WO2022124050A1 - 転炉の操業方法及び転炉の吹錬制御システム - Google Patents
転炉の操業方法及び転炉の吹錬制御システム Download PDFInfo
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- WO2022124050A1 WO2022124050A1 PCT/JP2021/042572 JP2021042572W WO2022124050A1 WO 2022124050 A1 WO2022124050 A1 WO 2022124050A1 JP 2021042572 W JP2021042572 W JP 2021042572W WO 2022124050 A1 WO2022124050 A1 WO 2022124050A1
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- Prior art keywords
- blowing
- temperature
- converter
- value
- sublance
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- 238000007664 blowing Methods 0.000 title claims abstract description 268
- 238000000034 method Methods 0.000 title claims abstract description 39
- 229910052751 metal Inorganic materials 0.000 claims abstract description 270
- 239000002184 metal Substances 0.000 claims abstract description 270
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 129
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 127
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- 239000010959 steel Substances 0.000 claims abstract description 114
- 239000000463 material Substances 0.000 claims abstract description 74
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 67
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 67
- 239000001301 oxygen Substances 0.000 claims abstract description 67
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 239000007789 gas Substances 0.000 claims description 102
- 238000010438 heat treatment Methods 0.000 claims description 52
- 239000002826 coolant Substances 0.000 claims description 43
- 238000012790 confirmation Methods 0.000 claims description 40
- 238000003723 Smelting Methods 0.000 claims description 37
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 36
- 238000002347 injection Methods 0.000 claims description 34
- 239000007924 injection Substances 0.000 claims description 34
- 239000002994 raw material Substances 0.000 claims description 26
- 238000002485 combustion reaction Methods 0.000 claims description 23
- 230000001590 oxidative effect Effects 0.000 claims description 22
- 230000003287 optical effect Effects 0.000 claims description 20
- 238000000295 emission spectrum Methods 0.000 claims description 17
- 238000005259 measurement Methods 0.000 claims description 15
- 238000011017 operating method Methods 0.000 claims description 14
- 238000010191 image analysis Methods 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 239000002893 slag Substances 0.000 claims description 8
- 238000006722 reduction reaction Methods 0.000 claims description 7
- 238000001228 spectrum Methods 0.000 claims description 7
- 238000009529 body temperature measurement Methods 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 2
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 2
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- 230000003068 static effect Effects 0.000 abstract description 32
- 238000012937 correction Methods 0.000 abstract description 4
- 238000003780 insertion Methods 0.000 abstract 5
- 230000037431 insertion Effects 0.000 abstract 5
- 229910000805 Pig iron Inorganic materials 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 39
- 238000004364 calculation method Methods 0.000 description 19
- 238000006243 chemical reaction Methods 0.000 description 19
- 229910052742 iron Inorganic materials 0.000 description 18
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 14
- 230000007423 decrease Effects 0.000 description 14
- 238000005261 decarburization Methods 0.000 description 13
- 230000009471 action Effects 0.000 description 9
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- 239000000292 calcium oxide Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 5
- 238000013178 mathematical model Methods 0.000 description 5
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- 229910017082 Fe-Si Inorganic materials 0.000 description 3
- 229910017133 Fe—Si Inorganic materials 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
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- 239000010703 silicon Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
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- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
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- 239000011261 inert gas Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/30—Regulating or controlling the blowing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/527—Charging of the electric furnace
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C2005/5288—Measuring or sampling devices
Definitions
- the present invention relates to an operating method of a converter in which an oxidizing gas is blown from a top-blown lance to hot metal in a converter to blow oxygen to produce molten steel from the hot metal, and a blowing control system for the converter.
- hot metal is decarburized and refined by oxygen blowing from a top-blown lance (hereinafter, also referred to simply as "blown smelting") to manufacture molten steel.
- static control and dynamic control are performed as a blowing control method for hitting the target value of the molten steel temperature and the molten steel component concentration at the time of stopping the oxygen blowing (at the end).
- static control is the amount of oxygen supply required to set the molten steel temperature and molten steel composition at the time of blowing stop from the information on the hot metal and iron scrap used in the blowing before the start of blowing. It is a control to calculate the amount of auxiliary raw material input to set the target value of the molten steel temperature and the molten steel component at the time of blowing and blowing.
- Dynamic control is the sublance measured value (both the molten metal temperature, or both the molten metal temperature and the carbon concentration in the molten metal), which is the information obtained by the sublance (hereinafter, also referred to as "intermediate sublance") that is put into the converter during the blowing process. ),
- the amount of oxygen to be supplied and the auxiliary raw material to be input are optimized, and the molten steel temperature and molten steel component at the time of blowing down are adjusted to the target values.
- the sublance is input at the timing when the oxygen amount obtained by subtracting a predetermined amount of oxygen from the supply oxygen amount obtained by static control is supplied, and the sublance measurement value is obtained.
- the oxygen content in the molten steel at the time of blowing down becomes higher than the target value, the input amount of metallic aluminum (Al) for deoxidizing the molten steel increases, and the manufacturing cost increases. .. In this case, by restarting the blowing, the carbon content in the molten steel at the time of blowing down is generally lower than the target value.
- the molten steel temperature and molten steel component at the time of blowing-off can be easily adjusted by the modification with dynamic control. It is necessary to control the sublance measurement value of the molten metal temperature and the carbon concentration in the molten metal at the time of sublance injection in the middle to the range where it is possible to hit the target value.
- the time required for dynamic control is determined from the blowing conditions, the amount of oxygen blown in the determined dynamic control time is calculated, and static control is performed.
- the time point at which the amount of oxygen obtained by subtracting the amount of oxygen calculated from the obtained amount of oxygen (scheduled supply amount) is blown is determined as the timing for charging the sublance on the way.
- the decarbonization efficiency is improved by measuring the emission spectrum, the exhaust gas flow rate and the exhaust gas component concentration observed from the furnace mouth of the converter and sequentially estimating the carbon concentration in the furnace.
- the timing of the decrease is determined as the switching timing between static control and dynamic control, that is, the timing of inputting the sublance in the middle.
- the measurement timing of the sublance in the middle is determined by using static control, and when the blowing situation changes due to the disturbance, the measurement timing of the sublance in the middle becomes inappropriate.
- the time for dynamic control cannot be secured, or it takes time from the introduction of the sublance in the middle to the blowing stop, and the accuracy of the dynamic control is lowered.
- the timing of sublance input is determined based on the calculated value sequentially calculated from the measured value regardless of the change in the blowing situation.
- the measured molten metal temperature and the carbon concentration in the molten metal are not always within the range that can be corrected by the subsequent dynamic control.
- Patent Documents 1 to 3 only the timing of charging the sublance is determined in the middle, and the molten steel temperature and the molten steel component at the time of blow-off can be easily hit to the target value by the modification by the dynamic control.
- the technical idea of controlling the molten metal temperature and the carbon concentration in the molten metal at the time of sublance injection is not disclosed in the range.
- the present invention has been made in view of the above circumstances, and an object thereof is a converter operating method for controlling a molten steel temperature and a molten steel component at the time of blowing and blowing down to a target value by using static control and dynamic control.
- the molten steel temperature at the time of sublance injection can be controlled within the range where the molten steel temperature and molten steel component at the time of blowing and blowing can be hit to the target value. It is to provide a method of operating a furnace. It is also to provide a blower control system for the converter to carry out the operation method of the converter.
- the gist of the present invention for solving the above problems is as follows.
- Oxidizing gas is blown onto the hot metal in the converter to decarburize and refine the hot metal.
- the amount of oxygen to be supplied by the time of blowing and blowing and the necessity and amount of charging of the cooling material or heating material based on the measured sublance measurement value, the molten steel at the time of blowing and blowing is stopped. It is a method of operating a converter that controls the temperature and component concentration to the target values.
- the intermediate temperature target value which is the target value of the molten metal temperature at the sublance injection time, is set, and the intermediate temperature difference, which is the difference between the intermediate temperature target value and the intermediate temperature predicted value, which is the predicted value of the molten metal temperature at the sublance injection time, is set.
