WO2022104669A1 - 一种实木木门板表皮的成型工艺 - Google Patents

一种实木木门板表皮的成型工艺 Download PDF

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Publication number
WO2022104669A1
WO2022104669A1 PCT/CN2020/130290 CN2020130290W WO2022104669A1 WO 2022104669 A1 WO2022104669 A1 WO 2022104669A1 CN 2020130290 W CN2020130290 W CN 2020130290W WO 2022104669 A1 WO2022104669 A1 WO 2022104669A1
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Prior art keywords
wood
veneer
belt dryer
raw material
varnish
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PCT/CN2020/130290
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English (en)
French (fr)
Inventor
马燕
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江苏悦鑫家居有限公司
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Priority to PCT/CN2020/130290 priority Critical patent/WO2022104669A1/zh
Publication of WO2022104669A1 publication Critical patent/WO2022104669A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C1/00—Machines for producing flat surfaces, e.g. by rotary cutters; Equipment therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02—Processes; Apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members

Definitions

  • the invention relates to the technical field of veneer production, in particular to a molding process for the skin of a solid wood door panel.
  • veneer veneer or veneer
  • the veneer and its veneer decoration industry started in the 1950s, and after half a century of development, it has reached a considerable scale. Thickness less than 0.5mm is called micro-veneer; classified by manufacturing method: can be divided into sliced veneer, rotary-cut veneer, saw-cut veneer, and semi-circular rotary-cut veneer; classified by shape: can be divided into natural veneer, dyed veneer, combined veneer ( technical veneer), spliced veneer and rolled veneer (non-woven veneer).
  • the surface of the veneer in the prior art will be relatively dull after being processed and formed. In this way, when the veneer is used for room decoration, the overall aesthetics of the room will be affected, and there will be many burrs at the edges of the veneer. Due to the existence of burrs, the veneer cannot be tightly closed. Splicing together, thus affecting the aesthetics of the veneer decoration.
  • the purpose of the present invention is to provide a molding process for the skin of a solid wood door panel, so as to solve the problems raised in the above-mentioned background art.
  • the present invention provides the following technical solutions:
  • a molding process for the skin of a solid wood door panel comprising: S101: selecting a log with a suitable diameter, removing branches, roots and tails from the log, and then cutting the log into wood raw materials of equal length by a chainsaw; S102: passing the The wood peeling machine removes the epidermis from the cut wood raw materials, puts the peeled wood raw materials into warm water for cooking, and takes them out after the wood raw materials are cooked for a period of time; S103: Put the cooked wood raw materials into the rotary cutting machine Inside the machine, the center of both ends of the wood raw material is clamped by the clamping device of the rotary cutter, and then the wood raw material is rotated according to the direction of the blade of the rotary cutter, and the wood raw material is sliced into thin wood pieces by the rotary cutter; The thin wood chips are laid flat on the belt dryer, then the belt dryer is turned on, and the thin wood chips are first dried by the belt dryer, and the drying degree of the thin wood chips is not easy to be too high, and the moisture
  • the chainsaw is a logging saw with a model of MT-9018B, which can remove branches, roots and tails of a log, and at the same time, can cut the log into wood raw materials of equal length.
  • the wood peeling machine adopts a model of BPJ-1-1 peeling machine, and the wood peeling machine can remove about 95% of the skin on the outside of the wood raw material.
  • the rotary cutter adopts a model of SLW1500WM rotary cutter, through which the wood raw material can be sliced into thin wood chips.
  • the belt dryer is a belt dryer with a model of DW-1.6-10, through which the thin wood chips can be dried.
  • the wood panel trimming machine adopts a TR-9060 fiber laser cutting machine, and the wood panel trimming machine can cut off the burrs on both sides of the thin wood sheet.
  • the thickness dimension of the veneer sheet is between 0.5 and 0.7 mm, and the width dimension of the veneer sheet is between 2.5 and 2.7 m.
  • the cooking temperature of the wood raw material is 40-50° C.
  • the cooking time of the wood raw material is 6-9 min.
  • the thickness of the varnish is between 0.1 and 0.2 mm, and the varnish is used to improve the smoothness of the veneer.
