WO2022244622A1 - ルーフ内装部材、内装部材付ルーフモジュール、ルーフモジュール及び内装部材付ルーフモジュールの製造方法 - Google Patents
ルーフ内装部材、内装部材付ルーフモジュール、ルーフモジュール及び内装部材付ルーフモジュールの製造方法 Download PDFInfo
- Publication number
- WO2022244622A1 WO2022244622A1 PCT/JP2022/019501 JP2022019501W WO2022244622A1 WO 2022244622 A1 WO2022244622 A1 WO 2022244622A1 JP 2022019501 W JP2022019501 W JP 2022019501W WO 2022244622 A1 WO2022244622 A1 WO 2022244622A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- roof
- interior
- intermediate support
- panel
- interior member
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 238000000034 method Methods 0.000 title claims description 3
- 230000005540 biological transmission Effects 0.000 claims abstract description 105
- 238000003892 spreading Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 50
- 230000003014 reinforcing effect Effects 0.000 description 20
- 238000003780 insertion Methods 0.000 description 19
- 230000037431 insertion Effects 0.000 description 19
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 238000003466 welding Methods 0.000 description 9
- 238000012986 modification Methods 0.000 description 8
- 230000004048 modification Effects 0.000 description 8
- 230000005611 electricity Effects 0.000 description 6
- 239000002346 layers by function Substances 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 239000003973 paint Substances 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910001120 nichrome Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R13/0212—Roof or head liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/03—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for supply of electrical power to vehicle subsystems or for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R13/0206—Arrangements of fasteners and clips specially adapted for attaching inner vehicle liners or mouldings
Definitions
- It relates to a roof interior member, a roof module with an interior member, a roof module, and a method of manufacturing a roof module with an interior member.
- Patent Document 1 discloses a configuration in which a plate-shaped wire harness assembly is arranged between a ceiling and a roof liner.
- Patent Document 1 With the technology disclosed in Patent Document 1, it is necessary to remove the roof liner during maintenance work such as replacing transmission members or roof-side equipment placed between the ceiling and the roof liner. Since the roof liner spreads over the entire ceiling, it is difficult to remove the roof liner, which poses a problem of poor maintainability.
- an object of the present disclosure is to improve maintainability of a transmission member or roof-side equipment arranged between a roof panel and a roof interior member.
- a roof interior member of the present disclosure is a roof interior member that covers a roof panel of a vehicle from the passenger compartment side, and includes a plurality of divided roof interior members, and the plurality of divided roof interior members are arranged in different regions of the roof panel.
- the roof interior member is formed in a shape that covers the roof panel from the vehicle interior side as a continuous body in a spread state.
- a roof module with an interior member of the present disclosure includes the roof interior member and an intermediate support member that can be attached to the roof panel, and at least one of the plurality of divided roof interior members is mounted via the intermediate support member.
- a roof module of the present disclosure includes an intermediate support member arranged on a vehicle interior side of a roof panel of a vehicle, and a roof component arranged between the roof panel and the roof interior member, the roof component comprising: , at least one of a roof-side device and a transmission member, wherein the intermediate support member directly or indirectly supports the roof component, and the intermediate support member is fixed to the roof panel. and an interior member-side fixing portion to which the roof interior member is fixed.
- the method of manufacturing a roof module with an interior member includes (a) preparing a plurality of types of intermediate support members distinguished according to the presence or absence of support for roof components and the type of roof component to be supported; (c) selecting an intermediate support member to be attached from the plurality of types of intermediate support members according to the presence or absence and type of roof parts arranged between the panel and the roof interior member; and (d) attaching a roof interior member to the intermediate support member.
- FIG. 1 is a schematic perspective view showing an example of a vehicle in which a roof interior member according to Embodiment 1 is incorporated.
- FIG. 2 is a perspective view showing a roof module with an interior member.
- FIG. 3 is an exploded perspective view showing the roof module.
- FIG. 4 is an exploded perspective view showing the roof interior member.
- FIG. 5 is a diagram schematically showing an example in which edges of divided roof interior members are overlapped with each other.
- FIG. 6 is a diagram schematically showing another example in which edges of divided roof interior members are overlapped with each other.
- FIG. 7 is a schematic sectional view showing the support structure of the intermediate support member and the roof interior member for the roof panel.
- FIG. 8 is a perspective view showing a modified example of the fixing portion.
- FIG. 1 is a schematic perspective view showing an example of a vehicle in which a roof interior member according to Embodiment 1 is incorporated.
- FIG. 2 is a perspective view showing a roof module with an interior member.
- FIG. 9 is a perspective view showing a modified example of the fixing portion.
- FIG. 10 is a schematic cross-sectional view showing a modified example of the fixing portion.
- FIG. 11 is a perspective view showing another modified example of the fixing portion.
- FIG. 12 is a schematic cross-sectional view showing another modified example of the fixing portion.
- FIG. 13 is a schematic cross-sectional view showing a modification for positioning the split roof interior member.
- FIG. 14 is a perspective view showing a roof module with an interior member.
- FIG. 15 is a perspective view showing a roof module.
- FIG. 16 is a perspective view showing a roof module.
- FIG. 17 is an explanatory view showing a method of manufacturing the roof module with interior members.
- the roof interior member of the present disclosure is as follows.
- a roof interior member covering a roof panel of a vehicle from the passenger compartment side comprising a plurality of divided roof interior members, wherein the plurality of divided roof interior members spread over different regions of the roof panel,
- the roof interior member is formed in a shape that is continuously connected to cover the roof panel from the vehicle interior side.
- this roof interior member it is possible to peel off a part of the plurality of divided roof interior members and perform maintenance on the transmission member or the roof-side equipment arranged between the roof panel and the roof interior member. Therefore, it is possible to improve the maintainability of the transmission member or the roof-side equipment arranged between the roof panel and the roof interior member.
- edges at boundaries of the plurality of divided roof interior members may overlap each other. Thereby, the gap between the divided roof interior members can be suppressed.
- the roof module with interior member of the present disclosure is as follows.
- the roof interior member of (1) or (2) and an intermediate support member attachable to the roof panel, wherein at least one of the plurality of divided roof interior members is connected via the intermediate support member. is a roof module with an interior member, which is supported by the roof panel by means of Thereby, at least one of the divided roof interior members is easily supported by the roof panel via the intermediate support member.
- the roof module with interior member of (3) at least one of the roof side equipment and the transmission member disposed between the roof panel and the roof interior member is directly attached to the intermediate support member. or indirectly supported.
- the intermediate supporting member supports the divided roof interior member and supports at least one of the roof-side equipment and the transmission member.
- the sheet-like member disposed between the roof panel and the roof interior member is provided with the intermediate support so as to extend in a plane. It may be supported by a member. In this case, since the sheet-like member is supported by the intermediate supporting member so as to spread out in a plane, the sheet-like member can be easily incorporated into the interior side of the roof panel.
- one of the split roof interior member and the intermediate support member is formed with a positioning recess, and the other is fitted into the positioning recess.
- a positioning protrusion may be formed.
- the plurality of intermediate support members are provided, and boundaries between the plurality of divided roof interior members are aligned with the plurality of intermediate support members. may be located in between. As a result, the intermediate portion of the divided roof interior member can be firmly supported by the intermediate support member.
- the roof module of the present disclosure is as follows.
- An intermediate supporting member arranged on the cabin side of a roof panel of a vehicle, and a roof component arranged between the roof panel and the roof interior member, wherein the roof component is a roof-side device.
- a transmission member wherein the intermediate support member directly or indirectly supports the roof component, the intermediate support member is fixed to the roof panel; and an interior member-side fixing portion to which the interior member is fixed.
- the roof interior member can be supported by the intermediate support member that directly or indirectly supports the roof component.
- a structure suitable for supporting the split roof interior member can be obtained, and maintenance of the transmission member or the roof-side equipment arranged between the roof panel and the roof interior member can be improved.
- the manufacturing method of the roof module with interior members of the present disclosure is as follows.
- the roof interior member can be supported by the intermediate support member.
- the intermediate support member can be configured to be suitable for supporting the split roof interior member, which improves the maintainability of the transmission member or roof-side equipment placed between the roof panel and the roof interior member. is also connected.
- FIG. 1 is a schematic perspective view showing an example of a vehicle 10 in which a roof interior member is installed.
- This vehicle is also an example of a roof module with an interior member and a vehicle in which the roof module is incorporated.
- the vehicle 10 has a body 12.
- the body 12 is a portion forming the outer shape of the vehicle 10 .
- the body 12 may be a monocoque body or a body mounted on a ladder frame.
- the body 12 includes side panels surrounding the passenger compartment, a roof panel 13, a door panel for getting in and out of the passenger, a rear door panel for loading and unloading luggage, and the like.
- the body 12 may be made of metal or resin.
- the body 12 may be made of a combination of metal and resin.
- a roof panel 13 is a plate-like portion of the body 12 that covers the upper part of the passenger compartment. That is, the roof panel 13 forms the roof portion of the vehicle 10 .
- the roof panel 13 may be partially or wholly curved to shape the exterior shape of the body 12 .
- the roof panel 13 may be made of metal or resin.
- the roof panel 13 may be made of a combination of metal and resin.
- the roof panel 13 is formed with an antenna opening 13h (see FIG. 2).
- FIG. 2 is a perspective view showing the roof module 20 with interior members.
- the roof panel 13 is illustrated.
- the transmission member shown in FIG. 2 shows a schematic path, and may include multiple transmission members and the like, even if drawn as a single line.
- the roof panel 13 includes a roof reinforcing member 14. That is, the roof panel 13 has a plate-like panel main body 13a, and the roof reinforcing member 14 supports and reinforces the panel main body 13a from below.
- the roof reinforcement member 14 is a member called a roof reinforcement hose, a roof stay, or the like.
- the roof reinforcement member 14 is an elongated member, and is provided in plurality at intervals in the front-rear direction of the roof panel 13 .
- the roof reinforcing member 14 is arranged along the width direction of the panel body 13a.
- the roof reinforcing member 14 made of metal may be welded to the inner surface of the panel body 13a.
- a roof module 20 with an interior member is supported by the roof reinforcing member 14 .
- the roof reinforcing member 14 is also a type of bracket that supports other parts.
- the roof reinforcing member 14 is an example of an assembly target portion to which the roof module with interior member 20 is attached.
- the intermediate support member 60 of the roof module with interior member 20 is attached to the assembly target portion.
- the roof module with interior member 20 includes a roof interior member 80 and an intermediate support member 60 .
- the roof interior member 80 is provided below the roof panel 13 .
