WO2023024579A1 - 一种多丝并联预处理系统 - Google Patents

一种多丝并联预处理系统 Download PDF

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Publication number
WO2023024579A1
WO2023024579A1 PCT/CN2022/092198 CN2022092198W WO2023024579A1 WO 2023024579 A1 WO2023024579 A1 WO 2023024579A1 CN 2022092198 W CN2022092198 W CN 2022092198W WO 2023024579 A1 WO2023024579 A1 WO 2023024579A1
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WIPO (PCT)
Prior art keywords
tank
wire
hole
diameter
circular
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Application number
PCT/CN2022/092198
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English (en)
French (fr)
Inventor
张洪留
李涛
王石磊
Original Assignee
河南恒星科技股份有限公司
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Application filed by 河南恒星科技股份有限公司 filed Critical 河南恒星科技股份有限公司
Publication of WO2023024579A1 publication Critical patent/WO2023024579A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/20—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wires
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00—Apparatus for cleaning or pickling metallic material
    • C23G3/02—Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously

Definitions

  • the invention relates to the technical field of wire rod pretreatment, in particular to a multi-wire parallel pretreatment system.
  • Wire rod is also called wire rod, which usually refers to small-diameter round steel.
  • the wire rod Before being made into a qualified product, the wire rod needs to be pretreated, drawn and electroplated. During the pretreatment process, the wire rod needs to be descaled, pickled, For operations such as water washing and boron coating, each production line requires pretreatment, drawing and electroplating of the wire rod, which is limited by the drawing process (each production line can only draw one wire rod), so each drawing The production line needs to be equipped with a pretreatment system. Each set of pretreatment settings needs to control the temperature, chemical concentration, supply volume, etc., which not only wastes energy, but also requires special staff to guard and monitor, causing a huge waste of production costs.
  • the pickling solution will continue to corrode the wire rod, resulting in thinner wire rod diameter, weakened strength or even fracture, which will easily cause serious problems in subsequent production, and even affect The quality of the finished product.
  • the invention provides a multi-wire parallel Pretreatment system, the purpose is to make multiple drawing production lines share a pretreatment system, the pretreatment system can process multiple wire rods, saving production costs, and each drawing production line can be individually controlled during the pretreatment process Pretreatment process to avoid continuous corrosion of wire rod during shutdown.
  • a multi-filament parallel pretreatment system comprising a wire rod, a pay-off rack and a descaling box, the wire rod is wound on the pay-off rack, and the wire rod, the pay-off rack and the descaling box constitute a pre-treatment section, There are multiple groups of pre-processing parts, and the multiple groups of pre-processing parts are parallel to each other.
  • the wire rods of multiple groups of pre-processing parts pass through the corresponding descaling box to the right from the pay-off frame where they are located, and are located on the right side of the descaling box.
  • a pickling tank, a water washing tank and a boron coating tank are arranged in sequence on the right side of the part, and a first wire passing wheel group and a second wire passing wheel group are arranged between the pickling tank and the descaling boxes of the pretreatment part.
  • Both the first wire passing wheel group and the second wire passing wheel group are composed of a plurality of wire passing wheels arranged at intervals before and after.
  • the multiple wire passing wheels of the second wire passing wheel group are located between the first wire passing wheel group and the pickling tank, and the distance between two adjacent wire passing wheels in the second wire passing wheel group is Smaller than the distance between two adjacent wire passing wheels in the first wire passing wheel group, the frontmost wire passing wheel in the second wire passing wheel group is located on the left side behind the front side plate of the pickling tank, and the second wire passing wheel The wire passing wheel on the last side of the wheel set is located on the left side of the rear side panel of the pickling tank, and the wire rods of the pre-processing part pass through the first line passing wheel set and the second line passing wheel set in one-to-one correspondence.
  • the wheel After the wheel, it passes through the pickling tank, water washing tank, and boron coating tank from left to right.
  • the third wire passing wheel group and the fourth wire passing wheel group are arranged on the right side of the boron coating tank.
  • the third wire passing wheel The shape and structure of the first group and the second wire passing wheel group are consistent, and they are in a left-right symmetrical state.
  • the pickling tank includes an outer tank, an inner tank, the first chemical pump and a pump control device.
  • the outer tank is a hollow cuboid with an open upper end.
  • the rectangular through hole on the side wall, a plurality of steel wire outlets opposite to the rectangular through hole are arranged on the right side wall of the outer tank. Outlets—the purging devices facing each other left and right, the outer tank is equipped with pickling liquid, and the liquid level of the pickling liquid is lower than the lower end of the rectangular through hole;
  • the upper part of the outer tank is provided with an inner tank, and the inner tank is a hollow cuboid with an open upper end. There is a space between them, and inside the inner tank, there are multiple partitions from front to back.
  • the partitions are rectangular plates.
  • the upper end of the partition is higher than the upper end of the inner tank and lower than the upper end of the outer tank.
  • a plurality of partitions divide the space inside the inner tank into a plurality of pickling solution tanks that are opposite to the rectangular through holes one by one.
  • the left and right side walls of the pickling solution tank are provided with through holes opposite to the left and right of the rectangular through holes, and a plurality of chutes are arranged on the bottom surface of the bottom plate of the inner tank, and the plurality of chutes are opposite to the plurality of pickling solution tanks up and down , the bottom surface of each pickling solution tank is evenly distributed with a square first discharge hole that runs through the bottom plate of the inner tank and the chute.
  • the left and right ends and the lower end of the chute are open, and a slide plate is installed in the chute, and the slide plate is a plate body slidingly matched with the chute, and a plurality of holes corresponding to the first discharge hole are arranged on the slide plate.
  • the second discharge hole, the right end of the wire rod in each group of pre-treatment parts runs through the corresponding rectangular through hole from left to right, the through hole of the pickling solution tank on the inner tank, the steel wire outlet on the outer tank and the outer tank
  • the purge device on the right outer wall until it protrudes outside the purge device;
  • the pump control device includes a shield, a control part and a switch assembly.
  • the shield is a hollow cuboid with openings on the left and right ends.
  • the right end of the shield is provided with a mounting seat.
  • the mounting seat is a square ring plate, and the mounting seat.
  • the internal diameter of the shield is consistent with the diameter of the rectangular through hole.
  • the shield is connected to the left side wall of the outer groove outside the rectangular through hole through the mounting seat.
  • the internal diameter of the shield is consistent with the diameter of the rectangular through hole.
  • the baffle is a horizontal plate body, and the front and rear ends of the baffle are respectively connected to the front and rear inner side walls of the shield.
  • the baffle divides the space inside the shield into two cavities, the upper and lower cavities.
  • the cavity is a control cavity
  • the upper cavity is a switch cavity.
  • the control cavity is set outside the wire rod.
  • the front and rear inner walls of the control cavity are provided with grooves that are sunken to the inside of the side wall of the control cavity and opposite to the opening.
  • the left and right ends of the groove run through the left and right ends of the side wall of the control chamber respectively, and a control part is connected in the control chamber.
  • the control part includes a roller shaft, two clamping plates and two racks, and the outer peripheral wall of the roller shaft The middle part of the upper end is in frictional contact with the lower end of the outer peripheral wall of the wire rod.
  • the front and rear parts of the roller shaft are connected with gears through the backstop.
  • the inner ring of the backstop is connected to the roller shaft, and the outer ring is connected to the gear.
  • the backstop The ratchet free end of the ratchet in the backstop is inclined clockwise along the circular direction of the backstop, and the upper end of each of the gears is meshed with a rack, and the two racks are connected to the front part of the lower surface of the baffle and
  • the clamping plate is a rectangular plate body, and the two clamping plates are respectively located in two grooves and are in sliding contact with the grooves. The right ends of the two clamping plates pass through the rectangular through holes and are located in the left part of the outer groove.
  • the front and rear ends of the shaft are rotatably connected to the left parts of the opposite sides of the two clamping plates, and the right ends of the two clamping plates are jointly connected with a connecting plate.
  • the connecting plate is a rectangular plate body. A round hole coaxial with the through hole and the steel wire outlet, the left front and rear of the connecting plate are connected with two clamping plates, the lower end of the right side is connected with a connecting rod, and the right end of the connecting rod is connected with the left end of the slide plate.
  • the two clamping plates between the connecting plate and the left inner wall of the outer tank are jointly equipped with a compression spring, and the left and right ends of the compression spring are respectively supported on the left inner wall of the outer tank and the left side of the connecting plate.
  • the diameter of the compression spring is Greater than the width of the rectangular through hole;
  • the switch cavity is connected with a switch assembly, the switch assembly includes a conductive rod and two conductive shrapnel, the conductive rod is a round rod made of metal, and the right end of the conductive rod is connected to the connecting plate
  • the upper and left ends on the left side of the switch cavity extend into the right part of the switch cavity through the rectangular through hole.
  • the two conductive shrapnels have the same shape and structure. There is a gap between the two conductive shrapnels, and the two conductive shrapnels respectively lead out the wires that run through the top plate of the shield;
  • first chemical pumps There are multiple first chemical pumps, and the multiple first chemical pumps are respectively arranged on the outer wall on the right side of the outer tank, corresponding to a plurality of pickling solution tanks one by one, and the water outlet of the first chemical pump runs through the right side of the outer tank
  • the water inlet of the first chemical pump runs through the right side wall of the outer tank, protrudes into the pickling solution and communicates with the outer tank, the positive pole of the first chemical pump is connected to any wire on the corresponding switch assembly, and the switch
  • the other wire of the assembly and the negative electrode of the first chemical pump are respectively connected to the mains;
  • the shapes and structures of the washing tank and the boron coating tank are consistent with those of the pickling tank, the outer tank of the washing tank is filled with water, and the outer tank of the boron coating tank is filled with borax liquid.
  • the central axis of the rectangular through hole is higher than the upper ends of the multiple wire passing wheels of the second wire passing wheel set, the height difference between the steel wire outlet and the ground and the multiple wire passing wheels of the second wire passing wheel set The height difference between the upper end of the wheel and the ground is consistent.
  • the length of the slide plate is greater than the distance between the left and right sides of the inner tank.
  • the length of the rack is greater than the side length of the first discharge hole and smaller than the distance between the two adjacent first discharge holes.
  • the distance from the left end of the rack to the left end of the shield is greater than 1/2 of the outer diameter of the gear.
  • roller shaft is a stepped cylinder with a small diameter at both ends and a large middle diameter.
