WO2022116249A1 - 多角度缺陷检测装置 - Google Patents
多角度缺陷检测装置 Download PDFInfo
- Publication number
- WO2022116249A1 WO2022116249A1 PCT/CN2020/135663 CN2020135663W WO2022116249A1 WO 2022116249 A1 WO2022116249 A1 WO 2022116249A1 CN 2020135663 W CN2020135663 W CN 2020135663W WO 2022116249 A1 WO2022116249 A1 WO 2022116249A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wall
- box body
- arc
- pipe
- plate
- Prior art date
Links
- 230000007547 defect Effects 0.000 title claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000004140 cleaning Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 6
- 238000005286 illumination Methods 0.000 claims 1
- 230000002950 deficient Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
Definitions
- the invention relates to the technical field of pipe material detection, in particular to a multi-angle defect detection device.
- the Chinese Patent Publication No. CN210689693U discloses a detection device for pipes, including a detection bracket, the upper end of the detection bracket is provided with a detection equipment fixing frame, and the lower side of the detection bracket is provided with a pipe bracket,
- the detection equipment fixing frame includes a detection equipment fixing plate, the detection equipment fixing plate is installed on the detection equipment fixing rod, one side of the detection equipment fixing rod is provided with a lifting drive screw, and the two ends of the lifting driving screw pass through the support bearing Mounted on the screw mounting plate.
- the detection device for pipes in the above-mentioned patent has the following shortcomings: the detection of the outer wall of the pipe is not comprehensive and efficient enough during use.
- the purpose of the present invention is to propose a multi-angle defect detection device in order to solve the shortcomings existing in the prior art.
- the multi-angle defect detection device includes a box body, a box door is arranged on one side of the box body, a drive motor is connected to the top inner wall of the box body through bolts, and an output shaft of the drive motor is connected to a drive gear through bolts.
- the inner wall of the top of the body is provided with perforations, and the interior of the perforations is provided with a vertically arranged screw, the outer wall of the top of the box is slidably connected with a gear ring along the circumferential direction of the perforation, and the inner circumferential wall of the gear ring is connected with the circumference of the screw.
- the camera is connected by bolts, and the pipe is placed at the bottom of the box.
- the center position of the inner wall of the bottom of the box is connected with a truncated cone-shaped structure placement seat by bolts, and arc-shaped limit rods are connected by bolts at the circumference of the top of the placement seat.
- both inner walls of the box body are connected with second electric telescopic rods through bolts, and one end of the piston rods of the two second electric telescopic rods are connected with arc-shaped plates through bolts.
- a cleaning brush is connected to the middle positions of the inner arc surfaces of the two arc-shaped plates through springs, and the top and bottom outer walls of the inner arc surfaces of the arc-shaped plates are provided with evenly distributed water outlet holes.
- the cross-section and vertical cross-section of the arc-shaped plate are both C-shaped structures, and the water outlet holes are distributed on the top and bottom of the cleaning brush, and the interior of the arc-shaped plate is connected with a water pump through a connecting pipe.
- the top outer wall of the box body is connected with a display screen by bolts, and a drain pipe is inserted into the bottom of the outer wall of one side of the box body.
- evenly distributed anti-skid bumps are adhered to the side of the pressing plate away from the mounting plate, and the arc-shaped plate is located at the bottom of the camera.
- the top and bottom of the fixing plate are connected with lighting lamps by bolts.
- the multi-angle defect detection device proposed by the present invention is provided with a screw rod, a driving motor, a third electric telescopic rod, a pressing plate, and a camera.
- the driving motor drives the screw rod to rotate downward through the driving gear and the gear ring.
- the drive motor drives the drive gear to rotate in the opposite direction
- the pipe moves up and rotates with the screw
- the first electric telescopic rod pushes
- the camera is close to the outer wall of the pipe, and the camera is used to observe whether the outer wall of the rotating pipe is defective, which is convenient and efficient to use, and can be observed and detected from multiple angles to ensure comprehensive detection.
- the multi-angle defect detection device proposed by the present invention, by setting the arc plate, the water outlet and the cleaning brush, the pipe is placed on the placing seat, the limit rod limits the pipe, and when the pipe moves up with the screw, the second The electric telescopic rod pushes the curved plate so that the cleaning brush cleans the outer wall of the pipe.
- water is injected into the interior of the curved plate, and the water is sprayed from the water outlet to effectively clean the outer wall of the pipe, which is convenient to remove the stains on the outer wall of the pipe and improve the detection accuracy.
- the vertical section is an arc-shaped plate with a C-shaped structure, which can effectively prevent the water stains sprayed from the water outlet from splashing on the camera and affecting the detection.
