WO2022193690A1 - 雾化器及其加热组件 - Google Patents
雾化器及其加热组件 Download PDFInfo
- Publication number
- WO2022193690A1 WO2022193690A1 PCT/CN2021/130140 CN2021130140W WO2022193690A1 WO 2022193690 A1 WO2022193690 A1 WO 2022193690A1 CN 2021130140 W CN2021130140 W CN 2021130140W WO 2022193690 A1 WO2022193690 A1 WO 2022193690A1
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- Prior art keywords
- heating
- section
- bending area
- strip
- area
- Prior art date
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 244
- 238000005452 bending Methods 0.000 claims abstract description 131
- 230000007423 decrease Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 description 14
- 239000000919 ceramic Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 7
- 239000000779 smoke Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000000889 atomisation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000013021 overheating Methods 0.000 description 4
- 239000003571 electronic cigarette Substances 0.000 description 3
- 230000020169 heat generation Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002076 thermal analysis method Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/10—Devices using liquid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/50—Control or monitoring
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F47/00—Smokers' requisites not otherwise provided for
Definitions
- the present disclosure relates to the technical field of electronic cigarettes, and more particularly, to an atomizer and a heating assembly thereof.
- the ceramic heating body generally includes a liquid-conducting porous ceramic body and a heating element arranged on the porous ceramic body.
- the electronic paste is usually printed directly on the ceramic green body, baked at a high temperature, and then processed with electrodes and leads to obtain a ceramic heating element.
- the heating element on the existing ceramic heating element is formed by sintering printed electronic paste on the atomizing surface of the porous ceramic body, which is actually a heating circuit, and the thermal field distribution on the atomizing surface of the ceramic heating element is very uneven.
- the temperature of some areas on the atomization surface of the ceramic heating element is too high, which is easy to cause the e-liquid in this area to produce burnt smell or harmful substances due to overheating, and the temperature in some areas is low, which cannot effectively atomize the e-liquid in this area. .
- the heating circuit design of the atomizer affects the atomization effect of e-liquid, and the circuit arrangement needs to meet the requirements of smoke concentration and heating temperature, so as to achieve the taste requirement.
- the heating circuits of the atomizers on the market mostly use series heating circuits with the same cross-section and width, and the heating uniformity is limited.
- the existing S-shaped or helical heating wire is prone to the problem of high local temperature in the middle area.
- An object of the present disclosure is to provide a new technical solution for the heating assembly of the atomizer.
- Yet another object of the present disclosure is to provide a new technical solution for an atomizer including the heating assembly.
- a heating assembly for an atomizer comprising: a carrier, the carrier being an insulating member; a positive electrode and a negative electrode, the positive electrode and the negative electrode are spaced apart from each other and distributed in The carrier; a strip-shaped heating circuit, the strip-shaped heating circuit is arranged on the carrier, the strip-shaped heating circuit is bent and extended as a whole, the strip-shaped heating circuit has a central section, and the middle area of the central section is The width is greater than the width of the other parts of the central section except the middle area, one end of the strip-shaped heating line is electrically connected to the positive electrode, and the other end of the strip-shaped heating line is electrically connected to the negative electrode. Electrodes are electrically connected.
- the central segment is a curved structure composed of one or more arc structures, or the central segment is a curved structure composed of one or more arc structures and one or more straight structures.
- the radius of curvature of the one or more segments of the arc-shaped structure is greater than the radius of curvature of other parts of the strip-shaped heating line except the one or more segments of the arc-shaped structure.
- the central segment is a curved structure composed of one or more arc structures with a radius of curvature greater than 10 mm, or the central segment is composed of one or more arc structures with a radius of curvature greater than 10 mm and a segment or A curved structure composed of multiple straight line structures.
- the strip-shaped heating circuit includes two heating sections with the same shape, and each heating section has a first connecting section, a bending area and a second connecting section connected in sequence; two second connecting sections They are connected to each other and form the central section, and the connection of the two second connecting sections forms the intermediate area; the two heating sections are centrally symmetrically distributed relative to the intermediate area, and the first connecting section of one heating section is connected to the intermediate section.
- the positive electrode is connected, and the first connection segment of the other heating segment is connected with the negative electrode.
- the bending area includes: a third bending area, the third bending area is close to the first connecting section, along the extending direction from the first connecting section to the second connecting section, so The third bending area is bent and extended in the direction away from the middle area; the second bending area, the second bending area is close to the second connecting section, along the direction from the first connecting section to the second connecting section. In the extension direction, the second bending area is bent and extended toward the middle area.
- the bending area includes: a first bending area, the first bending area is located between the third bending area and the second bending area, along the direction from the first bending area A connecting segment extends toward the extending direction of the second connecting segment, and the first bending region bends and extends toward the direction close to the intermediate region.
- the bending angle of the second bending region is greater than 90°.
- the radius of curvature of the first bending region is greater than the radius of curvature of the second bending region.
- the width of the second bending region gradually decreases.
- the width of the first bending region gradually increases.
- the width of the first connecting segment is smaller than the width of the third bending region.
- the first connecting segment itself extends in a straight line.
- the width of the second connecting segment itself gradually increases.
- an atomizer comprising the heating assembly described in any one of the above embodiments.
- the width of the middle area of the central section of the strip heating line is increased to achieve the purpose of reducing the heating power of the middle area and avoid the burnout of the line caused by concentrated heating in the middle area.
- Fig. 1 is the structural representation of the heating assembly of the atomizer of the prior art
- Fig. 2 is the temperature field distribution diagram of the heating assembly of the atomizer of the prior art
- FIG. 3 is a schematic view of the location of the central section of the heating assembly of the atomizer according to an embodiment of the present disclosure
- FIG. 4 is a schematic view of the location of the middle region of the heating assembly of the atomizer according to an embodiment of the present disclosure
- FIG. 5 is a schematic position view of a heating section of a heating assembly of an atomizer according to an embodiment of the present disclosure
- FIG. 6 is a schematic diagram of a bending area of a strip heating line of a heating assembly of an atomizer according to an embodiment of the present disclosure
- FIG. 7 is a schematic diagram of the bending direction of the second bending area of the heating assembly of the atomizer according to an embodiment of the present disclosure
- FIG. 8 is a temperature field distribution diagram of a heating component of an atomizer according to an embodiment of the present disclosure
- the heating assembly 100 of the atomizer
- the present disclosure is an invention made by the inventor based on the following facts.
- Figures 1 and 2 show a heating assembly of an atomizer in the prior art.
- the heating circuit in the prior art is an S-shaped circuit 1 of equal width.
- the circuit 1 is connected in series between the positive electrode 2 and the negative electrode 3 .
