WO2022038941A1 - エチレン系重合体組成物およびその用途 - Google Patents
エチレン系重合体組成物およびその用途 Download PDFInfo
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- WO2022038941A1 WO2022038941A1 PCT/JP2021/026764 JP2021026764W WO2022038941A1 WO 2022038941 A1 WO2022038941 A1 WO 2022038941A1 JP 2021026764 W JP2021026764 W JP 2021026764W WO 2022038941 A1 WO2022038941 A1 WO 2022038941A1
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- WIPO (PCT)
- Prior art keywords
- ethylene
- based polymer
- polymer composition
- mass
- component
- Prior art date
Links
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 title claims abstract description 214
- 239000005977 Ethylene Substances 0.000 title claims abstract description 214
- 229920000642 polymer Polymers 0.000 title claims abstract description 198
- 239000000203 mixture Substances 0.000 title claims abstract description 192
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 67
- 239000000945 filler Substances 0.000 claims abstract description 48
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000000155 melt Substances 0.000 claims abstract description 5
- 229920000573 polyethylene Polymers 0.000 claims description 61
- 239000004952 Polyamide Substances 0.000 claims description 20
- 229920002647 polyamide Polymers 0.000 claims description 20
- 239000002041 carbon nanotube Substances 0.000 claims description 15
- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 15
- 238000005259 measurement Methods 0.000 claims description 7
- 238000004581 coalescence Methods 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 229920001038 ethylene copolymer Polymers 0.000 claims description 2
- 239000002952 polymeric resin Substances 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 description 33
- 229920001577 copolymer Polymers 0.000 description 27
- -1 polyethylene Polymers 0.000 description 19
- 238000000465 moulding Methods 0.000 description 17
- 229920000049 Carbon (fiber) Polymers 0.000 description 16
- 239000004594 Masterbatch (MB) Substances 0.000 description 16
- 239000004917 carbon fiber Substances 0.000 description 16
- 239000008188 pellet Substances 0.000 description 11
- 239000001993 wax Substances 0.000 description 11
- 239000004698 Polyethylene Substances 0.000 description 10
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 10
- 239000000835 fiber Substances 0.000 description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- 239000004711 α-olefin Substances 0.000 description 9
- 239000003381 stabilizer Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 229920006111 poly(hexamethylene terephthalamide) Polymers 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 4
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- 229920001400 block copolymer Polymers 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 229920001903 high density polyethylene Polymers 0.000 description 4
- 239000004700 high-density polyethylene Substances 0.000 description 4
- 229920001179 medium density polyethylene Polymers 0.000 description 4
- 239000004701 medium-density polyethylene Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 229920002292 Nylon 6 Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 150000001993 dienes Chemical class 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 150000004291 polyenes Chemical class 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000012748 slip agent Substances 0.000 description 3
- 150000005671 trienes Chemical class 0.000 description 3
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- VQOXUMQBYILCKR-UHFFFAOYSA-N 1-Tridecene Chemical compound CCCCCCCCCCCC=C VQOXUMQBYILCKR-UHFFFAOYSA-N 0.000 description 2
- ADOBXTDBFNCOBN-UHFFFAOYSA-N 1-heptadecene Chemical compound CCCCCCCCCCCCCCCC=C ADOBXTDBFNCOBN-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- PJLHTVIBELQURV-UHFFFAOYSA-N 1-pentadecene Chemical compound CCCCCCCCCCCCCC=C PJLHTVIBELQURV-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- RYPKRALMXUUNKS-UHFFFAOYSA-N 2-Hexene Natural products CCCC=CC RYPKRALMXUUNKS-UHFFFAOYSA-N 0.000 description 2
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- 229910001369 Brass Inorganic materials 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004705 High-molecular-weight polyethylene Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000002981 blocking agent Substances 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 229940069096 dodecene Drugs 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- NHLUYCJZUXOUBX-UHFFFAOYSA-N nonadec-1-ene Chemical compound CCCCCCCCCCCCCCCCCC=C NHLUYCJZUXOUBX-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000011295 pitch Substances 0.000 description 2
- 229920006128 poly(nonamethylene terephthalamide) Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011164 primary particle Substances 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- OJOWICOBYCXEKR-APPZFPTMSA-N (1S,4R)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound CC=C1C[C@@H]2C[C@@H]1C=C2 OJOWICOBYCXEKR-APPZFPTMSA-N 0.000 description 1
- GRWZFPFQSHTXHM-UHFFFAOYSA-N 11-methyldodec-1-ene Chemical compound CC(C)CCCCCCCCC=C GRWZFPFQSHTXHM-UHFFFAOYSA-N 0.000 description 1
- LPWUGKDQSNKUOQ-UHFFFAOYSA-N 12-ethyltetradec-1-ene Chemical compound CCC(CC)CCCCCCCCCC=C LPWUGKDQSNKUOQ-UHFFFAOYSA-N 0.000 description 1
- INYHZQLKOKTDAI-UHFFFAOYSA-N 5-ethenylbicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(C=C)CC1C=C2 INYHZQLKOKTDAI-UHFFFAOYSA-N 0.000 description 1
- QNJMAPUHMGDDBE-UHFFFAOYSA-N 9-methyldec-1-ene Chemical compound CC(C)CCCCCCC=C QNJMAPUHMGDDBE-UHFFFAOYSA-N 0.000 description 1
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 235000019687 Lamb Nutrition 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
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- 229920006121 Polyxylylene adipamide Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 239000006230 acetylene black Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
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- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
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- 238000010102 injection blow moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003273 ketjen black Substances 0.000 description 1
- 239000006233 lamp black Substances 0.000 description 1
- 238000000608 laser ablation Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011302 mesophase pitch Substances 0.000 description 1
- 239000002048 multi walled nanotube Substances 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920006396 polyamide 1012 Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
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- 238000012545 processing Methods 0.000 description 1
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- 239000002964 rayon Substances 0.000 description 1
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/068—Ultra high molecular weight polyethylene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2310/00—Masterbatches
Definitions
- the present invention relates to an ethylene-based polymer composition which is a material for a molded product having good conductivity and excellent slidability, and its use.
- Ethylene-based polymers with extremely high molecular weight so-called ultra-high molecular weight ethylene-based polymers, are superior in impact resistance, abrasion resistance, chemical resistance, and strength to general-purpose ethylene-based polymers, and are used as engineering plastics. It has excellent characteristics.
- Such an ultra-high molecular weight ethylene-based polymer can be obtained by a known catalyst such as a so-called Cheegler catalyst composed of a halogen-containing transition metal compound and an organometallic compound or a magnesium compound-supported catalyst.
- a known catalyst such as a so-called Cheegler catalyst composed of a halogen-containing transition metal compound and an organometallic compound or a magnesium compound-supported catalyst.
- the lamb extrusion method is already generally used as a method for producing a molded product of an ultra-high molecular weight ethylene polymer (Patent Document 1).
- Patent Document 2 As a method for improving the slidability and mechanical characteristics of the ethylene-based polymer, it has been proposed to disperse the cellulose fibers in the ethylene-based polymer (Patent Document 2). On the other hand, depending on the application, an ethylene-based polymer composition having further improved conductivity is desired.
- An object of the present invention is to obtain an ethylene polymer composition which is a material for a molded body having low surface resistivity and volume resistivity and excellent slidability.
- the present invention is an ethylene-based polymer composition containing an ethylene-based polymer (A) and a carbon-based filler (C), and the MFR of the ethylene-based polymer composition conforms to JIS K7210-1: 2014.
- the present invention relates to an ethylene-based polymer composition, wherein the melt flow rate (MFR: Melt Flow Rate) measured at a measurement temperature of 230 ° C. and a load of 10 kgf is in the range of 0.1 to 20 g / 10 minutes.
