WO2022145112A1 - 空気入りタイヤ - Google Patents
空気入りタイヤ Download PDFInfo
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- WO2022145112A1 WO2022145112A1 PCT/JP2021/038521 JP2021038521W WO2022145112A1 WO 2022145112 A1 WO2022145112 A1 WO 2022145112A1 JP 2021038521 W JP2021038521 W JP 2021038521W WO 2022145112 A1 WO2022145112 A1 WO 2022145112A1
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- NOPBHRUFGGDSAD-UHFFFAOYSA-N triethoxy-[4-(4-triethoxysilylbutyltetrasulfanyl)butyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCCSSSSCCCC[Si](OCC)(OCC)OCC NOPBHRUFGGDSAD-UHFFFAOYSA-N 0.000 description 1
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- PMXKHNVLACXGAZ-UHFFFAOYSA-N trimethoxy(3-trimethylsilylsulfanylpropyl)silane Chemical compound CO[Si](OC)(OC)CCCS[Si](C)(C)C PMXKHNVLACXGAZ-UHFFFAOYSA-N 0.000 description 1
- JSXKIRYGYMKWSK-UHFFFAOYSA-N trimethoxy-[2-(2-trimethoxysilylethyltetrasulfanyl)ethyl]silane Chemical compound CO[Si](OC)(OC)CCSSSSCC[Si](OC)(OC)OC JSXKIRYGYMKWSK-UHFFFAOYSA-N 0.000 description 1
- NQRACKNXKKOCJY-UHFFFAOYSA-N trimethoxy-[3-(3-trimethoxysilylpropyldisulfanyl)propyl]silane Chemical compound CO[Si](OC)(OC)CCCSSCCC[Si](OC)(OC)OC NQRACKNXKKOCJY-UHFFFAOYSA-N 0.000 description 1
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- BNBXBRPOAJZBNB-UHFFFAOYSA-N trimethoxy-[4-(4-trimethoxysilylbutyldisulfanyl)butyl]silane Chemical compound CO[Si](OC)(OC)CCCCSSCCCC[Si](OC)(OC)OC BNBXBRPOAJZBNB-UHFFFAOYSA-N 0.000 description 1
- GSZUEPNJCPXEGU-UHFFFAOYSA-N trimethoxy-[4-(4-trimethoxysilylbutyltrisulfanyl)butyl]silane Chemical compound CO[Si](OC)(OC)CCCCSSSCCCC[Si](OC)(OC)OC GSZUEPNJCPXEGU-UHFFFAOYSA-N 0.000 description 1
- LQBHRPIAMBRGHZ-UHFFFAOYSA-N trimethyl(3-tripropoxysilylpropylsulfanyl)silane Chemical compound CCCO[Si](OCCC)(OCCC)CCCS[Si](C)(C)C LQBHRPIAMBRGHZ-UHFFFAOYSA-N 0.000 description 1
- OCOGNADUEMUKHC-UHFFFAOYSA-N trimethyl-[3-[methyl(dipropoxy)silyl]propylsulfanyl]silane Chemical compound CCCO[Si](C)(OCCC)CCCS[Si](C)(C)C OCOGNADUEMUKHC-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/0327—Tread patterns characterised by special properties of the tread pattern
- B60C11/033—Tread patterns characterised by special properties of the tread pattern by the void or net-to-gross ratios of the patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/13—Tread patterns characterised by the groove cross-section, e.g. for buttressing or preventing stone-trapping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C3/00—Tyres characterised by the transverse section
- B60C3/04—Tyres characterised by the transverse section characterised by the relative dimensions of the section, e.g. low profile
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/0064—Reinforcements comprising monofilaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C2009/2012—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel with particular configuration of the belt cords in the respective belt layers
- B60C2009/2016—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel with particular configuration of the belt cords in the respective belt layers comprising cords at an angle of 10 to 30 degrees to the circumferential direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C2009/2012—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel with particular configuration of the belt cords in the respective belt layers
- B60C2009/2019—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel with particular configuration of the belt cords in the respective belt layers comprising cords at an angle of 30 to 60 degrees to the circumferential direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C2009/2074—Physical properties or dimension of the belt cord
- B60C2009/2077—Diameters of the cords; Linear density thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C9/00—Reinforcements or ply arrangement of pneumatic tyres
- B60C9/18—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers
- B60C9/20—Structure or arrangement of belts or breakers, crown-reinforcing or cushioning layers built-up from rubberised plies each having all cords arranged substantially parallel
- B60C2009/2074—Physical properties or dimension of the belt cord
- B60C2009/2083—Density in width direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C2011/0337—Tread patterns characterised by particular design features of the pattern
- B60C2011/0339—Grooves
- B60C2011/0341—Circumferential grooves
- B60C2011/0353—Circumferential grooves characterised by width
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C2011/0337—Tread patterns characterised by particular design features of the pattern
- B60C2011/0339—Grooves
- B60C2011/0341—Circumferential grooves
- B60C2011/0355—Circumferential grooves characterised by depth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C2011/0337—Tread patterns characterised by particular design features of the pattern
- B60C2011/0339—Grooves
- B60C2011/0358—Lateral grooves, i.e. having an angle of 45 to 90 degees to the equatorial plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C13/00—Tyre sidewalls; Protecting, decorating, marking, or the like, thereof
- B60C2013/005—Physical properties of the sidewall rubber
- B60C2013/006—Modulus; Hardness; Loss modulus or "tangens delta"
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
Definitions
- This disclosure relates to pneumatic tires, more specifically to pneumatic tires with a belt layer.
- the fuel efficiency of a tire can be evaluated by rolling resistance, and it is known that the smaller the rolling resistance, the better the fuel efficiency of the tire.
- Patent Documents 1 to 4 it has been proposed to reduce the rolling resistance by devising the composition of the rubber composition constituting the tread portion of the tire.
- Japanese Unexamined Patent Publication No. 2018-178034 Japanese Unexamined Patent Publication No. 2019-089911 WO2018 / 186367 Gazette Japanese Unexamined Patent Publication No. 2019-206643
- This disclosure is Pneumatic tires with side parts and belt layer
- a monofilament cord is used as a reinforcing cord for the belt layer.
- the number of arrangements e (lines / 5 cm) of the monofilament cords per 5 cm in the tire width direction in the tire radial cross section of the belt layer, and the tire cross section width Wt (mm) when incorporated into the regular rim and the internal pressure is 250 kPa.
- Equation 1) e / (191.5-0.3Wt) ⁇ 1 ...
- Equation 2 Equation 2
- the tire according to the present disclosure is a pneumatic tire provided with a side portion and a belt layer, and the belt layer uses a monofilament cord as a reinforcing cord. Then, in the tire radial cross section of the belt layer, the number of arrangements of monofilament cords per 5 cm in the tire width direction (hereinafter, also referred to as “ends”) e (lines / 5 cm) and the number of monofilament cords incorporated into the regular rim were set to 250 kPa.
- the tire cross-sectional width Wt (mm) at the time satisfies e / (139.5-0.3 Wt)> 1 (Equation 1) and e / (191.5-0.3 Wt) ⁇ 1 (Equation 2). ing.
- the tire cross-sectional width Wt is the linear distance between the sidewalls including all the patterns and letters on the side surface of the tire in the state where the tire is assembled to the regular rim and the internal pressure is 250 kPa to make no load. It is the width excluding the pattern and letters on the side of the tire from (total width of the tire).
- the above-mentioned "regular rim” is a rim defined for each tire in the standard system including the standard on which the tire is based.
- JATTA the standard on which the tire is based.
- Standard rims for applicable sizes "Measuring Rim” described in “STANDARDS MANUAL” for ETRTO (The European Tire and Rim Technical Organization), TRA (The Tire and Rim) for TRA (The Tire And Rim Ass) Refers to "DesignRim” described in "BOOK”.
- the rim that can be assembled and can maintain internal pressure that is, the rim that does not cause air leakage from between the rim and the tire, has the smallest rim diameter, and then the rim. Refers to the one with the narrowest width.
- the number of arrangements (ends) e (lines / 5 cm) of the monofilament cords per 5 cm in the tire width direction is the monofilament cords measured in the range of ⁇ 2.5 to 5.0 cm for the equatorial plane of the tire cross section.
- the number of tires can be converted and shown per 5 cm, and the specific number of arrangements e (line / 5 cm) is preferably 55 lines / 5 cm or more, more preferably 65 lines / 5 cm or more. It is more preferably 68 lines / 5 cm or more, further preferably 75 lines / 5 cm or more, and further preferably 80 lines / 5 cm or more. On the other hand, it is preferably less than 150 lines / 5 cm, more preferably 110 lines / 5 cm or less, further preferably 95 lines / 5 cm or less, and further preferably 85 lines / 5 cm or less.
- the outer diameter d (mm) of the monofilament cord is not particularly limited, but is preferably 0.1 mm or more, and more preferably 0.2 mm or more. On the other hand, it is preferably 0.5 mm or less, and more preferably 0.4 mm or less. It is particularly preferable that it is 0.3 mm.
- the "cord outer diameter” in the above description refers to the outer diameter of the cord in the direction parallel to the tire width direction of the monofilament cord of the belt layer in the cross section of the tire, and the above-mentioned end e (book / 5 cm) is calculated. It is possible to use the average value of the outer diameter of the cord in the direction parallel to the tire width direction of the cord measured at that time.
- Mechanism of effect manifestation in tire according to the present disclosure The mechanism of effect manifestation in the tire according to the present disclosure, that is, a mechanism capable of providing a pneumatic tire having excellent durability at high speed running is presumed as follows. Will be done.
- the monofilament cord has no twist and cannot be bent. Therefore, if the monofilament cords are densely arranged in a tire having a wide tread width, the rigidity of the tread ring may become too high. If such a tire gets over the protrusion at high speed, the side portion may be greatly deformed and the tire may be damaged, resulting in a decrease in durability at high speed. At the same time, such tires can easily convey the unevenness of the road surface, which may lead to deterioration of ride quality.
- the rigidity of the tread ring does not become too high, and the impact is easily absorbed in the tread part. It is considered that the durability of the tire can be improved by suppressing the occurrence of impact fracture at the side portion of the tire.
- the present disclosure discloses that the tread width, that is, the tire cross-sectional width Wt (mm) and the number of arrangements of monofilament cords e (lines / 5 cm) are parameters related to the durability of the tire at high speeds. Therefore, experiments and studies were conducted on the preferable relationship between the number of arrangements of monofilament cords e (lines / 5 cm) and the tread width, that is, the tire cross-sectional width Wt (mm). As a result, when the above-mentioned e / (139.5-0.3 Wt)> 1 (Equation 1) and e / (191.5-0.3 Wt) ⁇ 1 (Equation 2) are satisfied, the vehicle is traveling at high speed. We have found that the durability in the above can be improved, and have completed this disclosure.
- the specific [e / (139.5-0.3 Wt)] is preferably 1.01 or more, more preferably 1.02 or more, and 1.12 or more. It is more preferably 1.14 or more, further preferably 1.20 or more, further preferably 1.22 or more, further preferably 1.64 or more, still more preferably 1.76 or more. It is even more preferable to have it.
