示的单体、式(C)所示的单体和式(D)所示的单体聚合得到的共聚物;
其中,以重量份数计,所述式(A)所示的单体的重量份数为42.5-49.5份,所述式(B)所示的单体的重量份数为1-7.5份,所述式(C)所示的单体的重量份数为0.25-2.5份,所述式(D)所示的单体的重量份数为0.25-2.5份;
Figure PCTCN2021124901-appb-000001
其中,R 1为C 1-C 10烷基,R 2为H或甲基。
在本发明的某一方案中,R 1可以为C 1-C 4烷基,例如甲基。
在本发明的某一方案中,R 2可以为甲基。
在本发明的某一方案中,所述式(A)所示的单体可以为
Figure PCTCN2021124901-appb-000002
在本发明的某一方案中,以重量份数计,所述式(A)所示的单体的重量份数可以为42.5-46。
在本发明的某一方案中,以重量份数计,所述式(B)所示的单体的重量份数可以为2.5-4。
在本发明的某一方案中,以重量份数计,所述式(C)所示的单体的重量份数可以为0.5-1.25。
在本发明的某一方案中,以重量份数计,所述式(D)所示的单体的重量份数可以为0.5-1.25。
在本发明的某一方案中,所述树脂的重均分子量(Mw)可以为5000-10000。
在本发明的某一方案中,所述树脂的分子量分布系数可以为1.0-2.0,例如1.5-2.0。所述分子量分布系数是指所述树脂的重均分子量和数均分子量的比值(Mw/Mn)。
在本发明的某一方案中,所述树脂可以选自以下树脂1-8中的任一种:
树脂1:以重量份数计,所述式(A)所示的单体的重量份数为42.5份,所述式(B) 所示的单体的重量份数为5份,所述式(C)所示的单体的重量份数为1.25份,所述式(D)所示的单体的重量份数为1.25份;
树脂2:以重量份数计,所述式(A)所示的单体的重量份数为45份,所述式(B)所示的单体的重量份数为4份,所述式(C)所示的单体的重量份数为0.5份,所述式(D)所示的单体的重量份数为0.5份;
树脂3:以重量份数计,所述式(A)所示的单体的重量份数为45份,所述式(B)所示的单体的重量份数为4份,所述式(C)所示的单体的重量份数为0.25份,所述式(D)所示的单体的重量份数为0.75份;
树脂4:以重量份数计,所述式(A)所示的单体的重量份数为45份,所述式(B)所示的单体的重量份数为2.5份,所述式(C)所示的单体的重量份数为1.25份,所述式(D)所示的单体的重量份数为1.25份;
树脂5:以重量份数计,所述式(A)所示的单体的重量份数为42.5份,所述式(B)所示的单体的重量份数为4份,所述式(C)所示的单体的重量份数为1.75份,所述式(D)所示的单体的重量份数为1.75份;
树脂6:以重量份数计,所述式(A)所示的单体的重量份数为49.5份,所述式(B)所示的单体的重量份数为1份,所述式(C)所示的单体的重量份数为0.75份,所述式(D)所示的单体的重量份数为0.75份;
树脂7:以重量份数计,所述式(A)所示的单体的重量份数为42.5份,所述式(B)所示的单体的重量份数为7.5份,所述式(C)所示的单体的重量份数为1.5份,所述式(D)所示的单体的重量份数为1份;
树脂8:以重量份数计,所述式(A)所示的单体的重量份数为46份,所述式(B)所示的单体的重量份数为2.5份,所述式(C)所示的单体的重量份数为0.75份,所述式(D)所示的单体的重量份数为0.75份。
所述树脂1中,所述树脂的重均分子量可以为6800;所述树脂的分子量分布系数可以为1.4。
所述树脂2中,所述树脂的重均分子量可以为7300;所述树脂的分子量分布系数可以为1.1。
所述树脂3中,所述树脂的重均分子量可以为9800;所述树脂的分子量分布系数可以为2。
所述树脂4中,所述树脂的重均分子量可以为7100。所述树脂的分子量分布系数可以为1.2。
所述树脂5中,所述树脂的重均分子量可以为6400。所述树脂的分子量分布系数可以为1.7。