- the coolant is charged into the converter or the heat-heating material is charged into the converter during the blowing after the confirmation timing and before the sublance charging. How to operate the converter to put in.
- the amount of the cooling material or the heating material to be charged after the confirmation timing and during the blowing before the sublance charging is determined.
- the above is determined based on one or more of the estimated value of the temperature during blowing, the target value of the molten steel temperature at the time of blowing off, and the amount of quicklime put into the converter during the blowing.
- the operating method of the converter according to any one of [1] to [4] above.
- the measured values of the converter obtained at the start of blowing and during blowing include one or both of the measured values obtained from the exhaust gas flow meter and the exhaust gas analyzer. 5] The operating method of the converter according to any one of.
- the measured values of the converter obtained at the start of blowing and during blowing are the measured values of the optical characteristics of the converter mouth during blowing, and the reduction reaction of iron oxide in the slag.
- the measured values of the converter obtained at the start of blowing and during blowing use a non-contact optical method when the hot metal used as the raw material for the blowing flows into the converter from the hot metal holding container.
- the estimated values of the molten metal temperature at the time of smelting progress and the estimated values of the carbon concentration in the molten metal.
- the first calculator that calculates the amount and whether or not the cooling material or heating material is added and the amount of input, Based on the oxygen amount calculated by the first computer and the input amount of the coolant or the heating material, the operating conditions are controlled so that the molten steel temperature and the carbon concentration in the molten steel at the time of blowing and blowing are set to the target values.
- Operation control computer and The intermediate temperature target value which is the target value of the molten metal temperature at the sublance injection time, is set, and the intermediate temperature difference is the difference between the intermediate temperature target value and the intermediate temperature predicted value, which is the predicted value of the molten metal temperature at the sublance injection time.
- the intermediate temperature difference which is the difference between the intermediate temperature target value and the intermediate temperature predicted value, is calculated, and based on the calculated absolute value of the intermediate temperature difference, the blow is performed after the confirmation timing and before the coolant injection.
- a second computer that determines whether to charge the coolant or heat-heating material into the converter during smelting.
- a third computer that calculates the amount of the coolant or the heating material added, and Has a converter blowing control system.
- the exhaust gas treatment facility of the converter is equipped with an exhaust gas flow meter and an exhaust gas analyzer, and the exhaust gas data measured by the exhaust gas flow meter and the exhaust gas analyzer is obtained from the exhaust gas flow meter and the exhaust gas analyzer.
- the first computer which is transmitted to the computer, is configured to use the transmitted exhaust gas data for sequential estimation of the temperature estimation value during blowing and the carbon concentration estimation value during blowing [9].
- a spectroscopic camera that is placed around the commutator and captures the combustion flame at the furnace mouth from the gap between the commutation furnace and the movable hood, and image data sent from the spectroscopic camera can be taken out and recorded, and the above-mentioned
- An image analysis device for calculating the emission intensity in a wavelength range of 580 to 620 nm in the emission spectrum of the image data is provided, and the emission intensity data is transmitted from the image analysis device to the first computer, and the first computer is used.
- a temperature measuring device for optically measuring the temperature of the hot metal during the period in which the hot metal used as a raw material for blowing in the converter is charged into the converter is provided as the hot metal temperature at the time of charging.
- the data of the temperature measurement value by the temperature measuring instrument is transmitted from the temperature measuring instrument to the first computer, and the first computer transfers the transmitted temperature measurement value data to the temperature estimation value during blowing and the carbon during blowing.
- the blower control system for a converter according to any one of the above [9] to [11], which is configured to be used for sequential estimation of concentration estimates.
- the modification in the dynamic control is performed at the time of blowing and blowing. Since the molten metal temperature at the time of sublance injection is controlled within the range where the molten steel temperature and molten steel composition can be hit to the target value, the molten steel temperature and molten steel composition at the time of blowing and blowing are highly accurate. You can hit the target value with.
- FIG. 1 is a diagram showing an example of a flowchart of a blowing control system performed along the oxygen blowing step in the embodiment of the present invention.
- FIG. 2 is a schematic view of a converter facility equipped with a blowing control system suitable for carrying out the present invention.
- FIG. 3 is a schematic diagram for measuring the temperature of the hot metal flowing into the converter from the hot metal holding container.
- FIG. 4 is a diagram showing the relationship between the molten metal temperature and the carbon concentration in the molten metal at the time when the sublance is added in the middle in the examples of the present invention and the comparative example.
- FIG. 5 is a diagram showing an error between the target molten steel temperature at the time of blowing and blowing and the actual molten steel temperature at the time of blowing and blowing in the examples of the present invention and the comparative example.
- the molten steel component concentration such as the molten steel temperature and carbon concentration at the time of stopping the oxygen blowing (at the end) is determined.
- refining control that combines static control and dynamic control is performed.
- the blowing is controlled by combining static control and dynamic control.
- Static control uses a mathematical model based on heat balance calculation and mass balance calculation to determine the amount of oxygen supply and the amount of cooling material or heat-heating material required to control the molten steel temperature and molten steel component concentration to the target values. Determined before the start of blowing. Then, the blowing is started and advanced based on the determined amount of oxygen supply and the input amount of the coolant or the heating material, and after the blowing is continued for a certain period of time (for example, the amount of oxygen supplied calculated by static control). When 80 to 90% of the amount is blown in, etc.), the coolant is put into the furnace. This sublance is used to measure both the temperature of the molten metal in the furnace and the temperature and carbon concentration of the molten metal in the furnace. The sublance that is put into the converter during the blowing process is also called "midway sublance".
- the sublance measurement value measured using the sublance both the molten metal temperature or the molten metal temperature and the carbon concentration in the molten metal
- the mathematical model based on the heat balance and the material balance and the reaction model are used.
- the "molten metal” is hot metal or molten steel.
- oxygen blowing in a converter that is, decarburization refining, in which molten steel is produced from hot metal, the hot metal charged in the furnace is converted to molten steel by a decarburization reaction. Since it is difficult to distinguish between hot metal and molten steel during oxygen blowing, in this specification, hot metal and molten steel are collectively referred to as molten metal.
- hot metal and molten steel are collectively referred to as molten metal.
- the formula for calculating the heat balance in static control is composed of, for example, a heat input determination term, a heat output determination term, a cooling term or a temperature rise term, an error term, and a temperature correction term by the operator.
- the formula for calculating the amount of acid feed is composed of, for example, a hot metal component, an auxiliary raw material input amount, a target molten steel temperature at the time of blowing off, and a target molten steel component.
- the “decarboxylation efficiency” is the ratio of the oxygen supplied into the furnace to the oxygen that contributed to the decarburization reaction
- the “lance height” is from the tip of the top-blown lance to the inside of the converter. The distance to the static bath surface of the hot metal.
- “secondary combustion” is a phenomenon in which CO gas generated in a furnace by a decarburization reaction is burned into CO 2 gas by oxygen supplied from a top-blown lance.
- the present inventors have found that the reason why the control accuracy of the molten steel temperature at the time of blowing and blowing does not improve is that the molten metal temperature at the time of sublance injection is uneven.
- the intermediate sublance input timing determined at the timing when the decarboxylation efficiency begins to decrease and the intermediate sublance input timing determined by static control which are obtained by sequentially estimating the carbon concentration in the molten metal. It was found that the variation in the molten metal temperature at the time of adding the sublance on the way becomes large.
- This deviation at the sublance injection timing is not used for the reaction of the blown oxygen with the components or auxiliary materials in the molten metal estimated by static control, and is used for, for example, secondary combustion or combustion of iron in the molten metal.
- the variation in the ratio is considered to be the cause.
- the present inventors sequentially estimate not only the carbon concentration of the molten metal during smelting but also the temperature of the molten metal, and use the sequentially estimated value of the molten metal temperature to correct the molten metal temperature at the time of sublance injection by dynamic control. I thought that it would be better to take an action (action, operation) to adjust the molten metal temperature before adding the sublance on the way so as to be within the possible range.
