WO2023000546A1 - 一种冲压装置、分拣机及建筑玻璃包装结构 - Google Patents

一种冲压装置、分拣机及建筑玻璃包装结构 Download PDF

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Publication number
WO2023000546A1
WO2023000546A1 PCT/CN2021/128656 CN2021128656W WO2023000546A1 WO 2023000546 A1 WO2023000546 A1 WO 2023000546A1 CN 2021128656 W CN2021128656 W CN 2021128656W WO 2023000546 A1 WO2023000546 A1 WO 2023000546A1
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WO
WIPO (PCT)
Prior art keywords
stamping
block
belt
motor
swing arm
Prior art date
Application number
PCT/CN2021/128656
Other languages
English (en)
French (fr)
Inventor
林志斌
祝宏
顾晨
Original Assignee
林志斌
祝宏
顾晨
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110829292.XA external-priority patent/CN113458230B/zh
Priority claimed from CN202122048222.9U external-priority patent/CN215853409U/zh
Application filed by 林志斌, 祝宏, 顾晨 filed Critical 林志斌
Publication of WO2023000546A1 publication Critical patent/WO2023000546A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02—Stamping using rigid devices or tools
    • B21D22/08—Stamping using rigid devices or tools with die parts on rotating carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00—Tools as parts of machines covered by this subclass
    • B21D37/04—Movable or exchangeable mountings for tools
    • B21D37/06—Pivotally-arranged tools, e.g. disengageable

Definitions

  • the invention relates to the technical field of mechanical punching machines, in particular to a punching device, a sorting machine and a packaging structure for architectural glass.
  • a mechanical stamping machine is a stamping press.
  • the stamping process has the advantages of saving materials and energy, high efficiency, low technical requirements for operators, and the ability to produce products that cannot be achieved by mechanical processing through various mold applications. usage is becoming more and more extensive.
  • the push plate type sorting equipment has poor sorting ability and low efficiency for thin items, and the balance wheel type sorting equipment has poor sorting effect for soft packages and small items.
  • the cross-belt sorter occupies a large space and is expensive. It is not suitable for small sites and occasions with small venues. The carousel sorter cannot expand the bays, and the floor space will be larger if there are more bays.
  • the traditional packaging method for architectural glass is to nail wooden boxes into wooden boxes, use the glass as a pure load, and wrap the glass in a strong wooden box for transportation. Since the glass is heavy, a lot of wood was used. Furthermore, because the glass sizes are different, the glass can only be customized and has no versatility, resulting in a great waste.
  • the present invention designs a stamping device, sorting machine and architectural glass packaging structure, and the technical problems it solves are: (1) the stamping of aluminum sheet metal parts in the prior art requires multiple stampings to form the final product, so it needs to enter different On the stamping machine, this will make the stamping procedure complicated, need to use more stamping equipment, and make the production cost high. (2) The existing sorting machine has technical defects such as poor adaptability to small, medium and thin pieces, low sorting efficiency, high site requirements, and not easy to expand. (3) Traditional glass packaging has defects such as requiring a large amount of wood, complex packaging, low reuse rate of packaging boxes, and insufficient safety.
  • the present invention adopts the following scheme:
  • a stamping device comprising a lower die (1) and an upper die (3)
  • the upper die (3) includes a stamping part mounting seat
  • the stamping part mounting seat is provided with a plurality of mounting grooves (9 )
  • each mounting groove (9) is provided with a stamping block (26) that can move vertically
  • each stamping block (26) has a different shape
  • the first motor (20) makes the swing arm (24) rotate to the required position
  • the cylinder (18) causes the pressing block (25) on the swing arm (24) to act on the corresponding stamping block (26) to move downward; correspondingly, on the lower die (1) there is a
  • the turntable (16) is provided with a plurality of stamping slots (17) along the circumferential direction of the turntable (16), and stamping parts are placed in each stamping slot (17), and the turntable (16) is placed on the second motor (12) Rotation under action enables different stamping blocks (26) to act on stampings in the same stamping slot (17).
  • each of the installation grooves (9) runs through the stamping part installation seat, and a first spring (5) is connected inside each of the installation grooves (9), and each of the first springs (5)
  • the bottom of the upper die (3) is connected to the stamping block (26), the top center of the upper die (3) has a fixed seat (4), and the fixed seat (4) is provided with a cylinder (18) inside, and the cylinder (18)
  • the cylinder rod is connected with the drive base (19), the inside of the drive base (19) is provided with the first motor (20), the rotating shaft of the first motor (20) drives the sleeve (21) to rotate, and the One end of the swing arm (24) is connected with the outer surface of the sleeve (21), and the other end of the swing arm (24) is connected with a pressure block (25); the cylinder (18) acts on the driving seat (19 ), the first motor (20) and the swing arm (24) move down, the pressing block (25) moves down and passes through the through hole of the first spring (5) to act on the The stamping block (2
  • auxiliary force applying devices capable of generating downward pressure on the stamping block (26)
  • the auxiliary force applying devices include horizontally moving oblique wedges (27) and vertically moving oblique wedges (28), so
  • the driving seat (18) is conical, and the conical driving seat (18) moves downward to act on the first slope (271) of the horizontally moving wedge (27) so that the horizontally moving wedge (27) Horizontal movement; the second slope (272) of the horizontal movement wedge (27) acts on the slope of the vertical movement wedge (28) so that the vertical movement wedge (28) moves downward through the pendulum
  • the arm (24) also acts on the stamping block (26); the horizontally moving oblique wedge (27) and the vertically moving oblique wedge (28) are respectively provided with back-moving springs to ensure that their positions are restored.
  • the stamping block (26) includes an inner stamping block (261) and an outer stamping block
  • the pressing block (25) acts on the outer stamping block
  • the vertically moving wedge (28) passes through the pressing block
  • the through hole on the block (25) acts on the inner stamping block (261) to realize secondary stamping forming.
  • the top of the stamping part mounting seat is provided with a fixing column (22), and the inner mounting groove of the fixing column (22) is provided with a second spring (23), and the top of the second spring (23) is fixed on the sleeve ( 21) on.
  • the lower die (1) is provided with a turn slot (15), the turn slot (14) is provided with a second motor (12), and the motor shaft of the second motor (12) is connected to the turntable ( 16) Connect.
  • the bottom of the turntable (16) and the top surface of the turn groove (14) are provided with arc-shaped raceways (13) that cooperate with each other, and two arc-shaped raceways (13) are rollingly connected along the circumferential direction.
  • a stamping method of a stamping device comprising the following steps:
  • Step 1 start the first motor (20) so that the briquetting block (25) of the swing arm (24) rotates above the first stamping block (26), and stop the first motor (20);
  • Step 2 start the cylinder (18) , so that the swing arm (24) and the pressing block (25) move down to act on the first stamping block (26), and the first stamping block (26) stamps the stamping parts in the stamping groove (17);
  • Step 3 start the cylinder (18), so that the swing arm (24) and the briquetting block (25) move up;
  • step 4 start the first motor (20) again to make the briquetting block (25) of the swing arm (24) rotate to the second Above the stamping block (26), stop the first motor (20) again; at the same time, start the second motor (12), so that the stamping parts in the stamping groove (17) acted on in step 2 move synchronously to the second Below the stamping block (26);
  • step 5 start the cylinder (18), so that the swing arm (24) and the briquetting block (25) move down to act on the
  • a stamping method of a stamping device comprising the following steps:
  • Step 1 start the first motor (20) so that the briquetting block (25) of the swing arm (24) rotates above the first stamping block (26), and stop the first motor (20);
  • Step 2 start the cylinder (18) , so that the swing arm (24) and the briquetting block (25) move down to act on the stamping parts in the stamping groove (17) at the corresponding position; at the same time, the tapered drive seat (18) acts as an auxiliary force applying device and The stamping block (26) increases the downward pressure to ensure the stamping effect;
  • step 3 start the cylinder (18), so that the swing arm (24) and the briquetting block (25) move upward;
  • step 4 start the first motor (20) again ) to make the briquetting block (25) of the swing arm (24) rotate to the top of the second stamping block (26), and stop the first motor (20) again; at the same time, start the second motor (12), so that in step 2
  • the stamping part in the stamping slot (17) being acted moves to the second stamping block (26); step 5,
  • Two stamping blocks (26), the second stamping block (26) carries out the stamping forming for the second time to the stamping part in the stamping groove (17); force device and increase the downward pressure on the stamping block (26) to ensure the stamping effect; step 6, use the Nth stamping block (26) to repeat steps 4-5 according to the stamping block to be used, the number of stamping times and the stamping sequence .
  • a stamping method of a stamping device comprising the following steps:
  • Step 1 start the first motor (20) so that the briquetting block (25) of the swing arm (24) rotates above the first stamping block (26), and stop the first motor (20);
  • Step 2 start the cylinder (18), so that the swing arm (24) and the briquetting block (25) move down to act on the outer stamping block of the first stamping block (26), and the outer stamping block presses the stamping in the stamping groove (17) The parts are stamped for the first time;
  • Step 3 The tapered drive seat (18) acts as an auxiliary force application device and moves the inner stamping block of the stamping block (26) downward, and the inner stamping block performs a process on the stamping parts in the stamping groove (17). Second stamping.