- MFR Melt Flow Rate
- the ethylene-based polymer composition of the present invention contains a carbon-based filler (C), it has low surface resistivity and volume resistivity, and has good thermal conductivity.
- the molded product obtained from the ethylene-based polymer composition has good slidability and rigidity. Therefore, it can be used for various machine parts and sliding materials.
- the ethylene-based polymer (A) which is one of the components constituting the polyethylene-based polymer composition of the present invention, is a homopolymer of ethylene and a copolymer of ethylene and ⁇ -olefin, and is generally a high-pressure method. It is a polymer mainly composed of ethylene called low density polyethylene (HP-LDPE), linear low density polyethylene (LLDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), and ultra high molecular weight polyethylene. ..
- HP-LDPE low density polyethylene
- LLDPE linear low density polyethylene
- MDPE medium density polyethylene
- HDPE high density polyethylene
- ultra high molecular weight polyethylene ultra high molecular weight polyethylene. ..
- the ethylene-based polymer (A) according to the present invention is a copolymer, it may be a random copolymer or a block copolymer.
- the ⁇ -olefin copolymerized with ethylene is preferably an ⁇ -olefin having 3 to 20 carbon atoms, specifically, propylene, 1-butene, 4-methyl-1-pentene-1, 1-hexene, and the like.
- the ethylene-based polymer (A) according to the present invention may be a single polymer or a composition (mixture) of two or more kinds of ethylene-based polymers. Further, the ethylene-based polymer (A) according to the present invention may contain a part of the ethylene-based polymer (A) modified with a polar compound, and also contains an ethylene-based polymer modified with a polar compound. You may go out.
- the ethylene-based polymer (A) is dissolved in an organic solvent, and then an unsaturated carboxylic acid or an unsaturated carboxylic acid is added to the obtained solution.
- a polar compound such as the derivative and, if necessary, a radical initiator such as an organic peroxide are added, and the temperature is usually 60 to 350 ° C., preferably 80 to 190 ° C. for 0.5 to 15 hours, preferably 1.
- a method can be adopted in which an agent is added and the reaction is usually carried out at a temperature equal to or higher than the melting point of the ethylene polymer (A), preferably 160 to 350 ° C. for 0.5 to 10 minutes.
- the amount thereof is usually in the range of 0.5% by mass to 6% by mass, and the ethylene-based polymer described later is described. It is preferably in the range of 0.5% by mass to 4% by mass with respect to the entire composition.
- the ethylene-based polymer composition of the present invention described later contains a modified ethylene-based polymer
- the wettability between the ethylene-based polymer (A) and the carbon-based filler (C) is improved, and the tensile breaking strength is increased. Bending strength, flexural modulus, dynamic friction coefficient, and specific wear amount are further improved.
- the ethylene-based polymer (A) according to the present invention is more preferably the ultimate viscosity [ ⁇ ] measured in a decalin solvent at 135 ° C. (hereinafter, may be simply referred to as “extreme viscosity [ ⁇ ]”). Is an ultrahigh molecular weight polyethylene of 10 to 40 dl / g.
- the ethylene polymer (A) contains a low molecular weight or high molecular weight ethylene polymer having an ultimate viscosity [ ⁇ ] of 0.1 to 9 dl / g. It may be a composition of ethylene-based polymer of more than one kind.
- the ethylene-based polymer (A) according to the present invention may be a composition (mixture) containing the following two or more kinds of ethylene-based polymers.
- the ethylene polymer composition (AI) is An ultra-high molecular weight ethylene polymer (component (a-1)) having an ultimate viscosity [ ⁇ ] of 10 to 40 dl / g and a low molecular weight or high molecular weight ethylene polymer having an extreme viscosity [ ⁇ ] of 0.1 to 9 dl / g.
- An ethylene polymer composition comprising a coalescence (component (a-2)). Based on the total mass of the component (a-1) and the component (a-2), The component (a-1) is more than 35% by mass and 90% by mass or less.
- the component (a-2) is 10% by mass or more and less than 65% by mass, And
- the density of the ethylene-based polymer composition (AI) is 930 to 980 kg / m 3 , and the intrinsic viscosity [ ⁇ ] is 3.0 to 10.0 dl / g.
- the ethylene-based polymer composition (A-II) has an ethylene-based polymer having a density of 820 to 980 kg / m 3 and an ultimate viscosity [ ⁇ ] of 0.1 to 2.9 dl / g. Is more preferable.
- the blending ratio of the ethylene-based polymer composition (AI) and the ethylene-based polymer composition (A-II) is 15 to 90% by mass of the ethylene-based polymer composition (AI).
- Ethylene-based polymer composition (A-II) 80 with respect to 85 to 10% by mass of the ethylene-based polymer composition (A-II), preferably 20 to 80% by mass of the ethylene-based polymer composition (AI). It is about 20% by mass, more preferably 26.7 to 49% by mass of the ethylene-based polymer composition (AI), and 73.3 to 51% by mass of the ethylene-based polymer composition (A-II).
- ⁇ Ethylene polymer composition (AI)> The ultra-high molecular weight ethylene-based polymer (component (a-1)) constituting the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) is 135. It is an ethylene-based polymer having an ultimate viscosity [ ⁇ ] measured in a decalin solvent at ° C. in the range of 10 to 40 dl / g, preferably 15 to 35 dl / g, more preferably 20 to 35 dl / g. It can be obtained by one-step polymerization.
- the low molecular weight or high molecular weight ethylene-based polymer (component (a-2)) has an extreme viscosity [ ⁇ ] similarly measured in a decalin solvent at 135 ° C., preferably 0.1 to 9 dl / g. It is an ethylene-based polymer in the range of 0.1 to 5 dl / g, more preferably 0.5 to 3 dl / g, still more preferably 1.0 to 2.5 dl / g, and is the above-mentioned ultra-high molecular weight ethylene-based polymer. It can be obtained by the second stage polymerization after the polymerization of the polymer.
- the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) contains ethylene and, if desired, ⁇ -olefin in the presence of a catalyst in multiple stages. Although it can be produced by polymerizing in, the method of polymerizing in multiple steps can be carried out in the same manner as the polymerization method described in JP-A-2-289636.
- a-1 a low molecular weight or high molecular weight ethylene polymer having an ultimate viscosity [ ⁇ ] within the above range (component (a-2)).
- component (a-2) a low molecular weight or high molecular weight ethylene polymer having an ultimate viscosity [ ⁇ ] within the above range (component (a-2)).
- component (a-2) a low molecular weight or high molecular weight ethylene polymer having an ultimate viscosity [ ⁇ ] within the above range
- component (a-2) a low molecular weight or high molecular weight ethylene polymer having an ultimate viscosity [ ⁇ ] within the above range
- component (a-2) a low molecular weight or high molecular weight ethylene polymer having an ultimate viscosity [ ⁇ ] within the above range
- component (a-2) a low molecular weight or high molecular weight ethylene polymer having an ultimate viscosity [ ⁇ ] within the above range
- component (a-2) having an extreme viscosity [ ⁇ ] within the above range together with a component (a-1) having a high ultimate viscosity, it is carbon-based.
- the filler (C) can be easily dispersed, and a sufficient amount of the carbon-based filler (C) can be contained to obtain conductivity.
- the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) is the ultra-high molecular weight ethylene-based polymer (component (a-1)). And a low molecular weight or high molecular weight ethylene polymer (component (a-2)) are contained in a specific ratio.
- the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) is a super-high molecular weight ethylene-based polymer (component (a-1)). It is contained in an amount of more than 35% by mass and 90% by mass or less, and contains a low molecular weight or high molecular weight ethylene polymer (component (a-2)) in an amount of 10% by mass or more and less than 65% by mass.