- Patent Document 2 and Patent Document 3 can be applied to the sequential estimation of the carbon concentration of the molten metal in the present invention. That is, the measurement results of the temperature and component concentration of at least one of the molten metal before the start of blowing and during blowing, the information on the flow rate and component concentration of the exhaust gas, and the information on the optical characteristics of the furnace opening of the converter (furnace spectroscopy). Carbon concentration in the molten metal based on actual results, information on the optical characteristics of the furnace mouth), information on the amount and rate of acid transfer, information on the flow rate of gas for stirring, and information on the amount of raw materials (main raw material, auxiliary raw material) input. To estimate.
- the emission spectrum of the furnace opening combustion flame ejected from the furnace opening of the converter or the emission spectrum of the steel outlet combustion flame is measured and the light emission measured.
- a calculated time change of emission intensity at a wavelength in the range of 580 to 620 nm of the spectrum can be used.
- the sequential estimation of the molten metal temperature in the present invention is performed as follows. First, the amount of oxygen used for burning carbon in the molten metal is determined by the amount of oxygen sent, the amount of oxygen input such as iron oxide added, the flow rate of exhaust gas, and the components of exhaust gas (CO gas concentration, CO 2 gas concentration, O 2 gas concentration, etc.). ) And the amount of oxygen output obtained by making a correction calculation so that the oxygen balance in the furnace is minimized. Then, the carbon concentration in the molten metal is estimated from the amount of carbon in the burned molten metal. At that time, the molten metal temperature is estimated by converting the calculated change in carbon concentration into heat of reaction.
- the error between the molten metal temperature when the sublance is added in the middle at the timing when the decarboxylation efficiency starts to decrease and the estimated molten metal temperature at the time when the sublance is added in the middle calculated by the conventional static control is 19.6 ° C with a standard deviation of 1 ⁇ . Met.
- the temperature error between the molten metal temperature when the sublance is added in the middle at the timing when the decarboxylation efficiency starts to decrease and the estimated molten metal temperature at the time when the sublance is added in the middle by the sequential calculation of the molten metal temperature has a standard deviation of 1 ⁇ . It became 14.4 ° C. That is, by sequentially calculating the molten metal temperature to determine the timing for charging the sublance in the middle, the temperature estimation accuracy at the time when the sublance is charged in the middle is improved.
- the target molten steel temperature ⁇ 10 ° C and the target carbon concentration ⁇ 0.015 mass% are set as the molten steel temperature and carbon concentration in the molten steel at the time of blowing down.
- the carbon concentration in the molten metal at the time of adding the sublance is 0.1 to 0.3% by mass
- the temperature of the molten metal at the time of adding the sublance is from'the target temperature at the time of blowing off -35 ° C'to' at the time of blowing off. If it is within the range of the target temperature of ⁇ 65 ° C.', it was confirmed that the simultaneous predictive value of the molten steel temperature and the carbon concentration in the molten steel at the time of blowing down was high (88%).
- the carbon concentration in the molten metal at the time of adding the sublance in the middle and the temperature of the molten metal at the time of adding the sublance in the middle are set in the above ranges.
- FIG. 1 shows an example of a flowchart of a blowing control system performed along the oxygen blowing process.
- the hot metal conditions such as the temperature of the hot metal used or used in the blowing, the amount of hot metal charged, and the hot metal components (S-1).
- the time to decide may be any time as long as it is before the confirmation timing of (2) below, but from the viewpoint of giving time, until about 1/2 of the scheduled blowing time progresses. It is preferable to determine in, and it is more preferable to determine before the start of blowing.
- The'intermediate temperature target value' is the target value of the molten metal temperature at the time when the sublance is added.
- The'confirmation timing' is the'intermediate temperature target value', which is the target value of the molten metal temperature at the intermediate sublance injection period, and the predicted value of the molten metal temperature at the sublance injection period during the period before the intermediate sublance injection. It is the timing (timing or time point) to confirm the'midway temperature difference', which is the difference from a certain'midway temperature predicted value'.
- Equation (1) it is preferable to obtain a linear equation of the target molten steel temperature at the time of blowing down and a polynomial of quicklime basic unit to be charged into the furnace during blowing. Equation (1) is a combination with the polynomial of the quicklime basic unit to be charged, but the polynomial of the quicklime basic unit to be charged is replaced with the polynomial of the planned in-core slag amount based on the quicklime basic unit to be charged. be able to.
- Midway temperature target value (° C) blow-off target molten steel temperature (° C) -a x W-b x W 2 -c ...
- W is a quicklime basic unit (kg / hot metal-ton) in the blowing
- a ° C. ⁇ hot metal-ton / kg
- b ° C. ⁇ (hot metal-ton) 2 / kg 2
- c ° C
- the coefficient a, the coefficient b, and the coefficient c are set by using regression calculation so that the hit rate at the time of blowing off is the highest from the past operation results.
- the confirmation timing is determined by the sequentially estimated value of the carbon concentration in the molten metal, for example, the timing when the estimated value of the carbon concentration in the molten metal, which is sequentially calculated during the blowing, becomes 1.0% by mass.
- it is preferable to set the timing at which the sequentially estimated value of the carbon concentration in the molten metal is in the range of 0.6 to 1.4% by mass as the confirmation timing.
- the confirmation timing If the timing when the sequentially estimated value of the carbon concentration in the molten metal exceeds 1.4% by mass is set as the confirmation timing, there is a possibility that the confirmation timing is too early and it cannot be dealt with when the blowing situation changes thereafter. On the other hand, when the timing at which the sequentially estimated value of the carbon concentration in the molten metal is less than 0.6% by mass is set as the confirmation timing, the confirmation timing is too late and the auxiliary raw material added during the period from the confirmation timing to the midway coolant addition. Since the measurement by the sublance may be performed before all of the (coolant and heat-heating material) react, the accuracy of the dynamic control performed thereafter may be deteriorated.
- the exhaust gas information such as the flow rate and the components of the converter exhaust gas is sequentially acquired.
- the acid transfer information of the acid transfer amount and the acid transfer rate from the top blow lance is also sequentially acquired (S-3).
- the decarburization reaction progresses as the smelting progresses, and the estimated carbon concentration during smelting, which is calculated sequentially, reaches the'confirmation timing'in the range of 0.6 to 1.4% by mass (S). -5).
- the'intermediate temperature predicted value' which is the predicted value of the molten metal temperature at the sublance injection time.
- the confirmation timing was determined by the sequential estimation value of the carbon concentration in the molten metal, and the value of the carbon concentration, that is, the'estimated value of the carbon concentration during blowing'was C x (mass%). In this case, it is estimated by the following equation (2).
- Predicted intermediate temperature (° C.) T (C x ) + d x (C x ⁇ C SL )... (2)
- T (C x ) is the'estimated value of carbon concentration during blowing'at the time of C x (mass%)
- C x is the estimated value of temperature during blowing' (° C.)
- C x is at the time of confirmation timing.
- C SL is the carbon concentration (mass%) at the time when the sublance is scheduled to be added.
- d is the molten metal temperature rise rate (° C./mass%) when 1.0% by mass of carbon in the molten metal is burned, and the value obtained by multiple regression from the past results of converter blowing can be used. preferable.
- the "intermediate temperature predicted value” is obtained by the "blown temperature estimated value” and the “blown carbon concentration estimated value” as shown in the above equation (2).
- the'intermediate temperature difference'calculated by equation (3) exceeds 0 (zero)
- the'intermediate temperature predicted value' is higher than the'intermediate temperature target value'
- the'intermediate temperature difference'is 0 (midway temperature difference') If it is less than zero), it corresponds to that the'intermediate temperature predicted value'is lower than the'intermediate temperature target value'.
- the scale is such that the'intermediate temperature predicted value'after the action decreases and approaches the'intermediate temperature target value'.
- Coolant such as iron ore is put into the furnace to cool the molten metal.
- the amount of coolant to be added is determined by multiplying the'midway temperature difference'by the cooling coefficient.
- the'intermediate temperature difference' is, for example, less than -15 ° C
- the'intermediate temperature predicted value'after the action rises and approaches the'intermediate temperature target value'.
- a heating material such as Fe—Si alloy (which raises the temperature by burning the contained silicon (Si)) or a heating material such as Fe—Si alloy (which raises the temperature by burning the contained silicon (Si)) is put into the furnace to heat the molten metal.