  • the sliced veneer chips are first dried by a belt dryer, then varnish is applied on the surface of the veneer chips, and then the varnish is dried on the surface of the veneer chips by the belt dryer again, so that a layer of veneer is formed on the surface of the veneer chips.
  • Transparent varnish film which can increase the smoothness and brightness of the veneer, and then cut off the burrs on both sides of the veneer by the wood trimmer, which facilitates the splicing between the solid wood door panels and prevents the veneer from being large. The beauty of solid wood door panels.
  • FIG. 1 is a schematic flow chart of the working method of the present invention.
  • FIG. 1 is a schematic flowchart of the working method of the present invention.
  • Embodiment 1 provides a technical solution: a molding process for the skin of a solid wood door panel, the method includes.
  • S101 Select a log with a suitable diameter, remove the branches, roots and tails of the log, and then cut the log into wood raw materials of equal length by a chainsaw.
  • S102 Remove the skin of the cut wood raw material by a wood peeling machine, put the peeled wood raw material into warm water for cooking, and take out the wood raw material after cooking for a period of time.
  • S105 Take out the veneer sheet after initial drying from the belt dryer, then place it on a flat workbench, and apply a layer of varnish evenly on both sides of the veneer sheet with a brush, and wait until the varnish on the surface of the veneer sheet is applied After finishing, the veneer sheets are dried again by a belt dryer, so that the varnish forms a transparent film on the surface of the veneer sheets.
  • S106 Take out the veneer after drying again from the belt dryer, and then place it on the wood trimming machine, and cut off the burrs on both sides of the veneer by the wood trimming machine, so as to obtain regular veneer.
  • the veneers are stacked together and stored in a dry and cool place.
  • the chainsaw adopts the model MT-9018B logging saw.
  • the chainsaw can remove the branches, roots and tails of the logs, and at the same time, the logs can be cut into wood materials of equal length.
  • the MT-9018B logging saw is a hand-held chainsaw. Users can The hand-held chainsaw removes the branches, roots and tails of the logs, and at the same time cuts the logs into segments, which is convenient for the user to operate the chainsaw.
  • the wood peeling machine adopts the model BPJ-1-1 peeling machine.
  • the wood peeling machine can remove about 95% of the outer surface of the wood raw material.
  • the BPJ-1-1 peeling machine is a double-roller peeling machine, and the peeling effect is better.
  • the rotary cutting machine adopts the model SLW1500WM rotary cutting machine, which can slice wood raw materials into thin wood chips through the rotary cutting machine.
  • the SLW1500WM rotary cutting machine adopts a cast iron inclined knife table, which greatly improves the assembly accuracy, structural strength and stability of the whole machine. ,
  • the thin wood chips produced by rotary cutting have high precision and good uniformity.
  • the belt dryer adopts the model DW-1.6-10 belt dryer. The thin wood chips can be dried by the belt dryer.
  • the DW-1.6-10 belt dryer is divided into two sections (that is, a single DW1.6X10 belt dryer Dryer), each section is divided into five units, hot air is passed through the mesh belt either up or down, so that the top and bottom of the veneer are fully dried, and the reasonable air distribution device ensures that the veneer is dried uniformly in the width direction.
  • the wood panel trimming machine adopts the model TR-9060 fiber laser cutting machine. The wood panel trimming machine can cut off the burrs on both sides of the thin wood chips.
  • the TR-9060 fiber laser cutting machine uses a continuous laser as the excitation source and outputs a high energy density laser.
  • the beam is concentrated on the surface of the veneer sheet through the optical focusing mirror, so that the area on the veneer sheet irradiated by the light spot is partially melted and vaporized in an instant, and the computer-controlled numerical control system moves the spot irradiated part to realize automatic cutting, so as to achieve fast cutting speed, high efficiency, Low cost, safe operation and stable performance; it ensures good quality of veneer cutting seam, small deformation and smooth appearance.
  • the thickness dimension of the veneer sheet is 0.5 mm, and the width dimension of the veneer sheet is 2.6 m.
  • the cooking temperature of the wood raw material was 45°C, and the cooking time of the wood raw material was 7 min.
  • the thickness dimension of the varnish is 0.1 mm, and the varnish is used to improve the smoothness of the veneer.
  • Embodiment 2 the present invention provides a technical solution: a molding process for the skin of a solid wood door panel, the method includes.