  • the middle diameter of the roller shaft is smaller than the dedendum circle diameter of the gear
  • the roller shaft is a stepped cylinder made of friction material
  • the upper end of the middle section of the roller shaft is higher than the circular hole on the connecting plate and the second passing line The upper ends of a plurality of wire passing wheels of the wheel set.
  • the left end of the conductive rod is located on the left side of the two conductive shrapnels, and the conductive rod is in contact with the two conductive shrapnels.
  • the gear is located at the right end of the rack, the left end of the conductive rod is located on the right side of the two conductive shrapnels. side, and out of contact with the two conductive shrapnel.
  • the left end surface of the rack is an inclined surface with the lower end inclined to the right, and a wear-resistant liner made of nylon material is connected to the left end surface of the rack.
  • the wear-resistant liner is a plate body, and the wear-resistant liner and the The left end face of the rack is connected.
  • the purging device includes a purging shell, a mold core sleeve, a mold core and an end cover.
  • the purging shell is a hollow cylinder with an open left end.
  • a threaded hole on the inner and outer peripheral walls, the threaded hole is connected with a trachea joint, the outer end of the trachea joint is connected with a trachea, and the right end of the purging shell is provided with a first circular through hole that runs through the inner and outer walls of the right side of the purging shell
  • the left end of the outer peripheral wall of the purging shell is provided with a connecting plate
  • the connecting plate is an annular plate body
  • the inner ring surface of the connecting plate is connected to the left end of the outer peripheral wall of the purging shell, and there are a plurality of first bolts in an annular array on the connecting plate hole;
  • a mold core sleeve is arranged inside the purging shell, and the core sleeve is a pipe whose outer diameter corresponds to the inner diameter of the purge shell.
  • the inner diameter of the mold core sleeve is consistent with the diameter of the first circular through hole.
  • the length is less than the distance between the left end of the purge casing and the right inner wall of the purge casing.
  • An annular groove is arranged in the middle of the outer peripheral wall of the mold core sleeve. There is a space between them, the annular groove communicates with the air pipe joint, and the left end surface of the core sleeve is coaxially provided with a first circular counterbore that is sunken inside the core sleeve and opens to the left.
  • the first circular counterbore The diameter of the hole is larger than the inner diameter of the core sleeve and smaller than the outer diameter of the core sleeve.
  • the right end surface of the first circular counterbore is coaxially provided with a second circular counterbore with an opening facing left and right toward the core sleeve.
  • the diameter of the second circular counterbore is greater than the inner diameter of the mold core sleeve and smaller than the diameter of the first circular counterbore, and there are a plurality of inclined ventilation holes in a circular array on the inner peripheral wall of the second circular counterbore, and the ventilation holes It is a circular through hole, the left end of the air hole is inwardly connected to the second circular counterbore, and the right end is outwardly connected to the annular groove.
  • the right end surface of the mold core sleeve is coaxially provided with a recess and an opening to the inside of the mold core sleeve.
  • the third circular counterbore to the right, the diameter and depth of the third circular counterbore are respectively consistent with the diameter and depth of the first circular counterbore;
  • mold cores are installed, and the mold core is a torus, and the outer diameter of the mold core is the same as the first
  • the diameters of the circular counterbore and the third circular counterbore match, the inner diameter is smaller than the diameter of the first circular through hole, the length of the mold core matches the depth of the first circular counterbore and the third circular counterbore, and the blowing
  • the left end of the shell is connected with an end cover, the end cover is a circular plate with the same diameter as the outer ring of the connecting plate, and a top plate is coaxially arranged on the right side of the end cover, and the top plate has a diameter equal to the inner diameter of the purge shell.
  • the ring array on the end cover is provided with a plurality of second bolt holes penetrating the left and right sides of the end cover, the plurality of second bolt holes are opposite to the first bolt holes left and right, the end cover and the top plate
  • the center is provided with a second circular through hole that runs through the left side of the end cover and the right side of the top plate in sequence. Sweep the inside of the shell and tighten the core sleeve and core;
  • a plurality of third bolt holes are arranged in an annular array on the right side wall of the outer groove outside the outlet of the steel wire, and the purge shell and the end cover pass through the first bolt hole, the second bolt hole and the third bolt hole through tight holes.
  • the solid bolts are connected to the outer wall on the right side of the outer tank, and the wire rods pass through the second circular through hole, the mold core in the first circular counterbore, the mold core sleeve, and the mold core in the third circular counterbore from left to right. and the first circular through hole until it stretches out of the purging device.
  • the invention creates a set of pretreatment system that can be shared by multiple drawing production lines, and the pretreatment system can process multiple wire rods, saving production cost.
  • the invention can process multiple wire rods of multiple drawing production lines at one time, reduces the parameter control of multiple pickling, water washing and boron coating devices, reduces control nodes, and can reduce the number of operators in this process.
  • the invention creates a set of pretreatment system that can process multiple wire rods at the same time, reduces multiple pickling, water washing and boron coating devices, and reduces energy consumption and waste of raw materials.
  • the invention can achieve single wire single control, that is, any drawing production line (production line of a single wire rod) is shut down, and the corresponding pickling part is immediately discharged acid, preventing the pickling solution from continuously soaking the wire rod, and ensuring continuous production , to avoid subsequent production problems.
  • Fig. 1 is the structural representation (top view) that the present invention creates
  • Fig. 2 is the structural representation of the pickling tank created by the present invention
  • Fig. 3 is the top view of the pickling tank created by the present invention.
  • Fig. 4 is the sectional view of A-A place of Fig. 3;
  • Fig. 5 is the sectional view of the B-B place of Fig. 4;
  • Fig. 6 is the sectional view of the C-C place of Fig. 3;
  • Fig. 7 is a schematic structural view of the purging device created by the present invention.
  • Fig. 8 is a schematic diagram of the connection between the roller shaft and the gear created by the present invention.
  • a multi-filament parallel pretreatment system includes a wire rod 1, a pay-off rack 2 and a descaling box 3, the wire rod 1 is wound on the pay-off rack 2, and the coil Strip 1, pay-off frame 2 and descaling box 3 constitute the pre-treatment section, and the pre-treatment section has multiple groups, and the multiple groups of pre-treatment sections are parallel to each other, and the wire rods 1 of the multiple groups of pre-treatment sections are directed from the pay-off frame 2 to the The right passes through the corresponding descaling box 3 and is located on the right side of the descaling box 3. On the right side of the multiple groups of pretreatment parts, there are pickling tanks 4, water washing tanks 5 and boron coating tanks 6 in sequence.
  • the pickling tanks 4 and multiple groups The first wire passing wheel group 8 and the second wire passing wheel group 9 are arranged between the descaling box 3 of the pre-processing part, and the first wire passing wheel group 8 and the second wire passing wheel group 9 are composed of a plurality of front and rear Composed of wire passing wheels arranged at intervals, a plurality of wire passing wheels of the first wire passing wheel group 8 are opposite to multiple groups of pre-processing parts one by one, and a plurality of wire passing wheels of the second wire passing wheel group 9 are located at the first Between the wire passing wheel group 8 and the pickling tank 4, the distance between the adjacent two wire passing wheels in the second wire passing wheel group 9 is smaller than the adjacent two passing wires in the first wire passing wheel group 8.
  • the distance between the wire wheels, the frontmost wire wire wheel in the second wire passing wheel group 9 is located on the left side behind the front side plate of the pickling tank 4, and the rearmost wire passing wheel in the second wire passing wheel group 9 is located in the acid pickling tank 4.
  • the wire rods 1 of the multiple groups of pre-processing parts pass through the one-to-one corresponding wire passing wheels in the first wire passing wheel group 8 and the second wire passing wheel group 9 from left to right.
  • the right side of the boron-coated tank 6 is provided with the third wire passing wheel group and the fourth wire passing wheel group, the third wire passing wheel group and the second wire passing wheel group
  • the shape and structure of the wire passing wheel group 9 are consistent and symmetrical
  • the shape and structure of the fourth wire passing wheel group and the first wire passing wheel group 8 are consistent, and the right and left symmetrical state
  • the third wire passing wheel group and A drying box 7 is arranged between the one-to-one corresponding wire-passing wheels in the fourth wire-passing wheel group, and the wire rod 1 located on the right side of the boron-coating groove 6 bypasses the one-to-one corresponding passing wires in the third wire-passing wheel group.
  • the wire wheels pass through the one-to-one corresponding drying boxes 7 and then go around the one-to-one corresponding wire passing wheels in the fourth wire passing wheel group and are located on the right side of the fourth wire passing wheel group;
  • the pickling tank 4 includes an outer tank 41, an inner tank 42, a first chemical pump 43 and a pump control device 44.
  • the outer tank 41 is a hollow cuboid with an open upper end, and the upper part of the left side wall of the outer tank 41 is arranged from front to back.
  • the steel wire outlets are circular holes, and the outer groove
  • the outer wall on the right side of 41 is connected with a plurality of purging devices 412 opposite to the steel wire outlet one by one.
  • the outer tank 41 is filled with pickling liquid 413, and the liquid level of the pickling liquid 413 is lower than the rectangular through hole 411. lower end;
  • An inner groove 42 is arranged in the upper part of the outer groove 41, and the inner groove 42 is a hollow cuboid with an upper end opening.
  • the left and right inner side walls, the lower end of the partition 421 is connected to the inner bottom of the inner tank 42, the upper end of the partition 421 is higher than the upper end of the inner tank 42, and lower than the upper end of the outer tank 41, and the space inside the inner tank 42 is separated by a plurality of partitions 421.
  • Rectangular through hole 411 is a plurality of pickling solution tanks facing each other left and right.
  • each of the pickling solution tanks are provided with through holes 422 opposite to the left and right sides of the rectangular through hole 411.
  • the bottom surface of the bottom plate of the inner tank 42 A plurality of chutes are arranged on the top, and a plurality of said chutes are opposite to a plurality of pickling liquid tanks up and down, and the bottom surface of each pickling liquid tank is evenly distributed with a square first plate that runs through the bottom plate of the inner tank 42 and the chute.
  • Discharge hole 423, the section of the chute is an inverted "convex" shape with an inner width greater than the opening width of the lower end, the left and right ends and the lower end of the chute are open, and a slide plate 424 is installed in the chute.
  • the slide plate 424 is a plate body slidingly matched with the chute.
