WO2022000561A1 - 一种成品率高的注塑模具 - Google Patents

一种成品率高的注塑模具 Download PDF

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Publication number
WO2022000561A1
WO2022000561A1 PCT/CN2020/101685 CN2020101685W WO2022000561A1 WO 2022000561 A1 WO2022000561 A1 WO 2022000561A1 CN 2020101685 W CN2020101685 W CN 2020101685W WO 2022000561 A1 WO2022000561 A1 WO 2022000561A1
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WIPO (PCT)
Prior art keywords
fixedly connected
plate
fixing
central axis
box body
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PCT/CN2020/101685
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English (en)
French (fr)
Inventor
刘同平
Original Assignee
苏州金伟博精密机械科技有限公司
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Priority to DE212020000104.9U priority Critical patent/DE212020000104U1/de
Publication of WO2022000561A1 publication Critical patent/WO2022000561A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/64—Mould opening, closing or clamping devices
    • B29C45/67—Mould opening, closing or clamping devices hydraulic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/26—Moulds
    • B29C45/27—Sprue channels ; Runner channels or runner nozzles
    • B29C45/28—Closure devices therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
    • B29C2045/1765—Machine bases
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/26—Moulds
    • B29C45/2602—Mould construction elements
    • B29C45/2606—Guiding or centering means