  • a roller conveyor belt combined narrow-belt sorting machine including a sorting host and a rack electric control cabinet, characterized in that: the sorting host is equipped with multiple rubber-covered rollers and multiple rubber-stepped synchronous belts.
  • a rubber-covered roller realizes synchronous rotation through the rubber-covered roller drive assembly, and multiple rubber-stepped synchronous belts realize synchronous rotation through the synchronous belt drive assembly; multiple rubber-coated rollers and multiple rubber-stepped timing belts are arranged at intervals, and the rubber The roller makes the package move in a straight line.
  • the rubber steps are higher than the conveying surface of the rubber-covered roller, thereby changing the moving direction of the package. The part without rubber steps will not change the original direction of the package. .
  • the synchronous belt drive assembly includes a plurality of main synchronous pulleys, a drive shaft, a belt seat bearing and a servo motor, a plurality of main synchronous pulleys are connected in series on the drive shaft, and one end of the drive shaft is connected to the belt seat The other end of the driving shaft is connected with the transmission shaft of the servo motor through a transmission mechanism.
  • it also includes a plurality of slave synchronous pulleys, the slave synchronous pulleys are synchronous belt tensioning components, and each synchronous belt with rubber steps is wound on the master synchronous pulley and the slave synchronous pulley.
  • a new type of architectural glass packaging structure characterized in that: the top four corners of the glass hexahedron composed of multiple pieces of architectural glass are respectively provided with an upper corner guard, the bottom four corners of the glass hexahedron are respectively provided with a lower corner guard, two upper left corner guards and two left lower guards.
  • One end of the glass hexahedron is fixed by a steel belt at the corner, and the other end of the glass hexahedron is fixed by another steel belt for two upper right corner guards and two lower right corner guards.
  • the top edge of the glass hexahedron is provided with a right-angled edge, and the two ends of the two right-angled edges are respectively clamped by a piece of wood, one of which is fixed by two upper left corners, and the other wood is fixed by two upper right Corner clips secure.
  • the bottom edge of the glass hexahedron is provided with a right-angled edge, and the two ends of the two right-angled edges are respectively clamped by a piece of wood, one of which is fixed by two lower left corners, and the other wood is fixed by two right
  • the lower corner guards are clipped and fixed.
  • the ring structure formed by one steel belt passes through the two lower left corners and covers the two upper left corners to achieve vertical binding and fixing; the ring structure formed by the other steel belt passes through the two lower right corners And cover the two upper right corner protectors to realize vertical binding and fixation.
  • the two upper left corner protectors and the two upper right corner protectors are bound and fixed by a horizontal closed loop formed by the upper horizontal strapping straps; the two lower left corner protectors and the two lower right corner protectors are bound and fixed by a horizontal closed loop formed by the lower horizontal strapping straps.
  • the same stamping part can be stamped multiple times by rotating the swing arm to different stamping blocks.
  • the stamping part is always kept in the same mold during the multiple stamping process, and the movement of the swing arm is carried out with the movement of the corresponding stamping part. Synchronous movement, reduced working time, improved stamping efficiency.
  • Adding an auxiliary force applying device in the present invention can avoid that the cylinder and the stamping block are not on the same vertical working surface and the swing arm is too long to cause insufficient pressure on the stamping block, so that the stamping effect cannot be guaranteed.
  • the auxiliary force applying device use The power of the existing cylinder cooperates with each other through multiple wedge structures, so that the pressure generated by the cylinder can be applied to the stamping block more, ensuring the stamping effect.
  • the stamping block can also be improved into two parts of the inner and outer stamping blocks, the outer stamping block acts through the pressing block on the swing arm, and the inner stamping block acts through the auxiliary force applying device, thus The effect of secondary stamping can be realized to meet the requirements of high stamping quality.
  • the stamping method of the present invention can cause the stamping parts to be respectively acted on by multiple stamping blocks in sequence, which changes the traditional mode that the stamping parts need to leave the mold once stamping, which greatly saves the stamping time and improves the stamping quality.
  • arc-shaped raceways are provided on the bottom of the turntable and the inner bottom surface of the turn groove, and a plurality of balls are rolled and connected in the circumferential direction between the two arc-shaped raceways, and the plurality of balls can be driven by the second motor.
  • the axial force brought by the turntable to the second motor is offset to protect the second motor.
  • two hydraulic gauges are arranged on the front surface of the console to facilitate people to monitor the stamping pressure at any time
  • the second spring is fixed on the inner bottom surface of the fixed column and the inner bottom surface of the sleeve to facilitate the expansion and contraction of the cylinder.
  • the reverse elastic force prevents the swing arm from shaking when it follows the upward movement of the cylinder, which ensures the stability of the equipment when changing the stamping die.
  • the present invention has good adaptability to small and medium-sized thin pieces, high sorting efficiency, low site requirements, and convenient expansion, and is suitable for large and small e-commerce and express delivery centers and stations.
  • a part of the outer ring of the synchronous belt with rubber steps of the present invention is provided with rubber steps, and is higher than the conveying surface of the rubber-covered roller, and the package is taken away by the lateral movement of the synchronous belt through friction.
  • the new architectural glass packaging structure of the present invention saves a large amount of wood, saves about 70% of wood compared with traditional packaging methods, and is more environmentally friendly and economical.
  • corner protectors and edge protectors used in the packaging of the present invention are firmly bound to the glass itself, which can effectively protect the glass from being damaged by external impact during handling and transportation.
  • the packaging method of the present invention is simple, and the complicated box-making process is omitted.
  • the packaging structure in the present invention is convenient for transportation, which can be lifted by driving, and is also suitable for transportation by handcart and forklift.
  • the packaging structure of the present invention is easy to disassemble, and the glass can be used by cutting the binding tape, while the traditional wooden box packaging must use a special unpacking tool such as a crowbar before the glass can be taken out of the box.
  • corner protectors and edge protectors can be recycled repeatedly, with low cost and more environmental protection.
  • the present invention is designed with various sizes of corner protectors, which are suitable for glass packaging of various cumulative thicknesses, and has a large bearing capacity, and the maximum packaging weight can reach 2 tons.
  • Fig. 1 the schematic diagram of the three-dimensional structure of the stamping device of the present invention
  • Fig. 2 the sectional view of stamping device of the present invention
  • Figure 3 A partial enlarged schematic diagram in Figure 2;
  • Fig. 4 the schematic diagram of the first embodiment of the auxiliary force applying device in the present invention.
  • Fig. 5 Schematic diagram of the second embodiment of the auxiliary force applying device in the present invention.
  • Figure 6 A schematic diagram of the three-dimensional structure of the roller conveyor combined narrow-belt sorter of the present invention.
  • Figure 7 Schematic diagram of the three-dimensional structure of the sorting host in the present invention.
  • Figure 8 Schematic diagram of the synchronous belt with rubber steps in Figure 7;
  • Figure 9 Schematic diagram of the structure of the synchronous belt drive assembly in Figure 7;
  • Figure 10 Schematic diagram of the structure of the rubberized roller drive assembly in Figure 7;
  • FIG 11 Schematic diagram of the structure of the belt conveyor assembly in Figure 7;
  • Figure 12 Schematic diagram of the structure of the sensor assembly in Figure 7.
  • Figure 13 Schematic diagram of the structure of Embodiment 1 of the novel architectural glass packaging structure of the present invention.
  • Figure 14 Structural schematic diagram of Embodiment 2 of the novel architectural glass packaging structure of the present invention.
  • Figure 15 Schematic diagram of adding wood in Figure 14;
  • FIG 16 Schematic diagram of the strapping used in Figure 14;
  • Figure 17 Schematic diagram of the structure of the upper corner protector of the present invention.
  • Figure 18 Schematic diagram of the structure of the lower corner protector of the present invention.
  • Figure 19 Schematic diagram of the structure of the corner protector on the middle support of the present invention.
  • Figure 20 Schematic diagram of the structure of the corner protector under the middle support of the present invention.
  • 1 building glass
  • 2 upper corner
  • 21 card slot
  • 3 bottom corner
  • 31 upper slot
  • 32 lower base
  • 33 first steel strip through hole
  • 34 with groove
  • 4 Right-angle edge protection
  • 5 wood
  • 6 steel belt
  • 7 lower corner protection of the middle support
  • 71 lower card slot
  • 72 base
  • 73 through hole of the second steel belt
  • 8 upper corner protection of the middle support
  • 81 belt groove
  • 9 strapping strap
  • 91 upper horizontal strapping strap
  • 92 lower horizontal strapping strap
  • 10 lifting point.
  • a stamping device includes a lower die 1 and an upper die 3, the upper die 3 includes a stamping part mounting seat, and the stamping part mounting seat is provided with a plurality of mounting grooves 9 along its circumferential direction, each A stamping block 26 that can move vertically is arranged in the mounting groove 9.
  • Each stamping block 26 has a different shape.
  • the first motor 20 makes the swing arm 24 rotate to the top of the stamping block 26 that needs to be used.
  • the block 25 acts on the corresponding stamping block 26 to move downward; correspondingly, a turntable 16 is provided on the lower die 1, and a plurality of punching grooves 17 are arranged along the circumferential direction of the turntable 16, and stamping parts are placed in each punching groove 17, and the turntable 16 Rotating under the action of the second motor 12 so that different stamping blocks 26 can act on the stamping parts in the same stamping groove 17 .