- the ultra-high molecular weight ethylene-based polymer is ultra-high.
- the compatibility with the ethylene-based polymer composition (A-II) is improved, and the ethylene-based weight is particularly excellent in abrasion resistance, appearance and moldability. A coalesced composition is obtained.
- the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) more preferably contains the component (a-1) in an amount of more than 40% by mass and 80% by mass.
- the content is more preferably 41 to 75% by mass
- the component (a-2) is more preferably 20% by mass or more and less than 60% by mass, still more preferably 25 to 59% by mass.
- the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) is substantially ultra-high molecular weight polyethylene (component (a-1)) and has a low molecular weight. It also contains high molecular weight polyethylene (component (a-2)).
- the content of the ultra-high molecular weight polyethylene (component (a-1)) in the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) is determined.
- the sum of the contents with low molecular weight or high molecular weight polyethylene (component (a-2)) is usually 100% by mass, but in addition to these, ordinary polyolefins are used as long as the object of the present invention is not impaired.
- Additives added to eg, stabilizers such as heat-resistant stabilizers and weather-resistant stabilizers, cross-linking agents, cross-linking aids, antistatic agents, slip agents, anti-blocking agents, antifogging agents, lubricants, dyes, pigments, fillers. , Mineral oil-based softener, petroleum resin, wax, compatibilizer, etc.
- an ethylene-based polymer composition comprising a component (a-1) and a component (a-2), which is substantially composed of an ultra-high molecular weight ethylene-based polymer and a low-molecular-weight or high-molecular-weight ethylene-based polymer.
- the material (AI) has a density measured according to ASTM D1505 in the range of 930 to 980 kg / m 3 , preferably 940 to 980 kg / m 3 .
- the ultimate viscosity [ ⁇ ] of the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) measured in a decalin solvent at 135 ° C. is 3. It is in the range of 0 to 10.0 dl / g, preferably 3.0 to 8.0 dl / g, and more preferably 3.0 to 7.0 dl / g.
- the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) has the above-mentioned density, the dynamic friction coefficient of the molded product becomes small. A molded product having excellent self-lubricating properties can be obtained.
- the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) has an extreme viscosity [ ⁇ ] within the above range, and thus this component.
- the dispersed state of the ethylene-based polymer composition (AI) containing the component (a-1) and the component (a-2) and the ethylene-based polymer composition (A-II) is improved.
- the ethylene-based polymer composition (AI) can be blended with other polymers to improve wear resistance, self-lubricating property, etc., and is suitably used as a resin modifier.
- the polymer to be modified is not limited, but the ethylene-based polymer composition (A-II) is suitable.
- the ethylene-based polymer composition (A-II) is not particularly limited as long as it is a composition containing an ethylene-based polymer having at least an intrinsic viscosity [ ⁇ ] of 0.1 to 2.9 dl / g. ..
- Examples of the ethylene-based coalescence include high-pressure polyethylene (HP-LDPE), linear low-density polyethylene (LLDPE), medium-density polyethylene (MDPE), high-density polyethylene (HDPE), ethylene / ⁇ -olefin copolymer, and ethylene /.
- Vinyl alcohol copolymer, ethylene / vinyl acetate copolymer, ethylene / vinyl acetate copolymer saponified product, ethylene / (meth) acrylic acid copolymer, ethylene / ⁇ -olefin / diene (triene, polyene) ternary Examples include polymers.
- the ⁇ -olefins include propylene having 3 to 20 carbon atoms, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 1-dodecene, 4-methyl-1-pentene and 3-.
- Methyl-1-pentene and the like can be exemplified, and examples of the diene (triene, polyene) include 5-ethylidene-2-norbornene, vinyl norbornene and the like, including conjugated or non-conjugated diene, triene and polyene.
- the ethylene-based polymer may be used alone or may be a composition of two or more kinds of ethylene-based polymers, or a composition of the ethylene-based polymer and other polyolefins such as polypropylene and polybutene. May be.
- the ethylene-based polymer composition (A-II) according to the present invention has a density of 820 to 980 kg / m 3 , preferably 850 to 970 kg / m 3 , more preferably 860 to 960 kg / m 3 , and has an extreme viscosity [ ⁇ ] is 0.1 to 2.9 dl / g, preferably 0.3 to 2.8 dl / g, and more preferably 0.5 to 2.5 dl / g.
- Preferred polymers contained in the ethylene-based polymer composition (A-II) according to the present invention have the above density of 820 to 980 kg / m 3 and the ultimate viscosity of [ ⁇ ] 0.1 to 10 dl / g.
- a composition of polypropylene and an ethylene / ⁇ -olefin / diene copolymer, an ethylene / vinyl alcohol copolymer, and the like can be mentioned.
- the ethylene-based polymer composition (A-II) is a composition containing an ethylene-based polymer having at least an intrinsic viscosity [ ⁇ ] of 0.1 to 10 dl / g, the component (a-1). ) And the ethylene-based polymer composition (AI) containing the component (a-2) are in a good dispersed state. That is, the ethylene polymer composition (A) containing the ethylene polymer composition (A-II), the component (a-1) and the component (a-2) at the time of melt blending with an extruder or the like.
- both components of the low molecular weight or high molecular weight ethylene polymer contained in -I) are finely dispersed with each other, the dispersed state becomes uniform. Therefore, by using this polymer composition, wear resistance can be improved.
- a molded product having excellent self-lubricating property, impact strength, chemical resistance, appearance, flexibility and moldability can be obtained.
- the ethylene-based polymer composition (A-II) according to the present invention may contain additives (for example, heat-resistant stabilizers, weather-resistant stabilizers, etc.) added to ordinary polyolefins as long as the object of the present invention is not impaired.
- additives for example, heat-resistant stabilizers, weather-resistant stabilizers, etc.
- Carbon-based filler (C) which is one of the components constituting the ethylene-based polymer composition of the present invention, include carbon nanotubes (CNT), conductive carbon black (CB), and carbon fibers.
- the carbon-based filler (C) is not particularly limited as long as it is a conductive material, but among these, carbon nanotubes are preferable because they are excellent in the effect of lowering the surface resistivity of the molded product.
- the carbon nanotube is a cylindrical hollow fibrous material made of carbon, and may be either a multi-walled carbon nanotube or a single-walled carbon nanotube.
- the average diameter of the carbon nanotubes is preferably 1 nm or more, more preferably 5 nm or more, still more preferably 7 nm or more, and preferably 20 nm or less.
- the average length of the carbon nanotubes is preferably 0.5 ⁇ m or more, more preferably 0.6 ⁇ m, preferably 50 ⁇ m or less, more preferably 30 ⁇ m or less, still more preferably 15 ⁇ m or less.
- the average diameter is 1 nm or more, it can be made difficult to cut during kneading, and if it is 20 nm or less, the conductivity tends to be improved. Further, if the average length is 0.5 ⁇ m or more, the conductivity can be enhanced, and if it is 50 ⁇ m or less, the increase in viscosity during kneading can be suppressed, and kneading and molding tend to be facilitated.
- the average diameter and average length of carbon nanotubes can be determined by observing the carbon nanotubes with an electron microscope (SEM, TEM) and arithmetically averaging them.
- the carbon nanotubes can be produced by, for example, an arc discharge method, a chemical vapor deposition method (CVD method), or a laser ablation method. Commercially available carbon nanotubes may be used.
- carbon nanotubes tend to show high conductivity in a relatively small amount, but since they are expensive, it is advantageous from the viewpoint of cost if they can be used in a smaller amount.