- the specific [e / (191.5-0.3Wt)] is preferably 0.92 or less, more preferably 0.90 or less, and even more preferably 0.67 or less. , 0.63 or less is further preferable, 0.62 or less is further preferable, 0.61 or less is further preferable, 0.59 or less is further preferable, and 0.57 or less is further preferable. , 0.52 or less is more preferable.
- the tire cross-sectional width Wt is 125 mm or more and 300 mm or less, and when the tire cross-sectional width Wt is 215 mm or more, in addition to (Equation 1) and (Equation 2), It was found that it is more preferable that e / (110.84-0.1667 Wt)> 1 (Equation 3) is also satisfied.
- the specific tire cross-sectional width Wt is preferably 216 mm or more, more preferably 217 mm or more, further preferably 218 mm or more, further preferably 240 mm or more, and 241 mm or more. It is more preferably 242 mm or more, further preferably 285 mm or more, further preferably 286 mm or more, still more preferably 287 mm or more.
- the specific [e / (110.84-0.1667Wt)] is preferably 1.01, more preferably 1.03 or more, and even more preferably 1.06 or more. It is more preferably 1.14 or more, further preferably 1.50 or more, and further preferably 1.56 or more.
- the rigidity of the sidewall rubber composition when the rigidity of the sidewall rubber composition is high and the height of the side portion is low, when an input is applied to the side portion due to an impact from the tread portion, stress concentration occurs in the side portion and impact fracture occurs. Is likely to occur. Further, the high rigidity of the sidewall rubber composition cannot absorb the impact applied to the tread portion like a cushion, which may cause damage to the tread portion.
- the side portion can be made flexible by controlling the rigidity of the sidewall rubber composition according to the height of the side portion, stress concentration can be concentrated even when an input is applied to the side portion. Since it does not occur and it is possible to absorb the impact, it is considered that the occurrence of damage in the tread portion can be suppressed. Study was carried out.
- the complex elastic modulus E * of the sidewall rubber composition can be measured using, for example, a viscoelasticity measuring device such as "Iplexer (registered trademark)" manufactured by GABO, and a specific complex number can be measured.
- the elastic modulus E * is, for example, preferably 1.5 MPa or more, more preferably 2.0 MPa or more, further preferably 2.5 MPa or more, still more preferably 3.2 MPa or more.
- it is preferably 6.0 MPa or less, more preferably 5.0 MPa or less, further preferably 4.1 MPa or less, and even more preferably 4.0 MPa or less.
- the height T of the side portion is incorporated in the regular rim, and when the outer diameter of the tire is dt (mm) when the internal pressure is 250 kPa, the rim diameter R (mm) is subtracted from dt (mm). Can be obtained by.
- the specific height T of the side portion is preferably 100.0 mm or more, more preferably 128.9 mm or more, and further preferably 150.8 mm or more.
- the specific (E * / T) ⁇ 100 is preferably 2.72 or less, more preferably 2.50 or less, and even more preferably 2.48 or less.
- the angle between the reinforcing cord (monofilament cord) of the belt layer and the straight line parallel to the tire circumferential direction is preferably 10 ° or more, more preferably 15 ° or more. It is more preferably 20 ° or more, and even more preferably 23 ° or more. On the other hand, it is preferably 35 ° or less, more preferably 33 ° or less, and even more preferably 30 ° or less.
- the distance D (mm) is preferably 0.5 mm or less, more preferably 0.45 mm or less, further preferably 0.4 mm or less, and further preferably 0.22 mm or less.
- the belt layers can cooperate with each other to restrain the tread portion and suppress the amount of deformation of the tread portion, so that the tread portion can be deformed at high speed. Durability can be improved.
- the "average distance D between the belt layers” is the average distance between the monofilament cords of the belt layers, and is the inner surface of the monofilament cords of the belt layer on the surface side of the two overlapping belt layers on the equatorial plane. And the outer surface of the monofilament cord of the inner belt layer.
- the average distance between the monofilament cord in the belt layer and the cord in the belt reinforcing layer is preferably 0.1 mm or more and 0.5 mm or less.
- the tire according to the present disclosure has a circumferential groove in the tread portion that extends continuously in the tire circumferential direction, and the circumferential groove with respect to the groove width L 0 of the circumferential groove on the ground contact surface of the tread portion.
- the ratio of the groove width L 80 (L 80 / L 0 ) at a depth of 80% of the maximum depth is preferably 0.3 or more and 0.7 or less.
- L 80 / L 0 is more preferably 0.35 or more, and further preferably 0.40 or more. On the other hand, it is more preferably 0.65 or less, and further preferably 0.60 or less.
- L 0 and L 80 are the linear distance (L 0 ) of the groove end portion of the tread circumferential groove of the tire in which the internal pressure is 250 kPa and the tire is in a no-load state, and the groove. It refers to the minimum distance (L 80 ) of the groove wall at a depth of 80%.
- the rim width is between the bead parts of the section where the tire is cut out in the radial direction with a width of 2 to 4 cm. It can be obtained by pressing them together.
- the tread portion has a plurality of circumferential grooves and the total cross-sectional area of the plurality of circumferential grooves is 10% or more and 30% or less of the cross-sectional area of the tread portion.
- the movement of the tread portion can be suppressed and the durability at high speed can be improved. It is more preferably 15% or more, and further preferably 18% or more. On the other hand, it is more preferably 27% or less, and further preferably 25% or less.
- the cross-sectional area of the above-mentioned circumferential groove is the area composed of a straight line connecting the ends of the tread circumferential groove and a groove wall in a tire mounted on a regular rim and having an internal pressure of 250 kPa and in a no-load state. It refers to the total value of, and can be simply obtained by pressing the bead portion of the section cut out in the radial direction of the tire with a width of 2 to 4 cm according to the rim width.
- the cross-sectional area of the tread portion is formed by the straight line connecting the circumferential groove ends of the tread portion and the tread surface in the radial cross section of the tire mounted on the regular rim and having an internal pressure of 250 kPa and in a no-load state.
- the belt reinforcing layer using organic fibers and / or steel cords is provided on the outer side in the radial direction of the tire from the belt layer, it refers to the area on the outer side in the radial direction from the belt reinforcing layer.
- the tread portion has a plurality of lateral grooves extending in the tire axial direction, and the total volume of the plurality of lateral grooves is 2.0% or more and 5.0% or less of the volume of the tread portion. Is preferable. As a result, the movement of the tread portion can be suppressed and the durability at high speed can be improved. It is more preferably 2.2% or more, further preferably 2.5% or more, and particularly preferably 2.7% or more. On the other hand, it is more preferably 4.0% or less, further preferably 3.5% or less, and particularly preferably 3.0% or less.
- the above-mentioned volume of the lateral groove refers to the total volume of the volume composed of the surface connecting the ends of the lateral groove and the groove wall in a tire mounted on a regular rim and having an internal pressure of 250 kPa and in a no-load state.
- the volume of each lateral groove can be calculated and calculated from the total value.
- the volume of the tread portion can be calculated by calculating the area of the tread portion and multiplying it by the outer diameter, and obtaining the difference from the volume of the lateral groove.
- the belt layer is produced by coating both sides of a monofilament cord arranged with predetermined ends with a rubber composition (belt layer rubber composition) constituting the belt layer.
- a belt member is manufactured using this.
- the side portion is manufactured by molding into a predetermined shape using the sidewall rubber composition shown below.
- the sidewall rubber composition can be obtained from the rubber components described below and other compounding materials.
- the rubber component is not particularly limited, and isoprene-based rubber, butadiene rubber (BR), styrene-butadiene rubber (SBR), diene-based rubber such as nitrile rubber (NBR), butyl rubber, and the like.
- Rubber (polymer) generally used in the manufacture of tires, such as butyl rubber, can be used.
- isoprene-based rubber and butadiene-based rubber are preferably contained from the viewpoint of forming a phase-separated structure and preventing cracks from occurring during deformation. If necessary, SBR and other rubber components may be used together.
- the content (total content) of isoprene-based rubber in 100 parts by mass of the rubber component is from the viewpoint of developing good tensile strength and making it difficult for damage such as cracks to occur due to deformation. It is preferably 40 parts by mass or more, more preferably 50 parts by mass or more, and further preferably 55 parts by mass or more. On the other hand, from the viewpoint of forming a phase-separated structure with other rubber components and preventing the progress of cracks and fractures inside the rubber, it is preferably 90 parts by mass or less, more preferably 80 parts by mass or less, and 65 mass by mass. It is more preferable that the amount is less than or equal to a part.
- isoprene-based rubber examples include natural rubber (NR), isoprene rubber (IR), modified NR, modified NR, modified IR, etc., but NR is preferable from the viewpoint of excellent strength.
- NR for example, SIR20, RSS # 3, TSR20, etc., which are common in the tire industry, can be used.
- the IR is not particularly limited, and for example, an IR 2200 or the like, which is common in the tire industry, can be used.
- Modified NR includes deproteinized natural rubber (DPNR), high-purity natural rubber (UPNR), etc.
- modified NR includes epoxidized natural rubber (ENR), hydrogenated natural rubber (HNR), grafted natural rubber, etc.
- Examples of the modified IR include epoxidized isoprene rubber, hydrogenated isoprene rubber, grafted isoprene rubber and the like. These may be used alone or in combination of two or more.
- (B) BR In the present embodiment, it is preferable to use BR together with NR as the rubber component.
- the content of BR is preferably 10 parts by mass or more, more preferably 20 parts by mass or more, and further preferably 35 parts by mass or more from the viewpoint of suppressing the progress of cracks and fractures. On the other hand, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, and further preferably 45 parts by mass or less.
- the weight average molecular weight of BR is, for example, more than 100,000 and less than 2 million.
- the vinyl bond amount (1,2-bonded butadiene unit amount) of BR is, for example, more than 1% by mass and less than 30% by mass.
- the cis content of BR is, for example, more than 1% by mass and 98% by mass or less.
- the trans content of BR is, for example, more than 1% by weight and less than 60% by weight.
- the cis content can be measured by infrared absorption spectrum analysis.
- the BR is not particularly limited, and BR having a high cis content (cis content of 90% or more), BR having a low cis content, BR containing syndiotactic polybutadiene crystals, and the like can be used.
- the BR may be either a non-modified BR or a modified BR, and as the modified BR, for example, an S-modified BR modified with a compound (modifying agent) represented by the following formula can be used.
- R 1 , R 2 and R 3 are the same or different, and contain an alkyl group, an alkoxy group, a silyloxy group, an acetal group, a carboxyl group (-COOH), a mercapto group (-SH) or a derivative thereof.
- R 4 and R 5 represent the same or different hydrogen atoms or alkyl groups. R 4 and R 5 may be combined to form a ring structure with nitrogen atoms.
- n represents an integer.
- modified BR modified by the compound (modifying agent) represented by the above formula examples include BR having the polymerization terminal (active terminal) modified by the compound represented by the above formula.
- Alkoxy groups are suitable for R 1 , R 2 and R 3 (preferably an alkoxy group having 1 to 8 carbon atoms, and more preferably an alkoxy group having 1 to 4 carbon atoms).
- Alkyl groups (preferably alkyl groups having 1 to 3 carbon atoms) are suitable as R 4 and R 5 .
- n is preferably 1 to 5, more preferably 2 to 4, and even more preferably 3.
