WO2021147291A1 - 一种防止因材料静电吸附机器而套位不良的模切机 - Google Patents

一种防止因材料静电吸附机器而套位不良的模切机 Download PDF

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WO2021147291A1
WO2021147291A1 PCT/CN2020/105435 CN2020105435W WO2021147291A1 WO 2021147291 A1 WO2021147291 A1 WO 2021147291A1 CN 2020105435 W CN2020105435 W CN 2020105435W WO 2021147291 A1 WO2021147291 A1 WO 2021147291A1
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shaft
machine
cutting machine
die
electrostatic adsorption
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PCT/CN2020/105435
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English (en)
French (fr)
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田荣江
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南京冠佳科技有限公司
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Publication of WO2021147291A1 publication Critical patent/WO2021147291A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08—Means for treating work or cutting member to facilitate cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F3/00—Carrying-off electrostatic charges

Definitions

  • the invention relates to a processing equipment, in particular to a die cutting machine which prevents poor positioning of the machine due to the electrostatic adsorption of materials.
  • the nesting die-cutting machine is a die-cutting device that completes high-precision multiple die-cutting by positioning the hole, as shown in Figure 1. Its working principle is:
  • the upper pull shaft 12 of the die-cutting equipment is pressed against the pull-down shaft 13, and the material belt 6 passing between the two is clamped.
  • the upper pull shaft 12 and the pull-down shaft 13 rotate at the same time and pull The material belt 6 is driven forward, and the material automatically sags when it is driven out of the feeding shaft 13.
  • the upper and lower material shafts 12 and 13 stop rotating, and the workbench 1 drives the upper template to press down, and the thimble 2 installed on the workbench is then pressed down to the left side of the lever member 3, prompting the lever member 3
  • the left side is lowered and the right side is lifted.
  • the upper pulling shaft 4 is installed on the right side of the lever structure 3.
  • the present invention provides a die-cutting machine that prevents poor positioning of the machine due to the electrostatic adsorption of materials.
  • the technical solution is as follows:
  • a die-cutting machine for preventing poor positioning due to electrostatic adsorption of materials to the machine characterized in that:
  • the feed end of the die cutting machine is provided with an anti-static rope that discharges the static electricity of the material, and the anti-static rope is located beside the passing position of the material belt and is in contact with the material belt;
  • the surface of the lower template of the die cutting machine is provided with a plurality of parallel ribs, and a gap is left between the top ends of adjacent ribs to reduce the friction between the material belt and the lower template;
  • the discharge end of the die-cutting machine is provided with a pick-up roller shaft erected above the pull-down shaft.
  • the pick-up roller shaft In the horizontal direction, the pick-up roller shaft is located outside the contact part of the upper pull-up shaft and the pull-down shaft, and is connected to the material.
  • the width direction of the belt is parallel, and the material belt extending from the pull-down shaft passes over the pick-up roller shaft to pick up the material belt attached to the pull-down shaft.
  • the anti-static rope includes an upper and a lower section, and the material belt at the feeding end passes through the upper and lower sections of the anti-static rope.
  • the anti-static rope is installed on the support structure of the feed end of the machine tool through a first installation mechanism with an adjustable angle.
  • the first installation mechanism includes two left and right tensioning plates, and the tensioning plates are provided with Two upper and lower thread holes, the upper anti-static rope passes through the upper thread holes of the two tensioning boards for positioning, the lower antistatic rope passes through the lower thread holes of the two tensioning boards for positioning, and the two tensioners are adjusted synchronously
  • the inclination angle of the board can control the distance between the upper and lower anti-static ropes, which can be adapted to material belts of different thicknesses.
  • the upper and lower sections of the anti-static rope are connected in a circle to form a closed rope loop that can be displaced in the circumferential direction.
  • the convex ribs are parallel to the width direction of the material strip, and are preferably designed as triangles, and the convex ribs can be formed by installing corrugated tile panels on the lower template.
  • the roller axis does not exceed the external contact point of the material belt and the pull-down shaft; in the vertical direction, the height of the roller shaft does not exceed the height of the upper pull-up shaft and the pull-down shaft. Contact site.
  • the pick-up roller shaft is installed on the support structure at the discharge end of the machine tool through a second attachment mechanism with an adjustable distance, and the second attachment mechanism includes two left and right support plates to form a support for the roller shaft.
  • Corresponding shaft holes are provided on the two supporting plates, and both ends of the roller shaft are installed in the shaft holes.
  • the shaft holes are elongated holes that extend away from the center of the pull-down shaft, so that the position of the roller shaft is within a certain range.
  • the two ends of the roller shaft are fixed at a certain position of the shaft hole by a locking piece.
