WO2022027942A1 - 一种橡胶件自动配料装置及其配料方法 - Google Patents

一种橡胶件自动配料装置及其配料方法 Download PDF

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Publication number
WO2022027942A1
WO2022027942A1 PCT/CN2021/074796 CN2021074796W WO2022027942A1 WO 2022027942 A1 WO2022027942 A1 WO 2022027942A1 CN 2021074796 W CN2021074796 W CN 2021074796W WO 2022027942 A1 WO2022027942 A1 WO 2022027942A1
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WIPO (PCT)
Prior art keywords
groove
material box
rotating
plate
designed
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PCT/CN2021/074796
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English (en)
French (fr)
Inventor
汤啸
杨君平
汤克红
范淑贞
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浙江天台祥和实业股份有限公司
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Publication of WO2022027942A1 publication Critical patent/WO2022027942A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/002—Methods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22—Component parts, details or accessories; Auxiliary operations
    • B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
    • B29B7/242—Component parts, details or accessories; Auxiliary operations for feeding in measured doses
    • B29B7/244—Component parts, details or accessories; Auxiliary operations for feeding in measured doses of several materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22—Component parts, details or accessories; Auxiliary operations
    • B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58—Component parts, details or accessories; Auxiliary operations
    • B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
    • B29B7/603—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material in measured doses, e.g. proportioning of several materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58—Component parts, details or accessories; Auxiliary operations
    • B29B7/72—Measuring, controlling or regulating

Definitions

  • the invention belongs to the technical field of automatic batching devices, in particular to an automatic batching device for rubber parts and a batching method thereof.
  • rubber parts are usually prepared by combining various powder materials.
  • batching it is necessary to control the weight and ratio between the powder materials.
  • the use of automated machinery can effectively speed up the efficiency of the batching process and save labor costs.
  • the automatic batching device controls the amount of each addition during batching, so that the prepared powder meets the formula standard.
  • the automatic batching device After an error occurs in a certain step, the automatic batching device usually does not add powder to the material box of abnormal weight, and directly transfers it to the final weighing place.
  • a batching equipment for the initial processing of rubber products issued by a Chinese patent, patent number: 2019104899495 consists of a chassis and batching components distributed on the chassis in a circular and uniform manner.
  • Each batching assembly includes a loading cylinder fixed on the chassis, the upper part of the loading cylinder is fixed with embedded bolts; the upper part of the loading cylinder is installed with a circular roller in a vertical sliding manner, and the circular arc surface of the circular roller is provided with an inserting bolt.
  • a composite groove for bolt sliding installation; the upper and lower parts of the round roller are respectively connected with an upper shaft and a lower shaft; the upper and lower shafts are respectively connected with a lifting device and a driving device.
  • the invention controls the reciprocating sliding of the helical gear.
  • the small materials can be automatically transported from each storage bucket to the batching bucket, so as to achieve the effect of facilitating the batching of small materials.
  • the accuracy of the ratio between the materials is insufficient, and the device distributes the materials relatively poorly, which is not suitable for the rapid operation of large-scale assembly lines.
  • the present invention develops an automatic compounding device for rubber parts and a compounding method thereof, which are used to solve the above-mentioned technical problems.
  • an automatic batching device for rubber parts and the same are provided by the present invention. Ingredients method.
  • an automatic batching device for rubber parts comprises a frame body, a transport frame, a material box and a controller; a transfer groove is provided on the upper surface of the transport frame; A sealing cover is installed on the transport frame above the transfer slot; evenly distributed rotating rollers are rotatably connected in the transfer slot; both ends of the transport frame are connected with rotating shafts through brackets at both ends of the transport slot; the transport frame corresponds to A motor is fixedly connected to one side of the rotating shaft; the output end of the motor is fixedly connected to the rotating shaft through the transport frame; a rotating wheel is sleeved on the side of the rotating shaft close to the motor; the two rotating wheels of symmetrical design are sleeved with The transmission belt; the side of the transmission belt away from the motor is fixed with evenly distributed push rods; the frame body is installed on the outside of the transport frame; the frame body is located at the top of the transport frame and is fixed with evenly distributed hoppers;
  • rubber parts are usually prepared by combining various powder materials.
  • batching it is necessary to control the weight and ratio between the powder materials.
  • the use of automated machinery can effectively speed up the efficiency of the batching process and save labor costs.
  • the automatic batching device controls the amount of each addition during batching, so that the prepared powder meets the formula standard.
  • the automatic batching device After an error occurs in a certain step, the automatic batching device usually does not add powder to the material box of abnormal weight, and directly transfers it to the final weighing place.
  • the controller controls the servo motor to rotate, and then the servo motor drives the feeding screw to rotate in the hopper.
  • the feeding screw rotates, the material in the hopper
  • the feeding screw is transported to the side of the feeding tube away from the hopper, and the servo motor is controlled to drive the feeding screw to rotate, so that a certain amount of material is transported to the end of the feeding tube close to the material box.
  • the electric telescopic tube extends into the material box, and the material Under the action of gravity, it falls into the material box along the electric telescopic tube to complete one feeding.
  • the controller controls the first electric push rod to extend, and then makes the first electric push rod push the guide plate to rotate.
  • the material box With the continuous operation of the material box, the material box is blocked by the inclined guide plate and gradually transferred
  • the tank moves close to the side of the DC tank and enters the conveyor belt in the DC tank through the conduction port on the sealing cover, thereby realizing the separation of qualified products and unqualified products, effectively preventing the confusion between products, and the diversion treatment can also Effectively reduce the work difficulty of employees.
  • both the push rod and the transmission belt are inclined and the inclination direction is opposite to the movement direction of the transmission belt; during operation, by slanting the push rod and the transmission belt, when the transmission belt rotates to drive the push rod to move
  • the inclined design of the push rod can effectively make the material box in the transfer groove have a tendency to move to the side of the transfer groove away from the transmission belt, so that the material box in the transfer groove can actively cling to the side of the rotation groove away from the transmission belt. It ensures the regularity of the material box in the transfer tank, and at the same time, the position of the material box can also make it easier to push the material box into the direct current tank with the guide plate when the weight of the material in the material box is abnormal, which effectively reduces the difficulty of diversion.
  • the side wall of the conduction port is provided with a sliding groove, and the bottom of the sliding groove is designed to penetrate through the transport frame; the sliding groove is slidably connected with a baffle; one side of the baffle is connected to the sliding groove by a guide rod that is hinged with each other.
  • the side wall is connected; the bottom of the baffle extends to the outside of the sliding groove; the guide plate is located under the transport frame through the guide rod and is fixedly connected with a transmission rod; the transmission rod and the baffle are elastically connected by springs; during operation, due to the material The box has a tendency to move to the side of the transfer slot.
  • the first electric push rod of the guide plate is used to push it to rotate, which in turn drives the transmission rod to rotate.
  • the rotating transmission rod and the baffle gradually approach, so that the baffle
  • the spring tension between the transmission rod and the transmission rod is reduced, so that the baffle is retracted in the sliding groove.
  • the transmission rod exerts a pulling force on the baffle plate through the spring, so that the baffle plate slides in the sliding groove, and the conduction port is blocked, so as to avoid the impact of the dislocation between the material box and the conduction opening during the transfer process, and then cause damage to the cartridge.