所述树脂6中,所述树脂的重均分子量可以为6300。所述树脂的分子量分布系数可以为1.5。
所述树脂7中,所述树脂的重均分子量可以为7200。所述树脂的分子量分布系数可以为1.7。
所述树脂8中,所述树脂的重均分子量可以为7600。所述树脂的分子量分布系数可以为1.1。
在本发明的某一方案中,所述树脂可以由以下制备方法制得,所述树脂的制备方法包括以下步骤:将如上所述的式(A)所示的单体、式(B)所示的单体、式(C)所示的单体和式(D)所示的单体在有机溶剂中进行聚合反应,得到所述树脂。
在本发明的某一方案中,所述树脂的制备方法中,以重量份数计,所述有机溶剂的重量份数为50-300份,例如100份。
在本发明的某一方案中,所述树脂的制备方法中,所述有机溶剂可以为丙二醇甲醚醋酸酯、丙二醇二乙酸酯、亚甲基双丙烯酰胺、N-甲基吡咯烷酮、3-乙氧基丙酸乙酯和环己酮和二氯甲烷中的一种或多种,例如丙二醇甲醚醋酸酯(PGMEA)。
在本发明的某一方案中,所述树脂的制备方法中,所述聚合反应可以在惰性气体(例如氮气)下进行。
在本发明的某一方案中,所述树脂的制备方法中,所述聚合反应可以通过自由基引发剂或通过加热的方式引发。
当所述聚合反应通过自由基引发剂引发时,所述的自由基引发剂优选为2,2’-偶氮双异丁腈(AIBN)、2,2’-偶氮双(2,4-二甲基戊腈)、2,2-偶氮双(2-甲基丙酸甲酯)、过氧化苯甲酰和过氧化月桂酰中的一种或多种。
当所述聚合反应通过加热的方式引发时,所述的聚合反应中,所述的聚合温度优选50-150℃,更优选60-90℃,例如70℃。
在本发明的某一方案中,所述树脂的制备方法中,所述聚合反应的时间可以为本领域常规的时间,例如6-12小时,又例如8小时。
在本发明的某一方案中,所述树脂的制备方法中,所述聚合反应后还包括后处理步骤,例如冷却、沉淀和干燥中的一种或多种。
其中,所述沉淀中所用的溶剂可以为醇类溶剂,例如甲醇。
其中,所述干燥可以为真空干燥(例如40℃真空干燥24小时)。
在本发明的某一方案中,所述树脂的制备方法包括以下步骤:将如上所述的式(A)所示单体、式(B)所示单体、式(C)所示单体和式(D)和部分有机溶剂的溶液加入至其余有机溶剂中。
优选地,所述的部分有机溶剂与所述的其余有机溶剂的质量比为1:1~5:1,例如7:3。所述加入的方式为滴加。所述加入的时间为1~8小时,例如5小时。
本发明提供了一种光刻胶组合物,其包括如上所述的树脂、光酸产生剂和溶剂。
在本发明的某一方案中,所述光刻胶组合物中,所述光酸产生剂可以为常规用于光刻胶,尤其是化学增幅光刻胶组合物中的任意公知的光酸产酸剂。出于精细调节光刻法性能的目的,所述光酸产生剂可以为在曝光至高能辐射时能够产生酸的任意化合物,例如锍盐、碘鎓盐、磺酰基重氮甲烷、N-磺酰基氧基酰亚胺和肟-O-磺酸酯中的一种或多种。其中,通过光酸产生剂产生的酸的实例包括强酸如磺酸、双(全氟烷烃磺酰基)酰亚胺和三(全氟甲烷磺酰基)甲烷阴离子(methide),和弱酸如羧酸。
在本发明的某一方案中,所述光刻胶组合物中,所述光酸产生剂可以具有式(I)所示结构:
X+ Y-
(I),
其中,X +选自以下结构中的任一种:
Figure PCTCN2021124901-appb-000003
Y -选自以下结构中的任一种:
Figure PCTCN2021124901-appb-000004
Figure PCTCN2021124901-appb-000005
在本发明的某一方案中,所述光刻胶组合物中,所述光酸产生剂可以选自以下结构中的任一种:
Figure PCTCN2021124901-appb-000006