  • the roller shaft is preferably made of steel rods.
  • the present invention is a die-cutting machine that prevents poor positioning due to material electrostatic adsorption of the machine.
  • the front, middle and rear positions are respectively provided with antistatic or antistatic mechanisms, which greatly reduces the electrostatic adsorption force during the positioning of the sleeve hole.
  • the negative influence of the material correction movement to ensure the accuracy of the positioning of the die cutting machine sleeve, and the film cutting machine of the present invention has a novel structure design, reasonable planning, and can be directly modified in existing equipment, with low manufacturing and maintenance costs, and suitable for promotion use.
  • Figure 1 is a schematic structural diagram of the prior art
  • FIG. 2 is a schematic structural diagram of Embodiment 1 of the present invention.
  • Figure 3 is a schematic diagram of the structure of the wag plate
  • Figure 4 is a schematic diagram of the structure of the pick-up roller
  • Figure 5 is a schematic diagram of the structure of the material belt
  • Figure 6 is a schematic diagram of the installation of the anti-static rope.
  • a die-cutting machine that prevents poor positioning due to electrostatic adsorption of materials to the machine includes a machine tool, a feed mechanism, and a die-cutting punching mechanism.
  • the feed end of the die cutting machine is provided with a receiving roller shaft, the receiving roller shaft is a passive roller shaft, and the two ends are mounted on the roller support of the feed end of the machine tool.
  • the feed end of the die-cutting machine is also installed with an anti-static rope 9 which is provided with a grounding end and is provided with a closed rope loop structure which is installed on the roller through a first installation mechanism. On the shaft support.
  • the first installation mechanism includes two thread-tensioning plates on the left and right.
  • the two thread-tensioning plates are respectively provided with upper and lower thread holes.
  • the ring-shaped anti-static cord 9 passes through the four thread holes to form upper and lower thread holes.
  • the lower two parallel rope bodies are generally set parallel to the width direction of the material belt 6. As shown in Fig. 6, the upper anti-static rope passes through the upper thread holes of the two tensioning boards for positioning, and the lower antistatic rope passes through the lower thread holes of the two tensioning boards for positioning.
  • the material belt 6 passes through the rope loop structure and contacts the anti-static rope 9 to discharge the static electricity carried by it.
  • the thread tensioning board is fixed on the roller support through a detachable connection, and the distance between the upper and lower anti-static ropes can be controlled by synchronously adjusting the inclination angle of the two tensioning boards, which can be adapted to materials of different thicknesses.
  • the surface of the lower template 10 of the die-cutting machine is at the position of the lower pressure zone of the non-upper template cutter, that is, on the front and rear sides of the cutter, with corrugated wagboard 11, which has the same width as the material belt 6.
  • the convex ribs of the Wager board 11 are triangular and have convex sharp corners, which can reduce the friction between the material belt 6 and the lower template 10, prevent the material belt 6 from being adsorbed on the lower template 10, and reduce Arbitrage resistance.
  • the discharge end of the die-cutting machine is provided with a pick-up roller shaft erected above the pull-down shaft 13.
  • the pick-up roller shaft In the horizontal direction, the pick-up roller shaft is located outside the contact position of the upper pull-up shaft 4 and the pull-down shaft 13 , The pick-up roller shaft is parallel to the width direction of the material belt 6, the material belt 6 extending from the pull-down shaft 13 passes over the pick-up roller shaft, and the material belt originally attached to the pull-down shaft 13 6 provoked.
  • the pick-up roller shaft generally does not exceed the external contact point of the material belt 6 and the pull-down shaft 13, and the height does not exceed the contact position of the upper pull-up shaft 4 and the pull-down shaft 13, and can be adjusted according to specific conditions.
  • the pick-up roller shaft is installed on the support structure at the discharge end of the machine tool through a second attachment mechanism.
  • the second attachment mechanism includes two left and right support plates 12, which constitute the support of the pick-up roller shaft. Corresponding shaft holes are provided, and both ends of the pick-up roller shaft are fixedly installed in the shaft holes.
  • the pick-up roller shaft can be made of smooth steel rods.
  • the die-cutting equipment of this embodiment can significantly reduce the interference of electrostatic adsorption on the positioning of the sleeve hole, achieve the required positioning effect, and realize high-precision processing.
  • the shaft hole on the support plate 12 of the second attachment mechanism adopts a long hole, (not shown).
  • the shaft hole is higher than that of the pull-down shaft 13
  • the center is lower than the top of the pull-down shaft 13, and it is inclined upward toward the outside of the machine tool, that is, its outer end extends away from the center of the pull-down shaft 13, and both ends of the pick-up roller shaft can be fixed in the shaft hole by locking pieces
  • the thread is machined at both ends of the picking roller shaft, and the screw is locked and clamped by a nut.
  • the preset position is based on minimizing the contact surface between the material belt 6 and the draw-down shaft 13 as much as possible.