- the roof interior member 80 covers the roof panel 13 from the passenger compartment side.
- the roof interior member 80 is a plate-like member made of resin or the like.
- the roof interior member 80 may be partially or wholly curved.
- the roof interior member 80 is attached to the roof panel 13 on the lower side.
- the roof interior member 80 is exposed on the vehicle interior side, and constitutes the design of the ceiling viewed from the vehicle interior. Roof trim member 80 may be referred to as a roof liner.
- a space is provided between the roof panel 13 and the roof interior member 80 .
- An intermediate support member 60 between the roof panel 13 and the roof interior member 80 is arranged.
- the intermediate support member 60 is a member that can be attached to the roof panel 13 .
- the roof interior member 80 is attached to the roof panel 13 via the intermediate support member 60 .
- the roof module 21 is configured by integrally combining the intermediate support member 60 with the roof components (roof side equipment 50, transmission member 40, etc.). This roof module 21 is arranged between the roof panel 13 and the roof interior member 80 . A combination of the roof module 21 and the roof interior member 80 constitutes the roof module 20 with the interior member.
- FIG. 3 is an exploded perspective view showing the roof module 21.
- the roof module 21 includes intermediate support members 60 and roof components.
- the intermediate support member 60 is a member arranged on the vehicle interior side of the roof panel 13 .
- a roof component is a component that is arranged between the roof panel 13 and the roof interior member 80 . It can be envisaged that the roof component is at least one of the roof side equipment 50 and the transmission member 40 .
- Intermediate support members 60 directly or indirectly support the roof components.
- the intermediate support member 60 indirectly supports the roof-side device and the transmission member 40 , which are examples of roof components, via the sheet member 30 . Therefore, in this embodiment, the roof module 21 includes the sheet-like member 30 .
- the roof component may be directly supported by the intermediate support member 60, an example of which is described in Embodiment 2 below.
- the sheet-like member 30 is a sheet-like member that spreads in a plane between the roof panel 13 and the roof interior member 80 .
- the sheet member 30 may be arranged so as to cover an area of 80% or more of the roof interior member 80 .
- the sheet-like member 30 may be arranged so as to extend over the entirety above the headrests of a plurality of passenger seats in the vehicle interior.
- the transmission member 40 can be supported in an area as wide as possible with respect to the roof interior member 80 .
- the functions of the sheet-like member 30, which will be described later, can be exerted over the roof interior member 80 in as wide a region as possible.
- the sheet-shaped member 30 may include a layer that performs at least one of a heat insulating function, a soundproof function, and a radio wave shielding function. That is, the sheet-like member 30 may be a sheet having at least one of a heat insulating function, a sound insulating function, and a radio wave shielding function in addition to the function of holding the transmission member 40 and the like.
- the sheet-like member 30 may include a nonwoven layer.
- the non-woven layer is a layer in which a plurality of fibers are intertwined without being woven, and is a layer that exhibits heat insulating properties that make it difficult for heat to be transmitted between one main surface side and the other main surface side of the sheet-like member 30.
- the thermal insulation layer may be a layer that reflects thermal radiant energy.
- the heat insulating layer may be a layer having a lower thermal conductivity than the other layers.
- the heat insulating layer may be a non-woven sheet or a sheet including fine gaps such as a foam sheet.
- a heat-insulating paint or a heat-shielding paint may be used as the heat-insulating layer.
- the non-woven layer can also be understood as an example of a layer that exhibits soundproofing properties that make it difficult for sound to be transmitted between one main surface side and the other main surface side of the sheet-like member 30 .
- the soundproof layer may reflect sound, or may absorb sound energy as heat energy.
- a sheet including fine gaps such as a foam sheet may be used as the soundproof layer.
- a sound absorbing paint may be used as the sound insulating layer.
- the heat insulating layer and the soundproof layer may be provided as physically separate layers.
- the sheet-shaped member 30 may include a radio wave shielding layer.
- the radio wave shielding layer is a layer that makes it difficult for radio waves to propagate between one main surface side and the other main surface side of the sheet-like member 30 .
- the radio wave shielding layer may have radio wave shielding properties for all frequencies.
- the radio wave shielding layer may have selective radio wave shielding properties for some frequency bands. In this case, at least one of reflection and absorption of radio waves in a part of the frequency band should be performed in the radio wave shielding layer.
- the radio wave shielding layer may be a layer made of metal foil such as aluminum or iron.
- a well-known frequency selective film (FSS: Frequency Selective Surface) may be used as the radio wave shielding layer having selective radio wave shielding properties.
- the frequency selective film may be formed by forming unit cells (elements) with metal foil or the like on a base film made of resin or the like, for example.
- a frequency selective film has the property of selectively shielding radio waves in one or more frequency bands and allowing radio waves in other frequency bands to pass through according to the frequency characteristics of the unit cell (element).
- the radio wave shielding layer having selective radio wave shielding properties may be formed by printing a conductive paste or the like directly on the heat insulating layer or the sound insulating layer.
- the external communication antenna unit is provided outside the vehicle with respect to the radio wave shielding layer.
- the indoor antenna is provided inside the vehicle interior with respect to the radio wave shielding layer.
- the indoor antenna may be an antenna for wireless communication with an indoor device, or may be an antenna for non-contact power supply to the indoor device.
- each layer may be simply superimposed.
- Each layer may be fixed by double-sided tape, adhesive, welding, or the like.
- the order of stacking each layer is arbitrary.
- a radio wave shielding layer may be provided under the nonwoven layer.
- a plurality of functional layers may be provided in different regions within the region where the sheet-shaped member spreads.
- a plurality of functional layers may be provided side by side within the area where the sheet-shaped member spreads.
- Another functional layer may be partially provided for one functional layer.
- the transmission member 40 is a member that transmits electricity, light, or the like, and is a member that is provided along a wiring path having at least one end connected to the roof-side device 50 .
- the transmission member 40 may be a general electric wire having a core wire and a coating around the core wire, a bare conductor wire, a shielded wire, an electric cable, an enameled wire, a nichrome wire, a coaxial wire, an optical fiber, or the like. good too.
- the transmission member 40 may be a linear member that transmits electricity.
- various signal lines and various power lines may be used as a linear member for transmitting electricity.
- a linear transmission member for transmitting electricity may be a single linear object, or a composite of multiple linear objects (twisted wire, a cables, etc.) may be used.
- the transmission member may be formed by coating a sheet-like member with a conductive paint, etching a copper foil, or the like.
- the explanation is given assuming that the transmission member 40 is an electric wire.
- the transmission member 40 is provided on the sheet-like member 30 .
- the fact that the transmission member 40 is provided on the sheet-like member 30 means that the medium for transmitting electricity or light is formed in the sheet-like member so as to form a path for electricity or light.
- the transmission member 40 provided on the sheet-like member includes a transmission member directly formed on the sheet-like member 30 by coating a conductive paint, etching a copper foil, or the like, and a transmission member 40 directly formed on the sheet-like member 30 .
- a separately manufactured linear transmission member 40 includes transmission members mounted in a contoured manner such as along either or both major surfaces of the linear transmission member.
- a specific configuration for supporting the transmission member 40 is not particularly limited.
- the transmission member 40 may be fixed to one main surface of the sheet-like member 30 .
- the transmission member 40 may be welded to one main surface of the sheet member 30 . At the welded portion thus formed, at least one of the transmission member 40 and the sheet member 30 is partially melted and adhered to each other.
- the transmission member 40 and the sheet member 30 may be welded by ultrasonic welding or by heat welding.
- the transmission member 40 and the sheet-like member 30 may be welded together by melting at least one surface of the transmission member 40 and the sheet-like member 30 with a solvent.
- the transmission member 40 may be fixed to the sheet member 30 with an adhesive, double-sided tape, or the like.
- the transmission member 40 may be sewn onto the sheet-like member 30 with a sewing thread or the like. Further, for example, in a state in which the transmission member 40 is arranged on one main surface of the sheet-like member 30, the adhesive tape is attached from the outside of one main surface of the sheet-like member 30 so as to straddle the transmission member 40. , the transmission member 40 may be fixed to one main surface of the sheet-like member 30 . The transmission member 40 does not have to be fixed only to one main surface of the sheet-like member 30 . The transmission member 40 may have both a portion fixed to one main surface of the sheet-like member 30 and a portion fixed to the other main surface of the sheet-like member 30 . In this case, the transmission member 40 may be attached so as to pass from one main surface to the other main surface at the intermediate portion or the edge portion of the sheet-like member 30 .
- the transmission member 40 may be fixed to the sheet-like member 30 by being sandwiched between two sheets.
- the transmission member 40 may be sandwiched between the sheets forming each layer.
- the two sheets sandwiching the transmission member 40 may be fixed by welding, adhesive or double-sided tape.
- the transmission member 40 is provided mainly on the surface of the sheet-like member 30 on the side of the roof interior member 80 .
- the transmission member 40 is connected to the roof side equipment 50 .
- the roof-side device 50 transmits or receives electrical signals or optical signals via the transmission member 40 .
- the roof-side device 50 receives or distributes power through the transmission member 40 .
- the transmission member 40 and the roof-side device 50 may be connected via a connector.
- the transmission member 40 may be introduced directly into the roof side equipment 50 and directly connected to the electrical elements within the roof side equipment 50 .
- One end of the transmission member 40 may be pulled out from the sheet member 30 .
- the pulled-out end of the transmission member 40 may be pulled out to a pillar or the like and connected to an electronic control unit, a power source, or the like below the roof interior member 80 in the vehicle body.
- the roof-side device 50 is disposed between the roof panel 13 and the roof interior member 80 and is a device to which the transmission member 40 is connected.
- the roof-side device 50 for example, an electronic control unit, a lamp (especially a map lamp, an interior lamp), a speaker, an interior camera, a monitor, a projection device, an external communication antenna, an interior antenna, and the like are assumed.
- a part of the roof-side device 50 may be exposed outdoors or indoors.
- the roof-side device 50 may be held by the sheet-shaped member 30, by the roof panel 13, or by the roof interior member 80.
- the roof-side device 50 is held by the sheet-like member 30 in this embodiment.
- the sheet-like member 30 is arranged between the roof panel 13 and the roof interior member 80, and the transmission member 40 and the roof-side device 50 are connected. may be connector-connected.
- the arrangement position of the roof-side device 50 on the sheet-like member 30, the roof panel 13, or the roof interior member 80 is arbitrary.
- the roof-side device 50 is fixed to the sheet-like member 30, the roof panel 13, or the roof interior member 80 at a position suitable for the role that the roof-side device 50 plays.