- Such a design has the problem that the local temperature in the middle zone is relatively high.
- the heating assembly 100 of the atomizer according to the embodiment of the present disclosure will be described in detail below with reference to the accompanying drawings.
- the heating assembly 100 of the atomizer includes: a carrier 10 , a positive electrode 20 , a negative electrode 30 and a strip heating circuit 40 .
- the carrier 10 is an insulating member
- the positive electrode 20 and the negative electrode 30 are distributed on the carrier 10 at intervals
- the strip heating circuit 40 is provided on the carrier 10 .
- the central section 41, the width of the middle area 411 of the central section 41 is larger than the width of other parts of the central section 41 except the middle area 411, one end of the strip heating line 40 is electrically connected to the positive electrode 20, and the The other end is electrically connected to the negative electrode 30 .
- the heating assembly 100 of the atomizer is mainly composed of a carrier 10 capable of carrying a load, a positive electrode 20 and a negative electrode 30 disposed on the carrier 10 at intervals, and the positive electrode 20 and the negative electrode 30 respectively. Electrically connected strip heating lines 40 are formed.
- the carrier 10 is an insulator, such as a porous ceramic piece, whose shape can be as shown in FIG. 3 to FIG. 7 , or other shapes, such as a rectangular parallelepiped, a cylinder or other irregular shapes, which are not limited here.
- the positive electrode 20 , the negative electrode 30 and the strip heating line 40 may be mounted on the carrier 10 .
- the extending direction of the surface of the carrier 10 is defined as the left-right direction.
- one end of the bar-shaped heating line 40 connected to the positive electrode 20 is defined as the left end
- one end of the bar-shaped heating line 40 connected to the negative electrode 30 is defined as the right end. That is to say, during installation, the left end of the strip heating line 40 can be electrically connected to the positive electrode 20, and the right end of the strip heating line 40 can be electrically connected to the negative electrode 30, so as to form a passage, so that the strip heating line 40 generates heat Generates heat, which in turn heats and atomizes the e-liquid.
- the overall shape of the strip-shaped heating circuit 40 is a bent shape, that is, the strip-shaped heating circuit 40 is formed by a spline curve with a changing width throughout. Specifically, from the position of the positive electrode 20 to the position of the negative electrode 30, and from one end of the strip heating line 40 to the other end of the strip heating line 40, the overall shape of the strip heating line 40 is a bent shape. It should be noted that although the whole of the strip heating line 40 is in a bent shape, the local position of the strip heating line 40 does not exclude a straight line area or a straight line area.
- the central section 41 of the strip heating line 40 can be (Area A in Figure 3) is set as a straight line segment or a straight line segment.
- the heating area can be enlarged, and the heating uniformity of the e-liquid can be improved.
- the width of the strip heating circuit 40 can be changed according to the curve position and trend of the strip heating circuit 40, and the width can be adjusted according to the uniformity of the temperature distribution, so that the temperature difference in the heating area can reach an ideal range.
- the strip-shaped heating line 40 is formed by a spline curve whose entire width is non-linear and continuously changing.
- the shape trend, spacing and width of the curve are designed according to the comprehensive effect of heat transfer and heating, which can ensure the uniform temperature of the heating surface and avoid the appearance of local hot spots.
- the strip heating line 40 can be roughly divided into a central segment 41 (area A in FIG. 3 ) and an edge segment, wherein the central segment 41
- the portion along its own length extending direction may be located near the centerline of the connection line between the positive electrode 20 and the negative electrode 30 , and the edge segment is closer to the positive electrode 20 or the negative electrode 30 than the center segment 41 .
- the positive electrode 20 is electrically connected to the left end of the strip heating circuit 40, and the negative electrode 30 is electrically connected to the right end of the strip heating circuit 40.
- the entire strip heating circuit 40 begins to generate heat, and the e-liquid receives the heat and is atomized.
- the width of the middle area 411 (area B in FIG. 4 ) of the central section 41 of the strip heating wire 40 of the present disclosure is larger than that of other parts of the central section 41 , and also That is, along the extending direction of the central section 41, the width of the middle area 411 of the central section 41 is the largest.
- the width of the strip heating line is the width along the extending direction of the surface of the carrier 10 .
- the width of the middle area 411 of the central section 41 of the strip heating circuit is increased, so as to achieve the purpose of reducing the heating power of the middle area 411 and avoid the middle area 411 Concentrated heating at the corresponding location causes the line to burn out.
- the central section 41 is a curved structure composed of one or more arc structures, or the central section 41 is a curved structure composed of one or more arc structures and one or more straight structures.
- the central section 41 is provided in such a structure that the heating area corresponding to the central position between the positive electrode 20 and the negative electrode 30 can be enlarged.
- the radius of curvature of one or more arc structures of the central segment 41 is greater than the radius of curvature of other parts of the strip heating line 40 except for the one or more arc structures;
- the central section 41 is a curved structure composed of one or more arc structures with a radius of curvature greater than 10 mm, or the central section 41 is a curved structure composed of one or more arc structures with a radius of curvature greater than 10 mm and one or more straight lines .
- the central section 41 is arranged in this structure, which not only facilitates the smoothness of the connection between the central section 41 and other parts of the strip heating circuit 40 , but also makes the overall line of the strip heating circuit 40 smoother and facilitates production and processing.
- the bar-shaped heating circuit 40 includes two heating sections 42, the shapes of the two heating sections 42 are the same, and the heating sections 42 have a first connecting section 421, a bending area 422 and a second connecting section connected in sequence
- the two second connection segments 423 are connected to each other and form the central segment 41
- the connection between the two second connection segments 423 constitutes the middle area 411 .
- the two heating segments 42 are centrally symmetrically distributed relative to the middle area 411 , wherein the first connecting segment 421 of one heating segment 42 is connected to the positive electrode, and the first connecting segment 421 of the other heating segment 42 is connected to the negative electrode.
- the strip-shaped heating circuit 40 is mainly composed of two heating sections 42 , and the shapes of the two heating sections 42 are the same.
- Each heating section 42 has a first connecting section 421 , a bending area 422 and a second connecting section 423 which are connected in sequence.
- the two heating sections 42 can be divided into a left heating section and a right heating section, and from left to right are the first heating section corresponding to the left heating section.
- the connecting section 421, the bending area 422 corresponding to the left heating section, the second connecting section 423 corresponding to the left heating section, the second connecting section 423 corresponding to the right heating section, the bending section 422 corresponding to the right heating section, and the corresponding right heating section The first connecting segment 421 of the .