在本发明的某一方案中,所述光刻胶组合物中,所述溶剂可以为常规用于光刻胶,尤其是化学增幅光刻胶组合物中的任意公知的溶剂。所述溶剂可以为酮类溶剂(例如环己酮和/或甲基-2-正戊基酮)、醇类溶剂(例如一元醇类溶剂(如3-甲氧基丁醇、3-甲基-3-甲氧基丁醇、1-甲氧基-2-丙醇和1-乙氧基-2-丙醇中的一种或多种)和/或二元醇类溶剂(如二丙酮醇))、醚类溶剂(例如丙二醇单甲醚、乙二醇单甲醚、丙二醇单乙醚、乙二醇单乙醚、丙二醇二甲醚和二乙二醇二甲醚中的一种或多种)、和酯类溶剂(例如丙二醇单甲醚乙酸酯(PGMEA)、丙二醇单乙醚乙酸酯、乳酸甲酯、丙酮酸乙酯、乙酸丁酯、3-甲氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙酸叔丁酯、丙酸叔丁酯、丙二醇单叔丁醚乙酸酯、γ-丁内酯中的一种或多种)中的一种或多种。
在本发明的某一方案中,所述光刻胶组合物中,所述溶剂可以为酮类溶剂、醚类溶剂和酯类溶剂中的一种或多种,例如环己酮、乙二醇单乙醚和γ-丁内酯中的一种或多种。
在本发明的某一方案中,所述光刻胶组合物还可以包括添加剂,所述添加剂可以为常规用于光刻胶,尤其是化学增幅光刻胶组合物中的任意公知的添加剂,例如猝灭剂和/或表面活性剂。
在本发明的某一方案中,所述光刻胶组合物中,所述猝灭剂为当由光酸产生剂产生的酸扩散通过抗蚀剂膜时能够抑制扩散速率的化合物,例如可以为含胺化合物、磺酸盐和羧酸盐中的一种或多种。所述胺化合物可以为伯、仲和叔胺化合物,例如具有羟基、醚、酯、内酯、氰基或磺酸酯基团的胺化合物。特别是当抗蚀剂组合物包含碱不稳定性组分时,经保护的胺化合物是有效的。
在本发明的某一方案中,所述光刻胶组合物中,所述猝灭剂可以为
Figure PCTCN2021124901-appb-000007
在本发明的某一方案中,所述光刻胶组合物中,所述表面活性剂可以为不溶或基本上不溶于水中并且溶于碱性显影剂的表面活性剂,和/或不溶或基本上不溶于水和碱性显影剂中的表面活性剂。
在本发明的某一方案中,所述光刻胶组合物中,所述表面活性剂可以为FC-4430(购自3M)、S-381(购自AGC SeimiChemical)、E1004(购自Air Products)、KH-20和KH-30(购自Asahi Glass)中的一种或多种,例如KH-20和/或KH-30。
所述光刻胶组合物中,各组分的含量为本领域光刻胶中的常规含量,本发明优选如下。
在本发明的某一方案中,所述光刻胶组合物中,以重量份数计,所述树脂的重量份数可以为75-95份(例如75、85、90、95)。
在本发明的某一方案中,所述光刻胶组合物中,以重量份数计,所述光酸产生剂的重量份数可以为1-10份(例如1、3、5、7、10)。
在本发明的某一方案中,所述光刻胶组合物中,以重量份数计,所述溶剂的重量份数可以为1000-2000份(例如1000、1200、1500、1600、2000)。
在本发明的某一方案中,所述光刻胶组合物中,以重量份数计,所述淬灭剂的重量份数可以为0.5-3份(例如0.5、0.8、1.5、2、3)。
在本发明的某一方案中,所述光刻胶组合物中,以重量份数计,所述表面活性剂的重量份数可以为0.1-0.2份。
在本发明的某一方案中,所述光刻胶组合物可以由以下组分组成:如上所述的树脂、如上所述的光酸产生剂、如上所述的溶剂、如上所述的淬灭剂和如上所述的表面活性剂。
在本发明的某一方案中,所述光刻胶组合物可以选自以下组合1-23中的任一种:
Figure PCTCN2021124901-appb-000008
Figure PCTCN2021124901-appb-000009
本发明提供了一种上述光刻胶组合物的制备方法,其包括以下步骤:将上述光刻胶组合物中的各组分混合均匀,即可。
所述光刻胶组合物的制备方法中,所述混合后,还可进一步包括过滤步骤。所述的过滤的方式可以为本领常规的方式,优选采用过滤器过滤。所述的过滤器的滤膜孔径优选为0.2μm。
本发明提供了一种形成光刻图案的方法,其包括如下步骤:
S1:将上述的光刻胶组合物涂覆于基材表面,并进行烘培,形成光刻胶层;
S2:将S1形成的光刻胶层进行曝光;
S3:将S2曝光后的光刻胶层进行烘培;
S4:将S3烘培后的光刻胶层进行显影。