- the roof-side device 50 is a map lamp
- the roof-side device 50 may be fixed to a portion that is to be arranged diagonally above and in front of the front seat. If the roof-side device 50 and the transmission member 40 are provided on opposite sides of the sheet-like member 30, the transmission member 40 may pass through the sheet-like member and be connected to the roof-side device 50. good.
- the roof-side device 50 may be held by the sheet-shaped member 30, it may be finally fixed to the roof panel 13 or the roof interior member 80. Therefore, the roof-side device 50 may be held by the sheet-like member 30 with a holding force sufficient to keep it in a fixed position.
- the roof-side device 50 may be fixed to the sheet-like member 30 with an adhesive, an adhesive, a double-sided tape, or the like.
- the roof-side device 50 may be fixed to the sheet member 30 by screwing, pinning, or the like.
- the roof-side device 50 may be fixed to the sheet-like member 30 via the intermediate support member 60 . In this case, the roof-side device 50 may be fixed to the intermediate support member 60 with an adhesive, adhesive, double-sided tape, or the like, or may be fixed with screws, pins, or the like.
- the intermediate support member 60 is a member arranged on the passenger compartment side of the roof panel 13 .
- the intermediate support member 60 is arranged at a fixed position with respect to the roof panel 13 by being supported by the roof panel 13 .
- a roof interior member 80 is supported by this intermediate support member 60 . Therefore, the roof interior member 80 is supported by the roof panel 13 via the intermediate support member 60 .
- the intermediate support member 60 includes a panel side fixing portion 70 and an interior member side fixing portion 68 in order to realize support by the roof panel 13 and support of the roof interior member 80 .
- the intermediate support member 60 has a role of supporting the sheet-like member 30 so that the sheet-like member 30 spreads in a plane.
- the intermediate support member 60 may be formed as an elongated member having higher rigidity than the sheet-shaped member 30 .
- the sheet-shaped member 30 is a laminate of aluminum foil and nonwoven fabric
- the intermediate support member 60 is a plate material filled with a solid resin (eg, PP (polypropylene), PA (polyamide), etc.). Or it may be a bar.
- the intermediate support member 60 may be a member such as a honeycomb structural member that has strength and is light in weight.
- the intermediate support member 60 may be made of metal such as iron or aluminum.
- the intermediate support member 60 is fixed to the sheet-like member 30 by adhesive, adhesive, double-sided tape, welding (ultrasonic welding, thermal welding, etc.), or the like.
- the intermediate support member 60 may be fixed to the sheet member 30 by screwing, pinning, or the like.
- the intermediate support member 60 is formed in an elongated rectangular plate shape.
- the length dimension of the intermediate support member 60 is set to be the same as the width dimension of the sheet member 30 .
- the length dimension of the intermediate support member 60 may be smaller than the width dimension of the sheet-shaped member 30 (for example, within a range of 20 cm or less) to the extent that the edge of the sheet-shaped member 30 does not hang down.
- An intermediate support member 60 is provided on the surface of the sheet member 30 on the roof panel 13 side.
- a plurality of (here, four) intermediate support members 60 are fixed to the sheet-shaped member 30 .
- the longitudinal direction of each intermediate support member 60 extends along the width direction of the sheet member 30 . Therefore, the portion of the sheet-like member 30 provided with the intermediate support member 60 is kept so as not to sag in the width direction.
- the plurality of intermediate support members 60 are spaced apart from each other in the front-rear direction with respect to the sheet-shaped member 30 . Therefore, the sheet-like member 30 can be folded between the multiple intermediate support members 60 . When the roof module 21 is stored or transported, the sheet-like member 30 is folded between the plurality of intermediate support members 60, so that the storage space and transport space for the roof module 21 can be reduced.
- the arrangement area of the intermediate support member 60 with respect to the sheet-like member 30 is, for example, an area where a target portion to which the intermediate support member 60 is attached is provided.
- the intermediate support member 60 is provided below the roof reinforcement member 14 .
- the intermediate support member 60 includes a panel-side fixing portion 70 fixed to the roof panel 13 .
- the intermediate support member 60 is provided with a panel-side fixing portion 70 projecting upward.
- the panel-side fixing portion 70 is a portion fixed to the roof panel 13 , here, the roof reinforcing member 14 .
- the panel-side fixing portion 70 may be, for example, a clip-shaped portion that is retained and fixed by insertion.
- the panel-side fixing portion 70 may have a structure in which a pair of wing-like elastic pieces that are inclined outward from the distal end portion to the proximal end portion of the rod-shaped support portion are formed.
- the panel-side fixing portion 70 may be a tree sequence clip in which an umbrella-shaped elastic piece is formed on a rod-shaped strut portion.
- the panel-side fixing portion 70 may be a screw.
- the fixed portion protruding toward the roof panel 13 may be fixed to a fixed portion including a hole formed in the intermediate support member 60 . That is, the panel-side fixing portion may have a hole shape.
- the number and positions of the panel-side fixing portions 70 provided in the intermediate support member 60 are arbitrary. It is preferable that three or more panel-side fixing portions 70 are provided in the intermediate support member 60 . This embodiment shows an example in which four panel-side fixing portions 70 are provided inside four corners of the intermediate support member 60 .
- the portion of the sheet-like member 30 where the intermediate support member 60 is provided can easily be kept in a flat shape. This facilitates the work of assembling the intermediate support member 60 to the roof panel 13 while maintaining the sheet-like member 30 and the transmission member 40 held by the sheet-like member 30 in a planar form.
- the intermediate support member 60 includes an interior member side fixing portion 68 to which the roof interior member 80 is fixed.
- the intermediate support member 60 is provided with an interior member side fixing portion 68 projecting downward.
- An opening 30h through which the interior member-side fixing portion 68 can pass is formed in a portion of the sheet-like member 30 corresponding to the interior member-side fixing portion 68.
- the interior member side fixing portion 68 can penetrate the sheet member 30 and protrude downward.
- the interior-member-side fixing portion 68 is assumed to be, for example, a clip-shaped portion that is retained by insertion, a screw, or the like.
- the fixing portion projecting from the roof interior member 80 side toward the intermediate support member 60 side may be fixed to a hole formed in the intermediate support member 60 . That is, the interior member side fixing portion 68 may have a shape including a hole.
- the number and positions of the interior member side fixing portions 68 provided in the intermediate support member 60 are arbitrary. It is preferable that three or more interior member side fixing portions 68 are provided in the intermediate support member 60 .
- the interior member side fixing portion 68 is preferably provided at a position avoiding the transmission member 40 and the roof side device 50 . In this embodiment, four interior member side fixing portions 68 are provided inside four corners of the intermediate support member 60 (inner than the panel side fixing portions 70 in FIG. 3).
- FIG. 4 is an exploded perspective view showing the roof interior member 80.
- the roof interior member 80 is a member that covers the roof panel 13 from the passenger compartment side. The roof interior member 80 is exposed to the interior side. The roof interior member 80 extends over the front and rear seats. If the vehicle 10 includes seats in the third row, the roof interior member 80 also extends over the seats in the third row. When the space above the seat and the luggage compartment space in the vehicle 10 are continuous, the roof interior member 80 also extends above the luggage compartment.
- the length of the roof interior member 80 in the vehicle front-rear direction may be, for example, 2 m or longer, 2.5 m or longer, or 3 m or longer. Further, the length of the roof interior member 80 in the vehicle front-rear direction may be, for example, 2 m or less, 3 m or less, 4 m or less, or 5 m or less. good.
- the roof interior member 80 includes a plurality of divided roof interior members 82, 84, 86.
- the plurality of split roof interior members 82, 84, 86 are formed in a shape that covers the roof panel 13 from the passenger compartment side as a continuous continuous body in a state of spreading below different regions of the roof panel 13. .
- the division number and division line of the roof interior member 80 are arbitrary. In this embodiment, the roof interior member 80 is divided into three. Further, the roof interior member 80 is divided into a plurality of pieces in the vehicle front-rear direction. Therefore, the boundary lines of the divided roof interior members 82, 84, 86 are along the vehicle width direction.
- a divided roof interior member 82 is arranged in an area covering above the front seats, a divided roof interior member 84 is arranged in an area covering above the seats in the second row from the front, and a divided roof interior member 86 is arranged in an area covering the seats in the second row from the front. It may be arranged in an area covering the rear (for example, the third row of seats, the luggage compartment). This makes it easier to perform maintenance on the roof-side equipment 50 separately for the front seat area, the second row seat area, and the rear area.
- the length of the divided roof interior members 82, 84, 86 in the longitudinal direction of the vehicle 10 may be, for example, 2 m or less, 1.5 m or less, or 1 m or less. Further, the length of the divided roof interior members 82, 84, 86 in the longitudinal direction of the vehicle 10 may be, for example, 50 cm or longer, or may be 1 m or longer.
- An opening 80h may be formed in the divided roof interior members 82, 84, 86 for exposing the roof-side device 50 to the interior of the vehicle.
- An interior lamp, a camera, and the like are assumed as the roof-side device 50 exposed in the vehicle interior.
- the split roof interior members 82 , 84 , 86 are supported by intermediate support members 60 .
- the frontmost split roof interior member 82 in the vehicle longitudinal direction is supported by the frontmost intermediate support member 60 .
- the divided roof interior member 84 that is two ahead from the front in the vehicle longitudinal direction is supported by the intermediate support member 60 that is second from the front.
- the rearmost divided roof interior member 86 in the vehicle longitudinal direction is supported by the first and second intermediate support members 60 from the rear.
- Boundaries of the plurality of split roof interior members 82 , 84 , 86 are located between the plurality of intermediate support members 60 .
- the boundaries of the divided roof interior members 82, 84 are located between the first intermediate support member 60 from the front and the second intermediate support member 60 from the front.
- the boundaries of the split roof interior members 84 , 86 are located between the second intermediate support member 60 from the front and the third intermediate support member 60 from the front. Therefore, the intermediate support member 60 can support the divided roof interior members 82 , 84 , 86 at positions closer to the inside than the outer edges of the divided roof interior members 82 , 84 , 86 .
- the split roof interior members 82 , 84 , 86 are provided with support brackets 88 .
- the support bracket 88 is made of resin, metal, or the like, for example.
- the support bracket 88 includes a support plate portion 88a and leg portions 88b.
- the support plate portion 88a is formed in a plate shape.
- a fixing hole 88ah through which the interior member side fixing portion 68 is inserted and fixed is formed in the support plate portion 88a.
- two fixing holes 88ah are formed in the support plate portion 88a.