  • S101 Select a log with a suitable diameter, remove the branches, roots and tails of the log, and then cut the log into wood raw materials of equal length by a chainsaw.
  • S102 Remove the skin of the cut wood raw material by a wood peeling machine, put the peeled wood raw material into warm water for cooking, and take out the wood raw material after cooking for a period of time.
  • S104 Lay the sliced veneer on the belt dryer, then turn on the belt dryer, and dry the veneer for the first time through the belt dryer, and the drying degree of the veneer is not easy to be too high to ensure that the dried veneer is
  • the moisture content should be between 9%.
  • S105 Take out the veneer sheet after initial drying from the belt dryer, then place it on a flat workbench, and apply a layer of varnish evenly on both sides of the veneer sheet with a brush, and wait until the varnish on the surface of the veneer sheet is applied After finishing, the veneer sheets are dried again by a belt dryer, so that the varnish forms a transparent film on the surface of the veneer sheets.
  • S106 Take out the veneer after drying again from the belt dryer, and then place it on the wood trimming machine, and cut off the burrs on both sides of the veneer by the wood trimming machine, so as to obtain regular veneer.
  • the veneers are stacked together and stored in a dry and cool place.
  • the chainsaw adopts the model MT-9018B logging saw.
  • the chainsaw can remove the branches, roots and tails of the logs, and at the same time, the logs can be cut into the same length of wood raw materials.
  • the wood peeling machine adopts the model BPJ-1-1 peeling machine, which can remove about 95% of the skin on the outside of the wood raw material.
  • the rotary cutting machine adopts the model SLW1500WM rotary cutting machine, which can slice wood raw materials into thin wood chips through the rotary cutting machine.
  • the belt dryer adopts the model DW-1.6-10 belt dryer, and the thin wood chips can be dried by the belt dryer.
  • the wood panel trimming machine adopts the model TR-9060 fiber laser cutting machine, which can cut off the burrs on both sides of the thin wood chips.
  • the thickness dimension of the veneer sheet is 0.6 mm, and the width dimension of the veneer sheet is 2.7 m.
  • the cooking temperature of the wood raw material was 47°C, and the cooking time of the wood raw material was 8 min.
  • the thickness dimension of the varnish is 0.1 mm, and the varnish is used to improve the smoothness of the veneer.
  • Embodiment 3 provides a technical solution: a molding process for the skin of a solid wood door panel, the method includes:
  • S101 Select a log with a suitable diameter, remove the branches, roots and tails of the log, and then cut the log into wood raw materials of equal length by a chainsaw.
  • S102 Remove the skin of the cut wood raw material by a wood peeling machine, put the peeled wood raw material into warm water for cooking, and take out the wood raw material after cooking for a period of time.
  • S104 Lay the sliced veneer on the belt dryer, then turn on the belt dryer, and dry the veneer for the first time through the belt dryer, and the drying degree of the veneer is not easy to be too high to ensure that the dried veneer is
  • the moisture content should be between 11%.
  • S105 Take out the veneer sheet after initial drying from the belt dryer, then place it on a flat workbench, and apply a layer of varnish evenly on both sides of the veneer sheet with a brush, and wait until the varnish on the surface of the veneer sheet is applied After finishing, the veneer sheets are dried again by a belt dryer, so that the varnish forms a transparent film on the surface of the veneer sheets.
  • S106 Take out the veneer after drying again from the belt dryer, and then place it on the wood trimming machine, and cut off the burrs on both sides of the veneer by the wood trimming machine, so as to obtain regular veneer.
  • the veneers are stacked together and stored in a dry and cool place.
  • the chainsaw adopts the model MT-9018B logging saw.
  • the chainsaw can remove the branches, roots and tails of the logs, and at the same time, the logs can be cut into the same length of wood raw materials.
  • the wood peeling machine adopts the model BPJ-1-1 peeling machine, which can remove about 95% of the skin on the outside of the wood raw material.
  • the rotary cutting machine adopts the model SLW1500WM rotary cutting machine, which can slice wood raw materials into thin wood chips through the rotary cutting machine.
  • the belt dryer adopts the model DW-1.6-10 belt dryer, and the thin wood chips can be dried by the belt dryer.