- the amount of heat-heating material to be added is determined by multiplying the'midway temperature difference'by the heat-heating coefficient.
- the threshold value predetermined as the absolute value of the'intermediate temperature difference' may be appropriately set according to the circumstances of each steelmaking factory, but is preferably a value selected from a value of 10 ° C. or higher. For example, it is set to 15 ° C.
- the predetermined threshold value may be a value of 10 ° C. or higher.
- the larger the absolute value of the'intermediate temperature difference' the more the amount of cooling material charged or the amount of heating material charged into the converter during blowing after the confirmation timing and before the sublance charging.
- the timing at which the decarboxylation efficiency begins to decrease based on the'estimated carbon concentration during blowing' which is the sequential estimation of the carbon concentration in the molten metal (as will be described later, the'estimated carbon concentration during blowing'is approximately. When it reaches 0.45% by mass), the sublance is turned on at that timing.
- dynamic control is performed based on the sublance measurement value actually measured by the sublance in the middle, and the operation indicated by the dynamic control is performed to end the oxygen blowing.
- the point for further exhibiting the effect is to perform the sequential estimation of the'during temperature estimation value'and the'during carbon concentration estimation value' more accurately. Therefore, as the measured values of the converter obtained at the start of blowing and during blowing, the measured values of the exhaust gas flow rate by the exhaust gas flow meter provided in the flue of the exhaust gas treatment facility of the converter and the exhaust gas analysis described above. It is preferable to use one or both of the measured values of the exhaust gas components (CO gas concentration, CO 2 gas concentration, O 2 gas concentration, etc.) by the meter. Further, in combination with these, it is preferable to adopt other measured values useful for sequential estimation of'during temperature estimation value'and'during carbon concentration estimation value'.
- the measured value of the converter to be adopted it is the measured value of the optical characteristics of the furnace mouth during blowing, and the rate of change in the emission intensity of the spectrum derived from the reduction reaction of iron oxide in the slag. It is preferable to adopt it. By adopting this value, the accuracy of sequential estimation of the carbon concentration in the molten metal during blowing is improved.
- the wavelength band (spectrum) of the light emitted by the decarburization reaction due to the reduction reaction of iron oxide in the slag shown in the reaction formula (4) below. ) For example, the maximum value of the emission intensity in the wavelength band of 550 to 650 nm is detected, and this measured value is used.
- the'critical carbon concentration is the carbon concentration in the molten metal at the time when the decarboxylation efficiency begins to decrease.
- the critical carbon concentration varies depending on the stirring power of the molten metal by the top-blown gas and the bottom-blown gas and the flow rate of the oxidizing gas, but is about 0.45% by mass.
- the emission intensity change rate of the maximum value of the emission intensity in the above wavelength band it is preferable to calculate the emission intensity change rate of the maximum value of the emission intensity in the above wavelength band and reflect it in the sequential estimation of the carbon concentration in the molten metal during blowing.
- the timing at which the rate of change in emission intensity changes from a positive value to a negative value can be detected as the timing at which the carbon concentration in the molten metal reaches the critical carbon concentration.
- the measured value to be adopted may include the temperature of the hot metal measured by using a non-contact optical method when the hot metal used as the raw material for the blowing is flowing into the converter from the hot metal holding container. preferable. By adopting this value, the sequential estimation accuracy of the "estimated temperature during blowing" is improved.
- the initial value of the'estimated temperature during blowing' it is preferable to use a value determined based on the temperature of the hot metal measured when flowing into the converter from the hot metal holding container as the initial value of the'estimated temperature during blowing'.
- the initial value the temperature measured by immersing the thermocouple in the hot metal filled in the hot metal holding container before charging into the converter is used.
- the temperature of the hot metal in the hot metal holding container drops during the period until charging into the converter, and the amount of the drop varies depending on the charge. It is not reflected.
- the temperature of the hot metal measured when flowing into the converter from the hot metal holding container may be used as it is, or the hot metal charging this time from the steel ejection of the precharge.
- a value corrected for the temperature of the hot metal measured when flowing into the converter from the hot metal holding container may be used in consideration of the time until, that is, the empty furnace time, the amount of iron scrap charged, and the like. ..
- the temperature of the hot metal when the hot metal flows into the converter from the hot metal holding container is measured using a non-contact optical method. Specifically, as this optical method, the emission spectrum emitted from the hot metal is measured, and the temperature of the hot metal is calculated from the radiation energy ratios of two different wavelengths selected from the measured emission spectra, so-called. It is preferable to use a two-color thermometer.
- a two-color emissivity as a temperature measuring instrument that optically measures the hot metal temperature, even if the emissivity of the temperature measurement target fluctuates, the relationship between the two spectral emissivity with different wavelengths becomes proportional. This is because the ratio of the two spectral emissivity depends only on the temperature as long as it keeps fluctuating, and accurate temperature measurement becomes possible regardless of the fluctuation of the emissivity.
- both ⁇ 1 and ⁇ 2 are in the range of 400 nm to 1000 nm.
- ⁇ 1 and ⁇ 2 are less than 400 nm, it is difficult to detect radiant energy with a normal spectroscopic camera because the wavelength is short.
- ⁇ 1 and ⁇ 2 exceed 1000 nm, the influence of the emissivity ratio fluctuation becomes large because the wavelength is long.
- the absolute value of the difference between ⁇ 1 and ⁇ 2 is 50 nm or more and 600 nm or less.
- the absolute value of the difference between ⁇ 1 and ⁇ 2 is less than 50 nm, the wavelengths of ⁇ 1 and ⁇ 2 are close to each other, which makes spectroscopy difficult with a normal spectroscopic camera, which is not preferable.
- the absolute value of the difference between ⁇ 1 and ⁇ 2 exceeds 600 nm, it means that one wavelength ( ⁇ 2) is inevitably selected from the long wavelength range, and the emissivity ratio is long because the wavelength is long. It is not preferable because the influence of fluctuations becomes large.
- the temperature of the hot metal measured by using a non-contact optical method when the hot metal used as a raw material for blowing flows into the converter from the hot metal holding container was used as the initial value of the'estimated temperature during blowing'.
- the temperature error between the molten metal temperature when the sublance is added in the middle at the timing when the decarbonization efficiency starts to decrease and the'estimated temperature during blowing'at the time when the sublance is added in the middle by the sequential calculation of the molten metal temperature is the standard deviation. It decreased to 12.9 ° C. at 1 ⁇ .
- the sublance is input in the middle.
- the temperature estimation accuracy at the time point was further improved.
- the measured values of the converter to be adopted the measured values of the optical characteristics of the converter mouth during blowing (the rate of change in emission intensity of the spectrum derived from the reduction reaction of iron oxide in the slag) and the measured values of the blowing.
- the hot metal used as a raw material contains both the hot metal temperature measured when flowing from the hot metal holding container into the converter, any measurement can be handled by the spectroscopic camera. That is, both can be measured with one spectroscopic camera.
- the spectroscopic camera is generally a general term for cameras capable of capturing spectroscopic data in addition to a planar image of a measured temperature such as a so-called thermoviewer.
- the spectroscopic data is data collected by dividing a large number of wavelengths contained in the synchrotron radiation for each wavelength.
- FIG. 2 shows a schematic view of a converter facility suitable for carrying out the present invention.
- the furnace equipment 1 suitable for carrying out the present invention is arranged around the furnace 2, the top blown lance 3, the bottom blown tuyere 4, the sublance 5, and the furnace 2 and is arranged around the furnace mouth combustion flame.
- It also has a second computer 10 for inputting data analyzed by the first computer 9, and a third computer 11 for inputting data analyzed by the second computer 10.
- the data analyzed by the second computer 10 and the data analyzed by the third computer 11 are input to the operation control computer 12.
- the first computer 9, the second computer 10, and the third computer 11 can also be configured by one computer.
- the operation control computer 12 transmits a control signal based on the data input from the first computer 9 and the third computer 11.