Abstract

本发明公开了一种防止因材料静电吸附机器而套位不良的模切机，其特征在于：所述模切机的进料端设有泄放材料带静电的防静电绳，所述防静电绳位于材料带经过位置的旁侧，与材料带接触；所述模切机下模板的表面设有多条平行的凸棱，相邻凸棱的顶端之间留有间隙，以减少材料带与下模板的摩擦；所述模切机的出料端设有架设在下拉料轴上方的挑料辊轴，在水平方向上，所述挑料辊轴位于上拉料轴和下拉料轴接触部位的外侧，与材料带的宽度方向平行，从下拉料轴上延伸过来的材料带从所述挑料辊轴上方绕过，将贴附在下拉料轴上的材料带挑起。本发明模切机，极大的降低了静电吸附力对套孔定位过程中材料修正运动的负面影响，可完成高精度的加工。

Description

一种防止因材料静电吸附机器而套位不良的模切机 技术领域
本发明涉及一种加工设备，具体为一种防止因材料静电吸附机器而套位不良的模切机。
背景技术
套位摸切机是一种通过套孔定位的方式完成高精度多次模切的模切设备，如图1所示，其工作原理为：
进料阶段，模切设备的上拉料轴12压在下拉料轴13上，将从二者之间穿过的材料带6夹住，上拉料轴12与下拉料轴13同时转动，拉动材料带6向前驶出，材料在驶出下拉料轴13时自动下垂。冲压阶段，上拉料轴12与下拉料轴13停止转动，工作台1带动上模板下压，安装在工作台一侧的顶针2随之下压到杠杆构件3的左侧，促使杠杆构件3左侧下降右侧抬起，所述上拉料轴4安装在杠杆结构3的右侧，上拉料轴4上抬时贯穿机台的材料带6处于没有主动外力固定的状态，与此同时，上模板刀具底面设置的导针5会穿过材料带6上预加工的定位圆孔7，修正材料带6的加工位置，从而完成定位功能，进行定位模切。在此过程中，若材料带6上附着的静电过大，与机器相应部件产生吸附，会形成一个阻碍材料带6移动的外力，使材料带6在导针套孔定位时，无法及时修正位置，使套孔产生偏差，甚至于破坏孔壁，导致套孔失败。
发明内容
为解决现有技术存在的问题，本发明提供了一种防止因材料静电吸附机器而套位不良的模切机，其技术方案为：
一种防止因材料静电吸附机器而套位不良的模切机，其特征在于：
所述模切机的进料端设有泄放材料带静电的防静电绳，所述防静电绳位于材料带经过位置的旁侧，与材料带接触；
所述模切机下模板的表面设有多条平行的凸棱，相邻凸棱的顶端之间留有间隙，以减少材料带与下模板的摩擦；
所述模切机的出料端设有架设在下拉料轴上方的挑料辊轴，在水平方向上，所述挑料辊轴位于上拉料轴和下拉料轴接触部位的外侧，与材料带的宽度方向平行，从下拉料轴上延伸过来的材料带从所述挑料辊轴上方绕过，将贴附在下拉料轴上的材料带挑起。
在上述方案的基础上，进一步改进或优选的方案还包括：
进一步的，所述防静电绳包括上、下两段，进料端的材料带从上、下两段防静电绳中通过。
进一步的，所述防静电绳通过角度可调的第一加装机构安装在机床进料端的支架结构上，所述第一加装机构包括左右两个绷线板，所述绷线板设有上、下两个线孔，上段防静电绳从两绷线板的上线孔中穿过定位，下段防静电绳从两绷线板的下线孔中穿过定位，通过同步调整两个绷线板的倾斜角度可控制上、下两段防静电绳的间距，可适应不同厚度的材料带。
进一步的，所述上、下两段防静电绳连接成一圈，构成一闭合的绳环，使其在可以周向位移，当绷线板调节倾斜角度时可不必重新安装固定防静电绳。
进一步的，所述的凸棱与材料带宽度方向平行，优选设计为三角形，所述凸棱可通过在下模板上安装波纹状瓦格板形成。
进一步的，在水平方向上，所述辊轴向外不超过材料带与下拉料轴的外接触点；在竖直方向上，所述辊轴的高度不超过上拉料轴与下拉料轴的接触部位。