- the left end of the first connection segment 421 corresponding to the left heating segment can be electrically connected to the positive electrode 20
- the right end of the first connection segment 421 corresponding to the right heating segment can be electrically connected to the negative electrode 30 , thereby preventing the positive electrode 20 or the negative electrode 30 is directly connected to the bending area 422, which is not only beneficial to make the whole of the strip heating circuit 40 in a bent shape, but also can ensure normal and good power supply.
- the central section 41 is divided into a first part and a second part along the middle area 411 , the second connecting section 423 corresponding to the left heating section constitutes the first part of the central section 41 , the corresponding The second connecting segment 423 constitutes the second part of the central segment 41 .
- the connection position between the left heating section and the right heating section is defined as the middle area 411. Since the two heating sections 42 have a center-symmetrical distribution structure relative to the middle area 411, when one heating section 42 is rotated around the middle area 411 Afterwards, it can be overlapped with another heating section 42, that is, the strip-shaped heating circuit 40 can be a center-symmetrical figure.
- both the left heating section and the right heating section have a bending area 422, the bending area 422 is located between the first connecting section 421 and the second connecting section 423, and the first connecting section 421 can be used for connecting with the positive electrode 20 or the negative electrode 30 connection, the bending area 422 can be used to expand the heating area of the e-liquid and improve the heating uniformity of the e-liquid when the range between the positive electrode 20 and the intermediate area 411 and between the negative electrode 30 and the intermediate area 411 is limited.
- the bending area 422 is arranged outside the middle area 411, the heating effect outside the middle area 411 can be ensured, so that when the width of the heating section 42 corresponding to the central position is increased and the heating power of the middle area 411 is reduced, no It will cause the e-juice outside the center to have poor heating effect.
- the bending area 422 includes: a third bending area 4223 and a second bending area 4222 , and the third bending area 4223 is close to the first connecting section 421 along the direction from the The extension direction of the first connecting section 421 to the second connecting section 423, the third bending area 4223 is bending and extending away from the middle area 411, and the second bending area 4222 is close to the second connecting section 423, along the direction from the first connecting section 4223.
- the connecting segment 421 extends toward the direction of the second connecting segment 423
- the second bending region 4222 bends and extends toward the direction toward the middle region 411 .
- the bending region 422 is described below by taking the left heating section as an example.
- a third bending area 4223 and a second bending area 4222 are respectively provided on the right side of the positive electrode 20 . Compared with the second bending area 4222 , the third bending area 4223 is closer to the first connecting section 421 . In the direction from left to right, the third bending area 4223 is bent toward the direction away from the middle area 411 , that is, the third bending area 4223 is bent toward the edge direction of the carrier 10 .
- the second bending area 4222 is closer to the middle area 411 . In the direction from left to right, the second bending area 4222 is bent toward the direction of the middle area 411 .
- the bending area 422 further includes a first bending area 4221, and the first bending area 4221 is located between the third bending area 4223 and the second bending area, along the Along the extending direction from the first connecting section 421 to the second connecting section 423 , the first bending area 4221 is bent and extended toward the direction close to the middle area 411 .
- the first bending region 4221 will be described in detail below by taking the left heating section as an example.
- the left end of the first bending area 4221 is connected to the third bending area 4223
- the right end of the first bending area 4221 is connected to the second bending area 4222 .
- the bending angle of the second bending region 4222 is greater than 90°.
- the second bending area 4222 first extends substantially to the right along the direction indicated by arrow a in FIG. 7 , and then the second bending area 4222 extends along the direction shown in FIG.
- the direction indicated by the b arrow generally extends to the lower left.
- the bending angle ⁇ of the second bending region 4222 is greater than 90°.
- the second bending area 4222 can be provided in a larger area outside the center section 41, so that the outside of the center section 41 has more heating areas, and thus can The heating power of the middle section 41 is reduced by defining the width of the middle section 411 .
- the radius of curvature of the heating segment 42 corresponding to the first bending region 4221 is greater than the radius of curvature of the heating segment 42 corresponding to the second bending region 4222. Since the inner corner of the first bending region 4221 is an area where heat is easily concentrated, the rounded corners can be appropriately increased to reduce heat generation.
- the outer fillet position of the second bending region 4222 belongs to the edge region, so the cross-sectional width can be reduced to increase the heating power.
- the bending direction of the third bending area 4223 is opposite to the bending direction of the first bending area 4221, which can ensure that the heating area of the heating section 42 is more widely distributed.
- the width of the second bending region 4222 gradually decreases, so that the heating power can be gradually increased, and the intermediate region 411 can be avoided.
- a local supercooled region appears near the connection position of the second bending region 4222 and the central section 41 caused by the increased width.
- the width of the first bending region 4221 gradually increases, which can gradually reduce the heating power and avoid the first bending A localized overheating region occurs near the connection position between the folded area 4221 and the second folded area 4222 .
- the width of the third bending area 4223 gradually increases, which can gradually reduce the heating power and avoid the third bending area 4223 and the A localized overheating region occurs near the connection position between the first bending regions 4221 .
- the third bending area 4223 is located between the first connecting section 421 and the first bending area 4221 , and the width dimension of the first connecting section 421 is smaller than that of the third bending area 4223 .
- the first connecting section 421 belongs to the edge section of the strip heating circuit 40.
- the width of the first connecting section 421 is limited to a smaller width, the heating power of the first connecting section 421 is relatively large, which can avoid local overheating at the edge of the strip heating circuit 40. cold area.
- the width of the strip heating line 40 may increase non-linearly as the length increases. Compared with the linearly increasing solution, the strip heating circuit 40 of the present disclosure is beneficial to achieve uniform temperature of the heating surface, can effectively prevent the occurrence of local hot spots and local hot areas, and greatly reduce the possibility of burning smell.
- the first connection segment 421 itself extends a distance along a straight line, that is, the first connection segment 421 is formed as a straight segment.
- the shape of the first connection section 421 it is not only beneficial to the electrical connection between the first connection section 421 and the positive electrode 20 or the negative electrode 30, but also beneficial to make the entire heating strip 40 in a bent shape.
- a part of the first connection segment 421 corresponding to the left heating segment 42 may overlap with the connection line, and the third bend
- the folding area 4223 extends toward the outer side of the connection line, that is, the shape of the first connection section 421 is defined as a straight line segment, which is beneficial to make the third bending area 4223 extend to the outer side of the connection line while approaching the middle area 411, This facilitates the formation of a bent shape.
- the shape of the first connecting segment 421 does not exclude curved segments.
- the bending degree of the first connecting segment 421 is relatively small, and can be a curved segment close to a straight segment.