- a lance height control device 13 is a device for adjusting the lance height of the top blow lance 3
- the sub lance elevating control device 14 is a device for controlling the descent and ascent of the sub lance 5.
- the oxidizing gas flow rate control device 15 is a device for adjusting the flow rate of the oxidizing gas injected from the top blow lance 3 and measuring the flow rate.
- the bottom-blown gas flow rate control device 16 is a device for adjusting the flow rate of the stirring gas blown from the bottom-blown tuyere 4, and the auxiliary raw material input control device 17 is a brand of auxiliary raw materials housed in the furnace hopper 24. And a device that controls the input amount.
- each actual value is input to the operation control calculator 12 for feedback control.
- the auxiliary raw material is a general term for a medium solvent such as quicklime, a coolant such as iron ore, and a heating material such as charcoal.
- the main raw materials, as opposed to the auxiliary raw materials, are hot metal and iron scrap.
- an exhaust gas flow meter 22 for measuring the flow rate of the exhaust gas discharged from the converter 2 and an exhaust gas composition (CO gas). , CO 2 gas, O 2 gas, etc.) is installed in the gas analyzer 23.
- the respective measured values by the exhaust gas flow meter 22 and the gas analyzer 23 are input to the first computer 9.
- the oxidizing gas jet 19 is injected from the top blowing lance 3 toward the hot metal 6 in the furnace, and at the same time, the stirring gas is blown from the bottom blowing tuyere 4 at the bottom of the furnace. It is configured so that it can be used.
- the oxidizing gas blown from the top-blown lance 3 pure oxygen (industrial pure oxygen) or a mixed gas of oxygen and an inert gas is used. Normally, pure oxygen is used as the oxidizing gas.
- the first computer 9 has the composition (C, Si, Mn, P, S, etc.) of the hot metal 6 used in the smelting (charge), the temperature, the mass, and the mass of the iron scrap in the smelting (loading). Data such as input amount) is input from the converter process computer (not shown). Further, the sublance measured value by the sublance 5, that is, the measured value of the molten metal temperature, or the measured value of both the molten metal temperature and the carbon concentration in the molten metal is input to the first computer 9. Further, the target value of the molten steel temperature at the time of stopping the oxygen blowing (at the end) and the target value of the molten steel component concentration such as the carbon concentration are input to the first computer 9 from the converter process computer. It should be noted that the target value of the molten steel temperature at the time of stopping the oxygen blowing and the target value of the molten steel component concentration such as the carbon concentration can be directly set in the first computer 9.
- the first computer 9 Before the start of smelting, the first computer 9 inputs the target value of the molten steel temperature and the target value of the molten steel component concentration at the time of blowing down the smelting, and the input composition, temperature, and mass of the hot metal 6. And based on the mass of iron scrap, static control is carried out using a mathematical model based on heat balance calculation and mass balance calculation. Then, the first computer 9 statically determines the amount of oxygen supplied, the amount of the medium solvent input, and the amount of the coolant or the heating material required to control the molten steel temperature and the molten steel component concentration at the time of blowing off to the target values. Calculated as control data. That is, the first computer 9 implements static control before the start of blowing.
- the static control data by the first computer 9 is input to the operation control computer 12.
- the operation control computer 12 is based on the static control data input from the first computer 9, the lance height control device 13, the oxidizing gas flow rate control device 15, the bottom blown gas flow rate control device 16, and the auxiliary raw material input.
- a control signal is transmitted to each of the control devices 17 so that the molten steel temperature and the molten steel component concentration at the time of blowing down become target values. In this way, the blowing based on the static control is started.
- the first computer 9 uses a mathematical model based on the heat balance calculation and the mass balance calculation to obtain the operating conditions of the converter and the operating conditions of the converter obtained at the start of the blowing and during the blowing. Based on the measured values, the'during temperature estimation value', which is the sequential estimation value of the molten metal temperature at each time point of the blowing progress, and the'during carbon concentration estimation value', which is the sequential estimation value of the carbon concentration in the molten metal, are obtained. Estimate sequentially.
- the supply amount of oxidizing gas input from the oxidizing gas flow control device 15 and the oxygen blowing input from the converter process computer are performed.
- the second computer 10 sets the above-mentioned "intermediate temperature target value” and "confirmation timing".
- The'intermediate temperature target value' which is the target value of the molten metal temperature at the time of charging the intermediate sublance, is calculated by using the above-mentioned equation (1).
- the time to set may be any time as long as it is before the'confirmation timing', but it is preferable to decide it before about 1/2 of the scheduled blowing time progresses, and it is decided before the start of blowing. It is more preferable to do so.
- the'confirmation timing' is the above-mentioned'intermediate temperature target value'and the predicted value of the molten metal temperature at the sublance injection time'during the time before the sublance injection during the blowing. It is the timing to confirm the'midway temperature difference', which is the difference from the'temperature predicted value'.
- the confirmation timing it is preferable to set the timing in which the'estimated carbon concentration during blowing'of the serially estimated value obtained by the first computer 9 is in the range of 0.6 to 1.4% by mass as the confirmation timing. ..
- the second computer 10 calculates the "intermediate temperature predicted value” using the above-mentioned equation (2). Then, using the calculated "intermediate temperature predicted value” and the already calculated “intermediate temperature target value", the "intermediate temperature difference" is calculated by the above-mentioned equation (3).
- the second computer 10 determines whether or not to charge the coolant or the heating material into the converter during the blowing before the sublance charging. To judge. Specifically, for example, the threshold value of the absolute value of the'midway temperature difference'is set to 15 ° C., and when the'midway temperature difference' exceeds + 15 ° C., a cooling material such as scale or iron ore is put into the furnace. On the other hand, if the'midway temperature difference'is less than ⁇ 15 ° C., it is determined that the heating material such as carbonaceous material or Fe—Si alloy is put into the furnace. In this case, if the absolute value of the "intermediate temperature difference" is 15 ° C.
- the coolant and the heating material are not added. If the "midway temperature difference" is a positive number exceeding + 15 ° C, a coolant is added, and if the "midway temperature difference” is a negative number exceeding -15 ° C, a heating material is added. The absolute value of the'midway temperature difference'of is smaller. That is, by adding the coolant or the heating material, the difference between the intermediate temperature target value and the intermediate temperature predicted value at the time of adding the sublance becomes small.
- the second computer 10 transmits the presence / absence of the coolant or the heating material to the third computer 11 and the operation control computer 12.
- the third computer 11 When the third computer 11 inputs the signal of the presence of the coolant or the heating material from the second computer 10, the third computer 11 calculates the input amount of the coolant or the input amount of the heating material.
- the input amounts of the coolant and the heating material are calculated based on the absolute value of the'intermediate temperature difference'.
- the coolant is iron ore
- the'midway temperature difference'is over + 15 ° C and + 20 ° C or less 2.7 kg / hot metal-ton basic unit coolant is added, and the'midway temperature difference'is If the temperature is over + 20 ° C and below + 25 ° C, the coolant of 3.6 kg / hot metal-ton basic unit is added, and if the'midway temperature difference'is a positive number, the'midway temperature difference' becomes larger.
- Increase the amount of coolant input On the other hand, when the "intermediate temperature difference" is a negative number, the larger the absolute value of the "intermediate temperature difference" is, the larger the input amount of the heating material is.
- the calculated input amounts of the coolant and the heating material are transmitted from the third computer 11 to the operation control computer 12.
- the operation control computer 12 Upon receiving the signal of the input amount of the coolant and the heating material from the third computer 11, the operation control computer 12 causes the auxiliary raw material input control device 17 to charge a predetermined amount of the coolant or the heating material into the furnace. , Sends a control signal.
- the auxiliary raw material charging control device 17 charges a predetermined amount of coolant or heating material into the furnace.
- the signal is given to the first computer.
- the computer 9 transmits to the operation control computer 12.
- the operation control computer 12 transmits a control signal for turning on the sublance to the sublance elevating control device 14.
- the sublance elevating control device 14 puts the sublance 5 into the furnace.
- Sublance 5 measures the molten metal temperature, or both the molten metal temperature and the carbon concentration in the molten metal.