进一步的，所述挑料辊轴通过距离可调的第二加装机构安装在机床出料端的支架结构上，所述第二加装机构包括左右两个支撑板，构成辊轴的支座，两支撑板上设有对应的轴孔，辊轴两端安装在所述轴孔中，所述轴孔为长型孔，向远离下拉料轴中心的方向延伸，使辊轴的位置在一定范围内可调，辊轴两端通过锁止件固定在轴孔的某一位置。
所述辊轴优选采用钢棍制成。
有益效果：
本发明一种防止因材料静电吸附机器而套位不良的模切机，在其前中后位置分别设置了消静电或防静电的机构，极大的降低了静电吸附力对套孔定位过程中材料修正运动的负面影响，以保障模切机套孔定位的精确度，且本发明膜切机结构设计新颖，规划合理，并可在现有设备中直接改装，制造与维护成本低，适合推广使用。
附图说明
图1为现有技术的结构示意图；
图2为本发明实施例一的结构示意图；
图3为瓦格板的结构示意图；
图4为挑料辊轴的结构示意图；
图5为材料带的结构示意图；
图6为防静电绳的安装示意图。
具体实施方式
为了阐明本发明的技术方案与动作原理，下面结合附图与具体实施例对本发明做详细的说明。
实施例一：
如图2所示，一种防止因材料静电吸附机器而套位不良的模切机，包括机床、走料机构和模切冲压机构等组部分。
所述模切机的进料端设有接料辊轴，所述接料辊轴为被动辊轴，两端安装机床进料端的辊轴支架上。
模切机进料端还安装有防静电绳9，所述防静电绳9设有接地端，并设有一闭合的绳环结构，所述绳环结构通过第一加装机构安装在所述辊轴支架上。
所述第一加装机构包括左右两个绷线板，两绷线板分别设有上、下两个线孔，环状的防静电绳9分别从四个线孔中穿过，构成上、下两段平行的绳体，一般设置为与材料带6宽度方向平行。如图6所示，上段防静电绳从两绷线板的上线孔中穿过定位，下段防静电绳从两绷线板的下线孔中穿过定位。走料时，材料带6从所述绳环结构中穿过，与防静电绳9接触，泄放其携带的静电。
所述绷线板通过可拆卸的连接方式固定在辊轴支架上，通过同步调整两个绷线板的倾斜角度可控制上、下两段防静电绳的间距，可适应不同厚度的材料。
所述模切机下模板10的表面在非上模板刀具下压区的位置，即刀具的前后两侧，安装有波纹状的瓦格板11，所述瓦格板11具有与材料带6宽度方向平行的凸棱阵列，瓦格板11的凸棱呈三角形，具有凸起的尖角，可以减小材料带6与下模板10的摩擦力，防止材料带6吸附在下模板10上，减小套位阻力。
所述模切机的出料端设有一架设在下拉料轴13上方的挑料辊轴，在水平方向上，所述挑料辊轴位于上拉料轴4和下拉料轴13接触部位的外侧，挑料辊轴与材料带6的宽度方向平行，从下拉料轴13上延伸过来的材料带6从所述挑料辊轴上方绕过，将原本贴附在下拉料轴13上的材料带6挑起。所述挑料辊轴一 般向外不超过材料带6与下拉料轴13的外接触点，高度不超过上拉料轴4与下拉料轴13的接触部位，可视具体情况调整。
所述挑料辊轴通过第二加装机构安装在机床出料端的支架结构上，所述第二加装机构包括左右两个支撑板12，构成挑料辊轴的支座，两支撑板上设有对应的轴孔，挑料辊轴两端固定安装在所述轴孔中。所述挑料辊轴可采用光滑的钢棍制成。
本实施例模切设备可以显著的降低静电吸附对套孔定位产生的干扰，达到所需的定位效果，实现高精度加工。
实施例二：
在实施例一的基础上，所述第二加装机构支撑板12上的轴孔采用长型孔，(未图示)，在竖直高度上，所述轴孔高于下拉料轴13的中心，低于下拉料轴13的顶端，朝机床外侧的斜上方倾斜，即其外端朝远离下拉料轴13中心的方向延伸，挑料辊轴两端可通过锁止件固定在轴孔中的某一预设位置，例如在挑料辊轴两端加工螺纹，通过螺母锁定夹紧。所述预设位置以尽量减少材料带6与下拉料轴13的接触面为准。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，本发明要求保护范围由所附的权利要求书、说明书及其等效物界定。