- the width of the second connecting section 423 itself gradually increases, which is beneficial to make the width of the middle area 411 larger than that of the central section The rest of the 41 is wider.
- the carrier 10 has a symmetrical structure, and the connection line between the positive electrode 20 and the negative electrode 30 overlaps with an axis of symmetry of the carrier 10 .
- the carrier 10 may be symmetrical along the length symmetry line, may also be symmetrical along the width symmetry line, or may be symmetrical along the length symmetry line and the width symmetry line at the same time.
- the strip heating lines 40 can be centrally distributed in the center of the carrier 10 , so that the heating area is distributed more uniformly.
- the heating assembly 100 of the atomizer further includes: a wiring pad 50 , the wiring pad 50 is arranged on the outer periphery of the positive electrode 20 or the negative electrode 30 , and the heating section 42 is connected to the wiring pad 50 .
- the terminal board 50 can play the role of connection and wiring.
- the bar-shaped heating line 40 is a one-piece molding.
- the design of the one-piece molded part is convenient for injection molding, which can not only improve the efficiency, but also save the production cost.
- the atomizer stores e-liquid and heats and atomizes it to form an inhalable aerosol. Due to the different viscosity or component content of e-liquid, and the user's requirements for smoke concentration are also different, an electron is often used.
- the smoke will be equipped with atomizers with different effects. When different smoke concentrations need to be achieved, it is often necessary to change the heat generated by the heating assembly, that is, by changing the resistance value of the strip heating circuit 40 to achieve the purpose.
- the corresponding resistance value can be adjusted by adjusting parameters such as the width range of the heating section 42, thereby changing the heat generated.
- the length of the first bending region 4221 is 1 mm ⁇ 10 mm, and along the direction from the first connecting section 421 to the second connecting section 423 , the cross-sectional width of the first bending region 4221 may be nonlinear Increase.
- the cross-sectional width of the second bending region 4222 may decrease non-linearly.
- the wire length of the bar-shaped heating line 40 can be designed according to the power density, and the total length of the bar-shaped heating line 40 is between 1 mm and 20 mm. It should be noted that the total length of the strip heating line 40 is the sum of the lengths of the two heating sections 42 .
- the strip-shaped heating line 40 and the edge of the carrier 10 may be set within a certain distance range. Specifically, the greater the distance between the strip heating line 40 and the edge of the carrier 10 , the more central the strip heating line 40 is, the smaller the heating range, and the higher the temperature of the middle region 411 of the carrier 10 . According to the embodiment of the present disclosure, the width of the strip heating line 40 from the edge of the carrier 10 ranges from 0.2 mm to 5 mm.
- the total resistance of the heating strip 40 can also be adjusted by changing its thickness or conductivity.
- the thickness of the heating strip 40 ranges from 0.01 mm to 1 mm. It should be noted that, the thicker the thickness of the strip heating circuit 40 is, the smaller the total resistance is, the smaller the heat generated is, and the smaller the amount of smoke generated is. That is to say, the total resistance of the strip heating circuit 40 can be adjusted by changing the thickness or resistivity of the strip heating circuit 40, and its power can be adjusted by controlling the circuit board, so that the atomization effect of e-liquid is more stable.
- the whole strip heating line 40 is in the shape of bending and extending , and increase the width of the middle area 411 of the central section 41 of the strip heating circuit, which can prevent the heat from concentrating on the position corresponding to the middle area 411, so that the temperature difference of the entire heating area of the strip heating circuit 40 is small, and the smoke oil Heating more evenly.
- the heating assembly 100 of the atomizer adopts the strip heating circuits 40 in series, and the arrangement and structure of the strip heating circuits 40 are designed according to the heat generation and heat transfer analysis of the strip heating circuits 40 . It can be determined through thermal analysis that the uniform arrangement of the strip heating circuits 40 cannot ensure uniform heating, so the design of the strip heating circuits 40 should not only consider heat generation but also heat conduction. As shown in FIG. 8 , the heating assembly 100 of the present disclosure can effectively prevent the occurrence of local hot spots and local hot areas through reasonable arrangement and the design of gradient width, and greatly reduce the possibility of burning smell; It can effectively conduct heat conduction and prevent the heating conductive layer or the atomizing core from being attenuated due to excessive heating. Its total resistance can be adjusted by changing the thickness and resistivity of the heating conductive layer, and its power can be adjusted by controlling the circuit board, so that the atomization effect of e-liquid is more stable.
- an atomizer is also provided, and the atomizer includes the heating assembly of any of the foregoing embodiments. Since the heating assembly 100 of the atomizer according to the embodiment of the present disclosure has the above-mentioned technical effect, the atomizer according to the embodiment of the present disclosure also has the above-mentioned technical effect. Finally, the uniformity of the heating of the e-liquid by the atomizer can be achieved to ensure the demand of e-liquid.