Definitions

  • the utility model relates to the technical field of injection moulds, in particular to an injection mould with high yield.
  • Injection mold is a tool for producing plastic products, and it is also a tool for imparting complete structure and precise dimensions to plastic products.
  • Injection molding is a processing method used in mass production of some complex shapes.
  • Existing injection molds are used when using The disadvantage of the offset between the lower mold and the upper mold is easy to occur, and there is no processing mechanism after the injection port is injected, which easily causes flashing of the injection molded product, and it is not convenient to demold after the product is molded, and the product is easily damaged during the demoulding process.
  • the present invention provides an injection mold with high yield to solve the problems raised in the above background technology.
  • an injection mold with high yield comprising a box body, a fixing frame is fixedly connected to the outer side of the top of the box body, and both sides of the top of the inner surface of the fixing frame are
  • a hydraulic cylinder is fixedly connected
  • a fixing plate is fixedly connected to the bottom of the hydraulic cylinder
  • a connecting frame is fixedly connected to the outer side of the top of the fixing plate and located at the central axis, and the central axis at the top of the inner surface of the connecting frame is fixedly connected
  • There is a cylinder the bottom of the cylinder is fixedly connected to a limit plate, the bottom of the limit plate is fixedly connected with a plug, the middle axis of the bottom of the fixed plate is fixedly connected with an upper die seat, and the two bottoms of the upper die seat are fixedly connected.
  • the sides are fixedly connected with a fixed column
  • the central axis of the top of the box is provided with a lower die seat
  • both sides of the bottom of the fixed plate are fixedly connected with a fixed rod
  • the bottom of the fixed rod is fixedly connected with a connecting rod
  • a connecting plate is arranged at the central axis of the inner wall of the box
  • a push column is fixedly connected to the central axis of the top of the connecting plate.
  • the top of the push column is fixedly connected with a push plate
  • both sides of the top of the lower die base are provided with insertion holes.
  • both the central axis of the inner cavity of the fixing plate and the central axis of the inner cavity of the lower mold base are provided with injection holes, and the injection holes are used in cooperation with the plug.
  • a chute is provided on the tops of both sides of the inner cavity of the box, and the inner cavity of the chute is slidably connected to the connecting plate.
  • springs are fixedly connected to the bottom of the connecting plate and both sides located at the central axis, and the bottom of the spring is fixedly connected to the box body.
  • the bottoms of both sides of the lower die base are fixedly connected with fixing blocks, the tops of the fixing blocks are provided with bolts, and the bottoms of the bolts sequentially penetrate the fixing blocks and the box body and extend to the inner cavity of the box body.
  • the utility model provides an injection mold with high yield, which has the following beneficial effects:
  • the utility model drives the fixed plate to move through the hydraulic cylinder, the fixed plate drives the upper die base to move, and the upper die base drives the fixed column to move.
  • the mold base just corresponds.
  • the material is injected through the injection hole.
  • the limit plate is driven by the cylinder to move, and the limit plate drives the plug to move.
  • the plug is just inserted into the injection hole, so that the material will not remain in the injection hole.
  • the fixed plate is driven to move by the hydraulic cylinder, and the fixed plate drives the lower mold base to move, and the lower mold base moves.
  • the fixed plate After moving upward for a certain distance, through the cooperation of the fixed rod and the connecting rod, the fixed plate will also drive the connecting plate to move, the connecting plate will drive the push column to move, and the push column will drive the push plate to move, which is convenient for demoulding, which solves the problem of existing problems.
  • Some injection molds are prone to the disadvantage that the lower mold and the upper mold are offset when in use, and there is no processing mechanism after the injection port is injected, which easily causes flashing of the injection molded product, and it is inconvenient to demould after the product is formed.
  • the demoulding process It is easy to cause product damage and reduce the yield of the product.
  • the utility model avoids the phenomenon of material remaining in the injection hole and the phenomenon of flashing.
  • the chute By setting the chute, the operation of the connecting plate is stabilized, the connecting plate is balanced and supported, and the working of the connecting plate is avoided.
  • it is unstable by setting the spring, a pulling force is generated on the connecting plate, which prevents the connecting plate from being unable to move down automatically.
  • Fig. 1 is the front view structure schematic diagram of the utility model
  • Fig. 2 is the sectional structure schematic diagram of the utility model
  • FIG. 3 is a partial side view structural schematic diagram of the utility model.
  • the components of the seat 12, the socket 13, the fixing rod 14, the connecting rod 15, the connecting plate 16, the spring 17, the push column 18 and the push plate 19 are all common standard parts or components known to those skilled in the art, and their structures and principles are as follows: Those skilled in the art can know it through technical manuals or through routine experimental methods.
  • an injection mold with high yield including a box 1, a fixing frame 2 is fixedly connected to the outer side of the top of the box 1, and a hydraulic cylinder 3 is fixedly connected to both sides of the top of the inner surface of the fixing frame 2.
  • the bottom of the hydraulic cylinder 3 is fixedly connected with a fixed plate 4, the top of the fixed plate 4 and the outer side of the central axis is fixedly connected with a connecting frame 7, and the central axis at the top of the inner surface of the connecting frame 7 is fixedly connected with a cylinder 8, the cylinder 8
  • the bottom of the fixing plate 9 is fixedly connected to the limit plate 9, the bottom of the limit plate 9 is fixedly connected with the plug 10, the central axis of the inner cavity of the fixed plate 4 and the central axis of the inner cavity of the lower mold base 12 are provided with injection holes 6.
  • the injection holes 6 is used in conjunction with the plug 10. By setting the plug 10, the material remaining in the injection hole 6 is avoided, thereby causing flashing.
  • Both sides of the box body 1 are fixedly connected with a fixing column 11, the central axis of the top of the box body 1 is provided with a lower die base 12, the bottoms of both sides of the lower die base 12 are fixedly connected with a fixing block, and the top of the fixing block is provided with bolts. And the bottoms of the bolts pass through the fixing block and the box body 1 in turn and extend to the inner cavity of the box body 1.
  • Both sides of the bottom of the fixing plate 4 are fixedly connected with a fixing rod 14, and the bottom of the fixing rod 14 is fixedly connected with a connecting rod 15.
  • the central axis of the inner wall of the body 1 is provided with a connecting plate 16, and the tops of both sides of the inner cavity of the box body 1 are provided with a chute, and the inner cavity of the chute is slidably connected with the connecting plate 16.
  • the connecting plate is stabilized
  • the work of 16 balances the support of the connecting plate 16, which avoids the instability of the connecting plate 16 during operation.
  • the bottom of the connecting plate 16 and both sides at the central axis are fixedly connected with a spring 17, and the bottom of the spring 17 is connected to the box body. 1. Fixed connection. By setting the spring 17, a pulling force is generated on the connecting plate 16, which prevents the connecting plate 16 from automatically moving downward.
  • the central axis of the top of the connecting plate 16 is fixedly connected with a push column 18, and the top of the push column 18 penetrates the box.
  • the body 1 and the lower mold base 12 extend to the inner cavity of the lower mold base 12 , the top of the push column 18 is fixedly connected with a push plate 19 , and both sides of the top of the lower mold base 12 are provided with insertion holes 13 .
  • the hydraulic cylinder 3 When in use, the hydraulic cylinder 3 is controlled by the peripheral controller to work, the hydraulic cylinder 3 drives the fixed plate 4 to move, the fixed plate 4 drives the upper die base 5 to move, and the upper die base 5 drives the fixed column 11 to move.
  • the upper mold base 5 and the lower mold base 12 can be exactly corresponding.
  • the material is injected through the injection hole 6, and the injection is completed
  • the cylinder 8 is controlled to work by the peripheral controller, the limit plate 9 is driven by the cylinder 8 to move, and the limit plate 9 drives the plug 10 to move.
  • the hydraulic cylinder 3 drives the fixed plate 4 to move, the fixed plate 4 drives the lower mold base 12 to move, and the lower mold base 12 moves upward.
  • the fixed plate 4 will also drive the connecting plate 16 to move, the connecting plate 16 drives the push post 18 to move, and the push post 18 drives the push plate 19 to move, which is convenient.
  • the peripheral controller is a PLC controller.
  • the two terminals of the peripheral controller are connected with power lines through wires, and In this application, commercial power is used for power supply.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