- R 4 and R 5 are bonded to form a ring structure together with a nitrogen atom, a 4- to 8-membered ring is preferable.
- the alkoxy group also includes a cycloalkoxy group (cyclohexyloxy group, etc.) and an aryloxy group (phenoxy group, benzyloxy group, etc.).
- the above modifier include 2-dimethylaminoethyltrimethoxysilane, 3-dimethylaminopropyltrimethoxysilane, 2-dimethylaminoethyltriethoxysilane, 3-dimethylaminopropyltriethoxysilane, and 2-diethylaminoethyltri.
- Examples thereof include methoxysilane, 3-diethylaminopropyltrimethoxysilane, 2-diethylaminoethyltriethoxysilane, and 3-diethylaminopropyltriethoxysilane. These may be used alone or in combination of two or more.
- modified BR a modified BR modified with the following compound (modifying agent) can also be used.
- the modifier include polyglycidyl ethers of polyhydric alcohols such as ethylene glycol diglycidyl ether, glycerin triglycidyl ether, trimethylolethanetriglycidyl ether, and trimethylolpropane triglycidyl ether; and two or more diglycidylated bisphenol A.
- Tetraglycidylaminodiphenylmethane tetraglycidyl-p-phenylenediamine, diglycidylaminomethylcyclohexane, tetraglycidyl-1,3-bisaminomethylcyclohexane and other diglycidylamino compounds; bis- (1-methylpropyl) carbamate chloride, Amino group-containing acid chlorides such as 4-morpholincarbonyl chloride, 1-pyrrolidincarbonyl chloride, N, N-dimethylcarbamide acid chloride, N, N-diethylcarbamide acid chloride; 1,3-bis- (glycidyloxypropyl) -tetra Epoxy group-containing silane compounds such as methyldisiloxane, (3-glycidyloxypropyl) -pentamethyldisiloxane; (trimethylsilyl) [3- (trimethoxysilyl) propyl] sulfide, (trimethyl
- silane compound Containing silane compound; N-substituted aziridine compound such as ethyleneimine and propyleneimine; methyltrietoki Sisilane, N, N-bis (trimethylsilyl) -3-aminopropyltrimethoxysilane, N, N-bis (trimethylsilyl) -3-aminopropyltriethoxysilane, N, N-bis (trimethylsilyl) aminoethyltrimethoxysilane, Alkoxysilanes such as N, N-bis (trimethylsilyl) aminoethyltriethoxysilane; 4-N, N-dimethylaminobenzophenone, 4-N, N-di-t-butylaminobenzophenone, 4-N, N-diphenylamino Benzophenone, 4,4'-bis (dimethylamino) benzophenone, 4,4'-bis (diethylamino) benzophenone, 4,4
- Benzaldehyde compounds having an amino group and / or a substituted amino group such as benzaldehyde; N-methyl-2-pyrrolidone, N-vinyl-2-pyrrolidone, N-phenyl-2-pyrrolidone, Nt-butyl-2-pyrrolidone, N-substituted pyrrolidone such as N-methyl-5-methyl-2-pyrrolidone; N-substituted piperidone such as N-methyl-2-piperidone, N-vinyl-2-piperidone, N-phenyl-2-piperidone; N- Methyl- ⁇ -caprolactam, N-phenyl- ⁇ -caprolactam, N-methyl- ⁇ -laurilolactum, N-vinyl- ⁇ -laurilolactum, N-methyl- ⁇ -propiolactam, N-phenyl- ⁇ - In addition to N-substituted lactams such as propiolactam,
- tin-modified BR can also be used.
- the tin-modified BR is obtained by polymerizing 1,3-butadiene with a lithium initiator and then adding a tin compound, and the terminal of the tin-modified BR molecule is further bonded by a tin-carbon bond. The one is preferable.
- lithium initiator examples include lithium-based compounds such as alkyllithium, aryllithium, vinyllithium, organic tin lithium, and organic nitrogen lithium compounds, and lithium metals.
- the lithium initiator as an initiator for tin-modified BR, a tin-modified BR having a high vinyl content and a low cis content can be produced.
- tin compounds include tin tetrachloride, butyltin trichloride, dibutyltin dichloride, dioctyltin dichloride, tributyltin chloride, triphenyltin chloride, diphenyldibutyltin, triphenyltinethoxydo, diphenyldimethyltin, ditrilltinchloride, and diphenyltindioctano.
- examples thereof include ate, divinyldiethyl tin, tetrabenzyltin, dibutyltin distearate, tetraallyl tin, p-tributyltin styrene and the like.
- the content of tin atoms in the tin-modified BR is preferably 50 ppm or more, more preferably 60 ppm or more. On the other hand, 3000 ppm or less is preferable, 2500 ppm or less is more preferable, and 250 ppm or less is further preferable.
- the molecular weight distribution (Mw / Mn) of the tin-modified BR is preferably 2 or less, more preferably 1.5 or less.
- the vinyl bond amount in the tin-modified BR is preferably 5% by mass or more, more preferably 7% by mass or more.
- the vinyl bond amount of the tin-modified BR is preferably 50% by mass or less, more preferably 20% by mass or less.
- S-modified BR and tin-modified BR may be used alone or in combination of two or more.
- BR for example, products such as Ube Kosan Co., Ltd., JSR Co., Ltd., Asahi Kasei Co., Ltd., and Nippon Zeon Co., Ltd. can be used.
- (C) SBR Further, in the present embodiment, as the rubber component, 5 to 25 parts by mass of SBR may be used together with NR, or may be used in combination with the above-mentioned BR, if necessary.
- the weight average molecular weight of SBR is, for example, more than 100,000 and less than 2 million.
- the styrene content of SBR is, for example, preferably more than 5% by mass, more preferably more than 10% by mass, still more preferably more than 20% by mass. On the other hand, less than 50% by mass is preferable, less than 40% by mass is more preferable, and less than 35% by mass is further preferable.
- the vinyl bond amount of SBR is preferably more than 5% by mass and less than 70% by mass, for example.
- the structure identification of SBR (measurement of styrene content and vinyl bond amount) can be performed using, for example, an apparatus of the JNM-ECA series manufactured by JEOL Ltd.
- the SBR is not particularly limited, and for example, emulsion-polymerized styrene-butadiene rubber (E-SBR), solution-polymerized styrene-butadiene rubber (S-SBR), and the like can be used.
- E-SBR emulsion-polymerized styrene-butadiene rubber
- S-SBR solution-polymerized styrene-butadiene rubber
- the SBR may be either a non-modified SBR or a modified SBR, and these may be used alone or in combination of two or more.
- the modified SBR may be any SBR having a functional group that interacts with a filler such as silica.
- at least one end of the SBR is modified with a compound having the above functional group (modifying agent).
- SBR terminal modified SBR having the above functional group at the terminal
- main chain modified SBR having the functional group in the main chain
- main chain terminal modified SBR having the functional group at the main chain and the terminal (for example, to the main chain).
- Main chain terminal modified SBR having the above functional group and having at least one end modified with the above modifying agent or a polyfunctional compound having two or more epoxy groups in the molecule, which is modified (coupled) and has a hydroxyl group.
- SBR for example, SBR manufactured and sold by Sumitomo Chemical Co., Ltd., JSR Corporation, Asahi Kasei Co., Ltd., Nippon Zeon Co., Ltd., etc. can be used.
- the SBR may be used alone or in combination of two or more.
- rubber (polymer) generally used in the production of tires such as nitrile rubber (NBR) may be contained, if necessary.
- NBR nitrile rubber
- the sidewall rubber composition preferably contains a filler.
- the filler include carbon black, silica, graphite, calcium carbonate, talc, alumina, clay, aluminum hydroxide, mica and the like, and among these, carbon black can be preferably used as a reinforcing agent. .. Further, if necessary, silica is preferably used as a reinforcing agent, but in this case, it is preferable to use it in combination with a silane coupling agent.
- the sidewall rubber composition preferably contains carbon black.
- the content of carbon black is preferably, for example, 10 parts by mass or more and 100 parts by mass or less, more preferably 15 parts by mass or more and 60 parts by mass or less, and 25 parts by mass with respect to 100 parts by mass of the rubber component. It is more preferably more than parts and 55 parts by mass or less.
- the carbon black is not particularly limited, and furnace black (furness carbon black) such as SAF, ISAF, HAF, MAF, FEF, SRF, GPF, APF, FF, CF, SCF and ECF; acetylene black (acetylene carbon black).
- furnace black furness carbon black
- thermal black thermal carbon black
- FT and MT channel black
- EPC EPC
- MPC MPC and CC
- the nitrogen adsorption specific surface area (N 2 SA) of carbon black is, for example, more than 30 m 2 / g and less than 250 m 2 / g.
- the amount of dibutyl phthalate (DBP) absorbed by carbon black is, for example, more than 50 ml / 100 g and less than 250 ml / 100 g.
- the nitrogen adsorption specific surface area of carbon black is measured according to ASTM D4820-93, and the amount of DBP absorbed is measured according to ASTM D2414-93.
- Specific carbon black is not particularly limited, and examples thereof include N134, N110, N220, N234, N219, N339, N330, N326, N351, N550, and N762.
- Commercially available products include, for example, Asahi Carbon Co., Ltd., Cabot Japan Co., Ltd., Tokai Carbon Co., Ltd., Mitsubishi Chemical Corporation, Lion Corporation, Shin Nikka Carbon Co., Ltd., Columbia Carbon Co., Ltd., etc. Can be used. These may be used alone or in combination of two or more.
- the silica sidewall rubber composition preferably further contains silica, if necessary.
- the BET specific surface area of silica is preferably more than 140 m 2 / g, more preferably more than 160 m 2 / g, from the viewpoint of obtaining good durability performance. On the other hand, from the viewpoint of obtaining good low rolling resistance, it is preferably less than 250 m 2 / g, and more preferably less than 220 m 2 / g.
- the content of the silica with respect to 100 parts by mass of the rubber component is preferably 3 parts by mass or more, more preferably 5 parts by mass or more when not used in combination with a silane coupling agent.
- 25 parts by mass or less is preferable, and 15 parts by mass or less is more preferable.
- 25 parts by mass or more is preferable.
- 50 parts by mass or less is preferable, 40 parts by mass or less is more preferable, and 30 parts by mass or less is further preferable.
- the above-mentioned BET specific surface area is the value of N 2 SA measured by the BET method according to ASTM D3037-93.
- silica examples include dry method silica (anhydrous silica) and wet method silica (hydrous silica). Of these, wet silica is preferable because it has a large number of silanol groups.
- silica for example, products such as Degussa, Rhodia, Tosoh Silica Co., Ltd., Solvay Japan Co., Ltd., Tokuyama Corporation can be used.
- silane coupling agent is not particularly limited, and for example, bis (3-triethoxysilylpropyl) tetrasulfide, bis (2-triethoxysilylethyl) tetrasulfide, bis (4-triethoxysilylbutyl) tetrasulfide, and the like.
- silane coupling agent for example, products such as Degussa, Momentive, Shinetsu Silicone Co., Ltd., Tokyo Chemical Industry Co., Ltd., Azumax Co., Ltd., Toray Dow Corning Co., Ltd. can be used.