  • the side wall of the first through groove is provided with a first sliding groove of symmetrical design; the first sliding groove is designed in a "ten" shape; a mounting ring is slidably connected in the first sliding groove; the mounting ring Both are elastically connected to the bottom of the first chute through springs; the electronic weighing machine is designed to be fixed in the mounting ring; a second electric push rod is fixedly connected to the side of the first chute away from the mounting ring; A chute located on both sides of the mounting ring is slidably connected with an extension plate; the extension plate is formed by a plurality of sliders connected to each other by springs; the corresponding sides of the symmetrically designed extension plate sliders are connected by a rotating roller The extension plate is provided with a conduction groove at the corresponding second electric push rod; the second electric push rod passes through the conduction groove; The diameter of the limit block is larger than the diameter of the conduction groove; the side of the installation ring close to the limit block is designed to be inclined; the second electric push rod is electrical
  • Extension plate and installation ring when confirming the formula, it is determined that the material in a certain hopper does not need to be added, and the second electric push rod is controlled to extend through the output signal of the controller, and the second electric push rod extends to form a pressing force on the inclined surface of the installation ring , so that the mounting ring squeezes the spring down in the first chute, and the pressure on the extension plate disappears when the second electric push rod extends to drive the limit block to move, so that the extension plate stretches under the force of its own spring , until the rotating rollers connected to the extension plate are evenly distributed above the electronic weighing machine, and the material box directly passes through the station when it is running.
  • it can effectively improve the efficiency of batching, shorten the time required for batching, and reduce the information
  • the output and input of the controller reduce the burden on the controller.
  • the material box has a rectangular box structure; the inner cavity of the material box is designed in a stepped shape; the stepped part of the material box is slidably connected with a material separator; the upper surface of the separator plate is designed with an inclined surface; A first groove is formed on the upper surface of the material plate; a material spacer cavity is opened on one side of the material spacer plate on the side of the first groove; the lower surface of the material spacer cavity is designed with a slope; the first groove and the material spacer cavity guide A rotating plate is rotatably connected with a guide rod at the place where the first groove communicates with the spacer cavity; one end of the rotating plate located in the first groove is elastically connected to the bottom of the first groove through a spring; the spacer The bottom side of the material cavity is provided with an opening; the opening of the material separation cavity is connected with an intercepting plate; the first groove is located under the spring with a second through groove; one end of the intercepting plate close to the second through groove is fixedly connected with a connection Belt
  • the side wall of the separator plate is provided with a counting groove; a counting ring is rotatably connected in the counting groove; a one-way gear is rotatably connected to the rotating groove inside the counting ring; the one-way gear and the rotating plate are connected They are fixedly connected by a guide rod; the counting ring is marked with evenly distributed numbers, and the rotation of the rotating plate drives the counting ring to rotate, so as to determine the type and quantity of materials in the material box; during operation, when the rotating plate is squeezed and rotated by the electric telescopic tube , drive the one-way gear and the counting ring to rotate, so as to count the types of materials in the material box.
  • the material in the material box is abnormal, it can effectively and quickly determine the type of abnormal materials in the material box, thereby facilitating the recovery and reuse of materials. .
  • An automatic batching method for rubber parts comprises the following steps:
  • S2 Sleeve the plastic bag in the material box, place the separator in the material box with the plastic bag sleeved, and place the material box in the transfer tank. Driven by the motor, the material box is in the transfer tank. sports;
  • a kind of rubber parts automatic batching device and batching method thereof according to the present invention, by setting a material box and a material separator, when batching is performed, the electric telescopic tube is moved into the material box, thereby forming a squeeze on the rotating plate. , thereby reducing the pulling force of the connecting belt on the intercepting plate, which in turn causes the intercepting plate to rotate and open the material separation cavity.
  • the rotating plate is gradually reset under the action of the spring, and the material spacer cavity is gradually closed.
  • the controller controls the extension of the first electric push rod, so that the first electric push rod pushes the guide plate to rotate, with the continuous operation of the material box.
  • the material box is blocked by the inclined guide plate and gradually moves to the side of the transfer groove close to the direct current groove and enters the conveyor belt in the direct current groove through the conduction port on the sealing cover, thereby realizing the separation of qualified products and unqualified products, effectively Prevent confusion between products, while triage processing can effectively reduce the difficulty of employees' work.
  • Fig. 1 is the method flow chart of the present invention
  • Fig. 2 is the front view of rubber parts automatic distributing device
  • Figure 3 is a partial cross-sectional view of an automatic dispensing device for rubber parts
  • Fig. 4 is the transmission diagram of the guide plate and the baffle
  • Figure 5 is a front view of the extension plate
  • Figure 6 is a partial cross-sectional view of the cartridge
  • frame body 1 transport frame 2, sealing cover 21, rotating roller 22, rotating shaft 23, motor 24, rotating wheel 25, transmission belt 26, push rod 27, hopper 3, feeding pipe 31, electric telescopic pipe 32, Servo motor 33, feeding screw 34, electronic weighing machine 35, guide plate 4, first electric push rod 41, baffle 5, transmission rod 51, mounting ring 6, second electric push rod 61, limit block 62, extension Plate 63 , material box 7 , separator plate 71 , rotating plate 72 , intercepting plate 73 , connecting belt 74 , counting ring 8 , one-way gear 81 .
  • an automatic dispensing device for rubber parts includes a frame body 1, a transport frame 2, a material box 7 and a controller; a transfer groove is provided on the upper surface of the transport frame 2;
  • the transport frame 2 is installed with a sealing cover 21 above the transfer groove;
  • the transfer groove is rotatably connected with evenly distributed rotating rollers 22;
  • the transport frame 2 is located at both ends of the transfer groove and is connected with a rotating shaft 23 through a bracket;
  • a motor 24 is fixedly connected to the side of the transport frame 2 corresponding to the rotating shaft 23; the output end of the motor 24 is fixedly connected to the rotating shaft 23 through the transport frame 2;
  • a rotating wheel 25 is sleeved on the side of the rotating shaft 23 close to the motor 24
  • the two described rotating wheels 25 of symmetrical design are sleeved with a transmission belt 26; the side of the transmission belt 26 away from the motor 24 is fixed with evenly distributed push rods 27;
  • the frame body 1 is installed on the outside of the transport frame 2 ;
  • a servo motor 33 is fixedly connected to the side away from the feeding pipe 31; the output shaft of the servo motor 33 penetrates the hopper 3; one end of the servo motor 33 located in the hopper 3 is fixedly connected with a feeding screw 34; the feeding screw 34 extends to the feeding
  • the upper surface is designed to be flush;
  • the transport frame 2 is provided with a rotating groove on the side close to the transmission belt 26; the rotating groove is designed adjacent to the first through groove in the horizontal direction;
  • a guide plate 4 is rotatably connected in the groove through a guide rod; the length of the guide plate 4 is greater than the width of the transfer groove; a first electric push rod 41 is hinged between one end of the guide plate 4 close to the rotating groove and the rotating groove; the transportation
  • the continuous stay of unqualified products on the conveying mechanism also causes certain pressure on the conveying mechanism, and when the material box continues to operate, the powder in the material box is mixed due to vibration. It is not conducive to the subsequent separation of the powder.
  • the material box 7 is placed on the rotating roller 22 in the transport tank, and the motor 24 is started.
  • the motor 24 rotates to drive the rotating shaft 23 and the rotating wheel 25 sleeved on the rotating shaft 23. Rotate, and then make the rotating wheel 25 drive the transmission belt 26 to rotate, and the push rod 27 fixed on the transmission belt 26 forms a thrust to the material box 7, thereby driving the material box 7 to be transported in the transfer groove.