- a leg portion 88b extends from the support plate portion 88a toward the divided roof interior members 82, 84, 86 side.
- leg portions 88b are fixed to the upward surfaces of the divided roof interior members 82, 84, 86. As shown in FIG. Fixing of the leg portion 88b to the divided roof interior members 82, 84, 86 can be achieved by screwing, fitting structure, welding, or the like.
- a pair of leg portions 88b are provided at both ends of one support plate portion 88a, but one leg portion 88b may be provided for one support plate portion 88a.
- Two support brackets 88 are fixed to the split roof interior member 82 at positions separated in the vehicle width direction. In this fixed state, the two fixing holes 88ah in the support bracket 88 are aligned in the longitudinal direction of the vehicle. As a result, the two support brackets 88 fixed to the divided roof interior member 82 form fixing holes 88ah through which the four interior member-side fixing portions 68 on the intermediate support member 60 side can be inserted and fixed.
- Two support brackets 88 are similarly fixed to the divided roof interior member 84 as well.
- Four support brackets 88 are similarly fixed to the split roof interior member 86, and fixing holes 88ah are formed through which a total of eight interior member side fixing portions 68 on the two intermediate support members 60 side can be inserted and fixed.
- the support bracket 88 facilitates securing a space between the intermediate support member 60 and the roof interior member 80 in which the roof-side device 50 can be arranged.
- the number and positions of the support brackets 88 on the divided roof interior members 82 , 84 , 86 are appropriately set according to the number and positions of the interior member side fixing portions 68 on the intermediate support member 60 .
- a fixing hole may be formed directly in the split roof interior member 82 . Further, as already described, there is a case where the split roof interior member 82 is formed with a projection for fixing, and the intermediate support member 60 is formed with a hole through which the projection is inserted.
- the edges of the split roof interior members 82, 84, 86 may be pressed by the upper ends of the interior members exposed to the passenger compartment.
- the split roof interior members 82 , 84 , 86 may be pressed toward the roof panel 13 by an interior member or the like inside the pillar.
- the edges at the boundaries of the divided roof interior members 82, 84, 86 may overlap in their thickness direction.
- the front edge of the divided roof interior member 84 in the middle in the longitudinal direction of the vehicle overlaps the rear edge of the divided roof interior member 82 in the front side
- the rear edge of the divided roof interior member 84 in the middle in the longitudinal direction of the vehicle overlaps on the rear edge of the divided roof interior member 82 on the front side. is shown overlying the leading edge of the split roof trim member 86 .
- the vertical relationship of overlapping may be reversed. Also, it is not essential that the edges of the split roof interior members 82, 84, 86 overlap each other.
- FIG. 5 schematically shows an example in which the edges of the divided roof interior members 82, 84, 86 overlap each other.
- a recessed portion 82p recessed via a stepped portion 82s is formed in the downward portion of the rear edge of the divided roof interior member 82.
- a recessed portion 86p recessed through a stepped portion 86s is formed in the downward portion of the front edge of the divided roof interior member 86.
- the steps of the stepped portions 82s and 86s are set to be the same, and the divided roof interior member 84 is formed to have the same thickness as the stepped portions of the stepped portions 82s and 86s.
- the interior-facing surfaces of the divided roof interior members 82, 84, 86 are arranged on the same plane as much as possible.
- Positional deviations among the divided roof interior members 82, 84, 86 as described above are caused by manufacturing errors, assembly errors, etc. It can be caused by misalignment of the roof trim members 82,84,86. In either case, the edges of the divided roof interior members 82, 84, 86 overlap each other vertically, making it difficult to observe a gap between the divided roof interior members 82, 84, 86 in plan view.
- a slope may be formed on the edge of one of the divided roof interior members 82, 84, 86.
- the rear edge of the split roof interior member 82 is formed with a slope 82g
- the front edge of the split roof interior member 84 is formed with a slope 84g.
- the slopes 82g and 84g facing each other are planes parallel to each other.
- the slopes 82g and 84g can be in overall contact with each other.
- FIG. 6A when the divided roof interior members 82 and 84 are closer than the positional relationship shown in FIG.
- FIG. 6(c) even if the divided roof interior members 82 and 84 are further apart than the positional relationship shown in FIG. Therefore, it is difficult to observe the gap in plan view.
- the slope 82g and the slope 84g can be brought into contact by adjusting the vertical position of one of the divided roof interior members 82 and 84. As shown in FIG.
- FIG. 7 is a schematic sectional view showing the support structure of the intermediate support member 60 and the split roof interior member 82 for the roof panel 13. As shown in FIG. FIG. 7 shows the portion where the split roof interior members 84 and 86 are supported by the roof panel 13 via the intermediate support member 60. As shown in FIG. For convenience of explanation, the dimensions of each part may be exaggerated or dwarfed. Also, part of the roof-side device 50 is omitted.
- FIG. 7 shows a roof reinforcing member 14 that reinforces the panel body 13a of the roof panel 13.
- the intermediate support member 60 is fixed to the roof reinforcing member 14 via the panel side fixing portion 70 .
- the sheet-like member 30 is positioned on the roof interior member 80 side with respect to the intermediate support member 60 .
- the roof reinforcing member 14 may be formed halfway to the opening 13h, or may be bent halfway so as to bypass the opening 13h.
- the roof-side device 50 and the like are held on the surface of the sheet-like member 30 on the side of the roof interior member 80 .
- a portion of the roof-side device 50 is arranged between the lower surface of the sheet-like member 30 and the roof interior member 80 .
- Another part of the roof-side device 50 is fitted in an opening 80h formed in the roof interior member 80 and exposed in the vehicle interior.
- Another roof-side device 50 (for example, an external communication antenna unit) is provided on the surface of the sheet member 30 on the roof panel 13 side.
- the intermediate support member 60 between the roof-side device 50 and the sheet-like member 30 is preferably fixed to the roof reinforcing member 14 via the panel-side fixing portion 70 outside the roof-side device 50 .
- the roof-side device 50 on the upper side of the sheet-like member 30 is exposed to the outside through an opening 13h formed in the roof panel 13. As shown in FIG.
- the sheet-like member 30 is arranged between the roof interior member 80 and the roof panel 13 .
- the sheet-shaped member 30 includes a layer that performs at least one of a heat insulating function, a sound insulating function, and a radio wave shielding function.
- the sheet-like member 30 includes a nonwoven layer 32 and a radio wave shielding layer 34 .
- the sheet-like member 30 has a multi-layer structure in which a nonwoven layer 32 and a radio wave shielding layer 34 are superimposed from bottom to top.
- the divided roof interior members 82 , 84 , 86 are supported by the roof panel 13 via intermediate support members 60 .
- support brackets 88 are secured to the segmented roof trim members 82, 84, 86 as described above. With the support bracket 88 arranged below the intermediate support member 60 , the interior member-side fixing portion 68 of the intermediate support member 60 is inserted and fixed into the fixing hole 88 ah formed in the support bracket 88 . Thereby, the divided roof interior members 82 , 84 , 86 are fixed to the intermediate support member 60 .
- a handle 81 may be formed on the surface of each of the divided roof interior members 82, 84, and 86 on the passenger compartment side.
- the handle 81 is formed in a shape that can be easily grasped by a human hand, for example, a flat U-shape, ring shape, L-shape, or the like. A worker can easily pull out the interior member side fixing portion 68 from the fixing hole 88ah by grabbing the handle 81 and pulling it toward the passenger compartment. Thereby, the work of removing the divided roof interior members 82, 84, 86 can be easily performed.
- the plurality of divided roof interior members 82, 84, 86 form a continuum extending continuously over different regions of the roof panel 13, covering the roof panel 13 from the passenger compartment side. be able to. For this reason, it is possible to perform maintenance on the transmission member 40 and the roof-side equipment 50 arranged between the roof panel 13 and the roof interior member 80 by removing a part of the plurality of split roof interior members 82, 84, and 86. can. As the maintenance, replacement or repair of the defective transmission member 40 or the roof-side device 50 is assumed. This makes it possible to improve maintainability of the transmission member 40 and the roof-side device 50 arranged between the roof panel 13 and the roof interior member 80 . Also, the transmission member 40 and the roof-side device 50 can be easily added between the roof panel 13 and the roof interior member 80 .
- the edges at the boundaries of the plurality of divided roof interior members 82, 84, 86 overlap each other. For this reason, even if an error in the assembly position of the divided roof interior members 82, 84, 86 occurs, a gap is less likely to occur at the boundary between the divided roof interior members 82, 84, 86.
- the roof module with interior member 20 including the roof interior member 80 including the plurality of divided roof interior members 82, 84, 86 and the intermediate support member 60 that can be attached to the roof panel 13 the plurality of divided roof interior members 82 , 84 , 86 are supported on the roof panel 13 via intermediate support members 60 . Therefore, at least one of the split roof interior members 82 , 84 , 86 is easily and firmly supported on the roof panel 13 via the intermediate support member 60 .
- the intermediate support member 60 supports the divided roof interior members 82, 84, 86 and supports at least one of the roof-side device 50 and the transmission member 40, thereby simplifying the configuration.
- the intermediate support member 60 has both the function of supporting the roof interior member 80 and the function of supporting at least one of the roof-side device 50 and the transmission member 40, thereby simplifying the configuration. , it is not essential that the roof interior member 80 is divided into a plurality of divided roof interior members 82 , 84 , 86 .
- the intermediate support member 60 supports the sheet-like member 30 so as to expand in a plane, the sheet-like member 30 can be easily incorporated into the roof panel 13 on the compartment side.
- boundaries between the plurality of divided roof interior members 82 , 84 , 86 are located between the plurality of intermediate support members 60 . Therefore, intermediate portions inside the outer edges of the divided roof interior members 82 , 84 , 86 can be firmly supported by the intermediate support members 60 .
- FIG. 8 and 9 are diagrams showing a modification in which the fixed part 170 is supported by the movable support part 164 provided on the intermediate support member 60 so that the position thereof can be adjusted.
- FIG. 10 is a cross-sectional view showing the fixing portion 170. As shown in FIG.
- the fixing portion 170 may be a panel-side fixing portion or a roof-side fixing portion. If the fixed part 170 faces upward with respect to the intermediate support member 60, it can be used as a panel side fixed part. If the fixed part 170 faces downward, it can be used as a roof-side fixed part.
- the intermediate support member 60 includes a movable support portion 164 that supports the fixed portion 170 so that the position thereof can be adjusted in the direction in which the roof panel 13 or the roof interior member 80 spreads. Therefore, the fixed portion 170 is supported by the intermediate support member 60 so as to be positionally adjustable in the direction in which the roof panel 13 or the roof interior member 80 spreads.