- excellent conductivity can be obtained by using the ethylene-based polymer composition containing the carbon-based filler (C) and the ethylene-based polymer (A), so that even a small amount of carbon nanotubes has high conductivity. There is a tendency to obtain sex.
- Examples of the conductive carbon black include furnace black, ketjen black, channel black, lamp black, thermal black, and acetylene black. Specific examples thereof include HAF-LS, HAF, HAF-HS, FEF, GPF, APF, SRF-LM, SRF-HM, and MT.
- the primary particle size of the conductive carbon black is preferably 0.005 ⁇ m or more, more preferably 0.01 ⁇ m or more, preferably 1 ⁇ m or less, and more preferably 0.2 ⁇ m or less.
- the primary particle size is an average of the particle sizes measured by an electron microscope or the like.
- carbon fiber various known carbon fibers can be used, for example, polyacrylic nitrile-based, rayon-based, pitch-based, polyvinyl alcohol-based, regenerated cellulose-based, pitch-based produced from mesophase pitch, and the like. Examples include carbon fiber. Carbon fiber is superior in specific strength in applications where light weight and strength are important, for example, for aircraft.
- the carbon fiber may be a general-purpose fiber or a high-strength fiber. Further, the carbon fiber may be a long fiber, a short fiber, a chopped fiber, or a recycled fiber.
- the carbon fiber sizing agent for example, any of a urethane-based emulsion, an epoxy-based emulsion, a nylon-based emulsion, and an olefin-based emulsion can be used.
- the average length of the carbon fibers is preferably 0.1 mm or more, more preferably 0.3 mm or more, still more preferably 0.5 mm or more, preferably 15.0 mm or less, and more preferably 13. It is 0 mm or less.
- the average fiber length is 0.1 mm or more, the effect of reinforcing the mechanical properties of the carbon fiber tends to be sufficiently exhibited.
- the average fiber length is 15.0 mm or less, the dispersibility of the carbon fibers in the ethylene-based polymer composition tends to be good, and thus the appearance tends to be good.
- the average diameter of the carbon fibers is preferably 3 ⁇ m or more, more preferably 5 ⁇ m or more, preferably 30 ⁇ m or less, more preferably 21 ⁇ m or less, still more preferably 19 ⁇ m or less.
- the average diameter of the carbon fibers is 3 ⁇ m or more, the carbon fibers are less likely to be damaged during molding, and the impact strength of the obtained molded body tends to be high.
- the average diameter of the carbon fibers is 30 ⁇ m or less, the appearance of the molded body is good, the aspect ratio of the carbon fibers does not decrease, and the mechanical properties such as rigidity and heat resistance of the molded body are sufficiently reinforced. It tends to be effective.
- the ethylene-based polymer composition of the present invention is a composition containing the above-mentioned ethylene-based polymer (A) and the above-mentioned carbon-based filler (C), and the content of the above-mentioned ethylene-based polymer (A) is preferable. 70 to 99.9% by mass, more preferably 85.0 to 99.9% by mass, and the content of the carbon-based filler (C) is 0.1 to 30% by mass, preferably 0.1 to 15.00% by mass. [The total amount of (A) + (C) is 100% by mass. ] Is in the range.
- the obtained molded product has slidability and high conductivity.
- the ethylene-based polymer composition according to the present invention usually conforms to JIS K 7210-1: 2014 and has an MFR of 0.1 to 20 g / 10 minutes, preferably 1 to 20 g, measured at 230 ° C. under a load of 10 kgf. It is in the range of / 10 minutes.
- the ethylene-based polymer composition of the present invention may further contain polyamide, if necessary, in addition to the carbon-based filler (C).
- polyamide examples include polyamide 6, polyamide 66, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 614, polyamide 6T, polyamide 6I, polyamide 9T, polyamide M5T, polyamide 1010, polyamide 1012, and polyamide. 10T, Polyamide MXD6, Polyamide 6T / 66, Polyamide 6T / 6I, Polyamide 6T / 6I / 66, Polyamide 6T / 2M-5T, Polyamide 9T / 2M-8T.
- a block copolymer containing a polyamide component may be used as the polyamide.
- the block copolymer containing a polyamide component include a polyamide elastomer which is a block copolymer using a polyether diol and a polyester diol.
- the polyether diol include polytetramethylene ether glycol and polyoxypropylene bricol.
- One kind or two or more kinds of polyamides can be used.
- the carbon-based filler (C) is easily dispersed in the ethylene-based polymer (A), and the wear resistance and conductivity are further improved.
- the amount thereof is preferably in the range of 1.0 to 30% by mass.
- the content ratio of the polyamide is more preferably 5% by mass or more. Further, the content ratio of the polyamide is more preferably 20% by mass or less.
- the ethylene-based polymer composition of the present invention is an inorganic filler such as a heat-resistant stabilizer, a weather-resistant stabilizer, an ultraviolet absorber, a light stabilizer, talc, calcium carbonate, metal powder, titanium oxide, and zinc oxide, if necessary.
- carbon-based filler (C) is excluded
- wax, lubricant, slip agent, nucleating agent, blocking inhibitor, antistatic agent, antifogging agent, pigment, dye, dispersant, flame retardant, flame retardant aid Various additives usually used for polyolefins such as plasticizers and compatibilizers, or other polymers such as impact strength modifiers such as elastomers may be added as long as the object of the present invention is not impaired.
- the amount thereof is not particularly limited, but is usually in the range of 0.01 to 30% by mass.
- the ethylene-based polymer composition of the present invention preferably contains wax as another component.
- the type of wax is not particularly limited, but polyethylene-based wax and polypropylene-based wax are preferable.
- the ethylene-based polymer composition of the present invention contains wax, aggregation of the carbon-based filler (C) in the ethylene-based polymer (A) is suppressed, so that kneading becomes easy and the ethylene-based polymer (ethylene-based polymer) ( A) It is considered that the carbon-based filler is likely to be dispersed in the mixture. Therefore, an ethylene-based polymer composition having high conductivity can be obtained. Further, it is considered that it becomes easy to knead the carbon-based filler (C) having a high content in the ethylene-based polymer (A).
- the ethylene-based polymer composition of the present invention contains wax, the amount thereof is usually in the range of 0.01 to 10% by mass.
- a conventionally known production method for example, an ethylene-based polymer (A), a carbon-based filler (C), and if necessary, a polyamide or the above-mentioned various additives. It can be obtained by melt-kneading with a uniaxial or twin-screw extruder and granulating the pellets into strands.
- the components such as the carbon-based filler (C) and the inorganic filler may be mixed in advance with the polymer components such as the ethylene-based polymer (A) and used in the form of a masterbatch.
- the molded product of the present invention contains the above ethylene-based polymer composition.
- the molding method include conventionally known molding methods for polyolefins, such as extrusion molding, injection molding, film molding, inflation molding, blow molding, extrusion blow molding, and injection blow molding.
- Known thermal molding methods such as press molding, vacuum molding, powder slush molding, calendar molding, foam molding and the like can be mentioned. It is possible to obtain a molded product containing the ethylene-based polymer composition by processing the ethylene-based polymer composition, preferably by injection molding.
- a molded body containing an ethylene-based polymer composition containing carbon nanotubes as the carbon-based filler (C) is preferable.
- the density of the molded article of the ethylene polymer composition was measured in water at 23 ° C. by an in-liquid weighing method in accordance with JIS Z8807: 2012.
- injection-molded articles tend to have lower conductivity (higher surface resistivity) than press-molded articles.
- the ethylene-based polymer composition of the present invention can obtain sufficiently high conductivity even by injection molding.
- the ethylene-based polymer composition of the present invention can form a molded product having excellent conductivity regardless of the molding processing method.