- the content of the silane coupling agent is, for example, more than 3 parts by mass and less than 15 parts by mass with respect to 100 parts by mass of silica.
- the sidewall rubber composition is commonly used in the tire industry, for example, graphite, calcium carbonate, talc, alumina, clay and water. It may further contain a filler such as aluminum oxide and mica. These contents are, for example, more than 0.1 part by mass and less than 200 parts by mass with respect to 100 parts by mass of the rubber component.
- the sidewall rubber composition may contain a curable resin component such as a modified resorcin resin or a modified phenol resin, if necessary.
- modified resorcin resin examples include Sumikanol 620 (modified resorcin resin) manufactured by Taoka Chemical Industry Co., Ltd., and examples of the modified phenol resin include PR12686 (cashew oil) manufactured by Sumitomo Bakelite Co., Ltd. Modified phenol resin) and the like.
- the content of the curable resin component is preferably 1 part by mass or more, preferably 2 parts by mass, from the viewpoint of sufficiently improving the complex elastic modulus and obtaining a large reaction force at the time of deformation with respect to 100 parts by mass of the rubber component.
- the above is more preferable.
- 10 parts by mass or less is preferable, and 8 parts by mass or less is more preferable.
- the modified resorcin resin it is preferable to also contain a methylene donor as a curing agent.
- a methylene donor include hexamethylenetetramine (HMT), hexamethoxymethylol melamine (HMMM), hexamethylol melamine pentamethyl ether (HMMPME), and the like, and examples thereof include 100 parts by mass of the curable resin component. It is preferably contained in an amount of 5 parts by mass or more and about 15 parts by mass. If it is too small, a sufficient complex elastic modulus may not be obtained. On the other hand, if the amount is too large, the viscosity of the rubber may increase and the workability may deteriorate.
- HMT hexamethylenetetramine
- HMMM hexamethoxymethylol melamine
- HMMPME hexamethylol melamine pentamethyl ether
- methylene donor for example, Sumikanol 507 manufactured by Taoka Chemical Industry Co., Ltd. can be used.
- the rubber composition may contain oil (including spreading oil), liquid rubber, and resin as a plasticizer component as a component for softening the rubber.
- the plasticizer component is a component that can be extracted from the vulcanized rubber with acetone.
- the total content of the plasticizer component is preferably more than 5 parts by mass, more preferably more than 10 parts by mass with respect to 100 parts by mass of the rubber component. On the other hand, less than 70 parts by mass is preferable, less than 50 parts by mass is more preferable, and less than 30 parts by mass is further preferable.
- the oil content also includes the amount of oil contained in rubber (oil spread rubber).
- oils examples include mineral oils (generally referred to as process oils), vegetable oils and fats, or mixtures thereof.
- process oils for example, paraffin-based process oil, aroma-based process oil, naphthen-based process oil and the like can be used.
- Vegetable oils and fats include castor oil, cottonseed oil, sesame oil, rapeseed oil, soybean oil, palm oil, palm oil, peanut oil, rosin, pine oil, pineapple, tall oil, corn oil, rice oil, beni flower oil, and sesame oil. Examples thereof include olive oil, sunflower oil, palm kernel oil, camellia oil, jojoba oil, macadamia nut oil, and tung oil. These may be used alone or in combination of two or more.
- Specific process oils include, for example, Idemitsu Kosan Co., Ltd., Sankyo Yuka Kogyo Co., Ltd., Japan Energy Co., Ltd., Orisoi Co., Ltd., H & R Co., Ltd., Toyokuni Oil Co., Ltd., Showa Shell Sekiyu Co., Ltd. ( Products such as Co., Ltd. and Fuji Kosan Co., Ltd. can be used.
- liquid rubber mentioned as a plasticizer is a polymer in a liquid state at room temperature (25 ° C.), and is a rubber component that can be extracted from a tire after vulcanization by extracting acetone.
- the liquid rubber include farnesene-based polymers, liquid diene-based polymers, and hydrogenated additives thereof.
- the farnesene-based polymer is a polymer obtained by polymerizing farnesene and has a structural unit based on farnesene.
- Farnesene includes ⁇ -farnesene ((3E, 7E) -3,7,11-trimethyl-1,3,6,10-dodecatetraene) and ⁇ -farnesene (7,11-dimethyl-3-methylene-1). , 6,10-dodecatorien) and other isomers are present.
- the farnesene-based polymer may be a farnesene homopolymer (farnesene homopolymer) or a copolymer of farnesene and a vinyl monomer (farnesene-vinyl monomer copolymer).
- liquid diene polymer examples include a liquid styrene-butadiene polymer (liquid SBR), a liquid butadiene polymer (liquid BR), a liquid isoprene polymer (liquid IR), and a liquid styrene isoprene copolymer (liquid SIR). Be done.
- liquid SBR liquid styrene-butadiene polymer
- liquid BR liquid butadiene polymer
- liquid IR liquid isoprene polymer
- liquid SIR liquid styrene isoprene copolymer
- the liquid diene polymer has a polystyrene-equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC) of, for example, more than 1.0 ⁇ 10 3 and less than 2.0 ⁇ 105 .
- Mw of the liquid diene polymer is a polystyrene-equivalent value measured by gel permeation chromatography (GPC).
- the content of the liquid rubber (total content of the liquid farnesene polymer, the liquid diene polymer, etc.) is, for example, more than 1 part by mass and less than 100 parts by mass with respect to 100 parts by mass of the rubber component.
- liquid rubber for example, products such as Kuraray Co., Ltd. and Clay Valley Co., Ltd. can be used.
- the resin component also functions as an adhesive-imparting component and may be solid or liquid at room temperature.
- Specific resin components include, for example, rosin-based resin and styrene-based resin. , Kumaron resin, terpene resin, C5 resin, C9 resin, C5C9 resin, acrylic resin and the like, and two or more kinds may be used in combination.
- the content of the resin component is more than 2 parts by mass, preferably less than 45 parts by mass, and more preferably less than 30 parts by mass with respect to 100 parts by mass of the rubber component.
- the rosin-based resin is a resin containing rosin acid as a main component, which is obtained by processing pine fat.
- This rosin-based resin (rosins) can be classified according to the presence or absence of modification, and can be classified into non-modified rosin (unmodified rosin) and rosin-modified form (rosin derivative).
- Non-modified rosins include tall rosins (also known as tall oil rosins), gum rosins, wood rosins, asymmetric rosins, polymerized rosins, hydrogenated rosins, and other chemically modified rosins.
- the rosin-modified form is a modified form of unmodified rosin, and examples thereof include rosin esters, unsaturated carboxylic acid-modified rosins, unsaturated carboxylic acid-modified rosin esters, rosin amide compounds, and rosin amine salts.
- the styrene-based resin is a polymer using a styrene-based monomer as a constituent monomer, and examples thereof include a polymer obtained by polymerizing a styrene-based monomer as a main component (50% by mass or more).
- styrene-based monomers styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, ⁇ -methylstyrene, p-methoxystyrene, p-tert-butylstyrene, p-phenylstyrene, o-Chlorostyrene, m-chlorostyrene, p-chlorostyrene, etc.
- styrene-based monomers are individually polymerized, and in addition to copolymers obtained by copolymerizing two or more styrene-based monomers, styrene-based monomers And other monomer copolymers that can be copolymerized with this.
- Examples of the other monomers include acrylonitriles such as acrylonitrile and methacrylate, unsaturated carboxylic acids such as acrylics and methacrylic acid, unsaturated carboxylic acid esters such as methyl acrylate and methyl methacrylate, chloroprene and butadiene.
- Examples thereof include dienes such as isoprene, olefins such as 1-butene and 1-pentene; ⁇ , ⁇ -unsaturated carboxylic acids such as maleic anhydride or acid anhydrides thereof.
- the kumaron inden resin is a resin containing kumaron and inden as monomer components constituting the skeleton (main chain) of the resin.
- Examples of the monomer component contained in the skeleton other than kumaron and indene include styrene, ⁇ -methylstyrene, methylindene, vinyltoluene and the like.
- the content of the Kumaron indene resin is, for example, more than 1.0 part by mass and less than 50.0 parts by mass with respect to 100 parts by mass of the rubber component.
- the hydroxyl value (OH value) of the Kumaron indene resin is, for example, more than 15 mgKOH / g and less than 150 mgKOH / g.
- the OH value is the amount of potassium hydroxide required to neutralize the acetic acid bonded to the hydroxyl group when acetylating 1 g of the resin in milligrams, and is represented by the potential difference titration method (JIS K 0070: It is a value measured by 1992).
- the softening point of the Kumaron inden resin is, for example, more than 30 ° C and less than 160 ° C.
- the softening point is the temperature at which the ball drops when the softening point defined in JIS K 6220-1: 2001 is measured by a ring-ball type softening point measuring device.
- terpene-based resin examples include polyterpenes, terpene phenols, aromatic-modified terpene resins and the like.
- Polyterpene is a resin obtained by polymerizing a terpene compound and a hydrogenated additive thereof.
- the terpene compound is a hydrocarbon having a composition of ( C 5 H 8 ) n and an oxygen - containing derivative thereof .
- Etc. which are compounds having a terpene as a basic skeleton, for example, ⁇ -pinene, ⁇ -pinene, dipentene, limonene, milsen, aloocimen, osimene, ⁇ -ferandrene, ⁇ -terpinene, ⁇ -terpinene, terpinene. , 1,8-Cineol, 1,4-Cineol, ⁇ -terpineol, ⁇ -terpineol, ⁇ -terpineol and the like.
- polyterpene examples include terpene resins such as ⁇ -pinene resin, ⁇ -pinene resin, limonene resin, dipentene resin, and ⁇ -pinene / limonene resin made from the above-mentioned terpene compound, as well as hydrogen obtained by hydrogenating the terpene resin.
- Additive terpene resin can also be mentioned.
- the terpene phenol include a resin obtained by copolymerizing the above-mentioned terpene compound and the phenol-based compound, and a resin obtained by hydrogenating the resin. Specifically, the above-mentioned terpene compound, the phenol-based compound and the formalin are condensed. Resin is mentioned.
- Examples of the phenolic compound include phenol, bisphenol A, cresol, xylenol and the like.
- examples of the aromatic-modified terpene resin include a resin obtained by modifying a terpene resin with an aromatic compound, and a resin obtained by hydrogenating the resin.
- the aromatic compound is not particularly limited as long as it is a compound having an aromatic ring, and for example, phenol compounds such as phenol, alkylphenol, alkoxyphenol, and unsaturated hydrocarbon group-containing phenol; naphthol, alkylnaphthol, alkoxynaphthol, and the like.
- Naftor compounds such as unsaturated hydrocarbon group-containing naphthol; styrene derivatives such as styrene, alkylstyrene, alkoxystyrene, and unsaturated hydrocarbon group-containing styrene; kumaron, inden and the like can be mentioned.
- C5 resin refers to a resin obtained by polymerizing a C5 fraction.
- the C5 fraction include petroleum distillates having 4 to 5 carbon atoms such as cyclopentadiene, pentene, pentadiene, and isoprene.
- a dicyclopentadiene resin DCPD resin
- DCPD resin dicyclopentadiene resin
- the "C9 resin” refers to a resin obtained by polymerizing a C9 fraction, and may be hydrogenated or modified.