- the movable support portion 164 formed in the intermediate support member 60 includes a holding hole 164h.
- the holding hole 164 h is formed in the plate-like portion 161 of the intermediate support member 60 . That is, the intermediate support member 60 is provided with a plate-like portion 161 extending along the direction of its main surface.
- the plate-like portion 161 may be a portion integrally formed with the body portion of the intermediate support member 60 that holds the sheet-like member 30, or may be separately welded, glued, screwed, or fitted to the body portion. It may be a part attached by a structure or the like.
- a holding hole 164 h is formed at a position facing inward from the edge of the plate-like portion 161 .
- the holding hole 164h is formed in a circular hole shape.
- a slit-shaped introduction portion 165 is formed so as to extend from the holding hole 164 h toward the edge of the plate-like portion 161 .
- the introduction portion 165 includes a pair of guide edges 165a that gradually narrow from the edge of the plate-like portion 161 toward the holding hole 164h.
- a relief opening 165h is formed in a portion away from the pair of guide edges 165a. Therefore, the pair of guide edges 165a can be elastically deformed so as to narrow the relief opening 165h and widen the space between the pair of guide edges 165a.
- An auxiliary plate-like portion 166 is formed spaced apart from the plate-like portion 161 .
- a hole 167 is formed in a portion of the auxiliary plate-like portion 166 that faces the holding hole 164h. Between the plate-like portion 161 and the auxiliary plate-like portion 166, a gap is provided around the holding hole 164h so that a head portion 174, which will be described later, can be arranged.
- the auxiliary plate-shaped portion 166 may be omitted.
- the fixing portion 170 includes a fitting body portion 173 and a fitting state holding pin 177 .
- the fitting body portion 173 is a member made of resin or the like, and includes a head portion 174 and an insertion portion 175 .
- Head 174 is formed in a disc shape.
- Insert portion 175 is formed in a shape protruding from one main surface of head portion 174 . More specifically, the insertion portion 175 is formed in a cylindrical shape.
- a plurality of slits 175S are formed in the insertion portion 175 along its axial direction.
- a distal end portion 175e of the insertion portion 175 is shaped to face inward. The insertion portion 175 can be deformed so as to widen its distal end side.
- the fitted state retaining pin 177 is fitted into the insertion portion 175 through the opening 174h.
- the fitted state retaining pin 177 includes a pin head portion 178 and a columnar portion 179 .
- the pin head 178 is formed in a disc shape that can be arranged in the opening 174h.
- the columnar portion 179 is formed in an elongated shape protruding from the pin head portion 178 .
- a distal end portion of the pin head portion 178 is formed on a first guide surface 179a that gradually thickens from the distal end side toward the proximal end side.
- a longitudinally intermediate portion of the pin head portion 178 is formed into a groove portion 179b recessed inward along the circumferential direction.
- the tip portion 175e of the insertion portion 175 is fitted into the groove portion 179b. Also, the proximal end of the pin head 178 is formed on a second guide surface 179c that tapers gradually from the distal end toward the proximal end.
- the hole 167 in the auxiliary plate-shaped portion 166 is formed with an outer diameter larger than the outer diameter of the pin head 178 .
- the pin head portion 178 of the fitted state retaining pin 177 protrudes further outward than the head portion 174 of the fitted body portion 173 .
- the base end portion of the insertion portion 175 of the fixing portion 170 is held in the holding hole 164h, and the head portion 174 is arranged between the plate-like portion 161 and the auxiliary plate-like portion 166, thereby fixing the fixing portion 170.
- a portion 170 is supported against the intermediate support member 60 .
- the insertion portion 175 is held by the narrow portion between the holding hole 164h and the introduction portion 165 so as not to come off from the holding hole 164h.
- the fixing portion 170 can be position-adjusted in the direction in which the roof panel 13 and the roof interior member 80 spread within the range of movement within the holding hole 164h.
- the insertion part 175 is fitted into the fixing hole 14h formed in the roof reinforcing member 14 .
- the fitting state holding pin 177 is pushed toward the fitting body portion 173 .
- the tip portion 175 e of the insertion portion 175 is pushed outward by the first guide surface 179 a of the pin head portion 178 .
- the outward portion of the distal end portion of the insertion portion 175 is caught in or comes into contact with the fixing hole 14h formed in the roof reinforcing member 14 so as to prevent it from coming off.
- the fitted state retaining pin 177 is further pushed in, and the distal end portion 175e of the insertion portion 175 is fitted into the groove portion 179b of the pin head portion 178, thereby fitting the fixing portion 170 into the fixing hole 14h formed in the roof reinforcing member 14. kept in good condition.
- the outwardly facing surface of pin head 178 may lie in extension of the outwardly facing surface of head 174 . This makes it difficult for the pin head 178 to be pushed inadvertently.
- the pin head portion 178 When the pin head portion 178 is further pushed in from the above state, the fitted state between the tip portion 175e of the insertion portion 175 and the groove portion 179b of the pin head portion 178 is released, and the tip portion 175e of the insertion portion 175 is pushed into the pin head portion 178. It becomes a state in which it can be retracted inwardly with respect to the second guide surface 179c. As a result, the outward portion of the distal end portion of the insertion portion 175 is not caught or contacted with the fixing hole 14h, and the fixing portion 17 can be detached from the fixing hole 14h. With such a configuration, the intermediate support member 60 can be easily attached to and removed from the reinforcing member. In addition, it is preferable to press the pin head 178 by forming a hole in the sheet member 30 .
- the fixing portion 170 is the interior member side fixing portion 68, the fixing portion 170 is inserted and fixed into the fixing hole 88ah formed in the support bracket 88 on the divided roof interior members 82, 84, 86 side in the same manner as described above. be able to.
- the protruding fixing portion is provided to which side, and the hole into which the protruding fixing portion is fitted and fixed is provided. It is optional whether a fixing part is provided.
- protruding fixing portions are provided on either side, and fixing portions including holes into which the protruding fixing portions are fitted and fixed are provided on either side. It is optional.
- the panel side fixing part or the interior member side fixing part is a fixing part including a hole, as shown in FIG.
- the fixing portion 260 includes a head portion 261 and a tubular portion 262.
- a hole penetrating from the tube portion 262 to the head portion 261 is formed in the fixing portion 260 as a fixing hole 260h.
- the head portion 261 protrudes outward from one end of the cylindrical portion 262 .
- the cylindrical portion 262 is held within the holding hole 164 h of the movable support portion 164 , and the head portion 261 is arranged between the plate-like portion 161 and the auxiliary plate-like portion 166 .
- the fixing portion 260 having the fixing hole 260h is supported so that the position thereof can be adjusted within a range in which the tubular portion 262 can move within the holding hole 164h.
- the fixing portion 270 may have a configuration in which, for example, a post portion 271 is provided with an elastic piece 272 that can be elastically deformed.
- the elastic piece 272 is an elastically deformable portion that extends in the direction from the distal end side toward the proximal end portion as it extends outward from the strut portion 271 . When the fixing portion 270 is inserted into the fixing hole 260h, the elastic piece 272 can be elastically deformed toward the support portion 271 side.
- the fixing portion 270 can be pulled out from the fixing hole 260h by applying a large force in the removal direction to the divided roof interior members 82, 84, 86. As shown in FIG.
- the movable support portions 164 are provided on the divided roof interior members 82, 84, 86, and the projecting fixed portions or the fixed portions including the holes are supported in the divided roof interior members 82, 84, 86 so as to be positionally adjustable. good too.
- the protruding fixed portion or the fixed portion can be removed. Even if there is a manufacturing error or the like in the relative positional relationship with the fixing portion having the fixing hole for locking, the protruding fixing portion can be easily inserted and fixed into the fixing hole. Therefore, the split roof interior members 82 , 84 , 86 are easily fixed to the intermediate support member 60 .
- one of the divided roof interior members 82, 84, 86 and the intermediate support member 60 may be formed with the positioning recess 310, and the other may be formed with the positioning protrusion 320.
- the positioning recessed portion 310 may have a pair of inner side surfaces facing each other in the vehicle front-rear direction, or may have a pair of inner side surfaces facing each other in the vehicle width direction, or surround the entire front-rear direction of the vehicle. It may have a face.
- the positioning projection 320 positions the split roof interior members 82 , 84 , 86 with respect to the intermediate support member 60 at least in the direction in which the roof interior member 80 extends by contacting the inner surface of the positioning recess 310 .
- a positioning recess 310 is formed in the intermediate support member 60 .
- the positioning recess 310 is formed, for example, as a square hole.
- a positioning projection 320 is formed on the split roof interior member 86 .
- the support bracket 88 has a positioning projection 320 projecting therefrom.
- the positioning protrusion 320 is formed in a prism shape that can be fitted into the positioning recess 310 .
- a hole is formed in the portion of the sheet member 30 where the positioning concave portion 310 is formed.
- the split roof interior member 86 is positioned with respect to the intermediate support member 60 in the direction in which the roof interior member 80 spreads.
- the positions of the divided roof interior members 82, 84, 86 with respect to the intermediate support member 60 are corrected, and the divided roof interior members 82, 84, 86 are easily supported in the predetermined designed positions.
- a plurality of combinations of the positioning protrusions 320 and the positioning recesses 310 may be provided.
- the intermediate support member 60 is formed with positioning protrusions and the divided roof interior members 82, 84, and 86 are formed with positioning recesses.
- Embodiment 2 A roof interior member, a roof module with an interior member, and a roof module according to Embodiment 2 will be described.
- the same components as those described in the second embodiment are denoted by the same reference numerals, and the description thereof will be omitted.
- FIG. 14 is a perspective view showing the roof module 420 with interior member.
- a roof panel 413 corresponding to the roof panel 13 is shown in FIG.
- a roof interior member 80 is indicated by a two-dot chain line.
- FIG. 15 is a perspective view showing the roof module 421 before being attached to the roof panel 413.
- FIG. 14 and 15 are diagrams of the roof panel 413 viewed obliquely from below.
- FIG. 16 is a perspective view showing the roof module 421.
- FIG. FIG. 16 is a view of the roof module 421 as seen obliquely from above.
- a receiving portion 414 and a panel-side wire holding portion 415 are provided on the downward surface of the roof panel 413 .
- the receiving portion 414 is a member for fixing the intermediate support member 460 .
- the panel-side wire holding portion 415 is a member for holding a portion of the transmission member 40 that extends outward from the intermediate support member 460 .
- the receiving part 414 and the panel-side wire holding part 415 made of metal may be welded to the downward surface of the panel main body 413a.