  • the wood panel trimming machine adopts the model TR-9060 fiber laser cutting machine, which can cut off the burrs on both sides of the thin wood chips.
  • the thickness dimension of the veneer sheet is 0.7 mm, and the width dimension of the veneer sheet is 2.5 m.
  • the cooking temperature of the wood raw material was 48°C, and the cooking time of the wood raw material was 8 min.
  • the thickness dimension of the varnish is 0.2mm, and the varnish is used to improve the smoothness of the veneer.
  • Embodiment 4 provides a technical solution: a molding process for the skin of a solid wood door panel, the method comprising:
  • S101 Select a log with a suitable diameter, remove the branches, roots and tails of the log, and then cut the log into wood raw materials of equal length by a chainsaw;
  • S102 remove the epidermis from the cut wood raw material by a wood peeling machine, put the peeled wood raw material into warm water for cooking, and take out the wood raw material after cooking for a period of time;
  • S104 Lay the sliced veneer on the belt dryer, then turn on the belt dryer, and dry the veneer for the first time through the belt dryer, and the drying degree of the veneer is not easy to be too high to ensure that the dried veneer is
  • the moisture content should be between 12%;
  • S106 Take out the veneer after drying again from the belt dryer, and then place it on the wood trimming machine, and cut off the burrs on both sides of the veneer by the wood trimming machine, so as to obtain regular veneer.
  • the veneers are stacked together and stored in a dry and cool place.
  • the chainsaw adopts the model MT-9018B logging saw.
  • the chainsaw can remove the branches, roots and tails of the logs, and at the same time, the logs can be cut into the same length of wood raw materials.
  • the wood peeling machine adopts the model BPJ-1-1 peeling machine, which can remove about 95% of the skin on the outside of the wood raw material.