- the C9 fraction include petroleum fractions having 8 to 10 carbon atoms such as vinyltoluene, alkylstyrene, indene, and methyl indene.
- a kumaron indene resin, a kumaron resin, an indene resin, and an aromatic vinyl-based resin are preferably used.
- aromatic vinyl-based resin a homopolymer of ⁇ -methylstyrene or styrene or a copolymer of ⁇ -methylstyrene and styrene is preferable because it is economical, easy to process, and excellent in heat generation. , A polymer of ⁇ -methylstyrene and styrene is more preferred.
- aromatic vinyl-based resin for example, those commercially available from Clayton, Eastman Chemical, etc. can be used.
- C5C9 resin refers to a resin obtained by copolymerizing the C5 fraction and the C9 fraction, and may be hydrogenated or modified.
- Examples of the C5 fraction and the C9 fraction include the above-mentioned petroleum fraction.
- As the C5C9 resin for example, those commercially available from Tosoh Corporation, LUHUA, etc. can be used.
- the acrylic resin is not particularly limited, but for example, a solvent-free acrylic resin can be used.
- the solvent-free acrylic resin is a high-temperature continuous polymerization method (high-temperature continuous lump polymerization method) (US Pat. No. 4,414,370) without using polymerization initiators, chain transfer agents, organic solvents, etc. as auxiliary raw materials as much as possible.
- Examples thereof include a (meth) acrylic resin (polymer) synthesized by the method described in ⁇ 45 and the like).
- (meth) acrylic means methacrylic and acrylic.
- Examples of the monomer component constituting the acrylic resin include (meth) acrylic acid, (meth) acrylic acid ester (alkyl ester, aryl ester, aralkyl ester, etc.), (meth) acrylamide, and (meth) acrylamide derivative.
- (Meta) acrylic acid derivatives such as.
- acrylic resin styrene, ⁇ -methylstyrene, vinyltoluene, vinylnaphthalene, divinylbenzene, trivinylbenzene, divinylnaphthalene, etc., together with (meth) acrylic acid and (meth) acrylic acid derivative, etc.
- Aromatic vinyl may be used as the monomer component constituting the acrylic resin.
- the acrylic resin may be a resin composed of only a (meth) acrylic component or a resin having a component other than the (meth) acrylic component as a component. Further, the acrylic resin may have a hydroxyl group, a carboxyl group, a silanol group, or the like.
- the resin component examples include Maruzen Petrochemical Co., Ltd., Sumitomo Bakelite Co., Ltd., Yasuhara Chemical Co., Ltd., Toso Co., Ltd., Rutgers Chemicals Co., Ltd., BASF Co., Ltd., Arizona Chemical Co., Ltd., Nikko Chemical Co., Ltd., Co., Ltd. ) Products such as Nippon Catalyst, JX Energy Co., Ltd., Arakawa Chemical Industry Co., Ltd., Taoka Chemical Industry Co., Ltd. can be used.
- the sidewall rubber composition may contain cobalt organic acid, if necessary.
- organic cobalt acid examples include cobalt stearate, cobalt naphthenate, cobalt neodecanoate, and boron tricobalt neodecanoate.
- the content of the cobalt organic acid is preferably 500 ppm or more, more preferably 700 ppm or more, and further preferably 900 ppm or more as the cobalt concentration in the sidewall rubber composition. On the other hand, it is preferably 1500 ppm or less, and more preferably 1300 ppm or less.
- the sidewall rubber composition preferably contains a reversion (vulcanization return) inhibitor, if necessary. As a result, reversion is suppressed and durability is improved.
- the content of the anti-reversion agent is preferably 0.1 part by mass or more and 3 parts by mass or less, and more preferably 0.2 parts by mass or more and 2.5 parts by mass or less with respect to 100 parts by mass of the rubber component. , 0.3 parts by mass or more, more preferably 2 parts by mass or less.
- a specific anti-version agent for example, Parkalink 900 (1,3-bis (citraconimidemethyl) benzene) manufactured by Flexis can be used.
- the sidewall rubber composition preferably contains an anti-aging agent.
- the content of the anti-aging agent is, for example, more than 1 part by mass and less than 10 parts by mass with respect to 100 parts by mass of the rubber component.
- antiaging agent examples include naphthylamine-based antiaging agents such as phenyl- ⁇ -naphthylamine; diphenylamine-based antiaging agents such as octylated diphenylamine and 4,4'-bis ( ⁇ , ⁇ '-dimethylbenzyl) diphenylamine; N. -Isopropyl-N'-phenyl-p-phenylenediamine, N- (1,3-dimethylbutyl) -N'-phenyl-p-phenylenediamine, N, N'-di-2-naphthyl-p-phenylenediamine, etc.
- P-Phenylenediamine-based antioxidants P-Phenylenediamine-based antioxidants; quinoline-based antioxidants such as polymers of 2,2,4-trimethyl-1,2-dihydroquinolin; 2,6-di-t-butyl-4-methylphenol, Monophenolic antioxidants such as styrenated phenol; tetrakis- [methylene-3- (3', 5'-di-t-butyl-4'-hydroxyphenyl) propionate] bis, tris, polyphenolic aging such as methane Examples include preventive agents. These may be used alone or in combination of two or more.
- anti-aging agent for example, products of Seiko Chemical Co., Ltd., Sumitomo Chemical Co., Ltd., Ouchi Shinko Chemical Industry Co., Ltd., Flexis Co., Ltd., etc. can be used.
- the sidewall rubber composition may contain stearic acid.
- the content of stearic acid is, for example, more than 0.5 parts by mass and less than 10.0 parts by mass with respect to 100 parts by mass of the rubber component.
- stearic acid conventionally known ones can be used, and for example, products such as NOF Corporation, NOF Corporation, Kao Corporation, Wako Pure Chemical Industries, Ltd., and Chiba Fatty Acid Co., Ltd. can be used.
- the sidewall rubber composition may contain zinc oxide.
- the content of zinc oxide is, for example, more than 0.5 parts by mass and less than 15 parts by mass with respect to 100 parts by mass of the rubber component.
- conventionally known products can be used, for example, products of Mitsui Metal Mining Co., Ltd., Toho Zinc Co., Ltd., Hakusui Tech Co., Ltd., Shodo Chemical Industry Co., Ltd., Sakai Chemical Industry Co., Ltd., etc. Can be used.
- the sidewall rubber composition preferably contains a cross-linking agent such as sulfur.
- the content of the cross-linking agent is, for example, more than 0.1 part by mass and less than 10.0 parts by mass with respect to 100 parts by mass of the rubber component.
- sulfur examples include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersible sulfur, and soluble sulfur, which are generally used in the rubber industry. These may be used alone or in combination of two or more.
- sulfur for example, products such as Tsurumi Chemical Industry Co., Ltd., Karuizawa Sulfur Co., Ltd., Shikoku Chemicals Corporation, Flexis Co., Ltd., Nippon Kanryo Kogyo Co., Ltd., Hosoi Chemical Industry Co., Ltd. can be used. ..
- cross-linking agent other than sulfur examples include Tackilol V200 manufactured by Taoka Chemical Industry Co., Ltd., Duralink HTS (1,6-hexamethylene-sodium dithiosulfate / dihydrate) manufactured by Flexis, and Rankses.
- examples thereof include a sulfurizing agent containing a sulfur atom such as KA9188 (1,6-bis (N, N'-dibenzylthiocarbamoyldithio) hexane) and an organic peroxide such as dicumyl peroxide.
- the sidewall rubber composition preferably contains a vulcanization accelerator.
- the content of the vulcanization accelerator is, for example, more than 0.3 parts by mass and less than 10.0 parts by mass with respect to 100 parts by mass of the rubber component.
- vulcanization accelerator examples include thiazole-based vulcanization accelerators such as 2-mercaptobenzothiazole, di-2-benzothiazolyl disulfide, and N-cyclohexyl-2-benzothiadylsulfenamide; tetramethylthiuram disulfide (TMTD).
- thiazole-based vulcanization accelerators such as 2-mercaptobenzothiazole, di-2-benzothiazolyl disulfide, and N-cyclohexyl-2-benzothiadylsulfenamide
- TMTD tetramethylthiuram disulfide
- TzTD Tetrabenzyltiuram disulfide
- TOT-N tetrakis (2-ethylhexyl) thiuram disulfide
- other thiuram-based vulcanization accelerators N-cyclohexyl-2-benzothiazolesulfenamide, Nt-butyl- 2-benzothiazolyl sulfenamide, N-oxyethylene-2-benzothiazolesulfenamide, N-oxyethylene-2-benzothiazolesulfenamide, N, N'-diisopropyl-2-benzothiazolesulfenamide, etc.
- Sulfenamide-based vulcanization accelerator Sulfenamide-based vulcanization accelerator
- guanidine-based vulcanization accelerators such as diphenylguanidine, dioltotrilguanidine, orthotrilviguanidine can be mentioned. These may be used alone or in combination of two or more.
- additives generally used in the tire industry such as fatty acid metal salts, carboxylic acid metal salts, and organic peroxides, are further added to the sidewall rubber composition. May be.
- the content of these additives is, for example, more than 0.1 part by mass and less than 200 parts by mass with respect to 100 parts by mass of the rubber component.
- the sidewall rubber composition is prepared by a general method, for example, a base kneading step of kneading a rubber component and a filler such as carbon black, and a kneading obtained by the base kneading step. It is produced by a manufacturing method including a finishing kneading step of kneading a product and a cross-linking agent.
- Kneading can be performed using a known (sealed) kneader such as a Banbury mixer, a kneader, or an open roll.
- a known (sealed) kneader such as a Banbury mixer, a kneader, or an open roll.
- the kneading temperature of the base kneading step is, for example, more than 50 ° C. and less than 200 ° C.
- the kneading time is, for example, more than 30 seconds and less than 30 minutes.
- the base kneading process requires compounding agents conventionally used in the rubber industry, such as plasticizer components such as oil, stearic acid, zinc oxide, antiaging agents, waxes, and vulcanization accelerators. It may be added and kneaded as appropriate.
- the finish kneading step the kneaded product obtained in the base kneading step and the cross-linking agent are kneaded.
- the kneading temperature of the finish kneading step is, for example, above room temperature and less than 80 ° C.
- the kneading time is, for example, more than 1 minute and less than 15 minutes.
- a vulcanization accelerator, zinc oxide and the like may be appropriately added and kneaded as needed.
- the side part can be manufactured by molding the obtained sidewall rubber composition into a predetermined shape.
- the tire according to the present embodiment is a non-vulcanized tire by molding the belt member and the side portion obtained above together with other tire members by a normal method on a tire molding machine. Can be made.
- the inner liner as a member to ensure the airtightness of the tire
- the carcass as a member to withstand the load, impact, and filling air pressure received by the tire
- the carcass as a member to withstand the filling air pressure
- a belt member or the like as a member to be raised is wound, both ends of the carcass are fixed to both side edges, and a bead part as a member for fixing the tire to the rim is arranged to form a tread shape, and then the outer circumference is formed.
- An unvulcanized tire is manufactured by attaching a tread to the central portion and a sidewall to the outside in the radial direction to form a side portion.