  • Each installation groove 9 runs through the stamping part installation seat, and the inside of each installation groove 9 is connected with a first spring 5, and the bottom of each first spring 5 is connected with a stamping block 26, and there is a fixed seat 4 at the center of the top of the upper die 3,
  • the fixed seat 4 is provided with a cylinder 18 inside, and the cylinder rod of the cylinder 18 is connected with the drive seat 19.
  • the inside of the drive seat 19 is provided with a first motor 20, the rotating shaft of the first motor 20 drives the sleeve 21 to rotate, and one end of the swing arm 24 is connected to the sleeve.
  • the outer surface of the barrel 21 is connected, and the other end of the swing arm 24 is connected with a pressure block 25; when the cylinder 18 acts on the drive seat 19, the first motor 20 and the swing arm 24 to move downward, the pressure block 25 moves downward and passes through the first spring
  • the through hole of 5 acts on the stamping block 26 to move downward, and when the pressing block 25 does not act on the stamping block 26, the first spring 5 makes the stamping block 26 reset.
  • a fixing post 22 is provided on the top of the stamping part mounting seat, and a second spring 23 is provided in the inner mounting groove of the fixing post 22 , and the top of the second spring 23 is fixed on the sleeve 21 .
  • the lower mold 1 is provided with a turning slot 15 , and the turning slot 14 is provided with a second motor 12 , and the motor shaft of the second motor 12 is connected with the turntable 16 .
  • the bottom of the turntable 16 and the top surface of the turn groove 14 are provided with arc-shaped raceways 13 that cooperate with each other, and a plurality of balls 14 are rollingly connected between the two arc-shaped raceways 13 along the circumferential direction.
  • the front surface of the punch body 1 is fixed with a console 8, the front surface of the console 8 is fixed with two hydraulic gauges 10, and the front surface of the console 8 is fixed with two knobs 11 near the edge of one side.
  • Control box 6 is fixed.
  • the stamping method of the stamping device of the present invention comprises the following steps: Step 1, start the first motor 20 to make the pressing block 25 of the swing arm 24 rotate to the top of the first stamping block 26, and stop the first motor 20; Step 2, start the cylinder 18 , so that the swing arm 24 and the pressing block 25 move down to act on the first stamping block 26, and the first stamping block 26 stamps the stamping parts in the stamping groove 17; Step 3, start the cylinder 18, so that the swing arm 24 and The briquetting block 25 moves upwards; step 4, start the first motor 20 again so that the briquetting block 25 of the swing arm 24 rotates above the second stamping block 26, stop the first motor 20 again; at the same time, start the second motor 12, Make the stamping parts in the stamping groove 17 acted on in step 2 move synchronously below the second stamping block 26; step 5, start the cylinder 18, so that the swing arm 24 and the pressing block 25 move down to act on the second stamping block 26 , the second stamping block 26 performs a second stamping on the stamp
  • the auxiliary force-applying devices include horizontally moving wedges 27 and vertically moving wedges 28, and the driving seat 18 is conical.
  • the first slope 271 of the horizontally moving wedge 27 is moved downward by the shaped drive seat 18 to move the horizontally moving wedge 27 in the horizontal direction;
  • the oblique wedge 28 moves downward through the swing arm 24 and acts on the stamping block 26;
  • the oblique wedge 27 for horizontal movement and the oblique wedge 28 for vertical movement are respectively provided with return springs to ensure that their positions are restored.
  • the stamping method of the stamping device of the present invention comprises the following steps: Step 1, start the first motor 20 to make the pressing block 25 of the swing arm 24 rotate to the top of the first stamping block 26, and stop the first motor 20; Step 2, start the cylinder 18 , so that the swing arm 24 and the pressing block 25 move downward to act on the stamping parts in the stamping groove 17 at the corresponding position; at the same time, the conical driving seat 18 acts as an auxiliary force applying device and increases the downward pressure on the stamping block 26 to ensure stamping Effect; Step 3, start the cylinder 18, so that the swing arm 24 and the briquetting block 25 move upward; Step 4, start the first motor 20 again so that the briquetting block 25 of the swing arm 24 rotates to the top of the second stamping block 26, and stop the second stamping block 26 again.
  • a motor 20 At the same time, start the second motor 12, so that the stamping parts in the stamping groove 17 acted on in step 2 move to the second stamping block 26 below; Step 5, start the cylinder 18, so that the swing arm 24 and The pressing block 25 moves down to act on the second stamping block 26, and the second stamping block 26 performs a second stamping on the stamping parts in the stamping groove 17; at the same time, the tapered driving seat 18 acts as an auxiliary force applying device And increase the downward pressure on the stamping block 26 to ensure the stamping effect; step 6, use the Nth stamping block 26 to repeat steps 4-5 according to the stamping block to be used, the number of stamping times and the stamping sequence.
  • the stamping block 26 includes an inner stamping block 261 and an outer stamping block
  • the pressing block 25 acts on the outer stamping block
  • the vertically moving wedge 28 passes through the through hole on the pressing block 25 to act on the inner stamping block 261 to realize secondary Stamping.
  • the stamping method of the stamping device of the present invention comprises the following steps: Step 1, start the first motor 20 to make the pressing block 25 of the swing arm 24 rotate to the top of the first stamping block 26, and stop the first motor 20; Step 2, start the cylinder 18 , so that the swing arm 24 and the briquetting block 25 move downward to act on the outer stamping block of the first stamping block 26, and the outer stamping block carries out stamping forming for the stamping part in the stamping groove 17 for the first time; step 3, the tapered driving seat 18 acts as an auxiliary force-applying device and moves the inner stamping block of the stamping block 26 downward, and the inner stamping block carries out the stamping forming for the stamping part in the stamping groove 17 for the second time.
  • a roller conveyor combined narrow-band sorter includes a sorting host 1 and a rack electric control cabinet 2.
  • the sorting host 1 cooperates with the conveying belt assembly, the roller assembly, and the synchronous belt to complete the sorting action.
  • the rack electric control cabinet 2 is used as a support, and electrical control components are installed inside to complete the sorting logic and control.
  • the sorting host 1 is provided with a plurality of rubber-coated rollers 13 and a plurality of synchronous belts 14 with rubber steps.
  • the synchronous belt 14 rotates synchronously through the synchronous belt drive assembly 16; a plurality of rubber-coated rollers 13 and a plurality of synchronous belts 14 with rubber steps are arranged at intervals, that is, one rubber-coated roller 13 is placed, and then a rubber-covered roller 13 is placed. Take 14, and so on.
  • the rubber-covered roller 13 makes the package move in a straight line.
  • the part with the rubber steps 142 changes the moving direction of the package, and the part without the rubber steps does not change the original direction of the package.
  • rubber steps 142 are provided on a part of the outer ring of the synchronous belt with rubber steps 14 , while the other part does not. Because the rubber step 142 is higher than the conveying surface of the rubber drum 13, the lateral movement of the friction synchronous belt will take the parcel away.
  • the timing belt 14 with rubber steps is located between the two rubber-covered rollers 13.
  • the rubber steps 141 are located at the lower end, allowing the rubber-covered rollers 13 to convey the packages.
  • the timing belt 14 rotates.
  • the rubber step 141 on the synchronous belt will take the parcel away from entering the corresponding grid.
  • the synchronous belt drive assembly 16 includes a plurality of main synchronous pulleys 161, a driving shaft 162, a belt seat bearing 163 and a servo motor 164, and a plurality of main synchronous belt pulleys 161 are connected in series on the driving shaft 162, and the driving shaft 162 One end is connected to the bearing with seat 163 , and the other end of the drive shaft 162 is connected to the transmission shaft of the servo motor 164 through a transmission mechanism.
  • each synchronous belt 14 with rubber steps is wound on the main synchronous pulley 161 and the secondary synchronous pulley.
  • the rubber-covering drum driving assembly 18 includes a plurality of V-ribbed pulleys 181, a series of V-ribbed belts 182, a roller V-ribbed belt 183 and a reduction motor 184, and the reduction motor 184 drives one or more V-ribbed pulleys 181 rotation, between adjacent two V-ribbed pulleys 181 is connected by serially connecting V-ribbed belts 182 so that a plurality of V-ribbed pulleys keep rotating simultaneously; Rubber roller 13 is connected,
  • FIG. 12 it also includes a belt conveying assembly 15 through which the package moves to the rubber-covered drum 13 or the synchronous belt 14 with rubber steps.
  • the belt conveying assembly 15 is used for conveying parcels, which makes the conveying process of parcels more stable and reduces the use of rollers.
  • the belt conveyor assembly 15 comprises a conveying belt 151, a driving roller 152, a driven roller 153 and a belt supporting plate 154.
  • the driving roller 152 is connected with the driven roller 153 by a conveying belt 151, and the driving device makes the driving roller 152 rotate through a transmission mechanism, and the belt holder Plate 154 ensures smooth operation of the belt conveyor assembly.