- the molten metal temperature is measured by a thermocouple in a sublance probe installed at the tip of the sublance 5.
- the carbon concentration in the molten metal is obtained from the cooling curve when the molten metal collected by the molten metal sampler in the sublance probe solidifies in the molten metal sampler.
- the sublance measured value by the sublance 5, that is, the measured value of the molten metal temperature, or the measured value of both the molten metal temperature and the carbon concentration in the molten metal is transmitted to the first computer 9.
- the first computer 9 is based on the sublance measurement value actually measured by the sublance 5, and the amount of oxygen to be supplied and the coolant or the heating material in order to set the temperature and the component concentration of the molten steel at the time of blowing and blowing are the target values. The necessity of input and the amount of input are calculated. That is, the first computer 9 performs dynamic control after the sublance is turned on.
- the dynamic control signal by the first computer 9 is transmitted to the operation control computer 12.
- the operation control computer 12 Upon receiving the dynamic control signal from the first computer 9, the operation control computer 12 transmits a control signal so as to supply a predetermined amount of oxidizing gas to the oxidizing gas flow rate control device 15.
- a control signal is transmitted so as to charge a predetermined amount of the coolant or the heating material into the furnace to the auxiliary raw material input control device 17.
- the oxidizing gas flow rate control device 15 that receives this control signal supplies a predetermined amount of oxygen gas into the furnace.
- the auxiliary raw material input control device 17 that receives the control signal from the operation control computer 12 inputs a predetermined amount of the coolant or the heating material into the furnace.
- the blown control system with the above configuration makes it easier to control the molten metal temperature at the time of sublance injection than before, and the subsequent dynamic control makes it possible to accurately control the molten steel temperature at the time of blowing down to the target value. ..
- the measured values of the converter the measured values of the optical characteristics of the furnace mouth during blowing and / or the non-contact optical method when the hot metal flows into the converter from the hot metal holding container are used. It is preferable to adopt the measured temperature value of the hot metal.
- FIG. 25 is an auxiliary material input chute
- reference numeral 26 is an oxidizing gas supply pipe to the top blown lance
- reference numeral 27 is a cooling water supply pipe to the top blown lance
- reference numeral 28 is a top blown lance. It is a cooling water discharge pipe from.
- a spectroscopic camera 7 is attached around the converter 2 at a position where the emission spectrum of the furnace mouth combustion flame 18 of the converter can be measured.
- the attached spectroscopic camera 7 photographs the combustion flame 18 of the furnace opening seen from the gap between the furnace opening 20 of the converter and the movable hood 21.
- the captured images (image data) captured by the spectroscopic camera 7 are sequentially transmitted to the image analysis device 8.
- the image analysis device 8 records the transmitted captured image (image data) and performs line analysis on an arbitrary scanning line of the image data to analyze the emission wavelength and the emission intensity for each wavelength.
- the analyzed image data of the furnace mouth combustion flame 18 is transmitted to the first computer 9 each time.
- the first computer 9 is an analysis image of the emission spectrum of the furnace mouth combustion flame 18 input from the image analysis device 8 when sequentially estimating the'estimated carbon concentration during blowing'by the material balance calculation of oxygen and carbon. Using the data, the'estimated carbon concentration during blowing'is sequentially estimated. This improves the estimation accuracy of the'estimated carbon concentration during blowing'.
- the "burnt-burning flame” refers to a flame in the furnace that blows out from the furnace mouth 20 of the converter 2 toward the flue 29 above.
- the CO gas generated by the decarburization reaction in the furnace and a part of this CO gas and the air sucked in the furnace mouth portion are mixed and spontaneously ignited. It contains information about the CO 2 gas produced by the furnace and information about FeO * (intermediate product) derived from iron atoms evaporating from the fire point in the furnace.
- the present inventors have found that the state inside the converter can be easily estimated in real time by measuring the emission intensity for each wavelength in the wavelength range of 580 to 620 nm in real time in this emission spectrum. I'm checking. Furthermore, the present inventors have observed an absorption peak in this wavelength range when FeO * is generated, while an emission peak is observed in the same wavelength range when FeO * disappears, of which the emission intensity is FeO *. It has been confirmed that it is linked to the disappearance speed of.
- FIG. 3 shows a schematic diagram for measuring the temperature of the hot metal flowing into the converter from the hot metal holding container.
- the spectroscopic camera 7 is used, for example, in front of the furnace on the converter charging side. It is installed in a place where the injection flow when flowing into the converter 2 from the hot metal holding container 30 can be observed. It is preferable to install the spectroscopic camera 7 at an angle so as to look up at the injection flow because it is less affected by dust generation at the time of hot metal charging.
- the spectroscopic camera 7 collects two-color temperature information at a preset sampling rate (for example, every 1 second) from the start to the end of hot metal charging.
- the two-color temperature information collected by the spectroscopic camera 7 is transmitted to the image analysis device 8, and the hot metal temperature is calculated by the image analysis device 8.
- the calculated hot metal temperature is input to the first computer 9, and the first computer 9 uses the value determined based on the input hot metal temperature as the initial value of the'during temperature estimation value', and'the blowing temperature. Sequential calculation of the estimated value'is performed.
- the temperature estimation accuracy at the time when the sublance is added in the middle is further improved.
- a large number of wavelength data are collected by the spectroscopic camera 7, and data of arbitrary two wavelengths is extracted from the obtained data by an image analyzer 8 or the like.
- the camera has a bandpass filter in the spectroscopic camera, any two wavelengths may be extracted by this bandpass filter.
- the image pickup of the spectroscopic camera 7 is often performed by a CCD element, a plurality of CCD elements may be mounted and each CCD element may measure a different wavelength range.
- the spectroscopic camera 7 is used for measuring the optical characteristics (rate of change in emission intensity of the spectrum derived from the reduction reaction of iron oxide in the slag) at the mouth of the converter during blowing, and for measuring the hot metal temperature during charging of the converter. It may be prepared separately for each for measurement, or it may be shared. When shared, both the furnace opening combustion flame 18 seen from the gap between the furnace opening 20 of the converter 2 and the movable hood 21 and the injection flow when the hot metal 6 flows into the converter 2 from the hot metal holding container 30. Install in a place where you can observe.
- a moving means may be provided so that the furnace mouth combustion flame 18 seen from the gap between the 20 and the movable hood 21 can be moved to an observable place.
- the modification by dynamic control is performed.
- the molten steel temperature at the time of sublance injection is controlled within the range where the molten steel temperature and molten steel component at the time of blowing and blowing can be hit to the target value, so the molten steel temperature at the time of blowing and blowing is stopped. And the molten steel component can be hit to the target value with high accuracy.
- the hot metal After the hot metal is pre-refined and dephosphorized, 300 to 350 tons of hot metal is blown using a 350 ton capacity top-bottom blown converter (oxygen gas top-blown, argon gas bottom-blown) shown in FIG. Oxygen was blown by static control, sublance injection in the middle, and dynamic control, and the hot metal was decarburized and refined to manufacture molten steel.
- the target molten steel temperature at the time of blowing was different depending on each blowing, and was in the range of 1660 to 1700 ° C.
- the hit range of the target molten steel temperature at the time of blowing down in each blowing is the target molten steel temperature ⁇ 10 ° C.
- Table 1 shows the chemical composition of the hot metal used for blowing and the hot metal temperature.
- the hot metal visible between the converter mouth and the hot metal holding container was photographed with a spectroscopic camera.
- the hot metal temperature at the time of charging into the converter was calculated from the emission intensities at wavelengths of 550 nm and 850 nm.
- the emission spectrum of the furnace mouth combustion flame was photographed by a spectroscopic camera, and the emission intensity of each wavelength in the wavelength range of 580 to 620 nm was measured in real time in the emission spectrum.
- the wavelength used was 610 nm.
- the spectroscopic camera used one spectroscopic camera and was installed in a place where the combustion flame at the furnace mouth and the injection flow of the hot metal flowing into the converter from the hot metal holding container could be observed by means of transportation.
- the hot metal temperature measured at the timing of charging the hot metal into the converter was used as the initial value of the "estimated temperature during blowing", and the "estimated temperature during blowing" was sequentially calculated.