- the belt layer may be provided with a plurality of layers from the viewpoint of increasing the binding force on the running tread and facilitating the suppression of the growth of the outer diameter.
- the average distance D (mm) between the cords of the belt layers of each other in the tread portion is preferably 0.5 mm or less.
- the angle formed by the monofilament cord in the tread portion with the straight line parallel to the tire circumferential direction is 10 ° or more and 35 ° or less, and the cords of the adjacent belt layers may be arranged so as to intersect each other. preferable.
- the angle of the monofilament cord is the angle of the monofilament cord with respect to the tire circumferential direction when the tire is not filled with air, and can be confirmed by peeling the tread portion from the outside in the radial direction of the tire. ..
- the vulcanization step can be carried out by applying a known vulcanization means.
- the vulcanization temperature is, for example, more than 120 ° C. and less than 200 ° C.
- the vulcanization time is, for example, more than 5 minutes and less than 15 minutes.
- the tire is incorporated into a regular rim and is molded so as to satisfy the above (formula 1) and (formula 2) when the internal pressure is 250 kPa.
- Specific tires to which the present disclosure is preferably applied include, for example, 145 / 60R18, 145 / 60R19, 155 / 55R18, 155 / 55R19, 155 / 70R17, 155 / 70R19, 165 / 55R20, 165 / 55R21, and the like.
- Tires with size notation such as 165 / 60R19, 165 / 65R19, 165 / 70R18, 175 / 55R19, 175 / 55R20, 175 / 55R22, 175 / 60R18, 185 / 55R19, 185 / 60R20, 195 / 50R20, 195 / 55R20 Can be mentioned.
- the present embodiment can be used for various tires classified into passenger car tires, truck / bus tires, two-wheeled vehicle tires, etc., and among the tires that can satisfy (Equation 1) and (Equation 2).
- passenger car tires that is, tires that are mounted on automobiles traveling on four wheels and have a maximum load capacity of 1000 kg or less, and by satisfying (Equation 1) and (Equation 2), high-speed running It can more preferably contribute to the solution of the problem in the present disclosure of providing a pneumatic tire having excellent durability at times.
- the maximum load capacity described above is not particularly limited as long as it is 1000 kg or less, but generally, as the maximum load capacity increases, the tire weight tends to increase and the impact transmitted to the tire tends to increase, so that the maximum load capacity tends to increase to 900 kg or less. It is preferably 800 kg or less, more preferably 700 kg or less, and further preferably 700 kg or less.
- the tire weight is preferably 20 kg or less, more preferably 15 kg or less, and further preferably 12 kg or less, 10 kg or less, and 8 kg or less from the viewpoint of softening the impact transmitted to the tire.
- the tire weight referred to here is the weight of the entire tire, and is the weight including the sealant, the sponge, the three-dimensional network structure, the electronic parts, and the like when the tire cavity surface is provided. Further, the tire weight can be appropriately adjusted by the thickness and width of each member constituting the tire, the specific weight of the rubber composition, the number of steel cords arranged in the belt reinforcing layer, the configuration of the bead wire, and the like.
- Blending material for sidewall rubber composition First, each blending material shown below was prepared.
- Rubber component (a) NR: TSR20 (B) BR: UBEPOL-BR150B manufactured by Ube Kosan Co., Ltd. (Sis content: 97% by mass)
- Blending materials other than rubber components (a) Carbon black: Show Black N550 manufactured by Cabot Japan Co., Ltd. (N 2 SA: 42 m 2 / g, DOP oil absorption: 115 ml / 100 g) (B) Oil: Process X-140 manufactured by Japan Energy Co., Ltd. (C) Wax: Sanknock wax manufactured by Ouchi Shinko Kagaku Co., Ltd. (d) Anti-aging agent-1: Nocrack 6C manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd.
- the belt members are arranged so that the side portions obtained above and the steel cords in the belt members intersect each other at the angles shown in Tables 1 to 4 with respect to the straight line parallel to the tire circumferential direction.
- An unvulcanized tire is formed by laminating a belt member produced by laminating two layers together with another tire member, and press-vulcanized for 10 minutes under the condition of 170 ° C., and is shown in Tables 1 and 2. Test tires of each size (Examples 1 to 13 and Comparative Examples 1 to 7) were manufactured.
- Performance evaluation test evaluation of durability performance
- vehicle domestic FF vehicle, displacement 2000cc
- 10 laps were carried out at a speed of 50 km / h, and the movement of riding on the unevenness provided on the road surface was repeated at a speed of 80 km / h. Then, the lap was performed again at a speed of 50 km / h, and then the speed was gradually increased, and the speed at the time when the driver felt an abnormality was measured.
- the present disclosure (1) is Pneumatic tires with side parts and belt layer A monofilament cord is used as a reinforcing cord for the belt layer.
- the number of arrangements e (lines / 5 cm) of the monofilament cords per 5 cm in the tire width direction in the tire radial cross section of the belt layer, and the tire cross section width Wt (mm) when incorporated into the regular rim and the internal pressure is 250 kPa.
- Equation 2 Equation 2
- This disclosure (2) is based on The pneumatic tire according to the present disclosure (1), characterized in that the tire cross-sectional width Wt is 125 mm or more and 300 mm or less.
- This disclosure (3) is The pneumatic tire according to the present disclosure (1) or (2), characterized in that the tire cross-sectional width Wt (mm) is 215 mm or more and satisfies the following (formula 3). e / (1108.4-0.1667Wt)> 1 ... (Equation 3)
- the present disclosure (4) is The monofilament cord is characterized in that the outer diameter of the cord is 0.1 mm or more and 0.5 mm or less, and is a pneumatic tire in any combination with any of the disclosures (1) to (3).
- the present disclosure (5) is The number e (line / 5 cm) of the monofilament cords arranged per 5 cm in the tire width direction is more than 80 lines / 5 cm, and is an arbitrary combination with any of the disclosures (1) to (4). It is a pneumatic tire.
- the present disclosure (6) is Complex elastic modulus E * when the sidewall rubber composition in the side portion is measured under the conditions of temperature: 70 ° C., initial strain: 5%, kinetic strain: ⁇ 1%, frequency: 10 Hz, deformation mode: elongation. (MPa) and the height T (mm) of the side portion satisfy the following (Equation 4), and any combination of the above disclosure (1) to (5) is inflated. It is a tire. (E * / T) ⁇ 100 ⁇ 3.0 ⁇ ⁇ ⁇ ⁇ ⁇ (Equation 4)
- the present disclosure (7) is The angle between the reinforcing cord of the belt layer and the straight line parallel to the tire circumferential direction is 10 ° or more and 35 ° or less, which is optional from any of the present disclosures (1) to (6). It is a combination of pneumatic tires.
- the present disclosure (8) is At least two belt layers are provided, and the belt layer is provided. Any one of the present disclosures (1) to (7) is characterized in that at least one set of belt layers adjacent to each other in the radial direction of the tire is arranged at a distance of 0.5 mm or less. A combination of pneumatic tires.
- the present disclosure (9) is The tread has a circumferential groove that extends continuously in the tire circumferential direction.
- the ratio (L 80 / L 0 ) of the groove width L 80 at a depth of 80% of the maximum depth of the circumferential groove to the groove width L 0 of the circumferential groove on the ground plane of the tread portion is 0. It is a pneumatic tire of any combination with any of the present disclosures (1) to (8), characterized in that it is 3 or more and 0.7 or less.
- the present disclosure (10) is The tread section has multiple circumferential grooves that extend continuously in the tire circumferential direction.
- the total cross-sectional area of the plurality of circumferential grooves is 10% or more and 30% or less of the cross-sectional area of the tread portion, and is arbitrary from any of the present disclosures (1) to (9).
- the present disclosure (11) is The tread has multiple lateral grooves extending in the tire axis direction.
- the total volume of the plurality of lateral grooves is 2.0% or more and 5.0% or less of the volume of the tread portion, and is arbitrary from any of the present disclosures (1) to (10).