  • the driving device is a reduction motor 184, and the driving drum 152 is connected with the ribbed pulley 181 through a roller ribbed belt 183,
  • a sensor assembly 12 is provided at the entry end of the conveyor belt 151 , and the sensor assembly 12 judges whether there is a package passing through.
  • the sensor component 12 uses a photoelectric sensor 121. When a package passes, the photoelectric sensor 121 generates an electrical signal by reflecting the infrared light of the photoelectric sensor 121 to determine whether there is a package passing through. It also includes a sensor mounting plate 122, and the sensor mounting plate 122 is equipped with multiple groups of photoelectric sensors 121, so as to sense packages of different sizes and different positions.
  • a new type of architectural glass packaging structure the top four corners of the glass hexahedron combined with multiple pieces of architectural glass 1 are respectively provided with an upper corner protector 2, the bottom four corners of the glass hexahedron are respectively provided with a lower corner protector 3, and two upper left corner protectors 2 and two lower left corners 3 are fixed by a steel band 6 at one end of the glass hexahedron, and two upper right corners 2 and two lower right corners 3 are fixed by another steel band 6 at the other end of the glass hexahedron.
  • the top edge of the glass hexahedron is provided with a right-angle guard 4, and the two ends of the two right-angle guards 4 are clamped by a piece of wood 5 respectively, one of which is fixed by two upper left corner guards 2, and the other wood 5 is held by The two upper right corner protectors 2 are clamped and fixed.
  • the bottom edge of the glass hexahedron is provided with right-angled edge protectors 4, and the two ends of the two right-angled edge protectors 4 are respectively clamped by a piece of wood 5, wherein one piece of wood 5 is clamped and fixed by two lower left corner protectors 3, and the other piece of wood 5 is clamped by The two lower right corner protectors 3 are clamped and fixed.
  • a ring structure formed by a steel belt 6 passes through the two lower left corners 3 and covers the two upper left corners 2 to realize vertical binding and fixing; the ring structure formed by another steel belt 6 passes through the two lower right corners 3 and wraps Cover the two upper right corner guards 2 to realize vertical binding and fixation.
  • the two upper left corner protectors 2 and the two upper right corner protectors 2 are bound and fixed by the horizontal closed loop formed by the upper horizontal strapping strap 91; Bundle fixed.
  • each middle support lower corner 7 supports the bottom middle edge of the glass hexahedron
  • Each intermediate support upper corner 8 is clamped at the middle edge of the top of the hexahedron, and each intermediate support structure fixes the two intermediate support lower corners 7 and the two intermediate support upper corners 8 in a ring through a middle steel belt.
  • the ring structure formed by the middle steel belt passes through the two middle supporting lower corners 7 and covers the two middle supporting upper corners 8 to realize vertical binding and fixing.
  • the lower corner protector 7 of the middle support is bound and fixed by the horizontal closed loop formed by the lower horizontal strap 92
  • the upper corner protector 8 of the middle support is bound and fixed by the horizontal closed loop formed by the upper horizontal strap 91 .
  • the upper corner protector 2 includes a slot 21 covering the top corner of the glass hexahedron.
  • Vertical belt groove for steel belt passage and limit.
  • the lower corner protector 3 includes an upper card slot 31 for covering the lower corner of the glass hexahedron and a lower base 32 in contact with the supporting surface, and the covering body forming the upper card slot 31 is provided with a first
  • the steel belt has a through hole 33, and a belt groove 34 for the passage and limitation of the binding belt is arranged on the outside of the covering body.
  • the upper slot 31 of the lower corner guard 3 forms a right-angle structure with the lower base 32 , and the right-angle structure is the lifting point 10 .