  • the slide plate 424 is provided with a plurality of second discharge holes 425 corresponding up and down with the first discharge hole 423. Go right through the corresponding rectangular through hole 411, the through hole 422 of the pickling solution tank on the inner tank 42, the steel wire outlet on the outer tank 41 and the purging device 412 on the outer wall on the right side of the outer tank 41 until stretching out the blowing device. Sweeping device 412 outside;
  • the pump control device 44 includes a shield 441, a control part 442 and a switch assembly 443.
  • the shield 441 is a hollow cuboid with openings at the left and right ends.
  • the right end of the shield 441 is provided with a mount, and the mount is a square ring shape plate body, the internal diameter of the mounting seat is consistent with the diameter of the rectangular through hole 411, and the shield 441 is connected to the left side wall of the outer groove 41 outside the rectangular through hole 411 through the mounting seat, and the internal diameter of the shield 441 is consistent with the rectangular through hole 411
  • the caliber is consistent, and the upper part of the shield 441 is provided with a baffle 4411.
  • the baffle 4411 is a horizontal plate body.
  • the space of the two cavities is divided into upper and lower cavities, the lower cavity in the two cavities is the control cavity, and the upper cavity is the switch cavity, the control cavity is set outside the coil 1, the front and rear of the control cavity
  • the inner side wall is provided with a groove that is sunken to the inside of the side wall of the control chamber and opposite to the opening.
  • the left and right ends of the groove run through the left and right ends of the side wall of the control chamber respectively.
  • the part 442 includes a roller shaft 4421, two clamping plates 4422 and two racks 4423.
  • the middle part of the upper end of the outer peripheral wall of the roller shaft 4421 is in frictional contact with the lower end of the outer peripheral wall of the wire rod 1.
  • the front and rear parts of the roller shaft 4421 are reversed.
  • the backstop 4428 is connected with a gear 4427, the inner ring of the backstop 4428 is connected to the roller shaft 4421, and the outer ring is connected to the gear 4427, and the ratchet free end of the ratchet in the backstop is along the circular direction of the backstop 4428 Inclined clockwise, the upper end of each gear 4427 is engaged with a rack 4423, and the two racks 4423 are connected to the front and rear of the lower surface of the baffle plate 4411, and the clamping plate 4422 is a rectangular plate body, two clamping plates 4422 are located in two grooves and are in sliding contact with the grooves, the right ends of the two clamping plates 4422 pass through the rectangular through hole 411 and are located in the left part of the outer groove 41, and the front and rear ends of the roller shaft 4421 rotate Connected to the left parts of the opposite sides of the two clamping plates 4422, the right ends of the two clamping plates 4422 are jointly connected with a connecting plate 4424.
  • the left end of the slide plate 424, the two clamping plates 4422 between the connecting plate 4424 and the inner wall on the left side of the outer groove 41 are jointly fitted with a compression spring 4426, and the left and right ends of the compression spring 4426 respectively push against the inner wall on the left side of the outer groove 41
  • the diameter of the compression spring 4426 is greater than the width of the rectangular through hole 411;
  • the switch cavity is connected with a switch assembly 443, and the switch assembly 443 includes a conductive rod 4431 and two conductive shrapnel 4432, so
  • the conductive rod 4431 is a round rod body made of metal, The right end of the conductive rod 4431 is connected to the upper end on the left side of the connection plate 4424
  • first chemical pumps 43 There are multiple first chemical pumps 43, and the multiple first chemical pumps 43 are respectively arranged on the outer wall on the right side of the outer tank 41, corresponding to a plurality of pickling liquid tanks one by one, and the water outlets of the first chemical pumps 43 run through
  • the right side wall of the outer tank 41 is connected to the pickling solution tank, and the water inlet of the first chemical pump 43 runs through the right side wall of the outer tank 41, extends into the pickling solution and communicates with the outer tank 41, and the positive pole of the first chemical pump 43 is connected to the corresponding Any wire on the switch assembly 443, another wire of the switch assembly 443 and the negative pole of the first chemical pump 43 are respectively connected to the mains;
  • the shape and structure of the washing tank 5 and the boron coating tank 6 are consistent with the shape and structure of the pickling tank 4, the outer tank 41 of the washing tank 5 is equipped with water, and the outer tank 41 of the boron coating tank 6 is equipped with borax liquid.
  • the central axis of the rectangular through hole 411 is higher than the upper ends of the multiple wire passing wheels of the second wire passing wheel set 9, the height difference between the steel wire outlet and the ground and the multiple wire passing of the second wire passing wheel set 9 The height difference between the upper end of the wheel and the ground is consistent.
  • the length of the sliding plate 424 is greater than the distance between the left and right sides of the inner groove 42 .
  • the length of the rack 4423 is greater than the side length of the first discharge hole 423 and less than the distance between the two adjacent first discharge holes 423 on the left and right.
  • the first discharge hole 423 and the second discharge hole 425 on the slide plate 424 in the chute on the bottom plate of the inner groove 42 are misaligned.
  • the gear 4427 is located at the right end of the rack 4423, the first discharge hole on the bottom plate of the inner groove 42 423 and the second discharge hole 425 on the slide plate 424 in the chute on the bottom plate of the inner tank 42 are up and down relative.
  • the distance from the left end of the rack 4423 to the left end of the shield 441 is greater than 1/2 of the outer diameter of the gear 4427 .
  • the roller shaft 4421 is a stepped cylinder with a small diameter at both ends and a large diameter in the middle.
  • the middle diameter of the roller shaft 4421 is smaller than the diameter of the dedendum circle of the gear 4427.
  • the roller shaft 4421 is a stepped cylinder made of friction material, and the upper end of the middle section of the roller shaft 4421 is higher than the round hole and the second The upper ends of a plurality of wire passing wheels of the wire passing wheel group 9.
  • the gear 4427 When the gear 4427 is located at the left end of the rack 4423, the left end of the conductive rod 4431 is located on the left side of the two conductive shrapnel 4432, the conductive rod 4431 is in contact with the two conductive shrapnel 4432, and when the gear 4427 is located at the right end of the rack 4423, the left end of the conductive rod 4431 It is located on the right side of the two conductive elastic pieces 4432 and out of contact with the two conductive elastic pieces 4432 .
  • the left end surface of the rack 4423 is an inclined surface with the lower end inclined to the right, and the left end surface of the rack 4423 is connected with a wear-resistant liner made of nylon material.
  • the wear-resistant liner is a plate body, and the wear-resistant liner and the tooth The left end face of the strip 4423 is connected.
  • the purging device 412 includes a purging shell 4121, a mold core sleeve 4122, a mold core 4123 and an end cap 4124.
  • the purging shell 4121 is a hollow cylinder with an open left end, and the upper end of the middle part of the outer peripheral wall of the purging shell 4121 is provided with The threaded hole that runs through the inner and outer peripheral walls of the purging shell 4121, the threaded hole is connected with a gas pipe connector 4121a, the outer end of the gas pipe connector 4121a is connected with a gas pipe, and the right end of the purging shell 4121 is provided with a thread that penetrates the right side of the purging shell 4121.
  • the first circular through hole 4121c on the inner and outer walls, the left end of the outer peripheral wall of the purging shell 4121 is provided with a connecting plate 4121d, the connecting plate 4121d is a circular plate body, and the inner ring surface of the connecting plate 4121d is connected to the purge shell 4121 At the left end of the peripheral wall, there are a plurality of first bolt holes in an annular array on the connecting plate 4121d;
  • the purging shell 4121 is provided with a mold core sleeve 4122
  • the core sleeve 4122 is a pipe whose outer diameter corresponds to the inner diameter of the purge shell 4121, and the inner diameter of the mold core sleeve 4122 is the same as the diameter of the first circular through hole 4121c
  • the length of the core sleeve 4122 is less than the distance between the left end of the purge housing 4121 and the inner wall of the right side of the purge housing 4121
  • the middle part of the outer peripheral wall of the core sleeve 4122 is provided with an annular groove 4122a, and the left and right sides of the annular groove 4122a There is a distance between the two ends and the left and right ends of the core sleeve 4122 respectively.
  • the annular groove 4122a communicates with the air pipe joint 4121a.
  • a second circular counterbore 4122c with an opening facing left and right towards the mold core sleeve 4122 is provided.
  • the diameter of the second circular counterbore 4122c is larger than the inner diameter of the mold core sleeve 4122 and smaller than the diameter of the first circular counterbore 4122b
  • the hole 4122c and the right end communicate with the annular groove 4122a outwards.
  • the right end surface of the core sleeve 4122 is coaxially provided with a third circular counterbore 4122d that is sunken to the inside of the core sleeve 4122 and opens to the right.
  • the diameter and depth of the circular counterbore 4122d are respectively consistent with the diameter and depth of the first circular counterbore 4122b;
  • a mold core 4123 is installed in the third circular counterbore 4122d and in the first circular counterbore 4122b, and the mold core 4123 is a torus, and the mold core 4123
  • the outer diameter of the core 4123 matches the diameter of the first circular counterbore 4122b and the third circular counterbore 4122d
  • the inner diameter is smaller than the diameter of the first circular through hole 4121c
  • the length of the core 4123 is the same as that of the first circular counterbore 4122b and the third
  • the depth of the circular counterbore 4122d matches, and the left end of the purge shell 4121 is connected with an end cover 4124, which is a circular plate whose diameter is consistent with the diameter of the outer ring of the connecting plate 4121d, and the right side of the end cover 4124
  • a top plate 4124a is arranged coaxially on the top, and the top plate 4124a is a circular plate whose diameter matches the inner diameter of the purge shell 4121.
  • the end cover 4124 is provided with a plurality of second bolt holes penetrating the left and right sides of the end cover 4124 in an annular array.
  • the plurality of second bolt holes are left and right opposite to the plurality of first bolt holes, and the center of the end cover 4124 and the top plate 4124a is provided with a second circular through hole that runs through the left side of the end cover 4124 and the right side of the top plate 4124a in sequence, so The second circular through hole and the first circular through hole 4121c have the same diameter and are opposite to each other.
  • the top plate 4124a is located inside the purging shell 4121 and tightens the mold core sleeve 4122 and the mold core 4123;
  • a plurality of third bolt holes are arranged in an annular array on the right side wall of the outer groove 41 outside the outlet of the steel wire, and the purge shell 4121 and the end cover 4124 pass through the first bolt hole, the second bolt hole and the third bolt hole.
  • the fastening bolts of the holes are connected on the outer wall on the right side of the outer groove 41, and the wire rod 1 runs through the second circular through hole, the mold core 4123 in the first circular counterbore 4122b, the mold core cover 4122, the third circular through hole from left to right.