一种成品率高的注塑模具，包括箱体，所述箱体顶部的外侧固定连接有固定架，所述固定架内表面顶部的两侧均固定连接有液压缸，所述液压缸的底部固定连接有固定板，所述固定板的顶部并位于中轴处的外侧固定连接有连接架。通过箱体、固定架、液压缸、固定板、上模座、注塑孔、连接架、气缸、限位板、插头、固定柱、下模座、插孔、固定杆、连接杆、连接板、弹簧、推柱和推板的配合，解决了现有的注塑模具在使用时容易发生下模与上模偏移的缺点，以及注塑口注塑后没有处理机构，从而容易造成注塑产品出现飞边，而且在产品成型后不方便脱模，脱模过程中容易造成产品损坏，降低了成品率的问题。

Description

一种成品率高的注塑模具 技术领域
本实用新型涉及注塑模具技术领域，具体为一种成品率高的注塑模具。
背景技术
注塑模具是一种生产塑胶制品的工具，也是赋予塑胶制品完整结构和精确尺寸的工具，注塑成型是批量生产某些形状复杂部件时用到的一种加工方法，现有的注塑模具在使用时容易发生下模与上模偏移的缺点，以及注塑口注塑后没有处理机构，从而容易造成注塑产品出现飞边，而且在产品成型后不方便脱模，脱模过程中容易造成产品损坏，降低了成品率，为此，我们提出一种成品率高的注塑模具。
实用新型内容
(一)解决的技术问题
针对现有技术的不足，本实用新型提供了一种成品率高的注塑模具，以解决上述背景技术中提出的问题。
(二)技术方案
为实现上述目的，本实用新型提供如下技术方案：一种成品率高的注塑模具，包括箱体，所述箱体顶部的外侧固定连接有固定架，所述固定架内表面顶部的两侧均固定连接有液压缸，所述液压缸的底部固定连接有固定板，所述固定板的顶部并位于中轴处的外侧固定连接有连接架，所述连接架内表面顶部的中轴处固定连接有气缸，所述气缸的底部固定连接有限位板，所述限位板的底部固定连接有插头，所述固定板底部的中轴处固定连接有上模座，所述上模座底部的两侧均固定连接有固定柱，所述箱体顶部的中轴处设置有下模座，所述固定板底部的两侧均固定连接有固定杆，所述固定杆的底部固定连接有连接杆，所述箱体内壁的中轴处设置有连接板，所述连接板顶部的中轴处固定连接有推柱，所述推柱的顶部贯穿箱体与下模座并延伸至下 模座的内腔，所述推柱的顶部固定连接有推板，所述下模座顶部的两侧均开设有插孔。
优选的，所述固定板内腔的中轴处与下模座内腔的中轴处均开设有注塑孔，所述注塑孔与插头配合使用。
优选的，所述箱体内腔两侧的顶部均开设有滑槽，且滑槽的内腔与连接板滑动连接。
优选的，所述连接板的底部并位于中轴处的两侧均固定连接有弹簧，所述弹簧的底部与箱体固定连接。
优选的，所述下模座两侧的底部均固定连接有固定块，且固定块的顶部设置有螺栓，且螺栓的底部依次贯穿固定块与箱体并延伸至箱体的内腔。
(三)有益效果
与现有技术相比，本实用新型提供了一种成品率高的注塑模具，具备以下有益效果：
1、本实用新型通过液压缸带动固定板进行移动，固定板带动上模座进行移动，上模座带动固定柱进行移动，当固定柱与插孔插接后，即可使得上模座与下模座刚好对应，当上模座与下模座接触后，通过注塑孔将物料注入，注料完成后，通过气缸带动限位板进行移动，限位板带动插头进行移动，当限位板的底部与固定板接触后，插头刚好与注塑孔插接，使得物料不会残留在注塑孔内，注塑完成后，通过液压缸带动固定板进行移动，固定板带动下模座进行移动，当下模座向上移动一定的距离后，通过固定杆与连接杆的配合，固定板还会带动连接板进行移动，连接板带动推柱进行移动，推柱带动推板进行移动，方便进行脱模，解决了现有的注塑模具在使用时容易发生下模与上模偏移的缺点，以及注塑口注塑后没有处理机构，从而容易造成注塑产品出现飞边，而且在产品成型后不方便脱模，脱模过程中容易造成产品损坏，降低了成品率的问题。
2、本实用新型通过设置插头，避免了物料残留在注塑孔内，从而出现飞边的现象，通过设置滑槽，稳定了连接板的工作，对连接板进行了平衡支撑，避免了连接板工作时不稳定，通过设置弹簧，对连接板产生了拉力，避免了连接板无法自动向下移动。
附图说明
图1为本实用新型主视结构示意图；
图2为本实用新型剖视结构示意图；
图3为本实用新型局部侧视结构示意图。
图中：1、箱体；2、固定架；3、液压缸；4、固定板；5、上模座；6、注塑孔；7、连接架；8、气缸；9、限位板；10、插头；11、固定柱；12、下模座；13、插孔；14、固定杆；15、连接杆；16、连接板；17、弹簧；18、推柱；19、推板。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