  • the controller controls the servo motor 33 to rotate, thereby making the servo motor 33 Drive the feeding screw 34 to rotate in the hopper 3.
  • the controller controls the servo motor 33 to rotate, thereby making the servo motor 33 Drive the feeding screw 34 to rotate in the hopper 3.
  • the feeding screw 34 rotates, the material in the hopper 3 is transported along with the feeding screw 34 to the side of the feeding pipe 31 away from the hopper 3.
  • the servo motor 33 drives the feeding screw 34 to rotate the number of turns, thereby The material of a certain amount is transported to one end of the feeding pipe 31 close to the material box 7.
  • the electric telescopic pipe 32 extends into the material box 7, and the material falls into the material box 7 along the electric telescopic pipe 32 under the action of gravity.
  • the controller controls the first electric pusher. The rod 41 stretches out, so that the first electric push rod 41 pushes the guide plate 4 to rotate.
  • the material box 7 With the continuous operation of the material box 7, the material box 7 is blocked by the inclined guide plate 4 and gradually moves to the side of the transfer groove close to the direct current groove and passes through The conduction port on the sealing cover 21 enters the conveyor belt in the DC groove, thereby realizing the separation of qualified products and unqualified products, effectively preventing the confusion between products, and at the same time, the diversion treatment can also effectively reduce the work difficulty of employees.
  • the push rod 27 and the drive belt 26 are both inclined and the direction of inclination is opposite to the movement direction of the drive belt 26; , when the transmission belt 26 rotates to drive the push rod 27 to move, the inclined design of the push rod 27 can effectively make the material box 7 move to the side of the transfer groove away from the transmission belt 26 in the transfer groove, so that the The material box 7 is actively close to the side of the rotating groove away from the transmission belt 26.
  • the regularity of the material box 7 in the transfer groove is ensured.
  • the position of the material box 7 can also cause the abnormal weight of the material in the material box.
  • the plate 4 more conveniently pushes the material box 7 into the direct current tank, which effectively reduces the difficulty of shunting.
  • the side wall of the conduction port is provided with a sliding groove, and the bottom of the sliding groove is designed to penetrate the transport frame 2; the sliding groove is slidably connected with a baffle 5; one side of the baffle 5 passes through
  • the guide rods that are hinged with each other are connected with the side walls of the sliding groove; the bottom of the baffle plate 5 is designed to extend to the outside of the sliding groove;
  • the guide plate 4 is located under the transport frame 2 through the guide rod and is fixedly connected with a transmission rod 51; the transmission rod 51 and the baffle 5 are elastically connected by springs; during operation, because the material box 7 has a tendency to move to the side of the transfer groove, when the material box 7 moves to the conduction port, it is very easy to make the material box 7 and the conduction port.
  • the first electric push rod 41 of the guide plate 4 is used to push it to rotate. , and then drive the transmission rod 51 to rotate, and the rotating transmission rod 51 and the baffle 5 gradually approach, so that the spring tension between the baffle 5 and the transmission rod 51 is reduced, and the baffle 5 is retracted in the sliding groove.
  • the baffle plate 5 is completely retracted into the sliding groove, which facilitates the transfer of the material box 7.
  • the transmission rod 51 forms a pulling force on the baffle plate 5 through the spring. , and then make the baffle 5 slide in the sliding groove, block the conduction port, and avoid the dislocation of the material box 7 and the conduction port during the transfer process to form an impact, thereby causing the material box 7 to be damaged.
  • the side wall of the first through groove is provided with a first chute with a symmetrical design; the first chute is designed in a "ten" shape; the first chute is slidably connected with an installation ring 6; the mounting ring 6 is elastically connected to the bottom of the first chute through springs; the electronic weighing machine 35 is designed to be fixed in the mounting ring 6; the first chute is fixed on the side away from the mounting ring 6
  • a second electric push rod 61 is connected; extension plates 63 are slidably connected to both sides of the first chute on the mounting ring 6; The corresponding side of the sliding block of the extension plate 63 is connected through the rotation of the rotating roller 22; the extension plate 63 is provided with a conduction groove corresponding to the second electric push rod 61; the second electric push rod 61 is connected through The second electric push rod 61 is fixedly connected to the limit block 62 on the side close to the mounting ring 6; the diameter of the limit block 62 is larger than the diameter of the conducting groove; the side of
  • the position will still judge the material box that moves to this place, and the input and output signals will cause a certain burden to the controller.
  • the second electric push rod 61 is controlled to extend through the output signal of the controller, and the second electric push rod 61 extends to form a pressing force on the inclined surface of the mounting ring 6, so that the mounting ring 6 is pressed under the spring in the first chute.
  • the material box 7 is a rectangular box structure; the inner cavity of the material box 7 is designed in a stepped shape;
  • the upper surface of the material plate 71 is designed with an inclined surface;
  • the upper surface of the material spacer plate 71 is provided with a first groove;
  • the material spacer plate 71 is provided with a material spacer cavity on one side of the first groove;
  • the lower surface of the material spacer cavity is inclined Design;
  • the first groove is designed to communicate with the material separation cavity;
  • the connection between the first groove and the material separation cavity is connected with a rotating plate 72 through a guide rod;
  • the rotating plate 72 is located in the first groove
  • One end is elastically connected with the bottom of the first groove through a spring; one side of the bottom of the material separation cavity is open; the opening of the material separation cavity is connected with an intercepting plate 73;
  • the first groove is located under the spring with a second channel.
  • the end of the intercepting plate 73 close to the second through groove is fixed with a connecting belt 74; the connecting belt 74 is fixedly connected with the end of the rotating plate 72 away from the material separation cavity through the second through groove; during operation, the material box 7 is being transported
  • the connecting belt 74 is fixedly connected with the end of the rotating plate 72 away from the material separation cavity through the second through groove; during operation, the material box 7 is being transported
  • the wrong amount is added at a certain station, because the materials have been mixed, it is not conducive to the separation of materials, which usually leads to increased material loss, which in turn leads to an increase in cost.
  • the side wall of the separator 71 is provided with a counting groove; the counting groove is rotatably connected with a counting ring 8; the rotating groove is located inside the counting ring 8 and is rotatably connected with a one-way gear 81
  • the one-way gear 81 and the rotating plate 72 are fixedly connected by a guide rod; the counting ring 8 is marked with evenly distributed numbers, and the rotating plate 72 drives the counting ring 8 to rotate, so as to determine the material in the material box 7
  • the rotating plate 72 is squeezed and rotated by the electric telescopic tube 32, it drives the one-way gear 81 and the counting ring 8 to rotate, so as to count the types of materials in the material box 7.
  • the material in the material box 7 is abnormal , which can effectively and quickly determine the type of abnormal materials in the material box 7, thereby facilitating the recovery and reuse of materials.
  • An automatic batching method for rubber parts comprises the following steps:
  • S1 control the controller, input the formula of the rubber part into the controller, so as to selectively open the hopper 3 corresponding to the formula through the controller, and compare and determine the real-time weight of the formula and the hopper 7;
  • the material box 7 When working, the material box 7 is placed on the rotating roller 22 in the transport tank, and the motor 24 is started.
  • the belt 26 rotates, and the push rod 27 fixed on the transmission belt 26 forms a thrust on the material box 7, thereby driving the material box 7 to be transported in the transfer tank.
  • the transfer tank moves to the surface of the electronic weighing machine 35, the electronic weighing The machine 35 weighs the material box 7, and sends the data to the controller through the electrical connection.