S1中,所述基材可以为用于集成电路制造的基材(例如Si、SiO 2、SiN、SiON、TiN、WSi、BPSG、SOG和有机减反射膜中的一种或多种),或用于掩模电路制造的基材(例如Cr、CrO、CrON、MoSi 2和SiO 2中的一种或多种)。
S1中,所述涂覆的方式可以为本领域用于形成光刻图案的常规涂覆方式,例如旋涂。
S1中,所述烘培的温度可以为本领域用于形成光刻图案的常规烘培温度,例如120-250℃,又例如130℃。
S1中,所述烘培的时间可以为本领域用于形成光刻图案的常规烘培时间,例如1-10分钟,又例如1分钟。
S1中,所述光刻胶层的厚度可以为0.05-2μm,例如300nm。
S2中,所述曝光可以采用本领域用于形成光刻图案的常规操作进行,例如高能辐射(例如KrF准分子激光、ArF准分子激光或EUV),其中所述曝光的剂量可以为1-200mJ/cm 2(例如10-100mJ/cm 2),或者采用电子束曝光,其中所述曝光的剂量可以为0.1-100μC/cm 2(例如0.5-50μC/cm 2)。
S2中,所述曝光可以通过常规光刻方法或干法光刻方法进行。
S2中,在干法光刻法的情况下,可以在抗蚀剂膜上形成不溶于水的保护膜。用于干法光刻法的水不溶性保护膜用来防止任何组分从光刻胶层浸出和改进在膜表面处的滑水性(water slippage)时,其通常分为两种类型。第一类型为有机溶剂可剥离的保护膜,其必须在碱性显影之前采用抗蚀剂膜不可溶于其中的有机溶剂剥离。第二类型为可溶于碱性显影剂中从而可以将其与除去抗蚀剂膜的溶解的区域的同时除去的碱溶性保护膜。第 二类型的保护膜优选包含具有1,1,1,3,3,3-六氟-2-丙醇残基的聚合物(其不溶于水中并且可溶于碱性显影剂中)作为基础的材料,其在至少4个碳原子的醇溶剂、8至12个碳原子的醚溶剂或其混合物中。或者,不溶于水中并且可溶于碱性显影剂中的前述表面活性剂可以溶于至少4个碳原子的醇溶剂、8至12个碳原子的醚溶剂或其混合物,以形成由其形成第二类型的保护膜的材料。
S3中,所述烘培的温度可以为本领域用于形成光刻图案的常规烘培温度,例如60-150℃,例如80-140℃,又例如115℃。
S3中,所述烘培的时间可以为本领域用于形成光刻图案的常规烘培时间,例如1-3分钟,又例如1分钟。
S3中,所述烘培后还可以包括冷却的步骤,例如冷却至10~30℃,优选23℃。
S4中,所述显影的方式可以为本领域用于形成光刻图案的常规显影方式,例如浸渍、旋覆浸没和喷雾中的一种或多种。
S4中,所述显影的显影剂可以为本领域用于形成光刻图案的常规显影剂,例如碱性水溶液和/或有机溶剂。
所述碱性水溶液可以为显影剂的碱性水溶液,例如0.1-5重量%,优选2-3重量%的四甲基氢氧化铵(TMAH)水溶液。
所述有机溶剂可以为2-辛酮、2-壬酮、2-庚酮、3-庚酮、4-庚酮、2-己酮、3-己酮、二异丁基酮、甲基环己酮、苯乙酮、甲基苯乙酮、乙酸丙酯、乙酸丁酯、乙酸异丁酯、乙酸戊酯、乙酸异戊酯、乙酸丁烯酯、乙酸苯酯、甲酸丙酯、甲酸丁酯、甲酸异丁酯、甲酸戊酯、甲酸异戊酯、戊酸甲酯、戊烯酸甲酯、巴豆酸甲酯、巴豆酸乙酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、乳酸异丁酯、乳酸戊酯、乳酸异戊酯、2-羟基异丁酸甲酯、2-羟基异丁酸乙酯、苯甲酸甲酯、苯甲酸乙酯、乙酸苄酯、苯乙酸甲酯、甲酸苄酯、甲酸苯乙酯、3-苯基丙酸甲酯、丙酸苄酯、苯乙酸乙酯和乙酸2-苯乙酯中的一种或多种。
S4中,所述显影的温度可以为本领域用于形成光刻图案的常规显影温度,例如10~30℃,优选23℃。
S4中,所述显影的时间可以为本领域用于形成光刻图案的常规显影时间,例如0.1-3分钟,例如0.5-2分钟,又例如1分钟。
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。
本发明中,干法光刻是与193nm(ArF)浸没式曝光光刻相区别的一种193nm曝光光刻方法,干法光刻在本领域也常被称作干式光刻。