  • the mold core 4123 and the first circular through hole 4121c in the circular counterbore 4122d protrude out of the purging device 412 until it reaches out.
  • the wire rod on the right side of the fourth wire passing wheel is respectively connected to multiple drawing production lines.
  • the wire rod 1 is pulled by the traction device on the drawing production line to move to the right, and the wire rod 1 and the roller shaft
  • the upper end of the surrounding wall of 4421 is frictionally contacted.
  • the roller shaft 4421 rotates clockwise, because the roller shaft 4421 and the gear 4427 are connected through the backstop 4428, so the roller shaft 4421 drives the gear 4427 to rotate clockwise, because The upper end of the gear 4427 is meshed with a rack 4423.
  • the second discharge hole 425 on the slide plate is misaligned with the first discharge hole 423, so that the lower end of the pickling liquid tank is closed, and the connecting plate 4424 Push the conductive rod 4431 to move to the left and contact the two conductive shrapnels 4432.
  • the conductive rod 4431 contacts the two conductive shrapnels 4432 the corresponding first chemical pump 43 is turned on.
  • the pickling solution is injected inside to submerge the wire rod 1 inside the inner tank 42, and the excess pickling solution 413 overflows from the top of the left and right side plates of the inner tank 42 to start the pickling process.
  • the wire rod 1 of the production line will no longer move, because the effect of the compression spring 4426 is arranged, and the connecting plate 4424 will drive the clamping plate 4422, the gear 4427 and the roller shaft 4421 to move to the right, because the gear 4427 Mesh with the rack 4423, so the gear 4427 rotates counterclockwise when moving to the right, and the middle diameter of the roller shaft 4421 is smaller than the diameter of the dedendum circle of the gear 4427.
  • the roller shaft 4421 rotates counterclockwise relative to the gear 4427 at a faster angular velocity, such relative rotation is not limited by the backstop 4428, so the gear 4427 and the roller shaft 4421 can return to the origin stably and quickly.
  • the connecting plate 4424 drives the conductive rod 4431 to move to the right, and disconnects the circuit of the first chemical pump 43.
  • the first chemical pump 43 is powered off and stops , no longer inject pickling solution 413 into the inner tank 42, and at the same time, the connecting plate 4424 also pushes the slide plate 424 to move to the right through the connecting rod 4425, so that the second discharge hole 425 is aligned up and down with the first discharge hole 423, so that the pickling
  • the liquid 413 is discharged into the outer tank 41 from the first discharge hole 423 and the second discharge hole 425.
  • the wire rod 1 in the inner tank 42 is no longer in contact with the pickling solution 413, so as to avoid the pickling liquid 413 due to a certain wire being pulled out.
  • the production line is stopped and the guide wire rod 1 is continuously corroded by the pickling solution 413 .
  • Each production line created by the present invention corresponds to a wire rod 1, and each wire rod 1 corresponds to a pump control device and a pickling solution tank to realize single-filament single control and automatic start and stop, so a certain drawing production line shuts down completely. It will not affect the operation of other production lines.
  • the invention can make a plurality of drawing production lines share a set of pretreatment system, and the pretreatment system can process a plurality of wire rods 1 at the same time, saving production cost.
  • the invention can process multiple wire rods 1 of multiple drawing production lines at one time, reduces the parameter control of multiple pickling, water washing and boron coating devices, reduces control nodes, and can reduce the number of operators in this process.
  • the present invention creates a set of pretreatment system that can process multiple wire rods 1, reduces multiple pickling, water washing and boron coating devices, and reduces energy consumption and waste of raw materials.
  • the invention can achieve single wire single control, that is, when any drawing production line is stopped, the corresponding pickling parts are immediately discharged to prevent the pickling solution from continuously soaking the wire rod 1, ensuring continuous production and avoiding problems in subsequent production.

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Abstract