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Abstract
Description
サイド部およびベルト層を備えた空気入りタイヤであって、
前記ベルト層は、補強コードとして、モノフィラメントコードが使用されており、
前記ベルト層のタイヤ半径方向断面における、タイヤ幅方向5cmあたりの前記モノフィラメントコードの配列本数e(本/5cm)と、正規リムに組み込まれ、内圧を250kPaとした際のタイヤ断面幅Wt(mm)とが、下記(式1)および(式2)を満足することを特徴とする空気入りタイヤである。
e/(139.5-0.3Wt)>1・・・・・(式1)
e/(191.5-0.3Wt)<1・・・・・(式2)
最初に、本開示に係るタイヤの特徴について説明する。
本開示に係るタイヤは、サイド部およびベルト層を備えた空気入りタイヤであり、ベルト層は、補強コードとして、モノフィラメントコードが使用されている。そして、ベルト層のタイヤ半径方向断面における、タイヤ幅方向5cmあたりのモノフィラメントコードの配列本数(以下、「エンズ」ともいう)e(本/5cm)と、正規リムに組み込まれ、内圧を250kPaとした際のタイヤ断面幅Wt(mm)とが、e/(139.5-0.3Wt)>1(式1)およびe/(191.5-0.3Wt)<1(式2)を満足している。
本開示に係るタイヤにおける効果発現のメカニズム、即ち、高速走行時における耐久性が優れた空気入りタイヤを提供することができるメカニズムについては、以下のように推測される。
本開示に係るタイヤは、以下の態様を取ることにより、さらに大きな効果を得ることができる。
本開示者は、さらに実験と検討を進めたところ、高速走行時における耐久性の向上は、上記したベルト層の改善に加えて、サイドウォールゴム組成物の剛性とも関係していることが分かった。
ベルト層の補強コード(モノフィラメントコード)と、タイヤ周方向に平行な直線とのなす角度は、10°以上であることが好ましく、15°以上であるとより好ましく、20°以上であるとさらに好ましく、23°以上であるとさらに好ましい。一方、35°以下であることが好ましく、33°以下であるとより好ましく、30°以下であるとさらに好ましい。
本開示において、ベルト層は少なくとも2層設けられて多層化されており、タイヤ半径方向に隣り合う1組のベルト層の少なくとも1組において、トレッド部における互いのベルト層間の平均距離D(mm)は、0.5mm以下であることが好ましく、0.45mm以下であるとより好ましく、0.4mm以下であるとさらに好ましく、0.22mm以下であるとさらに好ましい。
本開示において、ベルト層よりもタイヤの径方向外側にベルト補強層が設けられていると、トレッド部の変形をさらに抑制して、高速走行時における耐久性のさらなる向上を図ることができると考えられ、より好ましい。なお、このとき、ベルト層内のモノフィラメントコードとベルト補強層内のコードとの平均距離は、0.1mm以上、0.5mm以下とすることが好ましい。
本開示に係るタイヤは、タイヤ周方向に連続して延びる周方向溝をトレッド部に有しており、トレッド部の接地面における周方向溝の溝幅L0に対する周方向溝の最大の深さの80%の深さにおける溝幅L80の比(L80/L0)が、0.3以上、0.7以下であることが好ましい。これにより、トレッド部の陸部の底面で陸部全体の動きを抑制して、高速走行時における耐久性を向上させることができる。L80/L0は0.35以上であるとより好ましく、0.40以上であるとさらに好ましい。一方、0.65以下であるとより好ましく、0.60以下であるとさらに好ましい。
以下、実施の形態に基づいて、本開示を具体的に説明する。
本実施の形態に係るタイヤにおいて、ベルト層は、所定のエンズで配列されたモノフィラメントコードの両面にベルト層を構成するゴム組成物(ベルト層ゴム組成物)を被覆することにより作製され、これを用いてベルト部材が製造される。
本実施の形態に係るタイヤにおいて、サイド部は、以下に示すサイドウォールゴム組成物を用いて、所定の形状に成形することにより作製される。
(1)配合材料
サイドウォールゴム組成物は、以下に記載するゴム成分、およびその他の配合材料から得ることができる。
本実施の形態において、ゴム成分としては特に限定されず、イソプレン系ゴム、ブタジエンゴム(BR)、スチレンブタジエンゴム(SBR)、ニトリルゴム(NBR)などのジエン系ゴム、ブチルゴムなどのブチル系ゴムなど、タイヤの製造に一般的に用いられるゴム(ポリマー)を用いることができる。これらの内でも、相分離構造を形成し、変形時に亀裂が発生しにくいという観点から、イソプレン系ゴムをおよびブタジエン系を含むことが好ましい。なお、必要に応じて、SBRや他のゴム成分を併せて使用してもよい。
ゴム成分100質量部中のイソプレン系ゴムの含有量(合計含有量)は、良好な引張り強さを発現させ、変形に対して亀裂など損傷を発生させ難くする観点から、40質量部以上であることが好ましく、50質量部以上であるとより好ましく、55質量部以上であるとさらに好ましい。一方、他のゴム成分と相分離構造を形成させ、ゴム内部での亀裂、破壊の進展を防ぐ観点から、90質量部以下であることが好ましく、80質量部以下であるとより好ましく、65質量部以下であるとさらに好ましい。
本実施の形態において、ゴム成分には、NRと共にBRを用いることが好ましい。BRの含有量は亀裂、破壊の進展を抑制する観点から、10質量部以上であることが好ましく、20質量部以上であることがより好ましく、35質量部以上であるとさらに好ましい。一方、60質量部以下であることが好ましく、50質量部以下であるとより好ましく、45質量部以下であるとさらに好ましい。
また、本実施の形態において、ゴム成分には、必要に応じて、NRと共に、5~25質量部のSBRを使用してもよく、上記したBRと併用してもよい。
また、その他のゴム成分として、必要に応じて、ニトリルゴム(NBR)などのタイヤの製造に一般的に用いられるゴム(ポリマー)を含んでもよい。
(イ)充填剤
本実施の形態において、サイドウォールゴム組成物は、充填剤を含有することが好ましい。具体的な充填剤としては、例えば、カーボンブラック、シリカ、グラファイト、炭酸カルシウム、タルク、アルミナ、クレー、水酸化アルミニウム、マイカなどが挙げられ、この内でも、カーボンブラックが、補強剤として好ましく使用できる。また、必要に応じて、補強剤として、シリカを使用することも好ましいが、この場合には、シランカップリング剤と併用することが好ましい。
サイドウォールゴム組成物は、カーボンブラックを含むことが好ましい。カーボンブラックの含有量は、ゴム成分100質量部に対して、例えば、10質量部以上、100質量部以下であることが好ましく、15質量部以上、60質量部以下であるとより好ましく、25質量部以上、55質量部以下であるとさらに好ましい。
サイドウォールゴム組成物は、必要に応じて、さらに、シリカを含むことが好ましい。シリカのBET比表面積は、良好な耐久性能が得られる観点から140m2/g超が好ましく、160m2/g超がより好ましい。一方、良好な低転がり抵抗性が得られる観点からは250m2/g未満が好ましく、220m2/g未満であることがより好ましい。
前記したように、シリカの使用に際しては、シランカップリング剤を併用することも可能である。シランカップリング剤としては、特に限定されず、例えば、ビス(3-トリエトキシシリルプロピル)テトラスルフィド、ビス(2-トリエトキシシリルエチル)テトラスルフィド、ビス(4-トリエトキシシリルブチル)テトラスルフィド、ビス(3-トリメトキシシリルプロピル)テトラスルフィド、ビス(2-トリメトキシシリルエチル)テトラスルフィド、ビス(2-トリエトキシシリルエチル)トリスルフィド、ビス(4-トリメトキシシリルブチル)トリスルフィド、ビス(3-トリエトキシシリルプロピル)ジスルフィド、ビス(2-トリエトキシシリルエチル)ジスルフィド、ビス(4-トリエトキシシリルブチル)ジスルフィド、ビス(3-トリメトキシシリルプロピル)ジスルフィド、ビス(2-トリメトキシシリルエチル)ジスルフィド、ビス(4-トリメトキシシリルブチル)ジスルフィド、3-トリメトキシシリルプロピル-N,N-ジメチルチオカルバモイルテトラスルフィド、2-トリエトキシシリルエチル-N,N-ジメチルチオカルバモイルテトラスルフィド、3-トリエトキシシリルプロピルメタクリレートモノスルフィド、などのスルフィド系、3-メルカプトプロピルトリメトキシシラン、2-メルカプトエチルトリエトキシシラン、Momentive社製のNXT、NXT-Zなどのメルカプト系、ビニルトリエトキシシラン、ビニルトリメトキシシランなどのビニル系、3-アミノプロピルトリエトキシシラン、3-アミノプロピルトリメトキシシランなどのアミノ系、γ-グリシドキシプロピルトリエトキシシラン、γ-グリシドキシプロピルトリメトキシシランなどのグリシドキシ系、3-ニトロプロピルトリメトキシシラン、3-ニトロプロピルトリエトキシシランなどのニトロ系、3-クロロプロピルトリメトキシシラン、3-クロロプロピルトリエトキシシランなどのクロロ系などがあげられる。これらは、単独で用いてもよく、2種以上を併用してもよい。
サイドウォールゴム組成物には、上記したカーボンブラック、シリカの他に、タイヤ工業において一般的に用いられている、例えば、グラファイト、炭酸カルシウム、タルク、アルミナ、クレー、水酸化アルミニウム、マイカ等の充填剤をさらに含有してもよい。これらの含有量は、ゴム成分100質量部に対して、例えば、0.1質量部超、200質量部未満である。
サイドウォールゴム組成物は、必要に応じて、変性レゾルシン樹脂、変性フェノール樹脂などの硬化性樹脂成分を含有してもよい。
ゴム組成物は、ゴムを軟化させる成分として、オイル(伸展油を含む)、液状ゴム、および樹脂を可塑剤成分として含んでもよい。なお、可塑剤成分は、加硫ゴム中からアセトンにより抽出可能な成分である。可塑剤成分の合計含有量は、ゴム成分100質量部に対して5質量部超が好ましく、10質量部超がより好ましい。一方、70質量部未満が好ましく、50質量部未満がより好ましく、30質量部未満がさらに好ましい。なお、オイルの含有量には、ゴム(油展ゴム)に含まれるオイルの量も含まれる。
オイルとしては、例えば、鉱物油(一般にプロセスオイルと言われる)、植物油脂、またはその混合物が挙げられる。鉱物油(プロセスオイル)としては、例えば、パラフィン系プロセスオイル、アロマ系プロセスオイル、ナフテン系プロセスオイルなどを用いることができる。植物油脂としては、ひまし油、綿実油、あまに油、なたね油、大豆油、パーム油、やし油、落花生油、ロジン、パインオイル、パインタール、トール油、コーン油、こめ油、べに花油、ごま油、オリーブ油、ひまわり油、パーム核油、椿油、ホホバ油、マカデミアナッツ油、桐油等が挙げられる。これらは、単独で用いてもよく、2種以上を併用してもよい。
可塑剤として挙げた液状ゴムとは、常温(25℃)で液体状態の重合体であり、加硫後のタイヤからアセトン抽出により抽出可能なゴム成分である。液状ゴムとしては、ファルネセン系ポリマー、液状ジエン系重合体及びそれらの水素添加物等が挙げられる。
樹脂成分は、粘着性付与成分としても機能し、常温で固体であっても、液体であってもよく、具体的な樹脂成分としては、例えば、ロジン系樹脂、スチレン系樹脂、クマロン系樹脂、テルペン系樹脂、C5樹脂、C9樹脂、C5C9樹脂、アクリル系樹脂などの樹脂が挙げられ、2種以上を併用しても良い。樹脂成分の含有量は、ゴム成分100質量部に対して、2質量部超で、45質量部未満が好ましく、30質量部未満がより好ましい。
サイドウォールゴム組成物は、必要に応じて、有機酸コバルトを含有してもよい。
サイドウォールゴム組成物は、必要に応じて、リバージョン(加硫戻り)防止剤を含有していることが好ましい。これにより、リバージョンが抑制されて、耐久性が向上する。リバージョン防止剤の含有量は、ゴム成分100質量部に対して、0.1質量部以上、3質量部以下が好ましく、0.2質量部以上、2.5質量部以下であるとより好ましく、0.3質量部以上、2質量部以下であるとさらに好ましい。なお、具体的なリバージョン防止剤としては、例えばフレキシス社製のパーカリンク900(1,3-ビス(シトラコンイミドメチル)ベンゼン)などを使用できる。
サイドウォールゴム組成物は、老化防止剤を含むことが好ましい。老化防止剤の含有量は、ゴム成分100質量部に対して、例えば、1質量部超、10質量部未満である。