- the receiving portion 414 and the panel-side wire holding portion 415 may be provided in a reinforcing material (also called a roof reinforcement or a roof stay) provided across the roof of the vehicle.
- the receiving portion 414 is an elongated member extending along the width direction of the roof panel 413 .
- the receiving portion 414 may be a bracket provided separately from a reinforcing member called a roof hose or a roof stay. Both end portions 414a along the extending direction of the receiving portion 414 are fixed to the inner surface of the roof panel 413 by welding or the like.
- An intermediate portion 414 b along the extending direction of the receiving portion 414 is positioned below both end portions 414 a so as to be spaced from the roof panel 413 .
- the receiving portion 414 is formed by bending an elongated plate.
- An intermediate support member 460 is fixed to the intermediate portion 414b.
- a through hole 414c is formed in the intermediate portion 414b.
- the intermediate support member 460 is fixed to the receiving portion 414 by, for example, inserting the panel side fixing portion 470 into the through hole 414c.
- the intermediate support member 460 is suspended and supported by the roof panel 413 via the receiving portion 414 .
- one intermediate support member 460 is supported by a pair of receiving portions 414 spaced apart in the front-rear direction of the roof panel 413 .
- One intermediate support member 460 may be supported by one receiving portion 414 .
- a plurality of through holes 414 c are provided at intervals in the extending direction of the receiving portion 414 .
- the panel-side wire holding portion 415 is provided on the path of the transmission member 40 .
- a portion of the transmission member 40 that extends from the intermediate support member 460 extends forward of the vehicle along the front-rear direction of the vehicle while passing through an edge outside the intermediate support member 460 along the width direction of the vehicle, for example. extend.
- the panel-side wire holding portion 415 is provided at a position closer to the outer edge than the receiving portion 414 along the width direction of the vehicle.
- the panel-side wire holding portion 415 is provided at a position corresponding to the intermediate support member 460 .
- the panel-side wire holding portion 415 is provided at the same position as or slightly forward of the intermediate support member 460 in the longitudinal direction of the roof panel 413 .
- the panel-side wire holding portion 415 can hold a portion of the transmission member 40 extending from the intermediate support member 460 and close to the intermediate support member 460 .
- the panel-side wire holding portion 415 can hold a portion of the transmission member 40 close to the portion that extends laterally from the intermediate support member 460 and then bends in the front-rear direction.
- the panel-side wire holding portion 415 has a fixing portion 415 a fixed to the roof panel 413 and a holding portion 415 b holding the transmission member 40 .
- the fixed portion 415a is formed in a plate shape extending along the roof panel 413.
- the holding portion 415b is formed in a plate shape extending downward from the fixing portion 415a.
- a recessed portion 415c for accommodating the transmission member 40 is formed in the holding portion 415b.
- the recess 415c opens sideways.
- the transmission member 40 is accommodated in the recess 415c through the opening (see FIG. 14).
- the transmission member 40 is held by the holding portion 415b by being supported by the bottom wall of the recess 415c.
- a portion of the transmission member 40 that extends outside the intermediate support member 460 is suspended and supported by the roof panel 413 via the panel-side wiring holding portion 415 .
- the opening is made smaller than the recess 415c along the height direction of the recess 415c.
- the opening is provided above the recess 415c along the height direction.
- Side walls of the recess 415c are provided below the opening. This prevents the transmission member 40 from slipping out of the recess 415c through the opening.
- the dimension in the width direction is larger than the dimension in the height direction. Thereby, the panel-side wire holding portion 415 can hold the plurality of transmission members 40 in a flat manner.
- a roof panel 413 is provided with a plurality of sets (three sets in this embodiment) of roof modules 421 each configured by a combination of an intermediate support member 460, a receiving portion 414, and a panel-side wire holding portion 415.
- Three pairs of receiving portions 414 are provided so as to support three intermediate support members 460 .
- the three intermediate support members 460 are arranged separately in the longitudinal direction of the vehicle.
- the three pairs of receiving portions 414 are arranged separately in the longitudinal direction of the vehicle.
- a plurality of panel-side wiring holding portions 415 (here, three) are provided at intervals in the front-rear direction of the roof panel 413 .
- the transmission members 40 from the three intermediate support members 460 are collectively fixed to at least one of the three panel-side wire holding portions 415 (here, the panel-side wire holding portion 415 on the front side of the vehicle).
- the roof interior member 80 may be the same as that described in the first embodiment.
- the roof module 421 includes roof-side equipment 50 , transmission members 40 and intermediate support members 460 .
- a transmission member 40 extends from each roof-side device 50 .
- the roof-side device 50 and transmission member 40 are fixed to the intermediate support member 460 .
- Intermediate support member 460 is secured to roof panel 413 .
- the roof-side device 50 and transmission member 40 are fixed to the roof panel 413 via intermediate support members 460 .
- the intermediate support member 460 preferably has a rigidity capable of maintaining a predetermined shape while supporting the roof-side device 50 and the transmission member 40 and being fixed to the roof panel 413 .
- the roof interior member 80 is fixed to the intermediate support member 460 as in the first embodiment.
- the intermediate support member 460 can flexibly respond to design changes such as specifications, types and number of the roof-side devices 50 . It is assumed that at least one roof-side device 50 is provided on one intermediate support member 460 . Here, one intermediate support member 460 is provided with a plurality of (here, three) roof-side devices 50 . The arrangement position of the roof-side device 50 on the intermediate support member 460 is arbitrary. Further, the arrangement position of the roof-side device 50 on the roof panel 413 is arbitrary when the roof module 421 is assembled to the roof panel 413 .
- One end of the transmission member 40 is connected to the roof side equipment 50 .
- the other end of the transmission member 40 extends toward equipment other than the roof-side equipment 50 at one end (for example, another roof-side equipment 50, an electronic control unit, a power supply, or the like).
- a portion of the transmission member 40 extending from the roof-side device 50 is held by the intermediate support member 460 .
- a portion of the transmission member 40 extending from the intermediate support member 460 is held by the roof panel 413 .
- a portion of the transmission member 40 closer to the other end than the portion held by the roof panel 413 may be pulled out to a pillar or the like and connected to equipment below the roof interior member 80 in the vehicle.
- the intermediate support member 460 includes a plurality of device fixing portions 452 , panel side fixing portions 470 and interior member side fixing portions 468 .
- Each roof-side device 50 is fixed to one of the device fixing portions 452 selected from the plurality of device fixing portions 452 . It is fixed to the roof panel 413 by the intermediate support member 460 and the panel side fixing portion 470 .
- the intermediate support member 460 here further includes a wire retainer 454 . A portion of the transmission member 40 extending from each roof-side device 50 is held by the wiring holding portion 454 .
- the intermediate support member 460 is formed in an elongated rectangular plate shape.
- Intermediate support member 460 is arranged on the vehicle such that the longitudinal direction of intermediate support member 460 extends along the width direction of the vehicle.
- Intermediate support member 460 may be arranged in the vehicle such that the longitudinal direction of intermediate support member 460 extends along the longitudinal direction of the vehicle.
- a plurality of fixing holes 453 are formed in the surface of the intermediate support member 460 as a plurality of device fixing portions 452 .
- Each roof-side device 50 is fixed using one set of fixing holes 453 selected from a plurality of fixing holes 453 .
- fixing holes 453 are used to screw the roof-side device 50 and the intermediate support member 460 .
- the roof-side device 50 and the intermediate support member 460 may be fixed by inserting a clip into the fixing hole 453 or the like.
- the plurality of fixing holes 453 are arranged in a first direction and a second direction crossing the first direction.
- the first direction and the second direction are arbitrary.
- the first direction is the longitudinal direction of the intermediate support member 460
- the second direction is the direction perpendicular to the first direction.
- the spacing of the fixing holes 453 in the first direction and the spacing of the fixing holes 453 in the second direction are arbitrary.
- the intervals between the fixing holes 453 in the first direction are equal intervals.
- the intervals between the fixing holes 453 in the second direction are equal intervals.
- the spacing of the fixing holes 453 in the first direction is equal to the spacing of the fixing holes 453 in the second direction.
- the three regions are arranged along the first direction. The spacing of the regions in the first direction is greater than the spacing of the fixing holes 453 in the first direction.
- a roof-side device 50 is fixed to each of the above three areas. For this reason, three roof-side devices 50 are separately arranged along the longitudinal direction of the intermediate support member 460 with respect to one intermediate support member 460 . Some devices may be arranged across multiple areas. Multiple areas of fixation holes 453 may be used for fixation of one device.
- the intermediate support member 460 is arranged in the vehicle so that the longitudinal direction of the intermediate support member 460 is along the width direction of the vehicle, the plurality of roof side devices 50 provided on one intermediate support member 460 are arranged in the width direction of the vehicle. placed separately.
- FIG. 16 shows an example in which the roof-side device 50 is fixed to the device fixing portion 452 using screws S and nuts.
- a fixing piece 432 is provided on the housing of the roof-side device 50 .
- a fixing hole is formed in the fixing piece 432 .
- the roof-side device 50 and the device fixing portion 452 are fixed by fastening a nut to the tip of the screw S while the screw S passes through the fixing hole. If any of the fixing holes are internally threaded, the nut may be omitted.
- the fixing manner of the roof-side device 50 and the device fixing portion 452 may be a fixing manner other than screw fastening using screws S and nuts.
- a clip may protrude downward from the fixing piece 432 , and the clip may be engaged with a fixing hole 453 formed in the device fixing portion 452 in a removable state. Further, for example, the convex portion provided on the device fixing portion 452 may be engaged with the fixing hole 433 formed in the fixing piece 432 . Alternatively, the roof-side device 50 may be fixed to the device fixing portion 452 by riveting or the like.
- a plurality of fixing holes 453 are formed side by side in the first direction and the second direction.
- the roof-side device 50 can be fixed using the matching fixing holes.
- roof-side devices 50 of various sizes can be fixed to the intermediate support member 460 .
- a through-hole is formed as the panel-side fixing portion 470 to pass through the intermediate support member 460 in the thickness direction.
- the through-hole is formed at a position corresponding to the through-hole 414 c of the receiving portion 414 .
- a nut is fastened to the tip of the screw S while the screw S passes through the through hole 414 c and the panel side fixing portion 470 , thereby fixing the receiving portion 414 and the panel side fixing portion 470 .
- the panel-side fixing portion 470 is provided at a position closer to the side edge portion of the intermediate support member 460 than the device fixing portion 452 .