本发明创造涉及一种多丝并联预处理系统，包括盘条、放线架和除鳞箱，所述盘条、放线架和除鳞箱一一对应构成一组前处理部，所述前处理部有多组，还包括酸洗槽、水洗槽、涂硼槽和烘干箱，所述酸洗槽包括外槽、内槽、第一化工泵、泵控装置，所述泵控装置包括护罩、控制部和开关组件，所述控制部包括辊轴、夹持板和齿条，所述开关组件包括导电杆和两个导电弹片；本发明创造使多条拉拔生产线共用一套预处理系统，该预处理系统可以对多根盘条同时进行处理，节省生产成本，并每条拉拔生产线在预处理过程中可以单独控制酸洗，避免盘条在停机时受到持续腐蚀。

Description

一种多丝并联预处理系统 技术领域
本发明创造涉及盘条预处理技术领域，具体涉及一种多丝并联预处理系统。
背景技术
盘条也叫线材，通常指成盘的小直径圆钢，盘条在制作成合格产品之前需要经预处理、拉拔和电镀，在预处理过程中盘条需要经过去氧化皮、酸洗、水洗和涂硼等操作，每条生产线都需要对盘条进行预处理、拉拔和电镀，受拉拔工序限制(每条生产线只能对一根盘条进行拉拔)，所以每条拉拔生产线都需要配套预处理系统，每套预处理设置都需要对温度、药剂浓度、供应量等进行控制，不仅浪费能源，还需要专门的工作人员看守监测，对生产成本造成巨大浪费。
另外，在停机时盘条还浸泡在酸洗液中的话，酸洗液会持续腐蚀盘条，导致盘条直径变细，强度减弱甚至断裂，在后续生产中容易产生严重的问题,甚至会影响成品的质量。
发明内容
为解决每条拉拔生产线均有预处理系统，浪费能源、需要专门的工作人员看守监测导致生产成本过高及停机时酸洗液持续腐蚀盘条的问题，本发明创造提供一种多丝并联预处理系统，目的是使多条拉拔生产线共用一套预处理系统，该预处理系统可以对多根盘条进行处理，节省生产成本，并且每条拉拔生产线在预处理过程中可以单独控制预处理过程，避免盘条在停机时受到持续腐蚀。
为了实现上述目的，本发明创造的技术方案是：
一种多丝并联预处理系统，包括盘条、放线架和除鳞箱，所述盘条卷绕在放线架上，所述盘条、放线架和除鳞箱构成前处理部，所述前处理部有多组，多组前处理部互相平行，多组前处理部的盘条由所在放线架向右穿过对应的除鳞箱位于除鳞箱右侧，多组前处理部右侧依次设置有酸洗槽、水洗槽和涂硼槽，所述酸洗槽和多组前处理部的除鳞箱之间设置有第一过线轮组和第二过线轮组，所述第一过线轮组和第二过线轮组均由多个前后间隔设置的过线轮组成，所述第一过线轮组的多个过线轮与多组前处理部一一左右相对，第二过线轮组的多个过线轮位于第一过线轮组和酸洗槽之间，所述第二过线轮组中的相邻两个过线轮之间的间距小于第一过线轮组中的相邻两个过线轮之间的间距，第二过线轮组中最前侧的过线轮位于酸洗槽的前侧板后面左侧，第二过线轮组中最后侧的过线轮位于酸洗槽的后侧板前面左侧，多组前处理部的盘条经过第一过线轮组和第二过线轮组中一一对应的过线轮后自左向右穿过酸洗 槽、水洗槽、和涂硼槽，所述涂硼槽右侧设置有第三过线轮组和第四过线轮组，所述第三过线轮组和第二过线轮组形状结构均一致、且呈左右对称状态，第四过线轮组与第一过线轮组形状结构均一致、且右左右对称状态，所述第三过线轮组和第四过线轮组中一一左右对应的过线轮之间均设置有烘干箱，位于涂硼槽右侧的盘条绕过第三过线轮组中一一对应的过线轮，分别穿过一一对应的烘干箱后再绕过第四过线轮组中一一对应的过线轮位于第四过线轮组右侧；
所述酸洗槽包括外槽、内槽、第一化工泵和泵控装置，所述外槽为上端开口的中空长方体，外槽的左侧壁上部自前向后设置有多个贯穿外槽左侧壁的长方形通孔，外槽的右侧壁上设置有与长方形通孔左右相对的多个钢丝出口，所述钢丝出口为圆形孔，外槽的右侧外壁上连接有多个与钢丝出口一一左右相对的吹扫装置，所述外槽内装有酸洗液，所述酸洗液的液面低于长方形通孔下端；
外槽上部内设置有内槽，所述内槽为上端开口的中空长方体，内槽的前后两端分别连接外槽的前后内侧壁中部，内槽的左右两端分别与外槽的左右内侧壁之间有间距，内槽内部自前向后设置有多个隔板，所述隔板为长方形板体，隔板的左右两端分别连接内槽的左右内侧壁，隔板的下端连接内槽的内底面，隔板上端高于内槽上端、低于外槽上端，多个隔板将内槽内部的空间分隔成与长方形通孔一一左右相对的多个酸洗液槽，每个所述酸洗液槽的左右侧壁上均设置有与长方形通孔左右相对的贯穿孔，内槽的底板底面上设置有多个滑槽，多个所述滑槽与多个酸洗液槽上下相对，每个酸洗液槽的底面上均均布有贯穿内槽底板和滑槽的正方形的第一排料孔，所述滑槽的截面为内部宽度大于下端开口宽度的、倒立的“凸”字形，滑槽的左右两端和下端均开口，所述滑槽内安装有滑板，所述滑板是与滑槽滑动配合的板体，滑板上设置有与第一排料孔上下对应的多个第二排料孔，每组前处理部的盘条的右端均自左向右贯穿相对应的长方形通孔、内槽上的酸洗液槽的贯穿孔、外槽上的钢丝出口和外槽右侧外壁上的吹扫装置，直至伸出吹扫装置外侧；
所述泵控装置包括护罩、控制部和开关组件，所述护罩为左右两端开口的中空长方体，护罩的右端设置有安装座，所述安装座为方形环状板体，安装座的内部口径与长方形通孔口径一致，护罩经安装座连接在长方形通孔外部的外槽左侧壁上，护罩的内部口径与长方形通孔口径一致，护罩上部内设置有挡板，所述挡板为水平的板体，挡板的前后两端分别连接护罩的前后内侧壁，挡板将护罩内部的空间分隔成上下两个空腔，两个空腔中位于下部的空腔为控制腔、位于上部的空腔为开关腔，所述控制腔套装在盘条外部，所述控制腔的前后内侧壁上设置有向控制腔侧壁内部凹陷、开口相对的凹槽，所述凹槽的左右两端分别贯穿控制腔侧壁 的左右两端，控制腔内连接有控制部，所述控制部包括辊轴、两个夹持板和两个齿条，辊轴的外周壁上端中部与盘条外周壁下端摩擦接触，辊轴的前部和后部均经逆止器连接有齿轮，所述逆止器的内环连接辊轴，外环连接齿轮，所述逆止器中的棘轮的棘齿自由端沿逆止器的圆环方向顺时针倾斜，每个所述齿轮的上端均啮合有齿条，两个所述齿条连接在挡板的下表面的前部和后部，所述夹持板为长方形板体，两个夹持板分别位于两个凹槽内且与凹槽滑动接触，两个夹持板右端穿过长方形通孔位于外槽左部内，辊轴的前后两端旋转连接在两个夹持板相对侧面的左部，两个夹持板的右端共同连接有连接板，所述连接板为长方形板体，连接板上设置有供盘条贯穿的、与贯穿孔、钢丝出口同轴的圆孔，连接板的左侧面前部和后部连接两个夹持板、右侧面下端连接有连杆，连杆的右端连接滑板左端，所述连接板与外槽左侧内壁之间的两个夹持板外部共同套装有压缩弹簧，所述压缩弹簧的左右两端分别顶在外槽左侧内壁和连接板左侧面上，压缩弹簧的直径大于长方形通孔的宽度；所述开关腔内连接有开关组件，所述开关组件包括导电杆和两个导电弹片，所述导电杆为金属制成的圆杆体，导电杆的右端连接在连接板的左侧面上端、左端穿过长方形通孔伸进开关腔右部内，两个导电弹片形状结构均一致，所述两个导电弹片分别安装在开关腔的内顶面左部和右部，两个导电弹片之间有间距，两个导电弹片分别引出贯穿护罩顶板的导线；
所述第一化工泵有多个，多个第一化工泵分别设置在外槽右侧外壁上、与多个酸洗液槽一一对应，所述第一化工泵的出水口贯穿外槽右侧壁、连通酸洗液槽，第一化工泵的入水口贯穿外槽右侧壁、伸入酸洗液内和外槽连通，第一化工泵正极连接对应的开关组件上的任一导线，开关组件的另一导线和第一化工泵负极分别连接市电；
所述水洗槽和涂硼槽形状结构均与酸洗槽的形状结构一致，所述水洗槽的外槽内部装有水，涂硼槽的外槽内装有硼砂液。
进一步地，所述所述长方形通孔的中心轴线高于第二过线轮组的多个过线轮上端，所述钢丝出口与地面的高度差和第二过线轮组的多个过线轮上端与地面的高度差一致。
进一步地，所述滑板的长度大于内槽左右侧面之间的间距。
进一步地，所述齿条的长度大于第一排料孔的边长、小于左右相邻的两个第一排料孔之间的间距，齿轮位于齿条左端时，内槽底板上的第一排料孔和内槽底板上的滑槽内滑板上的第二排料孔相错位，齿轮位于齿条右端时，内槽底板上的第一排料孔和内槽底板上的滑槽内滑板上的第二排料孔上下相对。
进一步地，所述齿条左端到护罩左端的距离大于齿轮的外径的1/2。
进一步地，所述辊轴是两端直径小中间直径大的台阶状圆柱体。
进一步地，所述辊轴的中间直径小于齿轮的齿根圆直径，辊轴为摩擦材料制成的台阶状圆柱体，辊轴的中间段上端高于连接板上的圆孔和第二过线轮组的多个过线轮上端。
进一步地，所述齿轮位于齿条左端时，导电杆的左端位于两个导电弹片左侧，导电杆与两个导电弹片接触，齿轮位于齿条右端时，导电杆的左端位于两个导电弹片右侧，并脱离与两个导电弹片的接触。
进一步地，所述齿条左端面为下端向右倾斜的倾斜面，齿条左端面上连接有尼龙材料制成的耐磨衬板，所述耐磨衬板为板体，耐磨衬板与齿条的左端面连接。
进一步地，所述吹扫装置包括吹扫外壳、模芯套、模芯和端盖，所述吹扫外壳为左端开口的中空圆柱体，吹扫外壳的外周壁中部上端设置有贯穿吹扫外壳内外周壁的螺纹孔，所述螺纹孔内连接有气管接头，所述气管接头的外端部连接有气管，吹扫外壳的右端设置有贯穿吹扫外壳右侧内外壁的第一圆形通孔，吹扫外壳的外周壁左端设置有连板，所述连板为圆环形板体，连板的内环面连接吹扫外壳的外周壁左端，连板上环形阵列有多个第一螺栓孔；
所述吹扫外壳内设置有模芯套，所述模芯套为外径与吹扫外壳内径相配应的管体，模芯套的内径与第一圆形通孔直径一致，模芯套的长度小于吹扫外壳左端到吹扫外壳右侧内壁之间的距离，模芯套的外周壁中部设置有环形凹槽，所述环形凹槽的左右两端分别与模芯套的左右两端之间有间距，所述环形凹槽与气管接头连通，模芯套的左端面上同轴设置有向模芯套内部凹陷、开口向左的第一圆形沉孔，所述第一圆形沉孔的直径大于模芯套内径、小于模芯套外径，第一圆形沉孔的右端面上同轴设置有开口向左、向右朝向模芯套凹陷的第二圆形沉孔，所述第二圆形沉孔的直径大于模芯套内径、小于第一圆形沉孔直径，所述第二圆形沉孔的内周壁上环形阵列有多个倾斜的通气孔，所述通气孔为圆形的通孔，通气孔的左端向内连通第二圆形沉孔、右端向外连通环形凹槽，所述模芯套的右端面上同轴设置有向模芯套内部凹陷、开口向右的第三圆形沉孔，所述第三圆形沉孔的直径、深度分别与第一圆形沉孔的直径、深度一致；
所述连接板上的圆孔内、第三圆形沉孔内和第一圆形沉孔内均装有模芯，所述模芯为圆环体，所述模芯的外径与第一圆形沉孔和第三圆形沉孔直径相配应、内径小于第一圆形通孔直径，模芯的长度与第一圆形沉孔和第三圆形沉孔的深度相配应，吹扫外壳的左端连接有端盖，所述端盖为直径与连板外环直径一致的圆形板体，端盖的右侧面上同轴设置有顶板，所述顶板为直径与吹扫外壳内径相配应的圆形板体，端盖上环形阵列设置有多个贯穿端盖左右侧面的第二螺栓孔，所述多个第二螺栓孔与多个第一螺栓孔左右相对，端盖和顶板中心设置 有依次贯穿端盖左侧面和顶板右侧面的第二圆形通孔，所述第二圆形通孔和第一圆形通孔直径一致、且左右相对，所述顶板位于吹扫外壳内部并顶紧模芯套和模芯；