- Embodiment 1 is a schematic structural diagram of the multi-angle defect detection device proposed in Embodiment 1;
- Embodiment 2 is a cross-sectional view of the side structure of the arc-shaped plate of the multi-angle defect detection device proposed in Embodiment 1;
- FIG. 3 is a cross-sectional view of the side structure of the mounting plate and the pressing plate of the multi-angle defect detection device proposed in Embodiment 1;
- FIG. 4 is a schematic structural diagram of a mounting plate and a pressing plate of the multi-angle defect detection device proposed in Embodiment 1;
- FIG. 5 is a cross-sectional view of the side structure of the fixing plate of the multi-angle defect detection device proposed in the second embodiment.
- the multi-angle defect detection device includes a box body 1, a box door is provided on one side of the box body 1, a drive motor 9 is connected to the top inner wall of the box body 1 by bolts, and the output shaft of the drive motor 9 passes through
- the drive gear 8 is connected with the bolts, the top inner wall of the box body 1 is provided with a perforation, and the interior of the perforation is provided with a vertically arranged screw 7, and the outer wall of the top of the box body 1 is slidably connected with a gear ring 6 along the circumferential direction of the perforation.
- the inner wall of the circumference is connected with the circumference of the screw 7, and the outer circumference of the gear ring 6 is meshed with the circumference of the driving gear 8.
- the bottom of the screw 7 is connected with the mounting plate 5 by bolts, and both sides of the mounting plate 5 are connected by bolts.
- the electric telescopic rod 18, one end of the piston rod of the third electric telescopic rod 18 is connected with a pressing plate 19 by bolts, the bottom of the pressing plate 19 is inclined and arranged, and the inner wall of one side of the box body 1 is connected with the first electric telescopic rod 12 by bolts, and One end of the piston rod of the first electric telescopic rod 12 is connected with a fixing plate 11 by bolts, and the side of the fixing plate 11 close to the screw 7 is connected with a camera 10 by bolts. 8 and the gear ring 6 drive the screw 7 to rotate downward.
- the third electric telescopic rod 18 pushes the two pressing plates 19 against the inner wall of the pipe to limit and fix the pipe, and drive the motor 9 Drive the driving gear 8 to rotate in the opposite direction, the pipe moves up and rotates with the screw 7, and at the same time, the first electric telescopic rod 12 pushes the camera 10 close to the outer wall of the pipe, and the camera 10 is used to observe whether the outer wall of the rotating pipe is defective, which is easy to use and can be multi-angle. Observation and testing to ensure comprehensive testing.
- the center position of the inner wall of the bottom of the box body 1 is connected with the placing seat 2 of the circular truncated structure through bolts, and the arc-shaped limit rods 3 are connected to the circumference of the top of the placing seat 2 through bolts.
- both inner walls of the box 1 are connected with second electric telescopic rods 13 by bolts, and one end of the piston rods of the two second electric telescopic rods 13 are connected with arc plates 14 by bolts.
- the middle positions of the inner arc surfaces of the two arc plates 14 are connected with cleaning brushes 16 by springs, and the top and bottom outer walls of the inner arc surfaces of the arc plates 14 are provided with evenly distributed water outlet holes 17 .
- the cross-section and vertical cross-section of the arc-shaped plate 14 are both C-shaped structures, and the water outlet holes 17 are distributed on the top and bottom of the cleaning brush 16.
- the interior of the arc-shaped plate 14 is connected with a water pump through a connecting pipe, and the pipe material is placed on the On the seat 2, the limit rod 3 limits the pipe material.
- the second electric telescopic rod 13 pushes the arc-shaped plate 14 so that the cleaning brush 16 cleans the outer wall of the pipe material.
- the inside of 14 is filled with water, and the water is sprayed from the water outlet hole 17 to effectively clean the outer wall of the pipe, which is convenient to remove the stains on the outer wall of the pipe and improve the detection accuracy.
- the water stains splash on the camera 10 and affect the detection.
- the top outer wall of the box body 1 is connected with a display screen 4 by bolts, and a drain pipe 15 is inserted into the bottom of the outer wall of one side of the box body 1, which can be observed and detected through the display screen 4, and the drain pipe 15 timely discharges the cleaned sewage .
- the side of the pressing plate 19 away from the mounting plate 5 is bonded with evenly distributed anti-skid bumps, and the arc-shaped plate 14 is located at the bottom of the camera 10 .
- the driving motor 9 drives the screw 7 to rotate downward through the driving gear 8 and the gear ring 6.
- the third electric telescopic rod 18 pushes the two pressing plates 19 against the inner wall of the pipe.