  • the rotary cutting machine adopts the model SLW1500WM rotary cutting machine, which can slice wood raw materials into thin wood chips through the rotary cutting machine.
  • the belt dryer adopts the model DW-1.6-10 belt dryer, and the thin wood chips can be dried by the belt dryer.
  • the wood panel trimming machine adopts the model TR-9060 fiber laser cutting machine, which can cut off the burrs on both sides of the thin wood chips.
  • the thickness dimension of the veneer sheet is 0.6 mm, and the width dimension of the veneer sheet is 2.6 m.
  • the cooking temperature of the wood raw material was 46°C, and the cooking time of the wood raw material was 9 min.
  • the thickness dimension of the varnish is 0.15mm, and the varnish is used to improve the smoothness of the veneer.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Wood Veneers (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

一种实木木门板表皮的成型工艺，包括：S101：选取直径合适的原木，将原木去除枝丫、树根和尾部，然后通过电锯将原木切割成等长度的木材原料；S102：通过木材剥皮机将切割后的木材原料去除表皮，并将去皮后的木材原料放入温水中蒸煮，待木材原料蒸煮一段时间后将其取出；S103：将蒸煮后的木材原料放入到旋切机内，通过旋切机的夹持装置夹住木材原料两端的中心，然后依照旋切机刀刃的方向旋转木材原料；再通过带式干燥机将刨切后的薄木片烘干，并在薄木片表面涂覆清漆，接着再次通过带式干燥机将清漆烘干在薄木片表面，从而薄木片表面形成一层透明的清漆薄膜，这样能够增加木皮的光滑度和亮度。

Description

一种实木木门板表皮的成型工艺 技术领域
本发明涉及木皮制作技术领域，具体为一种实木木门板表皮的成型工艺。
 背景技术
木皮俗称：木皮或单板；木皮及其贴面装饰业起步于上世纪50年代，经半个世纪的发展，已具备了相当的规模，木板按厚度分类：厚度大于0.5㎜称为厚薄木和厚度小于0.5㎜称为微薄木；按制造方法分类：可分为刨切薄木、旋切薄木、锯切薄木、半圆旋切薄木；按形态分类：可分为天然薄木、染色薄木、组合薄木（科技木皮）、拼接薄木和成卷薄木（无纺布薄木）。
现有技术的木皮加工成型后表面会比较暗淡，这样使用木皮进行房间装饰时，会影响房间整体的美观性，而且木皮边缘处会有很多的毛边，由于有毛边的存在，导致木皮无法紧密的拼接在一起，从而影响木皮装饰的美观性。
 技术问题
本发明的目的在于提供一种实木木门板表皮的成型工艺，以解决上述背景技术中提出的问题。
  技术解决方案
为实现上述目的，本发明提供如下技术方案：
一种实木木门板表皮的成型工艺，所述方法包括：S101：选取直径合适的原木，将原木去除枝丫、树根和尾部，然后通过电锯将原木切割成等长度的木材原料；S102：通过木材剥皮机将切割后的木材原料去除表皮，并将去皮后的木材原料放入温水中蒸煮，待木材原料蒸煮一段时间后将其取出；S103：将蒸煮后的木材原料放入到旋切机内，通过旋切机的夹持装置夹住木材原料两端的中心，然后依照旋切机刀刃的方向旋转木材原料，通过旋切机将木材原料刨切成薄木片；S104：将刨切的薄木片平铺在带式干燥机上，然后打开带式干燥机，通过带式干燥机对薄木片初次烘干，且薄木片烘干程度不易过高，保证干燥后的薄木片含水率在8%～12%之间为宜；S105：将初次烘干后的薄木片从带式干燥机上取出，然后将其放置在平整的工作台上，通过毛刷在薄木片两面均匀涂覆一层清漆，待薄木片表面的清漆涂覆好后，通过带式干燥机再次对薄木片进行烘干，使清漆在薄木片表面形成一层透明的薄膜；S106：将再次烘干后的薄木片从带式干燥机上取出，然后将其放置在木板裁边机上，通过木板裁边机将薄木片两边的毛边切除，从而得到规则的木皮，然后将成型后的木皮堆叠在一起，并存放在干燥阴凉处。