サイドウォールゴム組成物は、ステアリン酸を含んでもよい。ステアリン酸の含有量は、ゴム成分100質量部に対して、例えば、0.5質量部超、10.0質量部未満である。ステアリン酸としては、従来公知のものを使用でき、例えば、日油(株)、NOF社、花王(株)、富士フイルム和光純薬(株)、千葉脂肪酸(株)等の製品を使用できる。
サイドウォールゴム組成物は、酸化亜鉛を含んでもよい。酸化亜鉛の含有量は、ゴム成分100質量部に対して、例えば、0.5質量部超、15質量部未満である。酸化亜鉛としては、従来公知のものを使用でき、例えば、三井金属鉱業(株)、東邦亜鉛(株)、ハクスイテック(株)、正同化学工業(株)、堺化学工業(株)等の製品を使用できる。
サイドウォールゴム組成物は、硫黄等の架橋剤を含むことが好ましい。架橋剤の含有量は、ゴム成分100質量部に対して、例えば、0.1質量部超、10.0質量部未満である。
サイドウォールゴム組成物には、前記成分の他、タイヤ工業において一般的に用いられている添加剤、例えば、脂肪酸金属塩、カルボン酸金属塩、有機過酸化物等を更に配合してもよい。これらの添加剤の含有量は、ゴム成分100質量部に対して、例えば、0.1質量部超、200質量部未満である。
サイドウォールゴム組成物は、一般的な方法、例えば、ゴム成分とカーボンブラック等のフィラーとを混練するベース練り工程と、前記ベース練り工程で得られた混練物と架橋剤とを混練する仕上げ練り工程とを含む製造方法により作製される。
得られたサイドウォールゴム組成物を用いて、所定の形状に成形することにより、サイド部を作製することができる。
本実施の形態に係るタイヤは、上記で得られたベルト部材およびサイド部を、他のタイヤ部材と共に、タイヤ成形機上にて通常の方法で成形することにより、未加硫タイヤとして作製することができる。
V(mm3)={(Dt/2)2-(Dt/2-Ht)2}×π×Wt
WL(kg)=0.000011×V+175
まず、ベルト用ゴム組成物の配合材料として、NR(RSS3)100質量部、カーボンブラック(キャボットジャパン(株)製のショウブラックN326)55質量部、架橋助剤(フレキシス社製のデュラリンクHTS)0.5質量部、硬化性樹脂成分(住友ベークライト(株)製のPR12686)3質量部、有機酸コバルト(DIC(株)製のDICNATE NBC-2)1.5質量部、硬化剤(田岡化学工業(株)製のスミカノール507)1.5質量部、酸化亜鉛(三井金属鉱業社製の亜鉛華1号)10質量部、老化防止剤(大内新興化学工業(株)製のノクラック6C)1質量部、老化防止剤(川口化学工業(株)製のアンテージRD)0.5質量部、ステアリン酸(日油(株)製のステアリン酸「椿」)1質量部、硫黄(鶴見化学工業(株)製の粉末硫黄)7質量部、加硫促進剤(大内新興化学工業(株)製のノクセラー DZ)1.2質量部を準備した。
別途、サイドウォールゴム組成物を用いて、サイド部を作製した。
まず、以下に示す各配合材料を準備した。
(イ)NR:TSR20
(ロ)BR:宇部興産(株)製のUBEPOL-BR150B
(シス含量:97質量%)
(イ)カーボンブラック:キャボットジャパン(株)製のショウブラックN550
(N2SA:42m2/g、DOP吸油量:115ml/100g)
(ロ)オイル:(株)ジャパンエナジー製のプロセスX-140
(ハ)ワックス:大内新興化学(株)製のサンノックワックス
(ニ)老化防止剤-1:大内新興化学工業(株)製のノクラック 6C
(N-フェニル-N’-(1,3-ジメチルブチル)-p-フェニレンジアミン)
(ホ)老化防止剤-2:川口化学工業(株)製のアンテージRD
(2,2,4-トリメチル-1,2-ジヒドロキノリン)
(ヘ)酸化亜鉛:三井金属鉱業(株)製の亜鉛華1号
(ト)ステアリン酸:日油(株)製のステアリン酸「椿」
(チ)硫黄:鶴見化学工業(株)製の粉末硫黄
(リ)加硫促進剤:大内新興化学工業(株)製のノクセラー NS
(N-tert-ブチル-2-ベンゾチアゾリルスルフェンアミド)
表1および表2に示す各配合内容に従い、バンバリーミキサーを用いて、硫黄および加硫促進剤以外の材料を150℃の条件下で5分間混練りして、混練物を得た。なお、各配合量は、質量部である。
上記で得られたサイド部と、ベルト部材中のスチールコードが、タイヤ周方向に平行な直線に対して表1~表4に示す角度をなして互いに交差するように、ベルト部材を2層貼り合わせて作製されたベルト部材とを、他のタイヤ部材と共に貼り合わせて未加硫タイヤを形成し、170℃の条件下で10分間プレス加硫して、表1および表2に示すサイズの各試験用タイヤ(実施例1~実施例13および比較例1~比較例7)を製造した。
その後、各試験用タイヤの断面幅Wt(mm)、およびサイド部の高さT(mm)を求めた。併せて、各試験用タイヤのサイド部からゴム組成物を切り出して、長さ40mm、幅4mmの粘弾性測定用ゴム試験片を作製し、GABO社製のイプレクサーシリーズを用いて、温度:70℃、初期歪:5%、動歪:±1%、周波数:10Hz、変形モード:伸張の条件下で、E*(MPa)を測定した。結果を、表1および表2に示す。なお、同一のゴム組成物を用いているものについては、各仕様からゴム組成物の粘弾性を測定し、平均値を求めた結果を示している。
各試験用タイヤを車両(国産のFF車、排気量2000cc)の全輪に装着させて、内圧が250kPaとなるように空気を充填した後、過積載状態にて、乾燥路面のテストコース上を、50km/hの速度で10周走行し、80km/hの速度で路面に設けた凹凸に乗り上げる動きを繰り返し行った。そして、再度、50km/hの速度で周回を行い、その後、速度を徐々に上げて、ドライバーが異変を感じた時点における速度を計測した。
耐久性能=[(試験用タイヤの結果)/(比較例2の結果)]×100
サイド部およびベルト層を備えた空気入りタイヤであって、
前記ベルト層は、補強コードとして、モノフィラメントコードが使用されており、
前記ベルト層のタイヤ半径方向断面における、タイヤ幅方向5cmあたりの前記モノフィラメントコードの配列本数e(本/5cm)と、正規リムに組み込まれ、内圧を250kPaとした際のタイヤ断面幅Wt(mm)とが、下記(式1)および(式2)を満足することを特徴とする空気入りタイヤである。
e/(139.5-0.3Wt)>1・・・・・(式1)
e/(191.5-0.3Wt)<1・・・・・(式2)
前記タイヤ断面幅Wtが、125mm以上、300mm以下であることを特徴とし、本開示(1)に記載の空気入りタイヤである。
前記タイヤ断面幅Wt(mm)が、215mm以上であり、下記(式3)を満足することを特徴とし、本開示(1)または(2)に記載の空気入りタイヤである。
e/(110.84-0.1667Wt)>1・・・・・(式3)
前記モノフィラメントコードのコード外径が、0.1mm以上、0.5mm以下であることを特徴とし、本開示(1)から(3)のいずれかとの任意の組合せの空気入りタイヤである。
前記タイヤ幅方向5cmあたりの前記モノフィラメントコードの配列本数e(本/5cm)が、80本/5cmよりも多いことを特徴とし、本開示(1)から(4)のいずれかとの任意の組合せの空気入りタイヤである。
前記サイド部におけるサイドウォールゴム組成物を、温度:70℃、初期歪:5%、動歪:±1%、周波数:10Hz、変形モード:伸張の条件下で測定したときの複素弾性率E*(MPa)と、前記サイド部の高さT(mm)とが、下記(式4)を満足することを特徴とし、本開示(1)から(5)のいずれかとの任意の組合せの空気入りタイヤである。
(E*/T)×100≦3.0・・・・・(式4)
前記ベルト層の前記補強コードと、タイヤ周方向に平行な直線とのなす角度が、10°以上、35°以下であることを特徴とし、本開示(1)から(6)のいずれかとの任意の組合せの空気入りタイヤである。
前記ベルト層が少なくとも2層設けられており、
タイヤ半径方向に隣り合う1組のベルト層の少なくとも1組が、0.5mm以下の距離を隔てて配置されていることを特徴とし、本開示(1)から(7)のいずれかとの任意の組合せの空気入りタイヤである。
タイヤ周方向に連続して延びる周方向溝をトレッド部に有しており、
前記トレッド部の接地面における前記周方向溝の溝幅L0に対する前記周方向溝の最大の深さの80%の深さにおける溝幅L80の比(L80/L0)が、0.3以上、0.7以下であることを特徴とし、本開示(1)から(8)のいずれかとの任意の組合せの空気入りタイヤである。
タイヤ周方向に連続して延びる複数本の周方向溝をトレッド部に有しており、
前記複数本の周方向溝の断面積の合計が、前記トレッド部の断面積の10%以上、30%以下であることを特徴とし、本開示(1)から(9)のいずれかとの任意の組合せの空気入りタイヤである。
タイヤ軸方向に延びる複数本の横溝をトレッド部に有しており、
前記複数本の横溝の容積の合計が、前記トレッド部の体積の2.0%以上、5.0%以下であることを特徴とし、本開示(1)から(10)のいずれかとの任意の組合せの空気入りタイヤである。
Claims (11)
- サイド部およびベルト層を備えた空気入りタイヤであって、
前記ベルト層は、補強コードとして、モノフィラメントコードが使用されており、
前記ベルト層のタイヤ半径方向断面における、タイヤ幅方向5cmあたりの前記モノフィラメントコードの配列本数e(本/5cm)と、正規リムに組み込まれ、内圧を250kPaとした際のタイヤ断面幅Wt(mm)とが、下記(式1)および(式2)を満足することを特徴とする空気入りタイヤ。
e/(139.5-0.3Wt)>1・・・・・(式1)
e/(191.5-0.3Wt)<1・・・・・(式2) - 前記タイヤ断面幅Wtが、125mm以上、300mm以下であることを特徴とする請求項1に記載の空気入りタイヤ。
- 前記タイヤ断面幅Wt(mm)が、215mm以上であり、下記(式3)を満足することを特徴とする請求項1または請求項2に記載の空気入りタイヤ。
e/(110.84-0.1667Wt)>1・・・(式3) - 前記モノフィラメントコードのコード外径が、0.1mm以上、0.5mm以下であることを特徴とする請求項1ないし請求項3のいずれか1項に記載の空気入りタイヤ。
- 前記タイヤ幅方向5cmあたりの前記モノフィラメントコードの配列本数e(本/5cm)が、80本/5cmよりも多いことを特徴とする請求項1ないし請求項4のいずれか1項に記載の空気入りタイヤ。
- 前記サイド部におけるサイドウォールゴム組成物を、温度:70℃、初期歪:5%、動歪:±1%、周波数:10Hz、変形モード:伸張の条件下で測定したときの複素弾性率E*(MPa)と、前記サイド部の高さT(mm)とが、下記(式4)を満足することを特徴とする請求項1ないし請求項5のいずれか1項に記載の空気入りタイヤ。
(E*/T)×100≦3.0・・・・・(式4) - 前記ベルト層の前記補強コードと、タイヤ周方向に平行な直線とのなす角度が、10°以上、35°以下であることを特徴とする請求項1ないし請求項6のいずれか1項に記載の空気入りタイヤ。
- 前記ベルト層が少なくとも2層設けられており、
タイヤ半径方向に隣り合う1組のベルト層の少なくとも1組が、0.5mm以下の距離を隔てて配置されていることを特徴とする請求項1ないし請求項7のいずれか1項に記載の空気入りタイヤ。 - タイヤ周方向に連続して延びる周方向溝をトレッド部に有しており、
前記トレッド部の接地面における前記周方向溝の溝幅L0に対する前記周方向溝の最大の深さの80%の深さにおける溝幅L80の比(L80/L0)が、0.3以上、0.7以下であることを特徴とする請求項1ないし請求項8のいずれか1項に記載の空気入りタイヤ。 - タイヤ周方向に連続して延びる複数本の周方向溝をトレッド部に有しており、
前記複数本の周方向溝の断面積の合計が、前記トレッド部の断面積の10%以上、30%以下であることを特徴とする請求項1ないし請求項9のいずれか1項に記載の空気入りタイヤ。 - タイヤ軸方向に延びる複数本の横溝をトレッド部に有しており、
前記複数本の横溝の容積の合計が、前記トレッド部の体積の2.0%以上、5.0%以下であることを特徴とする請求項1ないし請求項10のいずれか1項に記載の空気入りタイヤ。
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CN116635249A (zh) | 2023-08-22 |
EP4269132A4 (en) | 2024-06-19 |
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