- the molded product may be a molded product formed from the ethylene-based polymer composition, or may be a molded product having a portion formed from the ethylene-based polymer composition, for example, a surface layer. good.
- the molded product made of the ethylene-based polymer composition of the present invention is also excellent in mechanical properties.
- the molded product it is used in a wide range of applications from household products such as daily necessities and recreational products to general industrial products and industrial products.
- household products such as daily necessities and recreational products
- Films, sheets, fibers and the like are examples of the like.
- the molded product of the present invention can be widely used for conventionally known polyethylene applications, but is particularly required because it has an excellent balance of characteristics such as abrasion resistance, self-lubricating property, impact strength, and thin-wall molding.
- Applications include metal coating materials (laminated) such as steel pipes, electric wires, and automobile sliding door rails, pressure resistant rubber hoses, gaskets for automobile doors, gaskets for clean room doors, automobile glass run channels, and various rubber covering materials such as automobile weather strips.
- metal coating materials laminated
- used for linings such as (laminated), hoppers, chutes, and sliding materials such as gears, bearings, rollers, tape reels, various guide rails and elevator rail guides, and various protective liner materials.
- the molded product of the present invention has excellent conductivity, it is possible to suppress the antistatic property of various mechanical parts and sliding members, and it can be suitably used for applications requiring antistatic property.
- Ethylene polymer (A) (1.1) Ethylene-based copolymer composition (A-1) Mass ratio of ultra-high molecular weight polyethylene (component (a-1)) having an ultimate viscosity [ ⁇ ] of 30 dl / g and low molecular weight polyethylene (component (a-2)) having an extreme viscosity [ ⁇ ] of 1.5 dl / g.
- the polyethylene-based polymer composition (AI-1) (extreme viscosity [ ⁇ ] 4.4 dl / g) obtained by producing the above in a ratio of 41/59 by two-stage polymerization was added to the polyethylene-based polymer composition.
- Low molecular weight polyethylene (manufactured by Prime Polymer Co., Ltd., trade name: Hi-Zex 1700JP) is blended as an ethylene-based polymer composition (A-II-1) in a mass ratio of 49/51, manufactured by Ikekai Iron Works, PCM twin-screw extrusion.
- the polyethylene-based copolymer composition (A-1) was obtained in the form of pellets by melt-blending using a machine.
- ethylene-based polymer (A) As the ethylene-based polymer (A), an ethylene-based copolymer composition (A-1) having an intrinsic viscosity [ ⁇ ] of 3.0 dl / g obtained by the above production method was used. (1.2) Ethylene-based copolymer (B-1) High-density low molecular weight polyethylene (manufactured by Prime Polymer Co., Ltd., trade name: Hi-Zex 1700J) having an ultimate viscosity [ ⁇ ] of 1.1 dl / g and a density of 965 kg / m 3 was used.
- Carbon-based filler (C) (2.1) Carbon-based filler (C-1) As the carbon-based filler (C-1), carbon nanotube NC7000, which is a trade name manufactured by Nanosil and has an average diameter of 9.5 nm and an average length of 1.5 ⁇ m, was used.
- the physical characteristics of the ethylene-based polymer composition were measured by the following method. [Measurement method of extreme viscosity [ ⁇ ]] According to ASTM D4020, the above ethylene-based polymer composition was dissolved in decalin, and the ultimate viscosity measured at 135 ° C. was defined as [ ⁇ ]. [Density measurement method] The density of the ethylene-based copolymer composition before adding the carbon-based filler was measured by the density gradient method according to ASTM D1505.
- Example 1 After dry-blending the ethylene-based copolymer composition (A-1): 90% by mass and the carbon-based filler (C-1) -containing masterbatch (1): 10% by mass, Plastic Engineering Laboratory Co., Ltd. A dry blend was put into the hopper of a BT30 twin-screw extruder manufactured by the same company, and melt-kneaded at 230 ° C. to prepare pellets of an ethylene-based polymer composition.
- the MFR of the obtained ethylene polymer composition was measured by the following method. According to JIS K7210-1: 2014, the melt flow rate (MFR: Melt Flow Rate) measured at a measurement temperature of 230 ° C. and a load of 10 kgf was 16.2 g / 10 minutes.
- Injection molding machine manufactured by Toshiba Machine Co., Ltd. Pellets of the above ethylene-based polymer composition are put into the hopper of Toshiba 75 tons, melted at 230 ° C, and injected into a mold at 30 ° C with an injection pressure of 90 MPa and a holding pressure of 75 MPa. Molding was performed to prepare a multipurpose test piece A type conforming to ISO3167: 93 and a flat plate molded body having a thickness of 300 mm ⁇ 300 mm ⁇ 3 mm.
- the physical characteristics of the obtained ethylene polymer composition were measured by the following method. The results are shown in Table 1. ⁇ density ⁇ The density of the molded article of the ethylene polymer composition was measured in water at 23 ° C. by an in-liquid weighing method in accordance with JIS Z8807: 2012.
- test breaking strength, tensile breaking elongation According to ISO 527-1 and 2, the shape of the test piece was the shape described in JIS K7162 1A, the tensile speed was 50 mm / min, and the tensile strength at break and the elongation at break were obtained.
- test conditions were mating material: S45C, speed: 50 cm / sec, distance: 3 km, load: 15 kg, and measurement environment temperature: 23 ° C. [Surface resistivity, volume resistivity] Using the 1 mm thick press sheet of the ethylene polymer composition, using a digital ultra-high resistance / fine particle ammeter 8340A manufactured by ADC Co., Ltd., 23 ° C., humidity: 50%, applied voltage by the double ring method. Measurement was performed under the conditions of: 500 V and application time: 60 seconds.
- Table 1 shows the amounts of the ethylene-based copolymer composition (A-1) and the carbon-based filler (C-1) -containing masterbatch (1) instead of the ethylene-based polymer composition used in Example 1.
- An ethylene-based polymer composition was obtained in the same manner as in Example 1 except that the ethylene-based polymer composition was changed to the amount shown in 1.
- the obtained ethylene polymer composition was evaluated by the same method as in Example 1.
- Table 1 shows the amounts of the ethylene-based copolymer composition (A-1) and the carbon-based filler (C-1) -containing masterbatch (1) instead of the ethylene-based polymer composition used in Example 1.
- An ethylene-based polymer composition was obtained in the same manner as in Example 1 except that the ethylene-based polymer composition was changed to the amount shown in 1.
- the obtained ethylene polymer composition was evaluated by the same method as in Example 1.
- Example 5 The ethylene-based copolymer composition (A-1): 50% by mass, the carbon-based filler (C-1) -containing masterbatch (1): 40% by mass, and polyamide 6 (trade name Amilan CM1007 manufactured by Toray Co., Ltd.). : After dry blending with 10% by mass, the dry blend is put into the hopper of the BT30 twin-screw extruder manufactured by Plastic Engineering Laboratory Co., Ltd., and melt-kneaded at 240 ° C. to obtain an ethylene-based polymer composition. Pellets were made.
- the MFR of the obtained ethylene polymer composition was measured by the following method. According to JIS K7210-1: 2014, the melt flow rate (MFR: Melt Flow Rate) measured at a measurement temperature of 230 ° C. and a load of 10 kgf was 7.6 g / 10 minutes.
- pellets of the above ethylene-based polymer composition were put into a hopper of a 75-ton Toshiba injection molding machine manufactured by Toshiba Machine Co., Ltd., melted at 230 ° C., and injected into a mold at 30 ° C. with an injection pressure of 90 MPa and a holding pressure of 75 MPa.