- the'estimated carbon concentration during blowing' is estimated by using the analysis image data of the emission spectrum of the furnace mouth combustion flame. A sequential estimation of the value'was performed.
- the time point at which the "estimated carbon concentration during blowing" becomes 1.2% by mass is determined as the "confirmation timing", and the "intermediate temperature target value” is the target at the time of blowing off each blowing. It was obtained by the above-mentioned equation (1) according to the molten steel temperature.
- The'intermediate temperature target value' was in the range from'the target molten steel temperature at the time of blowing down ⁇ 35 ° C.'to'the target molten steel temperature at the time of blowing down ⁇ 65 ° C.'.
- the "midway temperature difference” was obtained using the equation (3).
- iron ore was put into the furnace as a coolant before the halfway sublance was put in.
- the'intermediate temperature difference' was less than ⁇ 15 ° C., a charcoal material (carbon content of 75% by mass or more) was charged into the furnace as a heating material before the sublance was charged.
- the cooling coefficient and heating coefficient are obtained by multiple regression from the past blowing calculation results, and the cooling coefficient is -0.18 [(iron ore / kg) / (hot metal / ton ⁇ ° C)], and the heating is increased.
- the coefficient used was +0.25 [(charcoal material / kg) / (hot metal / ton ⁇ ° C.)].
- the timing at which the decarboxylation efficiency begins to decrease (carbon concentration in the molten metal ⁇ 0.45% by mass) is determined based on the'estimated carbon concentration in the molten metal', which is a sequential estimation value of the carbon concentration in the molten metal. I put in a sublance on the way at the timing.
- the hot metal temperature measured at the timing of charging the hot metal into the converter is not used as the initial value of the'estimated temperature during blowing', and it is inside the hot metal holding container before the hot metal is charged into the converter.
- the hot metal temperature measured by immersing the thermocouple in the hot metal filled in was used as the initial value of the'blowage temperature estimate', and the'blowage temperature estimate' was sequentially calculated.
- the'estimated carbon concentration during blowing' was estimated using the mass balance calculation of oxygen and carbon without using the analysis image data of the emission spectrum of the furnace mouth combustion flame.
- Table 2 shows the test conditions and test results of the examples of the present invention and the comparative examples.
- the example of the present invention has a high hit rate of 87% at the time of blowing down (end point), and significantly improves the hit rate at the time of blowing down (end point) as compared with the comparative example. did it.
- FIG. 4 is a diagram showing the relationship between the molten metal temperature and the carbon concentration in the molten metal at the time when the sublance is added in the middle in the examples of the present invention and the comparative example.
- the molten metal temperature at the time of charging the sublance in the middle has less variation with respect to the target molten steel temperature at the time of blowing down, and the temperature of the molten metal at the time of charging the sublance in the middle is controlled. I was able to confirm that it was there.
- FIG. 5 is a diagram showing an error between the target molten steel temperature at the time of blowing and blowing and the actual molten steel temperature at the time of blowing and blowing in the examples of the present invention and the comparative example. As shown in FIG. 5, it was confirmed that the molten steel temperature at the time of blowing and blowing can be accurately controlled to the target molten steel temperature by the present invention.
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Abstract
Description
サブランス投入時期における溶湯温度の目標値である途中温度目標値を定めるとともに、前記途中温度目標値とサブランス投入時期における溶湯温度の予測値である途中温度予測値との差である途中温度差を、サブランス投入時期よりも前の吹錬中に確認する確認タイミングを定め、
吹錬開始時及び吹錬中に得られる転炉の操業条件及び計測値に基づいて、吹錬進行時点における溶湯温度の推定値である吹錬中温度推定値及び溶湯中炭素濃度の推定値である吹錬中炭素濃度推定値を逐次推定するとともに、
吹錬が前記確認タイミングまで進行したら、前記吹錬中温度推定値及び前記吹錬中炭素濃度推定値に基づき前記途中温度差を算出し、
算出された前記途中温度差の絶対値が予め定めた閾値より大きい場合に、前記確認タイミングより後で且つサブランス投入よりも前の吹錬中に、転炉内に冷却材の投入または昇熱材の投入を行なう、転炉の操業方法。
吹錬開始時及び吹錬中に得られる転炉の操業条件及び計測値に基づいて、吹錬進行時点における溶湯温度の推定値である吹錬中温度推定値及び溶湯中炭素濃度の推定値である吹錬中炭素濃度推定値を逐次推定するとともに、前記サブランスにより実測されたサブランス測定値に基づいて、吹錬吹き止め時の溶鋼の温度及び成分濃度を目標値とするために供給すべき酸素量並びに冷却材または昇熱材の投入要否及び投入量を算出する第1計算機と、
前記第1計算機によって算出された前記酸素量及び前記冷却材または昇熱材の投入量に基づき、吹錬吹き止め時の溶鋼温度及び溶鋼中炭素濃度が目標値になるように、操業条件を制御する操業制御用計算機と、