  • the controller controls the servo motor 33 to rotate, and then the servo motor 33 drives the feeding screw 34 to rotate in the hopper 3.
  • the material in the hopper 3 is transported along with the feeding screw 34 to the side of the feeding pipe 31 away from the hopper 3, and the servo motor 33 is controlled to drive the feeding screw 34 to rotate the number of turns, so that a certain amount of material is transported to the feeding pipe 31 is close to one end of the material box 7.
  • the electric telescopic tube 32 extends into the material box 7, and the material falls into the material box 7 along the electric telescopic tube 32 under the action of gravity, thereby completing one feeding. Re-run, after the material box 7 runs to the next electronic weighing machine 35, re-weighing is performed again, and after the re-weighing is completed, the material is added again until the batching is completed.

Abstract

自动配料装置技术领域，具体的说是一种橡胶件自动配料装置及其配料方法，包括架体（1）、运输架（2）、料盒（7）和控制器；所述运输架（2）上表面开设有转运槽；所述运输架（2）位于转运槽上方安装有密封罩（21）；所述转运槽内转动连接有均匀分布的转动辊（22）；所述运输架（2）位于转运槽两端均通过支架转动连接有转动轴（23）；所述运输架（2）对应转动轴（23）一侧固连有电动机（24）；所述电动机（24）输出端贯穿运输架（2）与转动轴（23）固连；通过设置料盒（7）和隔料板（71），有效地防止物料直接进行混合，从而导致物料异常后对混合的物料无法分离或分离难度较大，从而造成物料的浪费，最大程度上保证了物料的可再次运用性，同时直接在异常工位再次上料还有效地加快了配料的速率。

Description

一种橡胶件自动配料装置及其配料方法 技术领域
本发明属于自动配料装置技术领域，具体的说是一种橡胶件自动配料装置及其配料方法。
背景技术
现有技术中橡胶件通常由多种粉料进行组合制备，在进行配料时，需要对粉料之间的分量与比例进行把控，为了使配料工序更加简洁、方便，在实际配料过程中通常采用自动化机械进行，从而有效地加快配料工序效率的同时节省了人力成本，自动配料装置在配料时，通过对每一次添加量进行把控，从而使配制的粉料符合配方标准，现有技术中自动配料装置在某一步骤发生错误后，通常对异常重量的料盒中进行不再添加粉料，直接流转至最终复称处，但是由于合格品与不合格品掺杂流出极易使员工在进行归类时误判，从而导致不合格品流出，同时不合格品在传送机构上持续停留还对传送机构造成一定的压力且料箱持续运转时使料箱内的粉料之间因震动混杂也不利于后续将粉料进行分离。
中国专利发布的一种橡胶产品初加工用的配料设备，专利号：2019104899495，由底盘以及呈环形均布方式分布在底盘上的配料组件所构成。每个配料组件均包括固装在底盘上的装载筒，所述装载筒上部固装有嵌入螺栓；装载筒上部以竖直滑动方式安装有圆辊，圆辊的圆弧面上开有将嵌入螺栓滑动安装的复合槽；圆辊的上部、下部分别对应连接有上轴、下轴；所述上轴、下轴分别对应连接有吊取装置、驱动装置，该发明通过控制斜齿轮的往复滑动以及利用斜齿轮与斜齿条的啮合配合特性，能够自动将小料由各个存储桶向配料桶处进行搬运，从而达到方便对小料进行配料的效果，但是一方面该装置对搬运的物料没有进行复检，物料之间的配比精确度不足，同时该装置对物料进行分配较为发咋，不适合大规模流水线快速操作。
鉴于此本发明研制一种橡胶件自动配料装置及其配料方法，用于解决上述技术问题。
发明内容
为了弥补现有技术的不足，解决现有自动配料装置中针对配料的比重精准度不足，同时针对不合格产品后续分离、纯化较为困难的问题，本发明提出的一种橡胶件自动配料装置及其配料方法。
本发明解决其技术问题所采用的技术方案是：本发明所述的一种橡胶件自动配料装 置，包括架体、运输架、料盒和控制器；所述运输架上表面开设有转运槽；所述运输架位于转运槽上方安装有密封罩；所述转运槽内转动连接有均匀分布的转动辊；所述运输架位于转运槽两端均通过支架转动连接有转动轴；所述运输架对应转动轴一侧固连有电动机；所述电动机输出端贯穿运输架与转动轴固连；所述转动轴靠近电动机一侧套接有转动轮；对称设计的两个所述转动轮上套接有传动皮带；所述传动皮带远离电动机一侧固连有均匀分布的推杆；所述架体安装于运输架外侧；所述架体位于运输架顶部固连有均匀分布的料斗；所述料斗靠近运输架一端固连有送料管；所述送料管“L”形设计；所述送料管靠近运输架一端均贯穿密封罩设计；所述送料管靠近转运槽一侧均固连有电动伸缩管；所述电动伸缩管与送料管导通设计；所述料斗远离送料管一侧固连有伺服电机；所述伺服电机输出轴贯穿料斗；所述伺服电机位于料斗内一端固连有送料螺杆；所述送料螺杆延伸至送料管内设计；所述转动槽底部对应送料管均开设有第一通槽；所述第一通槽内均安装有电子称重机；所述电子称重机上表面与转动棍上表面平齐设计；所述运输架靠近传动皮带一侧开设有转动槽；所述转动槽与第一通槽水平方向相邻设计；所述转动槽“L”形设计；所述转动槽内通过导杆转动连接有引导板；所述引导板长度大于转运槽宽度；所述引导板靠近转动槽内一端与转动槽之间铰接有第一电动推杆；所述运输架位于转运槽一侧开设有直流槽；所述转动轴延伸至直流槽内设计；所述转动轴位于直流槽内套接有输送带；所述密封罩靠近直流槽一侧开设有导通口；所述导通口与转动槽一一对应；所述控制器与电动机、伺服电机、电子称重机、第一电动推杆均通过电连接；所述料盒用于在转运槽内转运的过程中承接物料；