  • the upper corner protector 8 of the middle support includes a covering body covering the middle edge part of the glass hexahedron. And limit the vertical belt groove.
  • the middle support lower corner protector 7 includes a lower slot 71 for covering the middle part of the bottom of the glass hexahedron and a base 72 in contact with the supporting surface, and the covering body forming the lower slot 71 is provided with a second Two steel belt through holes 73, the outside of the cladding body is provided with a belt groove for the passage and limitation of the lower horizontal binding belt 92.
  • the implementation method of architectural glass packaging structure of the present invention is as follows:

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Abstract

本发明涉及一种冲压装置、分拣机及建筑玻璃包装结构，包括下模(1)和上模(3)，上模(3)包括冲压件安装座，冲压件安装座沿着其圆周方向设有多个安装槽(9)，每个安装槽(9)中设有一能够垂直移动的冲压块(26)，每个冲压块(26)形状不同，第一电机(20)使得摆臂(24)旋转到所需使用的冲压块(26)上方，气缸(18)使得摆臂(24)上的压块(25)作用对应的冲压块(26)向下运动；对应地，在下模(1)上设有转盘(16)，沿着转盘(16)圆周方向设有多个冲压槽(17)，每个冲压槽(17)中放置冲压件，转盘(16)在第二电机(12)作用下旋转从而使得不同的冲压块(26)能够作用同一冲压槽(17)中的冲压件。

Description

一种冲压装置、分拣机及建筑玻璃包装结构 技术领域
本发明涉及及机械冲压机技术领域，尤其涉及一种冲压装置、分拣机及建筑玻璃包装结构。
背景技术
机械冲压机，就是一台冲压式压力机。在国民生产中，冲压工艺由于比传统机械加工来说有节约材料和能源，效率高，对操作者技术要求不高及通过各种模具应用可以作出机械加工所无法达到的产品这些优点，因而它的用途越来越广泛。
现有技术中的机械冲压机，在工作时一套冲压块具只能对一种尺寸的零件进行冲压，但是在实际生产中需要对不同的零件进行冲压，不停的更换冲压块具浪费了大量的时间，降低了生产效率。
除此之外，铝钣金件的冲压需要多次冲压形成最终产品，因而需要进入不同的冲压机上，这样将会使得冲压程序繁杂，需要使用更多的冲压设备，使得生产成本高昂。
推板式分拣设备对于薄件分拣能力差，且效率较低，摆轮式分拣设备，对于软包件和小型件分拣效果较差。交叉带式分拣机，占用场地较大，价格昂贵，不适合小站点和场地较小的场合使用，转盘式分拣机不能对格口进行扩展，且格口多后占地面积较大。
传统建筑玻璃包装方式是通过木料钉成木箱，将玻璃作为纯粹的负载，用牢固结实的木箱将玻璃包裹起来进行搬运。由于玻璃较重，因此木料用量很大。再因为玻璃尺寸不同，也使得玻璃只能个性化定制，无通用性，造成的浪费很大。
发明内容
本发明设计了一种冲压装置、分拣机及建筑玻璃包装结构，其解决的技术问题是：(1)现有技术中铝钣金件的冲压需要多次冲压形成最终产品，因而需要进入不同的冲压机上，这样将会使得冲压程序繁杂，需要使用更多的冲压设备，使得生产成本高昂。(2)现有分拣机对中小件薄件的适应性不好，分拣效率低，场地要求高，也不容易扩展等技术缺陷。(3)传统玻璃包装存在需要大量木料、包装复杂、包装箱重复使用率低、安全性不足等缺陷。
为了解决上述存在的技术问题，本发明采用了以下方案：
一种冲压装置，包括下模(1)和上模(3)，所述上模(3)包括冲压件安装座，所述冲压件安装座沿着其圆周方向设有多个安装槽(9)，每个安装槽(9)中设有一能够垂直移动的冲压块(26)，每个冲压块(26)形状不同，第一电机(20)使得摆臂(24)旋转到所需使用的冲压块(26)上方，气缸(18)使得摆臂(24)上的压块(25)作用对应的冲压块(26)向下运动；对应地，在所述下模(1)上设有转盘(16)，沿着所述转盘(16)圆周方向设有多个冲压槽(17)，每个冲压槽(17)中放置冲压件，所述转盘(16)在第二电机(12)作用下旋转从而使得不同的冲压块(26)能够作用同一冲压槽(17)中的冲压件。
优选地，每个所述安装槽(9)贯穿所述冲压件安装座，每个所述安装槽(9)的内部连接有第一弹簧(5)，每个所述第一弹簧(5)的底部连接所述冲压块(26)，所述上模(3)的顶部中心处有固定座(4)，所述固定座(4)内部设有气缸(18)，所述气缸(18)的气缸杆与驱动座(19)连接，所述驱动座(19)的内部设有所述第一电机(20)，所述第一电机(20)的转轴驱动套筒(21)旋转，所述摆臂(24)一端与所述套筒(21)的外表面连接，所述摆臂(24)另一端连接有压块(25)；所述气缸(18)作用所述驱动座(19)、所述第一电机(20)以及所述摆臂(24)向下移动时，所述压块(25)向下移动并且穿过所述第一弹簧(5)的通孔作用所述冲压块(26)向下移动，所述压块 (25)不作用所述冲压块(26)时，所述第一弹簧(5)使得所述冲压块(26)复位。
优选地，还包括多个能够对所述冲压块(26)产生向下压力的辅助施力装置，所述辅助施力装置包括水平移动斜楔(27)和垂直移动斜楔(28)，所述驱动座(18)为锥形，锥形的所述驱动座(18)向下移动作用所述水平移动斜楔(27)的第一斜面(271)使得所述水平移动斜楔(27)水平方向移动；所述水平移动斜楔(27)的第二斜面(272)作用所述垂直移动斜楔(28)的斜面使得所述垂直移动斜楔(28)向下移动穿过所述摆臂(24)并作用在所述冲压块(26)；水平移动斜楔(27)和垂直移动斜楔(28)分别设有复位弹簧确保其位置复原。
优选地，所述冲压块(26)包括内冲压块(261)和外冲压块，所述压块(25)作用所述外冲压块，所述垂直移动斜楔(28)穿过所述压块(25)上的通孔作用所述内冲压块(261)，实现二次冲压成型。
优选地，所述冲压件安装座顶部设有固定柱(22)，固定柱(22)的内部安装槽设有有第二弹簧(23)，第二弹簧(23)的顶部固定在套筒(21)上。
优选地，所述下模(1)开设有转槽(15)，所述转槽(14)设有第二电机(12)，所述第二电机(12)的电机转轴与所述转盘(16)连接。
优选地，所述转盘(16)的底部和转槽(14)的顶面设有相互配合的弧形滚道(13)，两个弧形滚道(13)之间沿圆周方向滚动连接有多个滚珠(14)。
一种冲压装置的冲压方法，包括以下步骤：
步骤1、启动第一电机(20)使得摆臂(24)的压块(25)旋转至第一个冲压块(26)上方，停止第一电机(20)；步骤2、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用第一个冲压块(26)，第一个冲压块(26)对冲压槽(17)中的冲压件进行冲压成型；步骤3、启动气缸(18)，使得摆臂(24)和压块(25)向上移动；步骤4、再 次启动第一电机(20)使得摆臂(24)的压块(25)旋转至第二个冲压块(26)上方，再次停止第一电机(20)；与此同时，启动第二电机(12)，使得步骤2中被作用的冲压槽(17)中的冲压件同步移动至第二个冲压块(26)下方；步骤5、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用第二个冲压块(26)，第二个冲压块(26)对冲压槽(17)中的冲压件进行第二次冲压成型；步骤6、按照需要使用的冲压块、冲压次数和冲压顺序，使用第N个冲压块(26)重复步骤4-5。
一种冲压装置的冲压方法，包括以下步骤：
步骤1、启动第一电机(20)使得摆臂(24)的压块(25)旋转至第一个冲压块(26)上方，停止第一电机(20)；步骤2、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用对应位置冲压槽(17)中的冲压件；与此同时，锥形的所述驱动座(18)作用辅助施力装置并对所述冲压块(26)增加向下压力，确保冲压效果；步骤3、启动气缸(18)，使得摆臂(24)和压块(25)向上移动；步骤4、再次启动第一电机(20)使得摆臂(24)的压块(25)旋转至第二个冲压块(26)上方，再次停止第一电机(20)；与此同时，启动第二电机(12)，使得步骤2中被作用的冲压槽(17)中的冲压件移动至第二个冲压块(26)下方；步骤5、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用第二个冲压块(26)，第二个冲压块(26)对冲压槽(17)中的冲压件进行第二次冲压成型；与此同时，锥形的所述驱动座(18)作用辅助施力装置并对所述冲压块(26)增加向下压力，确保冲压效果；步骤6、按照需要使用的冲压块、冲压次数和冲压顺序，使用第N个冲压块(26)重复步骤4-5。
一种冲压装置的冲压方法，包括以下步骤：
步骤1、启动第一电机(20)使得摆臂(24)的压块(25)旋转至第一个冲压块(26)上方，停止第一电机(20)；
步骤2、启动气缸(18)，使得摆臂(24)和压块(25)向下移动 作用第一个冲压块(26)的外冲压块，外冲压块对冲压槽(17)中的冲压件进行第一次冲压成型；