本发明所用试剂和原料均市售可得。
本发明的积极进步效果在于:包含本发明树脂的光刻胶至少具有以下优势优势:感光性优异,聚焦深度(DOF)好以及线宽均匀性(CDU)好。
具体实施方式
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。下列实施例中未注明具体条件的实验方法,按照常规方法和条件,或按照商品说明书选择。
树脂的制备
在氮气气氛下,通过将以下单体A、单体B、单体C、单体D按照表1的重量份(g)溶于70g的丙二醇单甲醚乙酸酯(PGMEA)制备溶液。在氮气气氛下,将所述溶液历经5小时滴加至30g的丙二醇单甲醚乙酸酯(PGMEA),同时在70℃搅拌。在完成滴加之后,继续在70℃搅拌3小时。将反应溶液冷却至室温并且滴加至1000g甲醇。将因此沉淀的固体通过过滤收集并且在40℃真空干燥24小时,获得粉末固体形式的聚合物。
Figure PCTCN2021124901-appb-000010
表1
Figure PCTCN2021124901-appb-000011
Figure PCTCN2021124901-appb-000012
实施例1~23、对比例1~23:光刻胶的制备
根据表2中所示的配方将上述制备得到的树脂、光致产酸剂、猝灭剂溶于有机溶剂,通过具有0.2μm的孔尺寸的过滤器过滤制备溶液形式的实施例1~23和对比例1~23的光刻胶,其中
表2中所使用的聚合物为上述表1中所制备的得到的R-1至R-8和CR-1至CR-8。
表2中所使用的光致产酸剂具有以下结构:
Figure PCTCN2021124901-appb-000013
表2中所使用的猝灭剂具有以下结构:
Figure PCTCN2021124901-appb-000014
表2中所使用的有机溶剂为环己酮(S-1)、乙二醇单乙醚(S-2)和γ-丁内酯(S-3),所述有机溶剂中含有0.01重量%的表面活性剂KH-30或KH-20(Asahi Glass Co.,Ltd.)。
表2
Figure PCTCN2021124901-appb-000015
Figure PCTCN2021124901-appb-000016
应用及效果实施例
ArF干法光刻法图案化测试(孔图案测试)1、孔图案形成:
将光刻胶旋转涂覆在其上覆盖有抗反射涂层(ARC29A,NissanChemical Co.,Ltd.,厚78nm)的硅片上,并在130℃下热处理60秒,形成300nm厚的光刻胶薄膜。在ArF准分子激光分档器(Nikon Corp.,NA=0.68)中曝光,曝光量为45mJ/cm 2,在115℃下热处理60秒,冷却到23℃,并在23℃下在2.38%四甲基氢氧化铵的水溶液中旋覆浸没显影60秒,从而形成具有100nm间距的孔图案。
2、评价感光性:
在TD-SEM(CG-4000,Hitachi High-Technologies Corp.)下观察上述形成的孔图案。最佳剂量(Eop)为以100nm的间距提供具有50nm孔直径的曝光剂量(mJ/cm 2),并且用作感光性的指数。
3、评价聚焦深度(DOF)边限:
在TD-SEM(CG-4000)下测量在最佳剂量的孔尺寸,由其确定提供50nm±5nm的尺寸的DOF边限。值越大表明随着DOF改变图案尺寸的改变越小并且因此DOF边限更好。
4、评价CDU:
在TD-SEM(CG-4000)下观察上述形成的孔图案并且测量125个孔的直径。由其计算标准偏差(σ)的三倍值(3σ)并且记录为CDU。3σ值越小表明孔的偏差越小。
5、评价PPD:
在PEB之后立即(无延迟,PPD=0h)将晶片悬覆浸没显影30秒以形成具有50nm的直径和100nm的间距的孔图案。在另一次运行中,将晶片在PEB之后保持6小时(PPD=6h),然后将其同样地显影以形成图案。