在实用新型的描述中，需要说明的是，术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本实用新型和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本实用新型的限制。此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在实用新型的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“设置有”、“连接”等，应做广义理解，例如“连接”，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本实用新型中的具体含义。
本实用新型的箱体1、固定架2、液压缸3、固定板4、上模座5、注塑孔6、连接架7、气缸8、限位板9、插头10、固定柱11、下模座12、插孔13、固定杆14、连接杆15、连接板16、弹簧17、推柱18和推板19部件均为通用标准件或本领域技术人员知晓的部件，其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。
请参阅图1-3，一种成品率高的注塑模具，包括箱体1，箱体1顶部的外侧固定连接有固定架2，固定架2内表面顶部的两侧均固定连接有液压缸3，液压缸3的底部固定连接有固定板4，固定板4的顶部并位于中轴处的外侧固定连接有连接架7，连接架7内表面顶部的中轴处固定连接有气缸8，气缸8的底部固定连接有限位板9，限位板9的底部固定连接有插头10，固定板4内腔的中轴处与下模座12内腔的中轴处均开设有注塑孔6，注塑孔6与插头10配合使用，通过设置插头10，避免了物料残留在注塑孔6内，从而出现飞边的现象，固定板4底部的中轴处固定连接有上模座5，上模座5底部的两侧均固定连接有固定柱11，箱体1顶部的中轴处设置有下模座12，下模座12两侧的底部均固定连接有固定块，且固定块的顶部设置有螺栓，且螺栓的底部依次贯穿固定块与箱体1并延伸至箱体1的内腔，固定板4底部的两侧均固定连接有固定杆14，固定杆14的底部固定连接有连接杆15，箱体1内壁的中轴处设置有连接板16，箱体1内腔两侧的顶部均开设有滑槽，且滑槽的内腔与连接板16滑动连接，通过设置滑槽，稳定了连接板 16的工作，对连接板16进行了平衡支撑，避免了连接板16工作时不稳定，连接板16的底部并位于中轴处的两侧均固定连接有弹簧17，弹簧17的底部与箱体1固定连接，通过设置弹簧17，对连接板16产生了拉力，避免了连接板16无法自动向下移动，连接板16顶部的中轴处固定连接有推柱18，推柱18的顶部贯穿箱体1与下模座12并延伸至下模座12的内腔，推柱18的顶部固定连接有推板19，下模座12顶部的两侧均开设有插孔13。
在使用时，通过外设控制器控制液压缸3进行工作，通过液压缸3带动固定板4进行移动，固定板4带动上模座5进行移动，上模座5带动固定柱11进行移动，当固定柱11与插孔13插接后，即可使得上模座5与下模座12刚好对应，当上模座5与下模座12接触后，通过注塑孔6将物料注入，注料完成后，通过外设控制器控制气缸8进行工作，通过气缸8带动限位板9进行移动，限位板9带动插头10进行移动，当限位板9的底部与固定板4接触后，插头10刚好与注塑孔6插接，使得物料不会残留在注塑孔6内，注塑完成后，通过液压缸3带动固定板4进行移动，固定板4带动下模座12进行移动，当下模座12向上移动一定的距离后，通过固定杆14与连接杆15的配合，固定板4还会带动连接板16进行移动，连接板16带动推柱18进行移动，推柱18带动推板19进行移动，方便进行脱模，解决了现有的注塑模具在使用时容易发生下模与上模偏移的缺点，以及注塑口注塑后没有处理机构，从而容易造成注塑产品出现飞边，而且在产品成型后不方便脱模，脱模过程中容易造成产品损坏，降低了成品率的问题，本申请中外设控制器为PLC控制器，同时，外设控制器的两个接线端通过导线连接有电源线，且本申请中采用市电进行供电。
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求 及其等同物限定。