- a multipurpose test piece A type conforming to ISO3167: 93 and a flat plate molded body having a thickness of 300 mm ⁇ 300 mm ⁇ 3 mm were produced by injection molding.
- Example 6 Except that the ethylene-based copolymer composition (A-1): 40% by mass, the carbon-based filler (C-1) -containing masterbatch (1): 40% by mass, and the polyamide 6: 20% by mass were used. An ethylene-based polymer composition was obtained in the same manner as in Example 1. The obtained ethylene polymer composition was evaluated by the same method as in Example 1.
- Example 7 ⁇ Manufacturing of modified ethylene polymer composition> The above ethylene-based copolymer composition (A-1): 100 parts by mass, maleic anhydride: 0.8 parts by mass, and organic peroxide [Nippon Yushi Co., Ltd. trade name Perhexin-25B]: 0.07% by mass. The parts were mixed with a Henshell mixer and melt-grafted with a 65 mm ⁇ uniaxial extruder set at 250 ° C. to obtain a modified ethylene-based copolymer composition. The amount of maleic anhydride graft of the obtained modified polyolefin composition was measured by IR analysis and found to be 0.8% by mass.
- ethylene-based copolymer composition (A-1): 38% by mass, the modified ethylene-based copolymer composition: 2% by mass, and the carbon-based filler (C-1) -containing master batch (1) :. 40% by mass and 6: 20% by mass of polyamide were dry-blended in the same manner as in Example 1 to obtain an ethylene-based polymer composition.
- the obtained ethylene polymer composition was evaluated by the same method as in Example 1.
- Example 8 After dry-blending the ethylene-based copolymer composition (A-1): 40% by mass and the carbon-based filler (C-1) -containing masterbatch (1): 60% by mass, Plastic Engineering Research Co., Ltd. A dry blend was put into the hopper of a BT30 twin-screw extruder manufactured by Tokoro Co., Ltd. and melt-kneaded at 250 ° C. to prepare pellets of an ethylene-based polymer composition. The obtained ethylene polymer composition was evaluated by the same method as in Example 1.
- Example 1 The same procedure as in Example 1 was carried out except that the ethylene polymer composition using the carbon-based filler (C-1) -containing masterbatch (1) was used instead of the ethylene-based polymer composition used in Example 1. An ethylene polymer composition was obtained. The obtained ethylene polymer composition was evaluated by the same method as in Example 1.
- Table 1 shows the amounts of the ethylene-based copolymer (B-1) and the carbon-based filler (C-1) -containing masterbatch (2) instead of the ethylene-based polymer composition used in Example 1.
- An ethylene-based polymer composition was obtained in the same manner as in Example 1 except that the ethylene-based polymer composition was changed in the amount.
- the obtained ethylene polymer composition was evaluated by the same method as in Example 1.
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Abstract
Description
一方、用途によっては、更に導電性が改良されたエチレン系重合体組成物が要望されている。
本発明のエチレン系重合体組成物を構成する成分の一つであるエチレン系重合体(A)は、エチレンの単独重合体、およびエチレンとα-オレフィンとの共重合体であり、一般に高圧法低密度ポリエチレン(HP-LDPE)、線状低密度ポリエチレン(LLDPE)、中密度ポリエチレン(MDPE)、高密度ポリエチレン(HDPE)、超高分子量ポリエチレンと呼称されているエチレンを主体とする重合体である。
エチレンと共重合されるα-オレフィンは、好ましくは炭素数3~20のα-オレフィンであり、具体的には、プロピレン、1-ブテン、4-メチル-1-ペンテン-1、1-ヘキセン、1-ヘプテン、1-オクテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセン、1-トリデセン、1-テトラデセン、1-ペンタデセン、1-ヘキサデセン、1-ヘプタデセン、1-ノナデセン、1-エイコセン、9-メチル-1-デセン、11-メチル-1-ドデセンおよび12-エチル-1-テトラデセンなどが挙げられる。これらα-オレフィンは、単独で、または2種以上組み合わせて用いられる。
また、本発明に係るエチレン系重合体(A)は、エチレン系重合体(A)の一部が極性化合物で変性されていても良く、また、極性化合物で変性されたエチレン系重合体を含んでいてもよい。
エチレン系重合体組成物(A-I)10~90質量%およびエチレン系重合体組成物(A-II)90~10質量%〔但し、(A-I)+(A-II)の合計量を100質量%とする。〕を含んでなるエチレン系重合体組成物であって、
エチレン系重合体組成物(A-I)が、
極限粘度[η]が10~40dl/gの超高分子量エチレン系重合体(成分(a-1))と
極限粘度[η]が0.1~9dl/gの低分子量ないし高分子量エチレン系重合体(成分(a-2))とを含んでなるエチレン重合体組成物であって、
成分(a-1)と成分(a-2)との合計質量を基準として、
成分(a-1)が35質量%を超え90質量%以下であり、
成分(a-2)が10質量%以上65質量%未満であり、
であり、
エチレン系重合体組成物(A-I)の密度が930~980kg/m3であり、かつ、極限粘度[η]が3.0~10.0dl/gであり、