在TD-SEM(CG-4000)下观察在PPD=0h和6h的孔图案并且测量125个孔的直径。将其平均值作为孔尺寸(CD),并且通过与上文相同的方法计算CDU。将在PPD 0h的CD与在PPD 6h的CD之差作为由于PPD所致的CD收缩量(ΔPPD CD)。
实施例1至23制备的光刻胶P-1至P-23和对比例1至23制备的光刻胶CP-1至CP-23的效果如表3所示。
表3中所使用的显影剂为乙酸正丁酯(D-1)、2-庚酮(D-2)和苯甲酸甲酯(D-3)。
表3
Figure PCTCN2021124901-appb-000017
Figure PCTCN2021124901-appb-000018
Figure PCTCN2021124901-appb-000019
由上表3可以看出,在本发明范围内的光刻胶组合物与对比例的光刻胶组合物相比显示出DOF和CDU改进并且由于PPD所致的CD收缩量降低(小的CD改变)。

Claims (13)

  1. 一种树脂,其特征在于,所述树脂为由式(A)所示的单体、式(B)所示的单体、式(C)所示的单体和式(D)所示的单体聚合得到的共聚物;
    其中,以重量份数计,所述式(A)所示的单体的重量份数为42.5-49.5份,所述式(B)所示的单体的重量份数为1-7.5份,所述式(C)所示的单体的重量份数为0.25-2.5份,所述式(D)所示的单体的重量份数为0.25-2.5份;
    Figure PCTCN2021124901-appb-100001
    其中,R 1为C 1-C 10烷基,R 2为H或甲基。
  2. 如权利要求1所述的树脂,其特征在于,R 1为C 1-C 4烷基,例如甲基;
    和/或,R 2为甲基。
  3. 如权利要求1所述的树脂,其特征在于,所述式(A)所示的单体为
    Figure PCTCN2021124901-appb-100002
    和/或,以重量份数计,所述式(A)所示的单体的重量份数为42.5-46;
    和/或,以重量份数计,所述式(B)所示的单体的重量份数为2.5-4;
    和/或,以重量份数计,所述式(C)所示的单体的重量份数为0.5-1.25;
    和/或,以重量份数计,所述式(D)所示的单体的重量份数为0.5-1.25;
    和/或,所述树脂的重均分子量为5000-10000;
    和/或,所述树脂的分子量分布系数为1.0-2.0,例如1.5-2.0。
  4. 如权利要求1所述的树脂,其特征在于,所述树脂选自以下树脂1-8中的任一种:
    树脂1:以重量份数计,所述式(A)所示的单体的重量份数为42.5份,所述式(B)所示的单体的重量份数为5份,所述式(C)所示的单体的重量份数为1.25份,所述式(D)所示的单体的重量份数为1.25份;
    树脂2:以重量份数计,所述式(A)所示的单体的重量份数为45份,所述式(B) 所示的单体的重量份数为4份,所述式(C)所示的单体的重量份数为0.5份,所述式(D)所示的单体的重量份数为0.5份;
    树脂3:以重量份数计,所述式(A)所示的单体的重量份数为45份,所述式(B)所示的单体的重量份数为4份,所述式(C)所示的单体的重量份数为0.25份,所述式(D)所示的单体的重量份数为0.75份;
    树脂4:以重量份数计,所述式(A)所示的单体的重量份数为45份,所述式(B)所示的单体的重量份数为2.5份,所述式(C)所示的单体的重量份数为1.25份,所述式(D)所示的单体的重量份数为1.25份;
    树脂5:以重量份数计,所述式(A)所示的单体的重量份数为42.5份,所述式(B)所示的单体的重量份数为4份,所述式(C)所示的单体的重量份数为1.75份,所述式(D)所示的单体的重量份数为1.75份;
    树脂6:以重量份数计,所述式(A)所示的单体的重量份数为49.5份,所述式(B)所示的单体的重量份数为1份,所述式(C)所示的单体的重量份数为0.75份,所述式(D)所示的单体的重量份数为0.75份;