步骤3、锥形的所述驱动座(18)作用辅助施力装置并对使得所述冲压块(26)的内冲压块向下移动，内冲压块对冲压槽(17)中的冲压件进行第二次冲压成型。
一种滚筒输送带组合式窄带式分拣机，包括分拣主机和机架电控柜，其特征在于：所述分拣主机设有多个包胶滚筒和多个带橡胶台阶同步带，多个包胶滚筒通过包胶滚筒驱动组件实现同步旋转，多个带橡胶台阶同步带通过同步带驱动组件实现同步转动；多个包胶滚筒和多个带橡胶台阶同步带间隔设置，所述包胶滚筒使得包裹直线运动，所述带橡胶台阶同步带旋转过程中使得橡胶台阶高于包胶滚筒输送面，从而改变所述包裹移动方向，没有橡胶台阶的部分不会改变所述包裹原有通行方向。
优选地，所述同步带驱动组件包括多个主同步带轮、主动轴、带座轴承以及伺服电机，多个主同步带轮串联在所述主动轴上，所述主动轴一端部与带座轴承连接，所述主动轴另一端部通过传动机构与所述伺服电机的传动轴连接。
优选地，还包括多个从同步带轮，从同步带轮为同步带张紧组件，每根带橡胶台阶同步带缠绕在主同步带轮和从同步带轮上。
一种新型建筑玻璃包装结构，其特征在于：多块建筑玻璃组合的玻璃六面体顶部四角分别设有一上护角，玻璃六面体底部四角分别设有一下护角，两个左上护角和两个左下护角通过一钢带将所述玻璃六面体一端进行固定，两个右上护角和两个右下护角通过另一钢带将所述玻璃六面体另一端进行固定。
优选地，玻璃六面体顶部边缘设有直角护边，两根直角护边两端分别被一根木料夹持，其中一根木料被两个左上护角夹持固定，另一根木料被两个右上护角夹持固定。
优选地，玻璃六面体底部边缘设有直角护边，两根直角护边两端 分别被一根木料夹持，其中一根木料被两个左下护角夹持固定，另一根木料被两个右下护角夹持固定。
优选地，一条所述钢带形成的环结构穿过两个左下护角和包覆两个左上护角实现垂直捆绑固定；另一条所述钢带形成的环结构穿过两个右下护角和包覆两个右上护角实现垂直捆绑固定。
优选地，两个左上护角和两个右上护角通过上水平捆扎带形成的水平闭环捆绑固定；两个左下护角和两个右下护角通过下水平捆扎带形成的水平闭环捆绑固定。
该冲压装置及其冲压方法具有以下有益效果：
(1)本发明可以通过摆臂旋转到不同的冲压块对同一冲压件进行多次冲压，冲压件在多次冲压过程始终保持在同一模具中，并且摆臂的移动与对应的冲压件移动进行同步运动，减少的工作时间，提高了冲压效率。
(2)本发明增加一个辅助施力装置可以避免气缸与冲压块不在同一个垂直工作面上并且摆臂过长时导致冲压块产生压力不够，使得冲压效果无法保证，使用辅助施力装置时利用现有气缸的动力通过多个斜楔结构相互配合使得气缸产生的压力可以更多施加于冲压块上，确保冲压效果。
(3)本发明使用辅助施力装置时，还可以将冲压块改进成内外冲压块两个部分，外冲压块通过摆臂上的压块作用，而内冲压块通过辅助施力装置作用，因而可以实现二次冲压的效果，以满足高冲压质量的要求。
(4)本发明冲压方法可以使得冲压件依次被多个冲压块分别进行作用，改变了传统冲压一次冲压件就需要离开模具的模式，大大节省冲压时间，也挺高了冲压质量。
(5)本发明在转盘的底部和转槽的内部底面均开设弧形滚道，并且在两个弧形滚道之间沿圆周方向滚动连接多个滚珠，多个滚珠可以在第二电机带动转盘转动时抵消转盘给第二电机带来的轴向力，保护 了第二电机。
(6)本发明在控制台的前表面设置两个液压表方便人们随时监控冲压的压力，在固定柱的内部底面和套筒的内部底面固定第二弹簧方便在气缸向上伸缩时给套筒一个反向弹力，使得摆臂在跟随气缸向上运动时，不会发生晃动，保证了更换冲压模时设备的平稳性。
(7)本发明对于中小件薄件具有很好的适应性，分拣效率高，场地要求低，方便扩展，适用于大小电商及快递中心和站点。
(8)本发明带橡胶台阶同步带一部分外圈设有橡胶台阶，并且高于包胶滚筒输送面，通过摩擦力同步带的横向运动将包裹带离。
(9)本发明皮带输送组件与包胶滚筒驱动组件共用一个驱动装置时，不仅仅节省驱动装置的设置，并且还可以使得两者运行速度同步和可控，确保包裹运行速度的可控。
(10)本发明新型建筑玻璃包装结构节约大量木材，不传统包装方式节省约70％的木料，更加环保和更加经济。
(11)本发明包装所用护角、护边与玻璃本身捆绑牢固、可有效保护玻璃在搬运、运输过程中免受外力冲击破损。
(12)本发明包装方式简单，省去了繁杂的制箱工序。
(13)本发明中的包装结构转运方便，既可以使用行车吊运，也适合手拉车、叉车转运。
(14)本发明包装结构拆卸方便，剪开捆扎带即可取用玻璃，而传统木箱包装必须使用撬棍等专用开箱工具开箱后方可取用玻璃。
(15)本发明中护角、护边可反复回收利用，成本高低，更环保。
(16)本发明设计有多种护角尺寸，适合各种累计厚度的玻璃包装，承载力大，最大包装重量可以达到2吨。
附图说明
图1：本发明冲压装置的立体结构示意图；
图2：本发明冲压装置的剖视图；
图3：图2中局部放大示意图；
图4：本发明中辅助施力装置的第一种实施例示意图；
图5：本发明中辅助施力装置的第二种实施例示意图。
附图标记说明：
1—下模；2—液压顶升器；3—上模；4—固定座；5—第一弹簧；6—控制箱；7—挡边；8—控制台；9—安装槽；10—液压表；11—旋钮；12—第二电机；13—弧形滚道；14—滚珠；15—转槽；16—转盘；17—冲压槽；18—气缸；19—驱动座；20—第一电机；21—套筒；22—固定柱；23—第二弹簧；24—摆臂；25—压块；26—冲压件；261—内冲压块；27—水平移动斜楔；271—第一斜面；272—第二斜面；28—垂直移动斜楔。
图6：本发明滚筒输送带组合式窄带式分拣机的立体结构示意图；
图7：本发明中分拣主机立体结构示意图；
图8：图7中的带橡胶台阶同步带结构示意图；
图9：图7中同步带驱动组件结构示意图；
图10：图7中包胶滚筒驱动组件结构示意图；
图11：图7中皮带输送组件结构示意图；
图12：图7中传感器组件结构示意图。
附图标记说明：
1—分拣主机；2—机架电控柜；11—底板；12—传感器组件；121—光电传感器；122—传感器安装板；13—包胶滚筒；14—带橡胶台阶同步带；141—同步带；142—橡胶台阶；15—皮带输送组件；151—输送皮带；152—主动滚筒；153—从动滚筒；154—皮带托板；16—同步带驱动组件；161—主同步带轮；162—主动轴；163—带座轴承；164—伺服电机；17—同步带张紧组件；18—包胶滚筒驱动组件；181—多楔带轮；182—串接多楔带；183—滚筒多楔带；184—减速电机。
图13：本发明新型建筑玻璃包装结构实施例1结构示意图；
图14：本发明新型建筑玻璃包装结构实施例2结构示意图；
图15：图14中增加木料示意图；
图16：图14中使用捆扎带示意图；
图17：本发明上护角结构示意图；
图18：本发明下护角结构示意图；
图19：本发明中间支撑上护角结构示意图；
图20：本发明中间支撑下护角结构示意图。
附图标记说明：
1—建筑玻璃；2—上护角；21—卡槽；3—下护角；31—上卡槽；32—下基座；33—第一钢带通孔；34—带槽；4—直角护边；5—木料；6—钢带；7—中间支撑下护角；71—下卡槽；72—基座；73—第二钢带通孔；8—中间支撑上护角；81—带槽；9—捆扎带；91—上水平捆扎带；92—下水平捆扎带；10—起吊点。
具体实施方式
下面结合图1至图5，对本发明做进一步说明：
如图1-3所示，一种冲压装置，包括下模1和上模3，上模3包括冲压件安装座，冲压件安装座沿着其圆周方向设有多个安装槽9，每个安装槽9中设有一能够垂直移动的冲压块26，每个冲压块26形状不同，第一电机20使得摆臂24旋转到所需使用的冲压块26上方，气缸18使得摆臂24上的压块25作用对应的冲压块26向下运动；对应地，在下模1上设有转盘16，沿着转盘16圆周方向设有多个冲压槽17，每个冲压槽17中放置冲压件，转盘16在第二电机12作用下旋转从而使得不同的冲压块26能够作用同一冲压槽17中的冲压件。
每个安装槽9贯穿冲压件安装座，每个安装槽9的内部连接有第一弹簧5，每个第一弹簧5的底部连接冲压块26，上模3的顶部中心处有固定座4，固定座4内部设有气缸18，气缸18的气缸杆与驱动座19连接，驱动座19的内部设有第一电机20，第一电机20的转轴驱动套筒21旋转，摆臂24一端与套筒21的外表面连接，摆臂24另一端连接有压块25；气缸18作用驱动座19、第一电机20以及摆臂24向下移动时，压块25向下移动并且穿过第一弹簧5的通孔作用冲压块26 向下移动，压块25不作用冲压块26时，第一弹簧5使得冲压块26复位。
冲压件安装座顶部设有固定柱22，固定柱22的内部安装槽设有有第二弹簧23，第二弹簧23的顶部固定在套筒21上。
下模1开设有转槽15，转槽14设有第二电机12，第二电机12的电机转轴与转盘16连接。
转盘16的底部和转槽14的顶面设有相互配合的弧形滚道13，两个弧形滚道13之间沿圆周方向滚动连接有多个滚珠14。
冲床本体1的前表面固定有控制台8，控制台8的前表面固定有两个液压表10，控制台8的前表面靠近一侧边缘处固定有两个旋钮11，压床3的一侧固定有控制箱6。
本发明冲压装置的冲压方法，包括以下步骤：步骤1、启动第一电机20使得摆臂24的压块25旋转至第一个冲压块26上方，停止第一电机20；步骤2、启动气缸18，使得摆臂24和压块25向下移动作用第一个冲压块26，第一个冲压块26对冲压槽17中的冲压件进行冲压成型；步骤3、启动气缸18，使得摆臂24和压块25向上移动；步骤4、再次启动第一电机20使得摆臂24的压块25旋转至第二个冲压块26上方，再次停止第一电机20；与此同时，启动第二电机12，使得步骤2中被作用的冲压槽17中的冲压件同步移动至第二个冲压块26下方；步骤5、启动气缸18，使得摆臂24和压块25向下移动作用第二个冲压块26，第二个冲压块26对冲压槽17中的冲压件进行第二次冲压成型；步骤6、按照需要使用的冲压块、冲压次数和冲压顺序，使用第N个冲压块26重复步骤4-5。
如图4所示，还包括多个能够对冲压块26产生向下压力的辅助施力装置，辅助施力装置包括水平移动斜楔27和垂直移动斜楔28，驱动座18为锥形，锥形的驱动座18向下移动作用水平移动斜楔27的第一斜面271使得水平移动斜楔27水平方向移动；水平移动斜楔27的第二斜面272作用垂直移动斜楔28的斜面使得垂直移动斜楔28向下移 动穿过摆臂24并作用在冲压块26；水平移动斜楔27和垂直移动斜楔28分别设有复位弹簧确保其位置复原。