- a plurality (here, four) of panel-side fixing portions 470 are arranged along the longitudinal direction of the intermediate support member 460 on both side edges of the intermediate support member 460 . Two of the four panel-side fixing portions 470 are provided between the three regions. The remaining two of the four panel-side fixing portions 470 are provided outside the three regions.
- the wire holding portion 454 is a groove formed on the surface of the intermediate support member 460 .
- the transmission member 40 is accommodated in the wiring holding portion 454 .
- a projection may be formed in the groove opening of the wire holding portion 454 to prevent the transmission member 40 from slipping out of the upper opening of the wire holding portion 454 .
- All of the plurality of roof-side devices 50 are arranged on the upper surface of the intermediate support member 460 here. Some or all of the multiple roof-side devices 50 may be arranged on the lower surface of the intermediate support member 460 .
- the transmission members 40 of the plurality of roof-side devices 50 pass through the wire holding portion 454 and collectively extend out from the intermediate support member 460 . As a result, regardless of the number of roof-side devices 50, the transmission members 40 of a plurality of roof-side devices 50 can be treated as one wiring group.
- the intermediate support member 460 may be a highly rigid member similar to the intermediate support member 60 described above.
- the intermediate support member 460 includes an interior member side fixing portion 468 similar to the interior member side fixing portion 68 .
- the interior member-side fixing portion 468 is formed at a position corresponding to the fixing portion (see the fixing hole 88ah) of the divided roof interior members 82, 84, 86.
- four interior member-side fixing portions 468 are provided on the lower surface of the intermediate support member 460 inside four corners. Then, as in the second embodiment, the interior member side fixing portions 468 are inserted and fixed into the fixing holes 88ah on the side of the divided roof interior members 82, 84, 86 so that the divided roof interior members 82, 84, 86 are fixed. It is supported by intermediate support members 460 .
- the intermediate support member 460 directly holds at least one of the roof-side device 50 and the transmission member 40 .
- the intermediate support member 460 includes a panel-side fixing portion 470 and an interior member-side fixing portion 468 . Therefore, the divided roof interior members 82 , 84 , 86 are easily supported by the roof panel 413 via the intermediate support members 460 .
- the same effects as those of the first embodiment can be obtained.
- each roof side device 50 is fixed to one of the device fixing portions 452 selected from the plurality of device fixing portions 452, the mounting position of the roof side device 50 and the specification of the roof side device 50 are changed. , or expansion of the roof-side device 50 can be easily accommodated.
- the intermediate support member 460 can hold the roof-side device 50 of different types. Therefore, the following method can be adopted in manufacturing the roof module 421 assembled to the vehicle.
- FIG. 17 shows intermediate support members 460 ( 1 ), 460 ( 2 ), and 460 ( 3 ) that differ in the type or number of roof-side devices 50 supported as examples of the intermediate support member 460 .
- an intermediate support member 460(4) without the roof-side device 50 is shown as an example of the intermediate support member 460.
- FIG. 560 without the roof-side device 50 and without the fixing hole 453 for fixing the roof-side device 50 is shown.
- the presence or absence and type of the roof-side device 50 to be arranged between the roof panel 413 and the roof interior member 80 are determined according to the vehicle type, grade, and presence/absence of options to which the roof module 21 is to be assembled.
- an intermediate support to be attached is selected from the plurality of types of intermediate support members 460(1), 460(2), 460(3), 460(4), and 560. Select a member. Note that if there is a possibility that the roof-side device 50 will be added later, the intermediate support member 460(4) is selected, and if there is no possibility that the roof-side device 50 will be added later, the intermediate support member 560 may be selected.
- an intermediate support member selected from the intermediate support members 460(1), 460(2), 460(3), 460(4) and 560 is attached to the roof panel 413.
- the roof interior member 80 is attached to the intermediate support member selected from the intermediate support members 460(1), 460(2), 460(3), 460(4) and 560.
- intermediate support members 460(1), 460(2), 460(3), 460(4), and 560 in this way, various combinations of roof-side devices 50 can be easily accommodated.
- the intermediate support member 460(4) without the roof-side device 50 or the intermediate support member 560 without the fixing hole 453 for fixing the roof-side device 50, regardless of whether or not the roof component is supported, the intermediate A configuration may be realized in which the support member supports the interior member.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
Description
最初に本開示の実施態様を列記して説明する。
本開示のルーフ内装部材、内装部材付ルーフモジュール、ルーフモジュール及び内装部材付ルーフモジュールの製造方法の具体例を、以下に図面を参照しつつ説明する。なお、本開示はこれらの例示に限定されるものではなく、請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
以下、実施形態1に係るルーフ内装部材、内装部材付ルーフモジュール、ルーフモジュールについて説明する。
図1はルーフ内装部材が組込まれる車両10の一例を示す概略斜視図である。この車両は、内装部材付ルーフモジュール及びルーフモジュールが組込まれる車両の一例でもある。
図2に示すように、内装部材付ルーフモジュール20は、ルーフ内装部材80と、中間支持部材60とを備える。
ルーフモジュール21についてより具体的に説明する。図3はルーフモジュール21を示す分解斜視図である。
図4はルーフ内装部材80を示す分解斜視図である。図2及び図4に示すように、ルーフ内装部材80は、ルーフパネル13を車室側から覆う部材である。ルーフ内装部材80は、室内側に露出している。ルーフ内装部材80は、前席及び後席の上方に広がっている。車両10が3列目の座席を含む場合、ルーフ内装部材80は当該3列目の座席の上方にも広がる。車両10における座席上の空間と荷室空間とが連続している場合、ルーフ内装部材80は荷室の上方にも広がる。車両前後方向におけるルーフ内装部材80の長さは、例えば、2m以上であってもよいし、2.5mであってもよいし、3m以上であってもよい。また、車両前後方向におけるルーフ内装部材80の長さは、例えば、2m以下であってもよいし、3m以下であってもよいし、4m以下であってもよいし、5m以下であってもよい。
図7はルーフパネル13に対する中間支持部材60及び分割ルーフ内装部材82の支持構造を示す概略断面図である。図7では分割ルーフ内装部材84、86が中間支持部材60を介してルーフパネル13に支持される部分が示される。説明の便宜上、各部の寸法が誇張又は矮小化されている場合がある。また、ルーフ側機器50の一部が省略されている。
本実施形態によると、複数の分割ルーフ内装部材82、84、86は、ルーフパネル13の異なる領域に広がった状態で、連続的に連なる連続体となって、ルーフパネル13を車室側から覆うことができる。このため、複数の分割ルーフ内装部材82、84、86の一部を剥がして、ルーフパネル13とルーフ内装部材80との間に配置される伝送部材40、ルーフ側機器50のメンテナンスを行うことができる。メンテナンスとしては、不具合のある伝送部材40、ルーフ側機器50の交換、修理等が想定される。これにより、ルーフパネル13とルーフ内装部材80との間に配置される伝送部材40、ルーフ側機器50のメンテナンス性の向上を図ることができる。また、ルーフパネル13とルーフ内装部材80との間において、伝送部材40、ルーフ側機器50の追加も容易に行われ得る。
実施形態1を前提として各種変形例について説明する。
実施形態2に係るルーフ内装部材、内装部材付ルーフモジュール、ルーフモジュールについて説明する。なお、本実施形態1の説明において、実施形態2で説明したものと同様構成要素については同一符号を付してその説明を省略する。
図14は内装部材付ルーフモジュール420を示す斜視図である。図14においてルーフパネル13に対応するルーフパネル413が示される。ルーフ内装部材80が2点鎖線で示される。図15はルーフパネル413に取付前のルーフモジュール421を示す斜視図である。図14及び図15はルーフパネル413を斜め下から見た図である。図16はルーフモジュール421を示す斜視図である。図16はルーフモジュール421を斜め上方から見た図である。
中間支持部材を含むルーフモジュール421について、より具体的に説明する。図14から図16に示すように、ルーフモジュール421は、ルーフ側機器50と伝送部材40と中間支持部材460とを備える。伝送部材40は、各ルーフ側機器50から延びる。ルーフ側機器50及び伝送部材40が中間支持部材460に固定される。中間支持部材460は、ルーフパネル413に固定される。ルーフ側機器50及び伝送部材40は、中間支持部材460を介してルーフパネル413に固定される。中間支持部材460は、ルーフ側機器50及び伝送部材40を支持しつつルーフパネル413に固定された状態で、所定の形状を保つことができる剛性を有しているとよい。ルーフ内装部材80は、上記実施形態1と同様に、中間支持部材460に固定される。
本実施形態2によると、中間支持部材460が、ルーフ側機器50及び伝送部材40のうちの少なくとも一方を直接保持している。また、中間支持部材460が、パネル側固定部470と内装部材側固定部468とを含む。このため、分割ルーフ内装部材82、84、86が中間支持部材460を介して容易にルーフパネル413に支持される。その他、シート状部材30を備えることによる作用効果を除き、上記実施形態1と同様の作用効果を奏することができる。