现有技术中橡胶件通常由多种粉料进行组合制备，在进行配料时，需要对粉料之间的分量与比例进行把控，为了使配料工序更加简洁、方便，在实际配料过程中通常采用自动化机械进行，从而有效地加快配料工序效率的同时节省了人力成本，自动配料装置在配料时，通过对每一次添加量进行把控，从而使配制的粉料符合配方标准，现有技术中自动配料装置在某一步骤发生错误后，通常对异常重量的料盒中进行不再添加粉料，直接流转至最终复称处，但是由于合格品与不合格品掺杂流出极易使员工在进行归类时误判，从而导致不合格品流出，同时不合格品在传送机构上持续停留还对传送机构造成一定的压力且料箱持续运转时使料箱内的粉料之间因震动混杂也不利于后续将粉料进行分离，工作时，将料盒放置于运输槽内的转动辊上，启动电动机，电动机转动带动转动轴以及套接在转动轴上的转动轮转动，进而使转动轮带动传动皮带进行转动，传动皮带上固连的推杆对料盒形成推力，从而带动料盒在转运槽内进行转运，当转运槽运动至电子称重机表面后，电子称 重机对料盒进行称重，并将数据通过电连接发送至控制器内，比对合格后，控制器控制伺服电机进行转动，进而使伺服电机带动送料螺杆在料斗内转动，送料螺杆转动时，料斗内的物料随送料螺杆向送料管远离料斗一侧转运，通过控制伺服电机带动送料螺杆转动圈数，从而使确定分量的物料输送至送料管靠近料盒一端，此时电动伸缩管伸入料盒中，物料在重力作用下顺着电动伸缩管掉落在料盒内，从而完成一次加料，随着料盒在再次运转，料盒运转至下一个电子称重机后，再次进行复称，重量合格后进行再次加料，重量不合格时，控制器控制第一电动推杆伸出，进而使第一电动推杆推动引导板转动，随着料盒的持续运行，料盒受倾斜引导板的阻挡逐渐向转运槽靠近直流槽一侧运动并通过密封罩上的导通口进入直流槽内的输送带上，进而实现合格品与不合格品的分离，有效地防止产品之间的混淆，同时分流处理还能有效地降低员工的工作难度。
优选的，所述推杆与传动皮带之间均倾斜设置且倾斜方向与传动皮带运动方向相反；工作时，通过将推杆与传动皮带之间倾斜设计，在传动皮带转动从而带动推杆运动时，倾斜设计的推杆可以有效地使料盒在转运槽内具备向转运槽远离传动皮带一侧运动的趋势，从而使转运槽内的料盒主动紧贴转动槽远离传动皮带一侧，一方面保证了料盒在转运槽内的规整性，同时料盒的位置还可以在料盒内物料重量异常使配合引导板更方便的将料盒推送至直流槽内，有效地降低分流的难度。
优选的，所述导通口侧壁开设有滑动槽且滑动槽下方贯穿运输架设计；所述滑动槽内滑动连接有挡板；所述挡板一侧通过相互交叉铰接的导杆与滑动槽侧壁连接；所述挡板下方延伸至滑动槽外设计；所述引导板通过导杆位于运输架下方固连有传动杆；所述传动杆与挡板通过弹簧弹性连接；工作时，由于料盒具备向转运槽一侧移动的趋势，料盒在运动至导通口处时，极易使料盒与导通口之间错位、卡接，从而使料盒在运转过程中受冲击，极易使料盒受损，通过设置滑动槽和挡板，利用引导板第一电动推杆推动从而发生转动，进而带动传动杆转动，转动的传动杆与挡板之间逐渐靠近，进而使挡板与传动杆之间的弹簧拉力减小，进而使挡板在滑动槽内回缩，当引导板运动至一定位置后，挡板完全回缩至滑动槽内，进而便于料盒的转运，同时当料盒重量正常时，传动杆对挡板通过弹簧形成拉力，进而使挡板在滑动槽内滑动，将导通口堵塞，避免料盒在转运过程中与导通口之间错位形成冲击，进而导致料盒受损。
优选的，所述第一通槽侧壁开设有对称设计的第一滑槽；所述第一滑槽“十”形设计；所述第一滑槽内滑动连接有安装环；所述安装环均通过弹簧与第一滑槽底部弹性连接；所述电子称重机固连于安装环内设计；所述第一滑槽远离安装环一侧均固连有第二电动推 杆；所述第一滑槽位于安装环两侧均滑动连接有延伸板；所述延伸板由多个滑块通过弹簧相互连接而成；对称设计的所述延伸板滑块相对应一侧均通过转动辊转动连接；所述延伸板对应第二电动推杆处均开设有导通槽；所述第二电动推杆均贯穿导通槽；所述第二电动推杆靠近安装环一侧固连有限位块；所述限位块直径大于导通槽直径；所述安装环靠近限位块一侧均倾斜设计；所述第二电动推杆与控制器电连接；工作时，由于橡胶件种类不同，在进行配料时部分料斗内的物料无需进行配置，现有技术中针对不需要添加的物料工位仍会对运动至此处的料箱进行判定，输入与输出的信号对控制器造成一定的负担，通过设置延伸板和安装环，当确认配方时，确定某一料斗中物料不需要添加，通过控制器输出信号控制第二电动推杆伸出，第二电动推杆伸出对安装环斜面形成挤压力，进而使安装环在第一滑槽内挤压弹簧下移，同时第二电动推杆伸出带动限位块运动时对延伸板的压力消失，进而使延伸板在自身弹簧的作用力下伸展，直至延伸板上转动连接的转动棍均匀分散于电子称重机上方，料盒在运转时，直接通过该工位，一方面可以有效地提高配料的效率，缩短配料所需时间，同时减少信息的输出与输入，使控制器的负担降低。
优选的，所述料盒为长方形箱体结构；所述料盒内腔阶梯型设计；所述料盒阶梯型处滑动连接有隔料板；所述隔料板上表面斜面设计；所述隔料板上表面开设有第一凹槽；所述隔料板位于第一凹槽一侧开设有隔料腔；所述隔料腔下表面斜面设计；所述第一凹槽与隔料腔导通设计；所述第一凹槽与隔料腔导通处通过导杆转动连接有转动板；所述转动板位于第一凹槽内一端通过弹簧与第一凹槽底部弹性连接；所述隔料腔底部一侧开口设置；所述隔料腔开口处交接有拦截板；所述第一凹槽位于弹簧下方开设有第二通槽；所述拦截板靠近第二通槽一端固连有连接带；所述连接带通过第二通槽与转动板远离隔料腔一端固连；工作时，料盒在转运过程中承接物料，当某一工位添加分量错误时，由于物料之间已经进行混合，不利于物料之间的分离，通常会造成物料的损失增大，进而导致成本的提升，通过设置料盒和隔料板，在进行配料时，电子称重装置对料盒重量确认后，通过电动伸缩管向料盒内运动，从而对转动板形成挤压，进而使转动板向下转动，在转动的过程中连接带对拦截板的拉力减小，进而导致拦截板转动，打开隔料腔，隔料腔内上一工位添加的粉料在重力的作用下向下滑落在料盒内，当电动伸缩管回缩时，转动板在弹簧的作用下逐渐复位，在复位的过程中逐渐关闭隔料腔，且在转动的过程中，转动板上新添加的物料在重力作用下逐渐滑落至隔料腔中，随转运槽向下一工位运动，当料盒内物料重量异常时，将隔料腔中的异常物料去除，即可重新进行再次配料，有效地防止物料直接进行混合，从而导致物料异常后对混合的物料无法分离或分离难度较大，从而造成物料的浪费，最大程度 上保证了物料的可再次运用性，同时直接在异常工位再次上料还有效地加快了配料的速率。
优选的，所述隔料板侧壁开设有计数槽；所述计数槽内转动连接有计数环；所述转动槽位于计数环内部转动连接有单向齿轮；所述单向齿轮与转动板之间通过导杆固连；所述计数环上标注有均匀分布的数字，通过转动板转动带动计数环转动，从而确定料盒内物料种类数量；工作时，转动板受电动伸缩管挤压转动时，带动单向齿轮和计数环进行转动，从而对料盒中物料种类进行计数，当料盒内物料异常时，可以有效地快速判断料盒中异常物料的种类，进而便于物料的回收与再利用。
一种橡胶件自动配料方法，该橡胶件自动配料方法包括以下步骤：