Claims (10)

  1. 一种防止因材料静电吸附机器而套位不良的模切机，其特征在于：
    所述模切机的进料端设有泄放材料带(6)静电的防静电绳(9)，所述防静电绳(9)位于材料带(6)经过位置的旁侧，与材料带(6)接触；
    所述模切机下模板(10)的表面设有多条平行的凸棱，相邻凸棱的顶端之间留有间隙，以减少材料带(6)与下模板(10)的摩擦；
    所述模切机的出料端设有架设在下拉料轴(13)上方的挑料辊轴，在水平方向上，所述挑料辊轴位于上拉料轴(4)和下拉料轴(13)接触部位的外侧，与材料带(6)的宽度方向平行，从下拉料轴(13)上延伸过来的材料带(6)从所述挑料辊轴上方绕过，将贴附在下拉料轴(13)上的材料带(6)挑起。
  2. 根据权利要求1所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于，所述防静电绳(9)包括上、下两段，进料端的材料带(6)从上、下两段防静电绳中通过。
  3. 根据权利要求2所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于，所述防静电绳(9)通过角度可调的第一加装机构安装在机床进料端的支架结构上，所述第一加装机构包括左右两个绷线板，所述绷线板设有上、下两个线孔，上段防静电绳从两绷线板的上线孔中穿过定位，下段防静电绳从两绷线板的下线孔中穿过定位，通过同步调整两个绷线板的倾斜角度控制上、下两段防静电绳的间距。
  4. 根据权利要求2或3所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于，所述上、下两段防静电绳连接成一圈，构成一闭合的绳环。
  5. 根据权利要求1所述的一种防止因材料静电吸附机器而套位不良的模切 机，其特征在于，所述的凸棱与材料带(6)宽度方向平行。
  6. 根据权利要求1所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于，所述凸棱呈三角形。
  7. 根据权利要求1、5或6所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于，所述凸棱通过在下模板(10)上安装波纹状瓦格板形成。
  8. 根据权利要求1所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于：在水平方向上，所述挑料辊轴向外不超过材料带(6)与下拉料轴(13)的外接触点；在竖直方向上，所述挑料辊轴的高度不超过上拉料轴(4)与下拉料轴(13)的接触部位。
  9. 根据权利要求1所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于，所述挑料辊轴通过距离可调的第二加装机构安装在机床出料端的支架结构上，所述第二加装机构包括左右两个支撑板，构成辊轴的支座，两支撑板上设有对应的轴孔，辊轴两端安装在所述轴孔中，所述轴孔为长型孔，向远离下拉料轴(13)中心的方向延伸，辊轴两端通过锁止件固定在轴孔中的某一位置。
  10. 根据权利要求1、8或9所述的一种防止因材料静电吸附机器而套位不良的模切机，其特征在于，所述辊轴采用钢棍制成。
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