优选地，所述电锯采用型号为MT-9018B伐木锯，通过电锯能够将原木的枝丫、树根和尾部去除，同时能够将原木切割成等长度的木材原料。
优选地，所述木材剥皮机采用型号为BPJ-1-1剥皮机，通过木材剥皮机能够去除木材原料外侧的95%左右的表皮。
优选地，所述旋切机采用型号为SLW1500WM旋切机，通过旋切机能够将木材原料刨切成薄木片。
优选地，所述带式干燥机采用型号为DW-1.6-10带式干燥机，通过带式干燥机能够将薄木片烘干。
优选地，所述木板裁边机采用型号为TR-9060光纤激光切割机，通过木板裁边机能够将薄木片两边的毛边切除。
优选地，所述薄木片的厚度尺寸为0.5～0.7mm之间，所述薄木片的宽度尺寸为2.5～2.7m之间。
优选地，所述木材原料的蒸煮温度为40～50℃，且所述木材原料的蒸煮时间为6～9min。
优选地，所述清漆的厚度尺寸为0.1～0.2mm之间，所述清漆用于提高木皮的光滑度。
 有益效果
本发明先通过带式干燥机将刨切后的薄木片烘干，然后在薄木片表面涂覆清漆，接着再次通过带式干燥机将清漆烘干在薄木片表面，从而薄木片表面形成一层透明的清漆薄膜，这样能够增加木皮的光滑度和亮度，然后通过木板裁边机将木皮两边的毛边切除，这样方便了实木门板之间的拼接，防止木皮之间存在很大的缝隙，从而提高了实木门板的美观性。
 附图说明
图1为本发明工作方法的流程示意图。
  本发明的最佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。
下面结合附图和实施方式对本发明进行详细说明；请参阅图1，图1为本发明工作方法的流程示意图。
实施例1，本发明提供一种技术方案：一种实木木门板表皮的成型工艺，所述方法包括。
S101：选取直径合适的原木，将原木去除枝丫、树根和尾部，然后通过电锯将原木切割成等长度的木材原料。
S102：通过木材剥皮机将切割后的木材原料去除表皮，并将去皮后的木材原料放入温水中蒸煮，待木材原料蒸煮一段时间后将其取出。
S103：将蒸煮后的木材原料放入到旋切机内，通过旋切机的夹持装置夹住木材原料两端的中心，然后依照旋切机刀刃的方向旋转木材原料，通过旋切机将木材原料刨切成薄木片。
S104：将刨切的薄木片平铺在带式干燥机上，然后打开带式干燥机，通过带式干燥机对薄木片初次烘干，且薄木片烘干程度不易过高，保证干燥后的薄木片含水率在10%左右；
S105：将初次烘干后的薄木片从带式干燥机上取出，然后将其放置在平整的工作台上，通过毛刷在薄木片两面均匀涂覆一层清漆，待薄木片表面的清漆涂覆好后，通过带式干燥机再次对薄木片进行烘干，使清漆在薄木片表面形成一层透明的薄膜。
S106：将再次烘干后的薄木片从带式干燥机上取出，然后将其放置在木板裁边机上，通过木板裁边机将薄木片两边的毛边切除，从而得到规则的木皮，然后将成型后的木皮堆叠在一起，并存放在干燥阴凉处。电锯采用型号为MT-9018B伐木锯，通过电锯能够将原木的枝丫、树根和尾部去除，同时能够将原木切割成等长度的木材原料，MT-9018B伐木锯为手持电锯，用户可以手持电锯将原木的枝丫、树根和尾部去除，同时将原木切割成段，这样方便了用户操作电锯。木材剥皮机采用型号为BPJ-1-1剥皮机，通过木材剥皮机能够去除木材原料外侧的95%左右的表皮，BPJ-1-1剥皮机为双辊剥皮机，剥皮效果较好。旋切机采用型号为SLW1500WM旋切机，通过旋切机能够将木材原料刨切成薄木片，SLW1500WM旋切机采用铸铁斜刀台，极大地提高了整机的装配精度、结构强度和稳定性，旋切出的薄木片精度高，均匀度好。带式干燥机采用型号为DW-1.6-10带式干燥机，通过带式干燥机能够将薄木片烘干，DW-1.6-10带式干燥机分成两段（即单台DW1.6X10带式干燥机），每段又分成五个单元，热风或上或下穿过网带，使薄木片上下受到充分干燥，合理的分风装置确保薄木片在宽度方向上干燥均匀一致。木板裁边机采用型号为TR-9060光纤激光切割机，通过木板裁边机能够将薄木片两边的毛边切除，TR-9060光纤激光切割机是采用连续激光器作为激励源，输出高能量密度的激光束，通过光学聚焦镜汇聚在薄木片表面上，使薄木片上被光斑照射的区域局部瞬间熔化和气化，通过计算机控制数控系统移动光斑照射部位而实现自动切割，从而达到切割速度快、效率高、成本低、操作安全、性能稳定；保证薄木片切缝质量好、变形小、外观平整。薄木片的厚度尺寸为0.5mm，所述薄木片的宽度尺寸为2.6m。木材原料的蒸煮温度为45℃，且所述木材原料的蒸煮时间为7min。清漆的厚度尺寸为0.1mm，所述清漆用于提高木皮的光滑度。