    树脂7:以重量份数计,所述式(A)所示的单体的重量份数为42.5份,所述式(B)所示的单体的重量份数为7.5份,所述式(C)所示的单体的重量份数为1.5份,所述式(D)所示的单体的重量份数为1份;
    树脂8:以重量份数计,所述式(A)所示的单体的重量份数为46份,所述式(B)所示的单体的重量份数为2.5份,所述式(C)所示的单体的重量份数为0.75份,所述式(D)所示的单体的重量份数为0.75份。
  5. 一种如权利要求1至4中任一项所述的树脂的制备方法,其特征在于,所述制备方法包括以下步骤:将所述的式(A)所示的单体、式(B)所示的单体、式(C)所示的单体和式(D)所示的单体在有机溶剂中进行聚合反应,得到所述树脂。
  6. 如权利要求5所述的制备方法,其特征在于,
    以重量份数计,所述有机溶剂的重量份数为50-300份,例如100份;
    和/或,所述有机溶剂为丙二醇甲醚醋酸酯、丙二醇二乙酸酯、亚甲基双丙烯酰胺、N-甲基吡咯烷酮、3-乙氧基丙酸乙酯和环己酮和二氯甲烷中的一种或多种,例如丙二醇甲醚醋酸酯;
    和/或,所述聚合反应在惰性气体下进行,所述惰性气体可为氮气;
    和/或,所述聚合反应通过自由基引发剂或通过加热的方式引发;当所述聚合反应通过自由基引发剂引发时,所述自由基引发剂优选为2,2’-偶氮双异丁腈、2,2’-偶氮双(2,4- 二甲基戊腈)、2,2-偶氮双(2-甲基丙酸甲酯)、过氧化苯甲酰和过氧化月桂酰中的一种或多种;当所述聚合反应通过加热的方式引发时,所述聚合反应的温度优选为50-150℃,更优选为60-90℃,例如70℃;
    和/或,所述聚合反应的时间为6-12小时,例如8小时;
    和/或,所述聚合反应后还包括后处理步骤:冷却、沉淀和干燥中的一种或多种;所述沉淀中所用的溶剂可以为醇类溶剂,例如甲醇;所述干燥可以为真空干燥,例如40℃真空干燥24小时。
  7. 如权利要求5所述的制备方法,其特征在于,所述制备方法包括以下步骤:将所述的式(A)所示单体、式(B)所示单体、式(C)所示单体和式(D)和部分有机溶剂的溶液加入至其余有机溶剂中;
    优选地,所述的部分有机溶剂与所述的其余有机溶剂的质量比为5:1~1:1,例如7:3;所述加入的方式为滴加;所述加入的时间为1~8小时,例如5小时。
  8. 一种光刻胶组合物,其特征在于,所述光刻胶组合物包括如权利要求1至7中任一项所述的树脂、光酸产生剂和溶剂;
    优选地,所述光刻胶组合物还包括添加剂。
  9. 如权利要求8所述的光刻胶组合物,其特征在于,所述光酸产生剂具有式(I)所示结构:
    X+ Y-
    (I),
    其中,X +选自以下结构中的任一种:
    Figure PCTCN2021124901-appb-100003
    Y -选自以下结构中的任一种:
    Figure PCTCN2021124901-appb-100004
    Figure PCTCN2021124901-appb-100005
    和/或,所述溶剂为酮类溶剂、醚类溶剂、酯类溶剂和醇类溶剂中的一种或多种;
    和/或,所述添加剂为猝灭剂和/或表面活性剂。
  10. 如权利要求9所述的光刻胶组合物,其特征在于,所述光酸产生剂选自以下结构中的任一种:
    Figure PCTCN2021124901-appb-100006
    和/或,所述溶剂为环己酮、乙二醇单乙醚和γ-丁内酯中的一种或多种;
    和/或,所述猝灭剂为
    Figure PCTCN2021124901-appb-100007
    和/或
    Figure PCTCN2021124901-appb-100008
    和/或,所述表面活性剂为FC-4430、S-381、E1004、KH-20和KH-30中的一种或多种,例如KH-20和/或KH-30;
    和/或,以重量份数计,所述树脂的重量份数为75-95份;
    和/或,以重量份数计,所述光酸产生剂的重量份数为1-10份;