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Abstract
一种雾化器及其加热组件(100),加热组件(100)包括:载体(10),载体(10)为绝缘件;正电极(20)和负电极(30),正电极(20)和负电极(30)彼此间隔地分布于载体(10);条形加热线路(40),条形加热线路(40)设于载体(10),条形加热线路(40)整体呈弯折延伸,条形加热线路(40)具有中心段(41),中心段(41)的中间区(411)的宽度大于中心段(41)除中间区(411)之外的其它部分的宽度,条形加热线路(40)的一端与正电极(20)电连接,条形加热线路(40)的另一端与负电极(30)电连接。
Description
本公开要求于2021年03月19日提交中国专利局的申请号为202120565739.2、申请名称为“雾化器及其加热组件”的中国专利申请的优先权,其全部内容通过引用结合在本公开中。
本公开涉及电子烟技术领域,更具体地,涉及一种雾化器及其加热组件。
目前,陶瓷发热体被广泛用于电子烟中。陶瓷发热体一般包括导液的多孔陶瓷体及设置多孔陶瓷体上的发热元件。现有的发热元件通常是直接在陶瓷生胚上印刷电子浆料,并在高温下烘烧,再经过电极、引线处理后,得到陶瓷发热体。
然而现有的陶瓷发热体上的发热元件为印刷电子浆料烧结形成在多孔陶瓷体的雾化面上,实为发热线路,其在陶瓷发热体雾化面上的热场分布很不均匀,导致陶瓷发热体雾化面上有些区域温度过高,易使该区域的烟油因过热而产生焦味或有害物质,而有些区域的温度又较低,无法让该区域烟液被有效雾化。
对于电子烟雾化器而言,雾化器的加热线路设计影响了烟油雾化效果,线路排布需要满足烟雾浓度、加热温度的要求,从而实现口感需求。
发明内容
目前市场上的雾化器的加热线路多采用截面等宽的串联加热线路,加热均匀性受到限制。现有的S形或螺旋形加热丝在中间区容易存在局部温度偏高的问题。
本公开的一个目的是提供一种雾化器的加热组件的新技术方案。
本公开的又一个目的是提供一种雾化器的新技术方案,该雾化器包括该加热组件。
根据本公开的第一方面,提供了一种雾化器的加热组件,包括:载体,所述载体为绝缘件;正电极和负电极,所述正电极和所述负电极彼此间隔地分布于所述载体;条形加热线路,所述条形加热线路设于所述载体,所述条形加热线路整体呈弯折延伸,所述条形加热线路具有中心段,所述中心段的中间区的宽度大于所述中心段的除所述中间区之外的其它部分的宽度,所述条形加热线路的一端与所述正电极电连接,所述条形加热线路的另一端与所述负电极电连接。
根据本公开的实施例,所述中心段为由一段或多段弧形结构组成的曲线结构,或者所述中心段为由一段或多段弧形结构与一段或多段直线结构组成的曲线结构。
根据本公开的实施例,所述一段或多段弧形结构的曲率半径大于所述条形加热线路的除所述一段或多段弧形结构之外的其它部分的曲率半径。
根据本公开的实施例,所述中心段为由一段或多段曲率半径大于10mm的弧形结构组成的曲线结构,或者所述中心段为由一段或多段曲率半径大于10mm的弧形结构与一段或多段直线结构组成的曲线结构。
根据本公开的实施例,所述条形加热线路包括形状相同的两个加热段,每个加热段具有依次连接的第一连接段、弯折区和第二连接段;两个第二连接段相互连接并构成所述中心段,两个第二连接段的连接处构成所述中间区;两个加热段相对于所述中间区呈中心对称分布,其中一个加热段的第一连接段与所述正电极连接,另一个加热段的第一连接段与所述负电极连接。
根据本公开的实施例,所述弯折区包括:第三弯折区,所述第三弯折区靠近第一连接段,沿着从第一连接段向第二连接段的延伸方向,所述第三弯折区向远离所述中间区的方向弯折延伸;第二弯折区,所述第二弯折区靠近第二连接段,沿着从第一连接段向第二连接段的延伸方向,所述第二弯折区向朝向所述中间区的方向弯折延伸。
根据本公开的实施例,所述弯折区包括:第一弯折区,所述第一弯折区位于所述第三弯折区与所述第二弯折区之间,沿着从第一连接段向第二连接段的延伸方向,所述第一弯折区向靠近所述中间区的方向弯折延伸。
根据本公开的实施例,所述第二弯折区的弯曲角度大于90°。
根据本公开的实施例,所述第一弯折区的曲率半径大于所述第二弯折区的曲率半径。
根据本公开的实施例,沿着从所述第一连接段向第二连接段的延伸方向,所述第二弯折区的宽度逐渐减小。
根据本公开的实施例,沿着从所述第一连接段向第二连接段的延伸方向,所述第一弯折区的宽度逐渐增大。
根据本公开的实施例,所述第一连接段的宽度小于第三弯折区的宽度。
根据本公开的实施例,所述第一连接段自身沿直线延伸。
根据本公开的实施例,沿着从所述第一连接段向第二连接段的延伸方向,所述第二连接段自身的宽度逐渐增加。
根据本公开的第二方面,提供了一种雾化器,包括上述任一实施例所述的加热组件。
根据本公开的一个实施例,将条形加热线路的中心段的中间区的宽度加大,实现降低中间区的发热功率的目的,避免中间区受到集中加热导致线路烧毁。
通过以下参照附图对本公开的示例性实施例的详细描述,本公开的其它特征及其优点将会变得清楚。
被结合在说明书中并构成说明书的一部分的附图示出了本公开的实施例,并且连同其说明一起用于解释本公开的原理。
图1是现有技术的雾化器的加热组件的结构示意图;
图2是现有技术的雾化器的加热组件的温度场分布图;
图3是根据本公开的实施例的雾化器的加热组件的中心段的位置示意图;
图4是根据本公开的实施例的雾化器的加热组件的中间区的位置示意图;
图5是根据本公开的实施例的雾化器的加热组件的加热段的位置示意图;
图6是根据本公开的实施例的雾化器的加热组件的条形加热线路的弯折区的示意图;
图7是根据本公开的实施例的雾化器的加热组件的第二弯折区的折弯方向示意图;
图8是根据本公开的实施例的雾化器的加热组件的温度场分布图;
附图标记
雾化器的加热组件100;
载体10;
正电极20;
负电极30;
条形加热线路40;
中心段41;中间区411;
加热段42;
第一连接段421;
弯折区422;第一弯折区4221;第二弯折区4222;第三弯折区4223;
第二连接段423;
接线盘50;
线路1;正电极2;负电极3。
现在将参照附图来详细描述本公开的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本公开的范围。
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。
本公开是发明人基于以下事实作出的发明创造。
图1和图2显示了现有技术中的一种雾化器的加热组件。
如图1和图2所示,现有技术中的加热线路为一条等宽的S型线路1,在装配时,将线路1串联在正电极2和负电极3之间。这样的设计存在使中间区局部温度偏高的问题。
基于此,本公开的发明人经过长期的创造性劳动,得出以下发明创造。