实施例2，本发明提供一种技术方案：一种实木木门板表皮的成型工艺，所述方法包括。
S101：选取直径合适的原木，将原木去除枝丫、树根和尾部，然后通过电锯将原木切割成等长度的木材原料。
S102：通过木材剥皮机将切割后的木材原料去除表皮，并将去皮后的木材原料放入温水中蒸煮，待木材原料蒸煮一段时间后将其取出。
S103：将蒸煮后的木材原料放入到旋切机内，通过旋切机的夹持装置夹住木材原料两端的中心，然后依照旋切机刀刃的方向旋转木材原料，通过旋切机将木材原料刨切成薄木片。
S104：将刨切的薄木片平铺在带式干燥机上，然后打开带式干燥机，通过带式干燥机对薄木片初次烘干，且薄木片烘干程度不易过高，保证干燥后的薄木片含水率在9%之间为宜。
S105：将初次烘干后的薄木片从带式干燥机上取出，然后将其放置在平整的工作台上，通过毛刷在薄木片两面均匀涂覆一层清漆，待薄木片表面的清漆涂覆好后，通过带式干燥机再次对薄木片进行烘干，使清漆在薄木片表面形成一层透明的薄膜。
S106：将再次烘干后的薄木片从带式干燥机上取出，然后将其放置在木板裁边机上，通过木板裁边机将薄木片两边的毛边切除，从而得到规则的木皮，然后将成型后的木皮堆叠在一起，并存放在干燥阴凉处。电锯采用型号为MT-9018B伐木锯，通过电锯能够将原木的枝丫、树根和尾部去除，同时能够将原木切割成等长度的木材原料。木材剥皮机采用型号为BPJ-1-1剥皮机，通过木材剥皮机能够去除木材原料外侧的95%左右的表皮。旋切机采用型号为SLW1500WM旋切机，通过旋切机能够将木材原料刨切成薄木片。带式干燥机采用型号为DW-1.6-10带式干燥机，通过带式干燥机能够将薄木片烘干。木板裁边机采用型号为TR-9060光纤激光切割机，通过木板裁边机能够将薄木片两边的毛边切除。薄木片的厚度尺寸为0.6mm，所述薄木片的宽度尺寸为2.7m。木材原料的蒸煮温度为47℃，且所述木材原料的蒸煮时间为8min。清漆的厚度尺寸为0.1mm，所述清漆用于提高木皮的光滑度。
实施例3，本发明提供一种技术方案：一种实木木门板表皮的成型工艺，所述方法包括：
S101：选取直径合适的原木，将原木去除枝丫、树根和尾部，然后通过电锯将原木切割成等长度的木材原料。
S102：通过木材剥皮机将切割后的木材原料去除表皮，并将去皮后的木材原料放入温水中蒸煮，待木材原料蒸煮一段时间后将其取出。
S103：将蒸煮后的木材原料放入到旋切机内，通过旋切机的夹持装置夹住木材原料两端的中心，然后依照旋切机刀刃的方向旋转木材原料，通过旋切机将木材原料刨切成薄木片。
S104：将刨切的薄木片平铺在带式干燥机上，然后打开带式干燥机，通过带式干燥机对薄木片初次烘干，且薄木片烘干程度不易过高，保证干燥后的薄木片含水率在11%之间为宜。
S105：将初次烘干后的薄木片从带式干燥机上取出，然后将其放置在平整的工作台上，通过毛刷在薄木片两面均匀涂覆一层清漆，待薄木片表面的清漆涂覆好后，通过带式干燥机再次对薄木片进行烘干，使清漆在薄木片表面形成一层透明的薄膜。
S106：将再次烘干后的薄木片从带式干燥机上取出，然后将其放置在木板裁边机上，通过木板裁边机将薄木片两边的毛边切除，从而得到规则的木皮，然后将成型后的木皮堆叠在一起，并存放在干燥阴凉处。电锯采用型号为MT-9018B伐木锯，通过电锯能够将原木的枝丫、树根和尾部去除，同时能够将原木切割成等长度的木材原料。木材剥皮机采用型号为BPJ-1-1剥皮机，通过木材剥皮机能够去除木材原料外侧的95%左右的表皮。旋切机采用型号为SLW1500WM旋切机，通过旋切机能够将木材原料刨切成薄木片。带式干燥机采用型号为DW-1.6-10带式干燥机，通过带式干燥机能够将薄木片烘干。木板裁边机采用型号为TR-9060光纤激光切割机，通过木板裁边机能够将薄木片两边的毛边切除。薄木片的厚度尺寸为0.7mm，所述薄木片的宽度尺寸为2.5m。
木材原料的蒸煮温度为48℃，且所述木材原料的蒸煮时间为8min。清漆的厚度尺寸为0.2mm，所述清漆用于提高木皮的光滑度。
实施例4，本发明提供一种技术方案：一种实木木门板表皮的成型工艺，所述方法包括：
S101：选取直径合适的原木，将原木去除枝丫、树根和尾部，然后通过电锯将原木切割成等长度的木材原料；
S102：通过木材剥皮机将切割后的木材原料去除表皮，并将去皮后的木材原料放入温水中蒸煮，待木材原料蒸煮一段时间后将其取出；
S103：将蒸煮后的木材原料放入到旋切机内，通过旋切机的夹持装置夹住木材原料两端的中心，然后依照旋切机刀刃的方向旋转木材原料，通过旋切机将木材原料刨切成薄木片；
S104：将刨切的薄木片平铺在带式干燥机上，然后打开带式干燥机，通过带式干燥机对薄木片初次烘干，且薄木片烘干程度不易过高，保证干燥后的薄木片含水率在12%之间为宜；