S1：操控控制器，向控制器中输入橡胶件的配方，从而通过控制器选择性打开对应配方的料斗，并通过配方与料盒实时重量进行比对、判定；
S2：将塑料袋套接在料盒内，并将隔料板放置于套接有塑料袋的料盒内，将料盒放置于转运槽内，在电动机的带动下，料盒在转运槽内运动；
S3：通过电动伸缩管将料斗内的单一物料依次转移至隔料板内，并于每次添加物料后对料盒进行称重，从而提升物料配比精度；
S4：物料配比完毕后，通过手动按压转动板，使隔料板中最后一种物料落入料盒中，提起隔料板，将塑料袋以及物料从料盒中取出，再次套接新的塑料袋，进行下一轮配料。
本发明的有益效果如下：
1.本发明所述的一种橡胶件自动配料装置及其配料方法，通过设置料盒和隔料板，在进行配料时，通过电动伸缩管向料盒内运动，从而对转动板形成挤压，进而使连接带对拦截板的拉力减小，进而导致拦截板转动，打开隔料腔，隔料腔内上一工位添加的粉料在重力的作用下向下滑落在料盒内，当电动伸缩管回缩时，转动板在弹簧的作用下逐渐复位，逐渐关闭隔料腔，且在转动的过程中，转动板上新添加的物料在重力作用下逐渐滑落至隔料腔中，有效地防止物料直接进行混合，从而导致物料异常后对混合的物料无法分离或分离难度较大，从而造成物料的浪费，最大程度上保证了物料的可再次运用性，同时直接在异常工位再次上料还有效地加快了配料的速率。
2.本发明所述的一种橡胶件自动配料装置及其配料方法，通过控制器控制第一电动推杆伸出，进而使第一电动推杆推动引导板转动，随着料盒的持续运行，料盒受倾斜引导板的阻挡逐渐向转运槽靠近直流槽一侧运动并通过密封罩上的导通口进入直流槽内的输送带上，进而实现合格品与不合格品的分离，有效地防止产品之间的混淆，同时分流处理还 能有效地降低员工的工作难度。
附图说明
下面结合附图对本发明作进一步说明。
图1是本发明的方法流程图；
图2是橡胶件自动配料装置的主视图；
图3是橡胶件自动配料装置的部分剖视图；
图4是引导板和挡板的传动图；
图5是延伸板的主视图；
图6是料盒的部分剖视图；
图中：架体1、运输架2、密封罩21、转动辊22、转动轴23、电动机24、转动轮25、传动皮带26、推杆27、料斗3、送料管31、电动伸缩管32、伺服电机33、送料螺杆34、电子称重机35、引导板4、第一电动推杆41、挡板5、传动杆51、安装环6、第二电动推杆61、限位块62、延伸板63、料盒7、隔料板71、转动板72、拦截板73、连接带74、计数环8、单向齿轮81。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
如图1至图6所示，本发明所述的一种橡胶件自动配料装置，包括架体1、运输架2、料盒7和控制器；所述运输架2上表面开设有转运槽；所述运输架2位于转运槽上方安装有密封罩21；所述转运槽内转动连接有均匀分布的转动辊22；所述运输架2位于转运槽两端均通过支架转动连接有转动轴23；所述运输架2对应转动轴23一侧固连有电动机24；所述电动机24输出端贯穿运输架2与转动轴23固连；所述转动轴23靠近电动机24一侧套接有转动轮25；对称设计的两个所述转动轮25上套接有传动皮带26；所述传动皮带26远离电动机24一侧固连有均匀分布的推杆27；所述架体1安装于运输架2外侧；所述架体1位于运输架2顶部固连有均匀分布的料斗3；所述料斗3靠近运输架2一端固连有送料管31；所述送料管31“L”形设计；所述送料管31靠近运输架2一端均贯穿密封罩21设计；所述送料管31靠近转运槽一侧均固连有电动伸缩管32；所述电动伸缩管32与送料管31导通设计；所述料斗3远离送料管31一侧固连有伺服电机33；所述伺服电机33输出轴贯穿料斗3；所述伺服电机33位于料斗3内一端固连有送料螺杆34；所述送料螺杆 34延伸至送料管31内设计；所述转动槽底部对应送料管31均开设有第一通槽；所述第一通槽内均安装有电子称重机35；所述电子称重机35上表面与转动棍上表面平齐设计；所述运输架2靠近传动皮带26一侧开设有转动槽；所述转动槽与第一通槽水平方向相邻设计；所述转动槽“L”形设计；所述转动槽内通过导杆转动连接有引导板4；所述引导板4长度大于转运槽宽度；所述引导板4靠近转动槽内一端与转动槽之间铰接有第一电动推杆41；所述运输架2位于转运槽一侧开设有直流槽；所述转动轴23延伸至直流槽内设计；所述转动轴23位于直流槽内套接有输送带；所述密封罩21靠近直流槽一侧开设有导通口；所述导通口与转动槽一一对应；所述控制器与电动机24、伺服电机33、电子称重机35、第一电动推杆41均通过电连接；所述料盒7用于在转运槽内转运的过程中承接物料；现有技术中橡胶件通常由多种粉料进行组合制备，在进行配料时，需要对粉料之间的分量与比例进行把控，为了使配料工序更加简洁、方便，在实际配料过程中通常采用自动化机械进行，从而有效地加快配料工序效率的同时节省了人力成本，自动配料装置在配料时，通过对每一次添加量进行把控，从而使配制的粉料符合配方标准，现有技术中自动配料装置在某一步骤发生错误后，通常对异常重量的料盒7中进行不再添加粉料，直接流转至最终复称处，但是由于合格品与不合格品掺杂流出极易使员工在进行归类时误判，从而导致不合格品流出，同时不合格品在传送机构上持续停留还对传送机构造成一定的压力且料箱持续运转时使料箱内的粉料之间因震动混杂也不利于后续将粉料进行分离，工作时，将料盒7放置于运输槽内的转动辊22上，启动电动机24，电动机24转动带动转动轴23以及套接在转动轴23上的转动轮25转动，进而使转动轮25带动传动皮带26进行转动，传动皮带26上固连的推杆27对料盒7形成推力，从而带动料盒7在转运槽内进行转运，当转运槽运动至电子称重机35表面后，电子称重机35对料盒7进行称重，并将数据通过电连接发送至控制器内，比对合格后，控制器控制伺服电机33进行转动，进而使伺服电机33带动送料螺杆34在料斗3内转动，送料螺杆34转动时，料斗3内的物料随送料螺杆34向送料管31远离料斗3一侧转运，通过控制伺服电机33带动送料螺杆34转动圈数，从而使确定分量的物料输送至送料管31靠近料盒7一端，此时电动伸缩管32伸入料盒7中，物料在重力作用下顺着电动伸缩管32掉落在料盒7内，从而完成一次加料，随着料盒7在再次运转，料盒7运转至下一个电子称重机35后，再次进行复称，重量合格后进行再次加料，重量不合格时，控制器控制第一电动推杆41伸出，进而使第一电动推杆41推动引导板4转动，随着料盒7的持续运行，料盒7受倾斜引导板4的阻挡逐渐向转运槽靠近直流槽一侧运动并通过密封罩21上的导通口进入直流槽内的输送带上，进而实现合格品 与不合格品的分离，有效地防止产品之间的混淆，同时分流处理还能有效地降低员工的工作难度。
作为本发明的一种实施方式，所述推杆27与传动皮带26之间均倾斜设置且倾斜方向与传动皮带26运动方向相反；工作时，通过将推杆27与传动皮带26之间倾斜设计，在传动皮带26转动从而带动推杆27运动时，倾斜设计的推杆27可以有效地使料盒7在转运槽内具备向转运槽远离传动皮带26一侧运动的趋势，从而使转运槽内的料盒7主动紧贴转动槽远离传动皮带26一侧，一方面保证了料盒7在转运槽内的规整性，同时料盒7的位置还可以在料盒7内物料重量异常使配合引导板4更方便的将料盒7推送至直流槽内，有效地降低分流的难度。