エチレン系重合体組成物(A-II)が、少なくとも極限粘度[η]が0.1~2.9dl/gのエチレン(共)重合体を含むことを特徴とするエチレン系重合体樹脂組成物である。
成分(a-1)と成分(a-2)とを含んでなるエチレン系重合体組成物(A-I)を構成する超高分子量エチレン系重合体(成分(a-1))は、135℃のデカリン溶媒中で測定した極限粘度[η]が、10~40dl/g、好ましくは15~35dl/g、より好ましくは20~35dl/gの範囲内にあるエチレン系重合体であり、第1段階の重合にて得ることができる。
本発明に係るエチレン系重合体組成物(A-II)は、少なくとも極限粘度[η]が0.1~2.9dl/gであるエチレン系重合体を含む組成物であれば、特に限定されない。該エチレン系合体としては、高圧法ポリエチレン(HP-LDPE)、線状低密度ポリエチレン(LLDPE)、中密度ポリエチレン(MDPE)、高密度ポリエチレン(HDPE)、エチレン・α-オレフィン共重合体、エチレン・ビニルアルコール共重合体、エチレン・酢酸ビニル共重合体、エチレン・酢酸ビニル共重合体ケン化物、エチレン・(メタ)アクリル酸共重合体、エチレン・α-オレフィン・ジエン(トリエン、ポリエン)三元共重合体などが挙げられる。ここでα-オレフィンとしては、炭素数3~20のプロピレン、1-ブテン、1-ペンテン、1-ヘキセン、1-オクテン、1-デセン、1-ドデセン、4-メチル-1-ペンテンおよび3-メチル-1-ペンテンなどが例示でき、またジエン(トリエン、ポリエン)としては、共役もしくは非共役ジエン、トリエン、ポリエンを含む、5-エチリデン-2-ノルボルネン、ビニルノルボルネンなどを例示できる。
本発明のエチレン系重合体組成物を構成する成分の一つである炭素系フィラー(C)としては、例えば、カーボンナノチューブ(CNT)、導電性カーボンブラック(CB)、炭素繊維が挙げられる。炭素系フィラー(C)としては導電性を有するこれらの材料であれば特に制限されないが、これらの中でも、成形体の表面電気抵抗率を下げる効果に優れていることから、カーボンナノチューブが好ましい。
カーボンナノチューブの平均直径は、好ましくは1nm以上、より好ましくは5nm以上、さらに好ましくは7nm以上であり、好ましくは20nm以下である。また、カーボンナノチューブの平均長さは、好ましくは0.5μm以上、より好ましくは0.6μmであり、好ましくは50μm以下、より好ましくは30μm以下、さらに好ましくは15μm以下である。平均直径が1nm以上であれば混練時に切れにくくすることができ、20nm以下であれば導電性を高めることができる傾向にある。また、平均長さが0.5μm以上であれば導電性を高めることができ、50μm以下であれば混練時の粘度上昇を抑制し、混練および成形をしやすくすることができる傾向にある。
カーボンナノチューブは、例えば、アーク放電法、化学気相成長法(CVD法)、レーザー・アブレーション法によって製造することができる。カーボンナノチューブの市販品を用いてもよい。
炭素繊維の集束剤(サイズ剤)としては、例えば、ウレタン系エマルション、エポキシ系エマルション、ナイロン系エマルション、オレフィン系エマルションのいずれの集束剤も使用することができる。
<エチレン系重合体の組成物>
本発明のエチレン系重合体組成物は、上記エチレン系重合体(A)および上記炭素系フィラー(C)を含有する組成物であって、好ましくは上記エチレン系重合体(A)の含有量が70~99.9質量%、より好ましくは85.0~99.9質量%および炭素系フィラー(C)の含有量が0.1~30質量%、好ましくは0.1~15.00質量%〔(A)+(C)の合計量を100質量%とする。〕の範囲にある。
本発明に係るエチレン系重合体組成物は、通常、JIS K 7210-1:2014に準拠し、230℃で10kgfの荷重で測定したMFRが0.1~20g/10分、好ましくは1~20g/10分の範囲にある。
<ポリアミド>
本発明に係るポリアミドとしては、例えば、ポリアミド6、ポリアミド66、ポリアミド11、ポリアミド12、ポリアミド610、ポリアミド612、ポリアミド614、ポリアミド6T、ポリアミド6I、ポリアミド9T、ポリアミドM5T、ポリアミド1010、ポリアミド1012、ポリアミド10T、ポリアミドMXD6、ポリアミド6T/66、ポリアミド6T/6I、ポリアミド6T/6I/66、ポリアミド6T/2M-5T、ポリアミド9T/2M-8Tが挙げられる。
本発明のエチレン系重合体組成物がポリアミドを含むと、エチレン系重合体(A)中に炭素系フィラー(C)が分散しやすくなり、耐摩耗性、導電性がさらに向上する。
本発明のエチレン系重合体組成物は、その他の成分として、ワックスを含むことが好ましい。ワックスの種類は特に限定されないが、ポリエチレン系ワックス、ポリプロピレン系ワックスが好ましい。
<エチレン系重合体組成物の製造方法>
本発明のエチレン系重合体組成物は、従来公知の製造方法、例えば、エチレン系重合体(A)、炭素系フィラー(C)および必要に応じて、ポリアミドあるいは上記各種添加剤などをドライブレンドし、続いて一軸または二軸押出機で溶融混練し、ストランド状に押出しペレットに造粒することにより得ることができる。なお、炭素系フィラー(C)や無機充填剤などの成分は、エチレン系重合体(A)等の重合体成分と予め混合してマスターバッチの形態で用いてもよい。
本発明の成形体は、上記エチレン系重合体組成物を含む。成形体の製造方法(成形方法)としては、具体的には、従来公知のポリオレフィンの成形方法、例えば、押出成形、射出成形、フィルム成形、インフレーション成形、ブロー成形、押出ブロー成形、射出ブロー成形、プレス成形、真空成形、パウダースラッシュ成形、カレンダー成形、発泡成形等の公知の熱成形方法が挙げられる。好ましくは射出成形によって、上記エチレン系重合体組成物を加工することで、上記エチレン系重合体組成物を含む成形体を得ることが可能である。成形体としては、炭素系フィラー(C)としてカーボンナノチューブを含有するエチレン系重合体組成物を含む成形体が好ましい。
一般的には、射出成形体はプレス成形体よりも導電性が低い(表面電気抵抗率が高い)傾向にある。本発明のエチレン系重合体組成物は、射出成形であっても充分高い導電性を得ることができる。このように、本発明のエチレン系重合体組成物は、成形加工方法によらず優れた導電性を有する成形体を形成することができる。
成形体の具体例としては、日用品やレクリエーション用途などの家庭用品から、一般産業用途、工業用品に至る広い用途で用いられる。例えば、家電材料部品、通信機器部品、電気部品、電子部品、自動車部品、その他の車両の部品、船舶、航空機材料、機械機構部品、建材関連部材、土木部材、農業資材、電動工具部品、食品容器、フィルム、シート、繊維が挙げられる。
(1)エチレン系重合体(A)
(1.1)エチレン系共重合体組成物(A-1)
極限粘度[η]が30dl/gの超高分子量ポリエチレン(成分(a-1))と極限粘度[η]が1.5dl/gの低分子量ポリエチレン(成分(a-2))との質量比を41/59の割合で2段重合にて生成させて得たエチレン系重合体組成物(A-I-1)(極限粘度[η]4.4dl/g)に、エチレン系重合体組成物(A-1)中の超高分子量ポリエチレン(成分(a-1))濃度が20質量%となるように、極限粘度[η]が1.1dl/g、で密度965kg/m3の高密度低分子量ポリエチレン((株)プライムポリマー社製、商品名ハイゼックス1700JP)をエチレン系重合体組成物(A-II-1)として49/51の質量比で配合し、池貝鉄工製・PCM二軸押出機を用いてメルトブレンドすることにより、ペレット状にしてエチレン系共重合体組成物(A-1)を得た。
(1.2)エチレン系共重合体(B-1)
極限粘度[η]が1.1dl/g、密度965kg/m3の高密度低分子量ポリエチレン((株)プライムポリマー社製、商品名ハイゼックス1700J)を使用した。
(2.1)炭素系フィラー(C-1)
炭素系フィラー(C-1)として、カーボンナノチューブの平均直径:9.5nm、平均長さ:1.5μmのナノシル社製 商品名 カーボンナノチューブNC7000を用いた。
炭素系フィラー(C-1)を15質量%、エチレン系共重合体組成物(A-1)を75質量%およびワックスを10質量%混合し、マスターバッチ(1)を作製した。
炭素系フィラー(C-1)を15質量%、エチレン系共重合体(B-1)を75質量%およびワックスを10質量%混合し、マスターバッチ(2)を作製した。
[極限粘度[η]の測定方法]
ASTM D4020に準拠して、上記エチレン系重合体組成物をデカリンに溶解させ、135℃で測定した極限粘度を[η]とした。
[密度の測定方法]
炭素系フィラーを加える前のエチレン系共重合体組成物の密度は、ASTM D1505に準拠して、密度勾配法で測定した。
上記エチレン系共重合体組成物(A-1):90質量%と上記炭素系フィラー(C-1)含有マスターバッチ(1):10質量%とをドライブレンドした後、株式会社プラスチック工学研究所社製BT30二軸押出機のホッパー部にドライブレンド物を投入し、230℃で溶融混錬し、エチレン系重合体組成物のペレットを作成した。