本发明冲压装置的冲压方法，包括以下步骤：步骤1、启动第一电机20使得摆臂24的压块25旋转至第一个冲压块26上方，停止第一电机20；步骤2、启动气缸18，使得摆臂24和压块25向下移动作用对应位置冲压槽17中的冲压件；与此同时，锥形的驱动座18作用辅助施力装置并对冲压块26增加向下压力，确保冲压效果；步骤3、启动气缸18，使得摆臂24和压块25向上移动；步骤4、再次启动第一电机20使得摆臂24的压块25旋转至第二个冲压块26上方，再次停止第一电机20；与此同时，启动第二电机12，使得步骤2中被作用的冲压槽17中的冲压件移动至第二个冲压块26下方；步骤5、启动气缸18，使得摆臂24和压块25向下移动作用第二个冲压块26，第二个冲压块26对冲压槽17中的冲压件进行第二次冲压成型；与此同时，锥形的驱动座18作用辅助施力装置并对冲压块26增加向下压力，确保冲压效果；步骤6、按照需要使用的冲压块、冲压次数和冲压顺序，使用第N个冲压块26重复步骤4-5。
如图5所示，冲压块26包括内冲压块261和外冲压块，压块25作用外冲压块，垂直移动斜楔28穿过压块25上的通孔作用内冲压块261，实现二次冲压成型。
本发明冲压装置的冲压方法，包括以下步骤：步骤1、启动第一电机20使得摆臂24的压块25旋转至第一个冲压块26上方，停止第一电机20；步骤2、启动气缸18，使得摆臂24和压块25向下移动作用第一个冲压块26的外冲压块，外冲压块对冲压槽17中的冲压件进行第一次冲压成型；步骤3、锥形的驱动座18作用辅助施力装置并对使得冲压块26的内冲压块向下移动，内冲压块对冲压槽17中的冲压件进行第二次冲压成型。
下面结合图6至图12，对本发明做进一步说明：
如图6所示，一种滚筒输送带组合式窄带式分拣机，包括分拣主 机1和机架电控柜2。分拣主机1用输送皮带组件，滚筒组件，及同步带相互配合完成分拣动作。机架电控柜2作为支架，内部安装电气控制元件，用以完成分拣逻辑和控制。
如图7所示，分拣主机1设有多个包胶滚筒13和多个带橡胶台阶同步带14，多个包胶滚筒13通过包胶滚筒驱动组件18实现同步旋转，多个带橡胶台阶同步带14通过同步带驱动组件16实现同步转动；多个包胶滚筒13和多个带橡胶台阶同步带14间隔设置，即：摆放一个包胶滚筒13，然后再摆放一个带橡胶台阶同步带14，如此类推。
包胶滚筒13使得包裹直线运动，带橡胶台阶同步带14旋转过程中使得有橡胶台阶142的部分改变包裹移动方向，没有橡胶台阶的部分不会改变包裹原有通行方向。
如图8所示，带橡胶台阶同步带14一部分外圈设有橡胶台阶142，另一部分为没有。橡胶台阶142因高于包胶滚筒13输送面，通过摩擦力同步带的横向运动将包裹带离。
带橡胶台阶同步带14位于两条包胶滚筒13之间，当不需要分拣包裹时，橡胶台阶141位于下端，让包胶滚筒13对包裹进行输送，当需要分拣时同步带14转动，同步带上橡胶台阶141将包裹带离进入相应格口。
如图9所示，同步带驱动组件16包括多个主同步带轮161、主动轴162、带座轴承163以及伺服电机164，多个主同步带轮161串联在主动轴162上，主动轴162一端部与带座轴承163连接，主动轴162另一端部通过传动机构与伺服电机164的传动轴连接。
还包括多个从同步带轮，每根带橡胶台阶同步带14缠绕在主同步带轮161和从同步带轮上。
如图11所示，包胶滚筒驱动组件18包括多个多楔带轮181、串接多楔带182、滚筒多楔带183以及减速电机184，减速电机184驱动一个或多个多楔带轮181旋转，相邻两个多楔带轮181之间通过串接多楔带182连接从而使多个多楔带轮同时保持转动；每个多楔带轮181 通过滚筒多楔带183与一包胶滚筒13连接，
如图12所示，还包括皮带输送组件15，包裹通过皮带输送组件15移动至包胶滚筒13或带橡胶台阶同步带14上。皮带输送组件15用于输送包裹，使包裹输送过程更加平稳，并可减少滚筒的使用。
皮带输送组件15包括输送皮带151、主动滚筒152、从动滚筒153以及皮带托板154，主动滚筒152通过输送皮带151与从动滚筒153连接，驱动装置通过传动机构使得主动滚筒152旋转，皮带托板154保证皮带输送组件的平稳运行。
皮带输送组件15与包胶滚筒驱动组件18共用一个驱动装置时，驱动装置为减速电机184，主动滚筒152通过滚筒多楔带183与多楔带轮181连接，
如图12所示，输送皮带151进入端设有传感器组件12，传感器组件12判断是否有包裹通过。传感器组件12使用光电传感器121，当包裹通过时，通过反射光电传感器121的红外光，使光电传感器121产生电信号，用以判断是否有包裹通过。还包括传感器安装板122，传感器安装板122安装多组光电传感器121，从而感应不同大小及不同位置的包裹。
下面结合图13至图20，对本发明做进一步说明：
如图13所示，一种新型建筑玻璃包装结构，多块建筑玻璃1组合的玻璃六面体顶部四角分别设有一上护角2，玻璃六面体底部四角分别设有一下护角3，两个左上护角2和两个左下护角3通过一钢带6将玻璃六面体一端进行固定，两个右上护角2和两个右下护角3通过另一钢带6将玻璃六面体另一端进行固定。
玻璃六面体顶部边缘设有直角护边4，两根直角护边4两端分别被一根木料5夹持，其中一根木料5被两个左上护角2夹持固定，另一根木料5被两个右上护角2夹持固定。
玻璃六面体底部边缘设有直角护边4，两根直角护边4两端分别被一根木料5夹持，其中一根木料5被两个左下护角3夹持固定，另一 根木料5被两个右下护角3夹持固定。
一条钢带6形成的环结构穿过两个左下护角3和包覆两个左上护角2实现垂直捆绑固定；另一条钢带6形成的环结构穿过两个右下护角3和包覆两个右上护角2实现垂直捆绑固定。
两个左上护角2和两个右上护角2通过上水平捆扎带91形成的水平闭环捆绑固定；两个左下护角3和两个右下护角3通过下水平捆扎带92形成的水平闭环捆绑固定。
如图14至图18所示，还包括中间支撑下护角7和中间支撑上护角8形成一个或多个的中间支撑结构，每个中间支撑下护角7支撑玻璃六面体底部中间边缘处，每个中间支撑上护角8夹持在六面体顶部中间边缘处，每个中间支撑结构通过一根中间钢带将两个中间支撑下护角7和两个中间支撑上护角8进行环形固定。
中间钢带形成的环结构穿过两个中间支撑下护角7和包覆两个中间支撑上护角8实现垂直捆绑固定。
中间支撑下护角7通过下水平捆扎带92形成的水平闭环捆绑固定，中间支撑上护角8通过上水平捆扎带91形成的水平闭环捆绑固定。
1、当玻璃长度尺寸≤1500mm，不需要增加中间支撑结构。
2、当玻璃长度尺寸在1500mm-3000mm范围时，需在玻璃长度方向中间位置增加中间支撑结构与玻璃六面体捆绑。
3、当玻璃长度＞3000mm时，建议增加2个中间支撑结构，支撑位置在玻璃长度方向的三等分位置。
4、当玻璃堆叠厚度≤400mm时，玻璃侧面无需增加中间支撑结构，当厚度＞400mm，建议在玻璃侧面中间增设中间支撑结构。
如图17所示，上护角2包括包覆玻璃六面体上顶角的卡槽21，形成卡槽21的包覆体上设有供上水平捆扎带91通行和限位的水平带槽和供钢带通行和限位的垂直带槽。
如图18所示，下护角3包括用于包覆玻璃六面体下顶角的上卡槽31和与支撑面接触的下基座32，形成上卡槽31的包覆体上设有第一 钢带通孔33，包覆体外部设有供捆绑带通行和限位的带槽34。下护角3的上卡槽31与下基座32形成直角结构，直角结构为起吊点10。
如图19所示，中间支撑上护角8包括包覆玻璃六面体中间边缘部分的包覆体，包覆体上设有供上水平捆扎带91通行和限位的水平带槽和供钢带通行和限位的垂直带槽。
如图20所示，中间支撑下护角7包括用于包覆玻璃六面体底部中间部位的下卡槽71和与支撑面接触的基座72，形成下卡槽71的包覆体上设有第二钢带通孔73，包覆体外部设有供下水平捆扎带92通行和限位的带槽。
本发明建筑玻璃包装结构的实施方法如下：
1、选择合适宽度的L型支架，将待包装的玻璃整齐码放整齐在L型支架上，玻璃与玻璃之间垫专业软木垫，玻璃长度方向露出L型支架120mm以上。
2、根据码放玻璃的厚度S使用四段木料，长度为S，截面积为100mm*12mm。
3、在玻璃长度方向垫直角护边，在木料两端放置PVC专用护角：上护角和下护角，并用钢带或PVC捆扎带收紧绑牢。
4、将初步捆扎牢固的玻璃吊离L型支架，垫中间支撑木料及中间支撑护角，并用PVC捆扎带收紧绑牢。
5、用PVC捆扎带沿着水平方向将4个上护角收紧捆牢，将4个下护角收紧捆牢。
6、铺设防水塑料膜并用铁钉与木材锁紧。

Claims (20)

  1. 一种冲压装置，包括下模(1)和上模(3)，其特征在于：所述上模(3)包括冲压件安装座，所述冲压件安装座沿着其圆周方向设有多个安装槽(9)，每个安装槽(9)中设有一能够垂直移动的冲压块(26)，每个冲压块(26)形状不同，第一电机(20)使得摆臂(24)旋转到所需使用的冲压块(26)上方，气缸(18)使得摆臂(24)上的压块(25)作用对应的冲压块(26)向下运动；对应地，在所述下模(1)上设有转盘(16)，沿着所述转盘(16)圆周方向设有多个冲压槽(17)，每个冲压槽(17)中放置冲压件，所述转盘(16)在第二电机(12)作用下旋转从而使得不同的冲压块(26)能够作用同一冲压槽(17)中的冲压件。
  2. 根据权利要求1所述的冲压装置，其特征在于：每个所述安装槽(9)贯穿所述冲压件安装座，每个所述安装槽(9)的内部连接有第一弹簧(5)，每个所述第一弹簧(5)的底部连接所述冲压块(26)，所述上模(3)的顶部中心处有固定座(4)，所述固定座(4)内部设有气缸(18)，所述气缸(18)的气缸杆与驱动座(19)连接，所述驱动座(19)的内部设有所述第一电机(20)，所述第一电机(20)的转轴驱动套筒(21)旋转，所述摆臂(24)一端与所述套筒(21)的外表面连接，所述摆臂(24)另一端连接有压块(25)；所述气缸(18)作用所述驱动座(19)、所述第一电机(20)以及所述摆臂(24)向下移动时，所述压块(25)向下移动并且穿过所述第一弹簧(5)的通孔作用所述冲压块(26)向下移动，所述压块(25)不作用所述冲压块(26)时，所述第一弹簧(5)使得所述冲压块(26)复位。