作为本发明的一种实施方式，所述导通口侧壁开设有滑动槽且滑动槽下方贯穿运输架2设计；所述滑动槽内滑动连接有挡板5；所述挡板5一侧通过相互交叉铰接的导杆与滑动槽侧壁连接；所述挡板5下方延伸至滑动槽外设计；所述引导板4通过导杆位于运输架2下方固连有传动杆51；所述传动杆51与挡板5通过弹簧弹性连接；工作时，由于料盒7具备向转运槽一侧移动的趋势，料盒7在运动至导通口处时，极易使料盒7与导通口之间错位、卡接，从而使料盒7在运转过程中受冲击，极易使料盒7受损，通过设置滑动槽和挡板5，利用引导板4第一电动推杆41推动从而发生转动，进而带动传动杆51转动，转动的传动杆51与挡板5之间逐渐靠近，进而使挡板5与传动杆51之间的弹簧拉力减小，进而使挡板5在滑动槽内回缩，当引导板4运动至一定位置后，挡板5完全回缩至滑动槽内，进而便于料盒7的转运，同时当料盒7重量正常时，传动杆51对挡板5通过弹簧形成拉力，进而使挡板5在滑动槽内滑动，将导通口堵塞，避免料盒7在转运过程中与导通口之间错位形成冲击，进而导致料盒7受损。
作为本发明的一种实施方式，所述第一通槽侧壁开设有对称设计的第一滑槽；所述第一滑槽“十”形设计；所述第一滑槽内滑动连接有安装环6；所述安装环6均通过弹簧与第一滑槽底部弹性连接；所述电子称重机35固连于安装环6内设计；所述第一滑槽远离安装环6一侧均固连有第二电动推杆61；所述第一滑槽位于安装环6两侧均滑动连接有延伸板63；所述延伸板63由多个滑块通过弹簧相互连接而成；对称设计的所述延伸板63滑块相对应一侧均通过转动辊22转动连接；所述延伸板63对应第二电动推杆61处均开设有导通槽；所述第二电动推杆61均贯穿导通槽；所述第二电动推杆61靠近安装环6一侧固连有限位块62；所述限位块62直径大于导通槽直径；所述安装环6靠近限位块62一侧均倾斜设计；所述第二电动推杆61与控制器电连接；工作时，由于橡胶件种类不同，在 进行配料时部分料斗3内的物料无需进行配置，现有技术中针对不需要添加的物料工位仍会对运动至此处的料箱进行判定，输入与输出的信号对控制器造成一定的负担，通过设置延伸板63和安装环6，当确认配方时，确定某一料斗3中物料不需要添加，通过控制器输出信号控制第二电动推杆61伸出，第二电动推杆61伸出对安装环6斜面形成挤压力，进而使安装环6在第一滑槽内挤压弹簧下移，同时第二电动推杆61伸出带动限位块62运动时对延伸板63的压力消失，进而使延伸板63在自身弹簧的作用力下伸展，直至延伸板63上转动连接的转动棍均匀分散于电子称重机35上方，料盒7在运转时，直接通过该工位，一方面可以有效地提高配料的效率，缩短配料所需时间，同时减少信息的输出与输入，使控制器的负担降低。
作为本发明的一种实施方式，所述料盒7为长方形箱体结构；所述料盒7内腔阶梯型设计；所述料盒7阶梯型处滑动连接有隔料板71；所述隔料板71上表面斜面设计；所述隔料板71上表面开设有第一凹槽；所述隔料板71位于第一凹槽一侧开设有隔料腔；所述隔料腔下表面斜面设计；所述第一凹槽与隔料腔导通设计；所述第一凹槽与隔料腔导通处通过导杆转动连接有转动板72；所述转动板72位于第一凹槽内一端通过弹簧与第一凹槽底部弹性连接；所述隔料腔底部一侧开口设置；所述隔料腔开口处交接有拦截板73；所述第一凹槽位于弹簧下方开设有第二通槽；所述拦截板73靠近第二通槽一端固连有连接带74；所述连接带74通过第二通槽与转动板72远离隔料腔一端固连；工作时，料盒7在转运过程中承接物料，当某一工位添加分量错误时，由于物料之间已经进行混合，不利于物料之间的分离，通常会造成物料的损失增大，进而导致成本的提升，通过设置料盒7和隔料板71，在进行配料时，电子称重装置对料盒7重量确认后，通过电动伸缩管32向料盒7内运动，从而对转动板72形成挤压，进而使转动板72向下转动，在转动的过程中连接带74对拦截板73的拉力减小，进而导致拦截板73转动，打开隔料腔，隔料腔内上一工位添加的粉料在重力的作用下向下滑落在料盒7内，当电动伸缩管32回缩时，转动板72在弹簧的作用下逐渐复位，在复位的过程中逐渐关闭隔料腔，且在转动的过程中，转动板72上新添加的物料在重力作用下逐渐滑落至隔料腔中，随转运槽向下一工位运动，当料盒7内物料重量异常时，将隔料腔中的异常物料去除，即可重新进行再次配料，有效地防止物料直接进行混合，从而导致物料异常后对混合的物料无法分离或分离难度较大，从而造成物料的浪费，最大程度上保证了物料的可再次运用性，同时直接在异常工位再次上料还有效地加快了配料的速率。
作为本发明的一种实施方式，所述隔料板71侧壁开设有计数槽；所述计数槽内转动 连接有计数环8；所述转动槽位于计数环8内部转动连接有单向齿轮81；所述单向齿轮81与转动板72之间通过导杆固连；所述计数环8上标注有均匀分布的数字，通过转动板72转动带动计数环8转动，从而确定料盒7内物料种类数量；工作时，转动板72受电动伸缩管32挤压转动时，带动单向齿轮81和计数环8进行转动，从而对料盒7中物料种类进行计数，当料盒7内物料异常时，可以有效地快速判断料盒7中异常物料的种类，进而便于物料的回收与再利用。
一种橡胶件自动配料方法，该橡胶件自动配料方法包括以下步骤：
S1：操控控制器，向控制器中输入橡胶件的配方，从而通过控制器选择性打开对应配方的料斗3，并通过配方与料盒7实时重量进行比对、判定；
S2：将塑料袋套接在料盒7内，并将隔料板71放置于套接有塑料袋的料盒7内，将料盒7放置于转运槽内，在电动机24的带动下，料盒7在转运槽内运动；
S3：通过电动伸缩管32将料斗3内的单一物料依次转移至隔料板71内，并于每次添加物料后对料盒7进行称重，从而提升物料配比精度；
S4：物料配比完毕后，通过手动按压转动板72，使隔料板71中最后一种物料落入料盒7中，提起隔料板71，将塑料袋以及物料从料盒7中取出，再次套接新的塑料袋，进行下一轮配料。
具体工作流程如下：
工作时，将料盒7放置于运输槽内的转动辊22上，启动电动机24，电动机24转动带动转动轴23以及套接在转动轴23上的转动轮25转动，进而使转动轮25带动传动皮带26进行转动，传动皮带26上固连的推杆27对料盒7形成推力，从而带动料盒7在转运槽内进行转运，当转运槽运动至电子称重机35表面后，电子称重机35对料盒7进行称重，并将数据通过电连接发送至控制器内，比对合格后，控制器控制伺服电机33进行转动，进而使伺服电机33带动送料螺杆34在料斗3内转动，送料螺杆34转动时，料斗3内的物料随送料螺杆34向送料管31远离料斗3一侧转运，通过控制伺服电机33带动送料螺杆34转动圈数，从而使确定分量的物料输送至送料管31靠近料盒7一端，此时电动伸缩管32伸入料盒7中，物料在重力作用下顺着电动伸缩管32掉落在料盒7内，从而完成一次加料，随着料盒7在再次运转，料盒7运转至下一个电子称重机35后，再次进行复称，复称完成后再次加料，直至配料完成。