JIS K7210-1:2014に準拠し、測定温度230℃、10kgfの荷重で測定したメルトフローレート(MFR:Melt Flow Rate)は16.2g/10分であった。
結果を表1に示す。
〔密度〕
エチレン系重合体組成物の成形体の密度は、JIS Z8807:2012に準拠し、液中秤量法により23℃、水中にて測定した。
ISO 527-1,2に準拠し、試験片形状をJIS K7162 1Aに記載の形状とし、引張速度50mm/分として、引張破断強度、引張破断伸びを求めた。
ISO 178に準拠し、試験片形状を80mm(長さ)、10mm(幅)、4mm(厚み)でスパン間距離64mm、試験速度2mm/分として、曲げ強度、曲げ弾性率を求めた。
JIS K7218「プラスチックの滑り摩耗試験A法」に準拠して、松原式摩擦摩耗試験機を使用して動摩擦係数及び比摩耗量を測定し、滑り性評価及び耐摩耗性を評価した。
〔表面抵抗率、体積抵抗率〕
エチレン系重合体組成物の前記1mm厚のプレスシートを用い、株式会社エーディーシー社製デジタル超高抵抗/微粒電流計8340Aを用いて、2重リング法により23℃、湿度:50%、印加電圧:500V、印加時間:60秒の条件で測定した。
実施例1で用いたエチレン系重合体組成物に替えて、上記エチレン系共重合体組成物(A-1)および上記炭素系フィラー(C-1)含有マスターバッチ(1)の量を表1に示す量に変更したエチレン系重合体組成物を用いる以外は、実施例1と同様に行いエチレン系重合体組成物を得た。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
〔実施例4〕
実施例1で用いたエチレン系重合体組成物に替えて、上記エチレン系共重合体組成物(A-1)および上記炭素系フィラー(C-1)含有マスターバッチ(1)の量を表1に示す量に変更したエチレン系重合体組成物を用いる以外は、実施例1と同様に行いエチレン系重合体組成物を得た。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
〔実施例5〕
上記エチレン系共重合体組成物(A-1):50質量%、上記炭素系フィラー(C-1)含有マスターバッチ(1):40質量%、およびポリアミド6(東レ社製 商品名 アミラン CM1007):10質量%とをドライブレンドした後、株式会社プラスチック工学研究所社製BT30二軸押出機のホッパー部にドライブレンド物を投入し、240℃で溶融混錬し、エチレン系重合体組成物のペレットを作成した。
JIS K7210-1:2014に準拠し、測定温度230℃、10kgfの荷重で測定したメルトフローレート(MFR:Melt Flow Rate)は7.6g/10分であった。
〔実施例6〕
上記エチレン系共重合体組成物(A-1):40質量%、上記炭素系フィラー(C-1)含有マスターバッチ(1):40質量%、およびポリアミド6:20質量%を用いた以外は実施例1と同様にしてエチレン系重合体組成物を得た。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
〔実施例7〕
〈変性エチレン重合体組成物の製造〉
上記エチレン系共重合体組成物(A-1):100質量部、無水マレイン酸:0.8質量部、および有機過酸化物[日本油脂(株)商品名 パーヘキシン-25B]:0.07質量部とをヘンシェルミキサーで混合し、250℃に設定した65mmφの一軸押出機で溶融グラフト変性することによって、変性エチレン系共重合体組成物を得た。得られた変性ポリオレフィン組成物の無水マレイン酸グラフト量をIR分析で測定したところ、0.8質量%であった。
上記エチレン系共重合体組成物(A-1):38質量%と、上記変性エチレン系共重合体組成物:2質量%と、上記炭素系フィラー(C-1)含有マスターバッチ(1):40質量%、およびポリアミド6:20質量%とを実施例1と同様にしてドライブレンドし、エチレン系重合体組成物を得た。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
〔実施例8〕
上記エチレン系共重合体組成物(A-1):40質量%と、上記炭素系フィラー(C-1)含有マスターバッチ(1):60質量%とをドライブレンドした後、株式会社プラスチック工学研究所社製BT30二軸押出機のホッパー部にドライブレンド物を投入し、250℃で溶融混錬し、エチレン系重合体組成物のペレットを作成した。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
実施例1で用いたエチレン系重合体組成物に替えて、炭素系フィラー(C-1)含有マスターバッチ(1)を使用しないエチレン系重合体組成物を用いる以外は実施例1と同様に行いエチレン系重合体組成物を得た。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
〔比較例2〕
エチレン系共重合体組成物(A-1):80質量%と上記炭素系フィラー(C-1)含有マスターバッチ(2):20質量%とをドライブレンドした後、株式会社プラスチック工学研究所社製BT30二軸押出機のホッパー部にドライブレンド物を投入し、230℃で溶融混錬し、エチレン系重合体組成物のペレットを作成した。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
〔比較例3〕
エチレン系共重合体(B-1:80質量%と上記炭素系フィラー(C-1)含有マスターバッチ(2):20質量%とをドライブレンドした後、株式会社プラスチック工学研究所社製BT30二軸押出機のホッパー部にドライブレンド物を投入し、200℃で溶融混錬し、エチレン系重合体組成物のペレットを作成した。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
〔比較例4〕
実施例1で用いたエチレン系重合体組成物に替えて、上記エチレン系共重合体(B-1)および上記炭素系フィラー(C-1)含有マスターバッチ(2)の量を表1に示す量に変更したエチレン系重合体組成物を用いる以外は、実施例1と同様に行いエチレン系重合体組成物を得た。得られたエチレン系重合体組成物を、実施例1と同様の方法で評価した。
Claims (10)
- エチレン系重合体(A)および炭素系フィラー(C)を含有するエチレン系重合体組成物であって、エチレン系重合体組成物のMFRが、JIS K7210-1:2014に準拠し、測定温度230℃、10kgfの荷重で測定したメルトフローレート(MFR:Melt Flow Rate)が、0.1~20g/10分の範囲にあることを特徴とするエチレン系重合体組成物。
- エチレン系重合体(A)の含有量が70~99.9質量%および炭素系フィラー(C)の含有量が0.1~30質量%〔(A)+(C)の合計量を100質量%とする。〕である請求項1に記載のエチレン系重合体組成物。
- 前記炭素系フィラー(C)が、カーボンナノチューブである、請求項1または2に記載のエチレン系重合体組成物。
- 前記エチレン系重合体(A)が、極限粘度[η]が10~40dl/gの範囲にあるエチレン系重合体を含む、請求項1~3のいずれか1項に記載のエチレン系重合体組成物。
- 前記エチレン系重合体(A)が、下記エチレン系重合体組成物(A-I)およびエチレン系重合体組成物(A-II)を含んでなるエチレン系重合体組成物である請求項1~4のいずれか1項に記載のエチレン系重合体組成物。
エチレン系重合体組成物(A-I)10~90質量%およびエチレン系重合体組成物(A-II)90~10質量%〔但し、(A-I)+(A-II)の合計量を100質量%とする。〕を含んでなるエチレン系重合体組成物であって、
エチレン系重合体組成物(A-I)が、
極限粘度[η]が10~40dl/gの超高分子量エチレン系重合体(成分(a-1))と
極限粘度[η]が0.1~9dl/gの低分子量ないし高分子量エチレン系重合体(成分(a-2))とを含んでなるエチレン重合体組成物であって、
成分(a-1)と成分(a-2)との合計質量を基準として、
成分(a-1)が35質量%を超え90質量%以下であり、
成分(a-2)が10質量%以上65質量%未満であり、
エチレン系重合体組成物(A-I)の密度が930~980kg/m3であり、かつ、
極限粘度[η]が3.0~10.0dl/gであり、
エチレン系重合体組成物(A-II)が、少なくとも極限粘度[η]が0.1~2.9dl/gのエチレン(共)重合体を含むことを特徴とするエチレン系重合体樹脂組成物である。 - エチレン系重合体組成物が、さらにポリアミドを30質量%以下の量〔(A)+(C)+ポリアミドの合計量を100質量%とする。〕含む請求項1~5の何れか1項に記載のエチレン系重合体組成物。
- 請求項1~6のいずれか1項に記載のエチレン系重合体組成物を含む成形体。
- 成形体が、射出成形体である請求項7に記載の成形体。
- 成形体が、被覆材である請求項7に記載の成形体。
- 成形体が、摺動材である請求項7に記載の成形体。
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