なお、上記実施形態及び各変形例で説明した各構成は、相互に矛盾しない限り適宜組合わせることができる。例えば、実施形態2において、固定部を位置調整可能に支持する構成が採用されてもよい。
10 車両
12 ボディ
13、413 ルーフパネル
13a パネル本体
13h,30h,80h,165h,174h 開口
14 ルーフ補強部材
14h,88ah,260h 固定孔
20,420 内装部材付ルーフモジュール
21,221,421 ルーフモジュール
30 シート状部材
32 不織層
34 電波遮蔽層
40,440 伝送部材
50,500 ルーフ側機器
60,460,560 中間支持部材
68,468 内装部材側固定部
70,470 パネル側固定部
80 ルーフ内装部材
81 取っ手
82,84,86 分割ルーフ内装部材
82g,84g 斜面
82p,86p,415c 凹部
82s,86s 段部
88 支持ブラケット
88a 支持板部
88b 脚部
161 板状部分
164 可動支持部
164h 保持孔
165 導入部
165a ガイド縁
166 補助板状部分
167 孔
170,260,270,415a 固定部
173 嵌込本体部
174,261 頭部
175 挿入部
175S スリット
175e 先端部
177 嵌込状態保持ピン
178 ピン頭部
179 柱状部
179a 第1ガイド面
179b 溝部
179c 第2ガイド面
262 筒部
271 支柱部
272 弾性片
310 位置決め凹部
320 位置決め凸部
413a パネル本体部
414 受部
414a 端部
414b 中間部
414c 貫通孔
415 パネル側配線保持部
415b 保持部
432,532 固定片
433,453 固定穴
450 中間
452 機器固定部
454 配線保持部
Claims (10)
- 車両のルーフパネルを車室側から覆うルーフ内装部材であって、
複数の分割ルーフ内装部材を備え、
前記複数の分割ルーフ内装部材は、前記ルーフパネルの異なる領域に広がった状態で、連続的に連なる連続体となって前記ルーフパネルを前記車室側から覆う形状に形成されている、ルーフ内装部材。 - 請求項1に記載のルーフ内装部材であって、
前記複数の分割ルーフ内装部材の境界における縁同士が重なり合っている、ルーフ内装部材。 - 請求項1又は請求項2に記載のルーフ内装部材と、
前記ルーフパネルに取付可能な中間支持部材と、
を備え、
前記複数の分割ルーフ内装部材のうちの少なくとも1つが前記中間支持部材を介して前記ルーフパネルに支持される、内装部材付ルーフモジュール。 - 請求項3に記載の内装部材付ルーフモジュールであって、
前記ルーフパネルと前記ルーフ内装部材との間に配置されるルーフ側機器と伝送部材とのうちの少なくとも一方が前記中間支持部材に直接又は間接的に支持されている、内装部材付ルーフモジュール。 - 請求項3又は請求項4に記載の内装部材付ルーフモジュールであって、
前記ルーフパネルと前記ルーフ内装部材との間に配置されるシート状部材が、平面的に広がるように、前記中間支持部材によって支持されている、内装部材付ルーフモジュール。 - 請求項3から請求項5のいずれか1項に記載の内装部材付ルーフモジュールであって、
前記分割ルーフ内装部材を前記中間支持部材に固定する固定部を備え、
前記分割ルーフ内装部材と前記中間支持部材との少なくとも一方が、前記固定部を前記分割ルーフ内装部材が広がる方向において位置調整可能に支持する可動支持部を含む、内装部材付ルーフモジュール。 - 請求項3から請求項6のいずれか1項に記載の内装部材付ルーフモジュールであって、
前記分割ルーフ内装部材及び前記中間支持部材の一方に位置決め凹部が形成され、他方に前記位置決め凹部に嵌る位置決め凸部が形成されている、内装部材付ルーフモジュール。 - 請求項3から請求項7のいずれか1項に記載の内装部材付ルーフモジュールであって、
前記中間支持部材を複数備え、
前記複数の分割ルーフ内装部材の境界が、前記複数の中間支持部材の間に位置する、内装部材付ルーフモジュール。 - 車両のルーフパネルの車室側に配置される中間支持部材と、
前記ルーフパネルとルーフ内装部材との間に配置されるルーフ部品と、
を備え、
前記ルーフ部品は、ルーフ側機器と伝送部材とのうちの少なくとも一方であり、
前記中間支持部材が、前記ルーフ部品を直接又は間接的に支持し、
前記中間支持部材が、前記ルーフパネルに固定されるパネル側固定部と、前記ルーフ内装部材が固定される内装部材側固定部とを含む、ルーフモジュール。 - (a)ルーフ部品の支持の有無及び支持されるルーフ部品の種類に応じて区別される複数種の中間支持部材を準備し、
(b)ルーフパネルとルーフ内装部材との間に配置されるルーフ部品の有無、種類に応じて、前記複数種の中間支持部材から取付対象となる中間支持部材を選択し、
(c)選択された前記中間支持部材を前記ルーフパネルに取付け、
(d)ルーフ内装部材を前記中間支持部材に取付ける、
内装部材付ルーフモジュールの製造方法。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US18/289,005 US20240217454A1 (en) | 2021-05-21 | 2022-05-02 | Interior member-equipped roof module, roof module, and method of manufacturing interior member-equipped roof module |
CN202280033538.5A CN117295641A (zh) | 2021-05-21 | 2022-05-02 | 车顶内装构件、带内装构件的车顶模块、车顶模块及带内装构件的车顶模块的制造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021-086230 | 2021-05-21 | ||
JP2021086230A JP7537363B2 (ja) | 2021-05-21 | 2021-05-21 | 内装部材付ルーフモジュール及びルーフモジュール |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022244622A1 true WO2022244622A1 (ja) | 2022-11-24 |
Family
ID=84140631
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2022/019501 WO2022244622A1 (ja) | 2021-05-21 | 2022-05-02 | ルーフ内装部材、内装部材付ルーフモジュール、ルーフモジュール及び内装部材付ルーフモジュールの製造方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US20240217454A1 (ja) |
JP (1) | JP7537363B2 (ja) |
CN (1) | CN117295641A (ja) |
WO (1) | WO2022244622A1 (ja) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022004888A1 (de) | 2022-12-22 | 2024-04-25 | Mercedes-Benz Group AG | Hilfsvorrichtung zur Überkopfmontage eines Leitungssatzes in einem Kraftfahrzeug, Montagesatz, Kraftfahrzeug sowie Verfahren zur Überkopfmontage eines Leitungssatzes in einem Kraftfahrzeug |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS507607Y1 (ja) * | 1970-05-07 | 1975-03-06 | ||
JPS59145456U (ja) * | 1983-03-18 | 1984-09-28 | ダイハツ工業株式会社 | ル−フヘツドライニング構造 |
JPS60168654U (ja) * | 1984-04-18 | 1985-11-08 | マツダ株式会社 | 自動車の天井構造 |
JP2002240644A (ja) * | 2001-02-14 | 2002-08-28 | Kasai Kogyo Co Ltd | 成形天井におけるモジュール化構造 |
US20110024058A1 (en) * | 2008-04-02 | 2011-02-03 | Facc Ag | Ceiling panel for lining interiors of vehicles |
JP2015104211A (ja) * | 2013-11-25 | 2015-06-04 | 住友電装株式会社 | 配線モジュール、電線固定部材及び電線固定部材製造装置 |
JP2018196174A (ja) * | 2017-05-12 | 2018-12-06 | 株式会社オートネットワーク技術研究所 | ワイヤーハーネスの固定構造 |
WO2020203738A1 (ja) * | 2019-03-29 | 2020-10-08 | 株式会社オートネットワーク技術研究所 | 配線モジュール |
JP2021020544A (ja) * | 2019-07-26 | 2021-02-18 | テイ・エス テック株式会社 | 車両用内装部材 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001130339A (ja) | 1999-11-09 | 2001-05-15 | Auto Network Gijutsu Kenkyusho:Kk | 自動車天井の組付構造および同組付方法 |
JP3584463B2 (ja) | 1999-12-03 | 2004-11-04 | 株式会社ホンダアクセス | 照明ユニットの取付構造 |
-
2021
- 2021-05-21 JP JP2021086230A patent/JP7537363B2/ja active Active
-
2022
- 2022-05-02 WO PCT/JP2022/019501 patent/WO2022244622A1/ja active Application Filing
- 2022-05-02 US US18/289,005 patent/US20240217454A1/en active Pending
- 2022-05-02 CN CN202280033538.5A patent/CN117295641A/zh active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS507607Y1 (ja) * | 1970-05-07 | 1975-03-06 | ||
JPS59145456U (ja) * | 1983-03-18 | 1984-09-28 | ダイハツ工業株式会社 | ル−フヘツドライニング構造 |
JPS60168654U (ja) * | 1984-04-18 | 1985-11-08 | マツダ株式会社 | 自動車の天井構造 |
JP2002240644A (ja) * | 2001-02-14 | 2002-08-28 | Kasai Kogyo Co Ltd | 成形天井におけるモジュール化構造 |
US20110024058A1 (en) * | 2008-04-02 | 2011-02-03 | Facc Ag | Ceiling panel for lining interiors of vehicles |
JP2015104211A (ja) * | 2013-11-25 | 2015-06-04 | 住友電装株式会社 | 配線モジュール、電線固定部材及び電線固定部材製造装置 |
JP2018196174A (ja) * | 2017-05-12 | 2018-12-06 | 株式会社オートネットワーク技術研究所 | ワイヤーハーネスの固定構造 |
WO2020203738A1 (ja) * | 2019-03-29 | 2020-10-08 | 株式会社オートネットワーク技術研究所 | 配線モジュール |
JP2021020544A (ja) * | 2019-07-26 | 2021-02-18 | テイ・エス テック株式会社 | 車両用内装部材 |
Also Published As
Publication number | Publication date |
---|---|
JP7537363B2 (ja) | 2024-08-21 |
CN117295641A (zh) | 2023-12-26 |
JP2022179019A (ja) | 2022-12-02 |
US20240217454A1 (en) | 2024-07-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2022244622A1 (ja) | ルーフ内装部材、内装部材付ルーフモジュール、ルーフモジュール及び内装部材付ルーフモジュールの製造方法 | |
JP7176618B2 (ja) | 配線モジュール | |
US11370370B2 (en) | Wiring structure of wire harness and wire harness | |
JP7099624B2 (ja) | 配線モジュール | |
JP2024003014A (ja) | 配線モジュール | |
WO2020178999A1 (ja) | 固定部材付き配線部材及び配線部材の固定構造 | |
JP6753551B1 (ja) | 配線部材 | |
JP2008236095A (ja) | 面型アンテナ装置支持構造体 | |
WO2021220573A1 (ja) | 配線モジュール及び配線モジュールセット | |
WO2022196546A1 (ja) | 配線モジュール | |
JP6453643B2 (ja) | 車両用保護部材、電線組付体及び車両用ドア | |
CN113692626B (zh) | 布线部件及布线部件的配设构造 | |
WO2020003553A1 (ja) | 配線部材の固定構造 | |
WO2021193127A1 (ja) | アンテナモジュール | |
WO2019225029A1 (ja) | 配線部材の固定構造 | |
JP2020198772A (ja) | 偏平配線部材の位置決め構造 | |
US11975662B2 (en) | Wire harness and wire harness routing apparatus | |
US20240181977A1 (en) | Wiring module and panel with wiring module | |
WO2020195039A1 (ja) | ワイヤハーネス | |
WO2020241221A1 (ja) | 偏平配線部材の位置決め構造 | |
JP2018181587A (ja) | 車両用配索材 | |
WO2014175047A1 (ja) | ワイヤーハーネスの取付方法 | |
US20240227491A1 (en) | Apparatus module | |
JP2020145175A (ja) | 固定部材付き配線部材 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22804536 Country of ref document: EP Kind code of ref document: A1 |
|
DPE1 | Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101) | ||
WWE | Wipo information: entry into national phase |
Ref document number: 18289005 Country of ref document: US |
|
WWE | Wipo information: entry into national phase |
Ref document number: 202280033538.5 Country of ref document: CN |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 22804536 Country of ref document: EP Kind code of ref document: A1 |