サブランス投入時期における溶湯温度の目標値である途中温度目標値を設定し、且つ、該途中温度目標値とサブランス投入時期における溶湯温度の予測値である途中温度予測値との差である途中温度差をサブランス投入時期よりも前の吹錬中に確認する確認タイミングを設定するとともに、
前記途中温度目標値と前記途中温度予測値との差である途中温度差を算出し、算出された前記途中温度差の絶対値に基づき、前記確認タイミングより後で且つサブランス投入よりも前の吹錬中に、転炉内に冷却材の投入または昇熱材の投入を行なうか否かを判定する第2計算機と、
冷却材の投入または昇熱材の投入を行なう場合には、冷却材の投入量または昇熱材の投入量を算出する第3計算機と、
を有する、転炉の吹錬制御システム。
‘途中温度目標値’とは、途中サブランスの投入時期における溶湯温度の目標値である。
‘確認タイミング’とは、吹錬中の途中サブランス投入前の時期に、途中サブランスの投入時期における溶湯温度の目標値である‘途中温度目標値’と、サブランス投入時期における溶湯温度の予測値である‘途中温度予測値’との差である‘途中温度差’を確認するタイミング(時期または時点)である。
ここで、Wは、当該吹錬における生石灰原単位(kg/溶銑-ton)であり、a(℃×溶銑-ton/kg)、b(℃×(溶銑-ton)2/kg2)、c(℃)は係数である。係数a、係数b、係数cは、過去の操業結果から、吹き止め時の的中率が最も高くなるように回帰計算を用いて設定する。
ここで、T(Cx)は、‘吹錬中炭素濃度推定値’がCx(質量%)時点での‘吹錬中温度推定値’(℃)、Cxは、確認タイミング時点での‘吹錬中炭素濃度推定値’(質量%)、CSLは、途中サブランス投入予定時点での炭素濃度(質量%)である。dは、溶湯中の炭素の1.0質量%が燃焼したときの溶湯温度上昇率(℃/質量%)であり、過去の転炉吹錬の実績から重回帰で求めた値を用いることが好ましい。
=T(Cx)+d×(Cx-CSL)-[吹き止め目標溶鋼温度(℃)-a×W-b×W2-c]…(3)
(3)式によって算出される‘途中温度差’が0(零)を超える場合は、‘途中温度予測値’が‘途中温度目標値’よりも高く、一方、‘途中温度差’が0(零)未満の場合は、‘途中温度予測値’が‘途中温度目標値’よりも低いことに対応する。
送酸脱炭により、溶湯中炭素濃度が臨界炭素濃度付近に達すると、(4)式に示す脱炭反応の効率(脱炭酸素効率)が低下することによって、波長550~650nmの発光強度も低下することが知られている。ここで、‘臨界炭素濃度’とは、送酸脱炭による脱炭反応速度が、酸素の供給速度で律速される状態から溶湯中の炭素の移動(拡散)で律速される状態へと移動する境界での溶湯中炭素濃度である。換言すれば、‘臨界炭素濃度’は、脱炭酸素効率が低下し始める時点での溶湯中炭素濃度である。尚、臨界炭素濃度は、上吹きガス及び底吹きガスによる溶湯の攪拌力と酸化性ガスの流量とによって変化するが、およそ0.45質量%である。
2 転炉
3 上吹きランス
4 底吹き羽口
5 サブランス
6 溶銑
7 分光カメラ
8 画像解析装置
9 第1計算機
10 第2計算機
11 第3計算機
12 操業制御用計算機
13 ランス高さ制御装置
14 サブランス昇降制御装置
15 酸化性ガス流量制御装置
16 底吹きガス流量制御装置
17 副原料投入制御装置
18 炉口燃焼火炎
19 酸化性ガス噴流
20 炉口
21 可動式フード
22 排ガス流量計
23 ガス分析計
24 炉上ホッパー
25 副原料の投入シュート
26 上吹きランスへの酸化性ガス供給管
27 上吹きランスへの冷却水供給管
28 上吹きランスからの冷却水排出管
29 煙道
30 溶銑保持容器
Claims (12)
- 転炉内の溶銑に酸化性ガスを吹き付けて溶銑を脱炭精錬する吹錬中に、炉内にサブランスを投入して少なくとも炉内の溶湯の溶湯温度を含むサブランス測定値を実測し、実測したサブランス測定値に基づいて、吹錬吹き止め時までに供給すべき酸素量並びに冷却材または昇熱材の投入要否及び投入量を決定することにより、吹錬吹き止め時の溶鋼の温度及び成分濃度を目標値に制御する転炉の操業方法であって、
サブランス投入時期における溶湯温度の目標値である途中温度目標値を定めるとともに、前記途中温度目標値とサブランス投入時期における溶湯温度の予測値である途中温度予測値との差である途中温度差を、サブランス投入時期よりも前の吹錬中に確認する確認タイミングを定め、
吹錬開始時及び吹錬中に得られる転炉の操業条件及び計測値に基づいて、吹錬進行時点における溶湯温度の推定値である吹錬中温度推定値及び溶湯中炭素濃度の推定値である吹錬中炭素濃度推定値を逐次推定するとともに、
吹錬が前記確認タイミングまで進行したら、前記吹錬中温度推定値及び前記吹錬中炭素濃度推定値に基づき前記途中温度差を算出し、
算出された前記途中温度差の絶対値が予め定めた閾値より大きい場合に、前記確認タイミングより後で且つサブランス投入よりも前の吹錬中に、転炉内に冷却材の投入または昇熱材の投入を行なう、転炉の操業方法。 - 前記確認タイミングを、前記吹錬中炭素濃度推定値によって定める、請求項1に記載の転炉の操業方法。
- 前記確認タイミングを、前記吹錬中炭素濃度推定値が0.6~1.4質量%となる範囲で定める、請求項2に記載の転炉の操業方法。
- 前記予め定めた閾値が10℃以上の値から選ばれる値である、請求項1から請求項3のいずれか1項に記載の転炉の操業方法。
- 前記途中温度差の絶対値が予め定めた閾値より大きい場合に、前記確認タイミングより後で且つサブランス投入の前の吹錬中に投入する冷却材の量または昇熱材の量は、前記吹錬中温度推定値、吹錬吹き止め時の溶鋼温度の目標値及び当該吹錬中に転炉内に投入した生石灰の量のうちの1つまたは2つ以上に基づいて決定する、請求項1から請求項4のいずれか1項に記載の転炉の操業方法。
- 吹錬開始時及び吹錬中に得られる転炉の前記計測値が、排ガス流量計及び排ガス分析計から得られる計測値のいずれか一方または双方を含む、請求項1から請求項5のいずれか1項に記載の転炉の操業方法。
- 吹錬開始時及び吹錬中に得られる転炉の前記計測値が、吹錬中の転炉炉口部の光学特性についての計測値であって、スラグ中の酸化鉄の還元反応に由来するスペクトルの発光強度の変化率を含む、請求項1から請求項6のいずれか1項に記載の転炉の操業方法。
- 吹錬開始時及び吹錬中に得られる転炉の前記計測値が、当該吹錬の原料として用いる溶銑が溶銑保持容器から転炉に流入する際に非接触の光学的手法を用いて測定された溶銑温度を含む、請求項1から請求項7のいずれか1項に記載の転炉の操業方法。
- 転炉内の溶銑に酸化性ガスを吹き付けて溶銑を脱炭精錬する吹錬中に、少なくとも炉内の溶湯の溶湯温度を含むサブランス測定値を実測するサブランスと、
吹錬開始時及び吹錬中に得られる転炉の操業条件及び計測値に基づいて、吹錬進行時点における溶湯温度の推定値である吹錬中温度推定値及び溶湯中炭素濃度の推定値である吹錬中炭素濃度推定値を逐次推定するとともに、前記サブランスにより実測されたサブランス測定値に基づいて、吹錬吹き止め時の溶鋼の温度及び成分濃度を目標値とするために供給すべき酸素量並びに冷却材または昇熱材の投入要否及び投入量を算出する第1計算機と、
前記第1計算機によって算出された前記酸素量及び前記冷却材または昇熱材の投入量に基づき、吹錬吹き止め時の溶鋼温度及び溶鋼中炭素濃度が目標値になるように、操業条件を制御する操業制御用計算機と、
サブランス投入時期における溶湯温度の目標値である途中温度目標値を設定し、且つ、該途中温度目標値とサブランス投入時期における溶湯温度の予測値である途中温度予測値との差である途中温度差をサブランス投入時期よりも前の吹錬中に確認する確認タイミングを設定するとともに、
前記途中温度目標値と前記途中温度予測値との差である途中温度差を算出し、算出された前記途中温度差の絶対値に基づき、前記確認タイミングより後で且つサブランス投入よりも前の吹錬中に、転炉内に冷却材の投入または昇熱材の投入を行なうか否かを判定する第2計算機と、
冷却材の投入または昇熱材の投入を行なう場合には、冷却材の投入量または昇熱材の投入量を算出する第3計算機と、
を有する、転炉の吹錬制御システム。 - 転炉の排ガス処理設備に排ガス流量計及び排ガス分析計を備え、前記排ガス流量計及び前記排ガス分析計で計測された排ガスのデータが前記排ガス流量計及び前記排ガス分析計から前記第1計算機に送信され、前記第1計算機は、送信された排ガスのデータを、吹錬中温度推定値及び吹錬中炭素濃度推定値の逐次推定に利用するように構成されている、請求項9に記載の転炉の吹錬制御システム。
- 転炉の周囲に配置され、転炉と可動式フードとの隙間から炉口燃焼火炎を撮影する分光カメラと、該分光カメラから送られた画像データを取り出し可能に記録するとともに、前記画像データの発光スペクトルの580~620nmの範囲の波長における発光強度を算出する画像解析装置とを備え、前記発光強度のデータが前記画像解析装置から前記第1計算機に送信され、前記第1計算機は、送信された発光強度のデータを、吹錬中温度推定値及び吹錬中炭素濃度推定値の逐次推定に利用するように構成されている、請求項9または請求項10に記載の転炉の吹錬制御システム。
- 転炉での吹錬の原料として用いる溶銑が前記転炉へ装入されている期間中における溶銑の温度を装入時の溶銑温度として光学的に測定する温度計測器を備え、該温度計測器による温度測定値のデータが前記温度計測器から前記第1計算機に送信され、前記第1計算機は、送信された温度測定値のデータを、吹錬中温度推定値及び吹錬中炭素濃度推定値の逐次推定に利用するように構成されている、請求項9から請求項11のいずれか1項に記載の転炉の吹錬制御システム。
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JP2012117090A (ja) * | 2010-11-29 | 2012-06-21 | Sumitomo Metal Ind Ltd | 転炉吹錬方法及び転炉吹錬システム |
JP2013060659A (ja) * | 2011-08-23 | 2013-04-04 | Jfe Steel Corp | 転炉での溶銑の脱炭精錬方法 |
JP2019183222A (ja) * | 2018-04-10 | 2019-10-24 | 日本製鉄株式会社 | T.Fe推定方法、T.Fe制御方法、統計モデル生成方法、転炉吹錬制御装置、統計モデル生成装置、およびプログラム |
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