所述钢丝出口外侧的外槽右侧壁上环形阵列设置有多个第三螺栓孔，所述吹扫外壳和端盖经穿过第一螺栓孔、第二螺栓孔和第三螺栓孔的紧固螺栓连接在外槽右侧外壁上，盘条均自左向右贯穿第二圆形通孔、第一圆形沉孔内的模芯、模芯套、第三圆形沉孔内的模芯和第一圆形通孔直至伸出吹扫装置外侧。
通过上述技术方案，本发明创造的有益效果为：
本发明创造可以多条拉拔生产线共用一套预处理系统，该预处理系统可以对多根盘条进行处理，节省生产成本。
本发明创造可以对多条拉拔生产线的多根盘条一次处理，减少了多个酸洗、水洗和涂硼装置的参数控制，减少控制节点，可以减少该工序的操作人员数量。
本发明创造一套预处理系统可以对多条盘条同时进行处理，减少了多个酸洗、水洗和涂硼装置，减少能耗和原料浪费。
本发明创造可以做到单丝单控，即任意一条拉拔生产线(单根盘条的生产线)停机，对应的酸洗部位立即排酸，防止酸洗液持续浸泡盘条，保证生产的持续进行，避免后续生产出现问题。
附图说明
图1是本发明创造的结构示意图(俯视)；
图2是本发明创造的酸洗槽的结构示意图；
图3是本发明创造的酸洗槽的俯视图；
图4是图3的A-A处的剖视图；
图5是图4的B-B处的剖视图；
图6是图3的C-C处的剖视图；
图7是本发明创造的吹扫装置的结构示意图；
图8是本发明创造的辊轴与齿轮的连接示意图。
附图中标号为：1为盘条，2为放线架，3为除鳞箱，4为酸洗槽，5为水洗槽，6为涂硼槽，7为烘干箱，8为第一过线轮，9为第二过线轮，41为外槽，42为内槽，43为第一化工泵，44为泵控装置，51为大槽，52为小槽，53为第二化工泵，411为长方形通孔，412为吹扫装置，413为酸洗液，421为隔板，422为贯穿孔，423第一排料孔，424为滑板，425为第二排料孔，441为护罩，442为控制部，443为开关组件，4411为挡板，4421 为辊轴，4422为夹持板，4423为齿条，4424为连接板，4425为连杆，4426为压缩弹簧，4427为齿轮，4428为逆止器，4431为导电杆，4432为导电弹片，4121为吹扫外壳，4122为模芯套，4123为模芯，4124为端盖，4121a为气管接头，4121c为第一圆形通孔，4121d为连板，4122a为环形凹槽，4122b为第一圆形沉孔，4122c为第二圆形沉孔，4122e为通气孔，4122d为第三圆形沉孔，4124为端盖，4124a为顶板。
具体实施方式
下面结合附图和具体实施方式对本发明创造作进一步说明：
如图1～图8所示，一种多丝并联预处理系统，包括盘条1、放线架2和除鳞箱3，所述盘条1卷绕在放线架2上，所述盘条1、放线架2和除鳞箱3构成前处理部，所述前处理部有多组，多组前处理部互相平行，多组前处理部的盘条1由所在放线架2向右穿过对应的除鳞箱3位于除鳞箱3右侧，多组前处理部右侧依次设置有酸洗槽4、水洗槽5和涂硼槽6，所述酸洗槽4和多组前处理部的除鳞箱3之间设置有第一过线轮组8和第二过线轮组9，所述第一过线轮组8和第二过线轮组9均由多个前后间隔设置的过线轮组成，所述第一过线轮组8的多个过线轮与多组前处理部一一左右相对，第二过线轮组9的多个过线轮位于第一过线轮组8和酸洗槽4之间，所述第二过线轮组9中的相邻两个过线轮之间的间距小于第一过线轮组8中的相邻两个过线轮之间的间距，第二过线轮组9中最前侧的过线轮位于酸洗槽4的前侧板后面左侧，第二过线轮组9中最后侧的过线轮位于酸洗槽4的后侧板前面左侧，多组前处理部的盘条1经过第一过线轮组8和第二过线轮组9中一一对应的过线轮后自左向右穿过酸洗槽4、水洗槽5和涂硼槽6，所述涂硼槽6右侧设置有第三过线轮组和第四过线轮组，所述第三过线轮组和第二过线轮组9形状结构均一致、且呈左右对称状态，第四过线轮组与第一过线轮组8形状结构均一致、且右左右对称状态，所述第三过线轮组和第四过线轮组中一一左右对应的过线轮之间均设置有烘干箱7，位于涂硼槽6右侧的盘条1绕过第三过线轮组中一一对应的过线轮，分别穿过一一对应的烘干箱7后再绕过第四过线轮组中一一对应的过线轮位于第四过线轮组右侧；
所述酸洗槽4包括外槽41、内槽42、第一化工泵43和泵控装置44，所述外槽41为上端开口的中空长方体，外槽41的左侧壁上部自前向后设置有多个贯穿外槽41左侧壁的长方形通孔411，外槽41的右侧壁上设置有与长方形通孔411左右相对的多个钢丝出口，所述钢丝出口为圆形孔，外槽41的右侧外壁上连接有多个与钢丝出口一一左右相对的吹扫装置412，所述外槽41内装有酸洗液413，所述酸洗液413的液面低于长方形通孔411下端；
外槽41上部内设置有内槽42，所述内槽42为上端开口的中空长方体，内槽42的前后两端 分别连接外槽41的前后内侧壁中部，内槽42的左右两端分别与外槽41的左右内侧壁之间有间距，内槽42内部自前向后设置有多个隔板421，所述隔板421为长方形板体，隔板421的左右两端分别连接内槽42的左右内侧壁，隔板421的下端连接内槽42的内底面，隔板421上端高于内槽42上端、低于外槽41上端，多个隔板421将内槽42内部的空间分隔成与长方形通孔411一一左右相对的多个酸洗液槽，每个所述酸洗液槽的左右侧壁上均设置有与长方形通孔411左右相对的贯穿孔422，内槽42的底板底面上设置有多个滑槽，多个所述滑槽与多个酸洗液槽上下相对，每个酸洗液槽的底面上均均布有贯穿内槽42底板和滑槽的正方形的第一排料孔423，所述滑槽的截面为内部宽度大于下端开口宽度的、倒立的“凸”字形，滑槽的左右两端和下端均开口，所述滑槽内安装有滑板424，所述滑板424是与滑槽滑动配合的板体，滑板424上设置有与第一排料孔423上下对应的多个第二排料孔425，每组前处理部的盘条1的右端均自左向右贯穿相对应的长方形通孔411、内槽42上的酸洗液槽的贯穿孔422、外槽41上的钢丝出口和外槽41右侧外壁上的吹扫装置412，直至伸出吹扫装置412外侧；
所述泵控装置44包括护罩441、控制部442和开关组件443，所述护罩441为左右两端开口的中空长方体，护罩441的右端设置有安装座，所述安装座为方形环状板体，安装座的内部口径与长方形通孔411口径一致，护罩441经安装座连接在长方形通孔411外部的外槽41左侧壁上，护罩441的内部口径与长方形通孔411口径一致，护罩441上部内设置有挡板4411，所述挡板4411为水平的板体，挡板4411的前后两端分别连接护罩441的前后内侧壁，挡板4411将护罩441内部的空间分隔成上下两个空腔，两个空腔中位于下部的空腔为控制腔、位于上部的空腔为开关腔，所述控制腔套装在盘条1外部，所述控制腔的前后内侧壁上设置有向控制腔侧壁内部凹陷、开口相对的凹槽，所述凹槽的左右两端分别贯穿控制腔侧壁的左右两端，控制腔内连接有控制部442，所述控制部442包括辊轴4421、两个夹持板4422和两个齿条4423，辊轴4421的外周壁上端中部与盘条1外周壁下端摩擦接触，辊轴4421的前部和后部均经逆止器4428连接有齿轮4427，所述逆止器4428的内环连接辊轴4421，外环连接齿轮4427，所述逆止器中的棘轮的棘齿自由端沿逆止器4428的圆环方向顺时针倾斜，每个所述齿轮4427的上端均啮合有齿条4423，两个所述齿条4423连接在挡板4411的下表面的前部和后部，所述夹持板4422为长方形板体，两个夹持板4422分别位于两个凹槽内且与凹槽滑动接触，两个夹持板4422右端穿过长方形通孔411位于外槽41左部内，辊轴4421的前后两端旋转连接在两个夹持板4422相对侧面的左部，两个夹持板4422的右端共同连接有连接板4424，所述连接板4424为长方形板体，连接板4424上设置有供 盘条1贯穿的、与贯穿孔422、钢丝出口同轴的圆孔，连接板4424的左侧面前部和后部连接两个夹持板4422、右侧面下端连接有连杆4425，连杆4425的右端连接滑板424左端，所述连接板4424与外槽41左侧内壁之间的两个夹持板4422外部共同套装有压缩弹簧4426，所述压缩弹簧4426的左右两端分别顶在外槽41左侧内壁和连接板4424左侧面上，压缩弹簧4426的直径大于长方形通孔411的宽度；所述开关腔内连接有开关组件443，所述开关组件443包括导电杆4431和两个导电弹片4432，所述导电杆4431为金属制成的圆杆体，导电杆4431的右端连接在连接板4424的左侧面上端、左端穿过长方形通孔411伸进开关腔右部内，两个导电弹片4432形状结构均一致，所述两个导电弹片4432分别安装在开关腔的内顶面左部和右部，两个导电弹片4432之间有间距，两个导电弹片4432分别引出贯穿护罩441顶板的导线；
所述第一化工泵43有多个，多个第一化工泵43分别设置在外槽41右侧外壁上、与多个酸洗液槽一一对应，所述第一化工泵43的出水口贯穿外槽41右侧壁、连通酸洗液槽，第一化工泵43的入水口贯穿外槽41右侧壁、伸入酸洗液内和外槽41连通，第一化工泵43正极连接对应的开关组件443上的任一导线，开关组件443的另一导线和第一化工泵43负极分别连接市电；
所述水洗槽5和涂硼槽6形状结构均与酸洗槽4的形状结构一致，所述水洗槽5的外槽41内部装有水，涂硼槽6的外槽41内装有硼砂液。
所述所述长方形通孔411的中心轴线高于第二过线轮组9的多个过线轮上端，所述钢丝出口与地面的高度差和第二过线轮组9的多个过线轮上端与地面的高度差一致。
所述滑板424的长度大于内槽42左右侧面之间的间距。
所述齿条4423的长度大于第一排料孔423的边长、小于左右相邻的两个第一排料孔423之间的间距，齿轮4427位于齿条4423左端时，内槽42底板上的第一排料孔423和内槽42底板上的滑槽内滑板424上的第二排料孔425相错位，齿轮4427位于齿条4423右端时，内槽42底板上的第一排料孔423和内槽42底板上的滑槽内滑板424上的第二排料孔425上下相对。
所述齿条4423左端到护罩441左端的距离大于齿轮4427的外径的1/2。
所述辊轴4421是两端直径小中间直径大的台阶状圆柱体。
所述辊轴4421的中间直径小于齿轮4427的齿根圆直径，辊轴4421为摩擦材料制成的台阶状圆柱体，辊轴4421的中间段上端高于连接板4424上的圆孔和第二过线轮组9的多个过线轮上端。
所述齿轮4427位于齿条4423左端时，导电杆4431的左端位于两个导电弹片4432左侧，导电杆4431与两个导电弹片4432接触，齿轮4427位于齿条4423右端时，导电杆4431的左端位于两个导电弹片4432右侧，并脱离与两个导电弹片4432的接触。
所述齿条4423左端面为下端向右倾斜的倾斜面，齿条4423左端面上连接有尼龙材料制成的耐磨衬板，所述耐磨衬板为板体，耐磨衬板与齿条4423的左端面连接。
所述吹扫装置412包括吹扫外壳4121、模芯套4122、模芯4123和端盖4124，所述吹扫外壳4121为左端开口的中空圆柱体，吹扫外壳4121的外周壁中部上端设置有贯穿吹扫外壳4121内外周壁的螺纹孔，所述螺纹孔内连接有气管接头4121a，所述气管接头4121a的外端部连接有气管，吹扫外壳4121的右端设置有贯穿吹扫外壳4121右侧内外壁的第一圆形通孔4121c，吹扫外壳4121的外周壁左端设置有连板4121d，所述连板4121d为圆环形板体，连板4121d的内环面连接吹扫外壳4121的外周壁左端，连板4121d上环形阵列有多个第一螺栓孔；