    和/或,以重量份数计,所述溶剂的重量份数为1000-2000份;
    和/或,以重量份数计,所述淬灭剂的重量份数为0.5-3份;
    和/或,以重量份数计,所述表面活性剂的重量份数为0.1-0.2份。
  11. 一种形成光刻图案的方法,其特征在于,所述方法包括如下步骤:
    S1:将如权利要求8至10中任一项所述的光刻胶组合物涂覆于基材表面,并进行烘培,形成光刻胶层;
    S2:将S1形成的光刻胶层进行曝光;
    S3:将S2曝光后的光刻胶层进行烘培;
    S4:将S3烘培后的光刻胶层进行显影。
  12. 如权利要求11所述的方法,其特征在于,S1中,所述基材为用于集成电路制造的基材或用于掩模电路制造的基材;
    和/或,S1中,所述涂覆的方式为旋涂;
    和/或,S1中,所述烘培的温度为120-250℃;
    和/或,S1中,所述烘培的时间为1-10分钟;
    和/或,S1中,所述光刻胶层的厚度为0.05-2μm;
    和/或,S2中,所述曝光采用高能辐射曝光或者电子束曝光;
    和/或,S3中,所述烘培的温度为60-150℃;
    和/或,S3中,所述烘培的时间为1-3分钟;
    和/或,S3中,所述烘培后还可以包括冷却的步骤;
    和/或,S4中,所述显影的方式为浸渍、旋覆浸没和喷雾中的一种或多种;
    和/或,S4中,所述显影的显影剂为碱性水溶液和/或有机溶剂;
    和/或,S4中,所述显影的温度为10~30℃;
    和/或,S4中,所述显影的时间为0.1-3分钟。
  13. 如权利要求12所述的方法,其特征在于,
    S1中,所述用于集成电路制造的基材为Si、SiO 2、SiN、SiON、TiN、WSi、BPSG、SOG和有机减反射膜中的一种或多种;
    和/或,S1中,所述用于掩模电路制造的基材为Cr、CrO、CrON、MoSi 2和SiO 2中的一种或多种;
    和/或,S1中,所述烘培的温度为130℃;
    和/或,S1中,所述烘培的时间为1分钟;
    和/或,S1中,所述光刻胶层的厚度为300nm;
    和/或,S2中,当所述曝光采用高能辐射曝光时,所述高能辐射为KrF准分子激光、ArF准分子激光或EUV,所述曝光的剂量为1-200mJ/cm 2,例如10-100mJ/cm 2
    和/或,S2中,当所述曝光采用采用电子束曝光时,所述曝光的剂量为0.1-100μC/cm 2,例如0.5-50μC/cm 2
    和/或,S3中,所述烘培的温度为80-140℃,又例如115℃;
    和/或,S3中,所述烘培的时间为1分钟;
    和/或,S3中,所述烘培后还包括冷却至10~30℃,优选23℃;
    和/或,S4中,所述碱性水溶液为0.1-5重量%,优选2-3重量%的四甲基氢氧化铵水溶液;
    和/或,S4中,所述有机溶剂可以为2-辛酮、2-壬酮、2-庚酮、3-庚酮、4-庚酮、2-己酮、3-己酮、二异丁基酮、甲基环己酮、苯乙酮、甲基苯乙酮、乙酸丙酯、乙酸丁酯、乙酸异丁酯、乙酸戊酯、乙酸异戊酯、乙酸丁烯酯、乙酸苯酯、甲酸丙酯、甲酸丁酯、甲酸异丁酯、甲酸戊酯、甲酸异戊酯、戊酸甲酯、戊烯酸甲酯、巴豆酸甲酯、巴豆酸乙酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、乳酸异丁酯、乳酸戊酯、乳酸异戊酯、2-羟基异丁酸甲酯、2-羟基异丁酸乙酯、苯甲酸甲酯、苯甲酸乙酯、乙酸苄酯、苯乙酸甲酯、甲酸苄酯、甲酸苯乙酯、3-苯基丙酸甲酯、丙酸苄酯、苯乙酸乙酯和乙酸2-苯乙酯中的一种或多种;
    和/或,S4中,所述显影的温度为23℃;
    和/或,S4中,所述显影的时间为0.5-2分钟,又例如1分钟。
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