- the pipe is limited and fixed, the drive motor 9 drives the drive gear 8 to rotate in the opposite direction, the pipe moves up and rotates with the screw 7, and the first electric telescopic rod 12 pushes the camera 10 close to the outer wall of the pipe. Defects, easy to use, and can be observed and detected from multiple angles to ensure comprehensive detection. Put the pipe on the placing seat 2, and the limit rod 3 limits the pipe.
- the second electric telescopic rod 13 pushes
- the arc-shaped plate 14 enables the cleaning brush 16 to brush and clean the outer wall of the pipe, and at the same time, water is injected into the interior of the arc-shaped plate 14, and the water flow is sprayed from the water outlet 17 to effectively clean the outer wall of the pipe, which is convenient to remove the outer wall of the pipe.
- the vertical section is the curved plate 14 of the C-shaped structure, which can effectively prevent the water stains sprayed from the water outlet 17 from splashing on the camera 10 and affecting the detection. Sewage is discharged.
- the multi-angle defect detection device in this embodiment, compared with Embodiment 1, the top and bottom of the fixing plate 11 are connected with the lighting lamps 20 by bolts.
- the driving motor 9 drives the screw 7 to rotate downward through the driving gear 8 and the gear ring 6.
- the third electric telescopic rod 18 pushes the two pressing plates 19 against the inner wall of the pipe.
- the pipe is limited and fixed, the drive motor 9 drives the drive gear 8 to rotate in the opposite direction, the pipe moves up and rotates with the screw 7, and the first electric telescopic rod 12 pushes the camera 10 close to the outer wall of the pipe.
- the defect is that the illuminating lamp 20 illuminates the outer wall of the pipe during use, so as to ensure the clear shooting of the camera 10 and improve the accuracy of visual monitoring.
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
Description
Claims (8)
- 多角度缺陷检测装置,包括箱体(1),所述箱体(1)的一侧设置有箱门,其特征在于,所述箱体(1)的顶部内壁设有驱动电机(9),且驱动电机(9)的输出轴设有驱动齿轮(8),箱体(1)的顶部内壁开设有穿孔,且穿孔的内部设置有垂直设置的螺杆(7),箱体(1)顶部外壁沿穿孔的周向滑动连接有齿轮圈(6),齿轮圈(6)的圆周内壁和螺杆(7)的圆周螺纹连接,且齿轮圈(6)的圆周外壁和驱动齿轮(8)的圆周啮合,螺杆(7)的底部设有安装板(5),且安装板(5)两侧均设有第三电动伸缩杆(18),第三电动伸缩杆(18)活塞杆的一端设有按压板(19),按压板(19)的底部为倾斜设置,所述箱体(1)一侧内壁设有第一电动伸缩杆(12),且第一电动伸缩杆(12)活塞杆的一端设有固定板(11),固定板(11)靠近螺杆(7)的一侧设有摄像头(10),将管材放在箱体1的底部。
- 根据权利要求1所述的多角度缺陷检测装置,其特征在于,所述箱体(1)底部内壁的中间位置设有圆台型结构的放置座(2),且放置座(2)顶部的圆周处设有弧形分布的限位杆(3)。
- 根据权利要求2所述的多角度缺陷检测装置,其特征在于,所述箱体(1)的两侧内壁均设有第二电动伸缩杆(13),且两个第二电动伸缩杆(13)活塞杆的一端均设有弧形板(14)。
- 根据权利要求3所述的多角度缺陷检测装置,其特征在于,两个所述弧形板(14)内弧面的中间位置通过弹簧连接有清洁刷(16),且弧形板(14)内弧面的顶部和底部外壁均开设有均匀分布的出水孔(17)。
- 根据权利要求4所述的多角度缺陷检测装置,其特征在于,所述弧形板(14)的横截面和竖截面均为C型结构,且出水孔(17)分布在清洁刷(16)的顶部和底部,弧形板(14)的内部通过连接管连接有水泵。
- 根据权利要求5所述的多角度缺陷检测装置,其特征在于,所述箱体(1)的顶部外壁设有显示屏(4),且箱体(1)一侧外壁的底部插接有排水管(15)。
- 根据权利要求6所述的多角度缺陷检测装置,其特征在于,所述按压板(19)远离安装板(5)的一侧粘接有均匀分布的防滑凸块,弧形板(14)位于摄像头(10)的底部。
- 根据权利要求7所述的多角度缺陷检测装置,其特征在于,所述固定板(11)的顶部和底部均设有照明灯(20)。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202011409085.0 | 2020-12-04 | ||
CN202011409085.0A CN112697707A (zh) | 2020-12-04 | 2020-12-04 | 多角度缺陷检测装置 |
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WO2022116249A1 true WO2022116249A1 (zh) | 2022-06-09 |
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PCT/CN2020/135663 WO2022116249A1 (zh) | 2020-12-04 | 2020-12-11 | 多角度缺陷检测装置 |
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