下面结合附图对根据本公开实施例的雾化器的加热组件100进行详细说明。
如图3至图7所示,根据本公开实施例的雾化器的加热组件100,包括:载体10、正电极20、负电极30和条形加热线路40。
具体而言,载体10为绝缘件,正电极20和负电极30间隔分布于载体10,条形加热线路40设于载体10,条形加热线路40整体呈弯折延伸,条形加热线路40具有中心段41,中心段41的中间区411的宽度大于中心段41的除中间区411之外的其它部分的宽度,条形加热线路40的一端与正电极20电连接,条形加热线路40的另一端与负电极30电连接。
换言之,根据本公开实施例的雾化器的加热组件100主要由能够起到承载作用的载体10、间隔开设置于载体10的正电极20和负电极30、分别与正电极20和负电极30电连接的条形加热线路40组成。其中,载体10为绝缘体,例如可以为多孔陶瓷件,其形状可以如图3至图7所示,也可以为其他形状,如长方体、圆柱体或其他不规则形状,在此不作限定。在装配时,可以将正电极20、负电极30和条形加热线路40安装在载体10 上。
为了便于描述,将载体10的表面的延伸方向定义为左右方向。如此,条形加热线路40与正电极20连接的一端定义为左端,将条形加热线路40与负电极30连接的一端定义为右端。也就是说,在安装时可以将条形加热线路40的左端与正电极20电连接,并将条形加热线路40的右端与负电极30电连接,从而形成通路,使得条形加热线路40发热产生热量,进而对烟油进行加热雾化。
如图3至图7所示,条形加热线路40的整体形态为弯折形态,也就是说,条形加热线路40为由一整条宽度具有变化的样条曲线构成。具体地,从正电极20所在位置到负电极30所在位置、从条形加热线路40的一端到条形加热线路40的另一端,条形加热线路40的整体形态为弯折形态。其中需要说明的是,虽然条形加热线路40的整体为弯折形态,但是条形加热线路40的局部位置不排除具有直线区或者类直线区,例如可以将条形加热线路40的中心段41(图3中A区域)设置为直线段或者类直线段。
通过将条形加热线路40的整体形态设计为弯折形态,能够扩大加热面积,提高烟油受热均匀性。并且条形加热线路40的宽度可以依据条形加热线路40的曲线位置和走势而变化,根据温度分布均匀性进行宽度调整,使加热区域温度差达到较理想的范围。
根据本公开的实施例,条形加热线路40为一整条宽度呈非线性连续变化的样条曲线构成。曲线的形状走势、间距和宽度依据传热和发热的综合效应进行设计,能够保证加热面的温度均匀,避免局部热点的出现。
此外,可以根据条形加热线路40与正电极20和负电极30的相对位置关系,大致将条形加热线路40分为中心段41(图3中A区域)和边缘段,其中,中心段41沿自身长度延伸方向的部分可位于正电极20和负电极30的连线的中心线位置附近,边缘段相对于中心段41而言更加靠近正电极20或负电极30。
下面对雾化器的加热组件100的工作过程进行大致说明。
在通电后,正电极20与条形加热线路40的左端电连接,负电极30与条形加热线路40的右端电连接,整个条形加热线路40开始发热,烟油 接受热量并雾化。
相对于现有技术的等宽的加热线路而言,本公开的条形加热线路40的中心段41的中间区411(图4中B区域)的宽度大于中心段41的其它部分的宽度,也就是说,沿着中心段41的延伸方向,中心段41的中间区411的宽度最大。其中需要说明的是,条形加热线路的宽度为其沿着载体10的表面的延伸方向上的宽度。通过加大中心段41的中间区411的宽度,能够降低中间区411的发热功率。此外,图4中B区域对应的中间区411为中心段41上最大宽度的对应的位置。
由此,根据本公开实施例的雾化器的加热组件100,将条形加热线路的中心段41的中间区411的宽度加大,实现降低中间区411的发热功率的目的,避免中间区411对应的位置集中加热导致线路烧毁。
根据本公开的实施例,中心段41为由一段或多段弧形结构组成的曲线结构,或者中心段41为由一段或多段弧形结构与一段或多段直线结构组成的曲线结构。中心段41设置成这种结构,能够扩大正电极20和负电极30之间的中心位置对应的加热区域。
根据本公开的实施例,中心段41的一段或多段弧形结构的曲率半径大于条形加热线路40的除所述一段或多段弧形结构之外的其它部分的曲率半径;
或者,中心段41为由一段或多段曲率半径大于10mm的弧形结构组成的曲线结构,或者中心段41为由一段或多段曲率半径大于10mm的弧形结构与一段或多段直线结构组成的曲线结构。中心段41设置成这种结构,不仅有利于中心段41与条形加热线路40的其他部分之间的连接的顺畅性,条形加热线路40的整体线条更加流畅,还便于生产加工。
根据本公开的一个实施例,条形加热线路40包括两个加热段42,两个加热段42的形状相同,加热段42具有依次连接的第一连接段421、弯折区422和第二连接段423,两个第二连接段423相互连接并构成中心段41,两个第二连接段423的连接处构成中间区411。两个加热段42相对于中间区411呈中心对称分布,其中一个加热段42的第一连接段421与正电极连接,另一个加热段42的第一连接段421与负电极连接。
也就是说,如图5所示,条形加热线路40主要由两个加热段42组成,且两个加热段42的形状相同。
每个加热段42具有依次连接的第一连接段421、弯折区422和第二连接段423。在条形加热线路40的整体形状为从左向右延伸的弯折形状时,两个加热段42可以分为左加热段和右加热段,自左向右依次为左加热段对应的第一连接段421、左加热段对应的弯折区422、左加热段对应的第二连接段423、右加热段对应的第二连接段423、右加热段对应的弯折区422、右加热段对应的第一连接段421。其中,左加热段对应的第一连接段421的左端能够与正电极20电连接,右加热段对应的第一连接段421的右端能够与负电极30电连接,避免了正电极20或负电极30直接与弯折区422连接,不仅有利于使条形加热线路40的整体呈弯折形态,还能够保障正常良好的供电。
根据本公开的实施例,将中心段41沿着中间区411划分为第一部分和第二部分,左加热段对应的第二连接段423构成了中心段41的第一部分,右加热段的对应的第二连接段423构成了中心段41的第二部分。并将左加热段和右加热段之间的连接位置定义为中间区411,由于两个加热段42相对于中间区411呈中心对称分布结构,因此,在将一个加热段42绕中间区411旋转后,能够与另一个加热段42重合,即条形加热线路40可以为中心对称图形。
其中,左加热段和右加热段均具有弯折区422,弯折区422位于第一连接段421和第二连接段423之间,第一连接段421能够用于与正电极20或负电极30连接,弯折区422能够用于在正电极20和中间区411之间、负电极30和中间区411之间的范围有限时,扩大对于烟油的加热面积,提高烟油受热均匀性。
此外,由于弯折区422设于中间区411的外侧,能够保证中间区411外侧的加热效果,从而能够在增大中心位置对应的加热段42的宽度、降低中间区411的发热功率时,不会导致中心位置外侧的烟油受热效果不佳。