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在 不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (7)

  1. 一种橡胶件自动配料装置，其特征在于：包括架体(1)、运输架(2)、料盒(7)和控制器；所述运输架(2)上表面开设有转运槽；所述运输架(2)位于转运槽上方安装有密封罩(21)；所述转运槽内转动连接有均匀分布的转动辊(22)；所述运输架(2)位于转运槽两端均通过支架转动连接有转动轴(23)；所述运输架(2)对应转动轴(23)一侧固连有电动机(24)；所述电动机(24)输出端贯穿运输架(2)与转动轴(23)固连；所述转动轴(23)靠近电动机(24)一侧套接有转动轮(25)；对称设计的两个所述转动轮(25)上套接有传动皮带(26)；所述传动皮带(26)远离电动机(24)一侧固连有均匀分布的推杆(27)；所述架体(1)安装于运输架(2)外侧；所述架体(1)位于运输架(2)顶部固连有均匀分布的料斗(3)；所述料斗(3)靠近运输架(2)一端固连有送料管(31)；所述送料管(31)“L”形设计；所述送料管(31)靠近运输架(2)一端均贯穿密封罩(21)设计；所述送料管(31)靠近转运槽一侧均固连有电动伸缩管(32)；所述电动伸缩管(32)与送料管(31)导通设计；所述料斗(3)远离送料管(31)一侧固连有伺服电机(33)；所述伺服电机(33)输出轴贯穿料斗(3)；所述伺服电机(33)位于料斗(3)内一端固连有送料螺杆(34)；所述送料螺杆(34)延伸至送料管(31)内设计；所述转动槽底部对应送料管(31)均开设有第一通槽；所述第一通槽内均安装有电子称重机(35)；所述电子称重机(35)上表面与转动棍上表面平齐设计；所述运输架(2)靠近传动皮带(26)一侧开设有转动槽；所述转动槽与第一通槽水平方向相邻设计；所述转动槽“L”形设计；所述转动槽内通过导杆转动连接有引导板(4)；所述引导板(4)长度大于转运槽宽度；所述引导板(4)靠近转动槽内一端与转动槽之间铰接有第一电动推杆(41)；所述运输架(2)位于转运槽一侧开设有直流槽；所述转动轴(23)延伸至直流槽内设计；所述转动轴(23)位于直流槽内套接有输送带；所述密封罩(21)靠近直流槽一侧开设有导通口；所述导通口与转动槽一一对应；所述控制器与电动机(24)、伺服电机(33)、电子称重机(35)、第一电动推杆(41)均通过电连接；所述料盒(7)用于在转运槽内转运的过程中承接物料。
  2. 根据权利要求1所述的一种橡胶件自动配料装置，其特征在于：所述推杆(27)与传动皮带(26)之间均倾斜设置且倾斜方向与传动皮带(26)运动方向相反。
  3. 根据权利要求1所述的一种橡胶件自动配料装置，其特征在于：所述导通口侧壁开设有滑动槽且滑动槽下方贯穿运输架(2)设计；所述滑动槽内滑动连接有挡板(5)；所述挡板(5)一侧通过相互交叉铰接的导杆与滑动槽侧壁连接；所述挡板(5)下方延伸至滑动槽外设计；所述引导板(4)通过导杆位于运输架(2)下方固连有传动杆(51)；所述传动杆(51)与挡板(5)通过弹簧弹性连接。
  4. 根据权利要求3所述的一种橡胶件自动配料装置，其特征在于：所述第一通槽侧壁开设有对称设计的第一滑槽；所述第一滑槽“十”形设计；所述第一滑槽内滑动连接有安装环(6)；所述安装环(6)均通过弹簧与第一滑槽底部弹性连接；所述电子称重机(35)固连于安装环(6)内设计；所述第一滑槽远离安装环(6)一侧均固连有第二电动推杆(61)；所述第一滑槽位于安装环(6)两侧均滑动连接有延伸板(63)；所述延伸板(63)由多个滑块通过弹簧相互连接而成；对称设计的所述延伸板(63)滑块相对应一侧均通过转动辊(22)转动连接；所述延伸板(63)对应第二电动推杆(61)处均开设有导通槽；所述第二电动推杆(61)均贯穿导通槽；所述第二电动推杆(61)靠近安装环(6)一侧固连有限位块(62)；所述限位块(62)直径大于导通槽直径；所述安装环(6)靠近限位块(62)一侧均倾斜设计；所述第二电动推杆(61)与控制器电连接。
  5. 根据权利要求1所述的一种橡胶件自动配料装置，其特征在于：所述料盒(7)为长方形箱体结构；所述料盒(7)内腔阶梯型设计；所述料盒(7)阶梯型处滑动连接有隔料板(71)；所述隔料板(71)上表面斜面设计；所述隔料板(71)上表面开设有第一凹槽；所述隔料板(71)位于第一凹槽一侧开设有隔料腔；所述隔料腔下表面斜面设计；所述第一凹槽与隔料腔导通设计；所述第一凹槽与隔料腔导通处通过导杆转动连接有转动板(72)；所述转动板(72)位于第一凹槽内一端通过弹簧与第一凹槽底部弹性连接；所述隔料腔底部一侧开口设置；所述隔料腔开口处交接有拦截板(73)；所述第一凹槽位于弹簧下方开设有第二通槽；所述拦截板(73)靠近第二通槽一端固连有连接带(74)；所述连接带(74)通过第二通槽与转动板(72)远离隔料腔一端固连。
  6. 根据权利要求5所述的一种橡胶件自动配料装置，其特征在于：所述隔料板(71)侧壁开设有计数槽；所述计数槽内转动连接有计数环(8)；所述转动槽位于计数环(8)内部转动连接有单向齿轮(81)；所述单向齿轮(81)与转动板(72)之间通过导杆固连；所述计数环(8)上标注有均匀分布的数字，通过转动板(72)转动带动计数环(8)转动，从而确定料盒(7)内物料种类数量。
  7. 一种橡胶件自动配料方法，其特征在于：该橡胶件自动配料方法适用于上述权利要求1-6任意一项所述的一种橡胶件自动配料装置，该橡胶件自动配料方法包括以下步骤：
    S1：操控控制器，向控制器中输入橡胶件的配方，从而通过控制器选择性打开对应配方的料斗(3)，并通过配方与料盒(7)实时重量进行比对、判定；
    S2：将塑料袋套接在料盒(7)内，并将隔料板(71)放置于套接有塑料袋的料盒(7)内，将料盒(7)放置于转运槽内，在电动机(24)的带动下，料盒(7)在转运槽内运动；
    S3：通过电动伸缩管(32)将料斗(3)内的单一物料依次转移至隔料板(71)内，并于每次添加物料后对料盒(7)进行称重，从而提升物料配比精度；
    S4：物料配比完毕后，通过手动按压转动板(72)，使隔料板(71)中最后一种物料落入料盒(7)中，提起隔料板(71)，将塑料袋以及物料从料盒(7)中取出，再次套接新的塑料袋，进行下一轮配料。
PCT/CN2021/074796 2020-08-05 2021-02-02 一种橡胶件自动配料装置及其配料方法 WO2022027942A1 (zh)

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