S105：将初次烘干后的薄木片从带式干燥机上取出，然后将其放置在平整的工作台上，通过毛刷在薄木片两面均匀涂覆一层清漆，待薄木片表面的清漆涂覆好后，通过带式干燥机再次对薄木片进行烘干，使清漆在薄木片表面形成一层透明的薄膜；
S106：将再次烘干后的薄木片从带式干燥机上取出，然后将其放置在木板裁边机上，通过木板裁边机将薄木片两边的毛边切除，从而得到规则的木皮，然后将成型后的木皮堆叠在一起，并存放在干燥阴凉处。电锯采用型号为MT-9018B伐木锯，通过电锯能够将原木的枝丫、树根和尾部去除，同时能够将原木切割成等长度的木材原料。木材剥皮机采用型号为BPJ-1-1剥皮机，通过木材剥皮机能够去除木材原料外侧的95%左右的表皮。旋切机采用型号为SLW1500WM旋切机，通过旋切机能够将木材原料刨切成薄木片。带式干燥机采用型号为DW-1.6-10带式干燥机，通过带式干燥机能够将薄木片烘干。木板裁边机采用型号为TR-9060光纤激光切割机，通过木板裁边机能够将薄木片两边的毛边切除。薄木片的厚度尺寸为0.6mm，所述薄木片的宽度尺寸为2.6m。
木材原料的蒸煮温度为46℃，且所述木材原料的蒸煮时间为9min。清漆的厚度尺寸为0.15mm，所述清漆用于提高木皮的光滑度。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (9)

  1. 一种实木木门板表皮的成型工艺，所述方法包括：
    S101：选取直径合适的原木，将原木去除枝丫、树根和尾部，然后通过电锯将原木切割成等长度的木材原料；
    S102：通过木材剥皮机将切割后的木材原料去除表皮，并将去皮后的木材原料放入温水中蒸煮，待木材原料蒸煮一段时间后将其取出；
    S103：将蒸煮后的木材原料放入到旋切机内，通过旋切机的夹持装置夹住木材原料两端的中心，然后依照旋切机刀刃的方向旋转木材原料，通过旋切机将木材原料刨切成薄木片；
    S104：将刨切的薄木片平铺在带式干燥机上，然后打开带式干燥机，通过带式干燥机对薄木片初次烘干，且薄木片烘干程度不易过高，保证干燥后的薄木片含水率在8%～12%之间为宜；
    S105：将初次烘干后的薄木片从带式干燥机上取出，然后将其放置在平整的工作台上，通过毛刷在薄木片两面均匀涂覆一层清漆，待薄木片表面的清漆涂覆好后，通过带式干燥机再次对薄木片进行烘干，使清漆在薄木片表面形成一层透明的薄膜；
    S106：将再次烘干后的薄木片从带式干燥机上取出，然后将其放置在木板裁边机上，通过木板裁边机将薄木片两边的毛边切除，从而得到规则的木皮，然后将成型后的木皮堆叠在一起，并存放在干燥阴凉处。
  2. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：
    所述电锯采用型号为MT-9018B伐木锯，通过电锯能够将原木的枝丫、树根和尾部去除，同时能够将原木切割成等长度的木材原料。
  3. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：
    所述木材剥皮机采用型号为BPJ-1-1剥皮机，通过木材剥皮机能够去除木材原料外侧的95%左右的表皮。
  4. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：所述旋切机采用型号为SLW1500WM旋切机，通过旋切机能够将木材原料刨切成薄木片。
  5. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：所述带式干燥机采用型号为DW-1.6-10带式干燥机，通过带式干燥机能够将薄木片烘干。
  6. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：所述木板裁边机采用型号为TR-9060光纤激光切割机，通过木板裁边机能够将薄木片两边的毛边切除。
  7. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：所述薄木片的厚度尺寸为0.5～0.7mm之间，所述薄木片的宽度尺寸为2.5～2.7m之间。
  8. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：所述木材原料的蒸煮温度为40～50℃，且所述木材原料的蒸煮时间为6～9min。
  9. 根据权利要求1所述的一种实木木门板表皮的成型工艺，其特征在于，包括：所述清漆的厚度尺寸为0.1～0.2mm之间，所述清漆用于提高木皮的光滑度。
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