根据本公开的一个实施例,如图6所示,弯折区422包括:第三弯折区4223和第二弯折区4222,第三弯折区4223靠近第一连接段421,沿着 从第一连接段421向第二连接段423的延伸方向,第三弯折区4223向远离中间区411的方向弯折延伸,第二弯折区4222靠近第二连接段423,沿着从第一连接段421向第二连接段423的延伸方向,第二弯折区4222向朝向中间区411的方向弯折延伸。
为了便于描述,下面以左加热段为例对弯折区422进行说明。
在正电极20的右侧分别设有第三弯折区4223和第二弯折区4222,相对于第二弯折区4222而言,第三弯折区4223更加靠近第一连接段421。沿着从左向右的方向,第三弯折区4223朝着远离中间区411的方向弯曲,也就是说,第三弯折区4223朝着载体10的边缘方向弯曲。
相对于第三弯折区4223而言,第二弯折区4222更加靠近中间区411。沿着从左向右的方向,第二弯折区4222朝着中间区411所在方向弯曲。
根据本公开的一个实施例,如图6所示,弯折区422还包括第一弯折区4221,第一弯折区4221位于第三弯折区4223与第二弯折区之间,沿着从第一连接段421向第二连接段423的延伸方向,第一弯折区4221向靠近中间区411的方向弯折延伸。
下面以左加热段为例对第一弯折区4221进行详细描述。
第一弯折区4221的左端与第三弯折区4223连接,第一弯折区4221的右端与第二弯折区4222连接。通过在第三弯折区4223和第二弯折区4222之间设置第一弯折区4221,不仅能够扩大加热面积,还能够增大第三弯折区4223的折弯空间,有利于第三弯折区4223的折弯。
在本公开的一些具体实施方式中,如图7所示,第二弯折区4222的弯曲角度大于90°。如图7所示,沿着从左向右的方向,第二弯折区4222先沿着图7中a箭头所指的方向大致向右延伸,随后第二弯折区4222沿着图7中b箭头所指的方向大致向左下方延伸,在旋转的过程中,第二弯折区4222的弯曲角度α大于90°。通过限定第二弯折区4222的弯曲角度,能够使中心段41的外侧的更大的区域内设有第二弯折区4222,从而使中心段41的外侧具有较多的加热区域,进而能够通过限定中间区411的宽度降低中间段41的发热功率。
根据本公开的实施例,第一弯折区4221对应的加热段42的曲率半径 大于第二弯折区4222对应的加热段42的曲率半径。由于第一弯折区4221的内拐角位置为热量容易集中区域,因此可以适当加大圆角减少发热量。第二弯折区4222的外圆角位置属于边缘区域,因此可以减小截面宽度,以加大发热功率。
在本公开的一些具体实施方式中,第三弯折区4223的弯折方向与第一弯折区4221的弯折方向相反设置,可以保证加热段42的加热区域分布更广泛。
根据本公开的一个实施例,沿着从第一连接段421向第二连接段423的方向,第二弯折区4222的宽度逐渐减小,能够逐渐增大发热功率,能够避免因中间区411宽度加大导致的第二弯折区4222和中心段41的连接位置附近出现局部过冷区域。
在本公开的一些具体实施方式中,沿着从第一连接段421向第二连接段423的方向,第一弯折区4221的宽度逐渐增大,能够逐渐减小发热功率,避免第一弯折区4221与第二弯折区4222之间的连接位置附近出现局部过热区域。
根据本公开的实施例,沿着从第一连接段421向第二连接段423的方向,第三弯折区4223的宽度逐渐增加,能够逐渐减小发热功率,避免第三弯折区4223和第一弯折区4221之间的连接位置附近出现局部过热区域。
根据本公开的一个实施例,第三弯折区4223位于第一连接段421和第一弯折区4221之间,第一连接段421的宽度尺寸小于第三弯折区4223的宽度。第一连接段421属于条形加热线路40的边缘段,在将其宽度限定为较小宽度时,第一连接段421的发热功率较大,能够避免条形加热线路40的边缘位置出现局部过冷区域。根据本公开的实施例,从条形加热线路40的边缘区域向中间区411延展,条形加热线路40的宽度随着长度增加可呈非线性增加。相对于线性增加的方案而言,本公开的条形加热线路40有利于实现加热面的温度均匀,可以有效地防止局部热点和局部热域的出现,大大减小产生焦味的可能性。
根据本公开的实施例,第一连接段421自身沿直线延伸一段距离,也就是说,第一连接段421形成为平直段。通过将第一连接段421的形状限 定为直线段,不仅有利于其与正电极20或负电极30之间的电连接,而且还有利于使条形加热线路40的整体呈弯折形态。
根据本公开的实施例,假设正电极20和负电极30之间具有虚拟的连线,如6所示,左加热段42对应的第一连接段421的一部分可以与连线重叠,第三弯折区4223朝向连线的外侧延伸,也就是说,将第一连接段421的形状限定为直线段,有利于使第三弯折区4223在靠近中间区411的同时向连线的外侧延伸,从而有利于形成弯折形态。
需要说明的是,第一连接段421的形状不排除曲线段,在第一连接段421的形状为曲线段时,第一连接段421的弯曲程度较小,可以为接近直线段的曲线段。
在本公开的一些具体实施方式中,沿着从第一连接段421向第二连接段423的延伸方向,第二连接段423自身的宽度逐渐增加,有利于使中间区411的宽度比中心段41的其余位置的宽度更大。
根据本公开的一个实施例,载体10呈对称结构,正电极20与负电极30的连线与载体10的一条对称轴重叠。例如,载体10可以为沿长度对称线对称的图形,也可以为沿宽度对称线对称的图形,或者为同时沿长度对称线和宽度对称线对称的图形。通过将正电极20和负电极30沿载体10的中心线分布,能够实现条形加热线路40居中分布在载体10的中心,使得加热区域分布更均匀。
根据本公开的一个实施例,雾化器的加热组件100还包括:接线盘50,接线盘50设于正电极20或负电极30的外周,加热段42与接线盘50连接。其中,接线盘50能够起到连接和接线的作用。
根据本公开的实施例,条形加热线路40为一体成型件。在生产加工的过程中,采用一体成型件的设计便于倒模,不仅能够提升效率,而且能够节约生产成本。
需要说明的是,雾化器存储烟油并将其加热雾化形成可吸食的气溶胶,由于烟油的粘度或成分含量不同,并且用户对于烟雾浓度的需求也不相同,因此往往一根电子烟会配备不同的效果的雾化器。在需要实现烟雾浓度的不同时,往往需要改变加热组件产生的热量,也就是通过改变条形加热线 路40的阻值以实现目的。
因此,可以通过调整加热段42的宽度范围等参数来调整相应的阻值,从而改变产生的热量。
根据本公开的实施例,第一弯折区4221的长度为1mm~10mm,沿着从第一连接段421向第二连接段423的方向,第一弯折区4221的截面宽度可呈非线性增加。第二弯折区4222的截面宽度可呈非线性减少。