所述吹扫外壳4121内设置有模芯套4122，所述模芯套4122为外径与吹扫外壳4121内径相配应的管体，模芯套4122的内径与第一圆形通孔4121c直径一致，模芯套4122的长度小于吹扫外壳4121左端到吹扫外壳4121右侧内壁之间的距离，模芯套4122的外周壁中部设置有环形凹槽4122a，所述环形凹槽4122a的左右两端分别与模芯套4122的左右两端之间有间距，所述环形凹槽4122a与气管接头4121a连通，模芯套4122的左端面上同轴设置有向模芯套4122内部凹陷、开口向左的第一圆形沉孔4122b，所述第一圆形沉孔4122b的直径大于模芯套4122内径、小于模芯套4122外径，第一圆形沉孔4122b的右端面上同轴设置有开口向左、向右朝向模芯套4122凹陷的第二圆形沉孔4122c，所述第二圆形沉孔4122c的直径大于模芯套4122内径、小于第一圆形沉孔4122b直径，所述第二圆形沉孔4122c的内周壁上环形阵列有多个倾斜的通气孔4122e，所述通气孔4122e为圆形的通孔，通气孔4122e的左端向内连通第二圆形沉孔4122c、右端向外连通环形凹槽4122a，所述模芯套4122的右端面上同轴设置有向模芯套4122内部凹陷、开口向右的第三圆形沉孔4122d，所述第三圆形沉孔4122d的直径、深度分别与第一圆形沉孔4122b的直径、深度一致；
所述连接板4424上的圆孔内、第三圆形沉孔4122d内和第一圆形沉孔4122b内均装有模芯4123，所述模芯4123为圆环体，所述模芯4123的外径与第一圆形沉孔4122b和第三圆形沉孔4122d直径相配应、内径小于第一圆形通孔4121c直径，模芯4123的长度与第一圆形沉孔4122b和第三圆形沉孔4122d的深度相配应，吹扫外壳4121的左端连接有端盖4124，所述端盖4124为直径与连板4121d外环直径一致的圆形板体，端盖4124的右侧面上同轴设置 有顶板4124a，所述顶板4124a为直径与吹扫外壳4121内径相配应的圆形板体，端盖4124上环形阵列设置有多个贯穿端盖4124左右侧面的第二螺栓孔，所述多个第二螺栓孔与多个第一螺栓孔左右相对，端盖4124和顶板4124a中心设置有依次贯穿端盖4124左侧面和顶板4124a右侧面的第二圆形通孔，所述第二圆形通孔和第一圆形通孔4121c直径一致、且左右相对，所述顶板4124a位于吹扫外壳4121内部并顶紧模芯套4122和模芯4123；
所述钢丝出口外侧的外槽41右侧壁上环形阵列设置有多个第三螺栓孔，所述吹扫外壳4121和端盖4124经穿过第一螺栓孔、第二螺栓孔和第三螺栓孔的紧固螺栓连接在外槽41右侧外壁上，盘条1均自左向右贯穿第二圆形通孔、第一圆形沉孔4122b内的模芯4123、模芯套4122、第三圆形沉孔4122d内的模芯4123和第一圆形通孔4121c直至伸出吹扫装置412外侧。
在使用时，第四过线轮右侧的盘条分别连接多条拉拔生产线，在拉拔过程中，盘条1被拉拔生产线上的牵引装置牵引向右移动，盘条1与辊轴4421周壁上端摩擦接触，在盘条1由左向右移动时，辊轴4421顺时针转动，因为辊轴4421与齿轮4427经逆止器4428连接，所以辊轴4421带动齿轮4427顺时针转动，因为齿轮4427上端啮合有齿条4423，在齿轮4427随辊轴4421转动时，还会使辊轴4421和齿轮4427同时向左移动，直到移动到齿轮的齿牙离开齿条4423左端的齿牙，此时，齿轮4427在随辊轴4421旋转时与齿条4423左端的耐磨衬板滑动接触，并且保持在齿条4423左端位置；在齿轮4427和辊轴4421向左滚动时带动夹持板4422和连接板4424、连杆4425向左移动，连杆拉动滑板424向左移动，滑板上的第二排料孔425与第一排料孔423错位，使酸洗液槽下端封闭，同时连接板4424推动导电杆4431向左移动并接触两个导电弹片4432，导电杆4431接触两个导电弹片4432时导通对应的第一化工泵43，第一化工泵43开始工作，向对应的酸洗液槽内注入酸洗液，浸没内槽42内部的盘条1，多余的酸洗液413由内槽42的左右侧板上端向外溢出，启动酸洗过程。
如某一条拉拔生产线停机，则该生产线的盘条1不再移动，因为有压缩弹簧4426的作用，连接板4424会带动夹持板4422、齿轮4427和辊轴4421向右移动，因为齿轮4427与齿条4423啮合，所以齿轮4427在向右移动过程中是逆时针旋转的，而辊轴4421的中间直径小于齿轮4427的齿根圆直径，因此，同样的时间移动同样的距离时，辊轴4421转过的角度大于齿轮4427转过的角度，即：辊轴4421以更快的角速度逆时针相对于齿轮4427转动，这样的相对转动不受逆止器4428的限制，因此齿轮4427和辊轴4421可以稳定快速的返回原点，在齿轮4427和辊轴4421返回原点过程中，连接板4424带动导电杆4431向右移 动，并断开第一化工泵43的电路，第一化工泵43断电停机，不再向内槽42内注入酸洗液413，同时连接板4424还经连杆4425推动滑板424向右移动，使第二排料孔425与第一排料孔423上下对齐，使酸洗液413由第一排料孔423与第二排料孔425中泄出到外槽41内，此时处于内槽42内的盘条1不再接触酸洗液413，避免因某一条拉拔生产线停机而导动盘条1受到酸洗液413的持续腐蚀。
本发明创造的每一条生产线均对应一条盘条1，每个盘条1均对应一个泵控装置和一个酸洗液槽，实现单丝单控，自动启停，因此某一条拉拔生产线停机完全不会影响其它生产线的运行。
而现有技术中，多条生产线的多根盘条要配有多个酸洗槽4、多个水洗槽5、多个涂硼槽6构成的多组设备，每个酸洗槽4、水洗槽5、涂硼槽6均需要加热、控温，本申请可以使多条拉拔生产线只需要配备一个酸洗槽4、一个水洗槽5、一个涂硼槽6，工人可以只看守一个酸洗槽4、一个水洗槽5、一个涂硼槽6构成的一组设备的控制点，可以减少操作人员数量，节省工资成本，同时由于酸洗槽4、水洗槽5、涂硼槽6数量减少，也可以减小原料的消耗，如清洗维修过程中的排液量低、酸耗低，酸洗液蒸发浪费少，车间环境变好。
本发明创造可以使多条拉拔生产线共用一套预处理系统，该预处理系统可以对多根盘条1同时进行处理，节省生产成本。
本发明创造可以对多条拉拔生产线的多根盘条1一次处理，减少了多个酸洗、水洗和涂硼装置的参数控制，减少控制节点，可以减少该工序的操作人员数量。
本发明创造一套预处理系统可以对多条盘条1进行处理，减少了多个酸洗、水洗和涂硼装置，减少能耗和原料浪费。
本发明创造可以做到单丝单控，即任意一条拉拔生产线停机，对应的酸洗部位立即排酸，防止酸洗液持续浸泡盘条1，保证生产的持续进行，避免后续生产出现问题。
以上结合附图详细描述了本发明创造的优选实施方式，但是，本发明创造并不限于上述实施例，在不违背本发明创造的精神即公开范围内，可以对本发明创造的技术方案进行多种变形。

Claims (10)

  1. 一种多丝并联预处理系统，包括盘条(1)、放线架(2)和除鳞箱(3)，所述盘条(1)卷绕在放线架(2)上，其特征在于，所述盘条(1)、放线架(2)和除鳞箱(3)构成前处理部，所述前处理部有多组，多组前处理部互相平行，多组前处理部的盘条(1)由所在放线架(2)向右穿过对应的除鳞箱(3)位于除鳞箱(3)右侧，多组前处理部右侧依次设置有酸洗槽(4)、水洗槽(5)和涂硼槽(6)，所述酸洗槽(4)和多组前处理部的除鳞箱(3)之间设置有第一过线轮组(8)和第二过线轮组(9)，所述第一过线轮组(8)和第二过线轮组(9)均由多个前后间隔设置的过线轮组成，所述第一过线轮组(8)的多个过线轮与多组前处理部一一左右相对，第二过线轮组(9)的多个过线轮位于第一过线轮组(8)和酸洗槽(4)之间，所述第二过线轮组(9)中的相邻两个过线轮之间的间距小于第一过线轮组(8)中的相邻两个过线轮之间的间距，第二过线轮组(9)中最前侧的过线轮位于酸洗槽(4)的前侧板后面左侧，第二过线轮组(9)中最后侧的过线轮位于酸洗槽(4)的后侧板前面左侧，多组前处理部的盘条(1)经过第一过线轮组(8)和第二过线轮组(9)中一一对应的过线轮后自左向右穿过酸洗槽(4)、水洗槽(5)和涂硼槽(6)，所述涂硼槽(6)右侧设置有第三过线轮组和第四过线轮组，所述第三过线轮组和第二过线轮组(9)形状结构均一致、且呈左右对称状态，第四过线轮组与第一过线轮组(8)形状结构均一致、且右左右对称状态，所述第三过线轮组和第四过线轮组中一一左右对应的过线轮之间均设置有烘干箱(7)，位于涂硼槽(6)右侧的盘条(1)绕过第三过线轮组中一一对应的过线轮，分别穿过一一对应的烘干箱(7)后再绕过第四过线轮组中一一对应的过线轮位于第四过线轮组右侧；
    所述酸洗槽(4)包括外槽(41)、内槽(42)、第一化工泵(43)和泵控装置(44)，所述外槽(41)为上端开口的中空长方体，外槽(41)的左侧壁上部自前向后设置有多个贯穿外槽(41)左侧壁的长方形通孔(411)，外槽(41)的右侧壁上设置有与长方形通孔(411)左右相对的多个钢丝出口，所述钢丝出口为圆形孔，外槽(41)的右侧外壁上连接有多个与钢丝出口一一左右相对的吹扫装置(412)，所述外槽(41)内装有酸洗液(413)，所述酸洗液(413)的液面低于长方形通孔(411)下端；
    外槽(41)上部内设置有内槽(42)，所述内槽(42)为上端开口的中空长方体，内槽(42)的前后两端分别连接外槽(41)的前后内侧壁中部，内槽(42)的左右两端分别与外槽(41)的左右内侧壁之间有间距，内槽(42)内部自前向后设置有多个隔板(421)，所述隔板(421)为长方形板体，隔板(421)的左右两端分别连接内槽(42)的左右内侧壁，隔板(421)的下端连接内槽(42)的内底面，隔板(421)上端高于内槽(42)上端、低于外 槽(41)上端，多个隔板(421)将内槽(42)内部的空间分隔成与长方形通孔(411)一一左右相对的多个酸洗液槽，每个所述酸洗液槽的左右侧壁上均设置有与长方形通孔(411)左右相对的贯穿孔(422)，内槽(42)的底板底面上设置有多个滑槽，多个所述滑槽与多个酸洗液槽上下相对，每个酸洗液槽的底面上均均布有贯穿内槽(42)底板和滑槽的正方形的第一排料孔(423)，所述滑槽的截面为内部宽度大于下端开口宽度的、倒立的“凸”字形，滑槽的左右两端和下端均开口，所述滑槽内安装有滑板(424)，所述滑板(424)是与滑槽滑动配合的板体，滑板(424)上设置有与第一排料孔(423)上下对应的多个第二排料孔(425)，每组前处理部的盘条(1)的右端均自左向右贯穿相对应的长方形通孔(411)、内槽(42)上的酸洗液槽的贯穿孔(422)、外槽(41)上的钢丝出口和外槽(41)右侧外壁上的吹扫装置(412)，直至伸出吹扫装置(412)外侧；