Claims (5)

  1. 一种成品率高的注塑模具，包括箱体(1)，其特征在于：所述箱体(1)顶部的外侧固定连接有固定架(2)，所述固定架(2)内表面顶部的两侧均固定连接有液压缸(3)，所述液压缸(3)的底部固定连接有固定板(4)，所述固定板(4)的顶部并位于中轴处的外侧固定连接有连接架(7)，所述连接架(7)内表面顶部的中轴处固定连接有气缸(8)，所述气缸(8)的底部固定连接有限位板(9)，所述限位板(9)的底部固定连接有插头(10)，所述固定板(4)底部的中轴处固定连接有上模座(5)，所述上模座(5)底部的两侧均固定连接有固定柱(11)，所述箱体(1)顶部的中轴处设置有下模座(12)，所述固定板(4)底部的两侧均固定连接有固定杆(14)，所述固定杆(14)的底部固定连接有连接杆(15)，所述箱体(1)内壁的中轴处设置有连接板(16)，所述连接板(16)顶部的中轴处固定连接有推柱(18)，所述推柱(18)的顶部贯穿箱体(1)与下模座(12)并延伸至下模座(12)的内腔，所述推柱(18)的顶部固定连接有推板(19)，所述下模座(12)顶部的两侧均开设有插孔(13)。
  2. 根据权利要求1所述的一种成品率高的注塑模具，其特征在于：所述固定板(4)内腔的中轴处与下模座(12)内腔的中轴处均开设有注塑孔(6)，所述注塑孔(6)与插头(10)配合使用。
  3. 根据权利要求1所述的一种成品率高的注塑模具，其特征在于：所述箱体(1)内腔两侧的顶部均开设有滑槽，且滑槽的内腔与连接板(16)滑动连接。
  4. 根据权利要求1所述的一种成品率高的注塑模具，其特征在于：所述连接板(16)的底部并位于中轴处的两侧均固定连接有弹簧(17)，所述弹簧(17)的底部与箱体(1)固定连接。
  5. 根据权利要求1所述的一种成品率高的注塑模具，其特征在于：所述下模座(12)两侧的底部均固定连接有固定块，且固定块的顶部设置有螺 栓，且螺栓的底部依次贯穿固定块与箱体(1)并延伸至箱体(1)的内腔。
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