在本公开的一些具体实施方式中,可以根据功率密度来设计条形加热线路40的线长,条形加热线路40总长度为在1mm~20mm。其中需要说明的是,条形加热线路40的总长度为两个加热段42的加和长度。
此外,为了确保条形加热线路40的整体结构在载体10上分布的居中性,可将条形加热线路40与载体10的边缘设置在一定的距离范围内。具体地,条形加热线路40与载体10的边缘之间的距离越大,条形加热线路40越居中,加热的范围越小,载体10的中间区411域的温度也就越高。根据本公开的实施例,条形加热线路40距离载体10边缘的宽度范围为0.2mm~5mm。
条形加热线路40的总电阻也可以通过改变其厚度或导电率来进行调整,根据本公开的实施例,条形加热线路40的厚度范围为0.01mm~1mm之间。其中需要说明的是,条形加热线路40的厚度越厚,总电阻越小,产生的热量也就越小,从而使产生的烟雾量也就越小。也就是说,条形加热线路40的总电阻可以通过改变条形加热线路40的厚度或电阻率进行调整,其功率可以通过控制线路板进行调整,以使烟油雾化效果更稳定。
总而言之,根据本公开实施例的雾化器的加热组件100,通过将载体10、正电极20、负电极30和条形加热线路40相结合,条形加热线路40的整体为弯折延伸的形状,并将条形加热线路的中心段41的中间区411的宽度加大,能够避免热量集中在中间区411对应的位置,使条形加热线路40的整个加热区域的温度差较小,烟油受热更均匀。
另外,根据本公开实施例的雾化器的加热组件100采用串联的条形加热线路40,依据条形加热线路40的发热和传热分析来设计条形加热线路40的排布和结构。经热分析可以确定,条形加热线路40排布均匀并不能 保证发热的均匀,因此条形加热线路40的设计不仅要考虑发热还要考虑热传导。如图8所示,本公开的加热组件100,通过合理的排布再加上采用渐变宽度的设计可以有效地防止局部热点和局部热域的出现,大大减小产生焦味的可能性;还能有效进行热量传导,防止加热导电层或雾化芯因升温过快而寿命衰减。其总电阻可通过改变加热导电层的厚度和电阻率进行调整,其功率可以通过控制线路板进行调整,使烟油雾化效果更稳定。
根据本公开实施例还提供了一种雾化器,该雾化器包括上述任一实施例的加热组件。由于根据本公开实施例的雾化器的加热组件100具有上述技术效果,因此,根据本公开实施例的雾化器也具有上述技术效果。最终可以实现雾化器对烟油加热的均匀性,确保烟量需求。
根据本公开实施例的雾化器的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。
虽然已经通过例子对本公开的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本公开的范围。本领域的技术人员应该理解,可在不脱离本公开的范围和精神的情况下,对以上实施例进行修改。本公开的范围由所附权利要求来限定。
Claims (15)
- 一种雾化器的加热组件,其特征在于,包括:载体,所述载体为绝缘件;正电极和负电极,所述正电极和所述负电极彼此间隔地分布于所述载体上;条形加热线路,所述条形加热线路设于所述载体,所述条形加热线路整体呈弯折延伸,所述条形加热线路具有中心段,所述中心段的中间区的宽度大于所述中心段的除所述中间区之外的其它部分的宽度,所述条形加热线路的一端与所述正电极电连接,所述条形加热线路的另一端与所述负电极电连接。
- 根据权利要求1所述的加热组件,其特征在于,所述中心段为由一段或多段弧形结构组成的曲线结构,或者所述中心段为由一段或多段弧形结构与一段或多段直线结构组成的曲线结构。
- 根据权利要求2所述的加热组件,其特征在于,所述一段或多段弧形结构的曲率半径大于所述条形加热线路的除所述一段或多段弧形结构之外的其它部分的曲率半径。
- 根据权利要求1至3中任一项所述的加热组件,其特征在于,所述中心段为由一段或多段曲率半径大于10mm的弧形结构组成的曲线结构,或者所述中心段为由一段或多段曲率半径大于10mm的弧形结构与一段或多段直线结构组成的曲线结构。
- 根据权利要求1至4中任一项所述的加热组件,其特征在于,所述条形加热线路包括形状相同的两个加热段,每个加热段具有依次连接的第一连接段、弯折区和第二连接段;两个第二连接段相互连接并构成所述中心段,两个第二连接段的连接处构成所述中间区;两个加热段相对于所述中间区呈中心对称分布,其中一个加热段的第一连接段与所述正电极连接,另一个加热段的第一连接段与所述负电极连接。
- 根据权利要求1至5中任一项所述的雾化器的加热组件,其特征在于,所述弯折区包括:第三弯折区,所述第三弯折区靠近第一连接段,沿着从第一连接段向第二连接段的延伸方向,所述第三弯折区向远离所述中间区的方向弯折延伸;第二弯折区,所述第二弯折区靠近第二连接段,沿着从第一连接段向第二连接段的延伸方向,所述第二弯折区向朝向所述中间区的方向弯折延伸。
- 根据权利要求6所述的雾化器的加热组件,其特征在于,所述弯折区包括:第一弯折区,所述第一弯折区位于所述第三弯折区与所述第二弯折区之间,沿着从第一连接段向第二连接段的延伸方向,所述第一弯折区向靠近所述中间区的方向弯折延伸。
- 根据权利要求6所述的雾化器的加热组件,其特征在于,所述第二弯折区的弯曲角度大于90°。
- 根据权利要求7所述的雾化器的加热组件,其特征在于,所述第一弯折区的曲率半径大于所述第二弯折区的曲率半径。
- 根据权利要求6所述的雾化器的加热组件,其特征在于,沿着从所述第一连接段向第二连接段的延伸方向,所述第二弯折区的宽度逐渐减小。
- 根据权利要求7所述的雾化器的加热组件,其特征在于,沿着从所述第一连接段向第二连接段的延伸方向,所述第一弯折区的宽度逐渐增大。
- 根据权利要求6所述的雾化器的加热组件,其特征在于,所述第一连接段的宽度小于第三弯折区的宽度。
- 根据权利要求5所述的雾化器的加热组件,其特征在于,所述第一连接段自身沿直线延伸。
- 根据权利要求5所述的雾化器的加热组件,其特征在于,沿着从所述第一连接段向第二连接段的延伸方向,所述第二连接段自身的宽度逐 渐增加。
- 一种雾化器,其特征在于,包括权利要求1-14中任一项所述的雾化器的加热组件。
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CN210520094U (zh) * | 2019-06-24 | 2020-05-15 | 深圳哈卡科技有限公司 | 雾化器及电子烟 |
CN212545562U (zh) * | 2020-07-28 | 2021-02-19 | 深圳麦克韦尔科技有限公司 | 雾化芯、雾化器及电子雾化装置 |
CN212590295U (zh) * | 2020-08-20 | 2021-02-26 | 深圳市合元科技有限公司 | 电子烟、电子烟雾化器及雾化组件 |
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