    所述泵控装置(44)包括护罩(441)、控制部(442)和开关组件(443)，所述护罩(441)为左右两端开口的中空长方体，护罩(441)的右端设置有安装座，所述安装座为方形环状板体，安装座的内部口径与长方形通孔(411)口径一致，护罩(441)经安装座连接在长方形通孔(411)外部的外槽(41)左侧壁上，护罩(441)的内部口径与长方形通孔(411)口径一致，护罩(441)上部内设置有挡板(4411)，所述挡板(4411)为水平的板体，挡板(4411)的前后两端分别连接护罩(441)的前后内侧壁，挡板(4411)将护罩(441)内部的空间分隔成上下两个空腔，两个空腔中位于下部的空腔为控制腔、位于上部的空腔为开关腔，所述控制腔套装在盘条(1)外部，所述控制腔的前后内侧壁上设置有向控制腔侧壁内部凹陷、开口相对的凹槽，所述凹槽的左右两端分别贯穿控制腔侧壁的左右两端，控制腔内连接有控制部(442)，所述控制部(442)包括辊轴(4421)、两个夹持板(4422)和两个齿条(4423)，辊轴(4421)的外周壁上端中部与盘条(1)外周壁下端摩擦接触，辊轴(4421)的前部和后部均经逆止器(4428)连接有齿轮(4427)，所述逆止器(4428)的内环连接辊轴(4421)，外环连接齿轮(4427)，所述逆止器中的棘轮的棘齿自由端沿逆止器(4428)的圆环方向顺时针倾斜，每个所述齿轮(4427)的上端均啮合有齿条(4423)，两个所述齿条(4423)连接在挡板(4411)的下表面的前部和后部，所述夹持板(4422)为长方形板体，两个夹持板(4422)分别位于两个凹槽内且与凹槽滑动接触，两个夹持板(4422)右端穿过长方形通孔(411)位于外槽(41)左部内，辊轴(4421)的前后两端旋转连接在两个夹持板(4422)相对侧面的左部，两个夹持板(4422)的右端共同连接有连接板(4424)，所述连接板(4424)为长方形板体，连接板(4424)上设置有供盘条(1)贯穿的、与贯穿孔(422)、钢丝出口同轴的圆孔，连接板(4424)的左侧面前部和后部连接两个 夹持板(4422)、右侧面下端连接有连杆(4425)，连杆(4425)的右端连接滑板(424)左端，所述连接板(4424)与外槽(41)左侧内壁之间的两个夹持板(4422)外部共同套装有压缩弹簧(4426)，所述压缩弹簧(4426)的左右两端分别顶在外槽(41)左侧内壁和连接板(4424)左侧面上，压缩弹簧(4426)的直径大于长方形通孔(411)的宽度；所述开关腔内连接有开关组件(443)，所述开关组件(443)包括导电杆(4431)和两个导电弹片(4432)，所述导电杆(4431)为金属制成的圆杆体，导电杆(4431)的右端连接在连接板(4424)的左侧面上端、左端穿过长方形通孔(411)伸进开关腔右部内，两个导电弹片(4432)形状结构均一致，所述两个导电弹片(4432)分别安装在开关腔的内顶面左部和右部，两个导电弹片(4432)之间有间距，两个导电弹片(4432)分别引出贯穿护罩(441)顶板的导线；
    所述第一化工泵(43)有多个，多个第一化工泵(43)分别设置在外槽(41)右侧外壁上、与多个酸洗液槽一一对应，所述第一化工泵(43)的出水口贯穿外槽(41)右侧壁、连通酸洗液槽，第一化工泵(43)的入水口贯穿外槽(41)右侧壁、伸入酸洗液内和外槽(41)连通，第一化工泵(43)正极连接对应的开关组件(443)上的任一导线，开关组件(443)的另一导线和第一化工泵(43)负极分别连接市电；
    所述水洗槽(5)和涂硼槽(6)形状结构均与酸洗槽(4)的形状结构一致，所述水洗槽(5)的外槽(41)内部装有水，涂硼槽(6)的外槽(41)内装有硼砂液。
  2. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述所述长方形通孔(411)的中心轴线高于第二过线轮组(9)的多个过线轮上端，所述钢丝出口与地面的高度差和第二过线轮组(9)的多个过线轮上端与地面的高度差一致。
  3. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述滑板(424)的长度大于内槽(42)左右侧面之间的间距。
  4. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述齿条(4423)的长度大于第一排料孔(423)的边长、小于左右相邻的两个第一排料孔(423)之间的间距，齿轮(4427)位于齿条(4423)左端时，内槽(42)底板上的第一排料孔(423)和内槽(42)底板上的滑槽内滑板(424)上的第二排料孔(425)相错位，齿轮(4427)位于齿条(4423)右端时，内槽(42)底板上的第一排料孔(423)和内槽(42)底板上的滑槽内滑板(424)上的第二排料孔(425)上下相对。
  5. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述齿条(4423)左端到护罩(441)左端的距离大于齿轮(4427)的外径的1/2。
  6. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述辊轴(4421)是两端直径小中间直径大的台阶状圆柱体。
  7. 根据权利要求6所述的一种多丝并联预处理系统，其特征在于，所述辊轴(4421)的中间直径小于齿轮(4427)的齿根圆直径，辊轴(4421)为摩擦材料制成的台阶状圆柱体，辊轴(4421)的中间段上端高于连接板(4424)上的圆孔和第二过线轮组(9)的多个过线轮上端。
  8. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述齿轮(4427)位于齿条(4423)左端时，导电杆(4431)的左端位于两个导电弹片(4432)左侧，导电杆(4431)与两个导电弹片(4432)接触，齿轮(4427)位于齿条(4423)右端时，导电杆(4431)的左端位于两个导电弹片(4432)右侧，并脱离与两个导电弹片(4432)的接触。
  9. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述齿条(4423)左端面为下端向右倾斜的倾斜面，齿条(4423)左端面上连接有尼龙材料制成的耐磨衬板，所述耐磨衬板为板体，耐磨衬板与齿条(4423)的左端面连接。
  10. 根据权利要求1所述的一种多丝并联预处理系统，其特征在于，所述吹扫装置(412)包括吹扫外壳(4121)、模芯套(4122)、模芯(4123)和端盖(4124)，所述吹扫外壳(4121)为左端开口的中空圆柱体，吹扫外壳(4121)的外周壁中部上端设置有贯穿吹扫外壳(4121)内外周壁的螺纹孔，所述螺纹孔内连接有气管接头(4121a)，所述气管接头(4121a)的外端部连接有气管，吹扫外壳(4121)的右端设置有贯穿吹扫外壳(4121)右侧内外壁的第一圆形通孔(4121c)，吹扫外壳(4121)的外周壁左端设置有连板(4121d)，所述连板(4121d)为圆环形板体，连板(4121d)的内环面连接吹扫外壳(4121)的外周壁左端，连板(4121d)上环形阵列有多个第一螺栓孔；
    所述吹扫外壳(4121)内设置有模芯套(4122)，所述模芯套(4122)为外径与吹扫外壳(4121)内径相配应的管体，模芯套(4122)的内径与第一圆形通孔(4121c)直径一致，模芯套(4122)的长度小于吹扫外壳(4121)左端到吹扫外壳(4121)右侧内壁之间的距离，模芯套(4122)的外周壁中部设置有环形凹槽(4122a)，所述环形凹槽(4122a)的左右两端分别与模芯套(4122)的左右两端之间有间距，所述环形凹槽(4122a)与气管接头(4121a)连通，模芯套(4122)的左端面上同轴设置有向模芯套(4122)内部凹陷、开口向左的第一圆形沉孔(4122b)，所述第一圆形沉孔(4122b)的直径大于模芯套(4122)内径、小于模芯套(4122)外径，第一圆形沉孔(4122b)的右端面上同轴设置有开口向左、向右朝向模芯套(4122)凹陷的第二圆形沉孔(4122c)，所述第二圆形沉孔(4122c)的直 径大于模芯套(4122)内径、小于第一圆形沉孔(4122b)直径，所述第二圆形沉孔(4122c)的内周壁上环形阵列有多个倾斜的通气孔(4122e)，所述通气孔(4122e)为圆形的通孔，通气孔(4122e)的左端向内连通第二圆形沉孔(4122c)、右端向外连通环形凹槽(4122a)，所述模芯套(4122)的右端面上同轴设置有向模芯套(4122)内部凹陷、开口向右的第三圆形沉孔(4122d)，所述第三圆形沉孔(4122d)的直径、深度分别与第一圆形沉孔(4122b)的直径、深度一致；
    所述连接板(4424)上的圆孔内、第三圆形沉孔(4122d)内和第一圆形沉孔(4122b)内均装有模芯(4123)，所述模芯(4123)为圆环体，所述模芯(4123)的外径与第一圆形沉孔(4122b)和第三圆形沉孔(4122d)直径相配应、内径小于第一圆形通孔(4121c)直径，模芯(4123)的长度与第一圆形沉孔(4122b)和第三圆形沉孔(4122d)的深度相配应，吹扫外壳(4121)的左端连接有端盖(4124)，所述端盖(4124)为直径与连板(4121d)外环直径一致的圆形板体，端盖(4124)的右侧面上同轴设置有顶板(4124a)，所述顶板(4124a)为直径与吹扫外壳(4121)内径相配应的圆形板体，端盖(4124)上环形阵列设置有多个贯穿端盖(4124)左右侧面的第二螺栓孔，所述多个第二螺栓孔与多个第一螺栓孔左右相对，端盖(4124)和顶板(4124a)中心设置有依次贯穿端盖(4124)左侧面和顶板(4124a)右侧面的第二圆形通孔，所述第二圆形通孔和第一圆形通孔(4121c)直径一致、且左右相对，所述顶板(4124a)位于吹扫外壳(4121)内部并顶紧模芯套(4122)和模芯(4123)；
    所述钢丝出口外侧的外槽(41)右侧壁上环形阵列设置有多个第三螺栓孔，所述吹扫外壳(4121)和端盖(4124)经穿过第一螺栓孔、第二螺栓孔和第三螺栓孔的紧固螺栓连接在外槽(41)右侧外壁上，盘条(1)均自左向右贯穿第二圆形通孔、第一圆形沉孔(4122b)内的模芯(4123)、模芯套(4122)、第三圆形沉孔(4122d)内的模芯(4123)和第一圆形通孔(4121c)直至伸出吹扫装置(412)外侧。
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