  3. 根据权利要求2所述的冲压装置，其特征在于：还包括多个能 够对所述冲压块(26)产生向下压力的辅助施力装置，所述辅助施力装置包括水平移动斜楔(27)和垂直移动斜楔(28)，所述驱动座(18)为锥形，锥形的所述驱动座(18)向下移动作用所述水平移动斜楔(27)的第一斜面(271)使得所述水平移动斜楔(27)水平方向移动；所述水平移动斜楔(27)的第二斜面(272)作用所述垂直移动斜楔(28)的斜面使得所述垂直移动斜楔(28)向下移动穿过所述摆臂(24)并作用在所述冲压块(26)；水平移动斜楔(27)和垂直移动斜楔(28)分别设有复位弹簧确保其位置复原。
  4. 根据权利要求3所述的冲压装置，其特征在于：所述冲压块(26)包括内冲压块(261)和外冲压块，所述压块(25)作用所述外冲压块，所述垂直移动斜楔(28)穿过所述压块(25)上的通孔作用所述内冲压块(261)，实现二次冲压成型。
  5. 根据权利要求4所述的冲压装置，其特征在于：所述冲压件安装座顶部设有固定柱(22)，固定柱(22)的内部安装槽设有有第二弹簧(23)，第二弹簧(23)的顶部固定在套筒(21)上。
  6. 根据权利要求1-5中任何一项所述的冲压装置，其特征在于：所述下模(1)开设有转槽(15)，所述转槽(14)设有第二电机(12)，所述第二电机(12)的电机转轴与所述转盘(16)连接。
  7. 根据权利要求1-6中任何一项所述的冲压装置，其特征在于：所述转盘(16)的底部和转槽(14)的顶面设有相互配合的弧形滚道(13)，两个弧形滚道(13)之间沿圆周方向滚动连接有多个滚珠(14)。
  8. 一种冲压装置的冲压方法，包括以下步骤：
    步骤1、启动第一电机(20)使得摆臂(24)的压块(25)旋转至 第一个冲压块(26)上方，停止第一电机(20)；
    步骤2、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用第一个冲压块(26)，第一个冲压块(26)对冲压槽(17)中的冲压件进行冲压成型；
    步骤3、启动气缸(18)，使得摆臂(24)和压块(25)向上移动；
    步骤4、再次启动第一电机(20)使得摆臂(24)的压块(25)旋转至第二个冲压块(26)上方，再次停止第一电机(20)；与此同时，启动第二电机(12)，使得步骤2中被作用的冲压槽(17)中的冲压件同步移动至第二个冲压块(26)下方；
    步骤5、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用第二个冲压块(26)，第二个冲压块(26)对冲压槽(17)中的冲压件进行第二次冲压成型；
    步骤6、按照需要使用的冲压块、冲压次数和冲压顺序，使用第N个冲压块(26)重复步骤4-5。
  9. 一种冲压装置的冲压方法，包括以下步骤：
    步骤1、启动第一电机(20)使得摆臂(24)的压块(25)旋转至第一个冲压块(26)上方，停止第一电机(20)；
    步骤2、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用对应位置冲压槽(17)中的冲压件；与此同时，锥形的所述驱动座(18)作用辅助施力装置并对所述冲压块(26)增加向下压力，确保冲压效果；
    步骤3、启动气缸(18)，使得摆臂(24)和压块(25)向上移动；
    步骤4、再次启动第一电机(20)使得摆臂(24)的压块(25)旋转至第二个冲压块(26)上方，再次停止第一电机(20)；与此同时，启动第二电机(12)，使得步骤2中被作用的冲压槽(17)中的冲压件移动至第二个冲压块(26)下方；
    步骤5、启动气缸(18)，使得摆臂(24)和压块(25)向下移动 作用第二个冲压块(26)，第二个冲压块(26)对冲压槽(17)中的冲压件进行第二次冲压成型；与此同时，锥形的所述驱动座(18)作用辅助施力装置并对所述冲压块(26)增加向下压力，确保冲压效果；
    步骤6、按照需要使用的冲压块、冲压次数和冲压顺序，使用第N个冲压块(26)重复步骤4-5。
  10. 一种冲压装置的冲压方法，包括以下步骤：
    步骤1、启动第一电机(20)使得摆臂(24)的压块(25)旋转至第一个冲压块(26)上方，停止第一电机(20)；
    步骤2、启动气缸(18)，使得摆臂(24)和压块(25)向下移动作用第一个冲压块(26)的外冲压块，外冲压块对冲压槽(17)中的冲压件进行第一次冲压成型；
    步骤3、锥形的所述驱动座(18)作用辅助施力装置并对使得所述冲压块(26)的内冲压块向下移动，内冲压块对冲压槽(17)中的冲压件进行第二次冲压成型。
  11. 一种滚筒输送带组合式窄带式分拣机，包括分拣主机(1)和机架电控柜(2)，其特征在于：所述分拣主机(1)设有多个包胶滚筒(13)和多个带橡胶台阶同步带(14)，多个包胶滚筒(13)通过包胶滚筒驱动组件(18)实现同步旋转，多个带橡胶台阶同步带(14)通过同步带驱动组件(16)实现同步转动；多个包胶滚筒(13)和多个带橡胶台阶同步带(14)间隔设置，所述包胶滚筒(13)使得包裹直线运动，所述带橡胶台阶同步带(14)旋转过程中使得橡胶台阶(141)高于包胶滚筒输送面，从而改变所述包裹移动方向，没有橡胶台阶的部分不会改变所述包裹原有通行方向。
  12. 根据权利要求11所述的滚筒输送带组合式窄带式分拣机，其特征在于：所述同步带驱动组件(16)包括多个主同步带轮(161)、 主动轴(162)、带座轴承(163)以及伺服电机(164)，多个主同步带轮(161)串联在所述主动轴(162)上，所述主动轴(162)一端部与带座轴承(163)连接，所述主动轴(162)另一端部通过传动机构与所述伺服电机(164)的传动轴连接。
  13. 根据权利要求12所述的滚筒输送带组合式窄带式分拣机，其特征在于：还包括多个从同步带轮，从同步带轮为同步带张紧组件(17)，每根带橡胶台阶同步带(14)缠绕在主同步带轮(161)和从同步带轮上。
  14. 根据权利要求11-13中任何一项所述的滚筒输送带组合式窄带式分拣机，其特征在于：所述包胶滚筒驱动组件(18)包括多个多楔带轮(181)、串接多楔带(182)、滚筒多楔带(183)以及减速电机(184)，所述减速电机(184)驱动一个或多个多楔带轮(181)旋转，相邻两个多楔带轮(181)之间通过串接多楔带(182)连接从而使多个多楔带轮同时保持转动；每个多楔带轮(181)通过滚筒多楔带(183)与一包胶滚筒(13)连接。
  15. 根据权利要求14所述的滚筒输送带组合式窄带式分拣机，其特征在于：还包括皮带输送组件(15)，所述包裹通过所述皮带输送组件(15)移动至所述包胶滚筒(13)或所述带橡胶台阶同步带(14)上。
  16. 根据权利要求15所述的滚筒输送带组合式窄带式分拣机，其特征在于：所述皮带输送组件(15)包括输送皮带(151)、主动滚筒(152)、从动滚筒(153)以及皮带托板(154)，主动滚筒(152)通过输送皮带(151)与从动滚筒(153)连接，驱动装置通过传动机构使得所述主动滚筒(152)旋转，皮带托板(154)保证皮带输送组 件的平稳运行。
  17. 根据权利要求16所述的滚筒输送带组合式窄带式分拣机，其特征在于：所述驱动装置为减速电机(184)，所述主动滚筒(152)通过滚筒多楔带(183)与多楔带轮(181)连接，
  18. 根据权利要求15-17中任何一项所述的滚筒输送带组合式窄带式分拣机，其特征在于：所述输送皮带(151)进入端设有传感器组件(12)，传感器组件(12)判断是否有包裹通过。
  19. 根据权利要求18所述的滚筒输送带组合式窄带式分拣机，其特征在于：所述传感器组件(12)使用光电传感器(121)，当包裹通过时，通过反射光电传感器(121)的红外光，使光电传感器(121)产生电信号，用以判断是否有包裹通过。
  20. 根据权利要求19所述的滚筒输送带组合式窄带式分拣机，其特征在于：还包括传感器安装板(122)，传感器安装板(122)安装多组所述光电传感器(121)，从而感应不同大小及不同位置的包裹。
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CN116786686A (zh) * 2023-08-25 2023-09-22 成都市锦华实用电器研究所有限公司 一种板材折弯冲孔装置
CN116786686B (zh) * 2023-08-25 2023-10-24 成都市锦华实用电器研究所有限公司 一种板材折弯冲孔装置
CN117066360A (zh) * 2023-10-15 2023-11-17 成都大信智慧交通科技有限公司 一种交通信号灯弧形灯罩冲压装置
CN117066360B (zh) * 2023-10-15 2024-01-05 成都大信智慧交通科技有限公司 一种交通信号灯弧形灯罩冲压装置
CN117863463A (zh) * 2024-03-11 2024-04-12 泉州宗大模具有限公司 一种护角模具
CN117960939A (zh) * 2024-04-01 2024-05-03 淄博盖亿化工设备有限公司 一种压力容器端盖冲压制造装置
CN117960939B (zh) * 2024-04-01 2024-06-11 淄博盖亿化工设备有限公司 一种压力容器端盖冲压制造装置
CN118060381A (zh) * 2024-04-24 2024-05-24 长春工业大学 一种金属材料挤压成型设备
CN118143116A (zh) * 2024-05-13 2024-06-07 浙江海川电气科技有限公司 基于永磁辅助同步磁阻电机转子冲片的连续冲压成型设备

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